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2003-01-0995

Aerodynamic Drag Reduction for a Simple Bluff Body


Using Base Bleed
Jeff Howell and Andrew Sheppard
Land Rover

Alex Blakemore
Loughborough University

Copyright © 2003 SAE International



ABSTRACT A low drag car has recently been developed at Cranfield
University, which employs base bleed via a rear mounted
Wind tunnel tests have been conducted on a simple bluff cooling system into a truncated streamlined tail. Nijhof
body model, representing a car like shape, to investigate (4) has reported drag measurements obtained with a
drag reduction opportunities from injecting low velocity quarter scale model using compressed air piped into the
air into the base region. This flow is known as base model to simulate the base flow. Substantial drag
bleed. Most tests have been carried out using a square reduction was found using high flow rates.
back shape. The effects of flow rate, porosity and
porosity distribution over the base area have been It has been recognised from the earliest studies that the
investigated. In all cases drag is reduced with increasing benefits would only be meaningful if the bleed flow,
bleed rate, but the optimum porosity is a function of which requires energy to generate, was needed for some
bleed rate. A significant part of the drag reduction occurs other function. One candidate function, as in the
without the bleed flow and arises from the presence of a Cranfield project, is engine cooling. This principle was
cavity in the model. The effects of cavity size are incorporated by the senior author (JH, (5)) into the
examined for different base configurations. Some factors design of a Clubmans formula racing car in the early
affecting implementation are considered. 70’s, with a radiator in the base fed by air from a surface
duct in the vehicle floorpan, although the benefits were
INTRODUCTION never measured. The Ford Probe IV Concept car which
had a drag coefficient of only 0.15 had aft radiator and
Environmental concerns are encouraging vehicle condenser located in the rear bodysides and cooled by
manufacturers to continue exploring novel techniques for fans drawing air across the heat exchangers and
drag reduction. While there are few completely new exhausting into the wake, (6). A negative cooling drag
ideas, it can sometimes be appropriate to reinvestigate was achieved with the fans running. Mazda built an
earlier schemes that never materialised. Base bleed, or experimental car (7), which exploited the benefits
base injection, probably fits this category. discussed in (3). A more recent low drag car, the Precept
(8), built by GM for the PNGV programme also used a
radiator installation at the rear.
Base bleed has been extensively investigated for missile
aerodynamics and Sykes (1) with experience from that
background first investigated the potential application to Associated studies of base flow manipulation using air
cars. Drag benefits were deduced from the mean base injection have been investigated. Morelli (9) used a novel
pressure measurements, which could be reduced by up rear-wheel hub pump to locally energise the separating
to 30%. Przirimbel (2) investigated alternative base shear layers behind the wheels of a hatchback car and
injection and suction strategies on an axisymmetric generate a substantial drag reduction. Englar (10) has
shape and found base pressures reduced by half for a reported extensively on the aerodynamic benefits of
fully distributed base flow. ‘Pneumatic Techniques’. Large drag reductions were
demonstrated on small scale truck models from the use
of blowing slots at the trailer trailing edges. The
Kohri, (3), has tested a simple body with base bleed
reductions were shown to be useful even when the
generated by flow ducted through the centre of the model
power requirements for injection were included.
from the nose (a similar concept to that used by Sykes)
and again calculated drag reduction from base pressure
changes. No model details were presented.
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EXPERIMENTAL SET-UP The base bleed flow is generated from an external


compressed air supply. This is fed from below the model
MODEL along one of the front mounting legs into a plenum
chamber in the middle of the model, as sketched in
The model is shown in Figure 1. It has been in use by Figure 2. Flow rate has been measured using a vane
Rover (including Land Rover) for many years for basic anemometer mounted in the plenum outlet hole. The
aerodynamic studies such as effects of rear end shape, maximum flow rate available was 10 litres/s. Three
ground simulation etc. The interchangeable rear allows a perforated plates inside the model act to provide a
wide range of lift and drag characteristics and wake uniform distribution of air to the rear section of the
structures to be evaluated. The model, which has the model. The base flow exits through perforated plastic
dimensions of a 1/4 scale small hatchback, is connected sheets of varying porosity and covering 86% of the base
to an underfloor balance via four thin legs in the position area (i.e. all but the 12mm wall thickness of the model).
of the wheels.
Two standard porosities, 33% and 68% were tested. The
hole sizes for these porosities were 3mm and 8mm
respectively. The other porosities and the porosity
distribution were varied using tape. Various
configurations of base bleed are shown in Figure 3.

(a) (b)

Figure 1. Simple Bluff Body Shape.

(c) (d)

The principal model dimensions are:

Length 1.045 m (e) (f)


Width 0.390 m
Height 0.290 m Figure 3. Schematic of base bleed configurations. (a) Full,
2
Frontal Area 0.112 m (b) Peripheral, (c) Central, (d) Sides, (e) Top, (f) Bottom.

All leading edges are rounded with a radius of 0.050m


except for the roof leading edge, which has a radius of
0.20m. The longitudinal and trailing edges are sharp.
The ground clearance was always set at 0.050m. All WIND TUNNEL
measurements reported here, (with one exception), were
carried out using the model fitted with a squareback rear All testing was performed in the MIRA Model Wind
end. Tunnel (MWT). This tunnel is an open jet open return
facility. The nozzle size is 2m x 1m and the working
2
section is 4.0m long. The model frontal area of 0.112 m
gives a solid blockage of 6%.

The tunnel was run at a nominal 27m/s. The velocity


distribution over the volume occupied by the model is
within 1% and the turbulence intensity at the model
location is 1.2%. A general view of the squareback
model in the wind tunnel is shown in Figure 4.

Figure 2. Internal Layout of Model.


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0.27

CD

0.26

0.25

no bleed
w ith bleed Bleed Area Ratio

Figure 4. Model installed in MIRA MWT. 0.24


0.0 0.2 0.4 0.6 0.8 1.0

A moving belt can be installed, but for all the tests


reported here the fixed ground was used. The model was Figure 6. Effect of Bleed and Bleed Area on Drag Coefficient.
mounted to an underfloor 6-component balance via four Squareback Model, 33% Porosity, Peripheral Bleed Configuration.
legs resting on 7mm diameter pins protruding through
the tunnel floor. Only drag measurements were taken as
the compressed air supply interfered with the lift balance
frame flexures.
With the flow rate set at 4 litres/s the drag was measured
RESULTS for the same configuration but with sections of the base
area taped over to restrict the bleed area. The body drag
INITIAL EXPERIMENT coefficient is shown as a function of the bleed area in
Figure 6 for the peripheral bleed case, where the
For the first experiment the model was set up in the blanked central rectangular area is progressively
squareback configuration with a base porosity of 33% reduced in size from a fully blanked to a completely
over the maximum available base area. Flow rate was perforated base area. In Figure 7 different sections of the
varied up to the maximum of approximately 10 litres/s. perforated base area are exposed to form the bleed
The results are shown in Figure 5. Drag reduces linearly configurations shown in Figure 3(c) to (f).
with flow rate and at maximum flow rate the total drag
reduction is approximately ∆CD = -0.02, but surprisingly Central
the zero flow rate shows a drag reduction of 0.27 Sides
approximately half this. Two widely spaced experiments Top
Bottom
demonstrate the level of repeatability. CD

0 2 4 6 8 10
0.00
Bleed Rate (litres/s) Nov 0.26
Jan
-0.01

-0.02
Bleed Area Ratio
delta CD 0.25
0.00 0.10 0.20 0.30
-0.03

Figure 7. Effect of Bleed Configuration and Area on Drag Coefficient.


Figure 5. Effect of Bleed Rate on Incremental Drag Coefficient. Squareback Model, 33% Porosity, Flow Rate – 4litres/s.
Squareback Model, 33% Porosity, Full Base Bleed.
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The central bleed case is seen to generate a negligible EFFECT OF REYNOLDS NUMBER
drag reduction. Note that the open area, in these cases,
is one third of the bleed area. The tunnel speed was reduced to assess the effects of
Reynolds Number, while at the same time allowing an
EFFECT OF POROSITY increase in the ratio of bleed flow to freestream velocity.
The drag coefficient for the baseline vehicle with a solid
The effect of base porosity on drag reduction as a base is slightly dependent on Reynolds Number.
function of bleed rates is shown in Figure 8. In all cases
the drag reduces linearly with bleed rate but the rate of
0 0.2 0.4 0.6 0.8
change is variable. The different porosities were
achieved by taping over standard perforated sheets with 0
porosities of 33% or 68%. For example 16.5% porosity Cm
was obtained by blanking alternate columns of
perforations in the 33% porous base, and 51% porosity
by blanking every fourth column of the 68% porous base.
15m/s
No discernable difference was seen from blanking rows
rather than columns of perforations. The lowest 20m/s
measured drag is achieved with porosities of 51% and 25m/s
68% at all flow rates. No attempt was made to see if an -0.01
intermediate porosity would provide a drag minimum. 30m/s

Bleed velocities are in all cases very small. For the


model with 33% porosity over the full base area at the
maximum flow rate of 10 litres/s and assuming for
simplicity a uniform bleed distribution the bleed velocity
through the perforations is only 0.03 m/s. delta CD
-0.02
The drag reduction at zero flow rate is again significant
and varies with porosity. The lowest measured drag is
obtained with porosities of 51% and 68%. Figure 9. Drag Reduction as a Function of Bleed Mass Flow
Coefficient. Squareback Model. Full Bleed Area.
33% Porosity.
0.27 Base
16.5%
33%
CD 51%
68% The reduction in drag coefficient for the porous base, but
100% without bleed flow, was also found to be sensitive to
0.26 Reynolds Number. As the wind tunnel velocity was
reduced the drag reduction increased. For the
squareback body with 33% base porosity a reduction in
6 6
the Reynolds Number from Re = 2.2 x 10 to 1.1 x 10 ,
where Re is based on model length and freestream
velocity, increased the drag benefit for the porous base
0.25 from ∆CD = 0.012 to 0.015. Considerably larger changes
were found for other porosities.

The effect of bleed rate on the reduction in drag


coefficient is shown in Figure 9 for a range of wind tunnel
velocities. The base porosity is 33%. The drag change is
0.24
relative to the drag coefficient obtained with zero base
bleed. The bleed rate is presented in non-
dimensionalised form as the bleed mass flow coefficient,
Cm as defined in the Discussion section. With lower
Bleed Rate (litres/s) freestream velocity the bleed mass flow coefficient is
increased. The maximum bleed rate at all wind tunnel
0.23
speeds corresponds to approximately 10 litres/s. While
0 2 4 6 8 10 the accuracy of the wind tunnel balance reduces at lower
wind speeds there is a clear trend showing an increased
Figure 8. Effect of Porosity on Drag Coefficient for Various Bleed
drag reduction as bleed mass flow is increased. Similar
Rates. Squareback Model. Full Bleed Area. trends were found for other porosities.
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EFFECT OF CAVITY DEPTH


Solid 0° Porous
A significant part of the drag reduction arises from the
cavity itself. In the bleed experiments the cavity depth,
from trailing edge to bulkhead, is approximately 400mm,
although within that length are three dense screens. Porous 0° Open
Previous study of a base cavity in a square section
simple body (10) showed that the base pressure
increased with cavity depth up to 80% of body Open 10° Porous
width/height. Almost 90% of this drag reduction was
achieved with a cavity having half the depth.

Cavity depth was varied up to 150 mm, corresponding to 10° Open


a normalised depth of 0.45, where the reference
1/2
dimension is taken to be A and A is the model frontal
area. The results are shown in Figure 10 for solid, Figure 11. Schematic of Model Base Configurations.
perforated and open back ends, as sketched in the left
side of Figure 11. The porosities of the perforated backs
were 33% and 68%. The minimum drag is achieved with
a fully open back, which conflicts with the results for the
much deeper cavity. The cavity depth for minimum drag The results are shown in Figure 12. The cavity height
with all backs occurs close to 100mm. was 0.093m and represents the height of the split line
shown in Figure 1. The reduced height cavity produces
33% smaller drag reductions than those shown in Figure 10
0.27 for the full height cavity, although the trends are similar
CD 68% with drag minimum occurring at a cavity depth of 100mm
100% for the squareback case. In comparison with the
squareback case the sloping backlight shows similar
0.26
drag reduction with cavity depth up to 100mm for the
open back but slightly less drag benefit from the porous
base. The porosity was 33% in both cases.
0.25

0.24 0deg Porous


0.27 0deg Open
CD 10deg Porous
0.23 10deg Open
0.26
Cavity Depth (mm)
0.22
0 50 100 150 0.25

Figure 10. Effect of Cavity Depth on Drag Coefficient for


Solid, Porous and Open Base. Squareback Model.
0.24
No Bleed Flow.

0.23

Cavity depth (mm)


REDUCED HEIGHT CAVITY
0.22
The effect of a cavity having a restricted height was also 0 50 100 150
examined. This was done so that the influence of a
different rear end shape could be studied. This Figure 12. Effect of Cavity Depth on Drag
alternative rear end shape represented geometry close Coefficient. Sqareback and 10° Fastback Configurations.
to the minimum drag ‘backlight’ for this body with a slope No Bleed Flow. Reduced Cavity Height – 0.093m.
of 10° to the horizontal. The configurations tested are
sketched in the right side of Figure 11.
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DISCUSSION

Bleed flow rates have been presented in litres/s. These These cooling flow coefficients are considerably greater
are relevant to the model tested but could be non- than those obtained in the experiment. In (4) a greater
dimensionalised. Bleed flow coefficients can be range of flow rate coefficients was investigated, and it
presented in either mass flow or momentum terms. The was found that the drag reduction was less pronounced
former is appropriate here and the mass flow coefficient, at the higher flow rates.
Cm is defined as:
A rear mounted cooling system is unlikely to function
Cm = m/ρAU effectively without considerable fan assistance at all
speeds, but there may be vehicle configurations where
where m is the bleed mass flow rate, U is the free stream the drag benefits from eliminating front air intakes
velocity, ρ is the air density and A is the frontal area of combined with base bleed more than offset the fan
the model. The volume flow rate, v, is effectively given by power requirements. The benefits are more likely to
m/ρ. The maximum flow rate used in these experiments occur at higher speeds and potential applications
of 10 litres/s converts to a mass flow coefficient of considered for mid- or rear-engined vehicles.
0.0033 or 0.33%.
CONCLUSIONS
Alternatively, bleed flow rates can be presented in
momentum terms. The momentum coefficient, Cµ, is The potential benefits for aerodynamic drag reduction
usually more appropriate for jets and is given by: from low flow rate base bleed applied to a simple bluff
body have been demonstrated.
2
Cµ = 2muj/ρU A
In general, the drag reduction increases with increasing
where uj is the bleed velocity. For the uniform bleed area.
distributions of bleed used here the two coefficients are
related approximately by: The drag benefits increase with increasing bleed mass
flow coefficient.
2
Cµ = 2Cm A'/Ap
A significant component of the drag reduction results
Where A' is the area over which the perforations are from the cavity in the model. This component reduces
distributed and p is the porosity. with an increase in Reynolds Number.

As stated in the Introduction, the benefits of base bleed The power required to generate the bleed flow will offset
are only realistically available if the air movement is the drag benefit, and may negate it.
required for some other function as the power required
for pumping is an effective drag coefficient. For example REFERENCES
2
consider a vehicle with a frontal area of 2.0 m and
travelling at 30m/s. If the base bleed produces a drag 1. Sykes, D.M., The Effect of Low Flow Rate Gas
coefficient reduction of 0.01, then the power saved is Ejection and Ground Proximity on Afterbody
0.33 kW. If the air movement consumes more than this Pressure Distribution. Road Vehicle Aerodynamics
then the vehicle does not benefit. Symposium, The City University, November 1969.
2. Przirimbel, C.E.G., The Effect of Base Bleed/Suction
Air movement in the vehicle is required for ventilation on the Subsonic Near Wake of a Bluff Body.
and for cooling and is available from the exhaust gases. Aerodynamics of Transportation, ASME Conference
Interior ventilation comprises natural and fan driven Niagara falls, June 1979.
components. The former is dependent on vehicle speed 3. Kohri, I., Kataoka, T., Reduction of Aerodynamic
while the latter is independent. Maximum flow rate Drag with Base Bleed System. JSAE Vol. 4 1991.
coefficients are unlikely to exceed 0.1% at 30m/s, and 4. Nijhof, B.C., The Effect of Base Bleed on Road
will reduce approximately inversely with increasing Vehicle Drag. M.Sc Project, Cranfield University,
vehicle speed.
2001.
5. Howell, J.P., The Aerodynamics of the IBEC Club
Exhaust flow rate coefficients will be constant with speed
Formula Racing Car. The General Engineer,
in a fixed gear. A 2.0 litre engine running at 3600rpm and
driving the vehicle above at 30m/s produces a flow rate May/june 1976.
coefficient of 0.1% at all speeds. 6. Santer, R.M., Gleason, M.E., The Aerodynamic
Development of the Probe IV Advanced Concept
Mass flow coefficients for cooling pack airflow are Vehicle. SAE 831000, 1983.
typically in the range 2 – 3%, depending on the vehicle 7. Kohri, I., et al., Aerodynamic Development of an
application. As this is largely ram air driven it remains Experimental Car. SAE 890373, 1989.
essentially constant with speed. Cooling fans can supply
an additional 0.5 – 1.5% but the drive motor and
transmission details will define the speed dependency.
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8. Buchholz, Z., More Details on Precept, GM’s PNGV.


Automotive Engineering International, pp 36-41,
January 2000.
9. Englar, R.J.. advanced Aerodynamic Devices to
Improve the Performance, Economics, Handling and
Safety of Heavy Vehicles. SAE 2001-01-2072, 2001.
10. Morelli, A.. A New Aerodynamic Approach to
Advanced Automobile Basic Shapes. SAE 2001-01-
0491, 2001.
11. Duell, E.G., George, A.R., Measurements in the
Near Wake of Ground Vehicle Bodies. SAE 930298,
1993.

NOTATION

A Frontal Area
A' Porous Area
2
CD Drag Coefficient=2D/(ρU A)
Cm Bleed Mass Flow Coefficient =m/(ρUA)
2
Cµ Bleed Momentum Coefficient =2muj/(ρU A)
D Drag Force
m Bleed Mass Flow Rate
p Porosity
Re Reynolds Number -(based on model length)
v Volume Flow Rate
uj Bleed Velocity
U Freestream Velocity
ρ Air Density

ACKNOWLEDGMENTS

The authors thank Land Rover for permission to publish


this paper. The work described here was carried out by
Alex Blakemore from Loughborough University while on
a student placement at Land Rover, and supported by
Andy Sheppard of the Aerodynamics Department. The
ever helpful support of the MIRA wind tunnel staff; Dave
Wain, Ian Lindsay and Graham Kendall is gratefully
acknowledged.

CONTACT

Jeff Howell,
Manager, Aerodynamics,
Land Rover.
jhowel17@landrover.com

Andy Sheppard,
Project Engineer, Aerodynamics – Range Rover,
Land Rover.
asheppa3@landrover.com

Alex Blakemore,
Student,
Department of Aeronautical and Automotive Engineering
Loughborough University.
a.w.blakemore-99@student.lboro.ac.uk

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