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CAPACITOR DISCHARGE
IGNITION UNITS
log
r ~~~®d~&~~ ~ OD~ ~~ Oc:l ~ pg tnrDc> ~ CfO'
--''~- 4J. - ~ (!) ~ ~~ t:l (fzC>. !:»zOt~ ~ ~~~C) a'Jc.:l co~ ~C!J ~®U o®4!.
~!:S>!:S> ~ c:ll!Dco~ OOQ> t;!S5C>J ~ COl UNIT Ci))eoo ®dD:l ~ ~ &8C:lci fnrC>. ~ <j;OI co~ oo
'-' w ~tll 0®0 ® Ott;<Dtll ~ ~ d®c:> q8 <:rt;c:od &B®0 c:l!S5®!S5 t; ~C)) ~ ~- 6;.:) ~ %l t; ~tll
~ ~~ .:. ·6 ~ ~o ~Jt;l qz& .®®® COl., ~ <iC116z!S5 OOJci ~ ~ ~ t; ee ~ ®®® c~
,..~7<.:. -" ~ ®m:>roz& ~Ci)~ ~o ~ OOQ> t;zei) qz&. o®d>.
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~"'!::!: 1 l. .B!S5 oo cro a:>D Oc:l 0®0 ®m:xW ~? t;z~


~! •OOm ®®® dC;l)Ci)cJ ~W1 ~-~ ~- COl ~ ®e tlt~ 80 t;. ~!S5 ~ ~ tlz~ gJ t;
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-..>. _ _, :_ J)8®ei:> @c:l)Ci)~ ~ oesl! ~~ ~ qz6'> CDz®<;J®tll ~ ~ w ~ CO!WTACT BREAKER


~ " -~ ~ C)tS) ~~ i1>e oesl! O(Ci)8 6'lQb ~- ~ Dei) 00J ®t·~ C)zt;<Dtll Qlc:l ~d ~ ~ ~ ~
®%5))~.
!.I(...,- ~~ t;~ ~® mem ~ ~. t;~ ~O)J i1>e
-~ -.A:l)JI <t Oei)OtS) ®t.:l)JC)o (CAABURETIOR) ~ ~
... ~ '5· (AIR CLEANE~) ~c:l ~ ~ t;~ ~ ODe~ ~~ O<;o:Xl qWll ~ ~ ~ ~
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~ :.. .•: ::. (!) ~e i1>e o~ ~ i1>e Ci):lCi ~ FLYWrlEEL GENERATOR oo ~ qz& STAl!OR 0:5i)~
Q.!: - ' w C)(!)() ~~C) ~t5)6m ~ ~~ l; qz& SOURCE ~ ~~tll EXCITEF!I ~ ~·
tiG II ION S'V STEM)~ bzt;<Dtll !il5. cor ~ O® ®0560 ~ ®O~~ ~· ~

; - CfWll 00~ (SPARK) d ~o:XJ ~ ~


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®®® ee t5)6m Ot; COl d~ 0Dem ~~ ma<;c:l ~
Q)C)C) 0~ (fzC>.
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'-.. --:."- (SPARK PLUG)~ ~C> ~~ OcoBc:l ~­


'"'~ - oc ~~ - ~~~~~oo~ ~
®®®COl d~ ~ ~ COJoG1~qz~~
~ ~ ' -- '- CONTACT BREAKER ~ ~tll t;~ ~
~~ aXJ ~ ~~ Oc:lD qz~a.
.... - ""'"':8~ ~ ms~ O® ecr:il9® o~ ~ crDl8 ~~~om~~~
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~!il5.~~~~~
~ .... ~~ OD~~~®®®~~~ t5>68. PULSER ~ ®&ci ~m ~ ®&Jcl <W!
~ 01 ~ ~ ~~ Cl&X;~ o:!) ~ 00 ~) ~ ~ ON/OFF C)® ~~. 0® ON ~1!1 ®&n ~
- . ~ ~ ~ c:lO~t5& CONTACT BREAKER~~ ~.IGNITION HT ~ ~ ~ ~
- ~. Ci)~ dt:l.l ~ 0(~ ~ ~ ~ t'J®c) ¢> ~- 0® ~ oe>® ~ t;m6d
.?._,(._;, '( 'io,)~,\!J ~ ~ ~De> ~® ~ ~6~ ~ ~ ~ do!55<; (HIGH TENSION PU~SE) &qtll i>D. oo
- -~~ &o~ ~ (fzC>. . ~ ® OOeQ ~(SPARK PLUG) <Wen~
PULSER ~C>®a):d PICK UP 25)@ ~. ®t:iXl8(5G) FLYWHEEL ~~:JOe) ctJc:lJ <11.~ ®t:llJ8dDCJ g~B
ROTOR ~ o®:lro~ STATOR ~ ~ Q?.tS:l. ®®® ~ i!)Q) ~t5)l<;{t5) ekX): ~:x;8. i!)Q) ~tS:l !:5)@, t:i)~
~~ a:J:J ~v- ~t5)Ja:ltV c;,t5) ~ oo rS56 g®roe:ilC:l~ ROTOR Cl:l<J&l c:;l~ci o&tS:l 25)@ ~ro ~ oo ~ den
~ ~ Q1t5). 8@roe:ilC:l 0® ®t:ll:8(:,Q og00t5) ~ ®t:l)~ ~t5)(3)t5) W{t:il. t5)l~ q'®t5)6 ~ ~v Clt~ den

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~ ~ c:n<$JC)ci ~- ®®® W:J6J[J ~ TRIGGER ~t5)(3)t5) ~~.
~ ~)Qj:D&. ®®® PULSER ®t:lll8CJ~25l ~ r:i>J&.:l
g~)~ ~255 ®(&®D DIGITAL MULTIMETER Or:i>t:i\ ~
~ ®t:lll8¢~ ® ~t5) ~ <; Q1t5).
8l~® <§ltS:lJ owg c;,. ~· ® O® qGJc..:jro o)®Jt5)n c~~~ ~ ~t5)
<D{&~Dcl C('®ts)t:il r:i>Oi53t51 OoJ.
co1 dr:i>eh roJCJt5)Q c:;le:3 qex:bt51Q8lro ow go&i!l~~Jr:i>)OO t:i)e
9rotS:l8l. ~~ woo~ 4~® ~ c:; o~~6"x;:)C) WJCJ roJru~
~Q W{t5\ ~ ® @>®® dr:i>@ O~t:S!!!IJ ~C) <D{{S~ci. 00 ~ ({~ ~ ~rn ~ ~ t5IC5® e<;Gi.l qo OO!ll ==>cl ~

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~~ci a~ol~c;, 9~ t:ro ~~~ Q?.tS:l. ~ o&n~~ t:i)@Q}
g~Xl ~ =tll ({dYi£j· ~D:J YAMAHA DT = RD 125 ~ ~D:J<J. qo
~!M ® OOc:Vcl ~ tW ...... . .
~~de,d <!¢6) c:>t® 825) ~~ ® ~ o&X> (SHORT CIRCUIT)
®t:llJD ~~ CfJ@6~ ~ci !Sldoo. ·

g<5~ ~ ®DtS:l oo253~ ol~m ~~t5)@ ~) g(5e>;2D RD125


v ~8 8tS:l255®ro

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<§ltS:lJ®ci q<Jo \!W. ~ ® I!)Q) CDI dr:i>e:llC:l t51oci
SOURCE eo~ - ®t:ll~ ow~~ Dd6 ~ 305 0 ± 15%
,t5)® ~t:ilgro ® lru ~t5))t:il6 orotS:l ~255 ~ ~r:i>JD qDoro (259- 3500)
lful®t5)QC) -~~~t5),
6~ow~~Dd6~ 860 ±15%
( 73- 990)
PULSER e~~ - 9fJ6~ ow~ Dd6 ~ 100 0 ± 15%
CHECK OF CONNECTIONS ..... 000 =
l - - - - - 1 5 ( • r=<DC~Ca.--...... ~~ ~m.
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~ o/3t!¥J !5ld00.

IGNITION HT e~~ - ~ ~ 0.6 0


( 85 -1150)

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± 10%
!!(- !n(O. . (0.54 - 0.660) 20°C ~
cf>&r:i> ~ 6.2k o ± 20%
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(4.96- 7.44k0) 20°C~

DT125
SOURCE ecxao~ - ~6~ om~ Dd6 ~
1800 ±10%(162-1980)
SOUR(!;E COIL TEST .. ..:......~~:ICJ~m~.
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IGNITION HT eoxao~ - .~ ~ 10 0 ± 15%


(8.5- 11.50) 20°C ~
~ . .- _ _....,.~ t~c=l(mm.

<!(- 0{0.
~- ~~5.9k0 ±15%
(5.02- 6.79k0) 20°C ~
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PULSEIR COIL TEST ..

~
It(- 0{0.
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IGNITIQN COIL TEST - .......~~~m~.

'II(* 0{0.
~t<:*
~.-----~~-·
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COl UNIT ..•.....CDI ~= d5t:;aJ Cl6 cOlO~·

I It(·· FLYWHEEL ROTOR


&STATOR
1 N 4007

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47n
1W
II o 4
1 uF (4P0Vl
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·1o-----4~--------.....J
Primary coil test

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.IGNITION HT ~t.1)JC.aoal o&.J ~
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SOURCE COIL

1. 2.3 4. 5 ~ G:l!;!5Xn crz~ ~e:l> ~- ecn W6 4


5 ~25) de:l>e:l> C)~C) o&:lt» ~ ~~
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c:Jcr> Cfz!O). OJ9<Dt5S


COe:l>~ ~ ®CO:! ®f:S)~ ®t5)J ~ ®of ~ ~
@D) Ch~ ®c:lJ9 8<3 ~-

<p;a)C) CDI d~ oBob ~ ®<;c:J ~- 006® ~


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~~ ®aX.l.l ~ ~ c~ ~ !5\ ~? ~ ~ CJ<;J


(fW» ~ DOO 4 ®CO:l5 Ot5l CDI ~ ~ Q)cOO· ®®®
e~ &®o ~~ ~ oom ~en ®®ill~
®<;~ @-0~6 ~t5S ®c:lJ<;J (fz!O). ~ ~
®® C):)a)!5.) ~® c~ ®CJ. I
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(1) 127 - 3636 YAMAHA MATE 50 - W.P. ~ ~·


~t5)0!0)) ~00 oa> ~ qo6 ~a>&.

(2) 126- 2636 YAMAHA AD 50 - R.P.D. ~ ~


LIGHTING COIL
~~ ®f:So600 oa> ~ qo6 ~a>&.
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(3) BAJAJ ~dc:l A. ~ ~ ~~ ~ ~


®c:lJQ a>&.
l;zt55 q8 COl co~ qo Oz~ 6~ ~ CDzt5) ~~­
~ll®c::J255 W6 ~e:l> 4 dJ ~ 5 dJ (fz& CDI de:l)e:l) 0000 ®®® ~ 3 ® <;zru ®Jc:J 4 e:l> o®~ 80$e:l>9 CDI
crt~ ~6 &J OOl W6 o®Q)~ Cf@
qz& CDI co~<; 4'z!O). Dt!ft ~ ~ OOQ> ~ ~WJ !))@ ®®c:l

qo ®®& ~ Q>~~ W6 4 dJ ®ml 5 dJ qz& D6a:l 8gQX;D c:l. ~ Q>~. qc;}tS> ®~ ®aX.l.l CDI ®~~ . ~me:> h )
~JI;®:lO! Q
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e.W ~>oal~ crc;10 CDI ~QQ)(;O ~ cdr~
•mcJ ~etSS ~ O>oJ c:oe»CCC) o(~cJ. =~a~ ao= ~

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O>C) cro ~~ ci>z~ ~ •mcl0ai c; cr~ crz&:> ~ ~alai
0<5CIIJ ea~X) ~ We e•~ 00>1 e(~ (f8 ~ e~j_
crzcecm • ~ ~ oo~ dcDcxl\ at.»x:l aC)~QH5)
e~• ~O>c:t:> croem crc:>oa~ c6~ ~ •mcJ aDc ~.

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f9c:l' - (jOtSJo~ or!Jt3!6tSJ~ ®®® o~ coB®o 5omv ®l~ ror& ®e ®DJeC) @~
®GO c:; &nZ))e ~d ®(50 c:; ro&J t:ll6 mrt:i). qe3. e.
.~ Cld @t:i)JC)c:)e:i) ®e®DJeC) ~ 01;em c:; q®25>e:i5 @tl)JC)c:)
AUDIIO TESTER ~6 -®0~ <; CD&J esx5 q'cO). 9V ~~%5S ~
(mV Meter+ Signal Generator) Ol08 00 ·~ Cl6Dc:;w:>~ ~ ®W®e5>U Cl)O) Cl:>rt5l.

~~t§')tl) ~~ ®c:;d .~ei®G:J%5S . ~ 25))~~ ~(58%5S


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G®<;OJ qrf.nSJDCS)n DID ~ Oo&n:JO) oC5tS!!lt:il c,o~~ oBocX:l&.
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9V
--1....-=
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OO~Ola=qC)
TL084q8. 8 •••••.•••.•••
50pA(f1~ •.••••.••.•••
1M (Log) ~<5» ~Bts> . . . 1
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BC5478~ ••.•••• 2
+ 25K~ ••••••••••.••. 1
5K~ .............. .
+ 1N4148~~ ••••••• : •.• 8
so,A 4.7 V (400mW) @>000
~®c:JJC) • • • • • • • • • • • • • • • 1
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1pFWJB'~ .•.•••••••••••• 2
100pF WJB~ •••••••••••• 2
220 pF WJB'~ • • • • • • • • • . • • 1
0.004 7 pF WJB~ • • . • • • • • • 2
0.56 pF ~~t5l •••••••••••
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68K~XJt:i) ••••.••••••
1 K g&::s~t:!l • • • • • • • • . • • • 2
150 K g&0Bt:i> . . . . . . . . . . 2
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1 Mg~Bts> ...•.•..•..• 1
6K8~~ ••••••••••• 1

1000g~ ······•··· 1
2K2g~~ ••••••••••• 2
. 8K2g~t:!l . •••••••••••
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. 4K7~ •••••••.••• 1
82K~~t:i) .•••••••••• 1
100Kg~ .•...••.•. 2
A1 o . o A4 = IC1 =TL 084 470Clg~t:i) ~ ••••••• ~·
15K~~ •••••••••.•


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POWER AMPLIFIER

CS)) cod~~ o&> O>o ~- ~ 6 80


10 ~~&\c) de)~~ oc;llll qC:l<l)B ~- 6 -8V /500 mA
.., 6~~~6®oc;llllC~~
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4Cl~CD"&l~~~~~Cl.

~ IJ ~® OCl ~00 ~ r::l) ~ m®


~ ~ Qa) ~ ~ o&ll6Cl ~® ~ w.
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1Ok g& ::5:1cJCl • • • • • • • • • 1 0.22 pF ®ao6 ~ • .. . • 1
00 gdl®:5:1<;)C) • • • • • • • 2 330 pF ~ ~ . . • • 1
2Kg&i~ •..•.••.• 1 1pF®ao6~ ....... 1
1K...,~ .......... 2 0.1pF®8o6~ ...... 2
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22Cl 1 1/2W)~ •• 2 1N4148~~ .... .' ••••• 4


F j56q8 e. ..........
1 BD 135/BD 139~ • 1
eoiO ......... 1 BD 136/BD 140~Jd • 1
~ .. , I (4
0.1~
+
6.... 70V

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ECB

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0.22p

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2

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SIMPLE CRYSTAL TESTER

ecr::s> o&l ~ ~ 06 cnzdl Q6o ~- x ~ ~Ol~
~J 06~ ~- ~o&ial ~ ~e® ~
BC550C~ ....... 2 1N4148~~ •••.••• 2
O® ~ o;CDJ ~ ~2ci ~ mmm. 27K~ ........... 1 LE.O.(~ .... • ••.• 1
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o&XbJ ~ 9V ~ ~- ~ CiiCDlC; 1K~ ............ 1 9V~ ••••••••••••• I


~ OC)d) ~ <iCJ6 OA& 00-~ll. ~ r.,z&ifj. 56QQ~ •••••••••• 1 Q&) •••• •• •••• •••• I

~~~ 100KHz eD 30 MHz ~ ~ o&::.J .001 pf~ ........... 2


.0047pf~ ..••.••.•• 1
tS>6 a>zr::s>.
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100pF~ ............ 1

~----~--------------~~
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LE.O. 27K~
f!l
.,. ~I
!9v
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--=--
1N 0.0047~ '
4148
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LOW TEMP:
ALARM

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~ ~ ~t; ~ 741 ·OP AMP q8. e. Oc> qC:) R6 ~ L.E.D. Oc> mdcn:l es>z~ gq coes® ~
~ LEVEL AMPLIFIER~
fiOC ®®&> ~ ~ cd8. ~OOJ~~~~es>z&®t:>c~~. 01

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R1oa>R2~~~~~~00
O(D a2 c:::IC;all ~ ® Ol®l!nB ~ ~. cacm ~
~)6~~~1l>(CI).
6V~~- ®O))-~~~
~ (TH 1) Ch& c~ @)a)~ <iD. ~ ~ ~ ~ t;~ 0CD&m t;{dcie). Cl®JmB
~2D°C~~1Mn~~-
~ c~ oa>tD.~ o&> ~ tcD6
TH- B 11 - BEAD TYPE THEAMISTEA
~. ~ ~~ ~ ~ Cl't~ Negative - temp : Coefficient
~~-~~q'<C38l~fCD6~-~
~ 8ci qce 2u OOJ tme ~ ~
~ (eci qce 6) ~ ~~ ~. ~ ~
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CQIS>B \ZERO)~ oo&. 1 Mfi at 20 "C; 30 kn at 100 rc; 170 n min. (Hot).
• Resistance
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Power 340 mW at 20 "C; self heating 1·2 mW/"C.
~~tm6~C~~VR1 ~~ Temperature 300 "C ambient max.; 300 "C bead max.
~ CD{Q ~ ~ ~ ~ ~ qoC) ~
c~~~o~~-~~
~~~~~.

OP - AMP ~D ~«i" olCJ® ~ I!)Q) ~ ~m


~~~~-
E
....
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CJ
~~~~Oz~01oal02 ~ 10
0
~ e:DO (Complementary Pair) ~ fiOC ~ >
~-~~C1 ~~-~L.E.D.~
~~~oo&.<i®®~o&J~I!)C)~®
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~~C1 ~~®c>t;df;Joo&.
1 1t 100
CURRENT (mA)

10M ; r - - . , - - - - r - - , - - - - ,
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-T12v
mi

100 -h-mrTnTrtn'ITTTrn+r,.,..,..,........,i.,ITTM~
0 ., 180 140 320
TEMPERATURE' ("C)
®®® ~ High - Temp : Alarm ~ ~ ~®
Lights on ~ c;;oc ~ C!dJ9 a>tl) a>zdi Q>C:l OP Amp ~Q)(;D
~~~~~~.~~a~.

m
~ Ol&i.iqCJ .
741 qa. e.... ............ 1
THB11~ •••••••••• 1 0-

co
BC548~ •••••••••• 1
BC558~ ••••••••• 1
L.E.D. • • • • • • • • • . • • • • • • • • 1
10pF~ • • •••..•••••• 1
1M~ ••• • ••••••••••• 1

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100K~ ••.••••••• 2
220K~ •••••••••• 1
2K2g&id~ • ••••••••••• 1
L.EtQ

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1M~ • ••••••••••• 1
470~ ••••••••••• 1
4700~ .......... 1

gs DC - DC CONVERTER
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~ ·
15V/1A~ ••••••• BC337~ •••••• 1
~~ ~ OC:aJJ ftru g<ic:rldmc:>ci CDzO\ ®®® 1 N 4001 ~ ••••••••w BC327~ ••••••
~ ~ ®e
Cfl~ 400 r.5) o®~ (.)J6~ 9~~ 22oop (25v) ~ • • • • • • • 1 2N3055~ •••••

~CDzr.sl. 100pF(25V)~ ••••••• 1 2K7~ ••••••••• 1

- 4.5V - 6V -, 9V - 12V 18V ~ ~~ • • • • • • • • • • 1 8200~ ••••••• 1


2200~ •••••••••• 1K5~ ....... 2
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1
- 400mA
1.50~ .......... 1
- 500 rnA
1K~ ••••••••••••• 2
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1K
1A-3ridge Voltage selector
18V
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Switch
l.D.

2200p
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lf~ li)JdJ - U;"1J co&!> ~ <rz®&x:S 3 r:fJ ~ a>c~. ~ 1..25 8C:l 25
~r:IJDJ OOc:> ~ ~ 0~ ~ ~
CDc~~~~~ Cia:rl ~ ~

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(j&J}~D&tJ ~ tS)Q)) cnr&® ~ cor:snf3 cmD.
LM 350K ~ fClJ ~~ 6~ ~~ g;a ~
3A- REGULATOR ~ ~mm. ~u ~~ ~ <rztn. o&> ~ li)Q) ~
~~~~~~q<;JO
~~~~~-~cim®~®
1N 4001 ~OGCDc~~~~-

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~ CiDX) 5t:il ~Wire-wound~~~-

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r-~--~--~--~--~· +
< 1.25 to 25V
120
,.,~
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~ LM350K

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230V/24V
10~
3A-Transformer
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LOW RIPPI,..E POWER 01, Q2~ocD R2 ~ "~" Oor:fl~


@c.lJ t:ilda ~ ~~ om R1 ~ 01 ~
SUPPLY UNIT
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~ qC).::gB o®®cl ~ ~- ZD 1 ~ q<Dc:l


~~9~~~1.2r:IJ%l
~ de) Or.oe!> qO® ~ ~~ ~ ~ Wl6JC:>d ~ ~-
(\'C)cgB AB ~ ao c:l&.)t:i) o;an c~ ~ CDct:il. ~ C2 g®C) ~ ~ @c.ll t:il68. 06'> ~ 01 om 02
~ ccd ~~ ·~ ~ (High Quality
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~~~~~'id~t:il68.~
Reproduction) ~CDc~~- ~~®tn~~~~~CDzt:il.

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6A@d~ ......... 1
1000 pF (63V) ~ .. .. .. 1
R1
6 Amp. 2K2 100pF (50V)~ .••••••• 1
470pF (50V) ~ ••••••• 1
(1 R3
2N3055~ ........
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1
1000)J 100K
2N3054~ ........ 1
2K2~ ............ 1
(2 560~ ........... 1
10K~ ............ 1

~----~--~--~--------~--._~GNO
00.~-~- ~ 3d ~ <d~ a>c& Qdo ~­
~<d~~~~(hC).
(j0ad416 01~ leoo I

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4093~.e................ t l• •ol
4049~.a ...••......•.•• 1
L.E.D.
lo eo!
10K~ •••••••.••. 1
56K~ •.••.•••••• 2 lo •• I
3900~ ·•·••·•••• 3
lo Q• J
2.2pF~ .•.•••.••••• 3 lBOO!J

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L.E.D. • ••••••••••••••••• 3
220K~ •.••••••••.•• 1

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6-12V
+

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6-12Vd.c.

T2112

L-------~t--------~---0-
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~ g~Jt» ~.t;""'C)J ~ 50 D %) oo Oz~ o;ml 50 n <iC!:rl 1oo n (1 o Watts)


~ ~ a:>coc;d. ~ ~ ccd ~ og
fi3tJ)(;,1f»"'
~ o~ g&idXJ ~ ~m d ~ c®lmD 10W
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~~~a>ca~.
OUTPUT VOLTAGE ADJUSTER

(j)Q) ~ ~ ~ c:>roe!' (j)Q) ~~ gnc:> 00> ~


-
CHOKE
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~tpl~~m®Od~~~~
a>c&~. 230V
R1~~5000eCJ1K0~~10W AC
WIRE WOUND~~~- Od ~ <iOdm ~ ml
~ CfzC». ~~ ~ ~ ~) ~-~p
~~~~ccd~a>co.
me~ qJ~Crl~ o~ciJ-~~ - ------ -..
EMERGENCY
--

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