Trafo 170kv PDF

THE ISRAEL ELECTRIC CORPORATION LTD.
PLANNING DEVELOPMENT & TECHNOLOGY DIVISION

RELIABILITY & H.V. EQUIPMENT DEPARTMENT
SPECIFICATION
SR-150
FOR
161/13.8/13.8 kV,
56/28/28 MVA
POWER TRANSFORMER
. Publication Team Signature Date
Prepared B.Kristek 11/9/17

Filling instructions:
1. Fill in all the required data in the intended fields. M. Cheausu 11/9/17
2. After filling completion, save the Excel document using the format name Checked
"SR-150_Your Company’s name_version num" (for example “SR150_IECo_ver1”)
Dr. H. Ben-Haim 12/9/17
3. For additional instructions/support, refer to sub-clause 9.1 of this
Specification or contact: kristi.burdhima@iec.co.il .
Approved B. Reshef 24/10/17
Copyright ©. All Rights Reserved. No part of this Specification may be reproduced, stored in retrieval system,
or transmitted , in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise
or used for purposes other than participation in this tender, without the prior written permission of
RELIABILITY & H.V. EQUIPMENT DEPARTMENT, The Israel Electric Corporation Ltd. .
SEPTEMBER 2017
ANNEXURE "B" AND SUMMARY OF DATA SPECIFICATION SR-150
POWER TRANSFORMER 161/13.8/13.8 kV, 56/28/28 MVA

ANNEXURE "B" AND SUMMARY OF DATA
Table of Contents:
CHAPTER 1 PURCHASER
CHAPTER 2 NAME OF ITEM
CHAPTER 3 LOCATION OF ITEM
CHAPTER 4 SCOPE
CHAPTER 5 TERMINAL POINTS & TERMINAL CONNECTIONS
CHAPTER 6 CYBER & INFORMATION SECURITY
CHAPTER 7 QUALITY MANAGEMENT SYSTEM AND QUALITY CONTROL
CHAPTER 8 STANDARDS & CODES
CHAPTER 9 TECHNICAL DOCUMENTATION
CHAPTER 10 TECHNICAL REQUIREMENTS
CHAPTER 11 TESTS & INSPECTIONS
CHAPTER 12 PACKING & DELIVERY
CHAPTER 13 STORAGE AND HANDLING
CHAPTER 14 NAMEPLATE & MARKING
CHAPTER 15 NOTES
CHAPTER 16 SPECIAL REQUIREMENTS
CHAPTER 17 APPENDICES & DRAWINGS
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1 PURCHASER
1.1 THE ISRAEL ELECTRIC CORPORATION Ltd.
2 NAME OF ITEM
2.1 POWER TRANSFORMER FOR 161 kV SYSTEM
3 LOCATION OF ITEM
3.1 161/13.8 kV SUBSTATIONS
4 SCOPE
4.1 PROJECT DESCRIPTION
Design, develop, manufacture, test, preserve, pack for overseas shipment and transport to an agreed-upon destination a 3-phase,
4.1.1
161/13.8/13.8kV, 56/28/28MVA, step-down, oil-immersed Power Transformer, in accordance with this Specification as detailed hereunder.
4.2 SCOPE OF SUPPLY
4.2.1 ITEM 1: 3-PHASE, 161/13.8/13.8 kV, 56/28/28 MVA, OIL-IMMERSED POWER TRANSFORMER
4.2.2 ITEM 2: WHEELS ASSEMBLY
4.2.3 ITEM 3: RECOMMENDED SPECIAL MAINTENANCE TOOLS
4.2.4 ITEM 4: RECOMMENDED SPARE PARTS.
4.2.5 ITEM 5: COMPLIANCE FOR DATA SECURITY
The transformer shall be delivered tested in the factory according to the requirements in paragraph Tests (clause 11) and equipped with all
4.2.6
accessories, as specified under paragraph "Design and Construction" (clause 10.5.1.1).
5 TERMINAL POINTS & TERMINAL CONNECTIONS
The 56 MVA Transformer HV line terminals shall be connected to 161kV Transmission Grid and LV line terminals to 13.8 kV Distribution
5.1
Grid.
6 CYBER & INFORMATION SECURITY
6.1
The supplier's structure, policy and procedures shall be according to APPENDIX 9 (Subclauses 2.1 and 2.2 in APPENDIX 9 are
compulsory requirements) .s
Any equipment provided for Israel Electric Corporation Ltd. or use for software/hardware maintenance actions shall be according to
6.2
APPENDIX 9
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7 QUALITY MANAGEMENT SYSTEM AND QUALITY CONTROL
7.1 GENERAL DEFINITIONS
Certification Body (CB) – An independent external body authorized to confirm that tended/supplier's Management System conforms with the
7.1.1
requirements specified in the standard, by issuing a certificate. The Certification Body should be qualified to certify by an Accreditation Body.
Accreditation Body (AB) – An independent body, being a member of the International Accreditation Forum Multilateral Arrangement – IAF
7.1.2
MLA, having authority to formally approve the competence of a CB providing certification services.
7.1.3 The quality control requirements shall be according to APPENDIX 5
7.1.4 The selection of Contractor's subcontractors (for the contract) shall be subjected to Purchaser's approval.
The Purchaser shall have the right to audit and comment on Contractor’s Quality Assurance System regardless of whether it was previously
7.1.5
audited by a certifying agency or any other body.
The tender/supplier shall have a Quality Management System (QMS) having a certificate evidencing compliance with the requirements of
7.1.6 the valid revision of ISO 9001 or any other Management System standard specifically indicating that it implements the requirements of ISO
9001 Which are valid on the date that specified for submission of the proposal.
Approval of conformance with the ISO 9001 requirements, as indicated in clause 7.2.3 above, shall be in a form of a certificate issued by a
7.1.7
Certification Body (CB) which is a qualified by an Accreditation Body [(AB), see 7.1.2 )].
7.1.8 The certificate should bare the logo of the CB and of its Accreditation Body and/or the logo of the IAF MLA.
7.1.9 The certificate shall be valid on the date set for submission of the proposal.
7.1.10 The certificate shall be valid for the scope of activities requested in the request for proposal.
The scope of activities indicated in the certificate of the QMS, shall specifically cover the scope of work required by the tender/spec. (i.e.
7.1.11
power transformer design, testing and manufacturing).
Further to the Contractor's QMS certification by any certification body, the Purchaser shall have the right to audit and comment about its
7.1.12
QMS.
It is the Contractor's responsibility to assure that its subcontractors and supplier's QMS and scope of supply meet Purchaser's quality
7.1.13
requirements as imposed by the Purchaser in the Specification.
7.2 GENERAL QUALITY REQUIREMENTS OFFERED
List of all subcontractors or subsuppliers, including name, address and status of their QMS (Quality
7.2.1
Management System) certification.(e.g. ISO 9001:2008, AS 9100,TL 90001, ISO/TS 16949, etc.)
The offered type of power transformer shall be a proven design (not a prototype) with high experience in
7.2.2
work.(Manufacturer declaration)
A mutually agreed Inspection Plan, including witness and hold points, shall be agreed between Purchaser
7.2.3 and Contractor. Any subsequent alternation to his program shall require the Purchaser’s agreement, prior to
start to any work affected by these alternations.
Test and Inspection certificates as required in this Specification and the applicable Standards, shall be
7.2.4 submitted immediately following their generation. The certificates shall be original, signed by Contractor and
contain actual measured values.
The generation of certificates, including those generated by Subcontractors and Sub-suppliers, shall bear
7.2.4.1
no extra cost to Purchaser.
Any equipment non-conformance to drawings, Specification or other purchase order requirements shall be
7.2.5
solved according to the terms and requirement included in APPENDIX 12
All materials used in the manufacture of the equipment shall conform to the Specification, approved
7.2.6
drawings and accepted Standards
The Contractor shall be responsible for assuring that his subcontractor’s Quality Assurance/Quality Control Programs, including their
7.2.7 organizations, procedures, personnel qualification etc., are approved and are consistent with the specific requirements imposed by the
Purchaser in the Specification.
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7.3 INTERCHANGEABILITY
All transformer components of the same functional type and rating shall be respectively interchangeable both electrically and mechanically
and when so interchanged shall perform their function equally well in every respect. All dismountable parts, of the same functional type and
7.3.1
rating, shall be also interchangeable for all transformer components and, when so interchanged, shall perform their function equally well in
every respect.
8 STANDARDS & CODES
Unless otherwise specified, all equipment shall be designed, constructed and tested in accordance with the requirements of the latest
relevant published Recommendations of the International Electrotechnical Commission (IEC), as amended up to date. All aspects, tests,
etc. not covered by IEC Recommendations shall be executed according to the latest published issue of official or otherwise approved
8.1
standards of Manufacturer's country. All relevant standards shall be stated by Contractor. In case the requirements in this Specification
differ from those in IEC Publications in any respect, the equipment shall conform to requirements in this Specification concerning that Item.
The following standards are applicable in the relevant parts to the individual components of the transformer:
8.1.1 IEC 60076-1/2011: Power Transformer part-1: General
8.1.2 IEC 60076-2/2011: Power Transformer Part-2: Temperature rise for liquid immersed oil transformers.
8.1.3 IEC 60076-3/2013: Insulation levels, dielectric tests and external clearances in air.
8.1.4 IEC 60076-4/2002: Guide to the lightning impulse and switching impulse testing - Power transformers and reactors.
8.1.5 IEC 60076-5/2006: Ability to withstand short circuit.
8.1.6 IEC 60076-7/2005: Loading guide for oil-immersed power transformers.
8.1.7 IEC 60076-10/2016: Determination of sound levels.
8.1.8 IEC 60815-1/2008: High-voltage insulators intended for use in polluted conditions :Definitions, information and general principles.
8.1.9 IEC 60815-2/2008: High-voltage insulators intended for use in polluted conditions :Ceramic and glass insulators for a.c. systems.
8.1.10 IEC 60815-3/2008: High-voltage insulators intended for use in polluted conditions :Polymer insulators for a.c. systems.
8.1.11 IEC 61083-1/2001: Instruments and software used for measurement in high-voltage impulse tests : Requirements for instruments.
IEC 61083-2/2013: Instruments and software used for measurement in high-voltage impulse tests : Requirements for software for tests with
8.1.12
impulse voltages and currents.
8.1.13 IEC 61869-2/2012: Instrument transformers: Additional requirements for Current transformers.
8.1.14 IEC 60085/2007: Electrical insulation - Thermal evaluation and designation.
8.1.15 IEC 60137/2008: Insulating bushings for alternating voltages above 1000 V.
8.1.16 IEC 60214/2014: On-load tap-changers.
8.1.17 IEC 60255-26/2013: Electrical disturbance tests for measuring relays and protection equipment.
8.1.18 IEC 60296/2012: Specification for unused mineral insulating oils for transformers and switchgear.
8.1.19 IEC 60317/2013: Specifications for particular types of winding wires - Enameled round and rectangular copper wire.
IEC 60404-8-7/2008: Specifications for individual materials - Cold-rolled grain-oriented electrical steel strip and sheet delivered in the fully-
8.1.20
processed state.
8.1.21 IEC 60529/2013: Degrees of protection provided by enclosures. (IP code)
8.1.22 IEC 60554/2001: Specification for cellulosic papers for electrical purposes.
8.1.23 IEC 60567/2011: Oil-filled electrical equipment – Sampling of gases and analysis of free and dissolved gases - Guidance.
8.1.24 IEC 60641/2008: Pressboard and presspaper for electrical purposes.
8.1.25 IEC 60721-3-4/1996: Classification of environmental conditions.
8.1.26 IEC 60851/2013: Winding wires-Tests methods.
IEC 61181/2012: Mineral oil-filled electrical equipment

8.1.27
Application of dissolved gas analysis (DGA) to factory tests on electrical equipment.
8.1.28 IEC 61439/2014: Low-voltage switchgear and control gear assemblies.
8.1.29 IEC 61850/2015: Communication networks and systems in substations.
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8.1.30 IEC 61000-5-7: Electromagnetic compatibility (EMC) - Degrees of protection provided by enclosures against electromagnetic disturb.
8.1.31 IEC 62155/2003: Tests on hollow insulators for use in electrical equipment.
8.1.32 IEC 60071-2/1996: Insulation co-ordination - Part 2: Application guide.
8.1.33 IEEE Std. C57.109-2008: Guide for Liquid-Immersed Transformer Through-Fault-Current Duration.
8.1.34 IEEE Std C57.12.90-2015: Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers.
8.1.35 IEEE Std C57.93-2007: Guide for Installation and Maintenance of Liquid-Immersed Power Transformers.
8.1.36 IEEE Std 693-2005: Recommended Practice for Seismic Design for Substations.
8.1.37 ANSI/IEEE C57.12.00-2010: General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers.
8.1.38 ISO/IEC 17025/2006: General requirements for the competence of testing and calibration laboratories.
ISO 9001 Quality Management Systems Requirements or any other Management System standard specifically indicating that it implements
8.1.39
the requirements of ISO 9001, valid on the date specified for submission of the proposal
8.1.40 ISO 14001 Environmental Management Systems (valid on the date specified for submission of the proposal).
8.1.41 ISO 14025:2006: Environmental labels and declarations - Type III environmental declarations - Principles and procedures.
8.1.42 ISO 4871:2009: Acoustics - Declaration and verification of noise emission values of machinery and equipment
8.1.43 SSPC-PA 1/2004: Shop, Field and Maintenance Painting of Steel.
8.1.44 API STD 650-2011: Welded Steel Tanks for Oil Storage.
8.1.45 ASTM A 153M-2009: Standard specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware.
8.1.46 ASTM D 520-00/2011: Standard specification for Zinc Dust Pigment.
8.1.47 ASTM B 579-73/2009: Standard specification for Electrodeposited Coatings of Tin-Lead Alloy. (Solder Plate)
8.1.48 ASTM B 580-79/2009: Standard specification for Anodic Oxide Coatings on Aluminum.
8.1.49 ASTM A876/2012: Standard specification for Flat-Rolled, Grain-Oriented, Silicon-Iron, Electrical Steel, Fully Processed Types.
8.1.50 ASTM D 3455/2011: Standard Test Methods for Compatibility of Construction Material with Electrical Insulating Oil of Petroleum Origin.
8.1.51 ASTM F 1135-99/2004: Standard specification for Cadmium or Zinc Chromate Organic Corrosion Protective Coating for Fasteners.
8.1.52 BS EN 10025-2004: Hot rolled products of structural steels.
8.1.53 DIN EN ISO 2409/2007: Paints and varnishes - Cross-cut test.
DIN EN ISO 12944-2/1998: Paints and varnishes -

8.1.54
Corrosion protection of steel structures by protective paint systems: Classification of environments.
DIN EN 50216-4:2015 Power transformer and reactor fittings. Basic accessories (earthing terminal, drain and filling devices, thermometer
8.1.55
pocket, wheel assembly)
If after issuing of the current Specification some of the mentioned standards are updated, amended, withdrawn or superseded with other
8.2 ones, the impact of these changes on the Specification and on the final product will be subjected to discussion between the Manufacturer
and the Purchaser.
8.3 For the purpose of this Specification, the definitions listed in IEC 60050 (IEV) and other IEC standards have been used.
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9 TECHNICAL DOCUMENTATION
9.1 GENERAL
This document contains proprietary information of Israel Electric Corporation (I.E.Co.) and is to be used for the Project and for the sole
purpose for which it is furnished. The recipient or anyone on its behalf shall not be entitled to use the document, or any part thereof, for any
9.1.1 other purpose without the prior written approval of I.E.Co. The recipient shall keep this document in strict confidence and shall not transfer,
disclose or divulge it to any other person without the prior written approval of I.E.Co.
I.E.Co. is the sole owner of all intellectual property rights associated with this document and any future work product thereof.
9.1.2 All data and descriptive material shall be in English or Hebrew.
The Bidder is requested to fill-in the offered data in the Specification (".xls") format file and in the attached (".pdf") Form published by I.E.Co.
Procurement Division. Answers shall be inserted in the questionnaire tables in the free columns of the right hand side. A definite answer
9.1.3
(data, yes or no, or appropriate comments) shall be given to all the requirements. Any supplementary data relevant to the evaluation shall be
well referenced to be taken into account.
Bidder's Proposal containing the filled-in Specification (".xls") format file, as well as all documents intended to complete the Bid, shall be
9.1.4
submitted as required in Tender documents, at Proposal submission term, in two different formats:
9.1.4.1 One (1) electronic, (*.pdf) computer file(s) on a mass-storage device
9.1.4.2 One (1) hard-copy, the printed files (of the documentation) sent according to subclause 9.1.4.1
I.E.Co. keeps the right to demand any clarification and/or technical documentation to demonstrate any answer. In case of unclear or missing
9.1.5
answer/information, I.E.Co. will complete the information according to its understanding / worst case.
The Bidder's proposal will be disqualified, whether his answer on any clause marked by the symbol ©, will not comply with the I.E.Co.
9.1.6 Specification requirement.
Furthermore I.E.Co. keeps the right to disqualify the Bidder's proposal which will not meet other technical requirements of this specification.
In case that Bidder has to comment/ to clarify/ to adapt any of the clauses of this Specification, he has to do it either on the right free
9.1.7
"OFFERED" columns or chapters 15 and 16 of this Specification.
In relevant clauses, offered "equivalent" equipment:

- Shall be exactly indicated (Manufacturer, type, etc.)
9.1.8
- Needs to be approved by I.E.Co.
- Will be evaluated by comparison to Specification relevant requirements.
Bidder’s offered data and parameters as well as definite answers or comments will be evaluated from technical point of view according to
9.1.9
their conformance level. Every evaluated answer will be multiplied by its technical weight by using an expert evaluation computer program.
9.1.10 Missing of answer/information/comment in Bidder's Proposal will affect negatively its total score.
The technical weight of relevant subclauses is stated in the Evaluation Criteria document, which is attached to Tender documents and is
9.1.11
identical for every Bidder.
9.1.12 The Specification includes files of the following types:
9.1.12.1 Microsoft Office – Excel file type: This is a protected file that allows data input only in designated areas.
9.1.12.2 Adobe Reader – PDF file type: These are protected files; some of them allow data input only in designated areas.
9.1.12.2.1 Files sent by the Bidder shall comply with cyber security requirements.
The Specification is sent without any automated process / MACRO's and shall be returned in the same format without any automated
9.1.12.3
process / MACRO's.
9.1.12.4 Filled-in files shall be in the same format as they were sent
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9.2 TECHNICAL DOCUMENTATION ATTACHED TO PROPOSAL OFFERED
9.2.1 General data:
9.2.1.1 Contractor’s name and address
9.2.1.2 Manufacture’s name and address
9.2.1.3 Transformer type (nominate main features)
9.2.1.4 Contractor’s Proposal number
9.2.2 A complete schedule of transformer parts delivery. Attach document
9.2.3 Transformer layout drawing indicating general dimensions. Attach document
9.2.4 Description of arrangement of windings and core. Attach document
Cross-section of core window with windings, indicating clearances between windings of the same phase,
9.2.5 Attach document
between windings of different phases to core etc.
Cross-section drawing of transformer core, showing the selector switch and manholes with approximate
dimensions.
External view, on transformer side on which manholes are located, showing all external accessories near
the manholes.
9.2.8 Description, technical data and catalogue of On-Load Tap-Changer. Attach document
9.2.9 Drawings and technical data of Voltage Regulator. Attach document
9.2.10 Software specifications for all accessories.(where applicable) Attach document
9.2.11 Description, technical data and catalogue of transformer monitoring system. Attach document
9.2.12 Description of oil preservation system. Attach document
9.2.13 Technical data of oil and oil test report. Attach document
General information and drawings of the cooling equipment. Description of temperature actuating relays.
9.2.14 Temperature at which cooling equipment starts and range of adjustment, power and control voltage supply Attach document
diagram, automatic control diagram.
9.2.15 Complete description of coolers and fans including metal coating, painting and test reports. Attach document
9.2.16 Drawing and description of transformer tank air-drain system. Attach document
9.2.17 Information about the Transformer coating as follows: Attach document
9.2.17.1 Environmental conditions (humidity / temperature etc.), during coating application. Attach document
9.2.17.2 Coating application system selected for the different parts/areas of the transformer, as follows: Attach document
9.2.17.2.1 Outside Transformer tank. Attach document
9.2.17.2.2 Inside Transformer tank and tank cover. Attach document
9.2.17.2.3 Outside tank cover. Attach document
9.2.17.2.4 Other components. Attach document
9.2.17.2.4.1 Pipe system. Attach document
9.2.17.2.4.2 Inside conservator. Attach document
9.2.17.2.4.3 Outside conservator. Attach document
9.2.17.2.4.4 Inside radiators. Attach document
9.2.17.2.4.5 Outside radiators. Attach document
9.2.17.2.5 Other coated components (if any) Attach document
9.2.17.2.6 Transformer control box coating application system (according to table 2.1, APPENDIX 7) : Attach document
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Description and drawing of transformer control box and list of all measuring, control and protection relaying
equipment included.
9.2.19 Description of protection devices and their connection diagram. Attach document
9.2.20 Drawings and technical data for each type of transformer bushing. Attach document
9.2.21 Description, cross-section, wiring diagram and drawings of bushing CT’s. Attach document
9.2.22 List of accessories and fittings with short description, technical data and catalogues. Attach document
9.2.23 Drawing of Transformer nameplate. Attach document
9.2.24 Drawings of Transformer anchoring for anti-seismic purposes. Attach document
9.2.25 Example of factory test report. Attach document
9.2.26 Example of routine test report for the offered transformer type. Attach document
9.2.27 Type test report (authority, number and date) for the offered transformer type. Attach document
The type tests shall be performed by a neutral certified laboratory accredited to ISO/IEC 17025-2006 by an
9.2.27.1 Attach document
Accreditation Body.
9.2.28 Short-circuit test reports for similar supplied transformers. Attach document
9.2.29 Main accessories (OLTC, bushings, radiators, CT’s) type test reports Attach document
9.2.30 Description of oil-leak test performance. Attach document
Manufacturer is requested to fill in the enclosed APPENDIX 2 "Reliability, Maintainability, Safety (RMS)”
9.2.31 based on relevant information from users. Manufacturer shall describe the system of relevant data Attach document
collection from users

9.2.32 Manufacturer’s requirements for: Attach document
Prolonged storage (2-3 years) before installation, taking into account the specific conditions under clause
9.2.32.1 Attach document
10.1.2 .
9.2.32.2 Transport on roads and on-site Attach document
9.2.33 Reference list for the last five (5) years Attach document
9.2.34 List of items to be separately shipped Attach document
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List of recommended special tools and instruments necessary for assembling and disassembling of the
transformer.
9.2.36 A list of necessary accessories for lifting. Attach document
9.2.37 A list of recommended spare parts with details as follows: Attach document
9.2.37.1 Manufacturer
9.2.37.2 Manufacturer's designation.
9.2.37.3 Type
9.2.38 A list of all parts which could wear out after 5, 10, and 20 years of Transformer operation. Attach document
9.2.39 A valid certification to ISO 9001:2008 granted by a CB as indicated in clause 7.1 . Attach document
A certificate attesting to the fact that the Manufacturer maintains and environmental management system
that fully complies with ISO 14001 international standard,.
9.2.41 An environmental product declaration (EPD) approved and certified by an accredited certification body (CB). Attach document
9.2.42 A copy of Contractor's Quality Manual and specific QMS (Quality Management System) Procedures. Attach document
9.2.43 Quality control plan . Attach document
9.2.44 A preliminary Inspection and Test Plan. (I&T Plan) Attach document
9.2.45 Acceptance test procedures for materials and subsystems. Attach document
9.2.46 Inspection and test procedures. Attach document
9.2.47 Non-conformance and corrective action procedures. Attach document
9.2.48 Design Control Procedures. Attach document
9.2.49 List of qualified suppliers of Transformer main parts and components. Attach document
9.2.50 Subcontractor’s qualification Procedure. Attach document
9.2.51 Corporate Social Responsibility (CSR) declaration. Attach document
9.2.52 Sustainability Report Assurance (SRA). Attach document
9.2.53 A list of optional items. Attach document
9.2.54 Other information. Attach document
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9.3 TECHNICAL DOCUMENTATION TO DELIVER AFTER AWARD NOTIFICATION OFFERED
Not later than one (1) month after notification of award, Contractor shall submit to Purchaser for approval
9.3.1 one (1) electronic (*.pdf format) and three (3) complete sets of prints of drawings and transformer technical
documentation.
Purchaser reserves the right to require additional necessary data, descriptions, drawings, etc. that may
9.3.2
contribute in completing information supplied about the transformer.
In case of Purchaser's remarks, changes or additional requirements regarding the submitted

9.3.3 documentation, Contractor shall make adequate corrections and shall resubmit required copies of the
updated documents.
9.3.4 The submitted technical documentation shall cover the following information:
Drawings of Transformer complete with all accessories, including all necessary details for mounting,: fixing
9.3.4.1
holes, weight, major dimensions, permissible static and dynamic forces.
9.3.4.2 Cross-section of the completely assembled transformer.
Detailed information of transformer tank. Including material, welding procedures, water and oil tightness,
9.3.4.3
probe pockets etc.
Details of skid base and wheels, provisions for anchoring the transformer after it’s installation, coolers,
9.3.4.4
bushing terminals, anti-seismic provisions etc.
Details of anchorage forces acting on the concrete beams during an earthquake regime acording to
9.3.4.5
Drawing No. 7 .
9.3.4.6 Drawings of transformer base shall include the following information:
9.3.4.6.1 Arrangement and size of Transformer base members
9.3.4.6.2 Width and length of each bearing member
9.3.4.6.3 Load on each bearing member
9.3.4.6.4 Center of gravity of loads
9.3.4.6.5 Location of jacking points
9.3.4.6.6 Center line distance between beams.
9.3.4.6.7 Number of beams
9.3.4.7 HV and LV connection schemes.
9.3.4.8 General dimensions and wiring diagram of Transformer control box.
9.3.4.9 Voltage regulation system.
9.3.4.10 Connection diagrams of protection devices.
9.3.4.11 Schematic wiring of cooling equipment.
9.3.4.12 Drawings and tests reports of OLTC.
9.3.4.13 Drawings and test reports of bushings and bushing insulators.
Wiring diagrams of all accessory equipment supplied with the transformer, including connections to OLTC
9.3.4.14
and software specifications.
9.3.4.15 Size and location of earthing connectors for transformer and control box.
9.3.4.16 Nameplate.
9.3.4.17 Transformer oil certificate.
A list of all gaskets and sealing rings including location, dimensions, number of catalogue, resilience
9.3.4.18
properties and duration of conservation in storage without loss of qualities.
Painting procedures including: surface preparation procedures, application procedures, materials (paints
9.3.4.19 and metal coating), technical data sheets, details about protecting of problematic places (special thickness,
strip coats), quality control procedures.
Final list of all subcontractors and subsuppliers including name, address and a copy of their Quality
9.3.4.20
Assurance certificates.
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Instruction manuals, technical directives, drawings and any other relevant descriptive materials containing
9.3.4.21 all information required for the mounting, commissioning, operation, maintenance, periodic checking,
testing and repairing of the transformer.
Any additional information considered necessary for clarifying various aspects of Transformer performance,
9.3.4.22
operation, maintenance, etc.
For transformer models development purposes used in transient overvoltages and overcurrents calculation
9.3.4.23
of switching operations, the following data shall be provided:
9.3.4.23.1 Transformer capacitive scheme (computed for earthed core case), including:
9.3.4.23.1.1 Equivalent capacitance of each winding terminal to ground.
9.3.4.23.1.2 Capacitance between each pair of windings.
9.3.4.23.1.3 Series capacitance of each winding.
9.3.4.23.2 Flux density at rated voltage and the saturation flux density
Magnetizing curve of the assembled magnetic core (for the closest winding to the core) in the following
9.3.4.23.3
conditions:
9.3.4.23.3.1 Represented as the peak values of the voltage (or magnetic flux) vs no-load peak current.
9.3.4.23.3.2 Measured up to 1.2 pu and extrapolated up to 2.5 pu of the magnetic flux.
9.3.4.23.3.3 The air-core inductance for 2 pu to 2.5 pu. (computed from HV side and LV side)
9.3.4.23.4 Core power losses dependence on peak value of the voltage.(in uniform scale representation)
9.3.4.24 A Design Review according to APPENDIX 13
Complete instruction books as may be required for Transformer installation, operation and maintainance,
9.3.4.25
one (1) electronic and one (1) printed copy.
9.3.4.26 Instruction books shall include necessary technical information and drawings for:
9.3.4.26.1 Requirements for prolonged Transformer and Spare Parts storage
9.3.4.26.2 Technical data for all the supplied equipment.
9.3.4.26.3 Assembly on-site.
9.3.4.26.4 Commissioning and site testing.
9.3.4.26.5 Operation and loading guide.
9.3.4.26.6 Maintenance schedule.
9.3.4.26.7 Dismantling.
9.3.4.26.8 Overhauls, repairs.
9.3.4.26.9 Software specifications for all accessories.
9.3.4.26.10 Recommended detailed procedures for periodic testing.
9.3.4.26.11 Weight and type of insulation, for DGA evaluation purposes:
9.3.4.26.11.1 Paper of HV winding (kg/type)
9.3.4.26.11.2 Paper of LV winding (kg/type)
9.3.4.26.11.3 Paper of leads (kg/type)
9.3.4.26.11.4 Press-board (kg/type)
9.3.4.26.11.5 Side plates (kg/type)
9.3.4.26.11.6 Core plates (kg/type)
B - 11
9.3.4.27 A complete list of spare parts, including ordering information.
9.3.4.28 The above list shall necessarily include:
9.3.4.28.1 One HV (161 kV) transformer bushing
9.3.4.28.2 One LV (13.8 kV) transformer bushing
9.3.4.28.3 One core earthing bushing
9.3.4.28.4 One Transformer monitoring system
9.3.4.28.5 One radiator
9.3.4.28.6 One Buchholtz Relay
9.3.4.28.7 One fan
9.3.4.28.8 One full set of gaskets
A list of all bolts used, including dimensions, number of catalogue, material, type of thread, maximum
9.3.4.29
fastening.torque.
Instructions for the disassembly and end of life procedures for different components of the equipment
9.3.4.30
(composition, weight, toxicity etc.)
Not later than two (2) months after the approval of documents is completed, Contractor shall submit to
9.3.5 Purchaser one (1) electronic (*.pdf format) and three (3) printed copies of transformer drawings and
instruction books.
9.3.5.1 Manufacturer's Quality Assurance manual
9.3.5.2 Manufacturer's Quality Control documentation, as follows
9.3.5.2.1 Inspection and Test Plan
9.3.5.2.2 Quality Control Procedures.
9.3.5.3 "For Information": Design Control Procedures (as applicable)
All descriptive materials (lists, instruction books, etc.) shall be numbered and dated for easy identification
9.3.6
and reference purposes.
All data and descriptive material in the above drawings and instruction books shall be in English or Hebrew.
9.3.7
All dimensions shall be shown in metric units.
9.3.8 All documents and drawings shall be provided with:
9.3.8.1 Purchaser's name
9.3.8.2 Transformer Unit number
9.3.8.3 "SR-150" Specification number
9.3.8.4 Purchaser's order number
9.3.8.5 Supplier's order number
B - 12
10 TECHNICAL REQUIREMENTS
10.1 ENVIRONMENTAL CONSIDERATIONS & SERVICE CONDITIONS
10.1.1 System Data HV LV
10.1.1.1 Rated system voltage (kV) 161 13.2
10.1.1.2 Highest system voltage (kV) 170 13.8
10.1.1.3 Symmetrical short-circuit current (kA) 50 16
10.1.1.4 System neutral grounding method Solid Grounding Solid / Resistor Grounding
10.1.1.5 Fault duration (s) 1 1
10.1.1.6 Earth fault factor 1.3 1.85
10.1.1.7 Rated frequency (Hz) 50 50
10.1.1.8 Range of frequency variation (Hz) 50.5-47.2
10.1.1.9 Transmission / distribution system line autoreclosing policy Single-phase one shot Three-phase two shots
Transformer normal operating scheme will allow parallel operation of maximum

three secondary windings of 56 MVA transformers or parallel operation of one 56
10.1.1.10
MVA transformer with the secondary winding of 25 MVA transformer (vector
group YN yn6 d, Usc=14.5%).
10.1.1.11 Ratio of zero-sequence to positive-sequence impedance 2
10.1.2 Service conditions REQUIRED OFFERED
10.1.2.1 Climatic conditions
Dry period of nearly 8-9 months and more than 100 dangerous wetting events a
10.1.2.1.1
year.
10.1.2.1.2 Ambient air temperature:
10.1.2.1.2.1 Maximum (°C) +50
10.1.2.1.2.2 Minimum (°C) -5
10.1.2.1.2.3 Monthly average of the hottest month (°C) 27
10.1.2.1.2.4 Yearly average (°C) 22
10.1.2.1.3 Humidity:
10.1.2.1.3.1 Low relative/absolute humidity (%//g/m^3) 4/0.9
10.1.2.1.3.2 High relative/absolute humidity (%//g/m^3) 100/27
10.1.2.1.4 Rain intensity (mm/min) 15
10.1.2.1.5 Low/High air pressure (kPa) 84/106
10.1.2.1.6 Solar radiation: Heating effects of solar radiation (W/m^2) 1120

Maximum wind velocity measured 10 m (33ft) above ground (unobstructed or
10.1.2.1.7 bare area) at 3 sec duration (considering a 50 years mean recurrence period) 44
(m/sec)
10.1.2.2 Environmental conditions
10.1.2.2.1 Environmental parameters according to IEC 60721/3-4
10.1.2.2.2 Severe atmospheric and industrial air pollution, dust, salt spray, sand storms
10.1.2.2.3 Permissible altitude over the sea level up to (m) 1000
Water from sources other than rain: Spraying water and water jets with water
10.1.2.2.4 15
velocity (m/sec)
B - 13
IEC 60721-3
10.1.2.2.5 Chemically active substances according to IEC specifications
Table 4 3C4
IEC 60721-3
10.1.2.2.6 Mechanically active substances according to IEC specifications
Table 5 3S4
10.1.2.2.6.1 Sand (mg/m^3) 1000
10.1.2.2.6.2 Dust (suspension) (mg/m^3) 15
10.1.2.2.6.3 Dust (sedimentation) rate (mg/m^2.h) 40

IEC 60815-1/2008
10.1.2.2.7 Insulator's Pollution levels according to:
Table 5,E6-E7
Combination of type A
10.1.2.2.7.1 Environmental type of pollution
and type B, A prevalent
e
10.1.2.2.7.2 Site pollution severity (SPS) class
(very heavy)
10.1.2.2.7.3 Non Soluble Deposit Density (NSDD) (mg/cm^2) 2
10.1.2.2.7.4 Equivalent Salt Deposit Density (ESDD) (mg/cm^2) 0.45
10.1.2.3 Seismic qualification level
The seismic design of the transformer installed on its foundation shall be based
10.1.2.3.1 IEEE Std. 693-2005
on the seismic qualification requirements stated in
10.1.2.3.2 The required seismic qualification level for transformer shall be Moderate
10.1.2.4 Electromagnetic Environment
Electronic devices delivered with the transformer shall withstand electromagnetic

10.1.2.4.1 IEC 60255-26
environment with the following maximum severity levels
10.1.2.4.1.1 Severity level for electrostatic discharge (kV) 4
10.1.2.4.1.2 Severity level for radio frequency interference (V/m) 10
10.1.2.4.1.3 Severity level for electrical 1 MHz burst disturbance (kV) 2.5
10.1.2.4.1.4 Severity level for fast transients according to (kV) 2
10.1.2.5 Geomagnetic qualification
Indicate the time duration, the power transformer is able to withstand the
temperature rise caused by a 50 Amps DC current passing through its neutral
10.1.2.5.1
point, as a result of Geomagnetic Disturbance (GMD) or Electromagnetic pulse
(EMP). (min)
10.1.2.6 Acceleration during transport
The expected accelerations on the equipment transported on roads and crane

10.1.2.6.1
lifting and removal, to be considered:
10.1.2.6.1.1 Longitudinal (m/sec^2) 3g
10.1.2.6.1.2 Transversal (m/sec^2) 2g
10.1.2.6.1.3 Vertical (m/sec^2) 2g
10.1.2.7 Environmental management systems
Manufacturer's Environmental Management System (EMS) shall be accoording

10.1.2.7.1
to ISO 14001.
Manufacturer's Environmental Product Declaration (EPD) shall be approved and

10.1.2.7.2 certified by a Certification Body (CB). The calculation will take into consideration
the requirements for EPD acc. to ISO 14025 .
B - 14
10.2 RELIABILITY, AVAILABILITY, MAINTAINABILITY (RAM) OFFERED
10.2.1 Contractor/Manufacturer shall submit with the proposal failure statistics for installed power transformers
The Contractor/Manufacturer shall state the minimum guarantee MTBF including confidence level.
10.2.2 Contractor shall indicate the methods by which the MTBF values were determined and shall submit
supporting data
Service life expectancy of the equipment and possible performance degradation with time, defined in
10.2.3
quantitative terms
10.2.4 The Contractor/Manufacturer shall furnish suggested actions to prevent recurrence of component failure
The Contractor/Manufacturer is requested to submit the filled in APPENDIX 2 "Reliability, Maintainability,

10.2.5
Safety (RMS)”
The Contractor agreed to participate in an Unreliability Demonstration Procedure as described in

10.2.6
APPENDIX 2
The Manufacturer shall notify the Purchaser, without any undue delay, of any defect failure, malfunction or
incompatibility in the equipment, or in similar types of equipment, which shall have appeared, or discovered
10.2.7 in the course of the period, extending from the execution of the Contract of supply until three years after the
expiration of the warranty period, in as much as it affects or may affect the use, performance, qualities,
lifetime, or safety of the equipment.
The notification shall be in written form and shall specify the nature of the defect, failure, malfunction, or
10.2.7.1 incompatibility, any ramifications, stemming therefrom and any relevant corrective measures, adopted or
recommended by the Manufacturer.
10.3 FUNCTIONAL REQUIREMENTS REQUIRED OFFERED
10.3.1 Number of phases 3
©
10.3.2 Connection symbol
YN yn6 yn6 dd
©
10.3.3 Rated frequency (Hz)
50
10.3.4 Rated voltages: ©
10.3.4.1 High Voltage (HV) winding (kV) 161
10.3.4.2 Low Voltage (XV) winding (kV) 13.8
10.3.4.3 Low Voltage (YV) winding (kV) 13.8
10.3.4.4 Tertiary (TV) stabilizing winding(s) (kV)
10.3.5 Coil voltages: ©
10.3.5.1 HV winding (kV) 161 / √3
10.3.5.2 XV winding (kV) 13.8 / √3
10.3.5.3 YV winding (kV) 13.8 / √3
10.3.5.4 TV winding (kV)
10.3.6 The transformer shall be equipped with on-load tap-changer (OLTC)
10.3.6.1 The OLTC shall be installed on HV (161 kV) side ©
10.3.6.2 HV winding number of taps 27
10.3.6.2.1 Principal (rated) voltage tap 14
10.3.6.2.2 Maximum voltage tap (+15%) 1
10.3.6.2.3 Minimum voltage tap (-15%) 27
10.3.6.3 Voltage regulation range (%) ± 15
10.3.7 Guaranteed rated voltage ratio, at no-load: ©
10.3.7.1 At principal tap (kV/kV/kV) 161/13.8/13.8
10.3.7.2 At maximum tap (+15%) (kV/kV/kV) 185.15/13.8/13.8
10.3.7.3 At minimum tap (-15%) (kV/kV/kV) 136.85/13.8/13.8
B - 15
Transformer HV neutral shall be brought out through proper neutral bushing and
10.3.8
shall be suitable for operation with:
©
10.3.8.1 Grounding through surge arrester
10.3.8.2 Solid grounding
Transformer XV and YV neutrals shall be brought out through proper neutral

10.3.9
bushings and shall be suitable for operation with:
©
10.3.9.1 Solid grounding
10.3.9.2 Grounding through grounding resistor (Ω) 8
Ratings of the transformer shall be based on the ambient air temperature stated
10.3.10
on subclause 10.1.2.1.2 and on the following temperature conditions:
©
10.3.10.1 Average winding temperature rise (by resistance measurement) (K) 60
10.3.10.2 Top oil temperature rise as measured by thermometer (K) 55
10.3.10.3 Winding hot-spot temperature rise (K) 73
IEC 60076-7
10.3.10.4 Design ambient temperature (C), according to:
subcl. 3.16
10.3.11 Type of cooling method ONAN/ONAF
10.3.12 Rated power ©
10.3.12.1 With ONAF cooling method:
10.3.12.1.1 HV winding (MVA) 56
10.3.12.1.2 XV winding (MVA) 28
10.3.12.1.3 YV winding (MVA) 28
10.3.12.1.4 TV winding(s) (MVA) Adequate for stabilizing
10.3.12.1.5 TV windings are not intended to supply present or future load.
10.3.12.2 With ONAN cooling method not less than:
10.3.12.2.1 HV winding (MVA) 33.6
10.3.12.2.2 XV winding (MVA) 16.8
10.3.12.2.3 YV winding (MVA) 16.8
10.3.12.2.4 TV winding(s) (MVA)
10.3.13 Rated currents with ONAF cooling method:
10.3.13.1 HV winding terminal at:
10.3.13.1.1 Principal tap (A)
10.3.13.1.2 Maximum tap (A)
10.3.13.1.3 Minimum tap (A)
10.3.13.2 XV winding (A)
10.3.13.3 YV winding (A)
10.3.13.4 TV windings (A)
Thermal time constant (estimated values shall be indicated ,exact values will be
10.3.14 IEC 60076-2 & 7
submitted after performing the temperature rise test ) for :
10.3.14.1 Transformer top-oil temperature rise (min.)
10.3.14.2 Transformer average winding temperature rise (min.)
B - 16
10.3.15 Rated insulation level: ©
10.3.15.1 Rated lightning impulse withstand voltage 1.2/50 µs:
10.3.15.1.1 HV (161 kV) winding terminal (kV peak) 650
10.3.15.1.2 HV (161 kV) neutral terminal (kV peak) 450
10.3.15.1.3 LV (13.8 kV) line and neutral terminal (kV peak) 110
10.3.15.1.4 TV winding(s) (kV peak)
10.3.15.2 Rated 1 min. power frequency withstand voltage:
10.3.15.2.1 HV winding terminal (kV r.m.s.) 275
10.3.15.2.2 HV neutral terminal (kV r.m.s.) 185
10.3.15.2.3 LV line and neutral terminal (kV r.m.s.) 34
10.3.15.2.4 TV winding(s) (kV r.m.s.)
Short-circuit impedances guaranteed (calculated) at rated current and

10.3.16 75°C, measured with TV winding(s) closed. Actual measured values shall ©
be within tolerances.
Voltage applied to HV winding with XV or YV winding short-circuited, based on

10.3.16.1
28 MVA at:
10.3.16.1.1 Principal tap (%  tolerance%) 16.8 ± 7.5
10.3.16.1.2 Maximum tap (% tolerance%) UK,max±10
10.3.16.1.3 Minimum tap (% tolerance%) UK,min±10
Voltage applied to HV winding with one TV winding short-circuited, based on TV

10.3.16.2
winding rated power at:
10.3.16.2.1 Principal tap (%  tolerance%) UK±10
Voltage applied to HV winding with XV and YV winding short-circuited, based on

10.3.16.3
56 MVA at:
10.3.16.3.1 Principal tap (%  tolerance%) UK±10
Voltage applied to XV winding with YV winding short-circuited, based on 28 MVA

10.3.16.4 29.1 ± 10
(% ± tolerance%)
Voltage applied to XV or YV winding with one TV winding short-circuited, based UK±10

10.3.16.5
on TV winding rated power (% ± tolerance%)
Zero-sequence impedances, calculated values. Actual measured values

10.3.17
shall be within tolerances.
©
Single-phase voltage applied between short-circuited HV winding line terminals

10.3.17.1
and its neutral, with XV ,YV and TV windings open-circuited, at:
10.3.17.1.1 Principal tap (W/phase  tolerance%) Xo±10
10.3.17.1.2 Maximum tap (W/phase  tolerance%) Xo,max±10
10.3.17.1.3 Minimum tap (W/phase + tolerance%). Xo,min±10
B - 17
Single-phase voltage applied to short-circuited HV winding line terminals and its

10.3.17.2
neutral with XV ,YV windings open-circuited and TV winding(s) closed, at:
Single-phase voltage applied to short-circuited XV winding line terminals and its Xo±10
10.3.17.3
neutral with HV ,YV and TV windings open-circuited (Ω/phase ± tolerance%)
Single-phase voltage applied to short-circuited XV winding line terminals and its

10.3.17.4 neutral with HV and YV windings open-circuited and TV winding(s) closed, Xo±10
(Ω/phase ± tolerance%)

10.3.17.5 neutral, with XV winding line terminals short-circuited with its neutral, YV winding
open-circuited and TV winding(s) closed, at:

10.3.17.6 neutral, with XV winding line terminals short-circuited with its neutral, YV winding
line terminals short-circuited with its neutral, TV winding(s) closed, at:

10.3.17.7 neutral with HV short-circuited line terminals to its neutral, YV winding is open- Xo±10
circuited and TV winding(s) closed (Ω/phase ± tolerance%)

neutral with HV winding short-circuited line terminals to its neutral, YV winding Xo±10
10.3.17.8
short-circuited line terminals to its neutral and TV winding(s) closed (Ω/phase ±
tolerance%)
Single-phase voltage applied to short-circuited YV winding line terminals and its

10.3.17.9 neutral with HV short-circuited line terminals to its neutral, XV winding is open Xo±10
circuited and TV winding(s) closed (Ω/phase ± tolerance%)
Single-phase voltage applied to short-circuited YV winding line terminals and its

neutral with HV winding short-circuited line terminals to its neutral, XV winding Xo±10
10.3.17.10
short-circuited line terminals to its neutral and TV winding(s) closed, (Ω/phase ±
tolerance%)
The difference of the same impedance between any of the supplied transformers
10.3.18
acc. to this Specification, shall not exceed:
10.3.18.1 For positive sequence at principal tap (%) 7.5
10.3.18.2 For positive sequence at extreme taps (%) 10
10.3.18.3 For zero-sequence at principal and extreme taps (%) 10
10.3.19 Guaranteed magnetizing current at :
10.3.19.1 161 kV (%)
10.3.19.2 170 kV (%)
10.3.20 No-load harmonics at 161 kV
10.3.20.1 3rd (%)
10.3.20.2 5th (%)
10.3.20.3 7th (%)
B - 18
10.3.21 No-load harmonics at 170 kV
rd
10.3.21.1 3 (%)
th
10.3.21.2 5 (%)
th
10.3.21.3 7 (%)
10.3.22 Maximum inrush current with no residual magnetism at 161 kV (pu)
Permissible time the transformer can withstand the following power frequency
10.3.23
overvoltages at no-load:
10.3.23.1 135% (s)
10.3.23.2 130% (s)
10.3.23.3 125% (s)
10.3.23.4 120% (min)
10.3.23.5 115% (h)
10.3.23.6 110% (h)
Guaranteed voltage drop on HV winding principal tap to LV windings, with TV

10.3.24
winding(s) closed:
10.3.24.1 YV winding unloaded and XV winding on 28 MVA, with:
10.3.24.1.1 Power Factor (PF) = unity (%)
10.3.24.1.2 PF=0.8 (%)
10.3.24.2 YV winding at:
10.3.24.2.2 PF=0.8 (%)
10.3.24.3 XV winding unloaded and YV winding on 28 MVA, with:
10.3.24.3.1 PF = unity (%)
10.3.24.3.2 PF=0.8 (%)
10.3.24.4 XV winding at:
10.3.24.4.2 PF=0.8 (%)

YV w. at YV w. at
10.3.24.5 XV and YV windings on 28 MVA, with XV winding at: -
PF=1 PF=0.8
10.3.24.5.1 PF = unity (%) -
10.3.24.5.2 PF=0.8 (%) -

XV w. at XV w. at
10.3.24.6 XV and YV windings on 28 MVA, with YV winding at: -
PF=1 PF=0.8
10.3.24.6.1 PF = unity (%) -
10.3.24.6.2 PF=0.8 (%) -
10.3.25 Each transformer shall have at least overload capability in accordance with:
©
IEC 60076-7
Overload capabilitiy of each transformer with operating conditions as in 10.3.10,

10.3.25.1 IEC 60076-7
according to:
B - 19
10.3.25.2 Previous continuous loading, related to 56 MVA (K1) 0.5 0.7 0.8 0.9 1
10.3.25.3 Permissible overload, related to 56 MVA (K2), for following overloading time:
10.3.25.3.1 0.5 h
10.3.25.3.2 1h
10.3.25.3.3 4h
10.3.25.3.4 8h
10.3.25.3.5 24 h
All components of the transformer including bushings, bushing CT’s and OLTC
10.3.25.4
shall shall withstand overload according to subcl. 10.3.25.3 .
©
10.3.25.5 Parallel operation of XV and YV windings of Transformer shall be possible. ©
10.3.26 Loss and auxiliary power cost
Losses and auxiliary power prices/kW, which will be considered in the

10.3.26.1
commercial evaluation of the proposal:
10.3.26.2 No load (excitation) losses at 161 kV ($/kW) 6050
10.3.26.3 Load (copper) losses at 56 MVA ($/kW) 1850
10.3.26.4 Auxiliary power at 56 MVA will be ($/kW) 2800
Load loss evaluation will take in consideration the maximum between three
10.3.26.5 guaranteed load loss values (three OLTC step positions), as will be submitted in
the following subclause 10.3.27.4
10.3.27 Transformer losses (guaranteed)
10.3.27.1 The tolerances for losses are according to IEEE Std C57.12.00
Maximum
Calculated losses values shall be introduced. Final measured values shall be Calculated tolerance
10.3.27.2
within tolerances. loss (kW)
(%) ©
10.3.27.3 No load loss (excitation loss) at:
10.3.27.3.1 50 Hz and 161 kV voltage applied (guaranteed) (kW + tolerance %) 10
10.3.27.3.2 50 Hz and 170 kV voltage applied (guaranteed) (kW + tolerance %) 10
Load losses guaranteed at 75°C, measured with TV winding(s) closed, in

10.3.27.4
loading conditions as follows:
Voltage applied to HV winding, with XV winding short-circuited and YV winding

10.3.27.4.1
unloaded, based on 28 MVA, at:
10.3.27.4.1.1 Principal tap (kW + tolerance %) 10
10.3.27.4.1.2 Maximum tap (kW + tolerance %) 10
10.3.27.4.1.3 Minimum tap (kW + tolerance %) 10
Voltage applied to HV winding, with YV winding short-circuited and XV winding

10.3.27.4.2
unloaded, based on 28 MVA, at:

Voltage applied to HV winding, with XV and YV windings short-circuited, based
10.3.27.4.3
on 56 MVA, at:

Voltage applied to XV winding, with YV winding short-circuited, based on 28 MVA
10.3.27.4.4 10
(kW + tolerance %)
B - 20
The average tolerance of all supplied transformers in the same order, according
10.3.27.5
to this specification, shall not exceed:
10.3.27.5.1 For no-load losses (%) 0 (zero)
10.3.27.5.2 For load losses on principal tap (%) 0 (zero)
10.3.27.5.3 For load losses on maximum tap (%) 0 (zero)
10.3.27.5.4 For load losses on minimum tap (%) 0 (zero)
Total loss (guaranteed, excluding auxiliary power) with transformer loading as

10.3.27.6
follows:
Maximum
Voltage applied to HV winding with XV winding short-circuited and YV winding Calculated
10.3.27.6.1 tolerance
unloaded, based on 28 MVA at: loss (kW)
(%)
10.3.27.6.1.1 Principal tap +6
10.3.27.6.1.2 Maximum tap +6
10.3.27.6.1.3 Minimum tap +6

Maximum
Voltage applied to HV winding with XV and YV windings short-circuited, based Calculated
10.3.27.6.2 tolerance
on 28 MVA at: loss (kW)
(%)
10.3.27.6.2.1 Principal tap +6
10.3.27.6.2.2 Maximum tap +6
10.3.27.6.2.3 Minimum tap +6
10.3.27.6.3 Voltage applied to XV winding with YV winding short-circuited, based on 28 MVA : +6
In addition, for 2 or more units belonging to the same order, the average
10.3.27.7 tolerances for no-load and short-circuit losses of all ordered units on maximum, 0 (zero)
minimum and principal taps shall not exceed (%)
Maximum
Auxiliary power (total power requirements for cooling) required by the Aux. power
10.3.27.8 tolerance
transformer, with loading as follows: (kW)
(%)
Voltage applied to HV winding with XV winding short-circuited and YV winding
10.3.27.8.1 10
unloaded, based on 28 MVA:
Voltage applied to HV winding with XV and YV windings short-circuited, based

10.3.27.8.2 10
on 56 MVA:
10.3.27.8.3 Voltage applied to XV winding with YV winding short-circuited, based on 28 MVA: 10
In case that transformer losses exceed the declared values, I.E.Co reserves the
10.3.27.9 right to reject the transformer or to accept it with compensation, according to
APPENDIX 11
Transformer efficiency guaranteed value (shall be evaluated in commercial stage

10.3.28 of the tender, not including auxiliary power) with HV winding on principal tap,
PF=0.85 and transformer loading as follows:
10.3.28.1 Rated load (56 MVA) (%)
10.3.28.2 XV loaded with 28 MVA, YV unloaded (%)
10.3.28.3 YV loaded with 28 MVA, XV unloaded (%)
10.3.28.4 XV and YV loaded with 14 MVA each (%)
B - 21
10.3.29 Sound levels
The guaranteed values of sound pressure level shall be submitted as declared

10.3.29.1
single-number or declared dual-number in accordance with ISO 4871.
Maximum guaranteed spatially averaged sound pressure level of the transformer

in operation at short-circuit impedance voltage, rated current and rated
10.3.29.2
frequency, with the OLTC on the principal tapping and cooling equipment in
operation, at 2.0 m distance from the principal radiating surface [dB(A)]
Maximum guaranteed sound power level of the transformer in operation at short-

10.3.29.3 circuit impedance voltage, rated current and rated frequency, with the OLTC on
the principal tapping and cooling equipment in operation. [dB(A)]
Maximum guaranteed spatially averaged sound pressure level of the transformer

under no-load and excited at rated voltage and rated frequency, with the OLTC in
10.3.29.4
the principal tapping and cooling equipment out of service, at 1 m distance from
the principal radiating surface. [dB(A)]
Maximum guaranteed sound power level of the transformer under no-load and
10.3.29.5 excited at rated voltage and rated frequency, with the OLTC in the principal
tapping and cooling equipment out of service. [dB(A)]
Maximum guaranteed total sound power level at rated voltage, rated current and
rated frequency, with cooling equipment in operation and the OLTC in the
10.3.29.6 IEC 60076-10
principal tapping calculated by summarizing the guaranteed values under
subclause 10.3.29.3 and 10.3.29.5, according to:
10.3.29.6.1 shall not exceed [dB(A)] 85 ©
10.3.29.6.2 Indicate your guaranteed value [dB(A)]
10.3.30 Radio influence voltage (mV)
Transformer category, according to IEEE Std.C57.12.00 through fault withstand

10.3.31
capability (acc. to ANSI/IEEE C57.109-1993 (R 2008))
In case the offered transformer cannot be assign to any category, Manufacturer

10.3.31.1
is required to submit its through fault protection curve
10.4 PROPERTIES REQUIRED OFFERED
The overall dimensions of the assembled transformer including radiators,

10.4.1 conservator, bushings with skid base and wheels (see Drawing No.2) shall not 8600x4800x6000 ©
exceed LxWxH (mm/mm/mm)
10.4.2 Maximum transformer total weight (t) 110 ©

10.4.2.1 Approximate net weight of :
10.4.2.1.1 Core (t)
10.4.2.1.2 Coils (HV/LV) (t/t)
10.4.2.1.3 Cellulose insulation (t)
10.4.2.1.4 Tank (t)
10.4.2.1.5 Radiators (t)
10.4.2.1.6 Fittings (kg)
10.4.2.1.7 Oil (t)
10.4.2.1.8 Transformer untanking (t)
10.4.2.1.9 Heaviest piece to be handled (t)
10.4.2.1.10 Transportation dimensions and weight according to sub-clauses 12.4 and 12.5
B - 22
10.5 DESIGN AND CONSTRUCTION REQUIRED OFFERED
10.5.1 MAGNETIC CIRCUIT
The core shall be manufactured of high quality cold-rolled, grain oriented, low- ASTM A876 and/or IEC
10.5.1.1
loss, steel lamination, non-aging sheet, according to: 60404-8-7
10.5.1.2 Type
10.5.1.3 Manufacturer
10.5.1.4 Manufacturer’s designation and catalogue number
10.5.1.5 Type of sheet
10.5.1.6 Material of sheet
10.5.1.7 Thickness of sheet (mm)
10.5.1.8 The sheets shall be insulated
10.5.1.8.1 Manufacturer and type of insulation of sheets
10.5.1.9 The core shall be provided with cooling ducts
10.5.1.10 Sheets shall be pressed by means of glass tapes and suitable tension screw
10.5.1.11 Construction method of magnetic circuit step-lapped
10.5.1.12 Indicate if magnetic shunts/screens are required
10.5.1.12.1 Send details
The shunts/screens operating efficiency shall be proved during transformer load-

10.5.1.12.2
losses test, by measuring the electric field quantity which is passed through
In order to provide an external removable core grounding connection, the

10.5.1.13 magnetic circuit earthing links shall be brought outside the transformer tank as
follows:
All the sections of the magnetic core separated by oil channels or electrically
insulated shall be brought outside the transformer tank, each one through a
separate transition bushing.
The transition bushings shall be located in a weatherproof box, protected IP55
and mounted on the tank cover.
Inside this box, all these bushings shall be linked together and the connection
between this link and the earthing point in the lower part of transformer tank shall
10.5.1.13.1
be carried out by an insulated copper cable 1×16 mm², rated 1 kV and passed
through an insulated flexible metallic conduit.
The upper end of the flexible metallic conduit shall be grounded to the
weatherproof box.
The earthing connection point located in the lower part of transformer tank shall
be marked by a nameplate located close to the grounding pad.
On the nameplate shall be written “Magnetic Core Grounding Point".
Indicate the number of transition bushings for the magnetic core sections as stated in
10.5.1.13.2
subclause 10.5.1.13.1
The metallic transformer active parts insulated from the tank and insulated
between them, such as core frame, beams, tie plates, braces etc. shall be linked
together by an insulated wire and brought outside the transformer tank through a
separate transition bushing. This bushing shall be located in the same
weatherproof box on the tank cover (see subclause 10.5.1.13.1). The link
between the different part shall be performed in such a manner to avoid loop
10.5.1.13.3 forming. The connection between this bushing and the earthing point in the lower
part of transformer tank shall be carried out by an insulated copper cable 1×95
mm², rated 1 kV and passed through the insulated flexible metallic conduit
mentioned in subclause 10.5.1.13.1 . The earthing connection point located in
the lower part of transformer tank shall be marked by a nameplate located close
to the grounding pad. On the nameplate shall be written “Core Clamp Grounding
Point”.
10.5.1.14 Core loss at 1.5T and 50 Hz (W/kg)
B - 23
10.5.2 WINDINGS
10.5.2.1 Type of windings (disk, layer, interleaved) for:
10.5.2.1.1 HV (161 kV) winding
10.5.2.1.2 XV (13.8 kV) winding
10.5.2.1.3 YV (13.8 kV) winding
10.5.2.1.4 TV winding(s)
10.5.2.2 Sulfur corrosion protection:
In order to protect the coil copper wire against sulfur corrosion phenomena, the copper
10.5.2.2.1 IEC 60317
wire used for windings production shall be enameled acc. to
All materials used in transformer construction (insulation materials, glues etc.) shall be
10.5.2.2.2
corrosive sulfur free
10.5.2.3 Type, standard or specification and catalogue number of windings wire:
10.5.2.3.1 H.V. winding
10.5.2.3.2 L.V. winding
10.5.2.4 Winding insulation:
10.5.2.4.1 The insulation of HV (161 kV) winding shall be graded (non-uniform)
10.5.2.4.2 Thermal class of winding insulation according to IEC 60085 (°C): 120 (E)
Winding hot-spot temperature and metallic parts in contact with cellulosic insulation
10.5.2.4.3 110
material shall not exceed (°C)
Thermally upgraded paper or equivalent (according to sub-clause 9.1.8 shall be

10.5.2.4.4
used for winding insulation
©
10.5.2.4.4.1 Manufacturer's upgraded paper
10.5.2.4.4.2 Catalogue number

IEC 60554
10.5.2.4.4.3 Conforming standards
IEC 60641-3-1
10.5.2.4.5 Material, type and catalogue number of HV and LV insulation:
10.5.2.4.5.1 HV winding
10.5.2.4.5.2 LV winding
10.5.2.4.5.3 TV winding (s)
10.5.2.4.5.4 Tapping connections
10.5.2.4.5.5 Side plates
10.5.2.5 Capacitance to earth and capacitance between windings:
10.5.2.5.1 HV winding terminal to ground (pF)
10.5.2.5.2 XV winding terminal to ground (pF)
10.5.2.5.3 YV winding terminal to ground (pF)
10.5.2.5.4 TV winding(s) terminal to ground (pF)
10.5.2.5.5 HV winding terminal to XV winding terminal (pF)
10.5.2.5.6 HV winding terminal to YV winding terminal (pF)
10.5.2.5.7 HV winding terminal to TV winding terminal (pF)
10.5.2.5.8 XV winding terminal to YV winding terminal (pF)
10.5.2.5.9 XV winding terminal to TV winding terminal (pF)
10.5.2.5.10 YV winding terminal to TV winding terminal (pF)
B - 24
10.5.2.6 Series capacitance:
10.5.2.6.1 HV winding (pF)
10.5.2.6.2 XV winding (pF)
10.5.2.6.3 YV winding (pF)
10.5.2.6.4 TV winding (pF)
10.5.2.7 Total three-phase capacitance from XV winding to ground (pF)
10.5.2.8 Total three-phase capacitance from YV winding to ground (pF)
10.5.2.9 Resistance of windings at 75 °C (per phase):
10.5.2.9.1 HV winding:
10.5.2.9.1.1 Maximum tap (Ω)
10.5.2.9.1.2 Principal tap (Ω)
10.5.2.9.1.3 Minimum tap (Ω)
10.5.2.9.2 XV winding (Ω)
10.5.2.9.3 YV winding (Ω)
10.5.2.9.4 TV winding (Ω)
10.5.2.10 Temperature rise at 56 MVA of:
10.5.2.10.1 Average winding (guaranteed), measured by resistance (K) 60
10.5.2.10.2 Top oil (K) 55
10.5.2.10.3 Hot-spot (K) 73
Transformer windings shall withstand the following three-phase short-

10.5.2.11 circuit currents (supply on HV (161kV) side and short-circuit on the LV
(13.8 kV) side:
10.5.2.11.1 Symmetrical short-circuit currents at HV side on: XV or YV XV || YV
10.5.2.11.1.1 Maximum tap, (kA)
10.5.2.11.1.2 Principal tap, (kA)
10.5.2.11.1.3 Minimum tap, (kA)
10.5.2.11.2 Symmetrical short-circuit currents at LV side with HV side on:
10.5.2.11.2.1 Maximum tap, (kA)
10.5.2.11.2.3 Minimum tap, (kA)
10.5.2.11.3 Dynamic short-circuit currents at HV side on:
10.5.2.11.3.1 Maximum tap, (kA peak)
10.5.2.11.3.2 Principal tap, (kA peak)
10.5.2.11.3.3 Minimum tap, (kA peak)
10.5.2.11.4 Dynamic short-circuit currents at LV side with HV side on:
10.5.2.11.4.1 Maximum tap, (kA peak)
10.5.2.11.4.2 Principal tap, (kA peak)
10.5.2.11.4.3 Minimum tap, (kA peak)
B - 25
Transformer windings shall be able to withstand the following single-

10.5.2.12 phase short-circuit currents (voltage supply on HV with LV side short-
circuited)
10.5.2.12.1 Single-phase short-circuit currents at HV side on: XV / UV - XV || YV
10.5.2.12.1.1 Maximum tap, (kA) -
10.5.2.12.1.2 Principal tap, (kA) -
10.5.2.12.1.3 Minimum tap, (kA)
10.5.2.12.2 Single-phase short-circuit currents at LV side with HV on:
10.5.2.12.2.1 Maximum tap, (kA)
10.5.2.12.2.3 Minimum tap, (kA)
The transformer shall be able to withstand the stated symmetrical short-circuits

10.5.2.12.3 2
for not less than (s)
Maximum permissible value of average temperature of the winding after short-

10.5.2.12.4
circuit shall not exceed (°C)
Tertiary stabilizing winding(s) shall withstand without damage electro-dynamic
10.5.2.12.5 forces and thermal stresses resulting from single-phase short-circuit on both
sides of transformer.
10.5.2.13 Joint of winding wire
10.5.2.13.1 The joints shall be tin plated
10.5.2.13.2 Joint of wire into winding:

The winding design shall care for a minimum number of joints of wire into the
10.5.2.13.2.1 same winding, then the actual performed joints shall not exceed the designed
number
10.5.2.13.2.2 Type of joint (butt, lap)
10.5.2.13.2.3 Type of technology (welding, soldering)
10.5.2.13.2.4 The solder shall not contain phosphor (P)

IEC 60851 and
10.5.2.13.2.5 Test of samples according to
AWS D9.2
10.5.2.13.3 Joint between ends of winding and leads:
10.5.2.13.3.1 Type of joint on HV side
10.5.2.13.3.2 Type of joint on XV side
10.5.2.13.3.3 Type of joint on YV side
10.5.2.13.3.4 Type of joint on TV side
10.5.2.13.4 Joint between leads of winding and bolts of bushings:
The connections at HV bushings shall be performed according to subclause

10.5.2.13.4.1
10.5.4.7.1
The connections at LV bushings shall be performed according to subclause

10.5.2.13.4.2
10.5.4.7.6
10.5.2.13.4.3 Type of joint on HV side
10.5.2.13.4.4 Type of joint on XV side
10.5.2.13.4.5 Type of joint on YV side
10.5.2.13.4.6 Type of joint on TV side
The flexible connections inside the tank shall be performed with thin copper
10.5.2.14
tapes.
B - 26
10.5.3 ON-LOAD TAP-CHANGER (OLTC)
10.5.3.1 The OLTC shall be installed on HV (161 kV) side.

Maschinenfabrik
10.5.3.2 Manufacturer Reinhausen GmbH
(preferred) or ABB
10.5.3.3 Manufacturer's designation
10.5.3.4 Standard IEC 60214.
10.5.3.5 Type Vacuum
10.5.3.6 Number of phases 3
10.5.3.7 Tap arrangement (linear, reversing or coarse/fine)
10.5.3.8 Position of taps in HV winding
OLTC shall consist of diverter switch installed in an oil-insulated compartment

10.5.3.9
and tap-selector.
10.5.3.10 Oil of diverter switch shall be completely separated from transformer oil.
10.5.3.11 Tap voltages:
10.5.3.11.1 Voltage regulation range (kV) 48.3 (± 24.15)
10.5.3.11.2 Step voltage (kV) 1.858
10.5.3.11.3 Transformer ratio at principal tap ("0" tap position) (kV/kV/kV): 161/13.8/13.8
10.5.3.11.4 Number of taps above principal position 13
10.5.3.11.5 Number of taps below principal position 13
10.5.3.12 Rated switching capacity (kVA)
10.5.3.13 Breaking capacity (kVA)
10.5.3.14 Load capacity of taps Full load
CFVV (constant flux

10.5.3.15 Voltage regulation category
voltage variation)
10.5.3.16 OLTC maximum rated through current (A), according to: IEC 60214.
Maximum rated through-current (Irm) shall be at least 120% of the highest

10.5.3.16.1 Irm ≥ 1.2 It
tapping current (It), (A):
10.5.3.17 Maximum rated step voltage (V)
10.5.3.18 Overload capability of OLTC:
10.5.3.18.1 Maximum permissible overload current (A)
10.5.3.18.2 Duration (s)
10.5.3.18.3 Number of operations in above overload conditions
OLTC shall be capable to carry and switch the maximum permissible overload
10.5.3.18.4
current of the transformer
10.5.3.19 Rated short-time current:
10.5.3.19.1 For 2 s (kA)
10.5.3.19.2 For 4 s (kA)
10.5.3.20 Dynamic short-circuit withstand current (kA peak)
B - 27
10.5.3.21 Insulation levels:
10.5.3.21.1 Voltage class (kV)
10.5.3.21.2 Maximum continuous operating voltage (kV)
10.5.3.21.3 Lightning impulse withstand voltage 1.2/50µsec:
10.5.3.21.3.1 To earth (kV peak) 750
10.5.3.21.3.2 Between phases (kV peak)
Between the first and last contacts of the tap selector or selector switch and,
10.5.3.21.3.3
where fitted, of the change-over selector (kV peak)
Between any two adjacent contacts of the tap selector or selector switch or any
10.5.3.21.3.4
other contacts relevant to OLTC contact configuration (kV peak)
10.5.3.21.3.5 Between diverter switch contacts in their final open position (kV peak)
10.5.3.21.4 Power frequency withstand voltage 1 min, 50 Hz:
10.5.3.21.4.1 To earth (kV) 325
10.5.3.21.4.2 Between phases (kV)
Between the first and last contacts of the tap selector or selector switch and,
10.5.3.21.4.3
where fitted, of the change-over selector (kV rms)
Between any two adjacent contacts of the tap selector or selector switch or any
10.5.3.21.4.4
other contacts relevant to OLTC contact configuration (kV rms)
10.5.3.21.4.5 Between diverter switch contacts in their final open position (kV rms)
10.5.3.22 Type of surge protection of the diverter switch
10.5.3.23 Diverter switch oil compartment pressure proof (bar)
10.5.3.24 Gas oil flow relay for protection of diverter switch compartment:
RS-2001 or equivalent
10.5.3.24.1 Manufacturer designation (according to subclause
9.1.8)
10.5.3.24.2 Type oil flow speed
10.5.3.24.3 Variant
10.5.3.24.4 Flap valve aperture (mm)
10.5.3.24.5 Critical oil flow tripping the flap valve at 20°C (m/s ±%)
10.5.3.24.6 Number and type (NO, NC, CO) of tripping contacts
Make/break current of the trip contact for 250 V DC and time constant 40 ms
10.5.3.24.7
(A/A)
AC: 5A 250V cos φ= 1
10.5.3.24.8 Switching capacity DC: 0.4A 250V (non-
inductive)
10.5.3.24.9 Test voltage to ground 50 Hz, 1 min (kV) 2.5
10.5.3.24.10 Shock and vibration proof up to (m/sec2, frequency range (Hz) )
10.5.3.24.11 Degree of protection, acc. to IEC 60529: IP 55
10.5.3.25 The OLTC shall be complete with all necessary devices for:
10.5.3.25.1 Manual operation
10.5.3.25.2 Electric operation from a local control panel
10.5.3.25.3 Operation from substation control room
10.5.3.25.4 Operation from Central Dispatch Center
B - 28
10.5.3.26 OLTC shall enable the initiation of the following signals:
10.5.3.26.1 “Tap in progress” (indicates that the OLTC is under operation)
“Incomplete tap changer operation” (indicates that a preset time for the tap
10.5.3.26.2
operation had elapsed without completing a tap change)
“Extreme tap position” (indicates the two extreme positions, maximum and
10.5.3.26.3
minimum positions)
“Motor protective switch open” (indicates that the motor protective switch of the
10.5.3.26.4
tap-changer is open
10.5.3.26.5 NO signals contacts in all tap positions
Moving of tap selector to the selected tap shall be performed by the motor drive
10.5.3.27
unit
10.5.3.27.1 Manufacturer and type
10.5.3.27.2 Power (kW)
10.5.3.27.3 Voltage (V AC) 230/400
10.5.3.27.4 Phase 3
10.5.3.27.5 Frequency (Hz) 50
10.5.3.27.6 Starting current (A)
10.5.3.27.7 Synchronous speed (rpm)
10.5.3.27.8 Revolutions of drive shaft per one switching operation
10.5.3.27.9 Rated torque on the drive shaft (Nm)
10.5.3.27.10 Revolution of the hand crank per one switching operation
10.5.3.27.11 Time duration per tap-changing operation (s)
10.5.3.27.12 Maximum number of operating positions
All mechanical and electrical parts necessary for operating of OLTC shall be
10.5.3.28 housed in weatherproof hot-dip galvanized metal or aluminum control box with IP 55
locked gasket door. Degree of protection, acc. to IEC 60529:
10.5.3.28.1 Control box shall be provided with thermostat controlled heaters (kW)
10.5.3.29 Glands on the bottom of control box shall be provided
10.5.3.30 Hand crank with plastic handle shall be provided
10.5.3.31 Operation counter to record performed switching operations
10.5.3.32 Additional equipment:
10.5.3.32.1 External mechanical position indicator
10.5.3.32.2 Safety switch interlocked with hand crank
"Remote-Automatic-Local" selector switch with minimum 8 poles for mounting on

10.5.3.32.3
Purchaser’s control panel
10.5.3.32.4 Local “Rise-off-Lower” control switch
10.5.3.32.5 Position Transmitter Diode Matrix BCD code.
10.5.3.32.6 Contact door
10.5.3.32.7 Electrostatic thermo device
B - 29
10.5.3.33 Contacts life time:
10.5.3.33.1 Number of tap change operations at rated through current
10.5.3.33.2 Number of tap change operations at 50% rated through current
10.5.3.33.3 Number of permissible successive operations per hour
Approximate number of operations before changing oil in diverter switch tank

10.5.3.34
(operations are carried out at an average load of 70%)
10.5.3.35 Mechanical life of OLTC (to be proved by a type test)
10.5.3.36 Total OLTC weight (kg)
10.5.4 TRANSFORMER BUSHINGS
Transformer shall be equipped with line terminal and neutral bushings on HV

10.5.4.1
and LV side.
Bushings shall be designed for the service conditions stated in clause 10.1.2 of
10.5.4.2 IEC 60137
this Specification and tested according to
The HV and LV bushings shall be mounted on Transformer cover and located as

10.5.4.3
indicated in the attached Drawing No 2
10.5.4.4 The following types of bushings shall be provided:
10.5.4.4.1 Type 1 - HV seismic withstand line and neutral bushings
10.5.4.4.2 Type 2 - LV line, neutral and TV (tertiary winding(s)) bushings
10.5.4.4.3 Type 3 - LV core earthing bushing
10.5.4.5 Requirements for transformer bushings are detailed in APPENDIX 1
10.5.4.6 Technical requirements - Type 1 and Type 2: Type 1 Type 2 Type 1 - Type 2
Micafil or
10.5.4.6.1 Manufacturer: HSP
preferred.
10.5.4.6.2 Manufacturer’s designation
10.5.4.6.3 Type
10.5.4.6.4 Standard IEC 60137 IEC 60137

10 (12 in
10.5.4.6.5 Number 4 case of 2
TV )
For polymer type bushing insulators, the external envelope must fulfill the
requirements for outdoor heavy duty, high grade, high creepage path type,
10.5.4.6.6
suitable for the climatic, environmental and atmospheric conditions as described
under clause 10.1.2
10.5.4.6.6.1 Insulating Material Composite
Fiber Reinforced Plastic

10.5.4.6.6.2 Hollow core
(FRP)
10.5.4.6.6.2.1 Manufacturer
Silicone Rubber-
10.5.4.6.6.3 Envelope Hydrophobicity Transfer
Material (SiR-HTM)
10.5.4.6.6.3.1 Manufacturer
B - 30
10.5.4.6.7 Condenser core insulation technology RIP / RIS
10.5.4.6.8 Rated voltage (kV) 170 24
10.5.4.6.8.1 Lightning impulse withstand voltage 1.2/50µsec (dry) (kV peak) 750 125
10.5.4.6.8.2 Power frequency withstand voltage 1min., 50Hz (dry) (kV) 355 55
10.5.4.6.8.3 Power frequency withstand voltage 1min., 50Hz (wet) (kV) 325 55
IEC 60137
10.5.4.6.9 Rated currents according to
clause 4.2 to 4.4
10.5.4.6.9.1 Rated current (Ir) (A) 400 2000
10.5.4.6.9.2 Rated thermal short-time current (Ith) at 2 sec (kA) 17.7Ir 17.7Ir
10.5.4.6.9.3 Dynamic short-circuit withstand current (kA peak) 2.5Ith 2.5Ith

IEC 60137
Required minimum values of cantilever withstand load applied on the bushings
10.5.4.6.10 clause 4.5
as defined in
(level II)
10.5.4.6.10.1 Cantilever operating load not less than (N) 2000 1575
10.5.4.6.10.2 Cantilever test load (N) 4000 3150
10.5.4.6.11 Recommended rope pull (N)
HV capacitance graded bushings shall be provided with a test tap for partial
10.5.4.6.12 N.A
discharge and dielectric dissipation factor (tan δ) measurements
10.5.4.6.12.1 Value of capacitance to earth of the test tap shall not exceed (pF) 10000 N.A
Value of dielectric dissipation factor (tan δ) of the test tap, measured at power
10.5.4.6.12.2 0.4 N.A
frequency, shall not exceed:(%)
A measurement of tan δ and capacitance at a voltage between 2 kV and
10.5.4.6.12.3 20 kV shall be performed as a reference value for measurements carried out
later when the bushing is in operation
10.5.4.6.13 Partial discharge level at 1.5Un/√3 shall not exceed (pC) 10 10 -
10.5.4.6.13.1 Temperature limits of metal parts in contact with insulating material -
10.5.4.6.14 Angle of mounting from vertical (°) -
10.5.4.6.15 Creepage distance: -
Minimum reference unified specific creepage distance (RUSCD) according to

10.5.4.6.15.1 53.7 53.7 -
SPS class e (mm/kV)
Correction factor (Kad) of the reference unified specific creepage distance

10.5.4.6.15.2 -
RUSCD, for insulator average diameter Da
10.5.4.6.15.3 Minimum corrected unified specific creepage distance (USCD) (mm/kV) -
10.5.4.6.15.4 Minimum total creepage distance (L) of the insulator (mm)
10.5.4.6.16 Arcing distance (A) not less than (mm) 1500
10.5.4.6.17 Maximum Creepage factor (CF) 4
Bushings shall have permissible temporary overvoltage capabilities not lower

10.5.4.6.18
than the Transformer
Bushings shall be capable to carry the maximum permissible overload current of IEC
10.5.4.6.19
Transformer, according to : 60137—table 2
10.5.4.6.19.1 Bushing hot-spot temperature in overload condition (°C)
10.5.4.6.19.2 Duration (s) -
The insulators shall be of Open or Anti-fog profiles, with Alternanting Sheds

10.5.4.6.20 (preferred) or Uniform sheds arrangement (according to APPENDIX 1), -
permitting easy access for greasing and cleaning to all surfaces
10.5.4.6.21 Material of conductor terminal Aluminum Copper -
10.5.4.6.22 Diameter of conductor terminal (mm) -
10.5.4.6.23 Cross-section area of conductor terminal (mm2) -
B - 31
Thickness of bushing SiR envelope in its connection zones with bushing upper
10.5.4.7 metal part (top flange) and with bushing bottom metal part (Bottom flange) shall 6 N.A
be at least (mm)
Connections between windings and Type 1 HV bushing terminals shall be

10.5.4.7.1 performed at bushings superior part (terminal), in order to permit easy N.A
connection removal and assembly.
10.5.4.7.1.1 Connection technology: draw lead N.A
Bushings shall be provided with condenser layers for controlling the distribution
10.5.4.7.2 N.A
of electro-magnetic field
The gap between bushing active part and insulator shall be filled with solid
10.5.4.7.3 N.A
insulated material
10.5.4.7.4 Oil-filled bushings, if any, shall be provided with oil level indicators N.A
10.5.4.7.5 Type 2 LV bushings shall be of simple design such as hollow insulator N.A.
The connection between the windings and the Type 2 LV bushing terminals shall
10.5.4.7.6 be performed in a such manner to avoid the current passing through any N.A.
screwed connection
10.5.4.7.7 Total weight (including flanges) (kg) -
10.5.4.7.8 Applied special treatments for bushing metallic parts corrosion protection
10.5.4.8 Technical requirements - Type 3
10.5.4.8.1 Manufacturer
10.5.4.8.2 Type
10.5.4.8.3 Standard
10.5.4.8.4 Number of earthing bushings according to subclause 10.5.1.13
10.5.4.8.5 Material and color Porcelain, brown
10.5.4.8.6 Rated voltage (kV)
10.5.4.8.7 Rated current (In)
10.5.4.8.8 Material of conductor terminal
10.5.4.8.9 Cross-section area of conductor terminal (mm2)
10.5.4.8.10 Dry lightning impulse withstand voltage 1.2/50µsec (kV peak)
10.5.4.8.11 Power frequency withstand voltage, dry and wet (kV rms)
10.5.4.8.12 Minimum external creepage distance (mm)
10.5.4.9 All transformer bushings shall be provided with nameplates, according to: IEC 60137 cl. 6.2
10.5.4.9.1 The following additional data shall be supplied on bushing nameplate:
10.5.4.9.2 Rated 2 s short-time current
10.5.4.9.3 Creepage distance
10.5.4.9.4 Cantilever withstand service load
10.5.5 BUSHING CURRENT TRANSFORMERS
Bushing type current transformers (CT's) shall be mounted on HV and LV line

10.5.5.1
and neutral bushings
10.5.5.2 Bushing CT's shall be designed, marked and tested according to : IEC 61869-2
CT's secondary windings shall be wired to barrier type terminals in a terminal box
10.5.5.2.1
mounted on Transformer tank
10.5.5.2.2 Provisions shall be made for secondary windings earthing inside the terminal box
B - 32
10.5.5.3 Type of bushing current transformers, according to Drawing No 5:
10.5.5.3.1 Type 1 - HV (161 kV) one-phase bushing CT’s for thermal image Measuring
10.5.5.3.2 Type 2 - HV neutral bushing CT’s for zero-sequence overcurrent protection. Protection
Type 3 - LV (13.8 kV, XV and YV winding) neutral bushings CT’s for restricted
10.5.5.3.3 Protection
EF protection and zero-sequence overcurrent protection.
Type 4 - LV (XV and YV winding) three-phase bushings CT’s for restricted EF

10.5.5.3.4 Protection
protection.
Type 5 - LV (XV and YV winding) three-phase bushings CT’s for thermal image
10.5.5.3.5 Measuring
and voltage regulator..
10.5.5.4 Type 1 - Electrical data
10.5.5.4.2 Total number of CT's - Type 1 1
10.5.5.4.3 Number of cores 1
10.5.5.4.4 Type of core measuring
10.5.5.4.5 Ratio (A/A) 250 / 5
10.5.5.4.6 Extended current rating 1.5 x I1 (A) 375
10.5.5.4.7 Rated burden (VA) 30
10.5.5.4.8 Accuracy class 1
10.5.5.4.9 Instrument security factor (FS) 5
10.5.5.4.10 Ratio error at rated primary current (%) ±1
10.5.5.4.11 Phase displacement at rated primary current (min) ± 60
10.5.5.4.12 Composite error at rated accuracy limit primary current (%) 10
10.5.5.4.13 Rated short-time (2 s) thermal current (kA)
10.5.5.4.14 Rated dynamic current (kA peak)
10.5.5.4.15 Rated insulation level (kV peak/kV rms)
10.5.5.4.16 Class of insulation, according to IEC 61869-2 and IEC 60085 (°C) 105 (A)
10.5.5.5 Type 2 - Electrical data:
10.5.5.5.3 Number of cores per CT 1
10.5.5.5.4 Type of core protection
10.5.5.5.5 Rated ratio (A/A) 200/5
10.5.5.5.7 Accuracy class 10P
10.5.5.5.8 Accuracy limit factor (ALF) 10
B - 33
10.5.5.5.10 Phase displacement at rated primary current (min.) ± 60
10.5.5.5.11 Composite error at rated primary current (%) 10
10.5.5.5.12 Rated short-time (2 sec) thermal current (kA rms)
10.5.5.6 Type 3 - Electrical data
10.5.5.6.3 Number of cores per CT 2
10.5.5.6.4 Type of cores protection
10.5.5.6.5 Rated ratio - core 1 (A/A) 1250/5
10.5.5.6.6 Rated ratio - core 2 (A/A) 1000/5
10.5.5.6.7 Rated burden for each core (VA) 20
10.5.5.6.8 Accuracy class for each core 10P
10.5.5.6.9 Accuracy limit factor for each core (ALF) 10
10.5.5.6.12 Composite error at rated accuracy limit primary current not exceeding (%) 10
B - 34
10.5.5.7.4 Type of core protection
10.5.5.7.5 Rated ratio (A/A) 1250/5
10.5.5.7.7 Accuracy class 10P
10.5.5.7.8 Accuracy limit factor (ALF) 10
10.5.5.7.9 Current error at rated primary current (%) ±3
10.5.5.7.11 Composite error at rated primary current (%) 5
10.5.5.8.4 Type of core measuring
10.5.5.8.5 Ratio (A/A) 1250 / 5
10.5.5.8.6 Extended current rating 1.5 x I1 (A) 1875
10.5.5.8.8 Accuracy class 1
10.5.5.8.9 Instrument security factor (Fs) 5
10.5.5.8.11 Phase displacement at rated primary current (min) ± 60
10.5.5.8.12 Composite error at rated accuracy limit primary current (%) 10
B - 35
10.5.6 OIL AND OIL PRESERVATION SYSTEM
Transformer oil, as well as its manufacturer and type, shall meet the
10.5.6.1 requirements indicated in I.E.Co Specification for inhibited mineral insulating oil ©
No. 50/2009 (APPENDIX 3)
10.5.6.2 Oil manufacturer
10.5.6.3 Oil type
10.5.6.4 Transformer oil certificate shall be approved by Purchaser before delivery
10.5.6.5 Transformer oil shall be corrosive sulfur free.
Oil preservation system shall be Manufacturer’s standard, excluding any system

10.5.6.6 that permits direct contact between oil and air. All necessary accessories shall
be supplied by Manufacturer
10.5.6.7 Type of oil preservation equipment
Oil preservation system shall contain main conservator and conservator for the
10.5.6.8
OLTC.
10.5.6.9 The conservator shall be provided with anti-vibration supports
10.5.6.9.1 Type
10.5.6.9.3 Number
10.5.6.9.4 Rated load (Kg)
10.5.6.9.5 Standard or specification
Main conservator shall be provided with synthetic membrane and all necessary
10.5.6.10
drain cocks, plugs for oil filling, connection to tank, etc.
10.5.6.10.1 Type
10.5.6.10.2 Material
10.5.6.10.4 Standard or Specification
The synthetic membrane shall keep its quality and properties over the entire
10.5.6.10.5
service period of the transformer.
If bushing center tube is oil-filled by transformer oil, then conservator lower oil
10.5.6.11
level shall be higher than the oil level of the bushing center tube top-end.
Each oil conservator shall be provided with a cobalt-free Silica Gel air-drier,
10.5.6.12 `
according to APPENDIX 4.
10.5.6.12.1 Type
10.5.6.12.3 Standard or Specification
Silica Gel shall be clearly visible through a glass and shall be mounted for each
10.5.6.13
conservator at 1.5 m approximately above ground level
10.5.6.14 Recommended vacuum for site oil filling (KPa)
10.5.6.15 First oil filling of the transformer shall be provided by Manufacturer
10.5.7 TRANSFORMER TANK
10.5.7.1 Tank Manufacturer
Transformer tank shall be of welded steel plate construction reinforced in order

IEC 60076-1 and
10.5.7.2 to withstand the most severe conditions of operation, transport and vacuum
subclause 10.1.2.6
treatment according to
EN 10025 grade S235JR

10.5.7.3 The steel grade shall be or equivalent (according
to subclause 9.1.12)
B - 36
10.5.7.4 Other steel grades will be subjected to Purchaser approval
All welding shall be according to the standard for “Welded steel tanks for oil API 650 or European
10.5.7.5
storage” equivalent standard
Details of welding: Tank and its structural attachments shall be welded by the
SMAW with basic E70 covered electrodes conform to AWS A5.1, GTAW, SAW,
FCAW with E71T-5 electrode conform to AWS A5.20. Use of any other process
10.5.7.5.1
shall be by agreement between the Contractor and the Purchaser. Welding shall
be performed in a manner that ensure full penetration and complete fusion in the
vertical and horizontal butt welds
10.5.7.5.2 Inspection of welds:
Butt welds: Inspection for the quality of the welds shall be made using the
10.5.7.5.2.1
radiographic method and the visual method
Fillet welds: Inspection for the quality of the welds shall be made using the visual
10.5.7.5.2.2
method
10.5.7.5.3 Radiographic test:
Radiographic inspection is required for shell butt welds. For butt welded joints in
which the thinner shell plate is less than or equal to 9.6 mm thick, one (1) spot
10.5.7.5.3.1
radiograph shall be taken in the first 2 m of complete vertical joints of each type
and thickness welded by each welder or welding operator
One (1) spot radiograph shall be taken in the first 2 m of complete horizontal butt
10.5.7.5.3.2
joint
10.5.7.5.3.3 All junctions of vertical and horizontal joins shall be radiographed

Section V, Article 2,
10.5.7.5.3.4 Radiographic examination method shall be according to:
ASME code
Radiograms shall be delivered to Purchaser's Material Laboratory prior of
10.5.7.5.3.5
painting, for interpretation and acceptance
Contractor shall conduct tests for all welders assigned to manual and semi-
10.5.7.6 automatic welding and all operators assigned to automatic welding to
demonstrate their ability to make acceptable welds
Contractor shall submit for approval, six (6) months prior to the delivery of the
10.5.7.7 first transformer, the authorization documents of welding procedures, as well as
welders qualification documents.
Transformer tank shall be absolutely water and hot-oil tight and provided with an
10.5.7.8
oil tight cover
The mechanical design of the tank shall prevent water accumulation on the
10.5.7.9
transformer cover in order to avoid corrosion appearance
10.5.7.10 The tank shall be designed to withstand full vacuum
The tank, oil-filled components and pipe works shall withstand the maximum
10.5.7.11 0.5
static weight of oil in service plus an additional over pressure of minimum (barg)
Construction of the tank shall enable easy installation or removal of bushings,

10.5.7.12 bushing current transformers and other accessories without disturbing the leads,
untanking the transformer or removing the cover
Joints between the tank and the cover and between various sections shall be
10.5.7.13 provided with suitable flanges and properly spaced bolts and gaskets to make
joints oil-tight
Five (5) pockets (two oil temperature sensor, two winding temperature sensor
10.5.7.14
and one spare) shall be provided on transformer tank cover
Two (2) pockets for oil temperature sensors, shall be provided on the bottom of
10.5.7.15
the transformer
Lifting eyes for transformer cover, conservator tanks, on load tap-changer as

10.5.7.16
well as lugs for lifting completely assembled transformer shall be provided
Four (4) jacking points shall be provided at height not less than 350 mm to
10.5.7.17 transformer base and shall be sufficient wide to permit a tolerance from the
center line of 150 mm.
10.5.7.18 The transformer tank shall be earthed according to subclause 10.5.16.2
10.5.7.19 Oil valves
B - 37
10.5.7.19.1 All required valves shall be provided with padlocks.
10.5.7.19.2 Drain flanged valve
10.5.7.19.2.1 Size: DN 80 (3 inch)
10.5.7.19.2.2 Type:
10.5.7.19.2.3 location : OLTC side
10.5.7.19.3 Filling flanged valve
10.5.7.19.3.1 Size: DN 80 (3 inch)
10.5.7.19.3.2 Type:
Opposite to Oil drain
10.5.7.19.3.3 Location:
valve
10.5.7.19.4 Tank-emptying flanged valve
10.5.7.19.4.1 Size at least: DN 80 (3 inch)
10.5.7.19.4.2 Type:
10.5.7.19.4.3 Location:
10.5.7.19.4.3.
In the tank bottom as illustrated in Drawing No.5
1
10.5.7.19.4.3.
Under oil filling valve.
2
10.5.7.19.4.3.
The distance between empting valve and drain valve shall be maximum.
3
10.5.7.19.4.3.
Minimum gap between end of the bottom drain to ground (mm). 100
4
10.5.7.19.5 Sampling valve
10.5.7.19.5.1 Number of oil sampling valves: 3

Top, average and
10.5.7.19.5.2 Oil sampling points location
bottom level of winding
10.5.7.19.5.3 Size DN 25 (1 inch)
10.5.7.19.5.4 Manufacturer's type

female connection,
angle-valve oriented
10.5.7.19.5.5 Construction type: towards transformer
base, ball type, with
interlock protection
10.5.7.19.5.6 Sampling valves location:
10.5.7.19.5.6.
On the OLTC tank side.
1
10.5.7.19.5.6.
At the same level, at a minimum height from transformer base (mm) 200
2
10.5.7.19.5.7 The valves shall be adequate spaced for facilitate sampling taking.
The pipes connecting between the sampling points and the valves shall be linked
10.5.7.19.5.8
to the external transformer tank surface
Nameplates with the inscription :"TOP, MEDIUM and BOTTOM SAMPLING

10.5.7.19.5.9 valve" shall be provided on the transformer tank, close to Each one of the
sampling valves.
10.5.7.19.6 Buchholz flanged valves
10.5.7.19.6.1 Two valves between main tank and conservator.
10.5.7.19.6.2 Size:
10.5.7.19.6.3 Type:
on each side of the

10.5.7.19.6.4 Location:
Buchholz relay
B - 38
10.5.7.19.7 Shutter valve
Between the valve located on conservator side and the Buchholz relay, a shutter
10.5.7.19.7.1 valve with electrical driver and limiting switches ("close" and "open") shall be
mounted.
Shutter valves wiring shall be connected in control box to free terminals for
10.5.7.19.7.2
Purchaser use.
10.5.7.19.8 All additional valves required by the Manufacturer technology shall be provided.
The connection between the gas collecting pipes and the collection points
10.5.7.20 (turrets, cover etc.) on the upper side of the cover shall be metal to metal flanged
connections. The flanges shall be of rotating type.
Transformer tank shall be provided with a round manhole and space all around
10.5.7.21
OLTC in order to permit easy inspection and repair.
10.5.7.21.1 Minimum manhole diameter (mm): 600
10.5.7.21.2 Minimum all-around space between OLTC and tank, on vertical axis (mm) 400
10.5.7.21.3 Manhole cover shall be provided with two door knobs for an easy grip.
Additional manhole(s) shall be provided in front of the connections between the

10.5.7.22 LV bushings and the windings to permit easy removal and assembly, without
dissembling any radiator.
Transformer shall be provided with safety support for ladder (see Drawing No.3).
10.5.7.23 Location of support shall be determined by Manufacturer and shall ensure the
safety going up of the worker on the cover
Transformer shall be provided with the safety fencing to ensure the safety works
10.5.7.24
on the cover
10.5.7.24.1 The fencing shall be folded down during operation of the transformer.
The installing and folding of safety fencing shall be carried out from ground level
10.5.7.24.2
by a mechanical operating mechanism (see Drawing No.4).
The fencing shall be blocked in the folded up (or raised) position to ensure the
10.5.7.24.3
safety work on the cover.
Operating mechanism shall be provided with mechanical blocking which

10.5.7.24.4
prevents the folding-up (raising) of fencing, while Transformer is energized.
Transformer tank shall be provided with provisions for mounting metal supports
10.5.7.25 for surge arresters on HV, LV and LV neutral side. Location and relevant
dimensions shall be according to Drawing No.2
Transformer tank shall be fitted with a pressure-relief device (see subclause

10.5.7.26
10.5.9.3).
Transformer cover shall be provided with provisions for protect all the
10.5.7.27
accessories mounted on the cover against mechanical damage.
10.5.8 TRANSFORMER COOLING SYSTEM
Transformer cooling system shall consist of the necessary number of radiators

(coolers), complete with automatic control equipment required to maintain the
10.5.8.1
specified temperature rise in subcl. 10.3.10 in the service conditions from clause
10.1.2
10.5.8.1.1 Number of radiators
10.5.8.1.2 Radiators Manufacturer: Menk (preferred)
Radiators shall be equipped with top and bottom valves to permit the removal of
10.5.8.1.3
any radiator without oil draining.
Vent holes with plugs shall be provided in the top and drain holes with plugs in
10.5.8.1.4
the bottom of each radiator.
The studs, as well as their threaded holes, used in various subassemblies in

10.5.8.1.5
contact with the atmosphere shall be silicone greased before fastening
10.5.8.1.6 Corners and joint places will be strip coated
10.5.8.2 Fans
B - 39
10.5.8.2.1 Forced air cooling of the transformer shall be achieved by silent fans
10.5.8.2.3 Manufacturer’s designation
10.5.8.2.4 Type
10.5.8.2.5 Number (per each cooler)
10.5.8.2.6 Total number of fans
10.5.8.2.7 Air flow
10.5.8.2.7.1 One fan (m³/min.)
10.5.8.2.7.2 Whole cooling system (m³/min.)
10.5.8.2.8 Fan motor data
10.5.8.2.8.1 Manufacturer:
10.5.8.2.8.2 Manufacturer’s designation and catalogue number:
10.5.8.2.8.3 Rated voltage (V AC) 400
10.5.8.2.8.4 Phase 3
10.5.8.2.8.5 Frequency (Hz) 50
10.5.8.2.8.6 Synchronous speed (rpm)
10.5.8.2.8.7 Starting current (A)
10.5.8.2.8.8 Rated power (HP)
10.5.8.2.8.9 Rated power factor
10.5.8.2.8.10 Rated efficiency (%)
10.5.8.2.8.11 Degree of protection, acc. to IEC 60529: IP55
10.5.8.2.8.12 Weight (kg)
10.5.8.2.9 Fans shall be provided with anti-vibration supports:
10.5.8.2.9.1 Type
10.5.8.2.9.2 Manufacturer
10.5.8.2.9.3 Number
10.5.8.2.9.4 Rated load (kg)
10.5.8.2.9.5 Standard or specification shall be attached
10.5.8.2.10 Shaft bearings shall be sealed type
10.5.8.2.11 Fan motors shall be provided with thermal overload and overcurrent protection
10.5.8.2.12 Supply voltage range 85% - 110% of Un
10.5.8.2.13 Total fan power requirement at full cooling capacity (kW)
B - 40
10.5.8.3 Cooling system control
Manufacturer's standard control method shall be applied for control transformer

10.5.8.3.1
cooling equipment
A complete control system for the automatic operation of the cooling system
10.5.8.3.2
shall be provided
A transfer switch for automatic or manual control of the cooling system shall be
10.5.8.3.3
provided
Cooling system control shall be fully automatic and shall include relays or
10.5.8.3.4 auxiliary contacts for remote indications of the number of fans in operation and
remote alarm for failure
The control of the transformer cooling shall be from hot-spot temperature

10.5.8.3.5
(winding thermometer)
Cooling system control shall start fans immediately upon sudden increase of
10.5.8.3.6
load above a threshold value, agreed between the Purchaser and Contractor
In order to prevent their mechanical blocking, due to the severe environmental

10.5.8.3.7
service conditions, the following actions shall be taken:
10.5.8.3.7.1 Daily operation for 1/2 hour of all non-operated fans.
10.5.8.3.7.2 Random starting of non-operated fans.
10.5.8.3.8 All control equipment shall be housed in the transformer control box.
10.5.8.3.9 Following indication signals shall be provided:
10.5.8.3.9.1 Position signal of the switch for local or remote control
10.5.8.3.9.2 Alarm signal for power source failure
10.5.8.3.9.3 Alarm signal for control voltage supply failure
10.5.8.3.9.4 Alarm signal for motor disconnected by protection
10.5.8.3.9.5 Alarm signal for outage of any one of the fans
10.5.8.3.9.6 Alarm signal for temperature limit conditions exceeding
10.5.8.3.9.7 For all these signals double circuits shall be provided

Transformer loading capability (carrying power), based on the temperature
10.5.8.4 conditions under subclause 10.3.10 , with one of the following cooling element
out of service:
10.5.8.4.1 One fan (MVA)
10.5.8.4.2 One radiator (MVA)
Estimated time that the transformer can carry full load (56 MVA) without damage
10.5.8.5 at 30°C ambient temperature, with all fans out of service in the following initial
conditions:
10.5.8.5.1 Cold start (h)
10.5.8.5.2 Continuous operation at full load (h)
B - 41
10.5.9 ACCESSORIES
10.5.9.1 Pointer thermometer for top-oil temperature measuring ©
10.5.9.1.1 Manufacturer: MESSKO (preferred)

TRASY 2 MT-ST 160F
(preferred) or equivalent
10.5.9.1.2 Manufacturer’s designation (order No.)
(according to subclause
9.1.8)
10.5.9.1.3 Catalogue Number
10.5.9.1.4 Type: dial
10.5.9.1.5 Pointer thermometer shall include
10.5.9.1.5.1 Thermo well, type: COMBI-WELL
10.5.9.1.5.2 Thermometer pocket according to: DS/EN 50216-4
10.5.9.1.6 Measuring range (°C) -20 to +140
10.5.9.1.7 Tolerance of indication Class 1 DIN 16203
Oil temperature indicator shall have contacts for alarm and tripping of the
10.5.9.1.8
transformer:
10.5.9.1.8.1 Number and type of adjustable alarm contacts (NO,NC,CO) 4

10.5.9.1.8.2 Switching capacity of the contacts (VA) DC: 0.4A 250V (non-
inductive)
10.5.9.1.8.3 Capillary (length/type) 6m/23
10.5.9.1.8.4 Number of cable glands/type 4/2
10.5.9.1.8.5 Tests voltage to ground 50 Hz, 1 min. (kV rms) 2
10.5.9.1.8.6 Shock and vibration proof up to (m/sec2, frequency range (Hz) ) 2g, 5-15
10.5.9.1.9 Degree of protection, acc. to IEC 60529: IP55
10.5.9.1.10 Manufacturer recommendations for temperature values: On - Off
10.5.9.1.10.1 Alarm (°C) -
10.5.9.1.10.2 Trip (°C) -
10.5.9.2 Pointer thermometer for local measuring of winding temperature ©
10.5.9.2.1 Manufacturer MESSKO (preferred)

TRASY 2 MT-STW
160F2 (preferred) or
equivalent (according to
subclause 9.1.8)
10.5.9.2.3 Catalogue number 635162
10.5.9.2.4 Type dial
10.5.9.2.5 The pointer thermometer shall include:
10.5.9.2.5.1 Winding Temperature sensor ZT-F2.1
Additional wiring and components (1 relay and additional resistors) for

10.5.9.2.5.2 adjustment of two temperature gradients corresponding to each cooling method
under subcl.10.3.11
10.5.9.2.5.3 Current converter V5a
10.5.9.2.5.4 Thermometer case welded into transformer according to: DS/EN 50216-4
10.5.9.2.6 Measuring range (°C) 0 to +160
B - 42
10.5.9.2.7 Tolerance of indication class 1 DIN EN 13190
Winding temperature indicator shall have contacts for alarms and tripping of the
10.5.9.2.8
transformer
10.5.9.2.9 Number and type of adjustable alarm contacts (NO,NC,CO) 4

10.5.9.2.10 Switching capacity of the contacts DC: 0.4A 250V (non-
inductive)
10.5.9.2.11 Capillary (length/type) 6m/23
10.5.9.2.12 Number of cable glands/type 4/2
10.5.9.2.13 Test voltage to ground 50 Hz, 1 min. (kV rms) 2
2
10.5.9.2.14 Shock and vibration proof up to (m/sec , frequency range (Hz) ) 2g, 5-15
10.5.9.2.16 Manufacturer recommendations for temperature values: On - Off
10.5.9.2.16.1 Fans operation (°C) -
10.5.9.2.16.2 Alarm (°C) -
10.5.9.2.16.3 Trip (°C) -
10.5.9.3 Pressure relief valve ©

10.5.9.3.1 Manufacturer QUALITROL (preferred)
10.5.9.3.3 Type spring load
10.5.9.3.4 Automatic or manual reset
10.5.9.3.5 Operating response pressure (bar)
10.5.9.3.6 Number and type of the trip contacts 1 CO
Make/break current of the trip contacts, for 60V DC and time constant 40 msec
10.5.9.3.7
(A/A)
10.5.9.3.8 Switching capacity of the trip contacts DC: 0.4A 250V (non-
inductive)
10.5.9.3.9 Test voltage to ground 50 Hz, 1min. (kV rms) 2
10.5.9.3.10 Shock and vibration proof up to (m/sec2, frequency range (Hz) )
B - 43
10.5.9.4 Twin-float Buchholz relay ©

10.5.9.4.1 Manufacturer EMB (preferred)
DR 80 (preferred) or
10.5.9.4.2 Manufacturer's designation equivalent (according to
subclause 9.1.8)
10.5.9.4.3 Type
10.5.9.4.4 Switching system:
10.5.9.4.4.1 Number and type of contacts 2 CO
10.5.9.4.4.2 Make/break current for 220V DC and time constant 40 msec (A/A) 2/2
10.5.9.4.4.3 Switching capacity of the contacts DC: 0.4A 250V (non-
inductive)
10.5.9.4.4.4 Switching contact type: Magnet contact tube
10.5.9.4.5 Test voltage to ground 50 Hz, 1 min. (kV rms) 2
Vent valve shall be provided for emptying the gas which accumulates in the
10.5.9.4.6
Buchholz relay and for taking gas sample.
10.5.9.4.7 The vent valve shall be linked by an appropriate pipe to a gas sampler.
10.5.9.4.8 Gas sampler data:
10.5.9.4.8.1 Connection size: DN 6 ( 1/8 inch)
10.5.9.4.8.2 Manufacturer EMB (preferred)

ZG 1.2 (preferred) or
10.5.9.4.8.3 Type equivalent (according to
subclause 9.1.8)
On transformer tank in
10.5.9.4.8.4 Location
the Buchholz side
10.5.9.4.8.5 Installing level from transformer base: 1.2 m
The gas sampler and its connection pipe will be joined to the external surface of
10.5.9.4.8.6
the transformer tank
Nameplates with the inscription: "GAS SAMPLER" shall be provided on the

10.5.9.4.8.7
transformer, close to gas sampling device.
10.5.9.4.9 Buchholz relay shall be tested for leaks at:
10.5.9.4.9.1 pressure (bar)
10.5.9.4.9.2 time (min.)

According to
10.5.9.4.10 Stationary vibration withstand:
IEC 60721-3-4
10.5.9.4.10.1 Shock and vibration proof up to (m/sec2, frequency range (Hz) ) 2g, 2-200 Hz
10.5.9.4.12 Manufacturer recommendations for alarm and trip: Alarm - Trip
10.5.9.4.12.1 Oil level above pipe center (mm ±) -
3
10.5.9.4.12.2 Gas accumulation or oil loss (cm ±) -
10.5.9.4.12.3 Oil flow velocity referred to nominal pipe size(cm/s ±%) -
The software of transformer accessories (where applicable) shall fulfill the

10.5.9.5
requirements of APPENDIX 9
B - 44
10.5.10 TRANSFORMER MONITORING SYSTEM
A Digital Monitor for Liquid-Filled Transformer, to be installed in Purchaser's

10.5.10.1 transformer protection cubicle, in the substation control room (delivered loose), ©
shall be provided .
10.5.10.2 Manufacturer QUALITROL (preferred)

ITM 509 - 100
(preferred) or equivalent
10.5.10.3 Type
(according to subclause
9.1.8)
10.5.10.4 Manufacturer's designation
The Digital Transformer Monitor shall have the following measurement and
10.5.10.5
monitoring functions:
10.5.10.5.1 Winding temperature measurement based on thermal modeling .
10.5.10.5.2 Top and bottom oil temperature monitoring
10.5.10.5.3 OLTC temperature monitoring
10.5.10.5.4 Cooling system and fan control .
10.5.10.5.5 Main conservator and OLTC compartment oil level monitoring.
10.5.10.6 The Digital Transformer Monitor shall be equipped with:
10.5.10.6.1 Eight (8) configurable internal output relays for control, trip and alarm signals.
10.5.10.6.2 One (1) system state relay for internal and circuit diagnostics.
At least four (4) fully programmable 4-20 mA DC output current loops, for use
10.5.10.6.3
with SCADA .
RS-232, USB 2.0, RJ45 /
10.5.10.6.4 Communication ports with optical interface
Ethernet / FO
10.5.10.6.5 Keypad for local operation.
10.5.10.6.6 Easy to read LCD display
Red color LED set point indicator, coupled to each output relay , for set point
10.5.10.6.7
exceeding indication .
10.5.10.7 Digital Transformer Monitor required input modules (quantity and type)
10.5.10.7.1 RTD input module for liquid temperature monitoring 3
10.5.10.7.1.1 Input sensor type Pt 100
10.5.10.7.1.2 Measured temperature range (°C) -40 ÷ 120
Contact closure input module (dry contact) for fan control contactor state
10.5.10.7.2
monitoring (energized / not energized)
10.5.10.7.3 CT input module for winding temperature monitoring . 3
10.5.10.7.3.1 Input range (A) 0 ÷ 10
10.5.10.7.4 Potentiometer input module for liquid level monitoring. 2
10.5.10.7.4.1 Input resistance range up to (Ω) 5000
10.5.10.7.4.2 Input range scaling (%) 0 ÷ 100

+/- 0.5%
10.5.10.7.5 Input modules required accuracy
full scale input range
B - 45
10.5.10.8 Digital Transformer Monitor relay output contacts:

1 CO for each output
10.5.10.8.1 Quantity and type
relay
10.5.10.8.2 Switching capacity DC: 0.4A 250V (non-
inductive)
10.5.10.8.2.1 At 230 VAC (A)
10.5.10.8.2.2 At 220 VDC (A)
10.5.10.9 Digital Transformer Monitor required accessories:
10.5.10.9.1 Temperature sensor (quantity, type) 3 , Pt100
10.5.10.9.2 Oil level sensor with local indication for OLTC conservator
10.5.10.9.2.1 Local indicator dial diameter (mm)
10.5.10.9.2.2 Dry contact for both minimum and maximum oil level indication. 1 NO + 1 NC
10.5.10.9.3 Oil level sensor with local indication for main conservator
10.5.10.9.3.1 Local indicator scale diameter (mm)
10.5.10.9.3.2 Dry contact for minimum and maximum oil level indication. 1 NO + 1 NC
Local indicator scale shall be related to different oil temperature values, in order
10.5.10.9.3.3
to allow a appropriate oil filling procedure.
Digital Transformer Monitor Software to be run on a PC, for setup and

10.5.10.9.4
monitoring. The software shall comply with the requirements of APPENDIX 9
10.5.10.9.5 19" Rack Mounting Kit for Flush Mounting .
The Digital Transformer Monitor communication protocol shall be compatible

10.5.10.10 IEC 61850, Edition 2
with:
10.5.10.11 Test voltage to ground withstand at 50 Hz, 1 min. (kV rms) 2.5
10.5.10.12 Auxiliary power supply (V, AC/DC) 60 – 230
The distance from the transformer to the Digital Transformer Monitor location
10.5.10.13 100
(control room) shall be approx. (m) :
10.5.10.14 Shock and vibration proof up to (m/sec2, frequency range (Hz) ) 10g
10.5.10.15 Degree of protection, acc. to IEC 60529: IP 50
10.5.11 VOLTAGE REGULATOR
A digital control system for OLTC, to be installed in Purchaser's transformer

10.5.11.1
protection cubicle in substation control room, delivered loose, shall be provided.
Maschinenfabrik
10.5.11.2 Manufacturer Reinhausen GmbH
(preferred)
TAPCON BU (preferred)
10.5.11.3 Type or equivalent (according
to subclause 9.1.8)
10.5.11.4 Manufacturer’s designation (Order No.)
"Local" or "Remote" control mode of Voltage Regulator (VR) shall be selected

10.5.11.5
from a selector switch or push buttons located on it.
10.5.11.5.1 "Local" control mode
" Automatic" or "Manual" control may be selected from a selector switch or push
10.5.11.5.1.1
buttons located on Voltage Regulator, when it is set to “Local” mode
In "Manual" mode, "Lower" or "Raise" commands shall be actuated from push

10.5.11.5.1.2
buttons located on Voltage Regulator.
B - 46
10.5.11.5.2 "Remote" control mode
In "Remote" control mode, voltage level shall be provided from the following
10.5.11.5.2.1
sources:
10.5.11.5.2.1. Station Control System (SCS) via a TCP/IP ETHERNET LAN according to IEC
1 61850
10.5.11.5.2.1.
Dispatch Center via 60V DC inputs
2
10.5.11.5.2.1. Also, " Automatic" or "Manual" control of the VR may be selected from the SCS
3 (by communication) or from the Dispatch Center (60V DC inputs)
In "Manual" mode of VR, "Lower" or "Raise" commands shall be actuated from

10.5.11.5.2.2
SCS (by communication) or from the Dispatch Center (60V DC inputs)
Three pre-defined levels of "Voltage desired value" may be selected from the
10.5.11.5.3
SCS (by communication) or from the dispatch center (60V DC inputs)
Desired value may be changed from SCS (by communication) or from the
10.5.11.5.4
dispatch center (60VDC DV Lower/Raise inputs) in 0.1V steps
10.5.11.5.5 Winding selection for reference voltage
10.5.11.5.5.1 Automatic winding selection

10.5.11.5.5.1.
Based on apparent current
1
10.5.11.5.5.1.
Based on voltage
2
10.5.11.5.5.2 Manual winding selection
10.5.11.5.5.2.
using paramerters
1
10.5.11.5.5.2. using inputs from SCS (by communication) or from Dispatch Center (60V DC
2 inputs)
10.5.11.5.6 Back Indications
The VR will send back indications, to the SCS (by communication) and to the
10.5.11.5.6.1
dispatch center (Relay contacts in BCD code), regarding the OLTC tap position
The VR will send back indications to SCS (by communication) and to Dispatch
10.5.11.5.6.2
Center (relay contacts) regarding the VR mode and status
The VR will send back indications, to the SCS (by communication) and to the
10.5.11.5.6.3
dispatch center (4-20mA analoge output), regarding the "Desired Value" reading.
Voltage regulator shall include the hardware and software required for a TCP/IP
10.5.11.6
ETHERNET LAN communication with the SCS.
10.5.11.7 Voltage regulator software shall fulfill the requirements of APPENDIX 9
10.5.11.8 Voltage regulator shall comply with the requirements of IEC standard: IEC 61850, Edition 2
Voltage regulator shall be connected to the station communication LAN by a

10.5.11.9 RJ45
standard connector
Voltage regulator and all other static equipment shall be protected against
10.5.11.10
shocks, vibrations, electromagnetic influence etc.
10.5.11.11 Auxiliary power supply (V DC) 60±20%
10.5.11.12 Power frequency withstand voltage 50 Hz (1 min) at least (kV rms) 2.5
10.5.11.13 Lightning impulse withstand voltage 1.2/50 µsec at least (kV peak) 5
10.5.11.14 Shock and vibration proof up to (m/sec2, frequency range (Hz) )
10.5.11.15 Degree of protection, acc. to IEC 60529: IP 50
B - 47
10.5.12 TRANSFORMER CONTROL BOX
All necessary equipment for cooling system automatic control shall be

assembled in a weatherproof, hot-dip galvanized metal or aluminum control box,
10.5.12.1 IEC 61439
with doors provided with gaskets and locks, mounted on transformer tank
Conforming standards
10.5.12.2 The control box shall include:
One (1) incoming power supply circuit breaker with overcurrent protection relay
10.5.12.2.1 15
shall be provided with switching capacity (kA):
10.5.12.2.2 One (1) electric outlet: 230 VAC, 16 A
10.5.12.2.3 MCBs for heater and light supply circuits
10.5.12.2.4 Heater 230V AC with thermostats
10.5.12.2.4.1 Number of heaters
10.5.12.2.4.2 Rated power per heater (W)
10.5.12.2.5 LED lamp with a door switch 230 VAC, 5W
Door for front access, handles, locking facilities (key locks) and all equipment
10.5.12.2.6
required for local operation
10.5.12.2.7 An alarm signal shall be provided for opened control box door.
10.5.12.2.8 Terminal blocks for Purchaser’s wiring and cable connections
10.5.12.2.9 Glands on the bottom of control box
10.5.12.2.10 Drain holes at low points of box and conduits
10.5.12.3 Degree of protection, acc. to IEC 60529: IP55
10.5.12.4 Electromagnetic Control box code, according to IEC 61000-5-7
10.5.12.4.1 Shall be at least EM4677xx

hot-dip galvanized metal
10.5.12.5 Material of the control box
or aluminum
10.5.12.6 Thickness of the control box, at least (mm) 1.5
10.5.12.7 The control box coating system shall be according to APPENDIX 7
10.5.12.8 The control box shall be supported by suitable vibration damping device
The control box shall be accessible from ground level for operation by a
10.5.12.9 2300
workman. Maximum height above ground (mm):
10.5.13 WIRING
Wiring shall be designed according to enclosed EPD-A.03/2004 Standard

10.5.13.1
(APPENDIX 14) unless is required otherwise in this Specification
©
10.5.13.2 Purchaser's power supply voltages are as follows:
10.5.13.2.1 Heating and lighting circuits (V AC) 230
10.5.13.2.2 Motors (V AC) 400
10.5.13.2.3 Control circuits (V DC) 220
10.5.13.2.4 Alarm circuits (V DC) 60
All the wiring for power supply, control and alarm circuits shall be done through
10.5.13.3
metallic conduit or shielded cables, earthed on both sides.
10.5.13.3.1 Minimum shielded conductive fabric attenuation:
10.5.13.3.1.1 At the range of 10 kHz to 100 kHz (db) 70
10.5.13.3.1.2 At the range of 100 kHz to 1 GHz (db) 80
B - 48
Control or accessory equipment wiring shall be carried out with flexible

10.5.13.4
conductors, with cross-section as follows:
2
10.5.13.4.1 Control and alarm circuits (mm ) 1.5
2
10.5.13.4.2 Secondary circuits of bushing current transformers (mm ) 4
10.5.13.5 All control or accessory equipment wiring enclosures shall be earthed

APPENDIX 14 (EPD):
10.5.13.6 Terminal blocks in OLTC and transformer control box shall be acording.to:
sbcl. 3.1.7
Control and instrument wiring, alarm leads and instrument transformer
10.5.13.7
secondaries shall be terminated at terminal blocks
Terminal blocks shall be spaced to allow 1½” (inch) clearance on all sides. Free
10.5.13.8
space shall be provided for Purchaser’s incoming leads
10.5.13.9 The size of Purchaser’s incoming conduits, at least: 2”
10% of the terminals shall be left free at Purchaser’s disposal, in each terminal
10.5.13.10
block
The assembled control equipment and wiring connections shall be subjected at

10.5.13.11 IEC 60076-3 clause 9
the factory to an 1 min. 50 Hz power frequency withstand test, according to:
10.5.13.11.1 Wiring for aux. power and control circuits at (kV AC) 2
10.5.13.11.2 Wiring for CT's secondary windings (kV AC) 2.5
10.5.14 GASKETS
The necessary gaskets shall be tight under all conditions. Means shall be
10.5.14.1
provided to prevent overpressure of the gaskets.
10.5.14.2 Material of gaskets shall not deteriorate under the action of hot oil. synthetic rubber
10.5.14.3 The materials used in gaskets production shall be corrosive sulfur free
Gaskets between metal surfaces shall be set in grooves so that all parts are
10.5.14.4
bolted metal to metal.
10.5.15 TRANSFORMER COATING APPLICATION SYSTEM
Coating of transformer metal components (cover, outside/inside tank,

10.5.15.1
conservator, radiators, pipe system etc.) shall be according to APPENDIX 8.
Manufacturer undertakes to comply quality control requirements according to

10.5.15.2
APPENDIX 8.
The coating repairs after test shall be according to APPENDIX 8 and collected in
10.5.15.3
a summary report attached to transformer test reports.
Transformer oil, coating layers, insulating materials and all other components
10.5.15.4 must not chemically react and must not interfere with each other under normal
operating conditions.
10.5.16 TRANSFORMER'S EARTH CONNECTIONS
Transformer earthing shall include all metallic parts which are normally not
10.5.16.1
energized (tank, radiators, conservator, pipes, control box, etc.)
Four (4) earthing pads with tapped holes shall be welded, one on each side of
10.5.16.2
transformer tank.
Earthing pads shall be copper coated and marked. with appropriate graphical
10.5.16.3
symbols.
10.5.16.4 Rated short-time withstand current of earthing pads for 1 s (kA) 50
10.5.16.5 Rated peak withstand current (kA peak) 125
Maximum potential difference between any point of the equipment and the
10.5.16.6 nearest earthing pad or between any two points of adjacent equipment shall not 50
exceed, for the maximum internal or external fault current (V)
10.5.16.7 Flanged joints provided with gaskets shall be galvanically connected
10.5.16.8 All parts on transformer cover shall be connected to it's earthing terminals
B - 49
Earthing of the magnetic core shall be performed according to subclause

10.5.16.9
10.5.1.13
The OLTC cover shall be earthed by two (2) opposite points parallel with the long
10.5.16.10
transformer axis
10.5.16.11 Additional earthing points shall be provided as follows:
10.5.16.11.1 On CT's housing
10.5.16.11.2 Near to OLTC cover
10.5.16.11.3 Near to HV bushings
In order to assure earthing path continuity, grounding straps between cover and
10.5.16.12
tank shall be provided
Manufacturer is required to supply his recommendations for earthing system and

10.5.16.13
an earthing drawing
10.5.17 SKIDS AND WHEELS
The bottom of power transformer shall be provided with a steel skid base,
10.5.17.1
suitable for pulling in directions parallel to both center lines of the tank.
10.5.17.2 The skid base of transformer shall be prepared for installing wheels assembly
Pulling eyes at base of transformer for moving the transformer parallel to either
10.5.17.3
center line of transformer shall be provided
Transformer wheels shall be able to turn in both directions, parallel to the center
10.5.17.4
lines of transformer tank.
S49 DIN5902 or
10.5.17.5 Transformer wheels shall be suitable for rails of type:
FRANCE-U50
Transformer wheels and their mounting details shall be according to Drawing
10.5.17.6
No.1
Adequate equipment for blocking the wheels after transformer installation shall
10.5.17.7
be provided.
Location, size and length of field welds shall be indicated on the equipment
10.5.17.8
outline drawing
10.5.18 FOUNDATION
The transformer shall be fixed firmly to its foundation to avoid transformer

10.5.18.1 moving in any direction in case of a seismic event as defined under subclause Drawing No. 7
10.1.2.3
Two concrete beams running at right angles to a line through the high voltage
10.5.18.2 Drawing No. 7
bushings will be used to support the transformer.
10.5.18.2.1 A drawing for Transformer anchoring to the concrete beams shall be provided.
The anchorage welds of the transformer to the support shall fulfill the IEEE 693
10.5.18.2.2
requirements of : APPENDIX D.6
Two rails running at right angles to a line through the HV bushings will be used to
10.5.18.3 support the transformer (Drawing No. 7). The required distance between rail 2350 ©
center lines (mm):
Two rails running parallel to a line through the HV bushings will be used to
10.5.18.4 transport the transformer through the handling corridor (Drawing No. 7). The 1505 ©
required distance between rail center lines (mm):
B - 50
10.5.19 SPECIAL REQUIREMENTS FOR PROTECTION FROM ENVIRONMENTAL HAZARDS
Due to the severe environmental conditions to which the equipment may be subjected during its service life,
the following requirements for its protection form an integral part of the Specification and are in addition to
10.5.19.1
the standard design and protective measures which Manufacturer would normally invoke for these
conditions:
All transformer components shall successfully withstand for the entire service life
10.5.19.2 duration the climatic and environmental conditions as defined in subclause
10.1.2 .
10.5.19.3 Bolts, nuts and washers greater than 1/2" shall be:
Electrolytically or
10.5.19.3.1 Zinc coated by the method
Thermo diffusion
ASTM F 1135-99 Grade
10.5.19.3.2 Passivated according to 3 Olive Drab color finish,
or equivalent standard
Components such as springs, pins and those for which a tight maintained
dimensional tolerance is required shall be made of stainless steel. The preferred
stainless steel is an austenitic grade; however, if physical requirements are
10.5.19.4
overriding, other stainless steel grades will be acceptable. Austenitic grades will
be subject to a solution quench. Prior to being placed into service all stainless
steel components will be cleaned and passivated.
All aluminum components shall be fabricated from grades of aluminum that show
resistance to salt spray and moist conditions; e.g., Al-Mg base alloys. Al-Cu
10.5.19.5
alloys are not acceptable. After fabrication, all aluminum components shall be
anodized to ASTM B 580-79 Type A, or equivalent (indicate the standard).
All copper or copper-alloy components shall be electrolytically tinned to ASTM B

10.5.19.6
579-73 Service Condition SC4 or equivalent (indicate the standard).
Components such as sleeves or bushings having an inner face of one metal and
a supporting outer face of another, or conductors which are used with connectors
10.5.19.7
of a different metal, shall have their exposed interfaces protected against
moisture.
All bearings shall be sealed type. The seal shall be guaranteed to be protective
10.5.19.8
against sand, salt spray and moisture for a minimum period of 10 years.
10.5.19.9 All grease packed bearing shall be shipped lubricated.
All exposed metal surfaces of the transformer shall be coated according to

10.5.19.10
APPENDIX 8.
10.5.19.11 Other requirements:
All materials used in transformer construction (insulation materials, glues etc.)

10.5.19.11.1
shall be corrosive sulfur free.
10.5.19.11.2 The transformer shall be vermin proof.
B - 51
10.6 COMMISSIONING OFFERED
Contractor/Manufacturer shall be responsible for transformer commissioning, in case it will be requested by

10.6.1
Purchaser
Contractor/Manufacturer shall submit a Commissioning Program for approval by Purchaser, three (3)
10.6.2 months prior to scheduled commissioning date. Changes or modifications to Commissioning Program shall
also be approved by Purchaser
10.6.3 The Commissioning Program shall include indications for:
Inspection to detect faults which have occurred during transportation, storage or during transformer
10.6.3.1
assembly on-site.
Preparation for use and procedures to describe the activities required to prepare systems for testing and
10.6.3.2
operation
Checking of rated data, connection, loading, etc. of the new equipment and necessary interface with the
10.6.3.3
existing equipment supplied by others
Checking of indicating meters, relays, control and communications equipment and similar functions
10.6.3.4
associated with the existing equipment
Checking of station auxiliaries associated with the new equipment as A.C. supply, batteries and chargers
10.6.3.5
etc.
10.6.3.6 Testing as detailed in tests on-site program, subclause 11.6
10.6.3.7 Putting the equipment into service
10.6.3.8 Final check
Commissioning results shall be witnessed by the Purchaser technical staff and documented on forms to be
10.6.4 agreed upon by the Contractor. The record shall include other issues such as omissions or unsatisfactory
test results
Contractor/Manufacturer shall maintain an up-to-date record of all inspections and tests, which shall be
10.6.5
handed over to the Purchaser at the completion of the site testing and commissioning
Contractor/Manufacturer shall be responsible for making available to Purchaser a minimum of 2 (two)

10.6.6 complete sets of marked-up "as made" transformer drawings before leaving the site. Manufacturer shall
correct and reissue the drawings within 2 (two) months.
Purchaser shall be responsible for connection and disconnection of the new equipment to and from power
10.6.7 grid, including first energization of new equipment, with the advice and technical assistance of the
Contractor/Manufacturer.
Contractor/Manufacturer shall be responsible for supplying commissioning personnel with a good

10.6.8 knowledge in all relevant operations prior and for commissioning and will be requested to submit a list
giving name, experience and proposed duration on-site
Contractor shall be responsible for safety of commissioning.personnel and shall take all possible
10.6.9
precautions and be fully aware of the dangers involved in commissioning process.
Major failure or damage to equipment will require either its return to the factory or assignment of a special
10.6.10
crew to carry out repairs
Minor failure as failures in metering, relaying control and communications equipment shall be repaired by
10.6.11
commissioning personnel
All expenses (including transport to factory and return) in connection with damages and repairs as
10.6.12
described above shall be paid by Contractor
B - 52
10.7 OPERATION & MAINTENANCE OFFERED
10.7.1 GENERAL
10.7.1.1 All mechanical couplings, contacts and other mechanisms shall be preadjusted and tested at the factory.
10.7.1.2 Specify which individual part shall be adjusted, regulated or tested on-site before and during assembling
10.7.1.3 Necessary maintenance work
10.7.1.4 Time period of Transformer operation under normal service conditions between successive checking of:
10.7.1.5 Oil tightness
10.7.1.6 Oil levels
10.7.1.6.1 Breakdown voltage
10.7.1.6.2 Dissipation factor
10.7.1.6.3 Acidity
10.7.1.6.4 Interfacial Tension
10.7.1.6.5 Water in oil
10.7.1.6.6 Antioxidant concentration
10.7.1.6.7 Dissolved gas analysis
10.7.1.6.8 Air vent
10.7.1.7 Valve position
10.7.1.8 Buchholz relay operation
10.7.1.9 Accessories operation
10.7.1.10 Insulation of wiring
10.7.1.11 Dielectric dissipation factor (tan δ)
10.7.1.12 Insulation resistance and polarization index
10.7.1.13 Operating mechanism of on-load tap-changer
10.7.1.14 Active parts
10.7.1.15 Number of months between successive cleaning, painting and rust proofing of metal parts
10.7.1.16 Number of months between successive lubrication of fan bearing and drives
10.7.1.17 Expected man-hours required for periodical inspection and maintenance (hours)
10.7.1.18 Manufacturer shall ensure spare parts for transformer for a period of life duration
The transformer shall be designed for live-washing (automatic and manual) taking into account service
10.7.1.19
conditions described under clause 10.1.2 in this Specification.
B - 53
10.7.2 SPARE & RENEWAL PARTS
10.7.2.1 Please refer to the following subclauses:
10.7.2.1.1 Subclause 4.2.4
10.7.2.1.2 Subclause 9.2.37
10.7.2.1.3 Subclause 9.3.4.26.1
10.7.2.1.4 Subclause 9.3.4.27
10.7.2.1.5 Subclause 12.14.1
A full spare set of gaskets for the transformer, OLTC, bushings, radiators and all valves shall be provided,
10.7.2.1.6
with instructions and drawings for identification, location and storage.
10.7.3 FOLLOW-ON ENGINEERING AND SUPPORT AFTER PURCHASE OFFERED
Manufacturer shall conduct a Follow-On Support Program after the expiration of the warranty period. Terms
10.7.3.1
and conditions for its performance shall be included.
10.7.3.2 The Program shall be defined under this paragraph and shall consist of:
10.7.3.2.1 Telephone and written consultation
10.7.3.2.2 Assistance, troubleshooting, consultation at Purchaser’s facilities
Participation in all the meetings required by the Purchaser in Israel, during the technical clarifications as
10.7.3.2.3
well as during the transformer entire life duration
Automatic submissions of updates and corrections to manuals, drawings, catalogues, specifications,

10.7.3.2.4
reliability data and all other provided documentation.
Repair of systematic failures, design defects and latent defects, performing retrofits and updating of
10.7.3.2.5
relevant documentation
10.7.3.2.6 Repair services for the equipment, its subassemblies, modules and cards
Automatic submissions of updates and corrections to software. Update modules shall be field tested and
10.7.3.2.7
validated by Manufacturer
Notifications of new functions, applications or other software were becoming available for incorporation in
10.7.3.2.8 Purchaser’s System. The Manufacturer shall propose such software and its integration upon Purchaser’s
request
10.7.3.2.9 Follow-on supports services shall be provided for the lifetime period duration of the equipment
10.8 SAFETY
10.8.1 Please refer to the following subclauses:
10.8.1.1 APPENDIX 2 "Reliability, Maintainability, Safety (RMS)"
10.8.1.2 subclause 10.5.16.2
10.8.1.3 subclause 10.5.7.23
10.8.1.4 subclause 10.5.7.24
10.8.1.5 Subclause 10.5.3.32.2
10.8.1.6 subclause 10.6.10
B - 54
10.9 TRAINING & QUALIFICATIONS OFFERED
Contractor shall ensure the training course for The Israel Electric Corporation Ltd. operating and installation
10.9.1
workmen.
10.10 CONFIGURATON MANAGEMENT
10.10.1 N.A.
10.11 ERGONOMICS, HUMAN ENGINEERING
10.11.1 N.A.
10.12 METHODS
10.12.1 N.A.
11 TESTS & INSPECTIONS REQUIRED OFFERED
11.1 GENERAL
Contractor shall submit an acceptance test plan, according to requirements of

11.1.1
this Specification, at least eight (8) weeks before performing the test.
Contractor shall notify Purchaser the exact date of performing the tests eight (8)
11.1.2
weeks in advance.
The tests shall be performed in a Test Laboratory which is accredited to ISO/IEC
17025/2005 by an Accreditation Body which has agreement signed with ILAC to
11.1.3
use the ILAC-MRA symbol in combination with the accreditation symbol or use
only the accreditation symbol.
11.1.4 The tests shall be carried out in the presence of the Purchaser representatives
IEC 60076-3
11.1.5 The dielectric test sequence shall be according to
sub-clause 7.2.3
During dielectric tests the transformer shall be equipped with the bushings that
11.1.6
will be in permanent operation
All external components and fittings that are likely to affect the performance of
11.1.7
the transformer during the tests shall be mounted
11.1.8 The permissible tolerance for each test result shall be indicated.
Contractor shall submit test data to prove that the design has the capability to
11.1.9
meet all the specified ratings as well as relevant test reports .
Routine, type and special test reports as well as the tests for main components
(bushings, OLTC, CT’s, etc.) of each transformer shall be submitted to I.E.Co.
11.1.10
for approval, not later than one (1) month from the date of performing the test,
in electronic (*.pdf format).
Contractor shall submit with test reports a list of all measuring instruments
11.1.11 including their accuracy class and type, test equipment, test circuits and
calibration certificates
During the tests, at Purchaser representants request, Contractor shall present

11.1.12 valid measuring instruments tests, compatible part numbers and calibration
certificates
Transformer can be delivered only after approval of the relevant routine, type
11.1.13
and special test reports by Purchaser.
B - 55
11.2 ROUTINE TESTS ©

Routine tests shall be performed on each transformer according to IEC
IEC 60076-1
11.2.1 standards ,except where indicated otherwise and relevant test reports shall be
clause 11
submited.
Routine tests for all accessories (bushing, grounding bushing, CT’s, etc.)
11.2.2
according to the relevant standards, shall be submitted
11.2.3 Routine Tests shall include:

IEC 60076-1
11.2.3.1 Measuring of winding resistances:
subcl.11.2
11.2.3.1.1 HV windings, on each tap position, phase to neutral
11.2.3.1.2 HV windings, on first, principal and last tap position, phase to phase
11.2.3.1.3 XV windings, phase to neutral and phase to phase
11.2.3.1.4 YV windings, phase to neutral and phase to phase
11.2.3.1.5 TV windings
Measuring of voltage ratio and check of phase displacement on each tap IEC 60076-1
11.2.3.2
position. subcl.11.3
Measuring of short-circuit impedance and load loss shall be performed at

IEC 60076-1
11.2.3.3 principal tap and on the highest and lowest tap, according to sub-clauses
subcl.11.4
10.3.16, 10.3.27.4 and to:
IEC 60076-1
11.2.3.4 Measuring of no-load loss and current at:
subcl.11.5
11.2.3.4.1 90% of rated voltage
11.2.3.4.3 105.6% of rated voltage
11.2.3.5 Dielectric Routine tests IEC 60076-3
Chopped wave Lightning impulse (LIC) on HV maximum, minimum and IEC 60076-3
11.2.3.5.1
principal tap subclause 13.3
11.2.3.5.1.1 HV (161 kV) line terminals:
11.2.3.5.1.1.1 Reduced level full impulse, one application (kV peak)
11.2.3.5.1.1.2 Full level full impulse, one application (kV peak) 650
11.2.3.5.1.1.3 Reduced level chopped impulse, one or more applications (kV peak)
11.2.3.5.1.1.4 Full level chopped impulse, two applications (kV peak) 750
11.2.3.5.1.1.5 Chopping time (µsec) 3÷6
11.2.3.5.1.1.6 Full level full impulse, two applications (kV peak) 650
11.2.3.5.1.2 LV (13.8 kV) line terminals:
11.2.3.5.1.2.2 Full level full impulse, one application (kV peak) 110
11.2.3.5.1.2.4 Full level chopped impulse, two applications (kV peak) 130
11.2.3.5.1.2.6 Full level full impulse, two applications (kV peak) 110
B - 56
11.2.3.5.1.3 TV - tertiary stabilizing winding(s)
11.2.3.5.1.3.2 Full level full impulse, one application (kV peak)
11.2.3.5.1.3.4 Full level chopped impulse, two applications (kV peak)
11.2.3.5.1.3.6 Full level full impulse, two applications (kV peak)
11.2.3.5.2 Lightning impulse neutral terminals by direct application (LIN) IEC 60076-3 subcl. 13.4
11.2.3.5.2.1 HV (161 kV) neutral terminals:
11.2.3.5.2.1.2 Full level full impulse, three applications (kV peak) 450
11.2.3.5.2.2 LV (13.8 kV) neutral terminals:
11.2.3.5.2.2.2 Full level full impulse, three applications (kV peak) 110
A neutral current measurement shall follow each application, if current records

11.2.3.5.2.3
are not obtained simultaneously with voltage records.
11.2.3.5.3 Applied voltage test (AV) IEC 60076-3 cl.10
11.2.3.5.3.1 HV line terminals (kV rms) 185
11.2.3.5.3.2 HV neutral terminal (kV rms) 185
11.2.3.5.3.3 LV line terminals (kV rms) 34
11.2.3.5.3.4 LV neutral terminals (kV rms) 34
11.2.3.5.3.5 TV winding (kV rms)
11.2.3.5.4 Induced voltage test with partial discharge measurements (IVPD) IEC 60076-3 subcl.11.3
The test shall be performed in a symmetrical three-phase connection at HV

11.2.3.5.4.1
principal tap position, voltage supply from LV side
IEC 60076-3
11.2.3.5.4.2 Time sequence shall be according to
Figure 1
IEC 60076-3
11.2.3.5.4.3 Test acceptance criteria shall be according to
subcl.11.3.5
IEC 60076-3
11.2.3.5.5 Voltage tests (1 min.) for auxiliary and control circuits (AuxW)
subcl.9
11.2.3.5.5.1 The wiring for aux power and control circuit at (kV AC) 2
11.2.3.5.5.2 The wiring for CT secondary windings (kV AC) 2.5
Measurement of the dielectric dissipation factor (tan δ) and winding IEEE Std C.57.12.90,
11.2.3.5.6
capacitance subcl.10.10
11.2.3.5.6.1 A detailed list of winding pairs and guarded circuits shall be submitted
11.2.3.5.6.2 Values of tan δ at 20°C shall not exceed (%) 0.5
B - 57
Measurement of tan δ and winding capacitance shall be performed at the

11.2.3.5.6.3
following conditions:
11.2.3.5.6.3.1 The test shall be made on fully assembled transformer
11.2.3.5.6.3.2 During the test transformer tank shall be earthed.
11.2.3.5.6.3.3 The measurement shall be performed at (kV): 10
The test shall be performed with guarded circuits, for three-winding transformer,
IEEE Std C.57.12.90,
11.2.3.5.6.3.4 in the same zones the insulation resistance is measured (the following 11.2.3.5.7
Table 4
subclause) and according to:
In the test report, both measured test temperature and reference temperature
11.2.3.5.6.3.5
shall be indicated
11.2.3.5.6.3.6 Zones C1 and C2 of HV bushings shall be measured
A table with the temperature correction factor in steps of 5°C up to the maximum
11.2.3.5.6.3.7
temperature rise of the transformer shall be provided.
For the first transformer, exact measurements of temperature correction factor
11.2.3.5.6.3.8 shall be performed during its cooling, after that temperature rise test is
completed.
11.2.3.5.7 Measurement of insulation resistance and polarization index
Measurement of the windings insulation resistance and of the polarization index
(the ratio of apparent insulation resistance after 10 min. to that after 1 min. after
11.2.3.5.7.1 5
the application of testing voltage) shall be performed, on each transformer, at
(kV DC)
11.2.3.5.7.2 Measurement shall be made between:
11.2.3.5.7.2.1 HV winding and Tank
11.2.3.5.7.2.2 HV winding and XV winding.
11.2.3.5.7.2.3 HV winding and YV winding.
11.2.3.5.7.2.4 HV winding and TV winding(s).
11.2.3.5.7.2.5 XV winding and YV winding.
11.2.3.5.7.2.6 XV winding and TV winding(s).
11.2.3.5.7.2.7 YV winding and TV winding(s).
11.2.3.5.7.2.8 XV winding and Tank
11.2.3.5.7.2.9 YV winding and Tank
11.2.3.5.7.2.1
TV winding(s) and Tank
0
Test Report for the polarization index measurement as well as variation of
11.2.3.5.7.3
apparent winding insulation resistance with time shall be provided
11.2.3.5.7.3.1 The minimum value will be agreed between Purchaser and Manufacturer
11.2.3.5.7.4 The polarization index value shall be higher than 1.5

IEC60076-1
11.2.3.5.8 Measurement of core and frame insulation resistance (1 min.)
subcl.11.12
11.2.3.5.8.1 shall be performed at (kV DC) 2.5
11.2.3.5.8.2 The measurement shall be performed between:
11.2.3.5.8.2.1 Each insulated section of the Core to Core frame
11.2.3.5.8.2.2 Each insulated section of the Core to Tank
11.2.3.5.8.2.3 Core frame to Tank

IEC 60076-1 subcl.11.7
11.2.3.6 OLTC operation test
& IEC 60214
11.2.3.6.1 OLTC manual and automatic operation by means of voltage regulator.
In case of checking by means of voltage regulator, voltage shall be varied by
11.2.3.6.2 means of variac. The check shall be performed for both slow and sudden voltage
variations
11.2.3.6.3 Alarm signal for delayed transition from one tap to another
B - 58
11.2.3.6.4 Forced outage of OLTC and relevant alarms

IEC 60076-1
11.2.3.7 Oil leak test
subcl. 11.8
Oil-filled compartments and main pipe works shall be tested for oil tightness at a
11.2.3.7.1 0.5
minimum pressure of (barg)
11.2.3.8 Vacuum withstand test
11.2.3.8.1 Main tank without oil (kPa)
11.2.3.8.2 Conservator (kPa)
11.2.3.8.3 OLTC compartments (kPa)
Permanent tank deflection after oil leak test and vacuum withstand test shall be
11.2.3.9
recorded in the test reports
Mechanical test of transformer tank, oil level gauges and valves to prove proper
11.2.3.10
operation
11.2.3.11 Testing of bushing CT's IEC 61869-2
11.2.3.11.1 Magnetization curves for each CT core
11.2.3.11.2 Ratio and polarity of each CT

IEC 60076-1
11.2.3.12 Determination of capacitances windings-to-earth and between windings
subcl. 11.1.2.2.a
11.2.3.13 Functional tests for transformer accessories.
11.2.3.14 Verification of the correct wiring
11.2.3.15 Testing of Transformer bushings according to IEC 60137
Routine and Sample tests for the hollow insulators performed by insulators
11.2.3.16 IEC 62155
Manufacturer, according to
Measurement of dissolved gases in dielectric liquid for each separate oil

11.2.3.17 IEC 60567
compartment except diverter switch compartment, according to
Oil tests for each oil quantity existing in the different transformer compartments,
11.2.3.18 or delivered in separate containers (if any), according to APPENDIX 3 and IEC IEC 60296
Standard:
11.3 TYPE TESTS ©

Contractor shall perform all type tests on first delivered transformer, except IEC 60076-1
11.3.1
where indicated otherwise and submit all type test reports, according to: subcl 11.1.3
11.3.2 The type test reports shall include:

IEC 60076-2
11.3.2.1 Temperature-rise test
cl. 6 & 7
11.3.2.1.1 Temperature rise test shall be performed for maximum current tapping.
11.3.2.1.2 Temperature rise test report shall include:
11.3.2.1.2.1 Oil and average-winding thermal time-constant.
11.3.2.1.2.2 Windings temperature rise (measured by resistance method)
The report shall contain a table with the temperature correction factor in steps of
11.3.2.1.2.3
5°C up to the maximum temperature rise of the transformer
For the first delivered transformer exact measurements shall be performed

11.3.2.1.2.3.1
during transformer cooling after temperature rise test completion
11.3.2.1.2.4 Top-oil temperature rise (measured by thermometer)
11.3.2.1.2.5 Oil and average winding thermal time constant
11.3.2.1.2.6 Measurement of power taken by fans
11.3.2.1.2.7 The external Infrared thermography of Transformer tank.
A chromatographic analysis of dissolved gases in Transformer oil shall be IEC 60076-2 Annex C.4,
11.3.2.1.3
performed before and after temperature-rise test according to IEC 61181 & IEC 60567
B - 59
Determination of Transformer sound level (for the first delevered

11.3.2.2 IEC 60076-10
Transformer)
Verification of the declared sound pressure level for a batch of transformers

11.3.2.2.1 ISO 4871
according to
11.3.2.2.2 The test, performed with the OLTC on principal tap, shall include:
Measurement of sound pressure level of the transformer under no-load and

11.3.2.2.2.1 excited at rated voltage and rated frequency, with cooling equipment out of
service, at 1m distance from the principal radiating surface.
Measurement of sound pressure level of the transformer in operation at short-

11.3.2.2.2.2 circuit impedance voltage, rated current and rated frequency, with cooling
equipment out of service, at 1m distance from the principal radiating surface.
Measurement of sound pressure level of the transformer in operation at short-

11.3.2.2.2.3 circuit impedance voltage, rated current and rated frequency, with cooling
equipment in operation, at 2m distance from the principal radiating surface.
Measurement of sound pressure level of the cooling equipment in operation, with

11.3.2.2.2.4
transformer non energized, at 2m distance from the principal radiating surface
11.3.2.2.2.5 The enclosed APPENDIX 10 shall be filled-in.
Type tests reports for main Transformer parts (OLTC, CT's, VR, bushings etc),
11.3.3
according to the relevant standards, shall be submitted
11.4 SPECIAL TESTS ©

Manufacturer shall perform the following special tests on the first delivered
11.4.1 transformer, except where indicated otherwise and supply test reports and
curves accordingly. The special tests shall include:
Winding hot-spot temperature-rise measurement as a part of temperature-rise IEC 60076-1 clause

11.4.1.1
type test under subclause 11.3.2.1.2 , according to 11.1.4 b
If the transformer will be shipped without oil, the Dew Point test shall be provided
11.4.1.2 IEEE Std C57.93
for each delivered transformer unit, according to
Moisture content of dry weight on each transformer insulation shall not exceed
11.4.1.2.1 1
(%)
Insulation resistance measurement tests shall be performed for each

11.4.1.3 2.5
transformer, on bushing CT's terminal block, at (kV rms) :
IEC 60076-3,
11.4.1.4 Switching impulse test for HV (161kV) line terminals (SI)
clause14
11.4.1.4.1 Full level, full impulse, three applications, each transformer (kV peak) 540
Measurement of zero-sequence impedance, on each transformer according to IEC 60076-1

11.4.1.5
subclauses 10.3.17 and 10.3.18.3 subcl. 11.6
Frequency Response Analysis (SFRA) shall be performed on each power
transformer to obtain a "fingerprint" reference used for comparison in order to
IEEE Std. C57.149,
11.4.1.6 detect any subsequent internal mechanical configuration change, occurred
Table 6
during transport or after fault events. The SFRA test involves the analysis of the
frequency response of each winding.
Tests on HV winding shall be performed in two tap positions: in the principal tap
11.4.1.6.1 position and in the tap combination that places all sections of the tap windings in
the circuit
When tests are performed in principal tap position, the previous tap position
11.4.1.6.2 must also be recorded. It is recommended that principal tap position
measurements be made after arriving from lower tap positions.
11.4.1.6.3 Bushings not under test, including neutrals, shall be unearthed.
11.4.1.6.4 Shall be performed 12 tests with the following connections:
11.4.1.6.4.1 2u-2n, 2v-2n, 2w-2n; 1U-1V-1W-1N open
11.4.1.6.4.2 3u-3n, 3v-3n, 3w-3n; 1U-1V-1W-1N open
11.4.1.6.4.3 1U-1W, 1V-1U, 1W-1V; 2u-2v-2w-2n open
11.4.1.6.4.4 1U-1W, 1V-1U, 1W-1V; 2u-2v-2w-2n short circuited
B - 60
Measurement of no-load loss and current by single-phase method on HV

11.4.1.7
winding, at 10% of rated phase voltage, as follows:
Voltage supplied between terminals 1U and 1N, terminal 1V short-circuited to

11.4.1.7.1
1N, terminal 1W free (measurement A).
Voltage supplied between terminals 1V and 1N, terminal 1W short-circuited to

11.4.1.7.2
1N, terminal 1U free (measurement B).
Voltage supplied between terminals 1W and 1N, terminal 1U short-circuited to

11.4.1.7.3
1N, terminal 1V free (measurement C).
The difference between measured no-load losses at symmetrical phases

11.4.1.7.4 5
(measurements B and C) shall not exceed (%)
The difference between measured no-load currents at symmetrical phases

11.4.1.7.5 10
(measurements B and C) shall not exceed (%)
11.4.1.7.6 During the measurements, the neutral terminal 1N shall not be earthed.
Magnetization curves based on the test values, for voltages up to 110% (or
11.4.1.8 120% if possible) of nominal and on calculated values for voltage above 110%
(120%) up to 140% on each transformer.
Thermal and dynamic ability to withstand short-circuit currents shall be

11.4.1.9 IEC 60076-5
calculated, according to
Short-circuit test reports for similar transformers manufactured delivered in the

11.4.1.9.1
past shall be submitted
In case the Contractor has the ability to perform a short-circuit test for the
11.4.1.9.2 specified transformer, a price proposal for this test shall be included in Annexure
"C"
For calculation of short-circuit current at transformer terminals, the short-circuit

11.4.1.9.3 15 GVA
power of the HV system shall be assumed:
11.4.1.10 Measurement of the harmonics on the no-load current, on each transformer
Determination of transient voltage transfer characteristics on each transformer, IEC 60076-1

11.4.1.11
according to scl. 11.1.4.e
Measurement of dielectric dissipation factor (tan δ) and the capacitance, only on

the first transformer, in the same conditions as required under subclause
11.4.1.12
11.2.3.5.6 , with the voltage applied in Increasing steps (of 0.2Un ) up to rated
coil voltage and reduced in similar steps
Winding capacitance and tan δ shall be recorded for each voltage step on both
11.4.1.12.1
increasing and reducung voltage.
Measurement of dielectric dissipation factor (tan δ) and the capacitance in the

emptied transformer (after tests completion and transformer draining for delivery
11.4.1.13 purpose). The measurement shall be performed only on the first transformer, in
the same conditions as in subclause 11.2.3.5.6 , in order to detect the location of
future faults (oil or active parts) Indicate the recommended test voltages for:
11.4.1.13.1 HV (kV)
11.4.1.13.2 LV (kV)
11.4.1.14 Testing of cooling system on each power transformer:
11.4.1.14.1 Pressure test for radiators
11.4.1.14.2 Testing of fans
Automatic and manual operation of fans shall be checked. Automatic operation

11.4.1.14.3
and tripping shall be checked by means of a thermostat
11.4.1.14.4 All alarms shall be checked
11.4.1.15 Unreliability Demonstration Procedure, according to APPENDIX 2
Coating tests of all coated components, on each transformer, according to

11.4.1.16
subclause 10.5.15.2
Radiographic tests of tank, on each transformer, according to subclause

11.4.1.17
10.5.7.5.3.2
B - 61
11.4.1.18 List of additional special tests performed on the transformer.
11.5 EQUIPMENT QUALIFICATION TO PROVE SEISMIC WITHSTAND ©

The transformer shall be tested or analyzed to prove the seismic design. The
11.5.1 IEEE Std 693
transformer shall be qualified according to.
11.5.2 The transformer shall be qualified taking into account the service configuration
11.5.3 Required seismic qualification level Moderate level

IEEE Std 693 clause
11.5.4 Transformer performance level shall be defined according to
8.3.2 and Fig A.2
The transformer shall be tested or analyzed for the required Response Spectrum IEEE Std 693 clause
11.5.5
according to A.1.2.2.1 and Fig. A.2
11.5.6 Required qualification method for different kind of equipment: IEEE Std 693
11.5.6.1 Seismic withstand capability for:

Annex D.4.1-static
11.5.6.1.1 Transformer only, no bushings or surge arresters:
analysis
Annex D.4.4 time history
shake-table test. Annex
D.4.4.2 shall be used for
11.5.6.1.2 HV composite polymer bushings: composite polymer
bushings shake table
test monitoring
requirements .
Annex D.4.5 static pull

test. Annex D.4.3/A.1.4
11.5.6.1.3 LV porcelain bushings:
inherently acceptable for
13.8 kV.
Annex L.4.2, A1.3.1 at
11.5.6.2 Transformer control box
1.5g
After shake-table testing, bushings shall be checked to fulfill the functional
11.5.6.3 Annex D.5.2
requirements acc. to:
After shake-table testing, bushings shall be subjected to and pass all routine
11.5.6.4 IEEE C57.19.00
tests, as specified in the latest revision of:
After performing the tests or analysis, Contractor is requested to submit for

11.5.6.5
approval the following documents:
11.5.6.5.1 Seismic analysis qualification report according to: IEEE Std 693/ Annex S
11.5.6.5.2 Seismic test qualification report according to: IEEE Std 693/ Annex T
11.6 TESTS AFTER INSTALLATION ON-SITE
Contractor shall submit a list of all tests to be performed on-site, after mounting
11.6.1
of the transformer and during operation
11.6.2 Final on-site test program shall be agreed between Purchaser and Contractor
11.6.2.1 The program shall include the following:
11.6.2.1.1 Test objective.
11.6.2.1.2 Test intent
11.6.2.1.3 Required performance data
11.6.2.1.4 Prerequisites
11.6.2.1.5 Sequence of activities
11.6.2.1.6 Acceptance criteria
On-site tests will be performed by the Purchaser in the presence and under
11.6.3 responsibility of Contractor’s delegate according to the approved commissioning
program, required tests list in APPENDIX 6 and subclauses 11.6.1 and 11.6.2 .
On-site tests shall include also a SFRA test to compare its results with the
11.6.4
"fingerprint" test, carried out according to subclause 11.4.1.6
B - 62
12 PACKING AND DELIVERY REQUIRED OFFERED
In addition to the provisions of the relevant Tender's commercial annexures,

Contractor shall package all shipment in such manner as required to prevent any
12.2
damage to the equipment duringprolonged storage (2- 3 years) under the
climatic and environmental conditions described under clause 10.1.2
All components or accessories not included in the main shipment may need to
be shipped by Air Mail by Air Express or by Air Freight at Contractor’s expense, if
12.3
required by Purchaser..In which case such shipment shall be handled according
to conditions stated in relevant Tender's commercial annexures.
12.4 Overall dimensions of the transformer during transport:
12.4.1 Length (mm)
12.4.2 Width (mm)
12.4.3 Maximum height (mm) © 4200

Weight during transport to site (data for loading transformer on trailer) shall not 80
12.5
exceed (t)
12.6 If transformer oil will be shipped separately, indicate oil weight (t)
If transformer shall be shipped oil-filled, it shall be fitted with oil level shipping
12.7
gauges.
12.8 Transformer shipped partly oil-filled shall be completed with gas under pressure nitrogen or dry air
12.8.1 Gas type
12.8.2 Gas pressure at 15°C, that shall be ensured until oil completion (Psi) 5 (0.34 atm)
12.8.3 Gas pressure shall be monitored continuously until the refilling with oil.
In case of gas leakage, standby means shall be provided to restore immediately

12.9
any loss of gas pressure
Manufacturer shall take all necessary steps to prevent any oil leakage, both
during transport to site and during operation. Such steps shall include, for
example: instructions for loading transformer on trailer, instructions for ensuring
protection of transformer against inertial forces in all directions during transport,
12.10
instructions for unloading, etc. as well as instructions for prevention of damage
during installation, instructions for prevention of damage in operation with
permanent vibrations caused by working conditions and with wind loading under
dynamic conditions etc. according to IEC 60076-1 and subclause 10.1.2.6 .
All items shall have their lifting, jacking and haulage points and safe working
12.11
loads clearly marked at all stage of transport and installation period process.
Bushings will be packed according to the bushing Manufacturer packing and

12.11.1
storage instructions and the package shall fulfill the following requirements:
12.11.2 Bushings shall be delivered in the bushing Manufacturer original package
12.11.3 Bushing inner terminal shall be hermetically sealed
The package shall be provided with means for moisture control and supervision
12.12
and shall be appropriate for long term storage
The main shipping piece (transformer) shall be provided with shock detectors in
12.13 3g
all directions, having a minimum acceleration recorded level of:
The spare parts can be delivered only after approval of the relevant
12.14
documentation (part number etc.)
Spare parts and special tools shall be packed separately and a detailed packing
12.14.1
list shall be sent
All components or accessories shipped dismantled for field mounting or field
assembly shall be suitably tagged to show identification and service. Tags shall
12.15
be exceptionally durable and securely tied to items by wire or other approved
methods
Contractor shall supply three (3) months before shipment of the equipment five
12.16 (5) sets of complete Bill of Materials, to enable checking and identifying of
equipment upon receipt.
Contractor shall mail before shipment of the equipment the relevant test reports
12.17
and shop inspection report
B - 63
Contractor shall include with the shipment a Bill of Materials to enable the
12.18
Purchaser to determine if all dissemble items have been received
The Contractor will be required to undertake to arrange on behalf of the
Purchaser and in consultation with and at the expense of the Purchaser for the
shipment in due time of the transformers to be supplied hereunder, on a vessel
12.19 suitably equipped for loading the said equipment at the port of origin, for carrying
the same and for unloading same at port of destination in Israel, and the
Contractor shall further be required to undertake to have the transformers
properly stowed on the said vessel, at Contractor's expense
12.20 Indicate shipping weight of:
12.20.1 Heaviest piece (t)
12.20.2 Dismantled parts (t)
12.20.3 Total shipping weight (t)
12.21 Indicate shipping volume of:
12.21.1 Heaviest piece (m^3)
12.21.2 Dismantled parts (m^3)
12.21.3 Total shipping volume (m^3)

During on-site mounting, Manufacturer's representative shall check that all
12.22 equipment received is complete and without faults. If there is a fault, the
Manufacturer undertakes in a reasonable time to repair or supply solution.
13 STORAGE AND HANDLING OFFERED
Taking into account the specific climatic conditions described under clause
13.1
10.1.2 , Manufacturer shall indicate:
13.1.1 The requirements for prolonged storage before installation

The maximum allowed storage time not energized without equipment damage
13.1.2
(months)
Contractor shall submit detailed storage instructions for the specially designated
equipment and other items, which cannot be, stored outdoors. Such information
13.2
shall be available to the Purchaser in the due time to prepare the required
facilities
Contractor shall prepare a detailed tabulation of all field-mounted items, with at
13.3
least the following information:
13.3.1 Item number, if designated in Proposal Documents
13.3.2 Contractor's shop order number (if any)
13.3.3 Number of items
13.3.4 Manufacturer and/or supplier, if other than Contractor
13.3.5 Type or catalogue number, if listed
Short description including maintenance prescriptions and full instructions for

13.3.6
correct mounting
13.3.7 Shipping date
13.3.8 Shipping details
B - 64
14 NAMEPLATE & MARKING REQUIRED OFFERED
The transformer shall be provided with an indelibly marked nameplate of

14.1 suitable weatherproof material ,fitted in a visible position and showing the IEC 60076-1 clause 8
appropriate data according to
The nameplate shall be protected from UV radiation, withstand the service

14.2 conditions specified under clause 10.1.2, durable and readable during the entire
power transformer life duration.
The reduced temperature rise limits indicated in subcl. 10.3.10 shall be specified IEC 60076-2,
14.3
according to: clause 6.3.2
14.4 In addition the nameplate shall contain the following information:
14.4.1 Transformer Specification number
14.4.2 Sound pressure level at no-load with cooling equipment in operation at 2 m.
14.4.3 Sound power level at full load
All transformer main accessories (bushings, OLTC, current transformers, cooling

14.5 equipment, relays, etc.) shall carry plates with identification and characteristics
according to standards for such components.
B - 65
15 NOTES
15.1 COMMENTS BY MANUFACTURER ON ANNEXURE “B” AND SUMMARY OF DATA
15.1.1
B - 66
16 SPECIAL REQUIREMENTS
16.1 DEVIATIONS FROM REQUIREMENTS
16.1.1 Manufacturer is requested to describe or indicate deviations of the equipment and accessories from Specification requirements:
16.1.1.1
In case no deviations are mentioned it will be understood that Manufacturer’s offer entirely complies with all
16.1.2
requirements in this Specification.
16.2 CONFORMITY WITH PROPOSAL DOCUMENTS OFFERED

Contractor hereby certifies that he agrees to all provisions of the Proposal
Documents unless exceptions are specifically and clearly listed in the proposal
and identified as Exceptions.Contractor’s printed terms and conditions are not
considered specific exceptions. Any exceptions, which Contractor has taken, are
16.2.1
listed on page subclause 16.1.
Contractor hereby certifies that he agrees to all conditions of the cover letter of
The Israel Electric Corporation Ltd., which accompanied the Proposal
Documents.
B - 67
17 APPENDICES & DRAWINGS
17.1 APPENDICES
17.1.1 APPENDIX 1 - BUSHING'S SPECIFICATIONS BUSHINGS
17.1.2 APPENDIX 2 - RELIABILITY, MAINTAINABILITY, SAFETY (RMS) rms
17.1.3 APPENDIX 3 - MINERAL INSULATING OIL SUPPLIED FOR/WITHIN NEW ELECTRICAL EQUIPMENT OIL
APPENDIX 4 - SELF INDICATING ORANGE-WHITE SILICA GEL COBALT FREE FOR USE AS
17.1.4 silica gel
DESICCANT IN TRANSFORMER AIR DEHYDRATORS
17.1.5 APPENDIX 5 - QUALITY REQUIREMENTS QUALITY REQS
17.1.6 APPENDIX 6 - TESTS ON SITE TESTS ON SITE
APPENDIX 7 - SPECIFICATION FOR COATING GALVANIZED TIN OR ALUMINUM CABINETS BY LIQUID

17.1.7 CAB COAT
OR POWDER COATING
17.1.8 APPENDIX 8 - SPECIFICATION FOR COATING REQUIREMENTS OF POWER TRANSFORMERS COATING FOR
POWER
TRANSFORMER
17.1.9 APPENDIX 9 - CYBER REQUIREMENTS Cyber reqs
APPENDIX 10 - REPORT OF SOUND PRESSURE/INTENSITY LEVEL MEASUREMENT AND SOUND

17.1.10 8AEA951C.pdf
POWER CALCULATION
17.1.11 APPENDIX 11 - CONTRACTOR'S TECHNICAL PERFORMANCE GUARANTEES 24ABE58A.pdf
17.1.12 APPENDIX 12 - PROCEDURE FOR HANDLING NON-CONFORMANCE HANDLING OF

NON-
CONFORMANCES
17.1.13 APPENDIX 13 - DESIGN REVIEW FOR TRANSFORMER ENGINEERING TRANSFORMER

ENGINEERING
APPENDIX 14 - SPECIFICATION EPD-A.03 FOR CONTROL CUBICLES - ELECTRICAL WIRING

17.1.14 WIRING
REQUIREMENTS REQUIREMENTS
17.2 DRAWINGS
17.2.1 DRAWING No.1 : Transformer wheels assembly proposal - EVK-8501 dwg1 - WHEELS
17.2.2 DRAWING No.2 : Provisions for surge arresters - EVK-8475 DWG2 -

DIMENSIONS
17.2.3 DRAWING No.3 : Power transformer support for ladder- EVK-8496 DWG3 - SUPPORT
FOR LADDER
17.2.4 DRAWING No.4 : Safety fencing on transformer tank proposal- EVK-8497 DWG4 - SAFETY
FENCING
17.2.5 DRAWING No.5 - CT's CORES DESIGNATION DWG 5 CT des
17.2.6 DRAWING No.6 - EMPTYING BOTTOM VALVE DETAILS DWG 6-EMTYING

VALVE
17.2.7 DRAWING No.7 - Foundations and anchoring. General dimensions - EVK-8498 DWG7 -
FOUNDATIONS
B - 68
APPENDICES
1-14
B - 69
APPENDICES:
APPENDIX 1 - BUSHING'S SPECIFICATIONS
APPENDIX 2 - RELIABILITY, MAINTAINABILITY, SAFETY (RMS)
APPENDIX 3 - MINERAL INSULATING OIL SUPPLIED FOR/WITHIN NEW

ELECTRICAL EQUIPMENT
APPENDIX 4 - SELF INDICATING ORANGE-WHITE SILICA GEL COBALT

FREE FOR USE AS DESICCANT IN TRANSFORMER AIR
DEHYDRATORS
APPENDIX 5 - QUALITY REQUIREMENTS
APPENDIX 6 - TESTS ON SITE
APPENDIX 7 - SPECIFICATION FOR COATING GALVANIZED TIN OR

ALUMINUM CABINETS BY LIQUID OR POWDER COATING
APPENDIX 8 - SPECIFICATION FOR COATING REQUIREMENTS OF

POWER TRANSFORMERS
APPENDIX 9 - CYBER REQUIREMENTS
APPENDIX 10 - REPORT OF SOUND PRESSURE/INTENSITY LEVEL

MEASUREMENT AND SOUND POWER CALCULATION
APPENDIX 11 - CONTRACTOR'S TECHNICAL PERFORMANCE

GUARANTEES
APPENDIX 12 - PROCEDURE FOR HANDLING NON-CONFORMANCE
APPENDIX 13 - DESIGN REVIEW FOR TRANSFORMER ENGINEERING
APPENDIX 14 - SPECIFICATION EPD-A.03 FOR CONTROL CUBICLES

ELECTRICAL WIRING REQUIREMENTS
B - 70
BUSHINGS
1.1 Alternating sheds

Figure 1
Requirements for Alternating sheds type, Composite Insulator designed for Type 1-
1.2
H.V. and Type 2- L.V. bushings:
1.2.1 REQUIRED OFFERED
composite (polymer)
1.2.2 parameters composite (polymer) parameters
Type 1-H.V. Type 2-L.V.
1.2.3 p1-p2  15 mm p1-p2 =
1.2.4 s/p1 > 0.9 s/p1 =
1.2.5 c > 45 mm c =
1.2.6 α = 10˚-15 ˚ α =
1.2.7 Da < 300 Da =
1.2.8 SCD  31 mm/kV SCD =
1.2.9 RUSCD  53.7 mm/kV RUSCD =
1.2.10 ka = 1 ka =
1.2.11 kad = according to clause 2.3.10 below kad =
1.2.12 Corrected USCD = corrected USCD=RUSCD∙Ka∙Kad Corrected USCD =
1.2.13 L  L_total=(u_max/√3)∙corrected USCD L =
1.2.14 CF= L/A < 4 CF= L/A =
1.2.15 l1/d1 < 4 l1/d1 =
1.2.16 l2/d2 < 4 l2/d2 =
1.2.17 tc ≥ 6 tc ≥ N.A.
B - 71
2.1 Non-Alternating (Uniform) sheds
Figure 2
Requirements for Non-Alternating (Uniform) sheds type, Composite Insulator

2.2 designed for Type 1- H.V. and Type 2- L.V. bushings:
2.2.1 REQUIRED OFFERED

composite (polymer)
2.2.2 parameters composite (polymer) parameters
Type 1-H.V. Type 2-L.V.
2.2.3 s/p > 0.75 s/p =
2.2.4 c > 45 mm c =
2.2.5 α = 10˚-15 ˚ α =
2.2.6 Da < 300 Da =
2.2.7 SCD  31 mm/kV SCD =
2.2.8 RUSCD  53.7 mm/kV RUSCD =
2.2.9 ka = 1 ka =
2.2.10 kad = according to clause 2.3.10 below kad =
2.2.11 Corrected USCD = corrected USCD=RUSCD∙Ka∙Kad Corrected USCD =
2.2.12 L  L_total=(u_max/√3)∙corrected USCD L =
2.2.13 CF= L/A < 4.5 CF= L/A =
2.2.14 l/d < 4.5 l/d =
2.2.15 tc ≥ 6 tc ≥ N.A.
B - 72
2.3 Terms, definitions and abbreviations
2.3.1 Parameter Description
2.3.2 p1-p2 Shed overhang distance.
Spacing versus shed overhang is ratio of the vertical distance between two
2.3.3 s/p
similar points.
2.3.4 c The minimum distance between adjacent sheds of the same diameter.
2.3.5 α Shed angle.
2.3.6 Da Average diameter – Da = (Ds1+Ds2+2Dt)/4
2.3.7 SCD Specific Creepage Distance according to SPS class (e)
Reference Unified Specific Creepage Distance according to SPS class (e)

2.3.8 RUSCD
RUSCD=SCD∙√3
2.3.9 Ka Altitude factor - Ka = 1, for altitudes up to 1000 m
Diameter factor
2.3.10 Kad Kad = 1, for Da < 300 mm
Kad = 0.0005 Da + 0.85, for Da ≥ 300 mm
Corrected reference unified specific creepage distance
2.3.11 Corrected USCD
corrected USCD=RUSCD∙Ka∙Kad
2.3.12 L Total nominal creepage distance - L_total=(u_max/√3)∙corrected USCD
2.3.13 CF=L/A Creepage factor is a global check of the overall density of creepage distance.
The highest ratio found on any section, for example on the underside of a cap
and pin insulator.
2.3.14 l/d l - The part of the creepage distance measured between the above two points.
d - The straight air distance between two points on the insulating part or between
a point on the insulating part and another on a metal part.
2.3.15 A Arcing distance of the insulator.

The thickness of the SIR (silicone rubber) Envelope of bushing in its connection
2.3.16 tc zones with the bushing upper metal part (Head) and with the bushing bottom
metal part (Bottom Flange) at least 6 (mm)
B - 73
3 Thickness of the SIR (silicone rubber)
Figure 3
B - 74
PLANNING DEVELOPMENT AND TECHNOLOGY DIVISION
RELIABILITY AND H.V. EQUIPMENT DEPARTMENT
SR-150
___________________________________________________
RELIABILITY, MAINTAINABILITY and SAFETY

REQUIREMENTS
OF
161/13.8/13.8KV 56MVA POWER TRANSFORMERS
FOR
SUBSTATIONS
VERSION A VERSION B
Name Date Signature Name Date Signature
PREPARED M. BEN-YEHUDA 25.6.17 meir

CHECKED M. CHAUSHU 10/9/17
APPROVED DR. H. BEN HAIM 12/9/17
B - 75
RMS SR-150
RELIABILITY, MAINTAINABILITY, SAFETY (RMS)
1. Reliability
The Contractor shall present the reliability tasks and methods which he used to improve
the design for reliability, and to evaluate the MTTF/MTBF of the Power Transformer and its
main components.
The Contractor shall provide expected values for the relevant parameters of the power
transformer (see Table 1).
Bidder Reaction:
2. Failure Mode and Effect Analysis (FMEA)

The Contractor shall submit an FMEA report aimed to identify potential design
weaknesses. This report should be prepared according to MIL-STD-1629, or IEC-60812
(2006). The analysis will include compensating provisions and inputs to the maintenance
plan.
Bidder Reaction:
3. Maintainability
Contractor shall present his maintainability tasks and methods used to improve the design
for maintainability according to IEC-60706-2 (2006). Contractor shall determine the
following parameters for the main maintenance activities (see Table 2):
(1) List of maintenance activities.
(2) Duration time needed for maintenance activities [men*hours].
Bidder Reaction:
4. Failure Analysis
The Contractor will implement an effective Failure Reporting Analysis and
Corrective Action System. In case of a failure the Contractor will register the failure in
a Logbook, with the following details:
- Date of occurrence.
- Failure description.
2
B - 76
RMS SR-150
- Operating time to failure.

- Failure root cause.
- Failure end effect (consequence).
- Failure classification (relevant/Non-Relevant).
- Time to repair
- Corrective action
Contractor shall submit a failure report and the analysis of the failures which occurred
during the service life of similar power transformers manufactured by him. The report
should include the withdrawn conclusion and the corrective actions subsequently
undertaken.
Bidder Reaction:
5. Spare Parts and Critical Accessories

Contractor shall present the methods he used to identify spare parts and critical
accessories, and submit his recommendation list for these items. Critical items shall be
identified in accordance with Task 208 of MIL-STD-785.
Bidder Reaction:
6. Safety
The Contractor shall design and manufacture his power transformer for I.E.Co. in such
manner that it shall not endanger in any way any human being, neither property, nor it
causes any environmental damage. For achieving this requirement, the Contractor is
required to use the most advanced engineering, and Safety Standards according to IEC-
60529
Bidder Reaction:
B - 77
RMS SR-150
7. RAM Data
7.1 Contractor Declaration
Contractor shall declare the following RAM parameters for his power transformers as per
Table 1:
Table 1: RAM DATA FOR POWER TRANSFORMERS
ITEM MTTF EOL MTTR MTBPM MTTPM

(Yrs) (Yrs) (Hrs) (Yrs) (Hrs)
Power Transformer
Oil Air Bushing
Current Transformers Bushing
On Load Tap Changer
Tap Changer Motor Drive
Tap-Changer Position Indicator
Protective Relay for OLTC
Fan Motor
Fans
Cooling control system
Oil Level Indicator
Pressure Relief Valve
Pointer thermometer for top oil temperature
measurement
Pointer thermometer for winding temperature
measurement
Pressure relief valve
Buchholtz Relay
Transformer monitoring system
Voltage Regulator
Valves
Main tank construction
Mineral Oil
Active Parts (windings and core)
Where:
MTTF : Mean Time To Failure.
EOL : Expected Operating Life.
MTTR : Mean Time To Repair.
MTTPM: Mean Time To (perform) Preventive Maintenance.
MTBPM: Mean Time Between Preventive Maintenance.
Table 2: Main Maintenance Activities Data

A B A*B
Maintenance Activity Description Mean Time Man Power Man-Hours
[Hrs] [workers] [Hrs]
Where:
B - 78
RMS SR-150
Mean Time = Mean time to perform a main maintenance activity

Man Power = Number of required workers for performing a main maintenance activity
Men Hours = Number of workers X time duration of main maintenance activity
7.2 Field Demonstrated RAM Data

In Addition to the RAM data mentioned above, Contractor shall submit also the following
information:
7.2.1 Quantities of similar (especially electrical rating features) power transformer
installed in all locations, each year.
7.2.2 Similar power transformer failure information like:
(1) Number of failure each year.
(2) Root causes classification.
(3) Mean times to repair/replace in the field (MTTR).
Please arrange the above mentioned information in the following table:
Table 3: Field Demonstrated RAM Data for power transformer

Model No. ______ _________
Field RAM Data 2011 2012 2013 2014 2015 2016

Total number of installed
power transformers
Total number of
repairs/replaces for any
reason
Failures due to wrong
design
Failures due to faulty
production
Failures due to bad
use/handling
Random failures
Mean Time To
Repair/Replace
B - 79
RMS SR-150
8. Unreliability Demonstration Procedure

8.1 General
Since there are only a few Power Transformers according to Annexure C in this tender, it
is not practical to apply a standard – classic reliability demonstration plan such as IEC-
60300-3-5, or IEC-61124. This fact is due to the long duration time expected in such a
demonstration. For this reason an “unreliability demonstration Procedure” (UDP) was
designed for this tender, and I.E.Co will prepare a UDP, based on the following principals.
In the UDP the upper limit for the MTBF, rather than the lower limit, will be calculated from
demonstration results, with given confidence level. Thus, this test will verify if the
demonstrated MTBF is worse than the required MTBF.
The purchased Power Transformers will be participating in a UDP after their installation, in
order to verify in case they do not comply with their specified reliability (Failure
Rate/MTBF). The UDP will be started right after the installation, and operation of the
Power Transformers, and will be performed by I.E.Co crew. Final parameters for the UDP
will be discussed at contract phase.
8.2 Reliability Requirements

The maximum acceptable failures rate, or minimum MTBFs are as follows:
(1) 0.01/Yr for Major failures (MTBF,  = 100 Yrs).
(2) 0/04/Yr for Minor failures (MTBF,  = 25 Yrs).
8.3 Plan Parameters

8.3.1 Test Time
The Test Time is the operating time summation of all tested units. It is measured in
Units*Years and depended on agreed contractor risks. In the further it was calculated for
contractor risks only. The more of units the less of years (calendar time) since the Test
Time it is fixed. In case of a failure, the faulty Power Transformers will be repaired and
replaced as soon as possible otherwise; the calendar time will be lengthening, to keep
Test Time to agreed Units*Years demonstration.
8.3.2 Maximum Number of Failures

Using equations: (1) and (2) in the following Par.8.3, the maximum number of failures
allowable is determined to be as follows:
-1 minor failure.
6
B - 80
RMS SR-150
- 0 (zero) major failures.
Description Minor Failures Major Failures

Test Time [Unit*Years] Ta=12 Ta=12
Calendar time of test [years] t=2 t=2
Number of failures = 2 1
Probability of rejection 0.007 0.113
U [Yrs] with CL=80% 23 114
Where:
r - Number of relevant failures.
 - Contractor’s risk.
U - Upper limit for the MTBF
CL - Confidence level
8.4 Rational
If the number of occurring failures in t years is X, and the maximum failures allowed in that
period is k, then the probability of not passing the demonstration is, when there will be
more than k failures in t years. The probability is actually identical to Contractor’s risk ().
This risk is given by the following Poisson distribution formula:
-t/
k ( t/ ) i e
P{X  k}  1 -  (1)
i 0 i!
As  is the required MTBF,
The upper limit for the MTBF, U, may be calculated by using the chi-square distribution:
2t
U  (2)
 2 ( CL 2,2r)
8.5 Failure Policy and Consideration

(1) I.E.Co will implement a Failure Reporting, and Analysis System.
(2) All kinds of failures will be registered by the Failure Detector, in a Failure Report Form
(FRF) including those occurring during the Warranty Period. However, only the
B - 81
RMS SR-150
relevant ones will be considered and counted for Accept/Reject criterion. The FRF will
include all failure information.
(3) In case of Systematic Failure the manufacturer will repair all the Power Transformers,
and perform a Corrective Action (preventive measures) to all the Power Transformers
including Power Transformers which already installed, to I.E.Co satisfaction. In this
case, the Failure Review Board (as detailed in paragraph 8.5) may decide, depends
upon the failure severity, to reset the accumulated test time, and to restart the RFD
from the beginning,
(4) In all other failures (Minor or Major failures) the time test measurement will be
resumed after the repair.
(5) Parts replacement due to and during preventive maintenance action will not be
considered as a failure.
8.6 Failure Review Board

The FRF will be presented to a Failure Review Board (FRB) for reviewing, discussing and
deciding. The FRB will be headed by an I.E.Co engineer, and composed of I.E.Co and
Contractor members. Only the FRB is entitled to decide any decision about a failure
(classification, repair, corrective action, etc.) after failure analysis and investigation. The
conclusions of the FRB discussion will be registered in a Reliability Demonstration
Logbook (RDL).
8.7 Penalties
(1) After and only after expiration of the Warranty Period even in the course of the UPD,
I.E.Co. will assume full responsibility for all repair/replace costs. Anyway, during
Warranty Period the Contractor will assume full responsibility for all repair/replace
costs.
(2) If the UDP is terminated in “Accept” decision, responsibility remains as stated in the
previous paragraph (para. 1).
(3) If the UDP is terminated in “Reject” decision due to Major Failures, The Contractor will
retroactively assume responsibility for all repair/replace cost and will extend his
Warranty for Major Failures only to additional period of ten (10) years.
(4) If the UDP is terminated in “Reject” decision due to Minor Failures, The Contractor will
retroactively assume responsibility for all repair/replace cost and will extend his
Warranty for Minor Failures only to additional period of ten (10) years.
B - 82
RMS SR-150
9. Terms and Definitions

(1) Failure
A failure is any event where a Power Transformer stops functioning, or functions
outside of its specification limits, and requires a repair/replacement. The failures can
be divided into two groups, Relevant and Non-relevant failures.
(2) Non Relevant Failure
A Non Relevant Failure is a failure that was caused by one of the following events:
 Incorrect installation, or not in accordance with Contractor’s instruction.
 Misuse, or not in accordance with Contractor’s instruction.
 Caused by test equipment.
 External cause, “Force Major” etc. (i.e. lightning).
 Secondary Failure.
(3) Relevant Failure
A Relevant Failure is a failure that could happen in real life, and was not defined as
“Non Relevant”. Also, a Relevant Failure is a failure that causes a Power Transformer
malfunction or undesirable operation (Including repair/replace, and logistic times).
(4) Systematic Failure
A Systematic Failure is a Relevant Failure that happens two times or more, and
therefore it required a Corrective Action. A systematic failure can be eliminated only by
a modification of the design, manufacturing process, or operational procedures. A
systematic failure can be induced at will by simulating the failure cause, and it is called
also Reproducible Failure (Systematic Failures group is sub group contained in
Relevant Failures group).
(5) Random Failure
A Random Failure is a failure that its root cause is of a “random nature”, and cannot be
defined as “Systematic Failure”.
(6)Major Failure
A “Major Failure” is a failure that causes a forced Power Transformer stop functioning.
(7)Minor Failure
A “Minor Failure” is a failure that causes a Power Transformer functions outside of its
specification and may generate undesirable action (Including repair/replace, and
logistic times).
(8) Secondary Failure
A “Secondary Failure” is a failure that was caused by another failure.
9
B - 83
RMS SR-150
(9) Test Time

“Test Time” is the cumulative summation of operating time of all Power Transformers
participating in this demonstration.
(10)Failure Review Board
A Failure Review Board (FRB) is the body entitled to decide about failure matters. The
main task of the FRB is to analyze the failures, and especially to decide as to failure
classification, and Corrective Actions. The FRB made up from Contractor and I.E.Co.
representatives.
(11)Failure Rate
The failure rate,  of a Power Transformer is the number of failures per operating time
unit.
(12)MTBF
MTBF is the mean operating time between failures of a Power Transformer. MTBF =
1/.
(13)Reliability
Reliability is a design characteristic defining the ability of a Power Transformer to
perform satisfactorily. Therefore, the Power Transformer reliability is the probability that
the Power Transformer will perform without failures, for a pre-defined period of time,
when used under stated conditions (in I.E.Co.’s customer site). MTBF is a reliability
parameter.
(14)Life Length
The life length of a Power Transformer is the time until the accumulated repair cost sum
up to the half of the price of a new one.
(15) Maintenance
Maintenance is any action taken by technical staff to:
 Restore a faulty item to its operable condition after a failure,
 Preserve the operable, or safety condition of a good item,
 Test the operable condition of an item.
(16)Preventive Maintenance
Preventive Maintenance (PM) is the maintenance actions carried out on a good unit, at
predetermined intervals, or in accordance with prescribed criteria, and intended to
reduce the Power Transformer probability of a future failure, or degradation of the
functioning of the item.
10
B - 84
RMS SR-150
(17)MTTR
MTTR is the mean time required to perform a repair (including checks) or replace of a
Power Transformer.
(18)Maintainability
Maintainability is a design characteristic defining the ability of a Power Transformer to
be restored quickly to its operable condition after a failure. Therefore, a Power
Transformer maintainability is the probability that a failed Power Transformer is restored
to its functioning condition, within specified period of time, under stated condition, using
stated procedures (defined by the Contractor), and resources (defined by the I.E.Co.).
MTTR is a maintainability parameter.
(19)I.E.Co.
Israel Electric Corporation Ltd.
(20)IEC
International Electrotechnical Commission.
11
B - 85
‫‪Israel Electric Corp. Ltd.‬‬ ‫חברת החשמל לישראל בע"מ‬
‫‪Power and Energy Group‬‬ ‫חטיבת הייצור והאנרגיה‬
‫‪Generation Division‬‬ ‫אגף הייצור‬
‫‪Chief Chemist Department‬‬ ‫מחלקת י הכימאי הראש‬
‫מפרט מס‪50 :‬‬
‫בתוקף מתאריך‪24/01/2016 :‬‬ ‫מפרט טכני לכימיקלים וחומרים‬
‫דף מס' ‪ 1‬מתוך ‪7‬‬ ‫הנושא ‪INSULATING OIL :‬‬
‫שם המפרט‪:‬‬
‫‪MINERAL INSULATING OIL‬‬
‫‪SUPPLIED FOR/WITHIN ELECTRICAL‬‬
‫‪EQUIPMENT‬‬
‫חתימה‬ ‫תאריך‬ ‫שם‬

‫‪24/01/2016‬‬
‫מדאר תמירון‬ ‫הוכן ע"י‬
‫גריסרו מריוס‬
‫‪04/02/2016‬‬
‫ד"ר ויקטור מרקו‬ ‫אושר ע"י‬
‫‪B - 86‬‬
1. Scope
This specification covers new (unused) mineral insulating inhibited oil of petroleum origin, as
delivered, for use in Israel Electric Corporation as an insulating and cooling medium in new
and existing power and distribution electrical apparatus, such as transformers, regulators, circuit
breakers, switchgear and similar equipment. It also applies to oil delivered to Israel Electric
Corporation in new electric equipment and along with new electric equipment.
2. Reference Documents
IEC 60296:2012, Unused mineral insulating oils for transformers and switchgear
IEC 60156, Insulating liquids-Determination of the breakdown voltage at power frequency-Test method
IEC 60247, Measurement of relative permittivity, dielectric dissipation factor and d.c. resistivity of
insulating fluids
IEC 60422, Supervision and maintenance guide for mineral insulating oils in electrical equipment
IEC 60475, Method of sampling liquid dielectrics
IEC 60628, Gassing of insulating liquids under electrical stress and ionization
IEC 60666, Detection and determination of specified anti-oxidant additives in insulating oils
IEC 60814, Insulating liquids – Oil-impregnated paper and pressboard – Determination of water by
automatic coulometric Karl Fischer titration
IEC 61125, Unused hydrocarbon based insulating liquids – Test methods for evaluating the oxidation
stability
IEC 61198, Mineral insulating oils – Methods for the determination of 2-furfural and related
compounds
IEC 61619, Insulating liquids – Contamination by polychlorinated biphenyls (PCBs) – Method of
determination by capillary column gas chromatography
IEC 61620, Insulating liquids-Determination of the dielectric dissipation factor by measurement of the
conductance and capacitance – Test method
IEC 61868, Mineral insulating oils – Determination of kinematic viscosity at very low temperatures
IEC 62021-1, Insulating liquids-Determination of acidity – Part 1: Automatic potentiometric titration
ISO 2719, Determination of flash point – Pensky-Martens closed cup method
ISO 3016, Petroleum products – Determination of pour point
ISO 3104, Petroleum products – Transparent and opaque liquids – Determination of kinematic viscosity
and calculation of dynamic viscosity
ISO 3675, Crude petroleum and liquid petroleum products – Laboratory determination of density –
Hydrometer method
ISO 6295, Petroleum products – Mineral oils – Determination of interfacial tension of oil against water
– Ring method
ISO 12185, Crude petroleum and petroleum products – Determination of density – Oscillating U-tube
method
ISO 14596, Petroleum products – Determination of sulfur content – Wavelength-dispersive X-ray
fluorescence spectrometry
DIN 51353, Detection of corrosive sulfur – Silver strip
BS 2000, Part 346, Determination of polycyclic aromatics in lubricant base oil and asphaltene free
petroleum fractions – Dimethylsulfoxide refractive method
ISO/IEC 17025:2005, General requirements for the competence of testing and calibration laboratories
B - 87
3. Property Requirements for Insulating Oil (information shall be provided by the oil supplier)
3.1 M i n e r a l insulating oil as delivered by the supplier shall meet all the requirements of
IEC60296:2012 Unused mineral insulating oils for transformers and switchgear f o r inhibited oils.
3.2 Use of re-refined oil is allowed if it complies with all the properties listed in that standard.
TABLE A
Name of oil manufacturer:
Type of oil:
Property Test method Limits Supplier data
Unused Inhibited Mineral Insulating Oil Property Requirements
Test Function
No.
1 Viscosity at 40 °C ISO 3104 Max. 12 mm²/s
2 Viscosity at -30 °C ISO 3104 Max. 1 800 mm²/s
3 Pour point ISO 3016 Max. -40 °C
4 Water content IEC 60814 a

Max. 30 mg/kg /40 mg/kg
b
5 Breakdown voltage IEC 60156

Min. 30 kV/70 kV
c
6 Density at 20 °C ISO 3675 or ISO Max. 0.895 g/ml

12185
7 DDF at 90 °C IEC 60247 or IEC Max. 0.005
61620
8 Particles (counting, sizing) IEC 60970
See
d
Refining/stability
9 Appearance - Clear, free from sediment and

suspended matter
10 Acidity IEC 62021-1 Max. 0.01 mg KOH/g
11 Interfacial tension EN 14210 or Min. 40 mN/m

ASTM D971
12 Total sulphur content IP 373 or ISO
See
d
14596
13 Corrosive sulfur DIN 51353 Not corrosive
14 Potentially corrosive sulphur IEC 62535 Not corrosive
15 DBDS IEC 62697-1 Non-detectable (<5 mg/kg)
16 Anti-oxidant Inhibitors IEC 60666 0.08-0.40%
17 Metal passivator additives IEC 60666 Non-detectable (<0.05 mg/kg)
18 Other additives - e
See
19 2-Furfural content IEC 61198 Non-detectable (<0.05 mg/kg)
20 Stray gassing 6.22 of IEC 60296
See
d
21 FTIR – fingerprint or other - d
See (please add relevant documents)
method agreed between
IECo and supplier.
Performance
22 Oxidation stability IEC 61125:1992
(method C) Test
duration: 500 h
23 Total acidity
f 1.9.4 of IEC Max. 1.2 mg KOH/g
61125:1992
24 Sludge
f 1.9.1 of IEC Max. 0.8%
61125:1992
25 DDF at 90 °C
f 1.9.6 of IEC Max. 0.500
61125:1992
26 Gassing tendency IEC 60628:1985,
See
d
Method A
B - 88
Test Property Test method Limits Supplier data
No.
Health, safety and
environment
27 Flash point ISO 2719 Min. 135 °C
28 PCA content IP 346 Max. 3%
29 PCB content (mg/kg) IEC 61619 Not detectable (< 2 total)
Requirements for Mineral Insulating Oils after Filling in New Electrical Equipment
Highest voltage for equipment kV
Property
<72.5 72.5 to 170 >170
30 Appearance Clear, free from sediment and suspended matter
31 Colour (on scale given in Max. 2.0 Max. 2.0 Max. 2.0
ISO 2049)
32 Breakdown voltage (kV) >55 >60 >60
g h
33 Water content (mg/kg) 20 <10 <10
34 Acidity (mg KOH/g) Max. 0.03 Max. 0.03 Max. 0.03
35 Dielectric dissipation Max.0.015 Max.0.015 Max.0.015
factor at 90°C and 40 Hz
to 60 Hz
36 Resistivity at 90°C Min.60 Min.60 Min.60
(GΩm)
37 Oxidation stability i As specified in IEC 60296
38 Interfacial tension Min.35 Min.35 Min.35
(mN/m)
39 Total PCB content Not detectable (< 2 total)
(mg/kg) i
40 Particles (counting, - Should be made as a baseline for future comparison
sizing)
41 Inhibitor content i -
42 Total gas content – - <1% <0.5%
according IEC 61181 j
43 DGA according to IEC -
61181 j
44 FTIR - fingerprint i -
a
For bulk supply.
b
For delivery in drums.
c
After laboratory treatment.
d
Results must be provided.
e
The supplier shall declare the generic type of all additives, and their concentrations in the case of antioxidant additives.
f
To be performed at the end of oxidation stability test.
g
The values should be without temperature correction.
h
A different value could be agreed between supplier and user depending upon local circumstances.
i
Shall be similar to the value before first filling (Unused Inhibited Mineral Insulating Oil Property Requirements).
j
By vacuum extraction.
B - 89
3.3 Tests required at various stages in complete process for power transformers commissioning (>72.5KV):
TABLE B
Stage description TEST No. Test certificate by
1i Bidder acceptance 1-29 Pre-approved laboratories (see
clause 7.2)
2 C.O.T. from oil supplier after order 3-5,8,9,11,14-17,21,29 Pre-approved laboratories (see
confirmationa. clause 7.2)
3 Incoming inspection. 4,11,21 Accredited/approved Lab h
f
4 After first filling, before electrical 30-36,38-41,43,44 Accredited/approved Lab h
testing at manufacturer site.
5 Afterf electrical testing at 43,19 Accredited/approved Lab h
manufacturer site.
6 Testing of oil before transformer delivery to purchaser, according to one of the following scenarios:
6.1 Filled with dry gasb and Partially 1-19,21,22d Pre-approved laboratories (see
assembled. clause 7.2)
f
6.2 After transformer was filled with oil 17,30-44 (for test No. 37 Pre-approved laboratories (see
and fully assembledc. seed) clause 7.2)
6.3 After transformer was partially filled with oil and Partially assembledc:
f
6.3.1 Tests for main Transformer. 17,30-41 (for test No. 37 Pre-approved laboratories (see
seed), 44 clause 7.2)
6.3.2 Tests for separated oil. 44 (same as 6.3.1 oil) Pre-approved laboratories (see
clause 7.2)
7i Testing of oil according to the destination of the transformer according to one of the following
scenariose:
7.1 Storage:
7.1.1 With option 6.1 afterf D.P. test, full 32-35,38,40,43,44 Accredited/approved Lab h
assembly and full with oil according
to manufacturer instructions.
7.1.2 With option 6.2 4,5,8,11,43 – After one Accredited/approved Lab h
year
7.1.3 With option 6.3 and after f full 32,33,35,38,41-44 Accredited/approved Lab h
to manufacturer instructions
7.2 Purchaser station:
g
7.2.1 Before energizing and after f full 30-36,38,40,41,43,44 Pre-approved laboratories (see
assembly and full with oil according clause 7.2)
7.2.2 Storage:
7.2.2.1 With option 6.1 afterf D.P. test, full 32-35,38,40,43,44 Accredited/approved Lab h
7.2.2.2 With option 6.2 4,5,8,11,43 – After one Accredited/approved Lab h
year
7.2.2.3 With option 6.3 and after f fully 32,33,35,38,41-44 – Accredited/approved Lab h
assembled according to
manufacturer instructions
a
For 20 ton batch for each order or as agreed between supplier and purchaser.
b
Dew point < -60˚C
c
The oil will not be treated and/or circulated before energizing at purchaser site
d
The result should not postpone delivery.
e
According to commercial annexures (if it's include in manufacturer warranty/responsibility).
f
Sample shall be taken between 24 – 48 hours.
g
Each transformer have to perform 7.2.1 tests before energizing at purchaser station.
h
Labs that shall be agreed between purchaser and supplier.
i
The oil tests reports provided for current stage shall include also the reports of the oil tests performed between the
previous stage and the current stage.
B - 90
Note: The oil will be tested in storage up to 5 years according to paragraph 6.2 and limits therein. The
transformer oil will be tested also during operation within the warranty period once every 3 months
according to routine tests specified by IEC60422. Any excess of trends and limits will be a clause to contact
the transformer supplier and find out the cause for it.
3.4 Test at stages in complete process for distribution and small transformers (<72.5KV), one certificate is
enough for a group of 20 supplied transformers.
TABLE C
Stage description TEST No. Test certificate by
1d Bidder acceptance 1-29 Pre-approved laboratories
(see clause 7.2)
2 C.O.T. from oil 3-5,8,9,11,14-17,21,29 Pre-approved laboratories
supplier after order (see clause 7.2)
confirmationa.
3 Incoming inspection. 4,11,21 Accredited/approved Lab c
4d Afterb electrical 30-36,38-41,43,44 Pre-approved laboratories
testing at (see clause 7.2)
manufacturer site.
a
For 20 ton for each order or as agreed between supplier and purchaser.
b
Sample shall be taken between 24 – 48 hours.
c
Labs that shall be agreed between purchaser and supplier.
d
The oil tests reports provided for current stage shall include also the reports of the oil tests performed between the
previous stage and the current stage.
4. Specific requirements for special applications
For transformers with higher operating temperatures or designed for extended service life, Israel
Electric Corporation may require the oil (catalog Nº 5236327) to comply with restricted limits after
oxidation test according to IEC 61125:1992 (Method C). Specific requirements oils are in generally
more robust to aging and can prolong the transformer life.
- Total acidity: max. 0.3 mg KOH/g;
- Sludge: max. 0.05 %;
- DDF at 90 °C: max. 0.050;
- Total sulphur content: max. 0.05% (before oxidation test).
5. Identification and general delivery requirements for separate oil
5.1 Oil shall be delivered in bulk, tank containers or packed in steel drums. These shall
be clean and suitable for this purpose to avoid any contamination. Israel Electric
Corporation catalog numbers (for the oils that comply with General Specification):
847103 (drums), 3177771 (bulk).
5.2 Oil drums shall be new and free of any internal coating.
5.3 Oil drums and sample containers shall carry at least the following markings:
• manufacturer's designation;
• classification;
• oil quantity.
5.4 Marking shall be accomplished by labeling or stenciling.
5.5 Paint type and/or sticker shall be water and oil proof.
B - 91
5.6 Each oil delivery shall be accompanied by a document from the supplier specifying at
least: manufacturer's designation, oil classification and compliance certificate.
5.7 Israel Electric Corporation is free to send at any time an oil sample to any of the pre-
approved laboratories of 7.2, to check if the oil values of a specific delivery meet the initial
specification. If any contradiction is found between the actual measurements and the certificate
values, the oil can be returned to the supplier after further clarification.
6. Sampling
Sampling for any purpose, shall be carried out only in accordance with the procedure described in
IEC 60475.
7. Testing and certification
7.1 Potential suppliers shall include in their proposals:

• The table in sub-clause 3.2 including the type and concentration of any additive in
the oil;
• The original manufacturer's technical specification of the oil;
• The list of the laboratories measuring each parameter in the table in sub-clause
3.2. must be acceptable to Israel Electric Corporation;
• Certification of the quality assurance system of the oil manufacturer's production
line. The certifying organization must be known and accepted by Israel Electric
Corporation;
• Safety Data Sheet (SDS) of the oil.
7.2 Pre-approved laboratories for transformer oil testing shall include the following independent
laboratories:
• Doble Engineering Company - www.doble.com

• LABELEC, Electricidade de Portugal (EDP) – www.edp.pt
• EIMV - Electroinstitute Milan Vidmar (EIMV) - www.eimv.si
• SEA MARCONI TECHNOLOGIES S.a.s.-www.seamarconi.com
• LABORELEC - www.laborelec.com
• Siemens AG - www.energy.siemens.com/hq/en/services/power-transmission-
distribution/transformer-test-laboratory/
7.3 Approved products-see Appendix A.
B - 92
Appendix A- Approved Insulating Oil Sources and Types
This document lists the insulating oil sources and types approved for Israel
Electric use, as of 24.01.2016.
Oils that comply with equipment under 72.5KV
1. Apar Industries Ltd. - POWEROIL TO 1020 - 60 UX
2. Savita Oil Technologies Ltd. – TRANSOL GEX
3. Nynas Naphthenics AB - Nytro Lyra X
4. Shell Deutschland Oil GmbH – Shell Diala S3 ZX-I
6. Petro-Canada Europe Lubricants Ltd. – Luminol Tri
7. Nynas Naphthenics AB – Nytro Gemini X
8. Ergon Refining, Inc. – Hyvolt III
Oils that comply with equipment over 72.5KV
1. Nynas Naphthenics AB - Nytro Lyra X
4. Petro-Canada Europe Lubricants Ltd. – Luminol TRi
5. Nynas Naphthenics AB – Nytro Gemini X
6. Ergon Refining, Inc. – Hyvolt III
7. Savita Oil Technologies Ltd. – TRANSOL GEX
In one transformer will be only one approved oil manufacturer. No mixing

of oils is allowed in one transformer even from approved oil supplier
B - 93
‫‪Israel Electric Corp. Ltd.‬‬ ‫חברת החשמל לישראל בע"מ‬
‫‪Generation & Transmission Group‬‬ ‫חטיבת ייצור והולכה‬
‫‪Generation Division‬‬ ‫אגף הייצור‬
‫‪Chief Chemist Dpt.‬‬
‫מחלקת הכימאי הראשי‬
‫מס' מפרט‪804 :‬‬

‫מפרט טכני לכימיקלים וחומרים‬
‫בתוקף מתאריך‪25.05.2012 :‬‬
‫דומים‬
‫הנושא‪DESICCANTS :‬‬
‫דף מס' ‪ 1‬מתוך ‪3‬‬
‫שם המפרט‪:‬‬
‫‪SELF INDICATING ORANGE SILICA GEL‬‬
‫‪FOR USE AS DESICCANT IN TRANSFORMER‬‬
‫‪AIR DEHYDRATORS‬‬
‫חתימה‬ ‫תאריך‬ ‫שם‬

‫‪25.05.2012‬‬ ‫איליה פרומין‬ ‫הוכן ע"י‬
‫נבדק ע"י‬
‫‪25.05.2012‬‬ ‫דר' ו' מרקו‬ ‫אושר ע"י‬
‫‪B - 94‬‬
1. Scope
This specification covers self-indicating Orange Silica Gel with non-hazardous

humidity indicator, for use in Israel Electric as dehydrating agent for transformer
air drying equipment (Israel Electric catalogue No 5001635).
The silica gel shall contain an indicator changing a color from orange into green or
white (colorless) during the process of moisture adsorption.
The products shall not contain any material that has been regenerated.
2. Technical requirements
2.1 The material shall consist of silica gel in beaded form and free from
extraneous matter. The bead size of 90% of it should be 2-6 mm.
2.2 The product shall conform to the technical requirements given in Table 1.
2.3 Suppliers shall submit with their proposals:

 a technical specification of the product, containing at least, the data
required in the Israel Electric spec N° 804;
 Safety Data Sheet (SDS).
2.4 The regeneration conditions of silica gel shall be specified by the supplier in
Table 2.
3 . Packaging
3.1 The desiccant shall be filled into strong, sound clean, dry and transparent
packages (to determine the color of the product). Each package shall contain 1.2 kg
of desiccant, and it shall be hermeticaly sealed after filling. The packages shall be air
tight and capable of being easily opened (e.g. transparent plastic bags, which cannot
be torn).
3.2 The bagged desiccant shall be packaged in leakproof and air tight containers.
The containers shall be approximately full and shall hold an agreed quantity of bags
per container.
3.3 Each package and each container (both internal and external) shall be legibly
and durably marked with at least the following details:
- The material designation

- Manufactures name
- Distinctive lot or batch number
- Quantity of contents
- Date of manufacture
SELF-INDICATING ORANGE SILICA GEL HEAVY METAL FREE

FOR USE AS DESICCANT IN TRANSFORMER AIR DEHYDRATORS - ‫מחלקת הכימאי הראשי‬
3 ‫ מתוך‬2 ‫עמוד‬ 25.05.2012. :‫בתוקף מתאריך‬
B - 95
Table 1. Property Requirements for Silica Gel
Properties Limits Supplier's Data

1. Chemical composition:
-SiO2 93 wt.% min
-humidity indicator 5% max
2. Apparent density, kg/l, min 0.7
3. New material moisture (100°C, 4h),

2.0
% by weight, max
4. Bead size:
-larger than 6 mm, wt%, max 5.0
-smaller than 2mm, wt%, max 5.0
5. Water vapor adsorption capacity, %, min
at relative humidity (RH) of air:
20% 10.0
40% 20.0
80% 33.0
6. Colour change indication range (start to
end), adsorption at 20%RH ± 7.5%RH, 6-14
@ 20°C, weight%
Table 2. Regeneration conditions (shall be filled by supplier)
Parameter Insert all data

in this column
1. Maximum temperature at which the
material properties are preserved, C
2. Recommended temperature or temperature
range for material regeneration, C
3. Recommended time for drying 1 kg of
white/colourless material in a layer 2.5 cm
high, by forced air at the recommended
temperature, to reach 2% moisture, minutes
SELF-INDICATING ORANGE SILICA GEL HEAVY METAL FREE

FOR USE AS DESICCANT IN TRANSFORMER AIR DEHYDRATORS - ‫מחלקת הכימאי הראשי‬
3 ‫ מתוך‬3 ‫עמוד‬ 25.05.2012. :‫בתוקף מתאריך‬
B - 96
ORGANIZATION, QUALITY AND SAFETY DIVISION
QUALITY CONTROL UNIT
TITLE APPENDICES FOR CONTRACTS / ORDERS Spec. No. Q - APP - 02
SUB Rev. 4
QUALITY REQUIREMENTS Status 03/ 2011
TITLE
Volume PAGE 1 FROM 6
1. GENERAL
1.1 In addition to the provisions of the General Conditions – Annexure "A" and
without derogating from the generality there, the Quality Requirements as
specified in this document constitute an integral part of the Contract between
the Purchaser and the Contractor. Implementing these requirements shall not
constitute any base/reason, for the Contractor to change the Contract schedule
and/or price.
1.2 The Contractor shall make all the necessary arrangements and prepare all the
required and necessary means to enable IEC's Quality Control Unit
Representative (see clause 2) to review, observe, audit, inspect, test and survey
the Work - at any facilities where Work or any part thereof is performed,
including those of Contractor and Sub- Contractors, without any additional cost
to the Purchaser or any change in the Contract schedule.
1.3 The Contractor shall nominate, as part of the execution of the Contract a
quality engineer or a quality specialist to control and manage the quality
requirements of the Contract. This person shall have the authority and
responsibility with respect to all quality requirements of the Contract (including
notifying the Purchaser about inspections, tests, etc.) and shall serve as
Purchaser's liaison for quality matters.
1.4 The Contractor shall be responsible that all of the Contract’s quality
requirements are known, accepted and performed by its Sub- Contractors.
Special attention should be given to Contractor's procurement control and its
Sub- Contractor's design control, process and manufacturing control, purchasing
control, nonconforming material/events control and inspection notification.
Upon Purchaser's request Contractor shall submit un-priced copies of purchase
orders pertaining to the Work/Contact.
PREPARED BY CHECKED BY APPROVED BY

B. Ben-Akiva Y. Shubinsky R. Bandel
Q.C. UNIT Q.C. Dept. - North Q.C. UNIT
QUALITY ENGINEERING MANAGER MANAGER
DATE AND SIGNATURE: DATE AND SIGNATURE: DATE AND SIGNATURE:
06/03/2011
06/03/2011 06/03/2011
B - 97
SUB Rev. 4
TITLE
2. DEFINITIONS, CLASSIFICATIONS AND ABBREVIATIONS.
2.1. CORRECTIVE ACTION (CA) – As defined in ISO 9000:2005.
2.2. QUALITY PLAN (QP) - Plan, prepared by the Contractor especially for the
Contract, in accordance with ISO 10005 which covers all Contract stages.
2.3. INSPECTION AND TEST PLAN (ITP) – a plan, specifying all the
inspections and tests for the Work throughout all Contract stages (from its
initialing through design, in process inspection, type tests, product
qualification, first article inspection, final inspection/s and test/s, packing,
transportation and supply to the Purchaser, erection - including Site Acceptance
Test and commissioning). ITP shall also specify Witness and Hold Points.
2.4. WITNESS POINT (WP) - a planned visit of the QCUR for purposes indicated
in clause 1.2 for specific point of the ITP or Quality Plan.
2.5. HOLD POINT (HP) – the same as WP but with the distinction that the
Contractor is not permitted to proceed with its planned activities without having
received Purchaser’s written approval.
2.6. NON CONFORMANCE (NC) - deviation from any specified

Contract requirement/s and/or from any quality characteristic of the Work.
2.7. NON CONFORMANCE REPORT (NCR) - a report, on Contractor’s

numbered serial form, describing the details of a Non conformance, from its
detection through disposition and corrective action(s).
2.8. QUALITY CHARACTERISTIC – Any identifiable property of the Work (i.e.

physical ,chemical, functional, visual, technical, environmental, economical,
statistical, legal etc.)
2.9. WORK - Scope of the Contract and the means to execute it.
2.10. QCUR - the Purchaser's Quality Control Unit Representative and/or any
authorized representative of it.
2.11. SPECIAL PROCESS - Irreversible manufacturing processes or processes

which require special or specific tools.
B - 98
SUB Rev. 4
TITLE
3. QUALITY PLAN AND INSPECTION AND TEST PLAN

3.1 The Contractor shall prepare QP and ITP for all stages of the Contract. These
plans shall be submitted to the Purchaser for approval within fourteen (14) days
of initialing of the Contract by the parties. Contractor shall not amend, change or
alter any part of the QP and/or ITP without the prior written approval of the
Purchaser.
Note: ITP shall conform to Exhibit 'A' attached hereto or any other form
approved by the Purchaser.
3.2 Contractor shall not commence work prior to receiving Purchaser’s written
approval to the QP and ITP.
4. DOCUMENTATION
4.1 The Contractor shall submit to the Purchaser for review, along with the QP and
ITP, its quality and manufacturing/operations procedures that pertain to the
Work execution. The Purchaser has the right to receive explanations with respect
thereto. Contractor shall provide Purchaser with all amendments and/or updates
of documentation.
4.2 Special documents such as process procedures and inspection/test procedures

written specifically for the Contract shall be submitted to the Purchaser, for
review, comment and approval in accordance with Contract until the date agreed
in there, but not less than twenty-one (21) days prior to its use.
4.3 The Contractor shall submit to the Purchaser, for review, comment and approval
(as required by the Contract) all the process qualifications and the employees
certifications for special processes which pertain to the Work and are relevant to
the Contract execution.
4.4 Supplying Work which is not manufactured by the Contractor (under Contract
terms) and which he has no control over the manufacturing process, shall not
derogate from Contractors responsibility to supply the Purchaser with the
documentation and quality records as indicated in Articles 4 and 7.
B - 99
SUB Rev. 4
TITLE
5. INSPECTIONS AND TESTS

5.1 The Contractor shall have available all test and inspection equipment and/or any
other means, required in Purchaser’s opinion, for the execution of Work and ITP.
5.2 If Contractor uses the services of a Sub - Contractor to carry out any
test/inspection required by the Work, only inspection companies certified to EN
45004 (level A or C) are acceptable.
5.2.1 Type test, Routine Test and Sample test shall be carried out according to
Contract requirements.
5.3 Any other qualification test (for mechanical equipment) shall be carried out in the
presence of the QCUR, followed by all quality records. The serial manufacturing
shall commence only after 1st Article/piece test have successfully carried out
witnessed by the Purchaser's QCUR.
6. INSPECTION NOTIFICATION
6.1. The Contractor shall indicate each inspection/test and notify the Purchaser of it
in advance. An ITP schedule (on a GANT form) shall be prepared by the
Contractor, within six (6) weeks after initialing of the Contract.
Indications of inspection/test dates may in any event not be less than six (6)
weeks in advance. Both inspection/test notification and ITP schedule shall be
reported to the Purchaser's Project Management. In addition to the above ITP
schedule, Contractor shall submit to Purchaser a final notice of planned
tests/inspections not less than twenty-two (22) Israeli working days in advance.
6.2. Should Contractor fails to notify the Purchaser of a planned inspection/test, as

required, or in the event Contractor carries out a test/inspection without the
required presence of the QCUR, Purchaser shall have the option of demanding
that Contractor re-perform the test/inspection in the presence of QCUR at a
time convenient to Purchaser and at no additional cost..
7. QUALITY RECORDS
7.1. The Quality Records stipulated in this clause shall be, either in Hebrew, in
dual/multi-language form with English, in English only, or if not available
translated to English by Contractor.
7.2. Contractor shall submit to the Purchaser copy of the quality records
documenting the inspections, tests or other quality operations of the Work, as
indicated in the ITP, QP and the Contract. All quality records of skipped or
missed WP and/or HP shall be submitted to Purchaser immediately after their
generation.
7.3. All Test and Inspection Certificates/ Reports of materials, operations and or
inspection/test, purchased or carried out for the Work and/or required by the
B - 100
SUB Rev. 4
TITLE
applicable Standards, shall be submitted to the Purchaser immediately following

their generation. These Certificates/Reports shall be original, in accordance with
EN 10204:2004-3.1, containing actual measured values, signed and attested by
Contractor. For any other document type, Contractor has to get Purchaser
permission in advance.
7.4. Contractor shall make available to Purchaser upon its request, for review and
comment, at Purchaser’s premises or other mutually agreed place (in Israel), the
quality records of any - Type test, Routine test, Qualification test, First Article
Inspection/Test, Process qualification, Special process and/or any other
inspection/test/examination required by Purchaser, after initialing of the
Contract, to evaluate the Work (at all stages) regardless of the QP and the ITP.
7.5. Submission of the documents and quality records, regarding the Equipment to
which the documents relate, to Purchaser, as specified in Articles 4 and 7, shall
be a condition, precedent to shipment by Contractor and payment by Purchaser.
7.6. Quality records of inspections/tests and/or of process control and process

evaluation pertaining to a Work such as shelf item, standard Equipment and/ or
already completed Equipment to be supplied to Purchaser between 30 to 120
days after execution of the Contract, shall be immediately submitted to the
Purchaser or at least 60 days prior to packing for shipment, respectively.
8. HANDLING OF NONCONFORMANCES AND CORRECTIVE

ACTIONS
8.1. It is Purchaser's policy to reject Work and/or Goods that do not conform to all
contractual requirements, unless acceptance is in the best interests of
Purchaser. Acceptance of nonconforming Work or Goods is the sole
prerogative of Purchaser.
8.2. It is the Contractor’s obligation to report to Purchaser about any nonconforming

item/event which pertain to the Work and are relevant to Contract execution.
8.3. If the Contractor fails to report about a non conformance on time, Purchaser
may request Contractor to dismantle the nonconforming Work (to witness the
NC) with no additional cost. The documentation and quality records concerning
this NC shall be immediately submitted to the Purchaser.
8.4. Each NC should be followed by corrective action/s (CA). A NC which is not

followed by CA shall be rejected.
8.5. Deviating from 8.4 can cause stoppage of the Work and its rejection till the
proper CA is taken by the Contractor.
B - 101
SUB Rev. 4
TITLE
EXHIBIT A
I&T Plan FORM
CONTRACTOR'S: NAME, I&T PLAN TITLE, THE PRODUCT INSPECTED/TESTED, and DOCUMENT IDENTITY &
APPROVAL.
PURCHASER'S: NAME AND PROJECT''S NAME AND LOCATION.
THE
INSPECTED / TESTED BY REPORT /
No.THE APPLICABLE WP/HP CERTIFICATE REMARKS
SUB-
INSPECTION OR DCUMENTS OR AND
CONT./ CONTR- PURCH- OTHER
TEST OTHER ITS REF. STD/
SUPP ACTOR ASER
PROCEDURE
APPROVAL BY THE CONTRACTOR'S NOMENCLATURE:

QUALITY ASSURANCE/CONTROL
B - 102
TESTS ON SITE
1. Verification of shock detectors,

2. Verification of general mounting.
3. Verification of oil tightness at a pressure of 0.2 bar,
4. Verification of voltage ratio and checking of voltage vector
relationship,
5. Measurement of winding resistance,
6. Verification of no-load losses and exciting current,
7. Verification of transformer insulation resistance,
8. Verification of capacitance and dielectric dissipation factor,
9. Verification of oil dielectric breakdown voltage,
10. Verification of auxiliary circuits insulation resistance,
11. Testing of automatic and manual operations of OLTC and
Voltage Regulator,
12. Verification of correct wiring,
13. Testing of auxiliary circuits: automatic and manual operation,
alarm and tripping,
14. Adjustment of thermic and time relays,
15. Verification of thermostats (adjustment and operation),
16. Verification of protections,
17. Verification of bushing current transformers,
18. Verification of valves and flaps position,
19. Verification of oil levels and silicagel air dryers,
20. Sweep Frequency Response Analysis (SFRA) test.
B - 103
Israel Electric Corp. Ltd. ‫חברת החשמל לישראל בע"מ‬
Generation & Transmission Group ‫חטיבת ייצור והולכה‬
Generation Division - Chief Chemist Dpt. ‫ מחלקת הכימאי הראשי‬- ‫אגף הייצור‬
elmalem@iec.co.il 04-8183362 - ‫אלמלם דוד‬ ‫צבע וציפויים‬
shay@iec.co.il 04-8183158 - ‫ליטני שי‬ 04-8185706 :‫פקס‬
27.4.2017 10.2.2016
217-000260-2015
Specification for coating galvanized Tin or Aluminum Cabinets,

galvanized Steel or Aluminium Surfaces
by Liquid or powder coating
General
The specification deals with painting cabinets, Steel Structure or equipment.
The surfaces for coating can be one of the following: Hot Deep Galvanized, Electrolytic
Galvanized surface or Aluminium.
The coating application will be "wet" or powder coating (electrostatic Application).
Painting over galvanized surface requires an early experiment to ensure adherence to
substrate.
All the coating materials shall be of a single manufacturer.
Each layer shall be in different shade.
Manufacturer is required to supply his recommendation for painting procedure of all
interiors parts.
The coating application shall be engineering quality as outlined in SSPC standard PA-1,
and in accordance with the manufacturer's instructions on the product pages. The finished
product shall have a uniform appearance and lacks liquidity, wrinkles or other defects,
has a uniform thickness in proportion to demand. The coating layers will firmly glue to
the substrate. The final color determined by the customer.
Shay Litani Elmalem David Dr. Marcu Victor
File: Document in SR-149ֹPRINTֹV_2017913

Page 1 of 5
B - 104
contents
.1 Surface preparation for painting on Zinc ......................................................................... 3

.1.1 On Hot Deep Galvanized surface ........................................................................ 3
.1.2 On electrolytic Galvanized surface ..................................................................... 3
.1.3 Galvanize Local repair ........................................................................................ 3
.2 Coating application .......................................................................................................... 4
2.1. Galvanized or aluminum cabinets coating – 2 layers............................................... 4
2.2. Strip Coating ............................................................................................................ 4
3. Approved Coating Products ............................................................................................. 5
3.1. Approved Liquid Coating ........................................................................................ 5
3.2. Approved Powder Coating ....................................................................................... 5
.4 Quality assurance ............................................................................................................. 5

Page 2 of 5
B - 105
1. Surface preparation for painting on Zinc
1.1. On Hot Deep Galvanized surface
1.1.1 Solvent Cleaning

The surface shall be cleaned without any dirt, oil, grease or any foreign matter according
to standard "SOLVENT CLEANING SSPC SP-1".
1.1.2 Surface preparation according to one of the following methods:

A. Brush-Off Blast Cleaning according to SSPC SP-7
Depreciation more than 10 microns of thickness of the galvanization is not allowed.
B. Chemical treatment
Phosphate washing (BS-3189).
1.2. On electrolytic Galvanized surface or Aluminium Surface

1.2.1 Solvent cleaning according to 1.1.1.
1.2.2 Surface treatment in one of the following methods:
A. Roughening the surface with mechanical tool according to the requirements in the
spec and according to the TDS, with minimal damage to the zinc.
The abrasives shall be compatible for each surface.
B. Chemical treatment – according 1.1.2 B
1.3. Galvanize Local repair

Local galvanize damage shall be repair to 60 micron minimum (possible with 2
layers) with one of the following approved products (Israel):
Product distributor
Z.R.C "Carmel Handasa"
ZINGA "m.b.l"
ZINC-GLAD 5 "Nirlat "
GALVITE 90 E "Tambour"

Page 3 of 5
B - 106
2. Coating application
All materials shall be made by the same manufacturer.
Each layer shall be in different color (shade).
Approved Products for liquid coating – see table 3.1
Approved Products for powder coating – see table 3.2
2.1. Galvanized or aluminum cabinets coating – 2 layers
Hot Deep or # DFT Remarks Offered

# Coating System
Electrolytic [µ] By MFR
Liquid coating:
Hot Deep
2.1.1 2.1.1.1 Primer: polyamide epoxy 70 ---
70 µ
Top: Polyurethane 50
Total: 120
Powder coating:
2.1.1.2 Primer: phenolic epoxy 70 ---
Top: pure polyester 50
Total: 120
Liquid coating:
Electrolytic
2.1.2 2.1.2.1 Primer: polyamide epoxy 100 ---
20-40 µ
Top: Polyurethane 50
Total: 150
Powder coating:
2.1.2.2 Primer: phenolic epoxy 70 ---
Top: pure polyester 50
Total: 120
Surface
preparation
Liquid coating: according to
2.1.3 Aluminum 2.1.3.1 Primer: polyamide epoxy 50 coating
Top: Polyurethane 50 manufacturer.
Roughness
required!
Total: 100
Surface
preparation
Powder coating:
2.1.3.2 according to
Top: pure polyester 80 coating
manufacturer.
Total: 80
2.2. Strip Coating

Before or after spraying each coat of a paint system, all areas as corners, edges, welds,
small brackets, bolts, nuts, difficult-to-reach-areas… shall be stripe-painted by brush to
ensure that these areas have at least the minimum specified film thickness.

Page 4 of 5
B - 107
3. Approved Coating Products
3.1. Approved Liquid Coating
Supplyer Manufacturer Primer Top

(Israel)
Epitamarin Uniseal brown
code 842-xx Tamaglass PU
Tambour Tambour
or (Aliphatic)
Epogal code 644-xx
International Interguard 269 Interthane 990
Nirlat Nirlat Epoxy HB 55 Unicryl

Ameron Amercoat TC 71 Amercoat 450 S
Sigmacover 522
Sigma Or Sigmadur 520
Sigmacover 280
Epolac Sherwin williams Duraplate 235 Acrolom 218
Rust Bond Penetrating
Carboline Carboline 134
Primer
Hempel 15570/15300 55210/55610
3.2. Approved Powder Coating
Manufacturer Product Code

Tambour Epoxy Powder 182-xxx Or 192-xxx
Pure Polyester powder 186-xxx
Nirlat / Univercol Epoxy Powder Series 9000
Pure Polyester powder Series 7000
4. Quality assurance
The contractor is responsible to perform a quality control plan, document and to report
the results of the product testing.
Minimum Report:
 Surface preparation before application (hold point) – roughness and cleanliness.
 DFT – Dry Film Thickness of each layer (ISO 19840).
 Adhesion test according to ISO 16276 (X-Cut test( . Minimum level "1" required.
The Israel Electric Company may perform the continuity test standard NACE 188 (Wet
Sponge) Discontinuities shell be corrected by the contractor and his responsibility.
There may be additional checks according to the supervisor decision.

Page 5 of 5
B - 108
Israel Electric Corp. Ltd. ‫חברת החשמל לישראל בע"מ‬
Generation & Transmission Group ‫חטיבת ייצור והולכה‬
Generation Division - Chief Chemist Dpt. ‫ מחלקת הכימאי הראשי‬- ‫אגף הייצור‬
elmalem@iec.co.il 04-8183362 - ‫אלמלם דוד‬ Paints and coatings
shay@iec.co.il 04-8183158 - ‫ליטני שי‬ 04-8185706 :Fax
2009-217-141707
24.11.2015 20.9.2015
Specification for Coating Requirements of Power Transformers

and/or Arc Suppression Coil
The coating system shall supply protection against atmospheric corrosion for periods at least 15 year
without need for maintenance, for the transformer and its attached elements.
Remark: in that coating spec "transformer" means "Transformer and/or Arc Suppression Coil".
Transformers shall be positioned in various environmental conditions. Some may be positioned in
deserts and exposed to strong and direct sun radiation; other may be positioned in a polluted-marine
environment classified as C5-M by ISO 12944-5. All coating systems shall be complying with
ISO 12944-5 C5-M as minimum requirements.
Paints shall be applied in shop in the frame of SSPC – PA1. Field painting is not permitted.
Internal surfaces shall be paint/coating protected as a routine procedure of the manufacturer, and can be
proved to be successful by documents.
The oil, coating layers, insulating materials, and all other components of the transformer must not
chemically react and must not interfere with each other, in order to keep the properties of each one,
under the operating temperature conditions.
In case of lack of experience in antiskid painting on the cover – the manufacturer may suggest an
antiskid solution that was composed by the paint manufacturer.
Cover coating shall be thicker and include tested antiskid solutions (Similar to MIL PRF24667B).
Only coating systems for which the manufacturer has previous successful experience shall be suggested.
All coating layers shall be by the same single paint manufacture.
The outer top-layer shade shall be RAL 7038. Internal shade (where applicable) shall be fair.
The transformer manufacturer is responsible for the paint and coating application quality.
The final product shall be good looking, homogeneous, free from leaks and shall have a good adhesion
to the transformer matrix.
Standards use in this specification:

ISO 12944-5 Paints and varnishes -- Corrosion protection of steel structures by
protective paint systems -- Part 5: Protective paint systems
SSPC – PA1 Shop, Field, and Maintenance Painting of Steel
MIL PRF24667B PERFORMANCE SPECIFICATION: COATING SYSTEM, NON-
SKID, FOR ROLL, SPRAY, OR SELF-ADHERING APPLICATIONS
SSPC PA-2 or ISO 19840 Procedure for Determining Conformance to Dry Coating Thickness
Requirements
ISO 16276 "Paints and varnishes – Cross cut test"
File: APP8-COATING FOR POWER TRANSFORMER Page 1 of 5
B - 109
B - 110
The coating technical information shall be coordinated with the paints manufacturer and shall include at
least:
 Coating procedure description
Surface preparation procedures
Description of application procedures
Required surface roughness
Special treatment of problematic areas (cover, thin edges, radiators, strip coats etc.)
 Materials
Manufacturer name and address.
Generic classification of coating system.
The full commercial paints name, technical datasheets of the paints and materials.
 Quality control
Quality reports and environmental conditions during application shall be given to the tank,
radiators and other elements separately.
List of Parameters to be measured and measuring standards (thickness, adhesion and their
scattering are mandatory).
Tests required:
Dry Film Thickness (DFT) shall be measured according to SSPC PA-2 or ISO 19840 (the
supplier has to declare which standard he uses as a routine).
Adhesion test shall be according to ISO 16276 "Paints and varnishes – Cross cut test"
(or ASTM D-3359), Level 1 required.
 Previous experience:
Names and addresses of two (2) customers. Dates of application, project description.
 Maintenance repairing instructions: for damages during shipment or erection or operation of all
painting systems.
B - 111
Principal Options for Protective Coating
The supplier shall suggest a coating system for the approval of Israel Electric Corp. Ltd.
Such approval will include checking the suggested coating system to its purpose as well as
compliance with all requirements of the current document.
The supplier shall declare which option he uses for protection (see options A-D):
Option A
A Duplex system- Hot deep galvanized and painted (Information to be delivered by the
manufacturer):
 Galvanizing transformers is routine at the manufacturer's (indicate two customers)
 Galvanizing shall be according to "ASTM-A 153/2003 Std spec. for Zinc coating (Hot-Dip)
on iron and steel" or by an international or regional accepted standard.
 The metal shall be suitable for galvanizing
 Surface preparation according to galvanizer's procedures
 Zinc thickness: 75 microns (minimum)
 Surface preparation for painting (without passivation).
 Paint system with 2 layers of 120 micron minimum thicknesses, except cover having 220
microns (minimum) and antiskid requirements.
Option B
Painted fused sprayed Zinc (equal to IEC's Spec. CL-100):
(Information to be delivered by the manufacturer)
 Submission of method and workers audition certificates
 Two customers' addresses with 5 years experience
 Surface preparation for Zinc spraying
 Zinc thickness of 100 microns (minimum) + coating: primer 70 micron and topcoat 50
microns, except cover having 220 microns of paint (minimum) and an antiskid requirement.
Option C
A 3 layer system Zinc-rich/ Epoxy/ Polyurethane
 Zinc-rich base is the routine for the manufacturer (indicate two customers)
 Zinc-rich shall be stated according to ASTM-D 520
 Description of Surface preparation.
 Total Thickness of 250 micron (minimum, with base layer thickness of 70 microns) , except
cover having 350 microns(minimum) and an antiskid requirements.
B - 112
Option D
A 3 layer system Epoxy/ Epoxy/ Polyurethane
 Epoxy/Epoxy/Polyurethane is the routine for the manufacturer (indicate two customers)
 Description of Surface preparation.
 Total Thickness of 350 micron (minimum, with base layer thickness of 70 microns), except
cover having 450 microns (minimum) and an antiskid requirements.
Internal
 Transformer manufacturer declaration that internal coating is a routine process
(indicate two satisfied customers).
 Paint manufacturer declaration for compliance with mineral transformer oil.
Shay Litani Dr. Ehud Sutskover
B - 113
Senior Vice President for
Planning, Development and Technology File num. 95
Transmission Planning, Reliability and Equipment
System Reliability & H.V. Equipment Dept. Date: 04/5/17
CYBER REQUIREMENTS
1. The document contains two main subjects:

1.1. Security information of the equipment designing and manufacturing.
1.2. Network and security safeguards of the equipment.
2. The supplier shall agree1 to three documents attached to his proposal as follows :
No. FILE NAME:
2.1 NDA - ©2
2.2 General requirements - ©2
2.3 Security of project (environment)
1
In case of requirements that cannot be fulfilled, it shall be explicitly indicated by supplier.
2
© - Compulsory requirements.
3. Network and security safeguards:
The supplier that will stand the requirements of tender first stage (threshold conditions and compulsory
requirements),
would be requested to answer to additional cyber security questions at the secondary stage.
Publication Team Date
Y. Cohen 25/4/17
Prepared
D. Visan 4/5/17
Checked M. Cheausu 25/4/17
Dr. H. Ben-Haim 25/4/17
Approved D. Berger 27/4/17
A.Aspurtas 4/517
B - 114
Senior Vice President for
Planning, Development and Technology File num. 96
System Reliability & H.V. Equipment Dept. Date: 04/5/17
NON-DISCLOSURE AGREEMENT
AND PRELIMINARY CYBER REQUIREMENTS
1. NDA :
No parts of all the technological and management information in the specification may be reproduced, stored
in retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying recording
or otherwise, without the prior written permission of the RELIABILITY & H.V. EQUIPMENT
DEPARTMENT Israel Electric Corporation (I.E.Co.)
2. PRELIMINARY CYBER REQUIREMENTS :
The supplier shall confirms the following requirements :
2.1. Security plan – attached to proposal .

2.2. Willingness to perform security plan assessment by I.E.Co. representatives .
3. SIGNATURE:
3.1. Company name: ______________

3.2. Company’s representative name : ______________
3.3. Date: ______________
3.4. Sign: ______________
B - 115
Customers Division
Cyber Security Department
ISRAEL ELECTRIC CORPORATION (IEC)

CUSTOMERS DIVISION
TRANSMISSION & SUBSTATIONS
TENDER'S FIRST STAGE CYBER SECURITY GENERAL REQUIREMENTS
VERSION: 20-04-2017
STATUS: FINAL
APPROVED BY: ARYE ASPORTAS
B - 116
Customers Division
Table of Contents
1. General 3
2. Topology & Secured Network Architecture 3
3. Hardening & Configuration Management 5
4. Additional Security Measures 6
4.1 Hardware Configuration & Device control 6
4.2 Detection of Unauthorized Software and Unauthorized Modifications to Software 6
4.3 Database Protection 6
4.4 Anti-Malware Detection & Prevention System 7
4.5 Software Updates, Security Patches & Signature Updates 7
5. Identification, Authentication & Authorization 7
5.1 General 7
5.2 Default generic accounts 7
5.3 User Authentication 7
5.4 Access Security Management 8
5.5 Appropriate Use Banner 8
5.6 Password Policy 8
5.7 Authorization & Separation of Privileges 8
6. Contractor’s Maintenance 8
7. Monitoring, Indication & Control 8
8. Application Security 9
8.1 General 9
8.2 Free of “Electronic Self-Help” Enabled Software 9
8.3 Obligation for Notification of Security Vulnerabilities in Contractor-Provided
Software 9
9. System Test 10
Page 2 of 10
B - 117
Customers Division
1. General
1) All system plans based on the principles in this document is subject to the approval of the IEC’S
Regulator. The contractor shall undertake to comply with any provisions of any annex which will be
added to this document. Deviations shall be permitted only with the approval of the regulator.
2) The Contractor must base its security considerations and requirements on the requirements of the
standards declared by IEC.
3) The Contractor must comply with IEC’s Information Security policies and procedures.
4) All security functions required by this Specification must be implemented in a non-interfering manner,
such that authorized and legitimate use of the system is not hampered, nor is the ability to perform
required functions impeded by the security features.
5) All equipment, servers, workstations, software and systems proposed and ultimately supplied with
these component systems shall be considered Critical Cyber Assets for the purposes of the system
and this contract.
6) All systems, networks, and equipment, as well as the equipment that defines the security perimeter
shall be treated and configured as Critical Cyber Assets.
7) All systems and equipment should follow international cyber security standards like “NERC CIP
standards”, “IEEE Standard Cyber Security Requirements for Substation Automation, Protection, and
Control Systems” etc.
8) All network and security equipment\ software designed for the purchased system, must be approved
by IEC.
9) Detailed Requirements for cyber security, hardware and system

configuration will be provided in the technical coordination phase.
2. Topology & Secured Network Architecture

1) The Contractor will not connect the system (or equipment, systems, and other items peripheral to
the main system) to the internet.
2) Each of the systems/equipment supplied, by the selected Contractor, shall include clearly defined
electronic security perimeters within which all associated system devices reside.
3) The primary access points through this perimeter shall be IEC-provided Firewalls.
4) Where technically feasible, communications shall be designed so that the most privileged application
shall initiate communications.
5) The Contractor shall provide documents and drawings depicting the electronic security perimeters, all
interconnected system components within the electronic security perimeter(s), all access points
through the electronic security perimeter(s), and all assets deployed or configured for controlling and
monitoring access to the defined access points.
Page 3 of 10
B - 118
Customers Division
6) The Contractor shall limit required port access to a minimum and provide a list of all required ports,
services and addresses requiring access through any and all Firewalls that support normal, emergency
and ongoing maintenance functions.
7) This will include ports and services required for basic operating system functions.
8) As directed by IEC, the Contractor shall provide assistance to IEC in helping to determine the minimum
required access permissions for the firewalls that allow a functional, yet secure, operation of the
system, including normal, emergency and required ongoing maintenance actions.
9) The Corporate network shall not have direct query or access capability to any data stores or processes
within the system.
10) The system network shall be divided into segments. The location of the various components will be
determined by criteria such as their functionality, use, geographic location, belonging to a particular
system, Belonging to a particular environment (Production/test/developments etc...), the protocols
needed for their operation etc. It should be emphasized that any function/criteria, as mentioned
above, must be placed in a separate segment.
11) No communication shall be allowed between different segments, except for operational needs
(such as synchronization between components).
12) There shall be a dedicated management segment for managing components out of band.
13) Shutting down management workstations at the end of a working day will not have adverse effect
on the operation of the systems.
14) A local management will be allowed only in a case of an operational malfunction, in which remotely
management is not possible.
15) Management connection shall be through a separation of communication (physical or logical) from
the production communication, such as a different NIC, a different port, a different protocol etc. The
management communication shall be encrypted for any component in the critical Infrastructure.
16) A communication control, in white list format, shall be implemented between the different segments,
including the management segment.
17) The control level shall be at least by the ‘Stateful inspection’ method.
18) Hubs shall not be used for communication purposes.
19) For permanent communication monitoring, a TAP shall be used. For temporary communication
monitoring, Span Port shall be used.
20) Only wired communication is allowed and wireless communication to the system components shall be
blocked (Such as WIFI, Bluetooth etc.).
21) In components which support time synchronization, the synchronization shall be from a centralized
Time source within the critical Infrastructure.
22) File & Print sharing services, within the critical Infrastructure, will be operated only from a dedicated
& centralized server.
23) Shares shall not be created on the end users workstations.
24) Network Connectivity:
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a) In general, only outbound link should be established.

b) The outbound information shall be routed only to its destination system using a FireWall.
c) The connectivity will be operated by a hardware that executes only one way transfer in a
physical manner.
d) If inbound and outbound connectivity is needed, a double one way connectivity (without a
closure option inside the system/network). The inbound and outbound connectivity will be set as
defined above.
e) Where applicable, and/or requested by IEC, the Contractor shall propose additional network
security architectures, including “DMZ” networks and associated systems, to provide external
users access to data without impacting the performance, reliability or security of the system or
its component systems.
f) Where DMZ networks are proposed, the network configurations shall be implemented to
maximize the security of the system networks, while facilitating access to data resources located
in the DMZ.
g) Well-defined rules outlining required and authorized traffic must be implemented at all access
points.
h) Management of access control devices must be permitted only from a highly restricted subset of
management devices.
i) The contractor will provide a document describing each port used in each unit.
25) NAC (Network Access Control) shall be used for detection & prevention of any network component
that is not authorized or compliance.
3. Hardening & Configuration Management

1) All components in the critical Infrastructure will be dedicated for it.
2) A static IP address shall be assigned for every component. The IP addresses pools will be defined by
IEC.
3) The contractor shall provide a listing of services required for any computer system running the
system applications or required to interface the system applications.
a) The listing shall include all ports and services required for normal operation as well as any other
ports and services required for emergency operation.
b) The listing shall also include an explanation or cross reference to justify why each service is
necessary for operation.
4) All applications, utilities, system services, scripts, configuration files, databases, user accounts and
all other software not required for operation of the system shall be removed prior to commissioning.
5) All access permissions implemented during system development, factory test and site test shall be
documented and reviewed for removal prior to system commissioning.
6) The Contractor shall submit to IEC a written certification attesting that all access privileges have
been scrubbed.
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7) All components shall be hardened in a way that will minimize cyber-attacks or surface cyber-attacks
and will expose the minimum ports and functionality needed for them to run. Hardening procedures
shall follow well-known hardening standards, such as NIST, the vendor’s best practices etc.
8) Any optional back-door shall be removed (Such as hard coded passwords etc).
9) The Contractor shall also perform hardening according IEC policy.
10) The Contractor shall document and submit documentation that the foregoing has been completed.
11) Error/Informative messages, displayed to the user, should not expose sensitive information, such as
versions, manufacturers, identifications of devices in the critical infrastructure etc.
12) Unsecured channels (for remote access or file transfer) shall be disabled, like TELNET, unsecured
RDP, FTP etc.
13) All security mechanisms within the controllers shall be operated and running.
14) Access for controller configuration will be made from a dedicated permitted workstation within the
critical infrastructure.
15) Source code deletion – The logical functionality, source code, shall not reside in the controller itself.
Only the final executable files shall reside on the controller.
4. Additional Security Measures

4.1 Hardware Configuration & Device control
1) The system shall support Device Control and DLP mechanism according to IEC policy. This
mechanism shall be implemented on all servers and workstations in order to prevent the use of
unauthorized removable media.
2) This mechanism shall be installed and running throughout the development, test, commissioning and
acceptance of the system to ensure that their performance impact is known and tested.
4.2 Detection of Unauthorized Software and Unauthorized Modifications

to Software
1) The system shall support Application Control\Whitelisting mechanism according to IEC policy. This
mechanism shall be implemented on all servers and workstations.
4.3 Database Protection

1) The system shall support Database Protection mechanism according to IEC policy.
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4.4 Anti-Malware Detection & Prevention System

1) The system shall support Anti-Malware Detection & Prevention mechanism according IEC policy. This
mechanism shall be implemented on all servers and workstations.
4.5 Software Updates, Security Patches & Signature Updates

1) All updates to the operating system and application software addressing cyber security shall be
installed as specified in Software Maintenance, prior to installation on the production systems.
2) All security patches and upgrades to the operating systems, databases, third-party products and
upgrades provided by Contractor and application software shall be tested and certified by the
Contractor.
3) Critical security updates/patches shall be installed on all components in the critical infrastructure
(Hardware/Software/Firmware), including on virtual components.
4) Security updates/patches shall be accepted from the vendor according a process which will
guarantee their integrity and source (for example – updates/patches shall be digitally signed).
5) The frequency of signatures update will be determined according IEC policy.
6) The contractor shall undertake to provide updates/fixes to security gaps that found on all life-cycle of
the system (from the development, test, acceptance and operational use).
7) In any case that technical or operational reason does not enable to implement a solution to any
security gaps the contractor must implemented compensating controls to these security gaps.
5. Identification, Authentication & Authorization

5.1 General
1) Identification, Authentication and Authorization procedures will be implemented according to IEC
policy.
2) A well-known encryption & hashing methods shall be used during data in rest and data in transit, in
order to protect authentication credentials.
5.2 Default generic accounts

1) The contractor shall remove all generic accounts, guest accounts, development accounts,
maintenance accounts, and default accounts provided by hardware, operating system, database,
application program, and other contractors.
5.3 User Authentication

1) The system must support a centralized account management method to enforce access
authentication and accountability of user activity, and to minimize the risk of unauthorized access.
2) User Authentication, for any environment (test, development, production, management, etc.) shall
be accomplished using at least two out of three authentication methods:
a) Something you know
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b) Something you have

c) Something you are
3) User credentials must not be transmitted in clear text.
5.4 Access Security Management

1) The cyber security controls shall be applied across all system’s applications and services and security
shall be managed as a single service for all component systems.
5.5 Appropriate Use Banner

1) Users accessing the system through interactive or maintenance access shall be presented with an
“Appropriate Use Banner”, the contents of which will be provided by IEC.
5.6 Password Policy

1) IEC’s Password policy shall be implemented in all systems and Password characters shall be hidden
or stared during typing.
2) Password characters shall be hidden or stared during typing
5.7 Authorization & Separation of Privileges

1) Operating System Administrative users shall have the authority to assign and define the different
classes of users and their default class for login.
2) Permissions to the system will be based on the ‘least privileged’ and ‘Need to know’ concepts,
including for accounts used for services or application purposes.
6. Contractor’s Maintenance
1) Remote maintenance connectivity, for the contractor, shall be approved first by the IEC’s regulator.
2) The maintenance connectivity mechanism shall be implemented by IEC.
7. Monitoring, Indication & Control

1) The system shall support Monitoring, Indication & Control mechanism according IEC policy.
2) IEC will work with the contractor to document and analyze the process for determining “normal”
network traffic, including all heartbeat signals.
3) Event logs shall be created on all components (Applications, Operating Systems, Network Devices
and Security Devices etc.)
4) A centralized IEC's SIEM system shall monitor all components, devices, servers and workstations in
the infrastructure. The monitoring shall be in active or passive mode according to IEC requirements.
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8. Application Security
8.1 General
1) The system code development shall be according IEC policy and international standards.
8.2 Free of “Electronic Self-Help” Enabled Software

1) The contractor must state that any software proposed does not contain embedded faults or back-
door mechanisms that could allow the contractor, or any other party, to remotely disable some or all
of the functions of the software, to affect their performance, or in any way to degrade its operation
(so-called “electronic self-help” in the terms of the Uniform Computer Information Transactions Act).
2) The software shall not contain any mechanism that automatically disables some or all of its functions
or degrades their operation on a certain date or upon the occurrence of a specific event.
8.3 Obligation for Notification of Security Vulnerabilities in Contractor-

Provided Software
1) The contractor shall inform IEC in a secure manner the discovery of an error in or a property of any
software resident on the system that makes the system vulnerable to cyber-intrusion.
2) The contractor shall have a patch management and update process.
3) The contractor shall provide details on their patch management and update process during project
implementation shortly after Contract award.
4) Post-contract award, Contractor shall provide notification of known vulnerabilities affecting
Contractor-supplied or required OS, application, and third-party software within the 48-hour period
after public disclosure.
5) Post-contract award, Contractor shall provide notification of patch(s) affecting security as identified
in the patch management process.
6) The contractor shall apply, test, and validate the appropriate updates and/or workarounds on a
baseline reference system before distribution.
7) The contractor shall diligently work to correct the error or modify the property to close the
vulnerability, and shall make the correction fully tested and available to IEC at no cost and must be
corrected to IEC’s satisfaction.
8) This obligation for notification and the closure of security-related vulnerabilities shall remain during
warranty and as long as a Service Agreement is in place.
9) After warranty, but without a Service Agreement, Contractor shall notify IEC of security-related
vulnerabilities.
10) Closure of security-related vulnerabilities in the absence of a Service Agreement will be handled on
an individual contract basis.
11) The contractor shall provide IEC with a process to submit problem reports to be included in the
system security process.
12) Submitted reports shall be reviewed and an initial action plan generated within 48 hours of submittal.
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13) The contractor shall protect problem reports of a security nature from public disclosure and when
notifying other customers shall not release any information to indicate that IEC identified the
problem.
14) The contractor shall verify and provide documentation that all services are patched to current status.
9. System Test
1) Cyber vulnerability assessment and penetration test shall be performed on FAT and SAT according to
IEC policy.
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SECURITY OF PROJECT PERFORMED BY VENDOR ABROAD
WBS REQUIRED COMMENTS
1 PROJECT SYSTEM SECURITY STANDARD SPECIFICATION
1.1 INTRODUCTION REQUIRED OFFERED
This document sets security requirements the purpose of which is to ensure the proper management of security in development or upgrade of a
1.1.1 project for I.E.Co. (henceforth: the requirements). The body performing this development/upgrade will be called henceforth: the supplier.
Compliance of supplier to the requirements set forth in this document will be accomplished when:
The supplier declares, in appendix A, that he adheres to the requirements

1.1.1.1 included in this document .Please attaché here a general statement regarding Attach file
your ability to meet the security requirements includes in this ducument
I.E.Co. representatives will conduct a survey with satisfactory results at supplier

1.1.1.2 premises prior to project kickoff or during other early stage, in coordination with Yes/No
the supplier security entities.
Information' - This document regards information as any data and/or technical material and/or personal and/or technological and/or commercial
of I.E.Co. and/or its affiliates; including that handed to I.E.Co. by third party, as long as it hasn't become public according to I.E.Co. permission;
1.1.2 and any data pertaining I.E.Co. business or its customers' business, given to the supplier and/or to supplier employees and/or became their
possession during their work, by heart, in writing, in electronic media or any other way, including any product, idea, plan or document. Any
technological and managerial information in the project are included in the above 'information' definition.
1.1.3 The security requirements are as follows:
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2 SUPPLIER STRUCTURE, POLICY AND PROCEDURES REQUIRED OFFERED
The supplier shall present security policy or alternatively shall refer specifically, in
2.1 its quality control policy, that refer to the paragraph requirements. Please attaché Attach file
here a security policy or quality control policy.
2.1.1 Managing the protection of I.E.Co. hardware and software assets, Yes/No
2.1.1.1 Supplier organizational structure which supports the security issue; Yes/No
The commitment of supplier management to fulfill the requirements of this

2.1.1.2 Yes/No
document.
2.2 The supplier is required to nominate a manager to the project security. Yes/No
Supplier shall present procedures supporting the implementation of the

2.3 Attach file
requirements included in this document. Please attaché here the procedures
Supplier shall present an appropriate organizational structure which supports the

above procedures (par. 2.2) and their enforcement on its employees and third
2.4 party/affiliates; including presentment of evidential documents such as minutes- Attach file
of-meetings, verification of training etc.) Please attaché here the organizational
structure and the job function..
Supplier shall prepare a security plan for the project. The plan shall include
implementation of the requirements in this document and detailed reference
regarding the following subjects: risk management and vulnerability scans and
their remedies/treatment; prohibiting access to the project information including
industrial espionage; and possible advanced security measures exercised by
2.5 supplier in the project. Attach file
All the requirements included in this document apply to any place in which the
project or part of it is performed, including third parties.
The security plan shall be handed to I.E.Co. for approval prior to project design
and shall be a pre-requisite to project development.Please attaché here a
security plan for the project.
3 PROJECT SECURITY IMPLEMENTATION REQUIRED OFFERED
I.E.Co. representative will supervise the implementation of project security

throughout its phases, beginning with design, development, through factory
erection, FAT, till disassembly for shipping, packing and marking for delivery
3.1 Yes/No
(henceforth: project period). The supplier shall be responsible for the integrity
and completeness of the system throughout the transportation from supplier
premises to I.E.Co. project site.
I.E.Co. representative will install and operate logical security tools on the project
system, in collaboration with the supplier, including hardening. As an extra
3.2 Yes/No
security measure, I.E.Co. representative may be granted full control on the
security tools in the project system.
The supplier agrees to accept the directives of I.E.Co. representative per par. 3.2
3.3 Yes/No
above throughout the project period.
In collaboration with supplier, I.E.Co. representative will be entitled to conduct

inspections, for the purpose of reviewing the implementation of the security
3.4 Yes/No
requirement at the supplier premises. Supplier shall cooperate and grant the
needed assistance in fulfillment of this audit.
In the framework of security activity, I.E.Co. representative will be allowed, with

prior supplier consent, to copy the project system portable media (such as hard
3.5 disks) for further security checks and/or to install security tools intended to Yes/No
register/capture the project configuration for future verification and vulnerability
analysis.
4 PHSICAL SECURITY REQUIRED OFFERED
Supplier shall allocate a separate secured and controlled physical working

environment for the project (henceforth: the secured area). All the elements of
the project, including all scope of delivery and project ancillary equipment in
4.1 Yes/No
supplier premises, such as test equipment, must reside in the secured area
throughout the project period, including the stages of packing and storing for
dispatch.
The secured area walls shall be rigid construction. The secured area shall have
4.2 Attach file
four walls, ceiling and floor. Please attaché here the secured area drawing.
The entrance doors to the secured area shall be metal made and equipped with
electromagnetic locks. The locks shall be approved beforehand in writing by
4.3 Yes/No
I.E.Co.. The entrance to the secured area shall be controlled according to the
following conditions:
Identification via biometric or encrypted proximity card, in a reputed standard
4.3.1 approved by I.E.Co. beforehand. Please attaché here a general description of Attach file
your access control system.
The entrance control shall be in the supplier internal network and shall not be
4.3.2 connected to any external network or Internet. Please attaché here a general Attach file
description/ drawing of your internal network.
Entitlement to give entrance permits shall be granted only to a supplier employee,
whom I.E.Co. will approve beforehand. The supplier shall prepare a procedure
for entrance permits, which will include a process for granting reasonable permits
4.3.3 Attach file
to authorized personnel. Please attaché here a general description for your
entrance permits procedures including new permits and the termination of void
permits.
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The entrance control system shall enable entry of authorized personnel only. It
shall alarm on unauthorized access attempts, on attempts to neutralize the
4.3.4 Yes/No
control system, and any illegal attempt to enter the secured area through its
doors.
The entrance control system shall alarm on 'bothered' door whenever the
4.3.5 Yes/No
secured area door is left open for a period longer than one minute.
The entrance control system shall provide reports and facilitate forensic features
4.3.6 Yes/No
namely. full interrogation of events at least ninety days back.
4.4 The secured area shall not be identified as an I.E.Co. project. Yes/No
CCTV cameras shall be installed in the secured area to cover the whole area.
The cameras shall photo and record 24 hours. The records shall be stored and
available for at least 90 days back. The recording computer and records shall
4.5 Attach file
reside in a place which may be accessed by security personnel only Please
attaché here a general description for your CCTV permits procedures and a
drawing of your CCTV location regarding the secured area .
Physical intrusion detection system shall be installed in the secured area. It shall
cover the whole area and all apertures. The intrusion detection system shall
adhere to reputed standards; include local horn; and connection to security
center as per par.4.7. The intrusion detection system shall include at least two
communication channels (cellular and wire) which enable messaging
4.6 Attach file
alarms/faults. The intrusion detection system center/concentrator shall reside in
a place which may be accessed by security personnel only. Please attaché here
a general description for your physical intrusion detection system permits
procedures and a drawing of your physical intrusion detection system location
regarding the secured area
The entrance control system, the intrusion detection system and the CCTV shall
be connected to security center which is active around the clock. The security
4.7 Yes/No
center shall be able to send a force which will reach the secured area within
maximum period of 10 minutes from receipt of alarm or other security message.
I.E.Co. will be authorized to watch, under prior coordination with supplier, the
4.8 information depicted above, on the security systems - in order to examine Yes/No
security events.
The supplier undertakes to inform I.E.Co. of any intrusion to its premises even
though nothing has been stolen, immediately upon occurrence. The supplier
shall be responsible to inform I.E.Co. security entities via I.E.Co. central security;
4.9 Yes/No
available 24 hours including weekends and holydays, on phone number
97235678045 (multi-line). Example events are: theft of data/information,
intrusion, lost of laptop/external memory etc.
5 SUPPLIER EMPLOYEES REQUIRED OFFERED
Supplier shall manage records on employees who are involved in any stage of an
5.1 Yes/No
I.E.Co. project.
Supplier shall submit to I.E.Co. the records of every employee designated to

work on I.E.Co. critical project – for a security compliance check, to be performed
5.2 by I.E.Co. prior to any access of the worker to any stage of the project. The Yes/No
supplier shall not employ anyone on the I.E.Co. project at its premises or at
subcontractor/third party premises, unless I.E.Co. has given in writing its approval.
The supplier undertakes to inform I.E.Co. promptly of any change in the status of
any employee (including third party/subcontractor) who is working on any stage of
5.3 Yes/No
an I.E.Co. project. Examples are: criminal conduct, termination of employment,
prolonged private staying abroad without reasonable cause etc.
The supplier shall submit a copy of the records to I.E.Co. prior to employment of
5.4 the person on I.E.Co. project. It is emphasized that a person shall not be allowed Yes/No
to work or enter the secured area unless prior written consent from I.E.Co..
The supplier undertakes to monitor the permits and privileges of its employees in
a manner which grants access to the secured area and/or to I.E.Co. information
5.5 and/or to handling I.E.Co. project items – only to authorized personnel. In this Yes/No
context the supplier undertakes to promptly remove the permits and privileges of
any person who ceased for any reason to work on any stage of I.E.Co. project.
The supplier undertakes to sign up each and every authorized worker on the Non
5.6 Yes/No
Disclosure Agreement (NDA), appendix 2 of this document.
6 HANDLING I.E.Co. DATA REQUIRED OFFERED
A dedicated and secured hard disk shall be allocated by supplier to I.E.Co.

project data. The network on which this data resides shall meet the following
6.1 Attach file
requirements: Please attaché here a general description/ drawing of your
internal network
6.1.1 Disconnected from Internet Attach file
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Identification to access the data shall be done via complex password with at least
six characters comprising special character and alphanumeric. Password
6.1.2 Yes/No
change shall be enforced once every ninety days. Last six passwords shall not
be allowed. Access shall be locked upon three erroneous trials.
The supplier shall monitor for authorized access to I.E.Co. data, and proper audit
6.1.3 Yes/No
trail and logging of this activity.
6.1.4 The supplier shall record and audit all data retrievals. Yes/No
The supplier shall backup I.E.Co. data and verify that the backup files are
separated from the general premises backup system – namely, I.E.Co. backup
6.1.5 Attach file
shall be done in a secured network. Please attaché here a general description/
drawing of your backup system network segmentation
6.2 Access to I.E.Co. data shall be granted only to security authorized persons. Yes/No
Access rights to I.E.Co. data shall be periodically verified (at least once a month).
6.3 Yes/No
This activity shall be recorded.
The supplier shall manage, and present upon request, records of all I.E.Co. data
owned at its premises – including data/information developed by supplier for
6.4 Yes/No
I.E.Co.; including physical and electronic/computerized.The records shall also
include dates of receipt and dates of handling.
Security of records – The supplier shall centrally manage I.E.Co. data, which is
stored on I.E.Co. physical items/entities, at the secured area or at other secured
area conforming to the above security requirements. Regarding this clause, data
is any material pertaining I.E.Co. and the services given by supplier to I.E.Co.
6.5 Attach file
critical systems, which is stored at supplier premises or at subcontractors / third
parties. The supplier shall store the data in locked metal cabinets or vaults.
Access to the stored data physical location shall be granted only to I.E.Co. and
supplier authorized personnel.Please attaché here a general description.
Cleaning of the secured area shall be done only in the presence of authorized
personnel. The entry and/or work of visitors, maintenance personnel, cleaners
6.6 Yes/No
etc. to the secured area shall be personally accompanied by supplier
employee(s) throughout their presence in the secured area.
The door of the office/place in which the cabinet/vault is located shall be locked
6.7 Yes/No
upon leaving of the last authorized person.
Duplication and coping of the material shall be done only by authorized person.
6.8 Yes/No
Surplus copies shall be promptly discarded via shredding.
The supplier shall not forward I.E.Co. information to third party unless given in
6.9 advance written consent from I.E.Co.. The information shall be transferred in Yes/No
encrypted manner.
If I.E.Co. classified information/data needs to be processed on an external

computing machine such as a laptop (henceforth: laptop), the following directives
6.10 Attach file
shall apply: Please attaché here a general description of your security policy
regarding this issue.
The laptop shall be connected only to the secured network of the supplier per
6.10.1 Yes/No
par. 6.1
The laptop shall not be connected to any other network, including wireless. This
6.10.2 directive shall be enforced by physical and logical disconnection of the Yes/No
connection capability.
Supplier shall enforce its security policy, including antivirus updates, on these
6.10.3 Yes/No
laptops.
The hard disc of the laptop and any other device which storing I.E.Co. classified
6.10.4 material, shall be encrypted. The encryption tool shall be approved in advance Yes/No
by I.E.Co. security bodies.
Laptops shall not be left unattended in a parking car or other vehicle, including
6.10.5 Yes/No
trunk /luggage compartment.
I.E.Co. data shall not be allowed to be taken to workers residence via laptop or
6.10.6 Yes/No
any other mean.
7 PROTECTION OF THE PROJECT COMPUTERIZED ITEMS REQUIRED OFFERED
The project shall be developed in an isolated network (henceforth: the secured

network). The secured network shall not be connected to internet or any external
network. The data may be stored on the secured network. The Manufacturer
7.1 Attach file
may offer alternatives to this chapter that will protect I.E. Co.'s information at
Manufacturer's network. The I.E.Co. will not undertake to approve/commit this
alternative Please attaché here a general description/ drawing of your network
The secured network configuration shall be planned in advance with I.E.Co.

7.2 collaboration. The command and control on the secured network components Yes/No
shall be solely in the hands of the supplier, not by any third party.
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The secured network configuration shall be preserved throughout the project.
7.3 Yes/No
Any configuration change shall have prior written I.E.Co. approval.
The supplier shall monitor and control the secured network and its configuration
continuously. As a minimum the supplier shall control the users, password policy
7.4 – change, complexity, configuration of security devices, updated antivirus, Yes/No
communication security and prevention of attempt to connect unauthorized
devices. The supplier shall own documented procedures for this activity.
The test equipment used during all phases of the project shall conform to the
7.5 following requirements: Please attaché here a general description/ drawing of
your network
The test equipment shall be connected to the secured network only, and comply
7.5.1 Yes/No
the secured network requirements.
In case the test equipment had been used in other projects, the supplier shall fully
reset the equipment, uninstall and erase all tools and files which where used by
7.5.2 the previous projects, perform antivirus check, neutralize all access from external Yes/No
devices, perform hardening according to joint I.E.Co.-supplier procedures; and
prevent execution of any files which are not legal part of I.E.Co. project.
On any security event in the secured network such as intrusion, virus,

unidentified device or any exception from the network routine activity/behavior –
the supplier undertakes to promptly inform I.E.Co. security bodies, via I.E.Co.
7.6 security report center; the availability of which is 24 hours, including weekends Yes/No
and holidays, phone number 972768642555 (multi line), Email
matebit@I.E.Co..co.il. The message must be by phone and the mail should
serve as a backup only.
8 TERMINATION OF PROJECT AT THE FACILITY, PACKING AND DELIVERY REQUIRED OFFERED
Upon termination of the project at supplier premises the following actions shall be
8.1 Yes/No
performed, in the presence and with supervision of I.E.Co. representative:
8.2 Disassembly of project items and preparation to delivery. Yes/No
I.E.Co. representative shall put a unique sticker on each case (namely items
which unite to a case such as PC, controller etc.). The sticker will be supplied by
8.3 Yes/No
I.E.Co. security department. The sticker shall be placed in a manner which
disables the opening of the case from any side unless damaging the sticker.
8.4 The delivery list shall indicate every device which had been marked with a sticker. Yes/No
During the entire packing and delivery phases the project equipment shall be
8.5 Yes/No
placed in the secured area.
Upon receipt of delivery in Israel, the cases shall be opened in the presence of
I.E.Co. representative, and all listed stickers shall be checked for integrity. In
8.6 Yes/No
case any of the above requirements is violated, an immediate notification to
I.E.Co. security center shall be made.
Supplier shall return to I.E.Co. all the information stored at its premises regarding
I.E.Co. project, except for technical documentation which has been decided by
8.7 I.E.Co. and supplier to remain in the hands of the supplier for maintenance. All Yes/No
security requirements shall apply regarding this information as long as it is being
held at supplier premises, even though the project period is over.
9 CORRESPONDENCE AND EXCHANGE OF INFORMATION REQUIRED OFFERED
All correspondence between I.E.Co. and the supplier regarding the critical
system, such as operation, maintenance, configuration, reports etc; and
particularly configurations of security measures – shall be done via encrypted
media. The encryption of the media shall be done by reputed standard and
9.1 proven technology which conforms to the networking/communication and security Attach file
infrastructure at I.E.Co.. General guidelines for this issue are: data encryption,
authentication of data source, integrity of data, ratification upon receipt and
sending of data Please attaché here a general description/ drawing of your
solution.
Validity – these requirements shall be valid for all phases of the contract,
9.2 Yes/No
beginning with kickoff, through installations and operation.
10 SUPPLIER EMPLOYEE CONDUCT AT I.E.Co. SITES REQUIRED OFFERED
Supplier personnel shall coordinate all site visits with the power plant personnel
10.2 Yes/No
and will be escorted during their visits.
10.3 Connecting portable computers to the system Yes/No
Supplier support personnel shall comply with I.E.Co. site's general policy and
10.3.1 Yes/No
rules of data security.
Any requirement for the connection of an external computer to the system shall
10.3.2 be previously coordinated with the I.E.Co. site data security manager and the Yes/No
system manager.
B - 130
The external computer shall have an updated version of security safeguard
10.3.3 programs for online protection, detection, cleaning and logging of executed Yes/No
actions to protect from viruses, vandals, worms etc.
Prior to the connection of the external computer to the system, supplier personnel
shall hand-in the computer to the data security manager in the power plant for
10.3.4 Yes/No
thorough checkup of the computer. Only after this checkup is completed, may
the external computer be connected to the system.
If after the checkup, the external computer has been exposed to external data
(other than the System's network, internet, external data transfer such as via Disk
10.3.5 Yes/No
On-Key etc.), the computer shall be handed-in again to the data security
manager in The power plant for checkup of the newly added files.
B - 131
Report of Sound Pressure Level Measurement and Sound Power Calculation
Table No. 1: The Spatially Averaged Sound Pressure Level measured at a distance of
2.0 meter
Frequency range 16÷10,000Hz
The cooling system operated
Energized at : Energized at :
Equipment
Operation
Transformer - Rated voltage - Impedance voltage Not

operating conditions - No load - Rated current energized
- Rated freq. - Rated freq.
Tap position
16
25
Spatially averaged sound pressure levels at 1/3 octave band frequency (dB)
31.5
40
50
63
80
100
125
160
200
250
316
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10000
Overall spatially averaged A
weighted sound pressure Level,
dBA
B - 132
Table No. 2: The Spatially Averaged Sound Pressure Level measured at a distance of 1.0
meter
Frequency range 16÷10,000Hz
The cooling system not operated
Energized at : Energized at :
Equipment
Operation
Transformer operating - Rated voltage - Impedance voltage

conditions - No load - Rated current
- Rated freq. - Rated freq.
Tap position
16
25
Spatially averaged sound pressure levels at 1/3 octave band frequency (dB)
31.5
40
50
63
80
100
125
160
200
250
316
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10000
Overall spatially averaged A weighted
sound pressure Level, dBA
B - 133
Table No. 3: The Calculated Sound Power Level:
- Frequency range 16÷10,000Hz
- The cooling system operated/not operated
Equipment Operation
Energized at : Energized at : Energized at :

Transformer
- Rated voltage - Impedance voltage - Rated voltage Not
operating
- No load - Rated current - Rated current energized
conditions
- Rated freq. - Rated freq. - Rated freq.
Cooling Not Not Not

operated operated operated operated
system operated operated operated
Tap position
16
25
31.5
40
50
Sound power levels at 1/3 octave band frequency (dB)
63
80
100
125
160
200
250
316
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10000
Overall A weighted
Sound Power
Level, dBA
B - 134
CONTRACTOR’S TECHNICAL PERFORMANCE GUARANTEES
When during testing it is shown that the losses exceed the guaranteed level plus
tolerances on the principal, minimum and maximum taps as stated in this
Specification, the Contractor shall pay the I.E.Co. liquidated damages as follows:
1. For each transformer unit that the losses exceed the guaranteed level plus
tolerances on the principal, minimum and maximum taps, the Contractor shall
pay for each kW of losses in excess of the declared values (subcl. 10.3.27) ,
without tolerances, liquidated damages as prescribed hereunder:
1.1. No-load losses - US$ 6050
1.2. Short-circuit losses - US$ 1850
1.3. Auxiliary power - US$ 2800
The liquidated damages are a genuine estimate of the direct damages foreseen
and are not to be regarded as penalty. They shall be calculated separately for
each type of losses indicated above and shall be cumulative.
2. For each type of transformer delivered according to this Specification the

average tolerances of no-load and short-circuit losses shall not exceed zero.
For each one percent which the average tolerance exceeds the guaranteed
value the Contractor will pay the I.E.Co. a compensation of one percent of the
Contract value.
The reference temperature for the losses considered in the calculation of the
above indicated damages shall be the standard reference temperature.
The calculation of exceeded losses will be performed separately for each type of
transformer and separately for no-load and short-circuit losses as well as for the
losses on the principal, minimum and maximum transformer taps.
1/1
B - 135
The Israel Electric Corporation Ltd.
PROCEDURE
FOR
HANDLING OF NON-CONFORMANCES
B - 136
It is the obligation of the Contactor to inform Israel Electric Corp. Ltd. (I.E.Co.)
about any deviation from the contract technical specifications, which occurs on
any action/item of the contract realization, such as design, raw materials,
manufacturing testing and inspection and so on. The deviations will be classified
into the following three (3) non conformance levels:
1. NON CONFORMANCE LEVELS
1.1. Non conformance (NC) of Level 1:
1.1.1. NC which do not affect the compliance to the contract technical

specifications and the contract value.
1.1.2. NC which leads to slight modification into the contract technical

specifications, but has certainly no effects on performance, neither on
the short term nor on the long term, as well as not on the contract value.
1.2. Non-conformance of Level 2:
1.2.1. NC which do not affect the contract value but leads to

modification of one or more the contract technical specifications, which
has slight effects on secondary performances.
1.2.2. Scrapping parts with influence on the delivery time.
1.3. Non-conformance of Level 3:
1.3.1. Any other NC which is not included in the previous levels (For
instance such a NC which can affect even uncertainly mandatory
requirement or contract value).
B - 137
2. HANDLING OF NON CONFORMANCE
Contractor reporting duty according to each non conformance levels below:
2.1. Level 1: No duty of notification.
2.2. Level 2: Duty of notification.
Within one (1) week the Non Conformity Report will be

delivered to I.E.Co. Project Manager.
A Corrective Action (CA) Report is required, including the

influence on time schedule, or other relevant contract issue, if
any.
I.E.Co. has the right to send their remarks to the reports,
including discuss the NC level classification.
2.3. Level 3: Duty of notification and approval by IECo necessary.
1. The Contactor shall stop the manufacturing immediately.
2. The Contactor will deliver a NC Report to I.E.Co. Project

Manager within one (1) week.
3. When the disposition is to repair a detailed repair

procedure must be presented to I.E.Co for approval
immediately upon its issuing including a CA.
4. I.E.Co. will send its approval or rejection for the

disposition within one (1) week. Any and only
supplementary day will not be accounted as contactor
delay.
5. Only after I.E.Co.’s approval the Contractor can resume

manufacturing.
6. The NC equipment may be rejected in case of unsuitable

implementation of the repair procedure and/or the CA
taken.
7. Successful completion of the repair procedure and the

CA should be reported to I.E.Co.
B - 138
B - 139
DESIGN REVIEW FOR TRANSFORMER ENGINEERING
1. Winding Design
 Arrangement of Windings
 Type of Winding (layered , continuous Disc, etc.)
 Conductor configuration in each winding including conductor size and
insulation thickness
 Regulating Winding location, design construction and tap lead exits
 Leakage flux considerations
 Fiber optics Temperature Probe location and calculations
2. Insulation design
 Shielding in Winding
 Clearances
 Dielectric strength versus design margins
3. Short Circuit Design
 Calculated stresses in windings compared to maximum design allowed
stresses
 Calculated forces on members
 Winding processing and compression during drying operations and final
clamping
4. Transient Voltage Distribution
 Impulse
 Switching
5. Core Design
 Geometry, step lap, etc.
 Induction level
 Cooling ducts
 Material
 Core grounding
 Leakage flux heating
6. Load Tap Changer
 Voltage per step
 Current per step
 BIL
B - 140
 Contact life and maintenance requirements
 Lead clearances And routing outside of winding
 Tap changer must be operated at less than 80% of its current rating to
extend maintenance interval requirements
7. Cooling
 Calculated winding and oil rises
 Hot spot rises in each winding
 Oil flow
 Tap leads
 Overload calculations
8. Tank Design and Oil Preservation System
 Welding procedure
 Gasket design
 Radiator bank supports
 Shielding
 Core & Coil support
 Access to equipment for maintenance, i.e. Bushings, core ground , cts
 Valves
9. Test Program
 functional test of all control circuits in factory to verify wiring
10. Preparation for Shipment, Field Installation and Field Processing
11. General Arrangement Drawing and Wiring Schematics Drawings
B - 141
B - 142
The Israel Electric LTD SPECIFICATION SR-98
Engineering Project Group
Engineering Division
Electrical Sector APPENDIX NO. 9
STANDARD No. Control Cubicles – Page: Of:

EPD-A.03 Electrical Wiring Requirements. 1 13
DOCUMENT: Electrical Standard Specification .
SUBJECT: Control Cubicles –

Electrical Wiring Requirements.
Date: Applicable: Rev. Cancels: EPD-3/99 Rev.F

09/2004 09/2004 -
B - 143
‫‪The Israel Electric LTD‬‬ ‫‪SPECIFICATION SR-98‬‬
‫‪Engineering Project Group‬‬
‫‪Engineering Division‬‬
‫‪Electrical Sector‬‬ ‫‪APPENDIX NO. 9‬‬
‫פרויקט‪:‬‬
‫נושא‪CONTROL CUBICLES - ELECTRICAL WIRING REQUIREMENTS :‬‬
‫סוג מסמך‪:‬‬
‫‪ ‬עקרון תכנון‬
‫‪ ‬חישובים‬ ‫‪ ‬תזכיר תכנוני‬
‫‪ ‬רשימת מחשב‬ ‫‪ ‬מפרט‬
‫‪ ‬תקן ‪ /‬נוהל‬ ‫‪ ‬נייר עמדה‬
‫‪02‬‬ ‫‪01‬‬ ‫‪-‬‬ ‫הוצאה מס'‬
‫??? לא נשלח‬ ‫‪09/2004‬‬ ‫תאריך‪:‬‬
‫חתימה‬ ‫שם‬ ‫חתימה‬ ‫שם‬ ‫חתימה‬ ‫שם‬
‫ר‪ .‬ושלר‬ ‫הכין‬
‫א‪ .‬רוזנברג‬ ‫בדק‬
‫ג‪ .‬סנטו‬ ‫תואם‬
‫תואם‬
‫מ‪ .‬זיידמן‬ ‫תואם‬
‫א‪ .‬פינץ‬ ‫תואם‬
‫ד"ר ל‪ .‬אלצ'ה‬ ‫אישר‬
‫אישרר‬
‫הפצה אל ה"ה‪:‬‬
‫שם‬ ‫שם‬ ‫שם‬ ‫שם‬

‫לידיעתך‬ ‫לידיעתך‬ ‫לידיעתך‬ ‫לידיעתך‬
‫‪X‬‬ ‫א‪ .‬כהנא‬ ‫‪X‬‬ ‫ב‪ .‬ציטרינל‬ ‫‪X‬‬ ‫ג‪ .‬רגף‬ ‫‪X‬‬ ‫ל‪ .‬אלצ'ה‬
‫‪X‬‬ ‫מ‪ .‬אלקלעי‬ ‫‪X‬‬ ‫ל‪ .‬ברגר‬ ‫‪X‬‬ ‫א‪ .‬כהן‬ ‫‪X‬‬ ‫א‪ .‬רוזנברג‬
‫‪X‬‬ ‫ג‪ .‬סנטו‬ ‫‪X‬‬ ‫ז‪ .‬קאופמן‬ ‫‪X‬‬ ‫ג‪ .‬שטיינברג‬ ‫‪X‬‬ ‫א‪ .‬פינץ‬
‫‪X‬‬ ‫ב‪ .‬מאירי‬ ‫‪X‬‬ ‫י‪ .‬סיליקי‬ ‫‪X‬‬ ‫ל‪ .‬וורטמן‬ ‫‪X‬‬ ‫מ‪ .‬זיידמן‬
‫‪X‬‬ ‫ש‪ .‬אופק‬ ‫‪X‬‬ ‫י‪ .‬שרושי‬ ‫‪X‬‬ ‫ד‪ .‬אליעזר‬ ‫‪X‬‬ ‫ר‪ .‬ושלר‬
‫‪X‬‬ ‫ה‪ .‬לנדאו‬ ‫‪X‬‬ ‫א‪ .‬רובינשטיין‬ ‫‪X‬‬ ‫ר‪ .‬קליין‬ ‫‪X‬‬ ‫א‪ .‬פינרו‬
‫‪X‬‬ ‫א‪ .‬שחף‬ ‫‪X‬‬ ‫ד‪ .‬פרץ‬ ‫‪X‬‬ ‫ב‪ .‬זוניס‬ ‫‪X‬‬ ‫נ‪ .‬קרידרמן‬
‫‪X‬‬ ‫תיק‬ ‫‪X‬‬ ‫י‪ .‬סוסקין‬ ‫‪X‬‬ ‫א‪ .‬פישמן‬ ‫‪X‬‬ ‫ל‪ .‬פלינר‬
‫‪X‬‬ ‫א‪ .‬לזר‬ ‫‪X‬‬ ‫מ‪ .‬דוידוב‬ ‫‪X‬‬ ‫ס‪ .‬הראל‬
‫‪X‬‬ ‫א‪ .‬אלכסנדרוב‬ ‫‪X‬‬ ‫ג‪ .‬גראוס‬ ‫‪X‬‬ ‫א‪ .‬דימיטריו‬
‫מספר המסמך‪:‬‬ ‫חברת החשמל לישראל בע"מ‬
‫חטיבת פרויקטים הנדסיים‬
‫אגף תכנון הנדסי‬
‫המגזר החשמלי‬
‫מספר הנוהל‪:‬‬ ‫‪The Israel Electric Corporation Ltd.‬‬
‫‪EPD-A.03‬‬ ‫‪Engineering Projects Group‬‬
‫מתוך‪:‬‬ ‫דף‪:‬‬ ‫הוצאה‪:‬‬ ‫‪Engineering Division‬‬
‫‪13‬‬ ‫‪2‬‬ ‫‪01‬‬ ‫‪Electrical Sector‬‬
‫‪B - 144‬‬

CONTENT: PAGE
1. GENERAL 4
2. WIRING MATERIALS AND REQUIREMENTS 4
3. TERMINAL BLOCKS 6
4. ARRANGEMENT OF WIRING 8
5. TERMINATIONS 10
6. MISCELLANEOUS 11
7. WIRING TESTS 12
8. APPENDIX 1 – INTERNAL WIRING COLOR CODING 13

09/2004 09/2004 01

B - 145
EPD-A.03 4 13
1. GENERAL.
1.1 This standard applies in the implementation of control , protection ,

supervisory, instrumentation and measuring circuits included in
control systems, protection systems, switchgears, MCC's, control
panels and other electrical cubicles of Power Stations and Substations. HOLD
1.2 All Control Cubicles shall conform to this Standard Specification ,

except where overruled by specific requirements of the Project
Specification.
1.3 This Standard shall also be read in conjunction with Standard

EPD-5/2002 Rev.F: " CONTROL CUBICLES REQUIREMENTS "
( or EPD –A.05 , to be issued in the future ) .
2. WIRING MATERIALS AND REQUIREMENTS.
2.1 WIRING MATERIALS.

2.1.1 The Israeli or European manufacturers shall use stranded copper
conductors having halogen free insulation.
The wire shall be type HO7Z-K for 750V rated voltage, according
to Standards CENELEC HD 22.1 and HD 22.9.
2.1.2 The American manufacturers shall use stranded copper switchboard

wire , 90ºC maximum operating temperature Heat – Resistant SIS
Insulation , according to National Electrical Code ( NFPA 70-1996 ) ,
table 310-13 , having 600V rated insulation .
2.1.3 Connections between fixed and hinged panels shall be made with stranded
( extra-flexible) switchboard wire , having the same insulation as specified
above .
2.2 CONTROL WIRING SIZE .
2.2.1 For control circuits having a control voltage of 220 VDC or

230 VAC , wires sized 1.5 sq.mm ( No. 16 AWG ) shall be used .
2.2.2 For control and supervisory circuits in which the current is less than
0.2 A , wires sized 1.0 sq.mm ( No. 18 AWG ), shall be used .
2.2.3 For control and supervisory circuits of European manufactured

Control Systems (DCS) , in which the current is less than 0.2 A ,
wires sized 0.5 sq.mm ( No. 20 AWG ) can be used.

09/2004 09/2004 01
B - 146

2.3 POWER WIRING SIZE .
2.3.1 This standard refers to the following power circuits :
a. Primary and secondary connections of control transformers.

b. Incoming power circuits .
2.3.2 The wiring of the above devices shall be made with similar wires
as defined in paragraph 2.1 .
The size of the wire shall be correlated with the control transformer
primary and secondary currents , with the incoming power circuits
currents and with the circuit protection .
2.4 CURRENT TRANSFORMER WIRING SIZE.
Current Transformer Circuits wiring shall be made with similar wires

as defined in paragraph 2.1.
The minimum wire size shall be 2.5 sq.mm ( No. 14AWG ).
2.5 INSTRUMENT WIRING SIZING ( Low Level Signal Wiring ) .
2.5.1 Shielded instrumentation cable shall be used on all low level

signal
wiring .
Unless otherwise specified in the Project Specification , the
Contractor shall use twisted-pair No. 18 AWG , Class B stranded-
tinned copper-wire , with minimum use 300V insulation over each
conductor, aluminized mylar tape ( with stranded-tinned copper
drain wire ) over both conductors , and an overall jacket .
2.5.2 If apparatus cannot accept conductors of sizes specified above ,

than the maximum size of conductors accepted by these apparatus
can be used .
2.5.3 For Low Level Signal Wiring of European manufactured Control

Systems (DCS) , shielded wires sized 0.5 sq.mm ( No. 20 AWG ),
similar to those used for control wiring can be used , according to
the manufacturer standard .

09/2004 09/2004 01
B - 147

3. TERMINAL BLOCKS .
3.1 REQUIREMENTS FOR ISRAELI OR EUROPEAN

MANUFACTURERS .
3.1.1 The terminals shall comply with IEC 60947-7-1 , July 2002
Standard .
3.1.2 Type of terminals: screw type terminals .
3.1.3 The housing shall be made of thermosetting or thermoplastic

materials having the following characteristics :
a. Tracking resistance …….. CTI : 600
b. Continuous service temperature ……. 100 ºC
c. Inflammability class………………… UL94-VO
d. Halogen and asbestos free
e. Good tropical and termite resistance
f. Contamination class ………………… 3
3.1.4 The metal parts ( clamping parts and current carrying parts ) shall
be made of copper alloy to eliminate corrosion .
The screw clamping method shall be vibration resistant .
3.1.5 Mounting rail ……………………………… TS 32
3.1.6 Rated Voltage ……………………………… 800 V
3.1.7 Approved terminal blocks Manufacturers : Phoenix or Wiedmuller ,

as follows :
Phoenix Weidmuller
a. Control and Instrumentation wiring
up to 1.5 sq.mm ( No. 16 AWG ) … UK 2.5 N WDU 2.5 N
b. Control and Power wiring
up to 6.0 sq.mm ( No. 10 AWG )…. UK 6N WDU 6N
c. Power wiring
Up to 10 sq.mm ( No. 4 AWG ) …. UK 16N WDU 16N
d. Current transformer circuits * ……. UGSK/S WTQ 6/1
* : Three ( 3 ) terminals shall be used for each current transformer.

09/2004 09/2004 01
B - 148

3.1.8 The insulation material of terminal blocks shall not be adversely

affected by abnormal heat and fire .
Compliance to this requirement shall be checked by the needle flame
test , according to Standard IEC 60695-2-2 .
3.1.9 Performance Requirements .
3.1.9.1 Temperature Rise .

The terminal blocks shall be tested in accordance with Standard
IEC 60947-1-1 , item 8.4.5 .
The temperature rise of terminals shall not exceed 45ºC .
3.1.9.2 Rated Short-time Withstand Capability .
The terminal blocks shall be capable of withstanding for 1 sec. the
rated short-time withstanding current which corresponds to
120A/mm² of its rated cross-section , according to Standard
IEC 60947-1-1 ,item 8.4.6.
3.1.10 For European manufactured equipment Maxi-Termi-Point

terminals , according to DIN/VDE 0815 Standard can be used .
3.2 REQUIREMENTS FOR AMERICAN MANUFACTURERS .
3.2.1 The terminals shall comply with the NEMA Standard Publication
No. ICS 4 /2000 and shall be UL approved .
3.2.2 Molded thermoset phenolic base – rated 150°C .
3.2.3 Suitable for connection of copper conductors .
3.2.4 Washer head screw contacts .
3.2.5 The metal parts ( clamping parts and current carrying parts ) shall
be made of copper alloy to eliminate corrosion .
3.2.6 Rated insulation voltage :

-- For control and instrumentation circuits less than 120V :
Ui = 300 V
-- For control and instrumentation circuits above120V :
Ui = 600 V

09/2004 09/2004 01
B - 149

3.2.7 The following terminal blocks are accepted :

a. For control circuits 120 V and above :
Series 1500 or Series 1600 , Marathon Special Products
Co. ,or Catalogue No. 2B112 Buchanan .
b. For control circuits less than 120 V and instrumentation :
Series 300 Marathon Special Products Co. , or Type
CR151B – General Electric .
4. ARRANGEMENT OF WIRING .
4.1 Wire and wire groups extending from terminal blocks to instruments or
devices on cubicles , or from one cubicle to another , shall be installed
in halogen free ducts or troughs and packed in neatly formed bundles
securely clamped or tied together and supported from the cubicle
framework.
Plastic cable ties ( Halogen free or EPR ) shall be used to bundle wires
outside of ducts or troughs .
No more than 30 wires shall be bundled together in wire hinge loops.
4.2 When wiring is installed in wire ducts or troughs , the edges of the
cut-outs troughs which the wires pass shall be provided with suitable
protection of the insulation from cuts or nicks .
4.3 Shielded instrument cables carrying low level signals shall be in

separate bundles or wire-ways .
4.4 Drain wires and shield tapes shall be fully insulated and terminated at
terminal blocks .
Grounding of shielded wires shall be as defined in the Project
Specification or drawings .
4.5 Wire extensions from wire-ways or bundles to instruments shall be

neatly formed, attached and secured to the cubicles with wire cleats .
Bends in the wiring shall be carefully made in such a manner that the
insulation or cover is not damaged .
Care shall be used in removing insulation from the wire , so that the
wire will not be cut or nicked .

09/2004 09/2004 01
B - 150
EPD-A.03 9 13
4.6 All wiring shall be installed exactly as shown on the wiring diagrams .
4.7 The maximum number of conductors connected to any one terminal

point on a terminal block shall be two ( 2 ) .
4.8 Spare contacts from each device ( circuit breaker , auxiliary relay ,
control switch, etc ) shall be wired to terminal blocks , as per specific
Project Specification requirements .
4.9 Both ends of each wire shall be tagged with appropriate plastic
markers.
Mylar wire markers such as Brady Type SLFW or similar as agreed
upon , should be used .
4.10 Internal wiring color coding shall be according to Appendix 1 of this

standard specification .
4.11 The wires marking shall be made as follows :

-- The terminal block end of each wire will be tagged with the
terminal number .
-- The instrument or device end of the wire will be tagged with the
respective instrument or device designation and terminal number ,
according to the wiring diagram .
4.12 All internal wiring of control circuits will preferable be terminated

by the Contractor at the terminal blocks , rather than between
devices within the cubicle .
4.13 All the alarm circuits should be connected to adjacent terminal block
points , to facilitate Purchaser's field wiring .
4.14 In bench-board type control cubicles applications , switches , lights

and other instruments shall be loop wired .
Sufficient wire length shall be included in the loop to permit complete
removal of all connected devices through the face of the bench-board,
to permit maintenance of the device from the front of the cubicle ,
without disconnecting any wires .
4.15 Wiring shall be routed in such a manner that it will not prevent blank
cubicle ( spare ( from being used for the addition of future
equipment.

09/2004 09/2004 01

B - 151
EPD-A.03 10 13
5. TERMINATIONS .
5.1 Compression type ( solder-less) lugs or ferrules shall be applied on the

ends of all stranded wires for connection to terminal blocks or to
instruments .
For connection to screw type terminals , isolated fork type terminal
lugs should be used .
The lugs should be tin plated to resist corrosion .
5.2 The wire insulation shall be removed for the lug application without
nicking the conductor .
The wire shall be firmly inserted into the lug and crimped with the
specified tool , recommended by the lug manufacturer .
Devices having compression clamps, push-on, etc type terminals will
be wired accordingly .
5.3 All solder and push-on type connections shall have snug fittings
insulated sleeves which cover the entire lug and extend 1/4 inch
( 6mm ) over the insulation .
5.4 Terminal blocks shall be provided for terminating all wiring entering
and leaving the cubicles , except the leads from thermocouples and
other temperature detecting devices , and devices connected with
prefabricated cables , that may be field run directly to the terminals in
the instrument cases .
5.5 Thermocouple extension wire and other solid wire terminations shall
be made without the use of lugs .
5.6 The arrangement of terminal blocks for Purchaser's connections shall

permit convenient cable installation .
Cable supports shall be provided for Purchaser's wiring .
Wiring troughs shall be provided in areas requiring a high density of
such cables .
Routing paths of all such cables shall be shown on Contractor's cubicle
wiring diagrams .
Adhesive-backed wire bundle grips are not accepted for supporting
wire extensions .
5.7 Terminal blocks shall be arranged with terminals in vertical or

horizontal rows .
Terminal blocks shall have each point identified indelibly .

09/2004 09/2004 01

EPD-A.03 11 13
B - 152
One side of the terminal blocks shall be left free for Purchaser's
connections.
All jumpers between terminals shall be made on the internal wiring
side .
Terminals associated with individual items of equipment shall be
grouped together for convenient cable connections .
5.8 The terminal blocks shall not be mounted closer than 7 inches
( 180 mm ) from the control cubicle walls and at least 10 inches
( 250 mm ) from the cable entrance .
Central line distance between terminal blocks shall be a minimum
of 8 inches ( 200 mm ) .
Where terminal blocks for Purchaser's connections are mounted on
vertical wire-ways , the inside area of said wire-ways shall be reserved
exclusively for Purchaser's incoming cables .
5.9 All incoming power terminals shall be clearly identified in a manner

distinctly different from all other terminations , for safety in
maintenance.
It is recommended to group the terminals as follows :
5.9.1 Power
5.9.2 Control AC / DC ( 120 V/ 220 V)
5.9.3 Control DC circuits 24 VDC , 48 VDC , 60 VDC
5.9.4 Instrumentation
5.10 Where bottom cable entry is used , the vertical wire-ways shall be
located over floor openings , to allow Purchaser's cable to have a clear
run directly to the terminal blocks .
6. MISCELLANEOUS .
6.1 If any component is not available at the time of shipment , Contractor

shall provide wooden templates complete with accurate terminal
arrangement and all wiring terminated .
The plate shall closely resemble the configuration of the missing
component , so that the cubicle wiring can be bundled and identified
for easy substitution of the missing device in field .

09/2004 09/2004 01

6.2 Where cubicles are shipped in sections for connecting together in

B - 153
field, the wiring between sections shall be factory made , to be

connected in field .
Identically tagged terminal blocks shall be provided on each side of
the shipping unit .
Jumpers shall be provided for convenient connection in field .
7. WIRING TESTS .
7.1 The wiring shall be capable of withstanding a one (1 ) minute field

test at 1500 VAC , all parts to ground ( except the wiring for
electronic equipment ) .
7.2 The factory tests shall demonstrate freedom from grounds and
accuracy of the wiring .
7.3 Point-to-point continuity tests and electrical insulation tests shall be

factory made .
7.4 Megger or other high voltage tests shall not be applied to any coaxial
shielded or solid-state components .

09/2004 09/2004 01

8. APPENDIX 1 – INTERNAL WIRING COLOR CODING .
B - 154
The following color coding is required for the internal wiring of control
cubicles :
8.1 AC CIRCUITS .
8.1.1 Protective earth : Yellow - Green ( mandatory )

8.1.2 Neutral : Blue
8.2 AC POWER CIRCUITS .
8.2.1 One ( 1 ) phase : Brown

8.2.2 Three ( 3 ) phase :
-- Phase L1 : Brown ( preferred ) , or
Brown + L1 marking / sleeve
-- Phase L2 : Brown – Orange ( brown with one orange

strip on the whole wire length -preferred ) ,
or
-- Phase L3 : Brown – Black ( brown with one black

strip on the whole wire length- preferred) ,
or
8.3 DC POWER CIRCUITS .
8.3.1 (+) : Brown

8.3.2 (-) : Blue
8.4 CONTROL CIRCUITS . : Grey ( preferred ) , or Black .
- FINAL -
Date: Applicable: Rev. Cancel: EPD-3/99 Rev.F

09/2004 09/2004 01
B - 155
DRAWINGS
B - 156
DRAWINGS:
DRAWING No.1 : Provisions for surge arresters - EVK-7339
DRAWING No.2 : Safety support for ladder- EVK-8493
DRAWING No.3 : Safety fencing - EVK-8494
DRAWING No.4 : Foundations and anchoring. General dimensions - EVK-8491
DRAWING No.5 : Transformer wheels - EVK-7342
DRAWING No.6 - Ct's cores designation
DRAWING No.7 - Emptying bottom valve details
B - 157
B - 158
B - 159
B - 160
B - 161
B - 162
VIEW B-B
Transformer tank
A A
DN 80
Ø=200 mm
B
`
VIEW A-A
B - 163
THE ELECTRIC CORPORATION LTD.
Planning, Development and Technology
System Reliability & H.V. Equipment Dept.
NAME SIGNATURE DATE EMPTYING BOTTOM VALVE DETAILS

DESIGN Y. COHEN 13/7/2017
DRAWN Y. COHEN 13/7/2017
CHECK M. CHAUSHU REV.
Dr. H. BEN HAIM

SR-150-51 1
APPROVE
B - 164

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THE ISRAEL ELECTRIC CORPORATION LTD.

PLANNING DEVELOPMENT & TECHNOLOGY DIVISION

. Publication Team Signature Date

Prepared B.Kristek 11/9/17

POWER TRANSFORMER 161/13.8/13.8 kV, 56/28/28 MVA

CHAPTER 2 NAME OF ITEM

CHAPTER 3 LOCATION OF ITEM

CHAPTER 5 TERMINAL POINTS & TERMINAL CONNECTIONS

CHAPTER 6 CYBER & INFORMATION SECURITY

CHAPTER 7 QUALITY MANAGEMENT SYSTEM AND QUALITY CONTROL

CHAPTER 8 STANDARDS & CODES

CHAPTER 9 TECHNICAL DOCUMENTATION

CHAPTER 10 TECHNICAL REQUIREMENTS

CHAPTER 11 TESTS & INSPECTIONS

CHAPTER 12 PACKING & DELIVERY

CHAPTER 13 STORAGE AND HANDLING

CHAPTER 14 NAMEPLATE & MARKING

CHAPTER 16 SPECIAL REQUIREMENTS

CHAPTER 17 APPENDICES & DRAWINGS

1.1 THE ISRAEL ELECTRIC CORPORATION Ltd.

2.1 POWER TRANSFORMER FOR 161 kV SYSTEM

3.1 161/13.8 kV SUBSTATIONS

4.1 PROJECT DESCRIPTION

4.2 SCOPE OF SUPPLY

4.2.2 ITEM 2: WHEELS ASSEMBLY

4.2.3 ITEM 3: RECOMMENDED SPECIAL MAINTENANCE TOOLS

4.2.4 ITEM 4: RECOMMENDED SPARE PARTS.

4.2.5 ITEM 5: COMPLIANCE FOR DATA SECURITY

5 TERMINAL POINTS & TERMINAL CONNECTIONS

6 CYBER & INFORMATION SECURITY

7 QUALITY MANAGEMENT SYSTEM AND QUALITY CONTROL

7.1 GENERAL DEFINITIONS

7.1.3 The quality control requirements shall be according to APPENDIX 5

7.2 GENERAL QUALITY REQUIREMENTS OFFERED

8 STANDARDS & CODES

8.1.1 IEC 60076-1/2011: Power Transformer part-1: General

8.1.5 IEC 60076-5/2006: Ability to withstand short circuit.

8.1.6 IEC 60076-7/2005: Loading guide for oil-immersed power transformers.

8.1.7 IEC 60076-10/2016: Determination of sound levels.

8.1.14 IEC 60085/2007: Electrical insulation - Thermal evaluation and designation.

8.1.16 IEC 60214/2014: On-load tap-changers.

8.1.21 IEC 60529/2013: Degrees of protection provided by enclosures. (IP code)

8.1.24 IEC 60641/2008: Pressboard and presspaper for electrical purposes.

8.1.25 IEC 60721-3-4/1996: Classification of environmental conditions.

8.1.26 IEC 60851/2013: Winding wires-Tests methods.

IEC 61181/2012: Mineral oil-filled electrical equipment

8.1.28 IEC 61439/2014: Low-voltage switchgear and control gear assemblies.

8.1.29 IEC 61850/2015: Communication networks and systems in substations.

8.1.32 IEC 60071-2/1996: Insulation co-ordination - Part 2: Application guide.

8.1.43 SSPC-PA 1/2004: Shop, Field and Maintenance Painting of Steel.

8.1.46 ASTM D 520-00/2011: Standard specification for Zinc Dust Pigment.

8.1.52 BS EN 10025-2004: Hot rolled products of structural steels.

8.1.53 DIN EN ISO 2409/2007: Paints and varnishes - Cross-cut test.

DIN EN ISO 12944-2/1998: Paints and varnishes -

9.1.2 All data and descriptive material shall be in English or Hebrew.

9.1.4.1 One (1) electronic, (*.pdf) computer file(s) on a mass-storage device

In relevant clauses, offered "equivalent" equipment:

9.1.12 The Specification includes files of the following types:

9.2 TECHNICAL DOCUMENTATION ATTACHED TO PROPOSAL OFFERED

9.2.1 General data:

9.2.1.1 Contractor’s name and address

9.2.1.2 Manufacture’s name and address

9.2.1.3 Transformer type (nominate main features)