Sei sulla pagina 1di 6

Decision Support System – DSS800

Typical use case in production

Ad agency PIIRTEK#13326
The total efficiency of one production line is lower
than that of another.
Powerful production analytics system

What are the reasons for this deviation?

Specifications subject to change without notice.


Time efficiency is on the same level as other
production lines, but material efficiency is worse.

Is this a general problem or is it due to a single factor?

One grade has produced more reject than other grades over the past
few days, reducing the over all material efficiency.

© Copyright 2007 ABB. All rights reserved. 3BFI 200013 R0201 26.11.2007
Is the reject order or quality-related?

There is nothing wrong with the trim efficiency


but the amount of roll reject is high.

Is there a common factor for roll reject?

There is a clear increase in reject due to “Dirt on the track”. Most


rolls originate from a certain reel position.

Corrective actions:

ABB Oy ABB Automation GmbH ABB Industry Pte Ltd.


Process Industry Papier & Zellstoff No. 2 Ayer Rajah Crescent
The problem can be traced to a certain problem in the P.O.Box 94 Kallstadter Strasse 1 Singapore 139935
process, and corrective measures are taken. FI-00381 Helsinki D-68309 Mannheim Singapore
Finland Germany Telephone +65 775 2622
Telephone +358 10 22 11 Telephone +49 (0)621 381-1507 Fax +65 779 1206
Fax +358 10 22 24503 Fax +49 (0)621 381-1615
Were the corrective measures efficient?
ABB Automation Systems AB ABB Inc.
S-721 67 Västerås 579 Executive Campus Drive
Sweden Westerville, Ohio 43082
The trend in terms of significant quality measures has normalized Telephone +46 21 34 00 00 U.S.A.
Fax +46 21 14 62 51 Telephone +1 614 818 6300
and values have actually improved compared to the long-term trend. Fax +1 614 818 6570

www.abb.com/pulpandpaper
Decision Support System – DSS800
What is DSS800? Features
DSS800 is a powerful system for analyzing ■ The system contains fully web-based
and reporting production, consolidating reporting features including analytical
production reporting into one system. It and ad hoc reporting
consists of a data warehouse and report- ■ Unique flexibility in combining data from
ing portal. different sources for in-depth analysis of
production processes and the analysis of
The system helps to improve mill per-
performance and production processes
formance by providing the right industry
standard performance metrics for top-level ■ Plug and play interface to ABB CPM
analyses, combined with the complete product suite
transparency of the entire production pro- ■ Standardized interface to third party CPM
cess. Information access is easy. It is fully and other systems
web-based using modern Business Intel- ■ Productized data model, including in-
ligence and reporting tools. dustry-standard performance metrics Applications Benefits
(Zellcheming Merkblatt III / 2004)
DSS800 has several usage areas in a corporate Improved mill performance Reduced Total Cost of Ownership
■ Pre-configured reports
or mill environment.
■ Easy-to-use efficient ad hoc reporting ■ Time savings ■ Productized solution
■ A corporate or mill manager can use the sys- ■ Financial managers can easily obtain figures
tool - Reduced reaction time. Problem areas - Fast implementation
tem to obtain an overall picture of the entire for reporting without the extensive manual
are detected and isolated quickly - Full life cycle product support
production process. This overview can include work traditionally involved.
Platform independent - Quick and visual follow-up ■ Full vertical integration – One system
several aspects of the production process, ■ DSS800 is also an efficient gateway to other
■ Microsoft Windows ■ Increased transparency for reporting
ranging from production to inventories and corporate level systems, presenting users with
■ Unix quality metrics. a single, clear and truthful picture of produc- - Easy benchmarking - Superior accessibility – intranet,
■ Linux ■ Managers can use the system to analyze pro- tion, thereby simplifying corporate reporting. - Helps identify best practices and tar- ABB CPM suite, ERP/SAP integration
duction efficiently and in detail. Tools such as The system has an open interface to third gets for development - Multiple data sources – from
drilling, slicing and dicing quickly reveal the party systems and has been SAP certified ■ Continuous performance improvement automation to ERP
root causes of emerging problems. (Certified for SAP NetWeaver, Powered by SAP
- Efficient follow-up reporting
NetWeaver).
■ Process developers can use the data trend- - Industry-standard performance
ing and benchmarking features for analysis, metrics
generating continuous improvement.
■ On-line strategy follow-up
- DSS can be used for Balanced Score
Card metrics follow-ups
Decision Support System – DSS800
What is DSS800? Features
DSS800 is a powerful system for analyzing ■ The system contains fully web-based
and reporting production, consolidating reporting features including analytical
production reporting into one system. It and ad hoc reporting
consists of a data warehouse and report- ■ Unique flexibility in combining data from
ing portal. different sources for in-depth analysis of
production processes and the analysis of
The system helps to improve mill per-
performance and production processes
formance by providing the right industry
standard performance metrics for top-level ■ Plug and play interface to ABB CPM
analyses, combined with the complete product suite
transparency of the entire production pro- ■ Standardized interface to third party CPM
cess. Information access is easy. It is fully and other systems
web-based using modern Business Intel- ■ Productized data model, including in-
ligence and reporting tools. dustry-standard performance metrics Applications Benefits
(Zellcheming Merkblatt III / 2004)
DSS800 has several usage areas in a corporate Improved mill performance Reduced Total Cost of Ownership
■ Pre-configured reports
or mill environment.
■ Easy-to-use efficient ad hoc reporting ■ Time savings ■ Productized solution
■ A corporate or mill manager can use the sys- ■ Financial managers can easily obtain figures
tool - Reduced reaction time. Problem areas - Fast implementation
tem to obtain an overall picture of the entire for reporting without the extensive manual
are detected and isolated quickly - Full life cycle product support
production process. This overview can include work traditionally involved.
Platform independent - Quick and visual follow-up ■ Full vertical integration – One system
several aspects of the production process, ■ DSS800 is also an efficient gateway to other
■ Microsoft Windows ■ Increased transparency for reporting
ranging from production to inventories and corporate level systems, presenting users with
■ Unix quality metrics. a single, clear and truthful picture of produc- - Easy benchmarking - Superior accessibility – intranet,
■ Linux ■ Managers can use the system to analyze pro- tion, thereby simplifying corporate reporting. - Helps identify best practices and tar- ABB CPM suite, ERP/SAP integration
duction efficiently and in detail. Tools such as The system has an open interface to third gets for development - Multiple data sources – from
drilling, slicing and dicing quickly reveal the party systems and has been SAP certified ■ Continuous performance improvement automation to ERP
root causes of emerging problems. (Certified for SAP NetWeaver, Powered by SAP
- Efficient follow-up reporting
NetWeaver).
■ Process developers can use the data trend- - Industry-standard performance
ing and benchmarking features for analysis, metrics
generating continuous improvement.
■ On-line strategy follow-up
- DSS can be used for Balanced Score
Card metrics follow-ups
Decision Support System – DSS800
What is DSS800? Features
DSS800 is a powerful system for analyzing ■ The system contains fully web-based
and reporting production, consolidating reporting features including analytical
production reporting into one system. It and ad hoc reporting
consists of a data warehouse and report- ■ Unique flexibility in combining data from
ing portal. different sources for in-depth analysis of
production processes and the analysis of
The system helps to improve mill per-
performance and production processes
formance by providing the right industry
standard performance metrics for top-level ■ Plug and play interface to ABB CPM
analyses, combined with the complete product suite
transparency of the entire production pro- ■ Standardized interface to third party CPM
cess. Information access is easy. It is fully and other systems
web-based using modern Business Intel- ■ Productized data model, including in-
ligence and reporting tools. dustry-standard performance metrics Applications Benefits
(Zellcheming Merkblatt III / 2004)
DSS800 has several usage areas in a corporate Improved mill performance Reduced Total Cost of Ownership
■ Pre-configured reports
or mill environment.
■ Easy-to-use efficient ad hoc reporting ■ Time savings ■ Productized solution
■ A corporate or mill manager can use the sys- ■ Financial managers can easily obtain figures
tool - Reduced reaction time. Problem areas - Fast implementation
tem to obtain an overall picture of the entire for reporting without the extensive manual
are detected and isolated quickly - Full life cycle product support
production process. This overview can include work traditionally involved.
Platform independent - Quick and visual follow-up ■ Full vertical integration – One system
several aspects of the production process, ■ DSS800 is also an efficient gateway to other
■ Microsoft Windows ■ Increased transparency for reporting
ranging from production to inventories and corporate level systems, presenting users with
■ Unix quality metrics. a single, clear and truthful picture of produc- - Easy benchmarking - Superior accessibility – intranet,
■ Linux ■ Managers can use the system to analyze pro- tion, thereby simplifying corporate reporting. - Helps identify best practices and tar- ABB CPM suite, ERP/SAP integration
duction efficiently and in detail. Tools such as The system has an open interface to third gets for development - Multiple data sources – from
drilling, slicing and dicing quickly reveal the party systems and has been SAP certified ■ Continuous performance improvement automation to ERP
root causes of emerging problems. (Certified for SAP NetWeaver, Powered by SAP
- Efficient follow-up reporting
NetWeaver).
■ Process developers can use the data trend- - Industry-standard performance
ing and benchmarking features for analysis, metrics
generating continuous improvement.
■ On-line strategy follow-up
- DSS can be used for Balanced Score
Card metrics follow-ups
Decision Support System – DSS800
Typical use case in production

Ad agency PIIRTEK#13326
The total efficiency of one production line is lower
than that of another.
Powerful production analytics system

What are the reasons for this deviation?

Specifications subject to change without notice.


Time efficiency is on the same level as other
production lines, but material efficiency is worse.

Is this a general problem or is it due to a single factor?

One grade has produced more reject than other grades over the past
few days, reducing the over all material efficiency.

© Copyright 2007 ABB. All rights reserved. 3BFI 200013 R0201 26.11.2007
Is the reject order or quality-related?

There is nothing wrong with the trim efficiency


but the amount of roll reject is high.

Is there a common factor for roll reject?

There is a clear increase in reject due to “Dirt on the track”. Most


rolls originate from a certain reel position.

Corrective actions:

ABB Oy ABB Automation GmbH ABB Industry Pte Ltd.


Process Industry Papier & Zellstoff No. 2 Ayer Rajah Crescent
The problem can be traced to a certain problem in the P.O.Box 94 Kallstadter Strasse 1 Singapore 139935
process, and corrective measures are taken. FI-00381 Helsinki D-68309 Mannheim Singapore
Finland Germany Telephone +65 775 2622
Telephone +358 10 22 11 Telephone +49 (0)621 381-1507 Fax +65 779 1206
Fax +358 10 22 24503 Fax +49 (0)621 381-1615
Were the corrective measures efficient?
ABB Automation Systems AB ABB Inc.
S-721 67 Västerås 579 Executive Campus Drive
Sweden Westerville, Ohio 43082
The trend in terms of significant quality measures has normalized Telephone +46 21 34 00 00 U.S.A.
Fax +46 21 14 62 51 Telephone +1 614 818 6300
and values have actually improved compared to the long-term trend. Fax +1 614 818 6570

www.abb.com/pulpandpaper
Decision Support System – DSS800
Typical use case in production

Ad agency PIIRTEK#13326
The total efficiency of one production line is lower
than that of another.
Powerful production analytics system

What are the reasons for this deviation?

Specifications subject to change without notice.


Time efficiency is on the same level as other
production lines, but material efficiency is worse.

Is this a general problem or is it due to a single factor?

One grade has produced more reject than other grades over the past
few days, reducing the over all material efficiency.

© Copyright 2007 ABB. All rights reserved. 3BFI 200013 R0201 26.11.2007
Is the reject order or quality-related?

There is nothing wrong with the trim efficiency


but the amount of roll reject is high.

Is there a common factor for roll reject?

There is a clear increase in reject due to “Dirt on the track”. Most


rolls originate from a certain reel position.

Corrective actions:

ABB Oy ABB Automation GmbH ABB Industry Pte Ltd.


Process Industry Papier & Zellstoff No. 2 Ayer Rajah Crescent
The problem can be traced to a certain problem in the P.O.Box 94 Kallstadter Strasse 1 Singapore 139935
process, and corrective measures are taken. FI-00381 Helsinki D-68309 Mannheim Singapore
Finland Germany Telephone +65 775 2622
Telephone +358 10 22 11 Telephone +49 (0)621 381-1507 Fax +65 779 1206
Fax +358 10 22 24503 Fax +49 (0)621 381-1615
Were the corrective measures efficient?
ABB Automation Systems AB ABB Inc.
S-721 67 Västerås 579 Executive Campus Drive
Sweden Westerville, Ohio 43082
The trend in terms of significant quality measures has normalized Telephone +46 21 34 00 00 U.S.A.
Fax +46 21 14 62 51 Telephone +1 614 818 6300
and values have actually improved compared to the long-term trend. Fax +1 614 818 6570

www.abb.com/pulpandpaper