Sample - MDR - Proyect Data Welding

Project Data Book
for
Welding
Project Number : P-002
Project Title : Control Project Two
Customer : Consolidated Industrial Agency
SPMT
Page 1 of 19
Project Data Book SPMT
Table of Contents
1. Project Details
2. WPS List
3. Personnel List
4. Materials List
5. Consumables List
6. Drawings List
7. Weld Map Drawings
8. Welds List
9. NDT Reports
10. Dimensions Report
11. Project Document List
P-002-Control Project Two Page 2 of 19

Project Details
Project Number : P-002
Project Title : Control Project Two
Customer : Consolidated Industrial Agency
Project Start Date : 2 Mar 2018
Project Finish Date : 1 May 2018
Project Administrator 1 : Kannan Adityan
Project Administrator 2 :
Project Contributors : Kannan Adityan (Welding Coordinator,Welding

Supervisor,Welding Inspector,Materials Controller
)
Users :
Units : US Customary
Inspection Requirements :
Visual Inspection: 100%
Radiographic Testing: 10%
Ultrasonic Testing: 5%
Magnetic Particle Testing: 0%
Dye Penetrant Testing: 5%
Hardness Testing: 0%
Destructive Testing: 0%
Positive Material Identification: 0%
Post Weld Heat Treatment: 0%
No of Repairs allowed: 1
Number Of Welds : 22
Number Of Drawings : 2
Number Of Welders : 3
Number Of WPS : 2

Project Notes :

WPS List
WPS Rev/ Welding PQR Rev/ PQR

Title Date WPS File Name PQR File Name
Number Ver Code Number Ver Date
2 ASME 2
Single V
4510 1 Mar B31.1 - WPS 4510 Rev 0.pdf 4010 0 Mar PQR 4010 Rev 0.pdf
Butt Pipe
2018 2014 2018
Dissimilar 2 ASME 2
6521 CS-SS 2 Mar B31.1 - WPS 6521 Rev 1.pdf 6018 1 Mar PQR 6018 Rev 1.pdf
fillet 2018 2010 2018

Personnel List
Unique WPS Rev/ Report Date Certificate Date of Date of

Name Company WPQ File Name Qualification Code Certificate File Name
Id Qualified Ver Number Qualified Number Certification Expiry
Jason JR
JR1 6521 2 8888 2 Mar 2018 WPQ 6521.pdf R-15732 AS/NZS 3992:2001 2 Mar 2018 2 Mar 2018 JR Cert 3992.pdf
Rose Welding
4510 1 SRE6498 2 Mar 2018 WPQ 4510.pdf

Jimmy
JG1 R-11458 AS/NZS 3992:1999 2 Mar 2018 2 Mar 2018
Gallop
6521 2 SRE6499 2 Mar 2018 JS000001-02-Rev_0_10_10_2…
Rob
RM1 4510 1 SRE6678 2 Mar 2018 Sample WPQ - ISO 9606-2012… R-13522 AS/NZS 3992:2003 2 Mar 2018 2 Mar 2018
Manfort

Materials List
Material Material Material Dimension Dimension Dimension

Heat Number Mill Test Certificate File Name
Name Group Type 1 2 3
C-MTC-
3Cr-1Mo 5A Pipe 8.625 0.322 40 Mill Test Certificate 1.pdf
PI-225I

Consumables List
Batch Number Consumable Classification Manufacturer Diameter Length Manufacturer’s Test Certificate File Name
W026809 ERNiCrMO-4 SWP 0.094 18 Consumable Test Certificate 1.…

Drawings List
Rev/
Drawing Number Title Date Service Area Drawing File Name
Ver
Sour Sour gas

SPMT-ENG-P-DRG00002 Piping Isometric AX09 to AX142 0 2 Mar 2018 Isometric drawing sample 1 sh…
gas treatment plant
Sour Sour gas

SPMT-ENG-P-DRG00003 Piping Isometric AX09 to AX142 0 2 Mar 2018 SPMT-ENG-P-DRG00003_0.pdf
gas treatment plant

Weld Map Drawings
1. SPMT-ENG-P-DRG00002:0 - Page:1

Welds List
Weld Number Drawing Number Joint Type WPS Welder ID Root Welder ID Fill Welder ID Cap Date Welded Machine Id Material 1 Material 2 Consumable 1 Consumable 2 Consumable 3 Penalty
Item Rev/Ver Weld Inches WPS Rev Date Inspected RT Result UT Result MT Result PT Result HT Result DT Result PMI Result PWHT Result Test Result Tracer
Inspection Result Report Report Report Report Report Report Report Report Weld Test Ref
Test Date Test Date Test Date Test Date Test Date Test Date Test Date Test Date
SPMT-ENG-P-
W-001 Butt Weld 6521 JR1; JG1; JR1; JG1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - JG1
DRG00002
Failed - - - - - - -
28 Feb 2018 Failed
TR-1 0 1 2 rr-1 - - - - - - - -
Passed -
2 Mar 2018 - - - - - - -
SPMT-ENG-P-
W-001-R1 Butt Weld 4510 RM1; RM1; 27 Feb 2018 - - - - - - -
DRG00002
- - - - - - - -
27 Feb 2018 -
- 0 1 1 - - - - - - - - -
Passed -
- - - - - - - -
SPMT-ENG-P-
W-002 Butt Weld 4510 RM1; RM1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
27 Feb 2018 -
- 0 1 1 - - - - - - - - -
Passed -
- - - - - - - -
SPMT-ENG-P-
W-003 Butt Weld 4510 JG1; RM1; JG1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I W026809 W026809 W026809 -
DRG00002
- - - - - - - -
27 Feb 2018 -
- 0 1 1 - - - - - - - - -
Passed -
- - - - - - - -
SPMT-ENG-P-
W-004-R1 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00002
- - - - - - - -
- -
- 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-005 Butt Weld 4510 RM1; RM1; JG1; 1 May 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -

SPMT-ENG-P-
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-012 Butt Weld 4510 RM1; RM1; JG1; - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002

- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-013 Butt Weld 4510 RM1; RM1; JG1; - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-014 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00002
- - - - - - - -
- -
- 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-015 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00002
- - - - - - - -
- -
- 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-016 Butt Weld 4510 RM1; JG1; - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - 1 - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-017 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-018 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -

SPMT-ENG-P-
W-019 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-020 Butt Weld - - - - - - - -
DRG00003
- - - - - - - -
- -
TR-1 0 - - - - - - - - - - -
- -
- - - - - - - -
SPMT-ENG-P-
W-004 Butt Weld 4510 RM1; RM1; JG1; 27 Feb 2018 - C-MTC-PI-225I C-MTC-PI-225I - - - -
DRG00002
- - - - - - - -
28 Feb 2018 -
TR-1 0 1 1 - - - - - - - - -
Failed -
- - - - - - - -

Weld Inspection Photos
1. WeldNumber - W-001
2. WeldNumber - W-001-R1
3. WeldNumber - W-004

NDT Reports List
Report Number Title Date Rev/Ver NDT Report File Name
rr-1 rep 2 Mar 2018 0 NDT Report 2.pdf

Dimensions Report
Item Number Item Title Drawing Number Rev/Ver Label - Dimension
TR-1 Truss one SPMT-ENG-P-DRG00002 0 A-2001
TR-1 Truss one SPMT-ENG-P-DRG00003 0

Dimension Markup Drawings
1. Item:TR-1 - Drawing:SPMT-ENG-P-DRG00002:0 - Page:1

Project Document List
Rev/
Document Number Title Date Type Document File Name
Ver
Inspection
ITP-001 Sample ITP 0 1 May 2018 & Test Sample ITP.pdf
Plan

WELD MAP DRAWINGS
W-016
W-017
This is sample weld mapping

done for illustration purposes
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE

W-018
W-020
W-019
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE

2830
As-built information
can be recorded like this

SAMPLE
W-003
W-004
W-002
W-001
SAMPLE SAMPLE SAMPLE

SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
DIMENSION MARKUP DRAWINGS
A-2001

WELD INSPECTION PHOTOS
WeldNumber: W-001
WeldNumber: W-004
CONSUMABLES ATTACHMENTS
MATERIALS ATTACHMENTS
SUMITOMO METAL INDUSTRIES, LTD.
INSPECTION CERTIFICATE PIPE & TUBE WORKS
1850, MINATO, WAKAYAMA, JAPAN
CERTIFICATE NO.: WYYK8128 PAGE: 1/2 DATE: 2002-07-22
CUSTOMER :BP TRINIDAD & TOBAGO LLC

ORDER NO. :TAT-026-APR02 ITEM NO. 7
SHIPPER :SUMITOMO CORPORATION 057 KEB 8672 3 2P14S049001
COMMODITY :SEAMLESS STEEL CASING PLAIN END
STANDARD :API 5CT GROUP3 GR.P110
SPECIFICATION :TSP-1112R9
MILL WORK NO. :WYYK8128 O.D.:10-3/4inch W.T.:60.70lb/ft LENGTH:R-3 QUANTITY:154pcs.

TOTAL LENGTH:6143.00feet MASS:165677kg
HEAT NO. PRODUCTS PCS.

J2K6018 154
HEAT TREATMENT:QUENCHED & TEMPERED
CHEMICAL COMPOSITION(%)
C Si Mn P S Cr Mo Al *1 R:LADLE &
*1 *2 *2 *2 PRODUCT ANALYSIS
SPEC. MIN. R - - - - - - - - L:LADLE ANALYSIS
MAX. R - - - 30 30 - - - P:PRODUCT ANALYSIS
HEAT NO.
J2K6018 L 24 36 136 13 3 52 13 48 *2: X1000
P 24 36 137 12 4 52 13 54 OTHER:X100
P 24 35 137 12 4 51 13 47
TENSILE TEST
YS TS EL TYPE OF SPECIMEN
*1 *2 *3 *3 % STRIP 1-1/2"(38mm)
SPEC. MIN. H/T LOT L B P 110.0 P 125.0 15.0 WIDTH
MAX. NO. L B P 140.0 P - - GAUGE LENGTH
HEAT NO. 2.0"
J2K6018 001 L BT P 124.0 P 137.9 27.6 KIND OF YS
002 L BE P 124.4 P 138.9 26.6 0.6% EXTENSION
UNDER LOAD
*1 DIRECTION
L:LONGITUDINAL
*2 SAMPLING POSITION
B:BASE METAL
BT:BASE METAL(TOP)
BE:BASE METAL(BOTTOM)
*3 UNIT
P:ksi
SMI CERTIFY THAT THE MATERIAL HEREIN DESCRIBED HAS BEEN MANUFACTURED, SAMPLED, TESTED AND
INSPECTED IN ACCORDANCE WITH THE CONTRACT REQUIREMENTS AND IS FULLY IN COMPLIANCE.
William H.
Stevenson-BP-NIB
All documentation
and certification
reviewed and
accepted on 08-08-02
Page 1 of 2
IN-SPEC MANAGER, QUALITY ASSURANCE SECTION

SUMITOMO METAL INDUSTRIES, LTD.
INSPECTION CERTIFICATE PIPE & TUBE WORKS
1850, MINATO, WAKAYAMA, JAPAN
CERTIFICATE NO.: WYYK8128 PAGE: 2/2 DATE: 2002-07-22
IMPACT TEST
14.0øF 2V 10x10 *1 DIRECTION
*1 *2 *3 *4 (1) (2) (3) AVG. L:LONGITUDINAL
SPEC. MIN. L B E F 25 37 37 37 *2 SAMPLING POSITION
MAX. L B E F - - - - B:BASE METAL
MIN. H/T LOT L B S % - - - - BT:BASE METAL(TOP)
MAX. NO. L B S % - - - - BE:BASE METAL(BOTTOM)
HEAT NO. *3 CONTENTS OF TEST
J2K6018 001 L BT E F 75 80 94 83 E:ABSORBED ENERGY
001 L BT S % 94 96 100 97 S:SHEAR AREA
002 L BE E F 86 90 93 90 *4 UNIT
002 L BE S % 100 100 100 100 F:ftúlbf
%
THE FOLLOWING OPERATIONS HAVE BEEN CARRIED OUT ON THIS MATERIAL AND WHERE FOUND TO COMPLY WITH
THE CALL OFF AND CONTRACT REQUIREMENTS.
THE SPECIFIC REQUIREMENTS ARE DETAILED IN THE SPECIFICATION REFERRED TO ON PAGE 1 OF THIS
MILL CERTIFICATE.
1)
A) VISUAL AND DIMENSIONAL INSPECTION
B) VOLUMETRIC ULTRASONIC EXAMINATION FOR WALL THICKNESS, LONGITUDINAL AND TRANSVERSE
INDICATIONS.
C) MAGNETIC PARTICLE EXAMINATION OF PIPE END NOT COVERED BY ULTRASONIC EXAMINATION
D) FULL LENGTH MAGNETIC PARTICLE EXAMINATION OF PIPE BODY IF REQUIRED BY SPECIFICATION
E) ELECTROMAGNETIC EXAMINATION
F) RESIDUAL MAGNETISM
G) DRIFT TEST (IF DRIFT SIZE IS SPECIAL, THE SIZE IS REFERRED TO ABOVE)
H) HYDROSTATIC TEST
I) HARDNESS IF REQUIRED BY SPECIFICATION
2) THIS CERTIFICATION IS IN ACCORDANCE EN10204-3.1.B
3) IF A VOCAB NUMBER IS APPLICABLE FOR THIS ITEM IT CAN BE FOUND EITHER ON PAGE 1 OF THIS
MILL CERTIFICATE OR
THE ASSOCIATED TALLY LIST
SMI CERTIFY THAT THE MATERIAL HEREIN DESCRIBED HAS BEEN MANUFACTURED, SAMPLED, TESTED AND
INSPECTED IN ACCORDANCE WITH THE CONTRACT REQUIREMENTS AND IS FULLY IN COMPLIANCE.
IN-SPEC MANAGER, QUALITY ASSURANCE SECTION

PROJECT DOCUMENT ATTACHMENTS
Supplier Name
Inspection & Test Plan (ITP)
Customer Name: Document #:
Customer PO #: Issue Date:
Part/Drawing #: Issued By:
MLI #: Approved By (GE):
Description: Rev #:
Project Name: Rev Date:
D=Document Review, M=Monitor, W=Witness, H=Hold Point
Inspection Level - Customer Representative
Inspection Level - GE Representative
Inspection Level - Supplier Representative
Cusomer Name
Supplier Name
Process/ Verifying Inspection
Step Operation Applicable Acceptance Documents/ Performed Inspection
GE
# Description Characteristic Procedure Criteria Reference Freq Notes By: Signoff Comments
1 Fabricate General
Skid Base Fabrication/ Supplier AWS D1.1 GE QA
Design Procedure specs Drawings Inspector D D D
BOM/
Material Supplier AWS D1.1 GE Material Verify material complies Project
Traceability Procedure Specs Certs 100% to PO/BOM upon receipt Manager D D D
Fit up & Supplier AWS D1.1 GE
Alignment Procedure Specs Drawings 100% Operator D M
Dimensional Supplier AWS D1.1 GE
Checks Procedure Specs Drawings 100% Operator W M
Welding
Materials Supplier AWS D1.1 Drawings/W Verify markings or
Inspection Procedure ASME Sec II PS 100% certificates Operator W
WPS/
Welding Supplier AWS D1.1 GE Drawings/W QA
Inspection Procedure Specs PS 100% All Welds per AWS D1.1 Inspector W M M
Magnetic AWS D1.1 Inspection QA
Particle Testing NDE-5.3 ASTM E-709 Reports 100% All Lifting Lugs Inspector D D D
Supplier
Skid Base Supplier Procedure/ GE Inspection QA
Blasting Procedure Specs Reports 100% Inspector W D
Paint/ Supplier Inspection QA
Preservation Procedure GE Spec Reports 100% Total DFT 7.0-9.0 mils Inspector W D
Supplier Name
Description: Rev #:
2 Fabricate General
Piping Fabrication & Supplier ASME B31.3/ Pipe Spool
Design Procedure GE Specs Drawings
Material Supplier ASME B31.3/ BOM/ Weld Verify material complies Project
Traceability Procedure GE Specs Maps 100% to PO/BOM upon receipt Manager D D D
Spool
Fit Up/ Supplier ASME B31.3/ Darwings/
Alignment Procedure GE Specs Weld Maps 100% Operator W M M
Spool
Dimensional Supplier ASME B31.3/ Darwings/
Checks Procedure GE Specs Weld Maps 100% Operator W D D
WPS/Weld All butt welds must have
Supplier ASME B31.3/ Maps/Spool GTAW roots/100%
Weld Inspection Procedure GE Specs Drawings 100% visual Operator W D D
Radiographic ASME B31.3/ Must include all welders, QA

Testing NDE-3.5 GE Specs Test Reports 5% weld type, & size Inspector W D D
1 Hr test with chart/ test
Hydrostatic Supplier ASME B31.3/ ANSI B16.5/ water includes rust QA
Testing Procedure GE Specs Drawings 100% inhibitor VCI-377 Inspector W D D
Supplier
Supplier Procedure/GE Inspection QA
Blasting Procedure Spec Reports 100% Inspector W D D
Paint/ Supplier Inspection QA
Preservation Procedure GE Spec Reports 100% Total DFT 7.0-9.0 mils Inspector D D D
3 Skid Verify components
Assembly- P&ID Supplier Inspection tagged per GE QA
Mechanical Compliance Procedure GE P&ID Reports 100% P&ID/BOM Inspector W W W
Supplier Name
Description: Rev #:
Flange Supplier B31.3/ GE Flange alignment shall QA

Connections Procedure Specs Drawings 100% be within 1/16" per foot Inspector W M
Supplier ASME B31.3/ QA
Dimensional Procedure GE Specs Drawings 100% Inspector W W W
4 Skid
Assembly- Supplier
Instrument & Procedure/ NFPA 70 Drawings/ QA
Electrical Junction Boxes GE Spec (NEC)/ GE Spec BOM 100% Veify Type NEMA 4 or 4X Inspector W M
Supplier All components per GE

Procedure/ NFPA 70 Drawings/ BOM & Drawings, QA
Components GE Spec (NEC)/ GE Spec BOM 100% including gauge scales Inspector W M
Supplier
Procedure/ NFPA 70 Drawings/ Verify proper wire labels QA
Wire GE Spec (NEC)/ GE Spec BOM 100% and confirm no splices Inspector W w w
5 Functional Supplier Test all instruments for
Testing Component Procedure/ Inspection continuity, short ciruit, QA
Testing GE Spec GE Spec Reports 100% and "Megger" Inspector H W W
ASME VIII/ GE 25 psi sensitive
System Leak ASME VIII/ Specs/ ASME Inspection leak/soap bubble test QA
Test GE Specs B31.3 Reports 100% for 15 min Inspector H W W
6 Final System QA
Inspection Cleanliness GE Spec GE Spec Witness 100% Inspector H W W
QA
Nameplate ASME VIII GE Spec Drawings 100% Inspector W W W
Visual
Inspection of Supplier Inspection QA
Paint Procedure GE Spec Reports 100% Inspector H W D
Supplier Name
Description: Rev #:
Application of
Visual rust inhibitor
Inspection of with shipping
Preservation & Supplier covers and
Prep for Procedure QA gaskets
shipment GE Spec GE Spec Witness 100% Inspector installed W D D
DRAWINGS ATTACHMENTS
SAMPLE
NDT-REPORTS ATTACHMENTS
REPORT NO: 44120962
DATE: 28 June 2012
PAGE NO: 1 of 4
SAMPLE SAMPLE SAMPLE SAMPLE
CLIENT: SAMPLE SAMPLE SAMPLE SAMPLE
CONTACT: SAMPLE SAMPLE SAMPLE SAMPLE
SUBJECT: The Radiographic Examination of nominate SAMPLE SAMPLE SAMPLE

Project. The examination was carried out at SAMPLE SAMPLE SAMPLE
Power.
IDENTIFICATION: As per results
ORDER NO: P4840-0175
EXAMINATION DATE: 25.06.2012
TECHNICIAN: A. Dyktynski & I. Parsons
TECHNICAL DATA
Radiographic Standard: AS 2177-2006

Test Procedure: RT.002
Method No: GR 1 / DWS
Radiation Type: Iridium 192 – 925 GBq
IQI Type: 10 FE EN (F)
Sensitivity Achieved: Wire No: 12
Screen Type: PB 0.125 mm
Density Range Achieved: 2.6-3.3
Material Specification: 2 1/4 CR-1Mo (D2)
Welding Process: GTAW
Manufacturing Standard: AS 1228-2006, Class 1
Acceptance Standard: AS 4037-1999, Table 8.2, Class 1
Test Restrictions: Nil
Accredited for compliance with ISO/IEC 17025. This document will not be reproduced except in
full. Accreditation # 218 Site # 390
ADDRESS: 2 Ron Boyle Crescent, (PO Box 303), Carole Park QLD 4300 Australia  PHONE +61 7 3718 0300  FAX +61 7 3718 0399
ALS INDUSTRIAL PTY LTD ABN 21 006 353 046 Part of the ALS Laboratory Group A Campbell Brothers Limited Company
RESULTS OF EXAMINATION
IDENTIFICATION INTERPRETATION QUALITY
Radiographic Examination of
nominated butt welds for SAMPL
SAMPLE SAMPLE E
SSG-001-Tube A
Weld No. 14
Ø88.9 WT 5.49
Welder: AB-55
0-1 No Discontinuities Evident Complies
Weld No. 22
Ø88.9 WT 5.49
Welder: AB-55
Weld No. 38
Ø88.9 WT 5.49
Welder: AB-55
Weld No. 39
Ø88.9 WT 5.49
Welder: AB-55
0-1 Localised Porosity Complies
Weld No. 40
Ø88.9 WT 5.49
Welder: AB-55
REPORT NO: 44120962 PAGE NO: 2 OF 4

Weld No. 41
Ø88.9 WT 5.49
Welder: AB-55
0-1 Gas Pore Complies
SSG-001-Tube 5
Weld No. 22
Ø88.9 WT 5.49
Welder: AR-64
0-1 Gas Pore, Localised Porosity Complies
Weld No. 26
Ø88.9 WT 5.49
Welder: AR-64
Weld No. 27
Ø88.9 WT 5.49
Welder: AR-64
Weld No. 28
Ø88.9 WT 5.49
Welder: AR-64
Weld No. 29
Ø88.9 WT 5.49
Welder: AR-64

Weld No. 38
Ø88.9 WT 5.49
Welder: MM-61
Weld No. 39
Ø88.9 WT 5.49
Welder: MM-61
Weld No. 40
Ø88.9 WT 5.49
Welder: MM-61
Weld No. 41
Ø88.9 WT 5.49
Welder: MM-61
0-1 Gas Pore, Excessive Penetration Bead Complies
G Paessler
NDT Technical Manager
Brisbane Laboratory
All work is subject to our standard terms and conditions, available on our website
http://www.alsglobal.com/industrial/Downloads.aspx

PERSONNEL ATTACHMENTS
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
REPORT NO: 44111206-03
DATE: 22.09.2011
PAGE NO: 1 of 2
SAMPLE SAMPLE
CLIENT: SAMPLE SAMPLE
SAMPLE SAMPLE
SAMPLE SAMPLE
CONTACT: SAMPLE SAMPLE
SUBJECT: The Radiographic Examination of welder qualification butt welded pipe. The
examination was carried out at the ALS Industrial, Carole Park premises.
IDENTIFICATION: Welder: Brad Childs
ORDER NO: ML83/01412

TECHNICIAN: S. Stevens
TECHNICAL DATA

Method No: XR2 / DWS
Radiation Type: 185 KV / 5 mA / 2.5 mAm
Sensitivity Achieved: Wire No. 12
Screen Type: Pb 0.125 mm
Density Range Achieved: 2.7 / 3.0
Material Specification: Gr 350 Carbon Steel – Not Further Specified
Welding Process: MMAW & GTAW
Manufacturing Standard: AS 4041-2006
This document is issued in accordance with NATA’s accreditation requirements. Accredited for
compliance with ISO/IEC 17025. This document will not be reproduced except in full.
Accreditation # 218
Site # 390
ADDRESS :2 Ron Boyle Crescent, (PO Box 303), Carole Park QLD 4300 Australia  PHONE +61 7 3718 0300  FAX +61 7 3718 0399
PEARLSTREET ETRS PTY LTD ABN 21 006 353 046 Part of the ALS Laboratory Group A Campbell Brothers Limited Company
Radiographic Examination of
welder qualification butt welded pipe
REQUEST No: MIR 049
Welder: Brad Childs

Welder ID: LBC1
WPS No: 0589
Weld Position: 6G
Pipe Size: 168.3mm Dia x 7.11mm WT
Weld
G Paessler
Brisbane Laboratory
http://www.alsglobal.com/industrialDownloads.aspx
REPORT NO: 44111206-03 PAGE NO: 2 OF 2

SAMPLE SAMPLE
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SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
REPORT NO: 44110647-02
DATE: 26.05.2011
PAGE NO: 1 of 2
SAMPLE SAMPLE
CLIENT: SAMPLE SAMPLE
SAMPLE SAMPLE
SAMPLE SAMPLE
CONTACT: SAMPLE SAMPLE
SUBJECT: The Radiographic Examination on one (1) fusion butt welded welder
qualification test coupon as supplied by the client. The examination was
carried out at the ALS Industrial, Carole Park premises.
IDENTIFICATION: Request No: MIR 008
ORDER NO: ML83/00643

TECHNICIAN: W. Berderow
TECHNICAL DATA

Method No: XR2 / DWS
Radiation Type: 140 KV / 5 mA
Sensitivity Achieved: Wire No. 15
Screen Type: Pb 0.125 mm
Density Range Achieved: 2.5 / 2.8
Material Specification: 316L Stainless Steel
Welding Process: GTAW
Manufacturing Standard: AS 4041-2006
This document is issued in accordance with NATA’s accreditation requirements. Accredited for
compliance with ISO/IEC 17025. This document will not be reproduced except in full.
Accreditation # 218
Site # 390
ADDRESS :2 Ron Boyle Crescent, (PO Box 303), Carole Park QLD 4300 Australia  PHONE +61 7 3718 0300  FAX +61 7 3718 0399
PEARLSTREET ETRS PTY LTD ABN 21 006 353 046 Part of the ALS Laboratory Group A Campbell Brothers Limited Company
Request No: MIR 008
Welder & ID: LBC1

WPS No: 4510
Weld Position: 6G
Pipe Size: 100mm Dia x 3.05mm WT
Weld
9-18 Tungsten Inclusion Complies
Per G Paessler
Brisbane Laboratory
http://www.alsglobal.com/industrialDownloads.aspx
REPORT NO: 44110647-02 PAGE NO: 2 OF 2

WELDER QUALIFICATION CERTIFICATE
Designation
ISO 9606-1:2012 141 T BW FM2 S s 5 t 5 D 100 PC ss,nb ml
Name Maxwell Smart ID Number c
ID Method c Place of Birth c
Date of Birth 9 Jun 1926 Employer c
Program Code WQ-9606 Program Title Welder Qualification ISO 9606
Test Details
Code/Testing Standard ISO 9606-1:2012 WPS Number 12
Examiner Susan Garcia WPS Rev No. 0
Test Centre Test Centre One WPS Date 6 Oct 2016
Place of Test d Test Date 5 Oct 2016
Qualification Type test Issue Date 9 Oct 2016
Job Knowledge acceptable Testing Acceptance Criteria we
Joint Details
Parent Material Specification q Parent Material Group 1
Product Type Pipe Parent Material Subgroup 1.1
Joint Type BW Branch Not-applicable
Test piece thickness (t), mm 5 Range Qualified (t), mm
Pipe OD (D), mm 100 Range Qualified (D), mm 25 - >=50
Additional Joint Type Test N/A
Process 1 Test Piece Range of Qualification
Welding Process 141 141,142,143,145
Direction of Welding
Transfer Mode
Welding Position PC Pipe BW - PA,PC ; ;
Product Type for Additional Joint Type Test
Welding Position for additional joint type
Filler Material Group FM2 FM1,FM2
Filler Material Type S S
Filler Material Trade Name s
Backing and Consumable Insert ss,nb ss,nb ss,mb bs ss,gb ss,fb
Deposit thickness (s), mm 5 3 - 10
Layer Technique ml
Shielding Gas cc
Type of Current & Polarity DC-
Auxiliaries c
Test Methods Test Result Test Report

Visual testing Performed and Acceptable TestReport.pdf
Radiographic examination Not tested
Ultrasonic examination Performed and Acceptable
Bend test Performed and Acceptable
Fracture test Not tested
Macro test Performed and Acceptable
Restrictions
Test Date 5 Oct 2016
Susan Garcia Revalidation Date 5 Oct 2018
Test Centre One Confirmation Required Every 6 months

9 Oct 2016 Revalidation Required Yes, after 3 confirmations
Qualification Expires No
Certificate No. JS000001-02-Rev.0 1 of 2

Maxwell Smart

Qualification Extension Log
Date Activity Name of Verifier Extension Granted?
Awarded - true
Certificate No. JS000001-02-Rev.0 2 of 2

Maxwell Smart
TEST METHODS
Designation ISO 9606-1:2017 135 P FW FM5 S s 3 t 3 D - PF - sl
Name ID Number
ID Method Driver Licence Place of Birth Australia

Date of Birth Employer
Program code and title ISO 9606-1 3GN17 - ISO 9606-1 – Welder Qualification (3yr limit): Steel
Application Number ISO9606-1 3GN17-0013 Certificate Date 15 Dec 2017
Test Details
Code/Testing Standard ISO 9606-1:2017 WPS Number LRV 28 WPS Rev No. 0
Examiner Test Centre Place of Test

Australia
Qualification Type test Job Knowledge acceptable Acceptance Criteria ISO9606-1
WPS Date 3 Jan 2012 Test Date 4 Dec 2017 Issue Date 4 Dec 2017
Joint Details
Parent Material 1 304L Parent Material 1 Group 8 Parent Material 1 Subgroup 8.1
Parent Material 2 304L Parent Material 2 Group 8 Parent Material 2 Subgroup 8.1
Product Type Plate Joint Type FW Branch
Test piece thickness (t), mm 3 Range Qualified (t), mm >=3 Additional Joint Type Test N/A
Pipe O D (D), mm Range Qualified (D), mm
Process 1 Test Piece Range Qualified
Welding Process 135 135,138

Direction of Welding
Transfer Mode Waveform controlled pulse (Other) Other

Welding Position PF Plate FW - PA,PB,PF ; ;
Product Type for Additional Joint Type Test
Welding Position for additional joint type
Filler Material Group FM5 FM5

Filler Material Type S S
Filler Material Trade Name ER308LSi
Backing and Consumable Insert - -
Deposit thickness (s), mm 3 3 - 6
Layer Technique sl sl
Shielding Gas ISO 14175 M11
Type of Current & Polarity DC+
Auxiliaries
Test Methods Test Result Test Report
Visual testing Performed and Acceptable BTA 9P DDJ-YT.pdf
Radiographic examination Not tested

Ultrasonic examination Not tested
Bend test Not tested
Fracture test Not tested
Macro test Performed and Acceptable BTA 9P DDJ-YT.pdf
Restrictions
Digitally signed by Test Date 4 Dec 2017

Examiner : Revalidation Date -
Confirmation Required Every 6 months
4 Dec 2017
Assessor : Revalidation Required No
15 Dec 2017 Qualification Expires Yes 4 Dec 2020
C ertificate No. DD -04-Rev.0 1 of 2

Qualification Extension Log
Date Activity Name of Verifier Extension Granted?
4 Dec 2017 Initial Award - -
C ertificate No. DD -04-Rev.0 2 of 2

TEST REPORTS
WPS ATTACHMENTS
SAMPLE SAMPLE SAMPLE WELDING PROCEDURE SPECIFICATION WPS No: 4510
SAMPLE SAMPLE SAMPLE DESCRIPTION: SINGLE V BUTT WELD REV: 2
SAMPLE SAMPLE SAMPLE SUPPORTING PQR: 4010
WELDING CODE: AS/NZS 3992*:1998 WELDING PROCESS: GTAW

WELD CATEGORY / CLASS: Class 1 PIPE POSITIONS QUALIFIED: All (except Vertical down)
SURFACE FINISH: As Welded PLATE POSITIONS QUALIFIED: All (except Vertical down)
JOINT TYPE: Single V Butt THICKNESS QUALIFIED: 1.5mm – 10.98mm
MATERIAL TYPE: ASTM: A 312 TP304 DIAMETERS QUALIFIED: All
MATERIAL GRADE: Stainless Steel Grade 304 INTERRUN CLEANING METHOD: Wire Brush / Grind
o o BACKGOUGING METHOD:
MATERIAL GROUP N / P N : Group K N/A
JOINT PREPARATION PASS SEQUENCE JOINT DETAILS

ROOT OPENING: 1.5mm – 4mm
ROOT FACE: 0mm – 3mm
GROOVE ANGLE: 60˚ - 90˚
BACKING
MATERIAL: N/A
THERMAL TREATMENT
PREHEAT: 10˚C Min
CHECK METHOD: Digitemp
MAX INTERPASS
128˚C
TEMP:
P.W.H.T: N/A
NOTES
1. * Indicates Changes made
ELECTRODE TRAVEL INTER HEAT STRINGER

WELD PASS DETAILS WELDING PARAMETERS
CLASSIFICATION SPEED PASS INPUT or WEAVE
SIZE
RUN SIDE POS. DIR. CLASSIFICATION AMPS VOLTS POL. mm/min TEMP°C KJ/mm
mm
1 1 5G Up 2.0mm R316L 71 - 94 5.5 – 8.5 DC- 29 - 51 10 – 128 0.46 – 1.65 Weave
2 1 5G Up 2.0mm R316L 72 – 95 6.5 – 9.5 DC- 35 - 65 10 – 128 0.43 – 1.55 Weave
3 1 5G Up 2.0mm R316L 72 - 95 6.5 – 9.5 DC- 32 - 60 10 - 128 0.47 – 1.69 Weave
CONSUMABLE DETAILS ELECTRODE FILLER METALS DETAIL

TUNGSTEN 4mm – 12mm AUSTRALIAN AS/NZS 1167.2*: R316L
2% Thoriated DIAMETER: 2.4mm STICK OUT:
TYPE: CLASSIFICATION:
SHIELD GAS FLOW 11.7 L/Min - 8mm - 14mm AWS/ASME-SFA SFA-5.9: ER316
Argon 99.95% NOZZLE SIZE:
TYPE: RATE: 20 L/Min CLASSIFICATION:
ASME FILLER F6/ A8
As Per GROUP F No. / A
PURGE GAS FLOW 9 L/Min - CONSUMABLE No:
Argon 99.95% TREATMENT: Manufactures
TYPE: RATE: 15 L/Min
Recommendations AS/NZS 3992* F6
FILLER GROUP:

Documented by: Date:
SAMPLE Sign: SAMPLE SAMPLE SAMPLE
Reviewed by: SAMPLE SAMPLE SAMPLE Date: SAMPLE
W10 No: 1505653 Sign:
SAMPLE SAMPLE SAMPLE PROCEDURE QUALIFICATION RECORD PQR No: 4010
SAMPLE SAMPLE SAMPLE Rev: 2
SAMPLE SAMPLE SAMPLE DESCRIPTION: SINGLE V BUTT WELD
WELDING CODE: AS/NZS 3992: 1998*; ASME IX: 2010 WELDING PROCESS: GTAW
WELD CATEGORY / CLASS: AS/NZS 3992 Class 1* JOINT POSITION: 5G
SURFACE FINISH: As welded MATERIAL THICKNESS: 5.49mm
JOINT TYPE: Single “V” Butt PIPE DIAMETER: 80NB
MATERIAL TYPE: ASTM: A 312 TP304 INTERRUN CLEANING METHOD: Grind Iron Free / S/S Wire Brush
MATERIAL GRADE: Stainless Steel Grade 304 BACKGOUGING METHOD: N/A
o o
MATERIAL GROUP N / P N : AS/NZS 3992*: K / ASME IX: P8 OTHER :
JOINT PREPARATION PASS SEQUENCE JOINT DETAILS

ROOT OPENING: 3.2mm
ROOT FACE: 1mm
GROOVE ANGLE: 60°
BACKING MATERIAL: N/A
THERMAL TREATMENT
PREHEAT: 10°C
CHECK METHOD: Digitemp
MAX INTERPASS 78°C
TEMP:
P.W.H.T: N/A
NOTES *
1. This PQR has been re-drafted from PQR P8-
T/03
2. * Indicates change made
ELECTRODE TRAVEL INTER HEAT STRINGER

WELD PASS DETAILS WELDING PARAMETERS
CLASSIFICATION SPEED PASS INPUT or WEAVE
RUN SIDE POS. DIR. SIZE CLASSIFICATION AMPS VOLTS POL. mm/min TEMP°C KJ/mm
1 1 5G UP Refer to the attached PQR Running Sheet.
CONSUMABLE DETAILS ELECTRODE FILLER METALS DETAIL

AUSTRALIAN AS/NZS 1167.2*:
FLUX: N/A TUNGSTEN TYPE: 2% Thoriated STICK OUT: 6mm CLASSIFICATION: R316L
SHIELD GAS AWS/ASME-SFA SFA-5.9: ER316

Argon 99.95% FLOW RATE: 13L/Min NOZZLE SIZE: 10mm
TYPE: CLASSIFICATION:
ASME FILLER F6/ A8

As Per GROUP F No. / A
PURGE GAS CONSUMABLE No:
Argon 99.95% FLOW RATE: 10L/Min Manufactures
TYPE: TREATMENT:
Recommendations AS/NZS 3992* F6
GROUP / FNo:
TESTING REQUIRED TEST PLATE IDENTIFICATION

VISUAL: 100% TRANS TENSILE: Yes (3) HARDNESS: N/A WELDER NAME: Greg Mastin
RT: Yes (1) ALL-WELD TENSILE: N/A FERRITE: N/A WELDER ID: LGM1
UT: N/A FACE BEND: Yes (3) IMPACTS: N/A COUPON ID: P8-T-03
MPI: N/A ROOT BEND: Yes (4) MACRO: Yes (2) DATE WELDED: 13/02/2001
PT: N/A SIDE BEND: N/A OTHER:
NDT & MECHANICAL TEST REPORT No’s : See attached report: 29497, 29495, MTU5767/RT001/00
Documented by: SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
Reviewed by: SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE
SAMPLE
SAMPLE
SAMPLE
SAMPLE
SAMPLE


Sample - MDR - Proyect Data Welding

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Sample - MDR - Proyect Data Welding

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Project Data Book

Project Number : P-002

Project Title : Control Project Two

Customer : Consolidated Industrial Agency

P-002-Control Project Two Page 2 of 19

Project Title : Control Project Two

Customer : Consolidated Industrial Agency

Project Start Date : 2 Mar 2018

Project Finish Date : 1 May 2018

Project Administrator 1 : Kannan Adityan

Project Contributors : Kannan Adityan (Welding Coordinator,Welding

Visual Inspection: 100%

Radiographic Testing: 10%

Magnetic Particle Testing: 0%

Dye Penetrant Testing: 5%

Positive Material Identification: 0%

Post Weld Heat Treatment: 0%

P-002-Control Project Two Page 3 of 19

P-002-Control Project Two Page 4 of 19

WPS Rev/ Welding PQR Rev/ PQR

P-002-Control Project Two Page 5 of 19

Unique WPS Rev/ Report Date Certificate Date of Date of

4510 1 SRE6498 2 Mar 2018 WPQ 4510.pdf

P-002-Control Project Two Page 6 of 19

Material Material Material Dimension Dimension Dimension

P-002-Control Project Two Page 7 of 19

W026809 ERNiCrMO-4 SWP 0.094 18 Consumable Test Certificate 1.…

P-002-Control Project Two Page 8 of 19

Sour Sour gas

Sour Sour gas

P-002-Control Project Two Page 9 of 19

Weld Map Drawings

P-002-Control Project Two Page 10 of 19

P-002-Control Project Two Page 11 of 19

P-002-Control Project Two Page 12 of 19

P-002-Control Project Two Page 13 of 19

P-002-Control Project Two Page 14 of 19

Weld Inspection Photos

P-002-Control Project Two Page 15 of 19

NDT Reports List

Report Number Title Date Rev/Ver NDT Report File Name

rr-1 rep 2 Mar 2018 0 NDT Report 2.pdf

P-002-Control Project Two Page 16 of 19

Item Number Item Title Drawing Number Rev/Ver Label - Dimension

TR-1 Truss one SPMT-ENG-P-DRG00002 0 A-2001

TR-1 Truss one SPMT-ENG-P-DRG00003 0

P-002-Control Project Two Page 17 of 19

Dimension Markup Drawings

1. Item:TR-1 - Drawing:SPMT-ENG-P-DRG00002:0 - Page:1

P-002-Control Project Two Page 18 of 19

Project Document List

P-002-Control Project Two Page 19 of 19

This is sample weld mapping

SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE

SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE

SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE SAMPLE

SAMPLE SAMPLE SAMPLE

SAMPLE SAMPLE SAMPLE

CERTIFICATE NO.: WYYK8128 PAGE: 1/2 DATE: 2002-07-22

CUSTOMER :BP TRINIDAD & TOBAGO LLC

MILL WORK NO. :WYYK8128 O.D.:10-3/4inch W.T.:60.70lb/ft LENGTH:R-3 QUANTITY:154pcs.

HEAT NO. PRODUCTS PCS.

HEAT TREATMENT:QUENCHED & TEMPERED