Pipe Dimensions (PLASTICON)

PLASTICON GRP PIPING SYSTEM
Pipes and fittings
CONTENTS
PART 1 – ENGINEERING GUIDE
0. General...........................................................................................................................1.1
1. Choice of product...……................................................................................................1.2
2. Initial calculation of pipe diameter.................................................................................1.9
3. Head loss in pipes fittings................................................................................……....1.10
4. Jointing methods for pipes and fittings...........................................................…….…1.14
5. Gasket specifications................................................................................................…1.16
6. Support...............................................................................................................……..1.17
7. Thermal expansion.............................................................................................……..1.21
8. Wall duct..................................................................................................………........1.26
9. Buckling pressure................................................................................................…….1.27
10. Water hammer....................................................................................................……..1.29
PART 2 – PIPES AND FITTINGS ACCORDING TO DIN

1. Installations....................................................................................................................2.1
2. Laminate structure..........................................................................................................2.2
3. Formulas for pipes..........................................................................................................2.4
4. Chemical – physical properties................................................................................…..2.5
5. Dimensions and range according DIN 16 867 ................................................…….….2.6
6. Pipes type D........................................................................................................……...2.8
7. Pipes type E.......................................................................................................……...2.10
8. Stub-ends FF type D, E......................................................................................……..2.15
9. Stub-ends LF type D, E......................................................................................……..2.19
10. Loose flanges type D, E.....................................................................................……..2.23
11. Elbows 90o and elbows 45o type D, E..........................................................................2.26
12. Concentric reducers and eccentric reducers type D, E......................................……...2.27
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Pipes and fittings
13. Tees from mould type D.....................................................................................……..2.29

14. Tees from mould type E.....................................................................................……..2.31
15. Tees from pipe type D…....................................................................................……..2.33
16. Tees from pipe type E…....................................................................................……..2.36
17. Overlaminate type D, E..........................................................................................…..2.39
18. Blind flange type D, E..................................................................................................2.40
19. End cap SMS type D, E................................................................................................2.43
PART 3 – PIPES AND FITTINGS TYPE MP, MR

1. Installations........................…........................................................................................3.1
2. Laminate structure...............................................................................................……...3.2
3. Formulas for pipes..........................................................................................................3.4
4. Chemical – physical properties.................................................................................….3.5
5. Dimensions and range pipes and fittings type MP, MR............................................….3.6
6. Pipes type MP....................................................................................................……….3.7
7. Pipes type MR...................................................................................................……….3.8
8. Stub-ends FF type MP, MR.................................................................................……...3.9
9. Stub-ends LF type MP, MR............................................................................……….3.11
10. Loose flanges type MP, MR..............................................................................……...3.12
11. Elbows 90o and elbows 45o type MP, MR......................................................……….3.15
12. Concentric reducers and eccentric reducers type MP, MR.............................……….3.16
13. Tees from mould type MP, MR...............................................................................…3.18
14. Tees from pipe type MP, MR.......................................................................................3.20
15. Cone muffs type MP, MR.......................................................................................….3.22
16. Bell-spigot connections type MP, MR.....................................................................…3.23
17. Blind flange type MP, MR...........................................................................................3.24
18. End cap SMS type MP, MR.........................................................................................3.26
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Part 1
Engineering guide Page:
1.1
0. General
This engineering guide provides information for applications in which Plasticon GRP piping materials
can be used. Detailed information on standard products can be found in the "Plasticon Product Manuals".
The design of a pipeline using Plasticon products means a construction with GRP pipes and fittings that
are all designed to meet the necessary high performance requirements.
Because of its benefits, the possibility of using prefabricated pipeline sections (pipe spools) should be
considered in the design stage of the piping system. The advantages of using pipe spools are a reduced
amount of joints to be made in the field, smaller assembly tolerances and shorter installation time.
If this guide does not cover certain engineering information, our engineers will be pleased to assist and
inform you of specific design possibilities and the latest improvements of Plasticon Europe.
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Part 1
1.2
1. Choice of product
PLASTICON produce following types of pipes and fittings:
1. Type D – acc. to DIN 16867, DIN 16965, DIN 16966.

Pipes and fittings of this type possess chemical resistance layer with min. 2,5 mm thickness.
Structural layer is radius winded with rovings, woven and chopped strand glass mats.
2. Type E – acc. to DIN 16867, DIN 16965, DIN 16966.

In this type chemical resistance layer is min. 2,5mm. Pipes and fittings with wall thickness up
to 6,5mm are made only of chopped strand glass mats. Thickness wall are reinforced with
woven glass. Because of such laminate structure this type can be especially use in very
aggressive medium.
3. Type MP – acc. to PLASTICON STANDARD.

Chemical resistance layer is min. 0,5mm. Structural layer for pipes is cross-winded with glass
rovings. Pipes and fittings are connected by glue with conical bells.
4. Type MR – acc. to PLASTICON STANDARD.

Chemical resistance layer is min. 2,5mm. Structural layer for pipes is the same like type MP.
Pipes and fittings are connected by glue with conical bells.
5. Type DS – acc. to PLASTICON STANDARD.

Chemical resistance layer is min. 0,5mm. Structural layer for pipes and fittings is the same like
type D.
We also offer special execution:
1. Execution A
There are pipes and fittings type D, E, and MR with inner layer with anti-abrasive additive.
2. Execution AA
There are pipes and fittings type D, E, and MR with outer layer with anti-abrasive additive. Pipes
A and AA find application particularly in products with abrasive hazard like: spray systems in
chemical equipment.
Range of types, diameters and nominal pressures for pipes, fittings and connexions were given in
Tables: I.1, I.2, I.3, I.4. All elements are constructed with safety factor 6.
Because of its benefits, the possibility of using prefabricated pipeline sections (pipe spools) should be
considered in the design stage of the piping system. The advantages of using pipe spools are a reduced
amount of joints to be made in the field, smaller assembly tolerances and shorter installation time.
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1.3
PIPES
according to DIN Type(*)

Type DS
Type D Type E MP, MR
DN
PN PN PN PN
16 10 16 10 6 4 2,5 1,6 16 10 6 16
25 S S S S
32 S S S S
40 S S S S
50 S S S S
65 S S S S S
80 S S S S S
100 S S S S S
125 S S S S S S
150 S S S S S S S S
200 S S S S S S S S
250 S S S S S S S S S
300 S S S S S S S S S S
500 S S S S S S S S S S S
600 S S N S S S S S S S
S – standard execution
N – non-standard execution
(*) – connections can be made as bell spigot connections or overlaminates
Table I.1. Pipes production range. (Application in temp. up 50oC. From 50oC see table I.6, page 1.8).
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1.4
FITTINGS
Type(*)
Type D, E acc. to DIN and DS
MP, MR
DN
PN PN
16 10 6 4 2,5 1,6 16 10
25 S S
32 S S
40 S S
50 S S
65 N S S
80 N S S
100 N S S
125 N S S
150 N S S S
200 N N S S S
250 N N S S S
300 N N S S S
350 N N N S
400 N N N S
500 N N N S
600 N N N S S
700 N N N S S
800 N N N S S
900 N N S S
1000 N N S S
(*) – with bell-spigot connection
Table I.2. Fittings production range. (Application in temp. up 50oC. From 50oC see table I.6, page 1.8).
.
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STUB - ENDS
pressed hand laminated
Type D,
DS, MP, Type E Type MP,
DN MR Type D, E acc. to DIN and DS
MR
PN PN PN PN
16 10 16 10 6 16 10 6 4 2,5 16 10
25 S S S S
32 S S S S
40 S S S S
50 S S S S
65 S S N S S
80 S S N S S
100 S S N S S
125 S S N S S
150 S S N S S S
200 S S N N S S S
250 S S N N S S S
300 S (*)
S N N S S S
350 N N N S
400 N N N S
500 N N N S
600 N N N S
700 N N N S
800 N N N S
900 N N S
1000 N N S
(*) – safety factor = 4
Table I.3. Stub-ends production range. (Application in temp. up 50oC. From 50oC see table I.6, page 1.8).
.
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1.6
CONNECTIONS
spigot
bell-
overlaminate
DN Type D, E acc. to DIN and DS Type

MP, MR
PN PN
16 10 6 4 2,5 1,6 16
25 S S
32 S S
40 S S
50 S S
65 S S S
80 S S S
100 S S S
125 S S S S
150 S S S S
200 S S S S
250 S S S S S
300 S S S S S S
350 S S S S S
400 S S S S S
500 S S S S S S
600 N S S S S
700 N S S S S
800 N S S S S
900 S S S S
1000 S S S S
Table I.4. Jointing use range. (Application in temp. up 50oC. From 50oC see table I.6, page 1.8).
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1.7
Plasticon pipes and fittings can be applied in a various number of applications. When designing a GRP
piping system, a number of designing parameters must be considered when determining the choice of
a certain combination of product type and resin type.
The most important parameters are:
- medium,
- working pressure,
- working temperature.
The numerous possible combinations make it impossible to present ready-made combinations. Plasticon
Europe therefore always carefully studies each case in order to determine the proper combination.
It is however possible to provide a certain amount of standard information that is also used by Plasticon
Europe when evaluating a case.
(The applied resin is often determined by the medium specifications.)
Table I.5 shows the possible combinations of product type and resin type. Other options can be
discussed, if desired by the client and technically possible.
RESIN TYPE
Isophthalic Bisphenol A Epoxy

Vinylester
PRODUCT TYPE Examples of resin commercial name
Derakane 411-350
Synolite 0266N4
Atlac 382-A Derakane 470-300
Palatal A 410
Atlac A 430
MP
MR
DS
Table I.5. Examples of possible product type and resin type combinations.
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1.8
The combination of a certain product type with a certain resin type narrows the permissible working
temperatures of the piping system. In table I.6 the permissible pressure/temperature combinations of
a Plasticon piping system are given.
WORKING TEMPERATURE
[C°]
-20 30 40 50 60 70 80 90 95 100 110

up up up up up to up up up up up
30 40 50 60 70 80 90 95 100 110 120
COMMERCIAL
PRESSURE
MAXIMUM PERMISSIBLE WORKING PRESSURE
RESIN
NAME
CLASS
RESIN
TYPE
[bar]
[bar]
PN6
Synolite 0266N4
PN10
Palatal A 410
PN16 6 6 4.5 3.5 * *

Isophthalic
10 10 7.5 6 * *
16 16 12 9.5 * *
STILL TO DISCUSS
Atlac 382-A
PN10 10 10 10 8.5 7 6 * * *
Bisphenol
PN16 16 16 16 13.5 11 9.5 * * *
Derakane 411-350
Derakane 470-300
Atlac A430
PN6 6 6 6 6 6 5 4 3.5 * * *
Epoxy
PN10 10 10 10 10 10 8.5 7 6 * * *
Vinyl-Ester
PN16 16 16 16 16 16 13.5 11 9.5 * *
*Available on request, depending on specific (pipeline) design specifications.
Table I.6. Permissible pressure/temperature combination Plasticon piping systems.

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1.9
2. Initial calculation of pipe diameter

Minimum inner diameter of pipe:
Q
DN = 18.8 * DN : Nominal inner diameter [mm]
V Q : Flow quantity [m3/hour]
V : Flow speed [m/s]
FLOW SPEED [m/s]

DN
0.50 0.75 1.00 1.50 2.00 2.50
[mm]
FLOW QUANTITY [m3/hour]
25 0.9 1.3 1.8 2.7 3.5 4.4

32 1.4 2.2 2.9 4.3 5.8 7.2
40 2.3 3.4 4.5 6.8 9.1 11.3
50 3.5 5.3 7.1 10.6 14.1 17.7
65 6.0 9.0 12.0 17.9 23.9 29.9
80 9.1 13.6 18.1 27.2 36.2 45.3
100 14.1 21.2 28.3 42.4 56.6 70.7
125 22.1 33.2 44.2 66.3 88.4 110.5
150 31.8 47.7 63.7 95.5 127.3 159.2
200 56.6 84.9 113.2 169.8 226.3 282.9
250 88.4 132.6 176.8 265.3 353.7 442.1
300 127.3 191.0 254.6 382.0 509.3 636.6
350 173.3 259.9 346.6 519.9 693.2 866.5
400 226.3 339.5 452.7 679.0 905.4 1131.7
500 353.7 530.5 707.3 1061.0 1414.7 1768.3
600 509.3 763.9 1018.6 1527.8 2037.1 2546.4
700 693.2 1039.8 1386.4 2079.6 2772.7 3465.9
800 905.4 1358.1 1810.7 2716.2 3621.5 4526.9
900 1145.9 1718.8 2291.8 3437.6 4583.5 5729.4
1000 1414.7 2122.0 2829.3 4244.0 5658.7 7073.3
Table II.1. Flow quantity [m3/hour] (Flow speed higher than 2.5 m/s is not recommended).
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1.10
3. Head loss in pipes and fittings

A completely straight piping system with the same diameter over the full length, will only have head loss
caused by friction in the GRP pipe. This is relatively low due to the smooth inner surface of the pipe
(wall roughness Ra = 0.5 µm acc. to EN ISO 4287:1998). Flow charts giving the head loss of a
diameter/flow/velocity combination are illustrated in figures 3.3 and 3.4. These figures illustrate the head
loss of a pipeline system in meters water column, per meter pipe length (water temperature = 10o C). At
higher temperatures the kinematics viscosity of water decreases, resulting in even lower head losses.
However, generally speaking a piping system also has elbows, tees, reducers, etc., which cause extra
head loss. This extra head loss that is caused by fittings is determined by using the following formula:
Z = 0.5 * ζ * v 2 * r Z= Head loss caused by a fitting [N/m2]

ς= Friction coefficient [-]
v= Velocity of the medium [m/s]
r= Density of the medium [kg/m3]
The friction coefficient ς for fittings is given in tables III.1 and III.2. The head loss caused by a fitting is
then translated into an equivalent pipe length ∆ and is calculated by using the following formula:
∆= Equivalent meters pipeline [m]
Z
∆ = Z=
Y=
Head loss caused by a fitting
Head loss caused by a pipe
[N/m2]
[m.wc/m]
Y * g * 1000
g= 9.81 [m/s2]
This simplified method of calculation is sufficient if the total equivalent pipe length of the fittings is short
when compared to the total length of the pipes.
Note that the water volume delivered by a pipeline also depends on the following factors:
- head (or pressure) available at the source (pump or reservoir),
- difference in elevation between source and discharging point,
- diameter of the pipeline,
- friction losses caused by valves, etc.
The following tables show friction coefficients for various fittings:
α 30o 45o 60o 75o 90o 105o 120o

α
R/DN ζ
1,5 0,08 0,11 0,14 0,16 0,175 0,19 0,2
2,0 0,07 0,1 0,12 0,14 0,15 0,16 0,17
Table III.1. Friction coefficients for elbows.
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1.11
Fig. 3.1. Separation flow in Tees. Fig. 3.2. Combination flow in Tees.
Separation flow in Tees. Combination flow in Tees.

DN2 / DN1 Vs=Va+Vd Vs=Vd+Vz
Va /Vs ζs ζa Vz /Vs ζd ζz
[-] [-] [-] [-] [-] [-] [-]
1.000 -0.08 0.88 0.17 -0.40
0.581 0.2 -0.20 1.55 0.2 0.45 0.20
0.349 0.00 3.00 0.00 2.00
1.000 -0.05 0.89 0.30 0.08
0.581 0.4 -0.10 2.40 0.4 0.75 1.30
0.349 0.00 9.00 0.00 12.00
1.000 0.07 0.95 0.41 0.47
0.581 0.6 0.00 4.25 0.6 1.00 2.80
0.349 0.00 19.0 0.00 29.00
1.000 0.21 1.10 0.50 0.72
0.581 0.8 0.25 7.10 0.8 1.25 4.80
0.349 0.00 33.00 0.00 -
1.000 0.35 1.28 0.60 0.91
0.581 1.0 0.30 - 1.0 1.50 7.25
0.349 0.00 - 0.00 -
Table III.2. Friction coefficients.
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Fig. 3.3. Flow chart of head loss DN 25 - DN 300.
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1.13
Fig. 3.4. Flow chart of head loss DN 300 - DN 800.
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1.14
4. Jointing methods for pipes and fittings

Plasticon Europe applies a number of joining methods to connect pipes and fittings. These joints are
designed to withhold a full axial load caused by internal pipeline pressure.
4.1. Bell-spigot joint
The bell-spigot joint (figure 4.1) is bonded with two-component epoxy adhesive, e.g. Araldit 2014 or
Araldit 2015. The bell is integrally winded together with the pipe or fitting. This joining method is
possible with MP and MR products and is designed to withhold pressures up to 16 bar (x safety
factor 6).
These joints have a high mechanical resistance and furthermore have the advantage of quicker assembly,
when compared to other joining methods.
Fig. 4.1. A bell-spigot joint.
A disadvantage is the limited by temperature range. Piping systems with medium temperatures exceeding
90° C must therefore be connected by using overlaminate.
4.2. Overlaminate
Overlaminate (figure 4.2) is a glass fibre reinforced laminate, suitable for all diameters and designed to
withhold maximum pressures up to 16 bar (x safety factor = 6), depending on the product-type.
The overlaminate is standard for TYPE D, E and DS in the entire Plasticon diameter range.
The preparations of this joint however require more craftsmanship than a bell-spigot joint.
Fig. 4.2. Overlaminate.
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1.15
4.3. Flanged joint
Flanged joints are recommended when easy assembling and disassembling of pipes and fittings is
preferable or necessary. GRP-flanged joints can also be applied when GRP pipelines connect with, for
example, flanged steel pipes. These joints are available in two different types:
- two fixed flanges (figure 4.3),

- two collars with loose flanges (figure 4.4).
All types are available in all diameters.
Fig. 4.3. Two fixed flanges. Fig. 4.4. Two collars with loose flanges.
Loose flange can be made both of GRP (up DN 500) and of steel. Plain washers should always be used
between the GRP flange, bolt and nut when mounting.
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1.16
5. Gasket specifications
Gaskets made of elastomers (rubber and soft plastics) are used between collars with loose flanges but are
not recommended for pressures exceeding 10 bar. This because of the low limit of stretching strain of
these materials. An exception is the so called profile gasket that can withhold 16 bar.
Gaskets used in flanges with tongue and groove, in which the gasket is completely enclosed, can be app-
lied at higher pressures than 10 bar. Generally gaskets made of elastomers easily assume the shape of the
flange surface without needing high deformation forces.
Plasticon Europe applies the following types of gasket:
- Ring gasket (Fig. 5.1):

This is neoprene-rubber gasket plate with inlayers and a smooth surface on both sides. It has
a universal acid resistance and excellent lifespan.
This gasket is the type that is most frequently used by Plasticon Europe.
- Profile gasket (Fig. 5.2):

This is a flange gasket ring with an steel inlay. Due to the sphere form of the rubber part, even low
flange pressures result in a good sealing. A profile gasket is excellent for use on coated, enamelled or
gelcoated flanges.
Fig. 5.1. Ring gasket. Fig. 5.2. Profile gasket.
Full face gaskets are standard (figure 5.3), whilst raised face gaskets (figure 5.4) can be provided on
request.
Fig. 5.3. Full face gasket for fixed flanges. Fig. 5.4. Raised face gasket collars with loose
flanges.
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1.17
6. Supports
6.1. Supporting distance
A piping system must have adequate support. Good supports at regular intervals will minimise stress on
the piping system. Generally Plasticon piping systems can be supported the same way as steel piping.
The spacing of supports however will be somewhat shorter for GRP than for steel pipes. All hanging
types of support should be mounted to rigid structures in order to prevent additional induced stress in the
piping system. Thanks to the low weight of GRP, it is possible to support smaller piping systems on
existing steel piping. The maximum support distances for different types of pipe, in various pressure
classes and temperatures are listed in table VI.1.
The calculations of these distances are based on water filled pipes with a specific gravity of
ρ= 1000 kg/m3.
These tables enable the selection of a piping system for a given support distance or show the maximum
allowable distance between the supports for a given piping system.
The support distance depends on the maximum allowable sag, which has been defined at 0,15 0/0 of the
span length. The determining factor is the allowable sag, which does not change with a reduction of the
operating pressure.
When determining the position of supporting clamps, the span length of elbows may not be included in
the calculated supporting distance. After every elbow the placing of a support is recommended.
6.2. Single span length
The single span length L can be defined as the length L between two supports of one single pipe.
This length is calculated with the following formula that is based on the maximum allowable sag:
(figure 6.1)
L : Single span support distance [mm]

E t (axial) * I Et(axial) : Elastic reference modulus
L = 0.5040 * 3
(Longitudinal direction) [N/mm2]
q
I : Linear moment of inertia [mm4]
q : Mass of the filled pipe [N/mm]
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Fig. 6.1. The single span length
Part 1
1.18
Bisphenol A Bisphenol A Bisphenol A Bisphenol A

RESIN TYPE
Vinylester Vinylester Vinylester Vinylester
Isophthalic Isophthalic Isophthalic Isophthalic
PRODUCT TYPE
D / PN16 D / PN10 MP / PN16 MR / PN16
Temperature 20oC 60oC 90oC 20oC 60oC 90oC 20oC 60oC 90oC 20oC 60oC 90oC
DN [mm] L [m] L [m] L [m] L [m]
25 1,5 1,3 0,9 - - - 1,7 1,5 1,0 1,9 1,6 1,1
32 1,7 1,5 1,0 - - - 1,9 1,6 1,1 2,3 2,0 1,4

40 1,9 1,6 1,1 - - - 2,1 1,7 1,2 2,5 2,1 1,5
50 2,1 1,8 1,2 - - - 2,2 1,9 1,3 2,7 2,3 1,6
65 2,3 1,9 1,4 - - - 2,5 2,1 1,5 3,0 2,5 1,8
80 2,5 2,1 1,5 - - - 2,7 2,3 1,6 3,2 2,7 1,9
100 2,7 2,3 1,6 - - - 2,9 2,5 1,7 3,4 2,9 2,1
125 2,9 2,5 1,8 - - - 3,1 2,7 1,9 3,7 3,1 2,2
150 3,2 2,8 1,9 3,2 2,8 1,9 3,3 2,8 2,0 3,9 3,4 2,4
200 3,7 3,1 2,2 3,4 2,9 2,1 4,0 3,4 2,4 4,6 3,9 2,7
250 4,1 3,5 2,5 3,7 3,2 2,2 5,1 4,3 3,0 5,2 4,4 3,1
300 4,6 3,9 2,8 4,1 3,5 2,5 4,4 3,8 2,7 5,6 4,8 3,4
350 5,0 4,2 3,0 4,5 3,8 2,7 4,8 4,1 2,9 5,0 4,2 3,0
400 5,3 4,5 3,2 4,8 4,1 2,9 5,6 4,7 3,3 5,3 4,5 3,2
500 6,1 5,2 3,7 5,5 4,7 3,3 6,3 5,3 3,8 6,1 5,2 3,7
600 6,8 5,8 4,1 6,0 5,1 3,6 6,9 5,9 4,2 6,8 5,8 4,1
700 7,4 6,3 4,4 6,5 5,6 3,9 7,6 6,4 4,5 7,4 6,3 4,4
800 8,0 6,8 4,8 7,1 6,0 4,3 8,2 7,0 4,9 8,0 6,8 4,8
900 8,7 7,4 5,2 7,5 6,4 4,5 9,1 7,7 5,5 8,7 7,4 5,2
1000 9,6 8,2 5,8 8,3 7,1 5,0 5,1 4,3 3,0 9,6 8,2 5,8
Table VI.1. Example of single span length L Plasticon pipes.

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The calculations of distances given above are based on water filled pipes with a specific gravity of ρ= 1000 kg/m3.

Part 1
1.19
6.3. Supports
Thermal expansion or shrinkage can cause axial movements of a pipe. Pressure surges caused by the
starting of pumps and/or the closing of the valves (water hammer) can also have a similar effect.
Supports that enable a pipe to move freely in axial direction, should have smooth inner surfaces that
avoid damaging of pipe.
This protective rubber layer on the inside of the support (clamp) is therefore strongly recommended. The
hardness of the rubber inlayer should be 50-60° shore.
For the supporting of piping systems, several types of clamps can be used as illustrated in figures 6.2 to
6.4.
Point- and line loading must be avoided and therefore flat straps should be used. Table VI.2 shows the
advised minimum strap width for diameters from DN 25 up to and including DN 400. For larger
diameters the minimum strap width depends on the position of the pipe.
Clamps should be used:

- in piping systems where the joint is not designed to transmit bending forces,
- on both sides of any change in pipeline direction,
- on both sides of an anchored valve or pump,
- on both sides of a compensator or expansion loop.
Pipe diameter DN [mm] 25 32 40 50 65 80 100 125 150 200 250 300 350 400
Min. strap width B [mm] 25 25 25 32 32 32 40 40 50 75 100 100 120 140
Table VI.2. Advised minimum strap width [mm].
Fig. 6.2. Example of a supported pipe.
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1.21
7. Thermal expansion
7.1. The coefficient for thermal expansion
The coefficient for thermal expansion used in the temperature calculations for Plasticon GRP products is
approximately 25 * 10-6 1/°C. Various thermal expansions at a given ∆T are shown in table VII.1 (pipeline
length 100 meter).
∆T 10 20 30 40 50 60 70 80 90 100
[oC]
∆L 25 50 75 100 125 150 175 200 225 250

[mm]
Table VII.1. Thermal expansion (∆L) per 100 meter pipeline length.
Thermal expansion of contraction can be compensated by material flexibility. When this is not possible
compensators or expansion loops can be used. More information regarding these items can be found in
paragraphs 7.4 and 7.5.
7.2. Anchoring points
Anchoring points are used to anchor a certain point of the pipeline. The expansion of a pipe is thus
directed from a fixed point towards the supports next to the anchoring point. The pipe should has
possibility to move within the anchoring points. The best locations for such anchors varies with the
piping system, its shape and the amount of expansion. Normally they should be placed near elbows, tees
and, where necessary, between expansion loops and/or bellows in free dilating systems.
An anchoring point can be created by use of two GRP rings as illustrated in figure 7.1. A GRP ring can
consist of a laminate wrapped around a pipe on each side of the pipe clamp or two pieces GRP pipe
connected on the headline with epoxy adhesive.
Fig. 7.1. Example of an anchor point.

A system can be studied, evaluated and engineered by Plasticon Europe as a service to clients, in order
to determine the best solutions.
2004.04.16, version 6
Part 1
1.22
7.3. Anchor loads
Although Plasticon pipes have a higher coefficient of linear thermal expansion than steel pipes their
lower axial modulus of elasticity results in low expansion forces (compared to steel) at the anchoring
points, when the pipeline is subjected to a temperature increase.
The anchor loads that are listed in table VII.2 have been calculated with the following formula:
F : Anchor load [N]

∆T : Temperature increase [°C]
π
× ( D 2 − DN 2 ) × E t (axial ) × α × ∆T
D : Outer pipe diameter [mm]
F= DN : Inner pipe diameter [mm]
4 Et(axial) : Elastic reference modulus
(Longitudinal direction) [N/mm2]
α : Coefficient of linear expansion [1/°C]
As a rule, no expansion loops or compensators are required, although the distance between the supports
should be reduced when there is a risk of increased axial stress.
However, when the expansion forces exerted on the anchoring points are considered to be excessively
high, compensation of the load can be achieved by using compensators or in some cases expansion loops.
2004.04.16, version 6
Part 1
1.23
PRODUCT
TYPE D / PN16 D / PN10 MP / PN16 MR / PN16
DN [N/oC] [N/oC] [N/oC] [N/oC]
25 83 - 94 158
32 103 - 117 194
40 126 - 143 236
50 154 - 176 288
65 197 - 226 365
80 239 - 275 443
100 295 - 341 547
125 366 - 424 676
150 487 437 506 806
200 710 578 867 1265
250 965 801 1324 1820
300 1350 1056 1730 2322
350 1685 1229 1183 1685
400 2051 1531 1531 2051
500 3041 2230 2313 3041
600 4223 3056 3327 4223
700 5368 3784 4443 5368
800 6900 4832 5812 6900
900 8624 6007 7341 8624
1000 10538 6988 8984 10538
Table VII.2. Example of anchor loads in a pipeline.

- Et(axial) for type D pipes - 8000 N/mm2
- Et(axial) for type MP, MR pipes - 12000N/mm2,
-α 25 * 10 -6 1/°C
- ∆T 1.
2004.04.16, version 6
Part 1
1.24
7.4. Compensators
Various types of compensators have been used successfully in combination with PLASTICON piping
systems. Due to the fact that the forces developed during a temperature change are relatively small
compared to steel pipelines, it is essential to specify a compensator, which is activated by low forces.
Specification sheets from manufacturers can be provided by Plasticon Europe. Temperature and
pressure ratings should be checked to determine whether a particular compensator meets the design
requirements of a specific system. The force necessary to compress a compensator is also listed in the
specification sheets. Three important designing considerations that apply to systems with compensators
are:
1. The compensator must be selected and installed in such a way that it can accommodate any motion, in
any direction that may occur in a system.
2. Suitable anchors must be provided to restrain the compensator.
3. Appropriate guides must be installed to assure that the pipe will move directly into the compensator.
An example is illustrated in figure 7.2.
Fig. 7.2. Example of how a compensator can be supported.
In some cases, the limited expansion and the cost of compensators make it economically impractical to
use compensators. In these cases, thermal expansion can be absorbed with expansion loops or by using
direction changes in a pipeline.
2004.04.16, version 6
Part 1
1.25
7.5. Expansion loops
Another method of relieving longitudinal stress between anchors in a supported pipeline, is the use of
expansion loops.
The design data for expansion loops are based on the theory of stress developed in a cantilevered beam
with concentrated load at the free end.
Details of the design approach of an expansion loop exceed the scoop of this document but can however
be supplied by Plasticon Europe on request.
An example of an expansion loop is illustrated in figure 7.3.
Fig. 7.3. Example of an expansion loop.
7.6. Absorption of expansion by change of pipeline direction
In some Plasticon piping systems expansion in the system can be absorbed by using other methods than
compensators or expansion loops, for example by means of a change of direction of the pipeline.
When this method of stress absorption is used, it is important that a pipe does not experience a bending stress
greater than the design bending stress.
This amount of stress in a pipe at a given expansion or contraction depends on:
- The total increase or decrease of length (∆L).

- The distance between supports, taking into mind that the recommended support distance is not disregarded.
This method of absorbing stress is usually the most economical in piping systems with large thermal
expansions.
Each of these methods can be studied, evaluated and engineered by Plasticon Europe as service to the client.
2004.04.16, version 6
Part 1
1.26
8. Wall duct
When a pipeline must go through a wall, a wall duct is placed to protect the pipe during (thermal) expansion
and/or water hammer. Two possibilities can be distinguished:
New building
In a new building, where new walls are built, a wall duct of GRP can be placed (figure 8.1).
Plasticon Europe advises this for better protection of the GRP pipeline. The size of the wall duct is usually one
or two pipe diameters larger then the main pipeline.
Fig. 8.1. Example of a wall duct.
Existing building
When the building already exists there are a number of possibilities, which depend on the material of the
wall and the type of piping system.
All possibilities can be discussed with Plasticon Europe engineers.
2004.04.16, version 6
Part 1
1.27
9. Buckling pressure
The permissible buckling pressures for Plasticon type MP, MR and D pipes are given in table IX.1.
These pressures are calculated by using the following formulas:
P = Permissible pressure [bar]
P = P krit
S Pkrit = Critical bulking pressure [bar]
S = Safety (correction) factor [-]

The critical buckling pressure depends on the elastic properties and the geometry of the pipe. For non-
stiffened pipes with a length shorter than 6 x Da, the following formulas are used:
Pkrit = Critical bulking pressure [bar]
Es = Elastic reference modulus [N/mm2]

Da s3 5 Da = Outer diameter [mm]
P krit = 23.5* E s * *( )2
L Da
L = Pipe length [mm]
3 1 S3 = Wall thickness (Reinforcement [mm]

E t (hoop)4 * E t (axial)4 laminate)
Es =
E t (axial)
1- 0.1* Et (hoop) = Elastic reference modulus [N/mm2]
E t (hoop) (Circumferential direction)
Et (axial) = Elastic reference modulus [N/mm2]

(Longitudinal direction)
For non-stiffened pipes with a length longer than 6 x Da the following formula is used:
Pkrit = Critical buckling pressure [bar]
3 Et (hoop) = Elastic reference modulus [N/mm2]

s3 (Longitudinal direction)
P krit = 22 * E t (hoop) * ( )
Da S3 = Wall thickness [mm]
(Reinforcement laminate)
Da = Outer diameter [mm]
Note that the permissible buckling pressure P must be interpreted as illustrated below.
P = Pe - Pi
Full vacuum: Pe - Pi = 1 bar,

if Pe=atmospheric pressure (1 bar)
Note that higher permissible pressures can be applied by increasing the thickness of the reinforcement
laminate or by applying so called stiffening rings. Further details of these calculations exceed the scope
2004.04.16, version 6
of this document. Specific cases can however be calculated by Plasticon Europe engineers.
Part 1
1.28
Type D Type MP Type MR

PN 16 PN 10 PN 16 PN 16
L [m]
DN 2 3 6 2 3 6 2 3 6 2 3 6
P [bar]
25 9,0 - - - - - 36,3 - - 25,5 - -
32 5,1 - - - - - 20,0 - - 14,9 - -
40 3,0 3,0 - - - - 11,4 11,4 - 9,0 9,0 -
50 1,7 1,7 1,7 - - - 6,4 6,4 6,4 5,2 5,2 5,2
65 0,9 0,9 0,9 - - - 3,2 3,2 3,2 2,7 2,7 2,7
80 0,5 0,5 0,5 - - - 1,8 1,8 1,8 1,6 1,6 1,6
100 0,3 0,3 0,3 - - - 1,0 1,0 1,0 0,9 0,9 0,9
125 0,1 0,1 0,1 - - - 0,5 0,5 0,5 0,5 0,5 0,5
150 0,1 0,1 0,1 0,1 0,1 0,1 0,3 0,3 0,3 0,3 0,3 0,3
200 0,1 0,1 0,1 0,04 0,04 0,04 0,3 0,3 0,3 0,3 0,3 0,3
250 0,1 0,1 0,1 0,03 0,03 0,03 0,3 0,3 0,3 0,3 0,3 0,3
300 0,1 0,1 0,1 0,03 0,03 0,03 0,2 0,2 0,2 0,2 0,2 0,2
350 0,2 0,1 0,1 0,1 0,03 0,03 - - - - - -
400 0,2 0,1 0,1 0,1 0,03 0,03 - - - - - -
500 0,3 0,2 0,1 0,1 0,1 0,03 - - - - - -
600 0,3 0,2 0,1 0,1 0,1 0,03 - - - - - -
700 0,4 0,2 0,1 0,1 0,1 0,03 - - - - - -
800 0,4 0,3 0,1 0,1 0,1 0,03 - - - - - -
900 0,5 0,3 0,1 0,1 0,1 0,03 - - - - - -
1000 0,5 0,3 0,2 0,2 0,1 0,1 - - - - - -
Table IX.1. Permissible buckling pressure [P] for Plasticon pipes.

- Et(hoop) for type D pipes - 14000 N/mm2
- E (axial) for type D pipes - 8000 N/mm2
- Et(hoop) for type MP, MR pipes - 12000 N/mm2
- E (axial) for type MP, MR pipes - 12000 N/mm2
-L = Length between stiffening in meters
-S =6
2004.04.16, version 6
Part 1
1.29
10. Water hammer

When the velocity of a large amount of water flowing through a pipe is abruptly decreased or increased, a
violent change of the internal pressure occurs. This phenomenon is called water hammer. Water hammer
can occur either in gravity or in pumping pipelines.
Precautions must be taken not only against pressure increase (maximum pressure), but also against
pressure decrease (minimum pressure).
If the minimum pressure of the water in any part of the pipeline goes below the vapour saturation
pressure, the pipeline will be exposed to a dangerous situation because of the possibility of water column
separation. This water column separation should be avoided, for example by using a surge tank or an air
chamber.
10.1. Pressure wave velocity
The pressure wave velocity is used to calculate the pressure change in the pipeline, defined as water
hammer, and is calculated with the following formula:
1 a : Pressure wave velocity [m/s]

a = ρ : Unit weight of water [ton/m3]
ρ 1 DN g : Acceleration of gravity [m/s2]
* ( + ) K : Bulk modules of compressibility of water [ton/m2]
g K E t (axial) * S4 Et(axial) : Elastic reference modulus
(Longitudinal direction) [N/cm2]
DN : Inner pipe diameter [m]
S4 : Pipe wall thickness [m]
The velocities (a) shown in table X.1 have been calculated with the following values:
ρ : 1 [ton/m3]
g : 9.81 [m/s2]
K : 2.07 * 105 [ton/m2]
Et(axial) : According to Plasticon specifications [N/cm2]
DN : According to Plasticon specifications [m]
S4 : According to Plasticon specifications [m]
2004.04.16, version 6
Part 1
1.30
Type D Type MP Type MR
DN PN16 PN10 PN16 PN16
a [m/s]
25 907 - 954 1067
32 839 - 888 1007
40 778 - 827 949
50 718 - 766 889
65 649 - 695 817
80 597 - 641 761
100 543 - 585 701
125 493 - 533 642
150 464 455 492 597
200 434 399 484 567
250 415 371 479 548
300 399 354 459 521
350 389 341 - -
400 382 331 - -
500 369 318 - -
600 362 308 - -
700 355 300 - -
800 351 295 - -
900 348 291 - -
1000 345 288 - -
Table X.1. Pressure wave velocity (a).
Different situations can occur depending on the way the pipeline is constructed. However, calculations
according to the formula given before will not result in any significant differences.
If the diameter and wall thickness are not the same throughout the entire length of the pipeline, calculate
a1 , a2 .. an for the lengths L1, L2 .. Ln for the parts of the pipeline of which the diameters and pipe wall
thicknesses are identical. Then calculate the average value of the pressure wave velocity for the entire
pipeline with the following formula:
2004.04.16, version 6
L
a =
Ln
∑
an
Part 1
1.31
10.2. Calculation of pressure change caused by water hammer
10.2.1. Rapid opening or closing of a valve
This is the simplified method of calculating the pressure change ∆P caused by the rapid opening or closing of
a valve. The time needed for this opening or closing (t sec) must be shorter than 2*(L/a)
In this case, the Joukowsky formula is used:
a
∆P = Pt - P0 = - * (V t -V 0 )
g
∆P : Pressure change caused by water hammer [mwc] (*)

P0 : Water pressure in a constant flowing situation [mwc] (*)
Pt : Water pressure at a given time after the valve has been operated [mwc] (*)
V0 : Flowing velocity in a constant flowing situation [m/s]
Vt : Flow velocity at a given time after the valve has been operated [m/s]
(*) [mwc] = [meters water column]
When the valve is fully closed and Vt = 0 m/s, the following formula is used:
V0
∆P = Pt - P0 = a *
g
This is the maximum additional pressure caused by water hammer.
2004.04.16, version 6
Part 1
1.32
10.2.2. Slow opening or closing of a valve
This is the simplified method of calculating the pressure change caused by the slow opening or closing of a
valve. The time needed for this opening or closing (t sec) must be longer than 2*(L/a).
The following formula (similar to Allievi's), is based on the assumption that during the time the first reflective
wave returns to the valve as a result of the closing of this valve, the pressure remains unchanged and that the
effective opening area of the valve is changed rectilinearly.
L * V0
n =
t * g * P0
L = Length of the pipeline [m]

t = Time needed for the closing or opening of the valve [s]
Pt n
∆P = = 1+ * (n ± n2 + 4 )
P0 2
The ± in the formula relates to the following:
- The "plus" (+) gives a pressure increase.

- The "minus" (-) gives a pressure decrease.
2004.04.16, version 6
Part 2
Pipes and fittings according to DIN Page:
2.1
1. Installations
PLASTICON type D and E GRP products cover a complete diameter and product range.
An example of a piping system built with these products is illustrated below.
PLASTICON PLASTICON
Product Product
drawing symbols drawing symbols
Pipe Elbow 90o
Stub-end FF Elbow 45o
Concentric
Blind flange
reducer
Stub-end LF Tee
Branch
End cap
laminate
2004.04.19, version 6
Part 2
2.2
2. Laminate structure
TYPE D (Based on DIN 16965-4 (pipes) and 16966 (fittings))
Name layer Note
1. CHEMICAL BARRIER
Resin rich layer with gelcoat veil and chopped strand mats
(Minimum liner thickness 2,5 mm) Resin content 75 ± 5%
Glass content 25 ± 5%
a) Pipes
Radius winded from roving, chopped strand mats and woven
roving
Resin content 40 ± 5% [*]
Glass content 60 ± 5% [*]
2. MECHANICAL LAYER
b) Fittings
Laminated from chopped strand mats and woven roving
Resin content 65 - 45% [*]
[*] TOP LAYER included
Made of top veil

3. TOP LAYER Protection from weather conditions
UV – radiation and attack of chemicals
NOTE! Above mentioned pipes and fittings can be produced in A and AA version. (see page 5.2).
2004.04.19, version 6
Part 2
2.3
TYPE E (Based on DIN 16965-5 (pipes) and 16966 (fittings))
Name layer Note
1. CHEMICAL BARRIER
Products of wall thickness up 6,5 mm are made only of chopped

strand mats. Above 6,5 mm are made from chopped strand mats
and woven roving
2. MECHANICAL LAYER
Made of top veil

3. TOP LAYER Procection from weather conditions
2004.04.19, version 6
Part 2
2.4
3. Formulas for pipes.
Wall cross-sectional area [mm2]
π
A= * ( D 2 − DN 2 ) D – Outer diameter [mm]
4
DN – Nominal inner diameter [mm]
Moment of resistance to bending [mm3]
π( D 4 − DN 4 )
Wb = * D – Outer diameter [mm]
32 D
Linear moment of interia [mm4]
π
I= * ( D 4 − DN 4 ) D – Outer diameter [mm]
64
Weight of pipe [kg/m]
Gw = A * ρ *10 −6 A – Wall area [mm2]

ρ – Specific gravity of pipe [kg/m3]
2004.04.19, version 6
Part 2
2.5
4. Chemical – physical properties
Pipes Fittings
Lp Properties Unit
D E D E
1 Tensile strenght in radious direction N/mm2 360 80 120 80
2 Tensile strenght in axial direction N/mm2 180 80 120 80
Elastic reference modulus

3 N/mm2 14000 8000 9000 8000
(circumferential direction)

4 N/mm2 8000 8000 8000 8000
(longitudinal direction)
Linear coefficient of thermal

5 1/oC 25*10-6 30*10-6 30*10-6 30*10-6
expansion
6 Mass denisty g/cm3 1,8 1,6-1,7 1,6-1,7 1,6-1,7
Pipes and fittings chemical – physical properties acc. to DIN
2004.04.19, version 6
Part 2
2.6
5. Dimensions and range according to DIN.
PIPES FITTINGS
DN Type D Type E Type D, E
PN PN PN
16 10 16 10 6 4 2,5 1,6 16 10 6 4 2,5 1,6
25 S S S
32 S S S
40 S S S
50 S S S
65 S S S N S
80 S S S N S
100 S S S N S
125 S S S S N S
150 S S S S S N S
200 S S S S S N N S
250 S S S S S S N N S
300 S S S S S S S N N S
350 S S S S S S S N N N S
400 S S S S S S S N N N S
500 S S S S S S S S N N N S
600 S S N S S S S N N N S S
900 S S S S S S N N S S
1000 S S S S S S N N S S
Pipes and fittings production range. (Application in temp. up 50oC. From 50oC see table I.6, page 1.8).
2004.04.19, version 6
Part 2
2.7
STUB-ENDS CONNECTIONS
pressed hand laminated Overlaminate

DN
Type D Type E Type D, E Type D, E
PN PN PN PN
16 10 16 10 6 16 10 6 4 2,5 16 10 6 4 2,5 1,6
25 S S S S
32 S S S S
40 S S S S
50 S S S S
65 S S N S S S
80 S S N S S S
100 S S N S S S
125 S S N S S S S
150 S S N S S S S
200 S S N N S S S S
250 S S N N S S S S S
(*)
300 S S N N S S S S S S
350 N N N S S S S S S
400 N N N S S S S S S
500 N N N S S S S S S S
600 N N N S N S S S S
900 N N S S S S S
1000 N N S S S S S
Stub-ends production and laminate execution range. (Application in temp. up 50oC. From 50oC see table I.6,
page 1.8).
2004.04.19, version 6
PLASTICON GRP PIPING SYSTEM Part 2
2.8
Pipe type D, PN 16
A Wb I
DN S4 Weight
d3 (x10 ) 2 3
(x10 ) (x104) L
tol. tol. [mm2] [mm3] [mm4] [kg/m]
25 4,4 34 4,1 2,7 4,5 0,7 2500
32 4,4 41 5,0 4,1 8,5 0,9 2500
40 4,4 49 6,1 6,3 15,3 1,1 4000
50 ±0,5
4,4 59 7,5 9,5 28,0 1,4 6000
65 4,4 0 74 9,6 15,7 58,0 1,7 6000
80 4,4 +0,7 89 11,7 23,5 104,2 2,1 6000
100 4,4 +1,5* 109 14,4 36,2 197,0 2,6 6000
125 4,4 134 17,9 56,0 374,8 3,2 6000
150 4,6 159 22,3 83,9 668,1 4,0 6000
200 ±1,0 5,3 211 34,2 171,1 1802,2 6,2 6000
250 6,0 262 48,3 301,9 3955,2 8,7 6000
300 6,6 313 63,6 477,2 7473,5 11,4 6000
0
350 ±1,5 7,3 365 81,9 717,6 13081,7 14,7 6000
+0,9
400 8,0 +2,0* 416 102,5 1026,2 21345,1 18,5 6000
500 9,3 519 148,8 1861,3 48262,4 26,8 6000
600 ±2,0 10,7 621 205,3 3081,2 95732,8 37,0 6000
700 12,0 0 724 268,4 4700,0 170139,2 48,3 6000
800 13,4 +1,1 827 342,4 6852,1 283266,4 61,6 6000
900 ±2,5 14,8 +2,0* 930 425,3 9575,2 445055,0 76,6 6000
1000 16,1 1032 513,9 12854,9 663443,8 92,5 6000
Note:
- all dimentions (except mentioned in tabele) in [mm], pressure in [bar]
- DN - nominal inner diameter
- d3 - outer diameter
- S2 - thickness of chemical barier layer = 2,5
- S3 - thickness of mechanical layer
- S4 = S2 + S3
- dimentions are folowing DIN 16 965 part 4
- range according to DIN 16 867
- (*) locally admit 2004.04.19, version 6
2.9
Pipe type D, PN 10
A Wb I
DN S4 Weight
d3 (x10 ) 2 3
(x10 ) (x104) L
150 4,4 159 21,3 80,2 636,5 3,8 6000
200 ±1,0 4,4 209 28,3 141,4 1476,2 5,1 6000
0
250 4,7 259 37,6 235,2 3050,7 6,8 6000
+0,7
300 5,1 +1,5* 310 48,9 366,8 5689,6 8,8 6000
350 ±1,5 5,5 361 61,4 537,7 9706,1 11,1 6000
400 5,9 412 75,2 752,7 15497,5 13,5 6000
500 6,8 514 108,3 1353,8 34766,2 19,5 6000
±2,0 0
600 7,6 615 145,1 2176,7 66956,8 26,1 6000
+0,9
700 8,4 +2,0* 717 186,9 3272,4 117283,2 33,6 6000
800 9,3 819 236,5 4730,3 193610,5 42,6 6000
900 ±2,5 10,1 0 +1,1 920 288,8 6499,0 299021,3 52,0 6000
+2,0*
1000 11,0 1022 349,4 8736,5 446434,2 62,9 6000
Note:
- S2 - thickness of chemical barier layer = 2,5
- S4 = S2 + S3
- (*) locally admit
2004.04.19, version 6
2.10
Pipe type E, PN 16
A Wb I
DN S4 Weight
d3 (x10 ) 2
(x10 ) 3
(x104) L
25 5,0 35 4,7 3,1 5,4 0,8 2500
32 5,0 0 42 5,8 4,8 10,1 0,9 2500
40 5,0 +0,7 50 7,1 7,2 18,1 1,1 4000
+1,5*
50 5,0 60 8,6 11,0 32,9 1,4 6000
±0,5
65 5,1 75 11,2 18,4 69,4 1,8 6000
80 6,1 0 92 16,5 33,3 153,7 2,6 6000
100 7,3 +0,9 115 24,6 62,1 355,8 3,9 6000
+1,7*
125 8,9 143 37,4 118,0 842,8 6,0 6000
150 10,5 0 171 52,9 200,2 1712,1 8,5 6000
200 ±1,0 13,6 +1,1 227 91,3 460,0 5225,9 14,6 6000
+2,0*
250 16,8 284 140,8 887,1 12579,0 22,5 6000
300 19,9 0 340 200,0 1511,6 25682,2 32,0 6000
350 ±1,5 23,1 +1,3 396 270,8 2387,4 47294,3 43,3 6000
+2,0*
400 26,2 452 350,8 3534,7 79953,9 56,1 6000
0 +1,6
500 ±2,0 32,5
+2,0*
565 543,7 6847,0 193426,9 87,0 6000
Note:
- S4 - total wallthicknes
- (*) locally admit
2004.04.19, version 6
2.11
Pipe type E, PN 10
A Wb I
DN S4 Weight
d3 (x10 ) 2 3
(x10 ) (x104) L
2 3 4
tol. tol. [mm ] [mm ] [mm ] [kg/m]
65 5,0 75 11,0 18,1 67,7 1,8 6000
0
80 5,0 90 13,4 26,9 121,0 2,1 6000
±0,5 +0,7
100 5,0 +1,5* 110 16,5 41,4 227,8 2,6 6000
125 5,9 137 24,3 76,1 520,7 3,9 6000
150 6,8 0 164 33,5 126,1 1031,4 5,4 6000
200 ±1,0 8,7 +0,9 217 57,0 286,2 3111,0 9,1 6000
+1,7*
250 10,7 271 87,6 549,6 7457,6 14,0 6000
300 12,6 0 325 123,7 931,1 15139,2 19,8 6000
350 ±1,5 14,5 +1,1 379 166,0 1457,5 27619,0 26,6 6000
+2,0*
400 16,4 433 214,5 2152,0 46570,3 34,3 6000
500 20,3 541 331,8 4160,4 112454,8 53,1 6000
600 ±2,0 24,1 0 +1,3 648 472,5 7109,0 230402,2 75,6 6000
+2,0*
700 28,0 756 640,4 11239,9 424868,0 102,5 6000
800 ±2,5 31,8 864 831,0 16668,5 719744,0 133,0 6000
Note:
- (*) locally admit
2004.04.19, version 6
2.12
Pipe type E, PN 6
A Wb I
DN S4 Weight
d3 (x10 ) 2 3
(x10 ) (x104) L
2 3 4
125 ±0,5 5,0 0 +0,7 135 20,4 64,0 432,0 3,3 6000
+1,5*
150 5,0 160 24,3 91,5 731,9 3,9 6000
200 ±1,0 5,6 211 36,2 181,1 1912,7 5,8 6000
250 6,7 0 263 54,0 338,2 4453,6 8,6 6000
300 7,9 +0,9 316 76,4 573,9 9061,5 12,2 6000
+1,7*
350 ±1,5 9,0 368 101,5 889,3 16362,8 16,2 6000
400 10,1 420 130,1 1302,8 27372,5 20,8 6000
500 12,4 0 525 199,6 2498,0 65548,6 31,9 6000
600 ±2,0 14,7 +1,1 629 283,9 4263,0 134157,6 45,4 6000
+2,0*
700 17,0 734 382,9 6708,8 246212,6 61,3 6000
800 19,2 0 838 494,1 9893,5 414733,8 79,1 6000
900 ±2,5 21,5 +1,3 943 622,4 14019,7 661029,3 99,6 6000
+2,0*
1000 23,8 1048 765,5 19158,1 1003498,8 122,5 6000
Note:
- (*) locally admit
2004.04.19, version 6
2.13
Pipe type E, PN 4
A Wb I
DN S4 Weight
d3 (x10 ) 2 3
(x10 ) (x104) L
2 3 4
250 ±1,0 5,0 0 +0,7 260 40,1 250,5 3257,0 6,4 6000
+1,5*
300 5,5 311 52,8 396,2 6160,2 8,4 6000
350 ±1,5 6,3 363 70,5 617,4 11194,0 11,3 6000
0
400 7,1 414 90,8 908,6 18817,1 14,5 6000
+0,9
500 8,6 +1,7* 517 137,4 1718,6 44443,8 22,0 6000
600 ±2,0 10,1 620 193,6 2905,4 90095,5 31,0 6000
700 11,6 723 259,3 4540,6 164187,9 41,5 6000
0
800 13,1 826 334,6 6696,1 276615,0 53,5 6000
+1,1
900 ±2,5 14,6 +2,0* 929 419,5 9443,6 438749,9 67,1 6000
1000 16,1 1032 513,9 12854,9 663443,8 82,2 6000
Note:
- (*) locally admit
2004.04.19, version 6
2.14
Pipe type E, PN 2,5 PN 1,6
A Wb I
DN S4 Weight
d3 (x10 )2 3
(x10 ) (x104) L
PN 2,5
300 5,0 310 47,9 359,5 5572,4 7,7 6000

±1,5 0
350 5,0 360 55,8 488,1 8786,2 8,9 6000
+0,7
400 5,0 +1,5* 410 63,6 636,4 13045,5 10,2 6000
500 5,7 511 90,6 1132,2 28951,3 14,5 6000
600 ±2,0 6,6 613 125,8 1887,1 57857,9 20,1 6000
0
700 7,6 715 168,9 2957,3 105751,6 27,0 6000
+0,9
800 8,5 +1,7* 817 215,9 4318,9 176427,7 34,5 6000
900 ±2,5 9,4 919 268,6 6043,8 277650,8 43,0 6000
0 +1,1
1000 10,4
+2,0*
1021 330,1 8254,8 421327,0 52,8 6000
PN 1,6
500 5,0 510 79,3 991,8 25289,9 12,7 6000
±2,0 0
600 5,0 610 95,0 1425,7 43483,6 15,2 6000
+0,7
700 5,2 +1,5* 710 115,2 2016,3 71618,3 18,4 6000
800 5,8 812 146,8 2936,8 119176,9 23,5 6000
900 ±2,5 6,4 0 +0,9 913 182,2 4100,9 187163,5 29,2 6000
1000 7,0 +1,7* 1014 221,5 5536,8 280716,1 35,4 6000
Note:
- (*) locally admit 2004.04.19, version 6
2.15
Pressed stub-end FF type D & E**
Type r2 r2
D d3 k b2 h1 SCREWS
DN d2 +0,5 +1
D E min
PN PN tol. tol. tol. tol. 0 0 QUANT. THREAD
25 115 14 50 85 19* 49* M 12

32 140 58 100 25* 50* 3
40 150 68 110 25* 55* 4
3
50 16 165 82 125 25* 60*
+2
65 185 18 95 145 25* 60* 4 M 16
16 0
80 200 ±1 111 160 30* 60*
±1 ±1,6
100 220 133 180 30* 60*
125 250 160 210 30* 75* 4 5 8
150 10 285 188 240 30 75*
200 340 245 295 35* 75*
22 +3 M 20
250 395 300 350 40* 80* 5 8
10 6 0 12
300*** 445 ±3 350 400 40* 85*
Note:
- all dimentions in [mm], pressure in [bar]
- drillings are rely on DIN 2501 part 1 PN 10
- standard length of stub-end 250 [mm]. Other lengths are possible
- (*) for technological reasons not accordnig to DIN 16 966 part 6
- (**) stub-ends pipe is suitable for type (D or E)
- (***) stub-end with safety factor = 4. This note concern only stub-ends type D
2004.04.19, version 6
2.16
Hand laminated stub-end FF type D & E*
h1 r2 r3
D d3 k b2 SCREWS
DN PN d2 + 0,5 + 1
min 0
tol. tol. tol. tol. 0 QUANTITY THREAD
25 115 14 50 85 14 30 M 12
32 140 58 100 15 32 3
16
40 150 68 110 16 35 4
3
50 165 82 125 18 +2 40
65 185 18 95 145 20 44 4 M 16
0
80 200 ±1 111 160 22 48
±1
100 10 220 133 180 24 55
125 250 160 210 27 64 4 5 8
±1,6
150 285 188 240 30 71
200 340 245 295 33 +3 80
250 6 395 22 300 350 37 90 5 M 20
0 12
300 445 350 400 42 100
350 505
±3
410 460 40 95
16
400 4 565 460 515 44 105 6
26 M 24
500 670 565 620 49 120 8
+4 20
600 780
30
660 ±2 725 49 115
M 27
700 895 780 840 53 0 125
24
800 2,5 1015 ±5 875 950 ±1,9 57 135 7
33 M 30
900 1115 980 1050 60 150 28
1000 1230 36 1080 1160 65 155 M 33
Note:
- other pressures are possible (special execution)
- dimention "b2" will be keep by milling seating under washer
- (*) stub-ends pipe is suitable for type (D or E)
2004.04.19, version 6
2.17
Hand laminated stub-end FF type D & E* - untypical (1), (2)
Work pressure PN 16, drilling PN 16

r2 r3 L
D d3 k b2 SCREWS
DN d2 h1 + 0,5 +1
min
tol. tol. tol. tol. 0 0 QUANTITY THREAD
65 185 110 145 25 50

3 4
250
80 200
18
125 160 28 55 250
M 16
+2
100 220 145 180 38 60 250 8
0
125 250 ±1 175 210 35 70 4 5 250
±1
150 285
22
200 240 40 80 250
M 20
200 340 255 295 ±1,6 50 90 250
+3
250 405 305 355 60 110 5 250 12
0
300 460 26 360 410 70 120 300 M 24
8
350 520
±3
420 470 80
+4
140 350
16
400 580 29,5 470 ±2 525 90 155 6 400 M 27
0
500 715 32,5 590 650 100 170 500 20 M 30

200 340 245 295 35 80 250 8
±1 +3
250 395 300 ±1 350 40 95 5 250
22 0 12 M 20
300 445 350 400 50 110 250
350 505 410 460 ±1,6 60 120 250
±3 16
400 565 460 515 70 135 6 8 300
26 M 24
500 670 565
±2
620 80 +4 150 350
20
600 780 660 725 90 0 170 400
30 M 27
700 895 ±5 780 840 100 195 7 450
±1,9 24
800 1015 33 875 950 110 220 500 M 30
2004.04.19, version 6
2.18
Hand laminated stub-end FF type D & E* - untypical (3), (4)

r2 r3 L
D d3 k b2 SCREWS
DN d2 h1 + 0,5 +1
min
350 505 22 410 460 50 110 250

16
M 20
400 565 ±3
26
460 515
±1,6
55 120 6 250
M 24
500 670 565 620 60 130 250
20
600 780
30
660
±2
725 65 +4 145
8
300
M 27
700 895 780 840 70 0 165 300
24
800 1015 ±5 875 950 80 185 7 350
33 ±1,9 M 30
900 1115 980 1050 90 200 400
28
1000 1230 36 1080 1160 100 230 450 M 33

600 780
30
660 725 ±1,9 55 135 300 20
M 27
700 895 780 840 60 150 300
24
+4
800 1015 ±5 875 950 65 170 7 8 350
33 ±1,9 0 M 30
900 1115 980 1050 75 185 400
28
1000 1230 36 1080 1160 80 210 450 M 33
Note:
- drillings are rely on DIN 2501
2004.04.19, version 6
2.19
Pressed stub-end LF type D & E**
Type r4 r5
d4 d5 b3 h2
DN +0,25 +1
D E +2 0
PN PN tol. tol. min 0 0
25 68 50 12 30
32 78 58 14 32
40 88 68 14 35
3 3
50 16 102 82 14 40
+0,5 0
65 16
122
0
95
-0,5
15 44
80 138 111 16 48
100 158 133 18 55
125 188 160 20 64 4 5
150 10 212 188 22 71
200 268
+1
237
0
25 85
250 320 293 25* 90* 5 8
10 6 0 -1
300*** 370 343 30 116
Note:
- drillings are rely on DIN 2501 part 1, PN 10
- (**) stub-ends pipe is suitable for type (D or E)
- (***) stub-end with safety factor = 4. This note concern only stub-ends type D
2004.04.19, version 6
2.20
Hand laminated stub-end LF type D & E*
b3 r4 r5
d4 d5 h2 Standard
DN PN +2 + 0,25 +1 lenght
tol. tol. 0 min 0 0
25 68 50 12 30
32 78 58 14 32
16
40 88 68 14 35
3 3
50 102 82 14 40
+0,5 0
65 122 95 15 44
0 -0,5
80 138 111 16 48
100 10 158 133 18 55
125 188 160 20 64 4 5 250
150 212 188 22 71
200 268 237 25 85
250 6 320 293 28 101 5
300 370 +1 343 0 30 116
350 430 0 387 -1 32 133
400 4 482 441 35 147 6
500 585 544 38 178 8
600 685 648 45 209
700 800 +1,5 758 0 53 243 350
800 2,5 905 858 57 271 7
0 -1,5
900 1005 960 60 302 450
1000 1110 1060 64 332
Note:
- drillings are rely on DIN 2501 part 1, PN 10
- other lengths are possible
- for stub-ends hand laminated on elbow tol. "d4" and "d5", 50% more
2004.04.19, version 6
2.21
Hand laminated stub-end LF type D & E* - untypical (1), (2)

b3 r4 r5
d4 d5 h2 Standard
DN +2 + 0,25 +1 lenght
tol. tol. 0 min 0 0
65 122 95 18 50
3 3
250
80 138 111 22 55 250
+0,5 0
100 158
0
133
-0,5
27 65 250
125 188 160 30 70 4 5 250
150 212 188 35 85 250
200 268 237 40 110 250
250 320 293 50 125 5 300
300 378 +1,0 347 0 60 145
8
350
350 438 0 398 -1,0 70 170 400
400 490 452 80 195 6 450
500 610 554 90 230 550

200 268 237 28 85 250
250 320 293 35 110 5 250
300 370 +1,0 343 0 45 130 250
350 430 0 387 -1,0 50 155 300
400 482 441 65 180 6 8 350
500 585 544 75 215 400
600 685
+1,5
648
0
85 250 500
700 800 758 95 285 7 550
0 -1,5
800 905 858 105 320 650
2004.04.19, version 6
2.22
Hand laminated stub-end LF type D & E* - untypical (3), (4)

b3 r4 r5
d4 d5 h2 Standard
DN +2 + 0,25 +1 lenght
tol. tol. 0 min 0 0
200 268 237 25 85 250
250 320 293 28 101 5 250
300 370 +1,0 343 0 30 116 250
350 430 0 387 -0,5 40 140 250
400 482 441 45 160 6 250
500 585 544 50 190 8 300
600 685 648 55 220 350
700 800 758 70 250 400
+1,5 0
800 905 858 80 280 7 450
0 -0,5
900 1005 960 90 320 550
1000 1110 1060 100 350 600

600 685 648 50 215 350
700 800 758 58 245 400
+1,5 0
800 905 858 62 275 7 8 450
0 -0,5
900 1005 960 70 310 550
1000 1110 1060 85 340 600
Note:
- (*) stub-ends pipe is suitable for type (D or E) 2004.04.19, version 6
2.23
Loose flange type D & E
d1 e
D k b1 SCREWS
DN PN +1 d2 + 0,5
tol. 0 tol. GRP steel* 0 QUANTITY THREAD
25 115 50,5 14 85 14 16 M 12
32 140 58,5 100 15 18
16
40 150 68,5 110 16 18 4
3,5
50 165 82,5 125 18 20
65 185 95,5 18 145 20 20 M 16
80 200 ±1 111,5 160 22 20
100 10 220 133,5 180 24 22
125 250 160,5 210 27 22 4,5 8
±1,6
150 285 188,5 240 30 24
200 340 238 295 32 22
250 6 395 294 22 350 34 24 6 M 20
12
300 445 344 400 36 24
350 505 388 460 38 26
±3 16
400 4 565 442 515 42 28 7
26 M 24
500 670 545 620 47 32
20
600 780 650 725 - 36
30 M 27
700 895 760 840 - 36
24
800 2,5 1015 ±5 860 950 - 38 8
33 ±1,9 M 30
900 1115 962 1050 - 40 28
1000 1230 1062 36 1160 - 42 M 33
Note:
- (*) thickness acc. to PN-ISO 7005-1
2004.04.19, version 6
2.24
Loose flange type D & E - untypical (1), (2)

d1 e
D k b1 SCREWS
DN +1 d2 + 0,5
tol. 0 tol. steel* 0 QUANTITY THREAD
65 185 95,5 145 20

3,5
80 200 111,5
18
160 20
M 16
100 220 133,5 180 22 8
125 250 ±1 160,5 210 22 4,5
150 285 188,5
22
240 24
M 20
200 340 238 295 ±1,6 26
250 405 294 355 28 6 12
300 460 348 26 410 32 M 24
350 520
±3
400 470 35
16
400 580 454 29,5 525 38 7 M 27
500 715 556 32,5 650 46 20 M 30

200 340
±1
238 295 24 8
250 395 294 350 26 6
22 12 M 20
300 445 344 400 28
350 505 388 460 ±1,6 30
±3 16
400 565 442 515 32 7
26 M 24
500 670 545 620 38
20
600 780 650
30
725 42
M 27
700 895 ±5 760 840 46 8
±1,9 24
800 1015 860 33 950 52 M 30
2004.04.19, version 6
2.25
Loose flange type D & E - untypical (3), (4)

d1 e
D k b1 SCREWS
DN +1 d2 + 0,5
350 505 388 22 460 26 M 20

16
400 565 ±3 442 515 28 7
26 ±1,6 M 24
500 670 545 620 32
20
600 780 650 725 36
30 M 27
700 895 760 840 40
24
800 1015 ±5 860 950 44 8
33 ±1,9 M 30
900 1115 962 1050 48
28
1000 1230 1062 36 1160 52 M 33
Use PN 6
Note:
2004.04.19, version 6
2.26
Elbow 90o type D & E Elbow 45o type D & E
Elbow 90o Elbow 45o

DN e DN e
R R
tol. tol. tol. tol.
25 37,5 110 25 37,5 70
32 48 130 32 48 80
40 60 150 40 60 90
50 75 180 50 75 105
±0,5 0 ±0,5 0
65 97,5 140 65 97,5 85
-2 -2
80 120 165 80 120 100
100 150 205 100 150 115
125 187,5 245 125 187,5 135
150 225 285 150 225 150
200 ±1 300 365 200 ±1 300 190
250 375 450 250 375 225
300 450 525 0 300 450 260 0
350 ±1,5 525 600 -3 350 ±1,5 525 290 -3
400 520 680 400 430 325
500 630 830 500 470 390
600 ±2 720 950 600 ±2 900 430
700 840 1100 0 700 1190 490 0
800 920 1250 800** (**) (**)
-4 -4
900 ±2,5 900 1150* 900** ±2,5 (**) (**)
1000 1000 1250* 1000** (**) (**)
Note:
- all dimentions in [mm]
- (**) elbows 45o DN 800-1000 are made by cutting elbows 90o
2004.04.19, version 6
2.27
Concentric reducer type D & E (1) Eccentric reducer type D & E (1)
tol. tol.
DN1 DN2 L1 L2 L3 L4
DN L1
32 25 180 85 17,5 20
25 205 37,5 40
40 85
32 200 20 20
25 235 62,5 60
50 32 230 85 46 45
40 205 25 25
32 260 83 80
65 40 235 85 62,5 60
50 210 37,5 40
±0,5
40 275 100 100
0
80 50 245 85 75 75
-2
65 210 37,5 35
50 325 125 125
100 65 285 110 87,5 85
80 250 50 50
65 350 150 150
125 80 310 110 113 110
100 285 62,5 60
80 375 175 175
150 100 350 110 125 125
125 310 62,5 60
100 490 250 245
200 125 ±1 430 127 188 185
150 370 125 125 0
125 575 312,5 310 -3
250 150 510 143 250 245
200 400 125 125
2004.04.19, version 6
2.28
Concentric and eccentric reducer type D & E (2)
tol. tol.
DN1 DN2 L1 L2 L3 L4
DN L1
150 655 375 370
300 200 540 158 250 245
250 435 125 125
200 665 385 370
350 250 ±1,5 550 150 255 245
300 440 130 125 0
250 695 385 370 -3
400 300 580 166 255 245
350 450 130 125
300 865 515 495
500 350 730 191 375 370
400 615 255 245
350 980 630 620
600 400 ±2 865 181 515 495
500 630 255 245
400 1160 775 740
700 500 930 197 515 495
600 660 255 245
500 1180 775 740
0
800 600 910 213 515 495
-4
700 665 260 245
600 1185 775 740
900 700 ±2,5 945 230 515 495
800 700 255 245
700 1220 775 740
1000 800 975 245 515 495
900 735 255 245
Note:
2004.04.19, version 6
2.29
Tee from mould type D (1)
PN 16 PN 10, 6 tol.
DN1 DN2 R
e2 e1, e2
tol. tol. e1 e2 e1
25 25 110 110 - -
25 170
32 130 - -
32 130
25
175
40 32 150 - -
40 150
25 5
32
50 180 180 - -
40
50
32 0
±0,5 ±0,5
40 190 190 -2
65 140 140
50
65 7 140 140
40
5
50 195 195
80 165 165
65 7
80 8 165 165
50 5
65 7
100 205 205 205 205
80 8
100 10
2004.04.19, version 6
2.30
Tee from mould type D (2)
PN 16 PN 10, 6 tol.
DN1 DN2 R
e2 e1, e2
tol. tol. e1 e2 e1
65 7
80 8 270 270
125 ±0,5
100
245 245
10
125 ±0,5 12 245 245 0
80 8 -2
240 240
100 10
150 125
285 285
290
12 290
150 ±1,0 15 285 285
100 10 260 260
±0,5
125 12
200 ±1,0
150
365 310 365 310
15
±1,0
200 20 365 365
125 ±0,5 12
340
150 15 340 0
250 450 450
-3
200 20 400*
250 25 450 450
±1,0
150 15 380* 360
200 20 525 450* 365
300 ±1,5 525
250 25 490* 415
300 ±1,5 30 550* 550* 525
Note:
2004.04.19, version 6
2.31
Tee from mould type E (1)
PN 16 PN 10, 6 tol.
DN1 DN2 R
e2 e1, e2
tol. tol. e1 e2 e1
25 25 110 110 - -
25 170
32 130 - -
32 130
25
175
40 32 150 - -
40 150
25 5
32
50 180 180 - -
40
50
32 0
±0,5 ±0,5
40 190 190 -2
65 140 140
50
65 7 140 140
40
5
50 195 195
80 165 165
65 7
80 8 165 165
50 5
65 7
100 205 205 205 205
80 8
100 10
2004.04.19, version 6
2.32
Tee from mould type E (2)
PN 16 PN 10, 6 tol.
DN1 DN2 R
e2 e1, e2
tol. tol. e1 e2 e1
65 7
80 8 270 270
125 ±0,5
100
245 245
10
125 ±0,5 12 245 245 0
80 8 -2
240 240
100 10
150 125
285 285
290
12 290
150 ±1,0 15 285 285
100 10 260 260
±0,5
125 12 365
200 ±1,0
150
310 365 310
15
±1,0
200 20 380* 380* 365
125 ±0,5 12 340
150 15 450 360* 340 0
250 450
-3
200 20 420*
250 25 470* 470* 450
±1,0
150 15 390* 360
200 20 525 450* 365
300 ±1,5 525
250 25 490* 415
300 ±1,5 30 570* 570* 525
Note:
2004.04.19, version 6
2.33
Tee from pipe type D (1)
PN 16 PN 10 PN 6 PN 4, 2.5, 1.6 tol.

DN1 DN2 R e1
tol. tol. e1 e2 e1 e2 e1 e2 e1 e2 e2
25 25 110 110 - - - - - -
25 170
32 130 - - - - - -
32 130
25
175
40 32 150 - - - - - -
40 150
25 5
32
50 180 180 - - - - - -
40
50
32 0
±0,5 ±0,5
40 190 190 -2
65 140 140 - - - -
50
65 7 140 140
40
5
50 195 195
80 165 165 - - - -
65 7
80 8 165 165
50 5
65 7
100 205 205 205 205 - - - -
80 8
100 10
2004.04.19, version 6
2.34
PN 16 PN 10 PN 6 PN 4, 2.5, 1.6 tol.

DN1 DN2 R e1
65 7
80 8 270 270
125 ±0,5 245 245 - - - -
100 10
125 ±0,5 12 245 245 0
80 8 -2
240 240
100 10
150 285 285 - - - -
125 12 290 290
150 ±1,0 15 285 285
100 10 260 260 260
±0,5
125 12 365 310
200 ±1,0 365 310 365 310 - -
150 15 330*
±1,0
200 20 390* 390* 365 365
125 ±0,5 12 340
150 15 450 360* 340 340
250 450 450 - -
200 20 420*
250 25 470* 470* 450 450
±1,0
150 15 390* 360 360
200 20 525 450* 365 365
300 525 525 - -
250 25 500* 415 415
300 ±1,5 30 560* 560* 525 525
200 20 480* 395 395 395 0
±1,0 -3
250 25 600 530* 445
350 600 600 445 600 445
±1,5 300 30 600* 480*
±1,5
350 640* 640* 600 600 600
30
200 510* 470
±1,0
250 25 560* 470 470 470
680
400 300 620* 680 510* 680 680
350 ±1,5 660* 540* 520 520
400 730* 730* 680 680 680
250 ±1,0 630* 525
30 525 525
300 690* 570*
830
500 ±2,0 350 ±1,5 730* 830 600* 830 830
575 575
400 790* 630*
500 ±2,0 890* 890* 830 830 830
2004.04.19, version 6
2.35
PN 16 PN 10 PN 6 PN 4, 2.5, 1.6 tol.

DN1 DN2 R e1
300 620
350 ±1,5 660* 620 620
600 400 - - 950 690* 950 950
500 760* 670 670
±2,0
600 30 950 950 950
±2,0
350 720*
±1,5 675 675
400 760*
1000 1000 1000
700 500 - - 830* 725 725
600 ±2,0 890* 750 750
700 35 1100 1100 1100 1100 1100 1100
400 ±1,5 810*
775 775
500 30 880*
800 600 ±2,0 - - 1250 950* 1250 800 1250 0
800
700 35 1020* 840* -4
800 ±2,5 40 1250 1250 1250
500
30 850
600 ±2,0
850
900 ±2,5
700 35 - - - - 1400 900* 1400
800 40 950*
±2,5
900 45 1400 1400
500
30 905
600 ±2,0
700 35 950* 905
1000 - - - - 1500 1500
800 40 1010*
900 ±2,5 45 1060*
1000 50 1500 1500
Note:
2004.04.19, version 6
2.36
Tee from pipe type E (1)
PN 16 PN 10 PN 6 PN 4 PN 2.5, 1.6 tol.

DN1 DN2 R e1
tol. tol. e1 e2 e1 e2 e1 e2 e1 e2 e1 e2 e2
25 25 110 110 - - - - - - - -
25 170
32 130 - - - - - - - -
32 130
25
175
40 32 150 - - - - - - - -
40 150
25 5
32
50 180 180 - - - - - - - -
40
50
32 0
±0,5 ±0,5
40 190 190 -2
65 140 140 - - - - - -
50
65 7 140 140
40
5
50 195 195
80 165 165 - - - - - -
65 7
80 8 165 165
50 5
65 7
100 205 205 205 205 - - - - - -
80 8
100 10
2004.04.19, version 6
2.37
PN 16 PN 10 PN 6 PN 4 PN 2.5, 1.6 tol.

DN1 DN2 R e1
65 7
80 8 270 270
125 ±0,5 245 245 - - - - - -
100 10
125 ±0,5 12 245 245 0
80 8 -2
240 240
100 10 285
150 285 - - - - - -
125 12 290 290
150 ±1,0 15 310* 310* 285
100 10 280* 260 260
±0,5
125 12 365 310
200 ±1,0 365 310 365 310 - - - -
150 15 350*
±1,0
200 20 410* 410* 365 365
125 ±0,5 12 340
150 15 450 380* 340 340
250 450 450 - - - -
200 20 440*
250 25 510* 510* 450 450
±1,0
150 15 410* 360 360
200 20 525 470* 365 365
300 525 525 - - - -
250 25 530* 415 415
300 ±1,5 30 590* 590* 525 525
200 20 510* 395 395 395 0
±1,0 600
-3
250 25 570* 445
350 600 600 445 600 445 - -
±1,5 300 640* 620* 500*
±1,5 30
350 670* 670* 600 600 600
200 25 540* 470
±1,0 680
250 600* 480* 470 470
400 300 710* 660* 680 530* 680 680 - -
350 ±1,5 750* 710* 570* 520 520
400 780* 780* 680 680 680
250 ±1,0 30 630* 540*
830 525 525
300 690* 590*
500 ±2,0 350 ±1,5 860* 730* 830 630* 830 830 - -
575 575
400 890* 790* 670*
500 ±2,0 950* 890* 830 830 830
2004.04.19, version 6
2.38
PN 16 PN 10 PN 6 PN 4 PN 2.5, 1.6 tol.

DN1 DN2 R e1
300 650*
350 ±1,5 690* 620 620 620
600 400 - - 950 750* 950 950 950
500 810* 670 670 670
±2,0
600 30 950 950 950 950
±2,0
350 750*
±1,5 675 675 675
400 790*
1000 1000 1000 1000
700 500 - - 870* 725 725 725
600 ±2,0 940* 750 750 750
700 35 1100 1100 1100 1100 1100 1100 1100 1100
400 ±1,5 850*
775 775 775
500 30 930*
800 600 ±2,0 - - 1250 1000* 1250 820* 1250 1250 0
800 800
700 35 1080* 880* -4
800 ±2,5 40 1250 1250 1250 1250
500 850
30
600 ±2,0 890*
850 850
900 ±2,5
700 35 - - - - 1400 940* 1400 1400
800 40 990*
±2,5
900 45 1400 1400 1400
500 905
30
600 ±2,0 960* 905
700 35 990* 905
1000 - - - - 1500 1500 1500
800 40 1050* 930*
900 ±2,5 45 1100* 970*
1000 50 1500 1500 1500
Note:
2004.04.19, version 6
2.39
Overlaminate type D & E
L min S5 min
DN PN
16 10 6 4 2,5 1,6 16 10 6 4 2,5 1,6
25 - - - - - - - - - -
32 - - - - - - - - - -
4,0
40 110 - - - - - - - - - -
50 - - - - - - - - - -
65 - - - - 4,5 - - - -
80 120 - - - - 5,0 4,0 - - - -
110
100 140 - - - - 6,5 - - - -
125 175 - - - 8,0 5,0 - - -
4,0
150 210 130 110 - - - 9,5 6,0 - - -
200 280 165 - - - 13,0 8,0 4,5 - - -
250 345 205 125 - - 16,0 10,0 6,0 4,0 - -
110
300 415 250 150 - 19,0 11,5 7,0 4,5 -
350 460 290 170 115 - 22,0 13,5 8,0 5,5 4,0 -
110
400 550 330 200 130 - 25,0 15,5 9,0 6,0 -
500 685 410 240 160 31,5 19,5 11,5 7,5 5,0
4,0
600 745 480 290 190 120 110 38,0 23,0 14,0 9,0 6,0
700 880 560 335 220 140 44,0 27,0 16,0 10,5 6,5 4,5
800 990 640 390 255 160 130 50,0 31,0 18,5 12,0 7,5 5,0
900 1115 720 430 285 180 140 57,0 35,0 20,5 13,5 8,5 5,5
1000 1235 795 480 315 200 160 63,0 39,0 23,0 15,0 9,5 6,5
Note:
2004.04.19, version 6
2.40
Blind flange type D & E
D k b1* SCREWS
DN PN d2
tol. tol. tol. QUANTITY THREAD
25 115 14 85 17 M 12
32 140 100 19
16
40 150 110 22 4
50 165 125 24
+2
65 185 18 145 23 M 16
0
80 200 ±1 160 26
100 10 220 180 29
125 250 210 31 8
±1,6
150 285 240 35
200 340 295 28
+3
250 6 395 22 350 33 M 20
0 12
300 445 400 37
350 505 460 35
±3 16
400 4 565 515 39
26 M 24
500 670 620 47
20
600 780 725 43 +4
30 M 27
700 895 840 49 0
24
800 2,5 1015 ±5 950 55
33 ±1,9 M 30
900 1115 1050 61
28
1000 1230 36 1160 68 M 33
Note:
- dimentions are folowing DIN 16 966
- (*) thickness acc. to Swedish Plastic Vessel Code Stockholm 1983
2004.04.19, version 6
2.41
Blind flange type D, E - untypical (1), (2)
D k b1* SCREWS
DN d2
65 185 145 27
80 200 160 30
18 +2 M 16
100 220 180 33 8
0
125 250 ±1 210 37
150 285 240 41
22 M 20
200 340 295 ±1,6 43
+3
250 405 355 51 12
0
300 460 26 410 58 M 24
350 520 470 67
±3 +4 16
400 580 29,5 525 74 M 27
0
500 715 32,5 650 91 20 M 30

200 340 295 36 8
±1 +3
250 395 350 43
22 0 12 M 20
300 445 400 48
350 505 460 ±1,6 55
±3 16
400 565 515 61
26 M 24
500 670 620 74 +4
20
600 780 725 85 0
30 M 27
700 895 ±5 840 98
±1,9 24
800 1015 33 950 111 M 30
2004.04.19, version 6
2.42
Blind flange type D, E - untypical (3), (4)
D k b1* SCREWS
DN d2
350 505 22 460 43 M 20

16
400 565 ±3 515 47
26 ±1,6 M 24
500 670 620 57
20
600 780 725 66 +4
30 M 27
700 895 840 76 0
24
800 1015 ±5 950 86
33 ±1,9 M 30
900 1115 1050 94
28
1000 1230 36 1160 105 M 33

600 780 725 ±1,6 54 20
30 M 27
700 895 840 62
+4 24
800 1015 ±5 950 70
33 ±1,9 0 M 30
900 1115 1050 77
28
1000 1230 36 1160 85 M 33
Note:
2004.04.19, version 6
2.43
End cap SMS
DN R r h h1 max
65 52 10 16,5 15
80 64 12,5 20 15
100 80 15,5 25 18
125 100 19,5 31,5 24
150 120 23 37,5 18
200 160 31 50 24
250 200 38,5 62,5 30
300 240 46,5 75 36
350 280 54 87,5 42
400 320 61,5 100 48
500 400 77 125 57
600 480 92,5 150 69
700 560 108 175 81
800 640 123,5 200 93
900 720 138,5 225 102
1000 800 154 250 114
Note:
- dimentions are folowing AD 2000 Merkblatt
2004.04.19, version 6
Part 3
Pipes and fittings type MP, MR Page:
3.1
1. Installations
PLASTICON type MP and type MR GRP products cover a complete diameter and product range.
An example of a piping system built with these products is illustrated below.
PLASTICON drawing symbols PLASTICON drawing symbols

Product Product
DN 25 – DN 300 DN 350 – DN 1000 DN 25 – DN 300 DN 350 – DN 1000
Pipe Elbow 90o
Fixed
Not available Elbow 45o
flange
Stub-end Concentric
FF reducer
Blind
Tee
flange
Not available Collar End cap
Stub-end
Pipe nipple
LF
Branch
laminate
2004.04.19, version 6
Part 3
3.2
2. Laminate structure
TYPE MP
Name layer Note
1. CHEMICAL BARRIER
a) Pipes
Cross winded from roving. Pipes have got conical muff for bell-
spigot connection.
2. MECHANICAL LAYER
b) Fittings
Laminated from chopped strand mats and woven roving, have
got conical muff for bell-spigot connection.
Made of top veil

2004.04.19, version 6
Part 3
3.3
TYPE MR
Name layer Note
1. CHEMICAL BARRIER Resin rich layer with gelcoat veil and chopped strand mats
Resin content 75 ± 5%
(Minimum liner thickness 2,5 mm) Glass content 25 ± 5%
a) Pipes
Cross winded from roving. Pipes have got conical muff for bell-
spigot connection.
2. MECHANICAL LAYER
b) Fittings
Laminated from chopped strand mats and woven roving, have
got conical muff for bell-spigot connection.
Made of top veil

2004.04.19, version 6
Part 3
3.4
3. Formulas for pipes.
Wall cross-sectional area [mm2]
π
A= * ( D 2 − DN 2 ) D – Outer diameter [mm]
4
Moment of resistance to bending [mm3]
π( D 4 − DN 4 )
Wb = * D – Outer diameter [mm]
32 D
Linear moment of interia [mm4]
π
I= * ( D 4 − DN 4 ) D – Outer diameter [mm]
64
Weight of pipe [kg/m]
Gw = A * ρ *10 −6 A – Wall area [mm2]

ρ – Specific gravity of pipe [kg/m3]
2004.04.19, version 6
Part 3
3.5
4. Chemical – physical properties
Lp Properties Unit Pipes Fittings
1 Tensile strenght in radious direction N/mm2 270 120
2 Tensile strenght in axial direction N/mm2 150 120

3 N/mm2 12000 9000
(circumferential direction)

4 N/mm2 12000 8000
(longitudinal direction)
Linear coefficient of thermal

5 1/oC 25*10-6 30*10-6
expansion
6 Mass denisty g/cm3 1,8 1,6-1,7
Pipes and fittings chemical – physical properties type MP, MR
2004.04.19, version 6
Part 3
3.6
5. Dimensions and range pipes and fittings type MP, MR
CONNECTION (**)
STUB-ENDS
BELL-SPIGOT
PIPES
FITTINGS
DN hand
pressed
laminated
16 16 10 16 10 16 10 16
25 S S S S S
32 S S S S S
40 S S S S S
50 S S S S S
65 S S S S S
80 S S S S S
100 S S S S S
125 S S S S S
150 S S S S S S S
200 S S S S S S S
250 S S S S S S S
300 S S S S(*) S S S
(*) – safety factor = 4
(**) – connections can be also made as overlaminates
Production range of details type MP, MR . (Application in temp. up 50oC. From 50oC see table I.6, page 1.8).
2004.04.19, version 6
Pipes and fittings type MP & MR Page:
3.7
Pipe type MP, PN 16
A Wb I
DN S4 β Weigth
d3 Lm (x102) (x103) (x104) L
[ο]
2
tol. tol. [mm ] [mm3] [mm4] [kg/m]
25 3,5 32 3,1 2,0 3,2 0,6 2500
32 3,5 39 3,9 3,2 6,2 0,7 2500
40 3,5 47 4,8 4,8 11,4 0,9 4000

45 7
50 3,5 57 5,9 7,4 21,1 1,1 6000
±0,5
65 3,5 72 7,5 12,3 44,3 1,4 6000
80 3,5 0 87 9,2 18,4 80,2 1,7 6000

+0,7
100 3,5 +1,5* 107 11,4 28,5 152,6 2,0 6000
125 3,5 132 80 14,1 44,2 291,8 2,5 6000
150 3,5 157 16,9 63,4 497,4 3,0 6000

4
200 ±1,0 4,5 209 95 28,9 144,7 1512,0 5,2 6000
250 5,5 261 110 44,1 276,2 3604,1 7,9 6000
300 ±1,5 6,0 312 115 57,7 432,9 6753,7 10,4 6000
Note:
- S2 - thickness of chemical barier layer = 0,5 mm
- S4 = S2 + S3
- range according table - "Production range of details type MP, MR ", page 3.6
- pipes can be delivered without bell
- (*) locally admit
2004.04.19, version 6
3.8
Pipe type MR, PN 16
A Wb I
DN S4 β Weigth
d3 Lm (x102) (x103) (x104) L
[ο]
2
tol. tol. [mm ] [mm3] [mm4] [kg/m]
25 5,5 36 5,3 3,5 6,3 0,9 2500
32 5,5 43 6,5 5,4 11,6 1,2 2500
40 5,5 51 7,9 8,1 20,6 1,4 4000

60 7
50 5,5
0
61 9,6 12,2 37,3 1,7 6000
±0,5
65 5,5 +0,7 76 12,2 20,0 76,1 2,2 6000
+1,5*
80 5,5 91 14,8 29,8 135,6 2,7 6000
100 5,5 111 18,2 45,8 254,3 3,3 6000
125 5,5 136 105 22,5 70,7 480,9 4,1 6000
150 5,5 161 26,9 101,0 813,1 4,8 6000

4
200 ±1,0 6,5 213 120 42,2 211,3 2249,9 7,6 6000
0
250 7,5 +0,9 265 135 60,7 379,8 5032,9 10,9 6000
+2,0*
300 ±1,5 8,0 316 140 77,4 581,4 9185,3 13,9 6000
Note:
- S2 - thickness of chemical barier layer = 2,5 mm
- S4 = S2 + S3
- pipes can be delivered without bell
- (*) locally admit
2004.04.19, version 6
3.9
Pressed stub-ends FF type MP i MR*
r2 r3
D d3 k b2 SCREWS
DN PN d2 h1 + 0,5 + 1
25 115 14 50 85 19 49 M 12
32 140 58 100 25 50 3
40 150 68 110 25 55 4
3
50 165 82 125 25 60
+2
65 185 18 95 145 25 60 4 M 16
16 0
80 200 ±1 111 160 30 60
±1 ±1,6
100 220 133 180 30 60
125 250 160 210 30 75 4 5 8
150 285 188 240 30 75
200 340
22
245 295 35
+3
75
M 20
250 395 300 350 40 80 5 8
10 0 12
300** 445 ±3 350 400 40 85
Note:
- (*) stub-ends pipe is suitable for type (MP or MR)
- (**) stub-end with safety factor = 4
2004.04.19, version 6
3.10
Hand laminated stub-end FF type MP & MR*

r2 r3 L
D d3 k b2 SCREWS
DN d2 h1 + 0,5 +1
min
25 115 14 50 85 14 30 250 M 12
32 140 58 100 15 32 3 250
4
40 150 68 110 16 35
3
250
50 165 82 125 18 40 250
+2
65 185 18 110 145 25 50 4 250 M 16
0
80 200 ±1 125 160 28 55 250
±2 ±1,6
100 220 145 180 38 60 250 8
125 250 175 210 35 70 4 5 250
150 285
22
200 240 40 80 250
M 20
200 340 255 295 50
+3
90 250
250 405 305 355 60 110 5 8 250 12
26 0 M 24
300 460 ±3 360 410 70 120 300
150 285 188 240 30 +2 0 71 4 5 250

8
200 340 ±1 245 295 35 80 250
22 ±1 ±1,6 +3 M 20
250 395 300 350 40 95 5 8 250
0 12
300 445 ±3 350 400 50 110 250
Note:
- (*) stub-ends pipe is suitable for type (MP or MR) 2004.04.19, version 6
3.11
Pressed stub-ends LF type MP & MR*
b3 r4 r5
d4 d5 h2
DN PN +2 + 0,25 +1
tol. tol. 0 min 0 0
25 68 50 12 30
32 78 58 14 32
40 88 68 14 35
3 3
50 102 82 14 40
+0,5 0
65 122 95 15 44
16 0 -0,5
80 138 111 16 48
100 158 133 18 55
125 188 160 20 64 4 5
150 212 188 22 71
200 268 237 25 85
+1 0
250 320 293 25 90 5 8
10 0 -1
300** 370 343 30 116
Note:
- (*) stub-ends pipe is suitable for type (MP or MR)
- (**) stub-end with safety factor = 4
2004.04.19, version 6
3.12
Hand laminated stub-end LF type MP & MR*

b3 r4 r5
d4 d5 h2 Standard
DN +2 + 0,25 +1 lenght
tol. tol. 0 min 0 0
25 68 50 12 30 250
32 78 58 14 32 250
40 88 68 14 35
3 3
250
50 102 82 14 40 250
+0,5 0
65 122
0
95
-0,5
18 50 250
80 138 111 22 55 250
100 158 133 27 65 250
125 188 160 30 70 4 5 250
150 212 188 35 85 250
200 268
+1,0
237
0
40 110 250
250 320 293 50 125 5 8 300
0 -1,0
300 378 347 60 145 350

150 212 +0,5 0 188 0 -0,5 22 71 4 5 250
200 268
+1,0
237
0
28 85 250
250 320 293 35 110 5 8 250
0 -1,0
300 370 343 45 130 250
Note:
- (*) stub-ends pipe is suitable for type (MP or MR) 2004.04.19, version 6
3.13
Loose flange type MP & MR

d1 e
D k b1 SCREWS
DN +1 d2 + 0,5
tol. 0 tol. GRP* steel** 0 QUANTITY THREAD
25 115 50,5 14 85 14 16 M 12
32 140 58,5 100 15 18
40 150 68,5 110 16 18 4
3,5
50 165 82,5 125 18 20
65 185 95,5 18 145 20 20 M 16
80 200 ±1 111,5 160 22 20
±1,6
100 220 133,5 180 26 22
125 250 160,5 210 32 22 4,5 8
150 285 188,5 240 35 24
200 340 238
22
295 46 26
M 20
250 395 294 350 54 28 6
12
300 445 ±3 344 400 62 32

150 285 188,5 240 32 24 4,5
8
200 340 ±1 238 295 32 24
22 ±1,6 M 20
250 395 294 350 34 26 6
12
300 445 ±3 344 400 36 28
Note:
- (**) thickness acc. to PN-ISO 7005-1 2004.04.19, version 6
3.14
Loose flange type MP & MR
d1 e
D k b1 SCREWS
DN +1 d2 + 0,5
25 115 50,5 14 85 16 M 12
32 140 58,5 100 18

4
40 150 68,5 110 18
3,5
50 165 82,5 125 20
65 185 95,5 18 145 20 M 16
80 200 ±1 111,5 160 20
±1,6
100 220 133,5 180 22 8
125 250 160,5 210 22 4,5
150 285 188,5 240 24
22 M 20
200 340 238 295 26
250 405 294 355 28 6 12
26 M 24
300 460 ±3 348 410 32
Note:
2004.04.19, version 6
3.15
Elbow 90o type MP & MR Elbow 45o type MP & MR

±1
β°
±1
β°
ELBOW 90o ELBOW 45o

DN L1 Lm L1 Lm
R βο R βο
tol. MP MR tol. MP MR
25 37,5 37,5 37,5 37,5
32 48 48 48 48
40 60 60 60 60
45 60 7 45 60 7
50 75 75 75 31
0 0
65 97,5 98
-2
97,5 40
-2
80 120 120 120 49
100 150 150 150 62
125 188 188 80 105 188 77 80 105
150 225 225 225 92

4 4
200 300 300 95 120 300 123 95 120
0 0
250 375 375
-3
110 135 375 154
-3
110 135
300 450 450 115 140 450 185 115 140
Note:
2004.04.19, version 6
3.16
Concentric reducer type MP & MR (1) Eccentric reducer type MP & MR (1)
±1 ±1 ±1 ±1
L1 (MP i MR) Lm1 Lm2

DN1 DN2 β1 β2
conc. ecc. tol. MP MR MP MR
32 25 17,5 20 45 60 7 45 60 7
25 37,5 40 45 60 7 45 60 7
40
32 20 20 45 60 7 45 60 7
25 62,5 60 45 60 7 45 60 7
50 32 45 45 45 60 7 45 60 7
40 25 25 45 60 7 45 60 7
32 82,5 80 45 60 7 45 60 7
65 40 62,5 60 45 60 7 45 60 7
50 37,5 40 45 60 7 45 60 7
40 100 100 45 60 7 45 60 7
0
80 50 75 75
-2 45 60 7 45 60 7
65 37,5 35 45 60 7 45 60 7
50 125 125 80 105 4 45 60 7
100 65 87,5 85 80 105 4 45 60 7
80 50 50 80 105 4 45 60 7
65 150 150 80 105 4 45 60 7
125 80 113 110 80 105 4 45 60 7
100 62,5 60 80 105 4 80 105 4
80 175 175 80 105 4 45 60 7
150 100 125 125 80 105 4 80 105 4
125 62,5 60 80 105 4 80 105 4
100 250 245 95 120 4 80 105 4
0
200 125 188 185
-3 95 120 4 80 105 4
150 125 125 95 120 4 80 105 4
2004.04.19, version 6
3.17
Concentric and eccentric reducer type MP & MR (2)

DN1 DN2 β1 β2
125 313 310 110 135 4 80 105 4
250 150 250 245 110 135 4 80 105 4
200 125 125 0 110 135 4 95 120 4
150 375 370 -3 115 140 4 80 105 4
300 200 250 245 115 140 4 95 120 4
250 125 125 115 140 4 110 135 4
Concentric reducer type MP & MR Eccentric reducer type MP & MR
±1 ±1

DN1 DN2 β1 β2
200 375 370 230 230 0 95 120 4
350 250 250 245 230 230 0 110 135 4
300 125 125 0 230 230 0 115 140 4
250 375 370 -3 275 275 0 110 135 4
400
300 250 245 275 275 0 115 140 4
500 300 500 495 343 343 0 115 140 4
Note:
2004.04.19, version 6
3.18
Tee from mould type MP & MR (1)
β1 β2
Lm1 Lm2
DN1 DN2 e R β1 β2
MP MR MP MR
25 25 52,5 45 60 7 45 60 7
25 45 60 7 45 60 7
32 56
32 45 60 7 45 60 7
25 45 60 7 45 60 7
40 32 60 45 60 7 45 60 7
40 45 60 7 45 60 7
25 45 60 7 45 60 7
32 45 60 7 45 60 7
50 65 5
40 45 60 7 45 60 7
50 45 60 7 45 60 7
32 45 60 7 45 60 7
40 45 60 7 45 60 7
65 72,5
50 45 60 7 45 60 7
65 45 60 7 45 60 7
40 45 60 7 45 60 7
50 45 60 7 45 60 7
80 80
65 7 45 60 7 45 60 7
80 8 45 60 7 45 60 7
2004.04.19, version 6
3.19
Tee from mould type MP & MR (2)
Lm1 Lm2
DN1 DN2 e R β1 β2
MP MR MP MR
50 5 80 105 4 45 60 7
65 7 80 105 4 45 60 7
100 100
80 8 80 105 4 45 60 7
100 10 80 105 4 80 105 4
65 7 80 105 4 45 60 7
80 8 80 105 4 45 60 7
125 125
100 10 80 105 4 80 105 4
125 12 80 105 4 80 105 4
80 8 80 105 4 45 60 7
100 10 80 105 4 80 105 4
150 150
125 12 80 105 4 80 105 4
150 15 80 105 4 80 105 4
100 10 95 120 4 80 105 4
125 12 95 120 4 80 105 4
200 200
150 15 95 120 4 80 105 4
200 20 95 120 4 95 120 4
125 12 110 135 4 80 105 4
150 15 110 135 4 80 105 4
250 250
200 20 110 135 4 95 120 4
250 25 110 135 4 110 135 4
150 15 115 140 4 80 105 4
200 20 115 140 4 95 120 4
300 300
250 25 115 140 4 110 135 4
300 30 115 140 4 115 140 4
Note:
2004.04.19, version 6
3.20
Tee from pipe MP & MR (1)
β2
β1
PN 16 PN 10 Lm1 Lm2
DN1 DN2 R β1 β2
e1 e2 e1 e2 MP MR MP MR
25 25 150 150 - - 5 45 60 7 45 60 7
25 5 45 60 7 45 60 7
32 150 150 - -
32 5 45 60 7 45 60 7
25 5 45 60 7 45 60 7
160 160
40 32 - - 5 45 60 7 45 60 7
40 165 165 5 45 60 7 45 60 7
25 5 45 60 7 45 60 7
170
32 5 45 60 7 45 60 7
50 180 - -
40 5 45 60 7 45 60 7
180
50 5 45 60 7 45 60 7
32 5 45 60 7 45 60 7
170
40 5 45 60 7 45 60 7
65 180 - -
50 5 45 60 7 45 60 7
180
65 7 45 60 7 45 60 7
40 5 45 60 7 45 60 7
180
50 190 5 45 60 7 45 60 7
80 - -
65 190 7 45 60 7 45 60 7
80 195 195 8 45 60 7 45 60 7
2004.04.19, version 6
3.21
Tee from pipe MP & MR (2)
PN 16 PN 10 Lm1 Lm2
DN1 DN2 R β1 β2
e1 e2 e1 e2 MP MR MP MR
50 240 5 80 105 4 45 60 7
220
65 250 7 80 105 4 45 60 7
100 - -
80 260 230 8 80 105 4 45 60 7
100 280 280 10 80 105 4 80 105 4
65 7 80 105 4 45 60 7
260 250
80 8 80 105 4 45 60 7
125 - -
100 280 290 10 80 105 4 80 105 4
125 300 300 12 80 105 4 80 105 4
80 270 260 260 250 8 80 105 4 45 60 7
100 290 310 280 10 80 105 4 80 105 4
150 300
125 300 320 290 12 80 105 4 80 105 4
150 330 330 310 310 15 80 105 4 80 105 4
100 320 300 330 10 95 120 4 80 105 4
350
125 340 310 12 95 120 4 80 105 4
200 340
150 370 370 340 15 95 120 4 80 105 4
200 410 410 380 380 20 95 120 4 95 120 4
125 380 380 350 370 12 110 135 4 80 105 4
150 400 400 370 380 15 110 135 4 80 105 4
250
200 450 450 410 420 20 110 135 4 95 120 4
250 490 490 450 450 25 110 135 4 110 135 4
150 430 430 390 410 15 115 140 4 80 105 4
200 470 480 430 450 20 115 140 4 95 120 4
300
250 520 520 470 490 25 115 140 4 110 135 4
300 560 560 510 510 30 115 140 4 115 140 4
Note:
- griding β1 & β2 according to client wish
2004.04.19, version 6
3.22
Cone muff type MP & MR

1 1
MP MR β
DN
Lm L Lm L [ο]
25 45 100 60 130 7
32 45 100 60 130 7
40 45 100 60 130 7
50 45 100 60 130 7
65 45 100 60 130 7
80 45 100 60 130 7
100 80 170 105 220 4
125 80 170 150 220 4
150 80 170 105 220 4
200 95 200 120 250 4
250 110 230 135 280 4

300 115 240 140 290 4
Note:
2004.04.19, version 6
3.23
Bell-spigot connection type MP & MR
β Lm
DN
[ο] MP MR
25 7 45 60
32 7 45 60
40 7 45 6
50 7 45 60
65 7 45 60
80 7 45 60
100 4 80 105
125 4 80 105
150 4 80 105
200 4 95 120
250 4 110 135
300 4 115 140
Note:
2004.04.19, version 6
3.24
Blind flange type MP & MR
D k b1* SCREWS
DN d2
25 115 14 85 17 M 12
32 140 100 19
4
40 150 110 22
50 165 125 24
+2
65 185 18 145 27 M 16
0
80 200 ±1 160 30
±1,6
100 220 180 33
8
125 250 210 37
150 285 240 41
200 340 295 43
22 +3 M 20
250 395 350 51
0 12
300 445 ±3 400 59

150 285 240 35 +2 0
8
200 340 ±1 295 36
22 ±1,6 +3 M 20
250 395 350 43
0 12
300 445 ±3 400 48
Note:
2004.04.19, version 6
3.25
Blind flange type MP & MR
D k b1* SCREWS
DN d2
25 115 14 85 17 M 12
32 140 100 19
4
40 150 110 22
50 165 125 24
+2
65 185 18 145 27
0
M 16
80 200 ±1 160
±1,6
30
100 220 180 33 8
125 250 210 37
150 285 240 41
22 M 20
200 340 295 43
+3
250 405 355 51 12
26 0 M 24
300 460 ±3 410 58
Note:
2004.04.19, version 6
3.26
End cap SMS
DN R r h h1 max
65 52 10 16,5 15
80 64 12,5 20 15
100 80 15,5 25 18
125 100 19,5 31,5 24
150 120 23 37,5 18
200 160 31 50 24
250 200 38,5 62,5 30
300 240 46,5 75 36
Note:
- dimentions are folowing AD 2000 Merkblatt
2004.04.19, version 6

Pipe Dimensions (PLASTICON)

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Pipe Dimensions (PLASTICON)

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PLASTICON GRP PIPING SYSTEM

Pipes and fittings

PART 2 – PIPES AND FITTINGS ACCORDING TO DIN

Pipes and fittings

13. Tees from mould type D.....................................................................................……..2.29

PART 3 – PIPES AND FITTINGS TYPE MP, MR

Engineering guide Page:

Engineering guide Page:

1. Type D – acc. to DIN 16867, DIN 16965, DIN 16966.

2. Type E – acc. to DIN 16867, DIN 16965, DIN 16966.

3. Type MP – acc. to PLASTICON STANDARD.

4. Type MR – acc. to PLASTICON STANDARD.

5. Type DS – acc. to PLASTICON STANDARD.

We also offer special execution:

Engineering guide Page:

according to DIN Type(*)

Engineering guide Page:

Engineering guide Page:

Engineering guide Page:

DN Type D, E acc. to DIN and DS Type

Engineering guide Page:

Isophthalic Bisphenol A Epoxy

Engineering guide Page:

-20 30 40 50 60 70 80 90 95 100 110

PN16 6 6 4.5 3.5 * *

*Available on request, depending on specific (pipeline) design specifications.

Table I.6. Permissible pressure/temperature combination Plasticon piping systems.

Engineering guide Page:

2. Initial calculation of pipe diameter

FLOW SPEED [m/s]

25 0.9 1.3 1.8 2.7 3.5 4.4

Engineering guide Page:

3. Head loss in pipes and fittings

Z = 0.5 * ζ * v 2 * r Z= Head loss caused by a fitting [N/m2]

α 30o 45o 60o 75o 90o 105o 120o

2,0 0,07 0,1 0,12 0,14 0,15 0,16 0,17

Table III.1. Friction coefficients for elbows.

Engineering guide Page:

Separation flow in Tees. Combination flow in Tees.

Table III.2. Friction coefficients.

Engineering guide Page:

Fig. 3.3. Flow chart of head loss DN 25 - DN 300.

Engineering guide Page:

Fig. 3.4. Flow chart of head loss DN 300 - DN 800.

Engineering guide Page:

4. Jointing methods for pipes and fittings

4.1. Bell-spigot joint

Fig. 4.1. A bell-spigot joint.

Fig. 4.2. Overlaminate.

Engineering guide Page:

4.3. Flanged joint

- two fixed flanges (figure 4.3),

All types are available in all diameters.

Engineering guide Page:

Plasticon Europe applies the following types of gasket:

- Ring gasket (Fig. 5.1):

- Profile gasket (Fig. 5.2):

Fig. 5.1. Ring gasket. Fig. 5.2. Profile gasket.

Engineering guide Page:

6.2. Single span length

L : Single span support distance [mm]

Engineering guide Page:

Bisphenol A Bisphenol A Bisphenol A Bisphenol A

Isophthalic Isophthalic Isophthalic Isophthalic