EAE has full right to make any revisions or chances on this catalogue without any prior notice

Y
VRE ÖNET
ÇE

ÝM
KALÝTE VE

IEC 60439-2 T s E
ISO
9001
14001
SÝS
TEMÝ

ME 04

www.eae.com.tr

Akcaburgaz Mahallesi,
119. Sokak, No:10 Busbar Systems
Esenyurt-Ýstanbul
Tel: 0 (212) 886 23 90 630 A.....6300 A
ATA LTD. / A.C.E./ 612 40 66

Fax: 0 (212) 886 24 20

Catalogue 13-1 / 00 2.000 pcs. 17/06/2009
www.eae.com.tr
CONTENTS
Intrduction 2-3

Design & Horizontal Distribution 4

Design & Vertical Distribution 5

Technical Characteristics 6-9

Order Code System 10

Straight Lengths 11

Elbows 12-15

Standard Components 16
Dilatasyon Modülleri 17
Panel Connections 18-20
Transformer Connections 21-22
Panel Connections 23-26
Flexibles 25
Feeder Boxes 27
Tap-off Boxes
28-33
Vertical & Horizontal Applications
34-35
Fixing Elements
36-37
Determination of Special Length
38
Joint Structure 39
Inserting "Make-up Piece" Between Two Busbars 40
EC Conformity Certificate 41
Certificates 42
Product Overview 43
3D Project Design Form 44
 ELINEKX
Introduction
Wire Systems
E-Line KX Busbar System
Standard Prefabricated Structure
E-Line KX busbar system can be
adapted to any kind of building structure
using.
Space-saving prefabricated components.
All necessary components and fitting
elements are manufactured items.
* Special components can be
manufactured in one week on request.
Rapid and Efficient Installation
Since it has been a must to get in
accordance with the rapidly improving
building technologies of civil engineering,
the installation time was made to sink by
reducing the number of bolts on the joint
points of the busbar.
Flexible Power Supply
Tap-off points at short intervals make
electrical power available in all locations;
the power supply can be adapted to
different production processes simply by
relocating the tap-off unit.
2 3
ELINEKX
Technical Features
Hybrid Insulation
The perfect design for high current busbar systems High Short-Circuit
Transportation and distribution of electric special at high current rates used to
is the "compact structure" where tin plated and insulated Endurance
be provided by paralleling many large size cables. In order to place these
with B class polyester film and epoxy coated on As there are no support
cables in the buildings, there were used a lot of cable trays, cable ladders,
conductors are tightly placed into the extruded points in "compact
under-floor cable channels, etc. Applications of cables, such as, fixing to cable
aluminium housing (Figure 1). structure" momentum
channels, branching, connecting, calculating distances between cables for
heat dissipation, adjusting length differences, etc. need special expert Epoxy Coated Extruded Aluminium Housing levers are not formed
workers, more time, more effort, which means more money. Even after all (Figure 1).
Conductors (Al, Cu)
above difficulties and expenses, the result is not efficient enough. For Tin plated This feature ensures high
example, you can not get energy as much and from anywhere you need. short-circuit endurance
L3
L2 (Figure 5).
L1
N
In order to eliminate all above disadvantages, modern BUSBAR SYSTEMs are
developed. EAE manufactures E-LINE busbar systems from 25A up to 6.300A
in order to convert above disadvantages to advantages. High technological, PE
modular structured E-LINE busbar systems allow users to get safe energy
how much and where ever they need by tap off boxes, easy and efficient Figure1 Figure 2
Isolated Layers
planning, short installation time, better heat dissipation, automatic length
adjustments, re-design / re-using capability, better electrical characteristics, Heat Transfer
etc. E-LINE busbar systems are designed and certified as per IEC 60439-2/1 "In compact structure" there is no empty space filled with
standard. air and heat is easily transferred to the environment by
the housing that works like a heat-shink (Figure 2).
Minimum Voltage Drop
In E-Line KX, inductive reactance is very low due to
closely placed conductors.
The voltage drop comparison of compact and ventilated
busbar that have same cross sectional area prove Figure 5
the importance of the compact structure.
One Bolt Joint Ensures Safety and Easy
Installation Easy and Safe Installation:
E-Line KX Busbars are installed by tightening Due to alignment piece on
the "one bolt joint". Belleville spring washers on the joint point, block joint
both ends of the bolt retains the original contact element and busbar tray are
pressure, ensuring a more secure, reliable and aligned. This made
maintenance - free joint. installation easier and
E-Line KX Busbar Systems are easily installed correct on the right axes.
(Figures 3-4). (Figure 6).
* The bolt is tightened to 83 Nm (60 lbft) using
the torque spanner.
Figure 3
Figure 6
50
60
Figure 4
83Nm
Torque Spanner (60lbft)
 ELINEKX
Design & Horizontal Distribution

While designing an electrical distribution Rated Current

system with E-Line KX a few approximate The current is calculated using the following equation:
details will be necessary.
P.a
Location, number, type and approximate ratings IB =
of loads, 3.U.cos j
Ö
Transformer rates and short-circuit capacities, IB = Operation current (A)
Utilization factor=a, P = Installed load (W)
System coordination with other distribution system a = Utilization factor
(heat, water, etc ), U = Supply voltage (V)
Determining the route of E-Line KX on layout,
If necessary, coordination of E-Line KX Busbar with
Busbar current rating is chosen as equal to or higher
E-Line KO-II runs,
Deciding on suitable hanger types.. then the calculated IB current.
After the voltage drop calculation if the chosen
Utilization Factor (a
) current rate is not convenient, a higher rating is
Utilization factor (a) depends on the type and chosen.
number of loads.
It is usually around 0.7 or lower. The utilization factor Short-Circuit
of a line that supplies electricity to motors and lighting Tested short-circuit capacities are given on technical
systems is usually lower than 0.6. characteristics table on pages 6-9.
It is as low as 0.30 in weld shops of car factories,
a can be 1 in lines where only one big load is supplied. Busbar Installation Plan
Our distributor's project & design departments
Voltage Drop will help you for preparing the installation plans on
For practical voltage drop calculation, necessary request.
values, formula and easy calculation methods are
given on the technical characteristics table on pages 6-9.

Components List

Item Components Quantity

1 KXA 20504 - STD Busbar (20 x 3m.) 60 m.

2 KXA 20504 - D Downwards Elbow 2 pcs.
3 KXA 20504 - R Right Elbow 1 pc.
4 KXA 20504 - U Upwards Elbow 1 pc.
5 KXA 20504 - L Left Elbow 1 pc.
6 pcs. KXB 2550 6 KXA 20504 - P11 Panel Connection 1 pc.
8 pcs. KXP 1650
7 KXA 20504 - S10 End Closer 1 pc.
54 m. (18 pcs. x 3 m.) 8 KXA 20504 - X95 Special Straight Length 1 pc.
KXA 20504 8 KXA 20504 - X120 Special Straight Length 1 pc.
9 KXA 20504 - X122 Special Straight Length 1 pc.
10 KXA 20504 - X200 Special Straight Length 1 pc.
11 KXA 20504 - X174 Special Straight Length 1 pc.
12 KXP 1650 Tap-off Box 8 pcs.
13 KXB 2550 Tap-off Box 6 pcs.

Company : Demir Makine

Project : II.OSB Tesisleri
Project No : 1128
Prepared by

Name : Abdullah ELDELEKLÝ

Date :02 / 01 / 2009
Signature:

4 Project Sample
 ELINEKX
Design & Vertical Distribution

As each building's structure is different than the other for vertical Line end

applications of E-Line KX special projects has to be designed.

a= ......
The details on this page briefly explain the necessary information
for drawing a vertical application project.

a= ...... 10. Floor

h= ......
N L1 L2 L3 N L1 L2 L3
I14

a= ...... 9. Floor

h= ......
er
rri I13
e Ba
Fir
a= ...... 8. Floor

h= ......
150 150 I12
Vertical Expantion
( 70 cm. )

a= ...... 7. Floor

h= ......
I11
( h ) Height of store measured from ceiling to ceiling ( cm. )

x
B

Bo a= ...... 6. Floor
ff
p -o
Ta

h= ......
in
g- nt
Special Length Plug-in Busbar

P l u i
Po I10
g
Plu
Tap-off Point

a= ...... 5. Floor

h= ...... I9
A

I8
a= ...... 4. Floor
h= ......

t
oin
a rJ I7
sb
Bu I6
a= ...... 3. Floor
h= ......

I5

a= ...... 2. Floor
h= ......

(a
)C
eil I4
ing
thi
ck 1. Floor
n es a= ......
s(
cm
.)
h= ......

I3
Project Design
a= ...... Ground Floor
The details below should be sent to our Project & Design
h= ......

department. N
… I2
11
10 a= ...... 1. Basement
Location and dimensions of the floor penetration 9

where busbar will be installed. 8

h= ......

7
Number, height and ceiling thickness of storeys. 6 I1
(a=..., h=...) 5
4 2. Basement
a= ......
Connected load for each storey. 3
2
Supply type of the vertical line (busbar or cable).
h= ......

1 Feeder side,
Enterance
cable or busbar
Basement
Please send the information to us by fax or e-mail with a sample 3. Basement
drawing like the sample (Figure 1).
Busbar System Cable System Figure 1
5
 ELINEKX
Technical Characteristics
Aluminium Conductor (Al)
Rated Current In A 800 1000 1250 1350 1600 2000 2500 3200 4000 5000

Busbar Code 08 10 12 14 17 20 25 33 40 50 PE
L3
L2
Standards TS EN / DIN EN / BS EN / IEC 60439-2 L1
N

Rated Insulation Voltage Ui V 1000

Rated Operational Voltage Ue V 1000

L3
L2
Rated Frequency f Hz 50 / 60 L1
N
Protection Degree IP 55

Housing Material 2,50 mm RAL 7038 epoxy polyester coated extruded aluminium housing. Voltage Drop Calculation
Voltage drop of a busbar system can be calculated
Short-circuit (1 sec) Icw kA rms 35 50 60 60 60 60 100 120 120 120
with the following formula taking into account the
Short-circuit (peak) Ip kA 73,5 105 132 132 132 132 220 264 264 264 "a" load distribution constant.

Short-circuit Value of Neutral Conductor (1 sec) Icw kA 21 30 36 36 36 36 60 72 72 72

-3
U=a
D 3.L.I.(R1.Cosj
Ö ) 10 V
+X1 .Sinj
Short-circuit Value of Neutral Conductor (peak) Ip kA 44,1 63 75,6 75,6 75,6 75,6 132 158,4 158,4 158,4
D U = Voltage Drop (V)
Short-circuit Value of Protective Circuit (1 sec) Icw kA 21 30 36 36 36 36 60 72 72 72
a = Load Distribution Constant
Short-circuit Value of Protective Circuit (peak) Ip kA 44,1 63 75,6 75,6 75,6 75,6 132 258,4 258,4 258,4 L = Line Length (m)
I = Line Current (A)
R20 20°C (Calculation) R 20 mW
/m 0,088 0,060 0,044 0,039 0,030 0,024 0,022 0,015 0,012 0,008
R1 = Resistance (mW /m)
Impedance Z mW
/m 0,098 0,070 0,052 0,045 0,035 0,029 0,026 0,018 0,015 0,010 X1 = Inductive Reactance (mW /m)
Cosj= Load Factor
Resistance (at Rated Current, at Steady State Op. Temp.) R1 mW
/m 0,119 0,081 0,059 0,052 0,040 0,032 0,030 0,020 0,017 0,010

Reactance (at Rated Current) X1 mW

/m 0,040 0,020 0,018 0,018 0,005 0,012 0,011 0,007 0,007 0,006

Impedance (at Rated Current) Z1 mW

/m 0,126 0,083 0,062 0,055 0,040 0,034 0,032 0,021 0,018 0,012
Load Distribution Factor a
L1, L2, L3, N mm² 330 480 660 750 960 1200 1320 1920 2400 3600
F= Supply
L L= Load 1.00
PE (for 5 conductors) mm² 330 480 660 750 960 1200 1320 1920 2400 3600
F L
Transformer-Panelboard connections,vertical or
PE (for 4 ½ conductors) mm² 165 240 330 375 480 600 660 960 1200 1800 horizontal lines from beginning up to the 1st tap-off box.
F= Supply
Housing Cross Section (Aluminium) mm² 1788 1894 2050 2128 2314 2518 3912 4411 4848 7128
L1,L2,L3,L4 0.50
F L1 L2 L3 L4 Load
Conductor Size mmxmm 6x55 6x80 6x110 6x125 6x160 6x200 2(6x110) 2(6x160) 2(6x200) 3(6x200)
F= Supply
Weight - 4 Conductors kg/m 9,2 11,3 13,9 15,2 18,3 21,7 27,3 35,9 42,9 63,9 L1,L2 0.25
L1 F L2 Load
Weight - 5 Conductors kg/m 10,2 12,8 15,9 17,5 21,1 25,3 31,2 41,6 50 74,6
F= Supply
(1)
Fault Loop Resistance (R 0 PH-N) R0 mW
/m 0,219 0,150 0,108 0,096 0,079 0,060 0,065 0,045 0,035 0,023 L1,L2,L3,L4 0.125
L1 L2 F L3 L4 Load
(1)
Fault Loop Reaktance (X PH-N) X mW
/m 0,063 0,054 0,041 0,037 0,046 0,027 0,006 0,020 0,022 0,014
F= Supply
(1) L1,L2,L3,L4 0.25
Fault Loop Impedance (Z 0 PH-N) Z0 mW
/m 0,229 0,160 0,117 0,104 0,092 0,067 0,065 0,050 0,042 0,027
F L1 L2 L3 L4 F Load
(1)
Fault Loop Resistance (R 0 PH-PE) R0 mW
/m 0,168 0,119 0,103 0,095 0,078 0,073 0,074 0,058 0,054 0,036
(1)
Fault Loop Reactance (X PH-PE) X mW
/m 0,065 0,054 0,045 0,034 0,037 0,031 0,011 0,017 0,027 0,015
(1)
Fault Loop Impedance (Z 0 PH-PE) Z0 mW
/m 0,180 0,131 0,113 0,101 0,086 0,079 0,074 0,060 0,061 0,039
(1)
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.
* Values in the technical table are maintained from the type test certificates.

6 7
 ELINEKX
Technical Characteristics
Copper Conductor (Cu)
Rated Current In A 800 1000 1250 1350 1600 2000 2500 2000 2500 3150 3600 3900 4250 5000 6300

Busbar Code 08 10 12 14 16 20 25 22 26 32 36 39 43 50 63 PE
L3
L2
Standards TS EN / DIN EN / BS EN / IEC 60439-2 L1
N

Rated Insulation Voltage Ui V 1000

Rated Operational Voltage Ue V 1000

L3
L2
Rated Frequency f Hz 50 / 60 L1
N
Protection Degree IP 55

Housing Material 2,50 mm. kalýnlýðýnda ekstrüzyon aluminyum profil RAL 7038 epoksi polyester boyalý Voltage Drop Calculation
Voltage drop of a busbar system can be calculated
Short-circuit (1 sec) Icw kA rms 40 50 60 60 60 60 60 70 100 120 120 120 120 120 120
with the following formula taking into account the
Short-circuit (peak) Ip kA 84 105 132 132 132 132 132 154 220 264 264 264 264 264 264 "a" as load distribution constant.

Short-circuit Value of Neutral Conductor (1 sec) Icw kA 24 30 36 36 36 36 36 42 60 72 72 72 72 72 72

-3
U=a
D 3.L.I.(R1.Cosj
Ö ) 10 V
+X1 .Sinj
Short-circuit Value of Neutral Conductor (peak) Ip kA 50,4 63 75,6 75,6 75,6 75,6 75,6 88,2 132 158,4 158,4 158,4 158,4 158,4 158,4
D U = Voltage Drop (V)
Short-circuit Value of Protective Circuit (1 sec) Icw kA 24 30 36 36 36 36 36 42 60 72 72 72 72 72 72
a = Load Distribution Constant
Short-circuit Value of Protective Circuit (peak) Ip kA 50,4 63 75,6 75,6 75,6 75,6 75,6 88,2 132 158,4 158,4 158,4 158,4 158,4 158,4 L = Line Length (m)
I = Line Current (A)
R20 20°C (Calculation) R 20 mW
/m 0,075 0,055 0,043 0,038 0,027 0,021 0,015 0,027 0,019 0,014 0,012 0,011 0,009 0,008 0,005
R1 = Resistance (mW /m)
Impedance Z mW
/m 0,088 0,066 0,052 0,046 0,035 0,027 0,019 0,033 0,023 0,017 0,016 0,014 0,012 0,010 0,007 X1 = Inductive Reactance (mW /m)
Cosj= Load Factor
Resistance (at Rated Current, at Steady State Op. Temp.) R1 mW
/m 0,101 0,072 0,058 0,051 0,037 0,028 0,019 0,037 0,025 0,019 0,017 0,015 0,013 0,010 0,007

Reactance (at Rated Current) X1 mW

/m 0,030 0,030 0,027 0,026 0,019 0,015 0,011 0,015 0,013 0,010 0,006 0,015 0,006 0,006 0,005

Impedance (at Rated Current) Z1 mW

/m 0,105 0,078 0,064 0,057 0,041 0,032 0,022 0,040 0,028 0,021 0,018 0,021 0,014 0,012 0,008
Load Distribution Factor a
L1, L2, L3, N mm² 240 330 420 480 660 840 1200 660 960 1320 1500 1680 1920 2400 3600
F= Supply
L L= Load 1.00
PE (for 5 conductors) mm² 240 330 420 480 660 840 1200 660 960 1320 1500 1680 1920 2400 3600
F L
Transformer-Panelboard connections,vertical or
PE (for 4 ½ conductors) mm² 120 165 210 240 330 420 600 330 480 660 750 840 960 1200 1800 horizontal lines from beginning up to the 1st tap-off box.
F= Supply
Housing Cross Section (Aluminium) mm² 1686 1788 1842 1894 2050 2206 2518 3340 3600 3912 4068 4224 4411 4848 7128
L1,L2,L3,L4 0.50
F L1 L2 L3 L4 Load
Conductor Size mmxmm 6x40 6x55 6x70 6x80 6x110 6x140 6x200 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6x200) 3(6x200)
F= Supply
Weight - 4 Conductors kg/m 14,4 18,3 22 24,5 32,1 39,6 54,7 35,9 48,5 63,5 71,1 78,6 88,6 108,8 162,8 L1,L2 0.25
L1 F L2 Load
Weight - 5 Conductors kg/m 16,8 21,5 26,1 29,2 38,5 47,9 66,5 42,4 57,9 76,5 85,8 95,2 107,5 132,4 198,2
F= Supply
(1)
Fault Loop Resistance (R 0 PH-N) R0 mW
/m 0,182 0,133 0,107 0,096 0,070 0,055 0,040 0,081 0,059 0,044 0,039 0,033 0,024 0,020 0,015 L1,L2,L3,L4 0.125
L1 L2 F L3 L4 Load
(1)
Fault Loop Reaktance (X PH-N) X mW
/m 0,080 0,066 0,065 0,052 0,042 0,019 0,029 0,006 0,005 0,005 0,005 0,025 0,016 0,014 0,009
F= Supply
(1) L1,L2,L3,L4 0.25
Fault Loop Impedance (Z 0 PH-N) Z0 mW
/m 0,200 0,150 0,126 0,110 0,082 0,068 0,050 0,082 0,059 0,044 0,039 0,043 0,029 0,025 0,018
F L1 L2 L3 L4 F Load
(1)
Fault Loop Resistance (R 0 PH-PE) R0 mW
/m 0,144 0,115 0,103 0,098 0,082 0,069 0,057 0,082 0,072 0,060 0,053 0,048 0,039 0,035 0,025
(1)
Fault Loop Reactance (X PH-PE) X mW
/m 0,072 0,067 0,046 0,050 0,038 0,037 0,030 0,006 0,007 0,007 0,007 0,025 0,016 0,014 0,011
(1)
Fault Loop Impedance (Z 0 PH-PE) Z0 mW
/m 0,162 0,133 0,113 0,109 0,091 0,078 0,064 0,082 0,072 0,060 0,054 0,054 0,042 0,038 0,028
(1)
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.
* Values in the technical table are maintained from the type test certificates.

8 9
 ELINEKX
BUSBAR TYPE
Order Code System CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTILIZATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX A 16 5 04 B TR41
COMPONENTS

Busbar Type
Standard Length STD
Special Length X

CONDUCTOR TYPE Upwards Elbow U

Aluminium (Al) A
Downwards Elbow D
Copper (Cu) C
Right Elbow R
Left Elbow L

Upwards Vertical Offset UV

KXA - Al KXC - Cu Conductor Downwards Vertical Offset DV
Conductor Conductor Size Right Horizontal Offset RH
Left Horizontal Offset LH
Rated Busbar Rated Busbar
Current Code Current Code Right Upwards Combined Offset KRU
- - 800 08 6x40 Left Upwards Combined Offset KLU
800 08 1000 10 6x55 Right Downwards Combined Offset KRD
- - 1250 12 6x70 Left Downwards Combined Offset KLD
1000 10 1350 14 6x80 BUSBAR Upwards Right Combined Offset KUR
CODE Upwards Left Combined Offset KUL
1250 12 1600 16 6x110
1350 14 - - 6x125 Downwards Right Combined Offset KDR
- - 2000 20 6x140 Downwards Left Combined Offset KDL
1600 17 - - 6x160
2000 20 2500 25 6x200 Left Side Feeder "T" TYL
- - 2000 22 2(6x55) Right Side Feeder "T" TYR
- - 2500 26 2(6x80) Central Feeder "T" TO
2500 25 3150 32 2(6x110)
- - 3600 36 2(6x125) Horizontal Expansion YDT
- - 3900 39 2(6x140) Vertical Expansion DDT
3200 33 4250 43 2(6x160)
4000 40 5000 50 2(6x200) Reduction RD
5000 50 6300 63 3(6x200) End Closer S10
End Closer S11

PROTECTION DEGREE Panel Connection P10

IP 55 5
Panel Connection P11
Upwards Panel Connection PU20
Upwards Panel Connection PU21
Downwards Panel Connection PD20
Downwards Panel Connection PD21
Conductor Configuration
Right Panel Connection PR30
Number of Right Panel Connection PR31
Code
Conductors L1 L2 L3 N PE
½ PE
Left Panel Connection PL30
PE (Housing)

3 Conductors 03 Left Panel Connection PL31

Panel Connection P40
4 Conductors 04 Panel Connection P41
4 ½ Conductors 07
5 Conductors 05 Transformer Connection TR11
Upwards Transformer Connection TU21
Downwards Transformer Connection TD21
Transformer Connection TR31
*TYPE Utilization Type Transformer Connection TR41
Right Transformer Connection TR51
Left Transformer Connection TL51
(B) Bolt-on Energy is suplied Transformer Connection TR61
from the joints.
Flexible F

(P) Plug-in Energy is supplied Feeder Box B10

from the joints and the Feeder Box B11
plug-in points. Central Feeder Box BO

10
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Standard Straight Length BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX
Bolt-on
L3
L2 Bolt-on Standard - STD
L1
N Straight Length Busbar
3000

Electrical energy up to 800 A can be

supplied from the joints of bolt-on type Sample Order: L3
L2 0
by bolt-on tap-off boxes 2500 A, Aluminium, L1 300
N
Bolt-on, IP 55, 4 conductors
Applications:
As feeder or sub-feeder line, KXA 25504 - B - STD
Where a load has to be supplied
from the busbar.
Bilgi:
Ek noktasýndan çýkýþ alýnan daðýtým hatlarýnda
Bolt-on kutu ile çýkýþ alýnmasý halinde busbar
hattýnýn enerjisi kesilir.
Plug-in

Bolt-on Plug-in Plug-in Bolt-on

L3
L2
L1 Plug-in Standard - STD
N
Straight Length Busbar
950 1100 950
3000

Electrical energy up to 1000 A can be supplied

from the joints and up to 630 A can be supplied L3
Sampe Order: L2
from the plus. L1 0
1250 A, Copper, Plug-in, IP 55, N 300
Applications: 4 conductors
In application of bolt-on
As vertical feeder line high rise buildings KXC 12504 - P - STD
For frequent energy supply
Çýkýþ kutusu takarken (prizlere) busbar
enerjisinin kesilmemesi gereken yerlerde

Busbar Cross-section Dimensions

KXA - Al KXC - Cu
A
Conductor Conductor
Rated Busbar Rated Busbar
(mm)
Current Code Current Code
- - 800 08 91
800 08 1000 10 106 Special Straight Length
- - 1250 12 121
X
1000 10 1350 14 131
Special Straight
1250 12 1600 16 161 Length in (cm)
1350 14 - - 176
- - 2000 20 191
Sample Order: L3
1600 17 - - 211 L2 X
2000 20 2500 25 251 L1
2500 A, Copper, Bolt-on, IP 55, N
4 conductors, 147 cm
- - 2000 22 202
- - 2500 26 252 KXC 25504 - B - X - 147
2500 25 3150 32 312
Note:
- - 3600 36 342
Minimum Length = 35 cm
- - 3900 39 372
3200 33 4250 43 412
4000 40 5000 50 492

5000 50 6300 63 732

11
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Upwards Elbow - U

250
325
Sample Order:
3150 A, Copper, Bolt-on, IP 55,
4 conductors
L3
KXC 32504 - B - U L2
L1
N

0
25 5
32

Downwards Elbow - D
5
32
0
25
Sample Order:

325
3150 A, Copper, Bolt-on, IP 55,

250
4 conductors L3
L2
L1
KXC 32504 - B - D N

Left Elbow - L

B A
Sample Order: L3
L2
2000 A, Copper, Bolt-on, IP 55, L1
N
4 conductors

KXC 20504 - B - L

KXA - Al KXC - Cu
A B
Conductor Conductor B A
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
- - 800 08 267 221
800 08 1000 10 282 228 Right Elbow - R
- - 1250 12 297 235
1000 10 1350 14 307 240
A
1250 12 1600 16 337 255 Sample Order: A
1350 14 - - 352 263 B
B
2000 A, Aluminium, Bolt-on, IP 55,
- - 2000 20 367 270
4 conductors
1600 17 - - 387 280
2000 20 2500 25 427 300 L3
KXA 20504 - B - R L2
- - 2000 22 377 276 L1
N
- - 2500 26 427 301
2500 25 3150 32 487 331
- - 3600 36 517 346
- - 3900 39 547 361
3200 33 4250 43 587 381
4000 40 5000 50 667 421
5000 50 6300 63 907 541
12 The dimensions given above are minumum values. Please call us for non-standard components.
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX
Left Horizontal Offset - LH

Sample Order:

B
X=60 cm, 3150 A, Copper
Bolton, IP 55, 4 conductors

KXC 32504-B-LH60 - LH
x
Note: (cm)
X=min:28 cm,

X
max: *Please see table.
Ýki adet yatay dönüþ modülü ile
ofset yapýlamayan yerlerde kullanýlýr. L3
L2

B
L1

A
N

Right Horizontal - RH
Offset

X
A
Sample Order:

B
X=60 cm, 3150 A, Copper
Bolton, IP 55, 4 conductors

KXC 32504-B-RH60 - RH

B
A
Note:
x
(cm) L3
X=min:28 cm, L2
L1
max: *Please see table. N
Ýki adet yatay dönüþ modülü ile
ofset yapýlamayan yerlerde kullanýlýr.

5
32 0
25
Upwards Vertical - UV
Offset

Sample Order:
250

Y=25 cm, 2000 A, Aluminium

Bolt-on, IP 55, 5 conductors
L3
KXA - Al KXC - Cu L2
A B X KXA 20505-B-UV25 - UV L1
Conductor Conductor N
Y 0
Rated Busbar Rated Busbar Note: (cm) 25
(mm) (mm) (mm) 5
Current Code Current Code Y=min:25 cm max:49 cm 32
- - 800 08 267 221 442
800 08 1000 10 282 228 457
- - 1250 12 297 235 472
1000 10 1350 14 307 240 482
1250 12 1600 16 337 255 512 32
5
1350 14 - - 352 263 527 Downwards - DV 0
- - 2000 20 367 270 542 25
Vertical Offset
1600 17 - - 387 280 562
2000 20 2500 25 427 300 602 Örnek Sipariþ:
- - 2000 22 377 276 552 L3
Y=25 cm, 2000 A, Aluminium L2
- - 2500 26 427 301 602 L1
Bolt-on, IP 55, 5 conductors N
2500 25 3150 32 487 331 662
- - 3600 36 517 346 692 KXA 20505-B-DV25 - DV Y
250

- - 3900 39 547 361 722 0

25
3200 33 4250 43 587 381 762 Note: (cm) 5
Y=min:25 cm max:49 cm 32
4000 40 5000 50 667 421 842
5000 50 6300 63 907 541 1082 The dimensions given above are minumum values.
13
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

A
Upwards Left - K U L
B
Combined Offset
Sample Order:
3150 A, Copper
Bolt-on, IP 55, 4 conductors

KXC 32504 - B - KUL

Note:
L3

Y
Y=min. 30 cm L2
L1
N

0
25 5
32
KUL

Upwards Right - K U R A
Combined Offset B

Sample Order:
3200 A, Aluminium
Bolt-on, IP 55, 4 conductors

KXA 33504 - B - KUR

Note:
L3

Y
Y=min. 30 cm L2
L1
N
0
25 5
32 KUR

325
Downwards Left - K D L
Combined Offset 250

Sample Order:
3150 A, Copper
Bolt-on, IP 55, 4 conductors
L3
L2
KXC 32504 - B - KDL L1
N

KXA - Al KXC - Cu Note:

A B Y=min. 30 cm
Conductor Conductor
Y

B
Rated Busbar Rated Busbar (mm) (mm) A
Current Code Current Code
- 06 800 08 267 221
800 08 1000 10 282 228 KDL
- - 1250 12 297 235
1000 10 1350 14 307 240
Downwards Right - K D R 5
1250 12 1600 16 337 255 32
1350 14 - - 352 263 Combined Offset 0
25
- - 2000 20 367 270 Sample Order:
1600 17 - - 387 280
3200 A, Aluminium L3
2000 20 2500 25 427 300 L2
Bolt-on, IP 55, 4 conductors
Y

- - 2000 22 377 276 L1

N
- - 2500 26 427 301 KXA 33504 - B - KDR
2500 25 3150 32 487 331
- - 3600 36 517 346 Note:
- - 3900 39 547 361 Y=min. 30 cm
3200 33 4250 43 587 381
B
4000 40 5000 50 667 421 A
5000 50 6300 63 907 541
KDR
14 Please call us for non-standard components. The dimensions given above are minumum values.
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Elbows BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Left Upwards - K L U
Combined Offset
Sample Order:
3200 A, Aluminium
Bolt-on, IP 55, 4 conductors

250
325
KXA 33504 - B - KLU

Note:
Y=min. 30 cm
KLU

L3

Y
L2
L1

B
N

A
Right Upwards - K R U
Combined Offset

Sample Order:
3150 A, Copper

A
Bolt-on, IP 55, 4 conductors

B
KXC 32504 - B - KRU
L3

250
L2
Note: L1

325
Y=min. 30 cm N

Y
KRU

Left Downwards - K L D
Combined Offset
Sample Order: Y
3200 A, Aluminium
Bolt-on, IP 55, 4 conductors
325

KXA 33504 - B - KLD

250

KXA - Al KXC - Cu Note:

A B Y=min. 30 cm
Conductor Conductor
L3
Rated Busbar Rated Busbar
A

L2
B

(mm) (mm) L1
Current Code Current Code N
- - 800 08 267 221
KLD
800 08 1000 10 282 228
- - 1250 12 297 235
1000 10 1350 14 307 240
Right Downwards - K R D
1250 12 1600 16 337 255
Combined Offset
1350 14 - - 352 263
- - 2000 20 367 270 Sample Order:
B A

1600 17 - - 387 280

Y

2000 20 2500 25 427 300 3150 A, Copper

- - 2000 22 377 276 Bolt-on, IP 55, 4 conductors
- - 2500 26 427 301 KXC 32504 - B - KRD L3
L2
2500 25 3150 32 487 331 L1
Note: N
- - 3600 36 517 346
Y=min. 30 cm
325

- - 3900 39 547 361

3200 33 4250 43 587 381
250

4000 40 5000 50 667 421

KRD
5000 50 6300 63 907 541
Please call us for non-standard components. The dimensions given above are minumum values.
15
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Standard Components BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Reduction Reduction - RD
Is use to change the busbar cross section. Reduced
Sample Order: Busbar Current

KXA - Al 2000A / 1600A, Aluminium,

0
0
7
Conductor Bolt-on, IP 55, 4 conductors
Rated Reduced Busbar Current KXA 20504 - B - RD17
Current 08 10 12 14 17 20 25 33 40

5
2
2
1000 - - - - - - - -
1250 - - - - - - -

5
7
1350 - - - - - - -

4
L3
1600 - - - - - - - L2
L1
2000 - - - - - - - N
2500 - - - - - - -
3200 - - - - - - -
4000 - - - - - - -
5000 - - - - - - -

Right Side Feeder "T" - T Y R

KXC - Cu
Conductor
Sample Order:

A
Rated Reduced Busbar Current

B
2500 A, Copper, Bolt-on,

C
Current 08 10 12 14 16 20 25 22 26 32 36 39 43 50
1000 - - - - - - - - - - - - - IP 55, 4 conductors
1250 - - - - - - - - - - - -
KXC 25504 - B - TYR
1350 - - - - - - - - - - - -
1600 - - - - - - - - - - - - L3
2000 - - - - - - - - - - - - L2
L1
2500 - - - - - - - - - - - - N
2000 - - - - - - - - - - - -
2500 - - - - - - - - - - - -
3150 - - - - - - - - - - - -
3600 - - - - - - - - - - - -
3900 - - - - - - - - - - - -
4250 - - - - - - - - - - - -
5000 - - - - - - - - - - - - Left Side Feeder "T" - T Y L
6300 - - - - - - - - - - - -
B A

Sample Order:
C

2500 A, Aluminium, Bolt-on,

KXA - Al KXC - Cu IP 55, 4 conductors
A B C L3
Conductor Conductor L2
KXA 25504 - B - TYL L1
Rated Busbar Rated Busbar N
(mm) (mm) (mm)
Current Code Current Code
- - 800 08 267 221 442
800 08 1000 10 282 228 456
- - 1250 12 297 235 470
1000 10 1350 14 307 240 480
1250 12 1600 16 337 255 510
1350 14 - - 352 263 526
- - 2000 20 367 270 540 Central Feeder "T" - T O
1600 17 - - 387 280 560
2000 20 2500 25 427 300 600 A
- - 2000 22 377 276 552 Sample Order:
B C
- - 2500 26 427 301 602 3150 A, Copper, Bolton,
2500 25 3150 32 487 331 662 IP 55, 4 conductors
- - 3600 36 517 346 692
- - 3900 39 547 361 722 KXC 32504 - B - TO
3200 33 4250 43 587 381 762 L3
L2
4000 40 5000 50 667 421 842 L1
N
5000 50 6300 63 907 541 1082

16 Please call us for non-standard components. The dimensions given above are minumum values.
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Expansions BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Horizontal Expansion Horizontal Expansion - Y D T

Used at every 40m in long horizontal Sample Order:
straight lines and building expansion 2500 A, Aluminium, Bolt-on,
points. IP 55, 4 conductors

KXA 25504 - B - YDT

L3
L2
L1
N

00
12
Attention!
The total length of the module should be adjusted
to 1200 mm. after installation.

Vertical Expansion Vertical Expansion - D D T

Used for vertical applications in multi storey Sample Order:
buildings.
2000 A, Copper, Bolt-on,IP 55
One vertical expansion unit is advised 4 conductors
to be used at every floor between
fixed support points. KXC 20504 - B - DDT

0
70
L3
L2
L1
N

End Closer End Closer - S 1 0

Is used to close the end of busbar run. Sample Order:
2500 A, Copper, Bolt-on, IP 55,
4 conductors L3
L2
KXC 25504 - B - S10 L1
N
5
2
2

End Closer - S 1 1
Sample Order:
2500 A, Copper, Bolt-on, IP 55, L3
L2
4 conductors
5

L1
2
2

N
KXC 25504 - B - S11

Please call us for non-standard components. The dimensions given above are minumum values.
17
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Panel Connections PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Panel Connection -P10

Panel Feeder
Sample Order:
225

2500 A, Copper, Bolt-on,4 conductors

for Panel Feeder
N
150

KXC 25504 - B - P10 L1

100 100 100 L3
L2
L2
P10 L3
L1
N

Panel Connection -P11

Busbar Feeder

Sample Order:
225

2500 A, Copper, Bolt-on,4 conductors

for Busbar Feeder
150

KXC 25504 - B -P11

100 100 100
N
L1 L3
L2 L2
P11 L3 L1
N

325

250 Upwards Panel -PU20

Connection
Panel Feeder
275
200

Sample Order:
3600 A, Copper, Bolt-on,4 conductors
150

for Panel Feeder N

100 100 100 L1
KXC 36504 - B - PU20 L2
PU20 L3

325

250
Downwards Panel -PD20
Connection
275

Panel Feeder
200

Sample Order:
150

4250 A, Copper, Bolt-on,4 conductors L3

100 100 100 for Panel Feeder L2
L1
KXC 43504 - B - PD20 PD20 N

18
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Busbar&Panel Connections PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

325

250
Upwards Busbar -PU21
Connection
275
200

Busbar Feeder

Sample Order:
150

3600 A, Copper, Bolt-on, 4 conductors

100 100 100
for Busbar Feeder
N
KXC 36504 - B - PU21 L1
PU21 L2
L3

325

250

Downwards Busbar -PD21

275

Connection
200

Busbar Feeder
Sample Order:
150

L3
100 100 100 4250 A, Copper, Bolt-on,4 conductors L2
for Busbar Feeder L1
PD21
N
KXC 43504 - B - PD21

A
B Right Panel - P R30
Connection
A-125
B-125

Panel Feeder
Sample Order:
150

N
2500 A, Copper, Bolt-on,4 conductors L1
100 100 100 for Panel Feeder
PR30 L2
L3
KXC 25504 - B - PR30

A
B Left Panel - P L30
Connection
A-125
B-125

Panel Feeder
Sample Order:
150

2500 A, Copper, Bolt-on,4 conductors

L3
100 100 100 for Panel Feeder L2
PL30 L1
KXC 25504 - B - PL30 N

A and B dimensions of PR30 and PL30 are the same

like left and right elbows.
Please refer to page-12 for the dimensions.
19
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
Panel Connections PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

A
B
Right Panel - PR 31
Connection
A-125
B-125

Busbar Feeder
Sample Order:
150

L3
100 100 100 2500 A, Copper, Bolt-on,4 conductors
L2
for Busbar Feeder
L1
KXC 25504 - B - PR31 PR31 N

A
Left Panel - PL 31
B
Connection
Busbar Feeder
A-125
B-125

Sample Order:
2500 A, Copper, Bolt-on,4 conductors
150

N
100 100 100 for Busbar Feeder L1
L2
KXC 25504 - B - PL31 PL31
L3

860
Panel Connection - P 40
Panel Feeder
Sample Order:
min. 3150 A, Copper, Bolt-on,4 conductors
165 165 165 110
for Panel Feeder
L3
KXC 32504 - B - P40 L2 N

L1 L1

N L2
P40 L3

860 Panel Connection - P 41

Busbar Feeder
Sample Order:
3150 A, Copper, Bolt-on,4 conductors
for Busbar Feeder L3
min.
165 165 165 110 L2 N
KXC 32504 - B - P41
L1
L1
N L2
P41 L3
A and B dimensions of PR31 and PL31 are the same
like left and right elbows.
Please refer to page-12 for the dimensions.

20 Please call us for non-standard components. The dimensions given above are minumum values.
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Transformer Connections BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Transformer - T R11
Connection
Sample Order:
2500 A, Aluminium, Bolt-on, 4 conductors
225

KXA 25504 - B - TR11

N
L1
150

L3
L2 L2
100 100 100
L3 L1
TR11 N

325
Upwards - T U21
250 Transformer Connection
Sample Order:
2500 A, Copper, Bolt-on, 4 conductors
275
200

KXC 25504 - B - TU21

N
L1
150

L2
100 100 100 TU21 L3

325 Downwards - T D21

Transformer Connection
250
Sample Order:
2500 A, Aluminium, Bolt-on, 4 conductors

KXA 25504 - B - TD21

275
200

L3
L2
150

L1
100 100 100 TD21 N

For transformer and panel connection

applications EAE design and planning
department can prepare your projects Transformer - T R31
upon request. Connection 860
150

For the design, the following information is Sample Order:

required; 2500 A, Copper, Bolt-on, 4 conductors
L3
Plan of transformer and panel board room, KXC 25504 - B - TR31 N 110
heights. L2
Transformer dimensions, distance between L1
L1 5
bushings. L2 16
N 5
L3 16
5
For connection dimensions please refer 16
to tables on pages 23 and 24. TR31

Please call us for non-standard components. The dimensions given above are minumum values.
21
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Transformer Connections BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX

Transformer - T R41
Connection
N Sample Order:
200
0 in.
L1 L3 m 0
2500 A, Copper, Bolt-on, 4 conductors 1 1

KXC 25504 - B - TR41 0

L2 L2 67

L1 0
67
L3 N
0
n. 29
mi
0
25

TR41

150
Transformer - T R61
Connection
0
200 N n.
Sample Order: mi 0
11
L1 70
6
3600 A, Copper, Bolt-on,
4 conductors 0
67
L2
KXC 36504 - B - TR61

0
29 225
L3 150
150
min.
100
TR61
For transformer and panel connection
applications EAE design and planning
department can prepare your projects
upon request. Right Transformer - T R51
Connection
For the design, the following information is
required; Sample Order:

Plan of transformer and panel board room, 2500 A, Copper, Bolt-on,

heights. 4 conductors
L3 N
Transformer dimensions, distance between L2 L1
KXC 25504 - B - TR51
bushings. L1 L2
N L3
A and B dimensions of TR51 and TL51 are same
as left and right elbows. TR51 TL51
Please refer to page 12 for the dimensions.
Left Transformer - T L51
Connection A
B
Sample Order:
A-125
B-125

For connection dimensions please refer 2500 A, Aluminium, Bolt-on,

to tables on pages 23 and 24. 4 conductors
150

KXA 25504 - B - TL51

22 Please call us for non-standard components. The dimensions given above are minumum values.
ELINEKX
Panel and Transformer Connection Units

Panel and Transformer Connection Units

Panel Connection Units : P10,P11,PU20,PD20,PU21,PD21,PL30,PR30,PL31,PR31,P40,P41

Transformer Connection Units: TR11,TU21,TD21,TL31,TR31,TR41,TR51,TL51,TR61

Note:
No flange supplied with transformer connection units.

KXA 08 KXA 10 KXA 12

KXC 08 KXC 10 KXC 12 KXC 14 KXC 16
150

150

150

150

150
23

23

23

23

23
Ø14 Ø14 Ø14 Ø14 Ø14

20 27,5 40 15 40 20 40 40 15
40 55 70 80 110

KXA 14 KXA 17 KXA 20

KXC 20 KXC 25 KXC 22

150
150
150
150
150

23
23

23
23

23

Ø14 Ø14 Ø14 Ø14 Ø14

40 40 22,5 40 40 30 40 40 40 20 40 40 40 40 20 27,5 27,5

125 140 160 200 150

KXA 25
KXC 26 KXC 32 KXC 36 KXC 39
150

150
150
150
23

23

23
23

Ø14 Ø14 Ø14 Ø14

20 40 40 20 15 40 40 40 40 15 22,5 40 40 40 40 22,5 30 40 40 40 40 30
200 260 290 320

KXA 33 KXA 40 KXA 50

KXC 43 KXC 50 KXC 63
150

150

150
23

23
23

Ø14 Ø14 Ø14

20 40 40 40 40 40 40 20 20 40 40 40 40 40 40 40 40 20 20 40 40 40 40 40 40 40 40 40 40 40 40 20
360 440 680

23
 ELINEKX
Panel Connections

Connection Equipment

Description Code

M 10 x 50 Bolt 01505
M 10 x 60 Bolt 01506
M10 Steel Nut 01445
M10 Washer 01424 5

Paralelling Bars (Standard Holes) Paralelling Bars (Without Holes)

KXA - Al Order KXC - Cu Order Conductor KXA - Al Order KXC - Cu Order Conductor
Conductor Code Conductor Code Size Conductor Code Conductor Code Size
Rated Busbar (each piece) Rated Busbar (each piece) Rated Busbar (each piece) Rated Busbar (each piece)
Current Code Current Code Current Code Current Code
- - - 2000 22 09387 2(6x55) - - - 2000 22 12011 2(6x55)
- - - 2500 26 06988 2(6x80) - - - 2500 26 12013 2(6x80)
2500 25 09070 3150 32 09069 2(6x110) 2500 25 12014 3150 32 12015 2(6x110)
- - - 3600 36 09117 2(6x125) - - - 3600 36 12017 2(6x125)
- - - 3900 39 09175 2(6x140) - - - 3900 39 12019 2(6x140)
3200 33 05691 4250 43 05689 2(6x160) 3200 33 12020 4250 43 12021 2(6x160)
4000 40 05791 5000 50 05789 2(6x200) 4000 40 12022 5000 50 12023 2(6x200)
5000 50 09512 6300 63 09511 3(6x200) 5000 50 12024 6300 63 12025 3(6x200)

KXC 22 KXC 26 KXA 25 KXC 22 KXC 26 KXA 25

KXC 32 Ø 14 KXC 32
26

Ø 14
Ø 14 Ø 14
56

145
40
23

95 27,5 40 80 40 20 40 40 70 40 40 15
150 200 260

KXC 36 KXC 39 KXC 36 KXC 39

Ø 14
26

Ø 14
Ø 14
56

145
40
23

40 40 85 40 40 22,5 40 40 100 40 40 30
290 320

KXA 33 KXA 40 KXA 33 KXA 40

Ø 14
26

KXC 43 KXC 50 Ø 14 KXC 43 Ø 14 KXC 50

56

145
40
23

40 40 40 80 40 40 40 20 40 40 40 40 80 40 40 40 40 20
360 440

KXA 50 KXA 50
KXC 63 Ø 14 Ø 14 KXC 63
26
56

145
40

20
23

40 40 40 40 80 40 40 40 40 80 40 40 40 40
680

24
ELINEKX
Flexible & Panel Connections
Sample Connection (1)
Sample Connection Types

245
5

Sample Connection (2)

245

10

Sample Connection (3)

245

10

Flexible are used for Flexibles - F

Transformer - busbar, Sample Order: L

(cm)
Panel - busbar connections. 800 A, Aluminium
B=.....mm
KXA 0800 - F40
X=.....mm * B
Y=.....mm L
Z=.....mm X
Z Y

ø=.....mm

* This side is punched according to the needs of the custommer.

25
 ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Panel Connections BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

KX
Flange Dimensions
Panel Connection Units are supplied with suitable flange as standard.

Panel
Panel
Connection
Connection Flange
N Flange PE PE
L1
L2 Housing Housing
L3
PE

PE L3 L2 L1 N L3 L2 L1 N

100 100 100 100 100 100 100

Opening on the E-Line KX Panel Connection

panel board Busbar Flange
12,5
100

B
A
100

Ø7
12,5

12,5 100 100 100 100 100 12,5

465
515

Aluminium (Al) Copper (Cu)

Number of
Rated Busbar Rated Busbar Conductor A B the holes
Current Code Current Code Size (mm) (mm) along
B length

- - 800 08 6x40 135 180 2

800 08 1000 10 6x55 150 195 2
- - 1250 12 6x70 165 210 2
1000 10 1350 14 6x80 175 220 2
1250 12 1600 16 6x110 205 250 3
1350 14 - - 6x125 220 265 3
- - 2000 20 6x140 235 280 3
1600 17 - - 6x160 255 300 3
2000 20 2500 25 6x200 295 340 4
- - 2000 22 2x(6x55) 245 290 3
- - 2500 26 2x(6x80) 295 340 3
2500 25 3150 32 2x(6x110) 355 400 4
- - 3600 36 2x(6x125) 385 430 4
- - 3900 39 2x(6x140) 415 460 5
3200 33 4250 43 2x(6x160) 455 500 5
4000 40 5000 50 2x(6x200) 535 580 6
5000 50 6300 63 3x(6x200) 775 820 8

26
ELINEKX BUSBAR TYPE
CONDUCTOR TYPE
Feeder Boxes BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTIZILATION TYPE P - Plug-in / B - Bolt-on
COMPONENT

Cable Gland Plates KX

Busbar Cable
Type
Housing Type Gland Plate

Feeder Box - B 1 0

PE
L3
Sample Order: L2
1 L1
3200 A, Aluminium, Bolt-on N
4 conductors

KXA 32504 - B - B10

B10

Feeder Box - B 1 1

Sample Order:

3600 A, Copper, Bolt-on, 4 conductors

3 KXC 36504 - B - B11

PE
L3
L2
L1
N

B11

Central Feeder Box - B O

Sample Order:
PE
L3
2500 A, Aluminium, Bolt-on, 4 conductors L2
Ampere Ratings KXA 25504 - B - BO L1
N

KXA - Al KXC - Cu Gland

A B C D
Conductor Conductor Type
PE
Rated Busbar Rated Busbar (mm) (mm) (mm) (mm) (mm) L3
Current Code Current Code L2
L1
- - 800 08 500 520 350 300 1 N
800 08 1000 10 500 520 350 300 1
- - 1250 12 500 520 350 300 1
BO
1000 10 1350 14 500 520 350 300 1
1250 12 1600 16 500 520 350 300 1
225 A
1350 14 - - 500 520 400 300 1
- - 2000 20 500 520 400 300 1
1600 17 - - 500 520 400 300 1
2000 20 2500 25 500 520 400 300 1
- - 2000 22 500 520 500 300 2 B
- - 2500 26 500 520 500 300 2
2500 25 3150 32 500 520 500 300 2
- - 3600 36 500 520 500 300 2
- - 3900 39 500 520 650 300 2 150 D C
3200 33 4250 43 500 520 650 300 2 245
4000 40 5000 50 500 520 650 300 2 Please call us for special
The dimensions given applications or for applications
5000 50 6300 63 700 520 860 500 3 above are minumum values. with MCCB's.
27
 ELINEKX ELINEKX
Tap-off Boxes Technical Features

Easy Installation System on Tap-off Boxes

Horizontal Opening Box Lids
A patented hinge system is designed in order to install tap off boxes on busbars much easier.
New generation horizontal opening
lid allows users to do their operations
on the box easier.

Fixing System of Tap-off Boxes on Busbars

Hook system, which is used for fixing of
tap-off boxes on busbars.

Taking Energy from Joints

Taking energy from joints

by Bolt-on tap off boxes.
The range of tap off boxes from
160A upto 1.000A.

Effective Gasket Safety

Protection from dust and humidity due to effective gasket system.

High IP Protection due to special forming. Special
Gasket Forming

Locking Point

Universal Tap-off Boxes

Tap off boxes can be equipped with any
brand of switches, circuit breakers and etc.
Please inform EAE the type and brand of
choosen MCCB, when ordering.

28 29
 ELINEKX RATED CURRENT
BUSBAR TYPE
BOX TYPE
Bolt on- B
Plug in- P
Tap-off Boxes PROTECTION 160 A-16
250 A-25
DEGREE 400 A-40
with Fused Switches (Bolt-on-KXB) CONDUCTOR IP-55-5 630 A-63
4-0
5-1
CABLE GLAND PLATES
KX
Cable Gland Plates

Cable Order Inner

Mat. Gland Type Code Diameter Bolt-on Tap-off Boxes
Sheet ---- RP0 (mm)
B

A
Sheet M32 RP1 25 KX B 1 650
KX B 2 550

C
KX B 4 050
Sheet M40 RP2 32 KX B 6 350 e
at

sý
Pl

nd ka
yö Pal
n d s)

(3 or
la e

k
Ra
Sheet Special RP3 63 G sid
Sample Order: b le 3
n L3 2
Ca (o L 1
Bolt-on / 630 A / IP-55 / L
N
AL 2xSpecial RP4 63 4 conductors

KXB 6350
AL 4xM25 RP5 18

AL 4xM32 RP6 25

KX B 1 651

50
KX B 2 551
AL 4xM40 RP7 32
KX B 4 051
KX B 6 351
AL 8xM32 RP8 25

Sample Order:
Bolt-on / 630 A / IP-55 /
5 conductors 30 A 30

KXB 6351

Notes:

EAE Plug-in tap off boxes are manufactured with

electromechanical interlock system as per
IEC 60439. D

Tap off boxes shall not be used empty. Placing of

fused switches,MCCBs or any other protection
unit into box is necessary before the installation of
tap off boxes on busbars.

Max. External
Tap-off A B C D Fuse Standard Gland
Diameter of Cable
Boxes (mm) (mm) (mm) (mm) Size Gland Type
Cros-section
KXB 16 600 300 200 170 NH00 RP2 M25 Ø 18
KXB 25 750 380 240 265 NH 1 RP3 M32 Ø 26
KXB 40 850 420 255 265 NH 2 RP4 M40 Ø 33
KXB 63 850 420 255 265 NH 3 RP4 M50 Ø 39
M63 Ø 45
Special for EAE Ø 60
Tap-off boxes can be equipped with any brand of
switches, circuit breakers and etc.

30 Please call us for non-standard tap-off boxes and detailed information.

ELINEKX RATED CURRENT
BUSBAR TYPE
BOX TYPE
Bolt on- B
Plug in- P
Tap-off Boxes with PROTECTION 160 A-16
250 A-25
DEGREE 400 A-40
Fused Switches (Plug-in-KXP) CONDUCTOR IP-55-5 500 A-50
4-0
5-1
CABLE GLAND PLATES
KX
Cable Gland Plates

Cable Order Inner

Mat. Gland Type Code Diameter Plug-in Tap-off Boxes
Sheet ---- RP0 (mm)
B

A
Sheet M32 RP1 25 KX P 1 650
KX P 2 550

C
KX P 4 050
Sheet M40 RP2 32 KX P 5 050 e
at

ý
Pl

as
nd ak
y ö Pl
nd )
la des

(3 or
k
Ra
G si
Sheet Special RP3 63 Sample Order: e
bl n 3
a
C ( o
Plug-in / 400 A / IP-55 /
L3 2
4 conductors L 1
AL 2xSpecial RP4 63 L
N
KXP 4050
AL 4xM25 RP5 18

AL 4xM32 RP6 25

50
KX P 1 651
KX P 2 551
AL 4xM40 RP7 32
KX P 4 051
KX P 5 051
AL 8xM32 RP8 25

Sample Order:
Plug-in / 500 A / IP-55 /
5 conductors 30 A 30

KXP 5051

Notes:

EAE Plug-in tap off boxes are manufactured with

electromechanical interlock system as per D
IEC 60439.

Tap off boxes shall not be used empty. Placing of

fused switches,MCCBs or any other protection
unit into box is necessary before the installation of
tap off boxes on busbars.

Max. External
Tap-off A B C D Fuse Standard Gland
Diameter of Cable
Boxes (mm) (mm) (mm) (mm) Size Gland Type
Cros-section
KXP 16 520 300 210 195 NH00 RP2 M25 Ø 18
KXP 25 670 380 270 310 NH 1 RP3 M32 Ø 26
KXP 40 750 420 300 285 NH 2 RP4 M40 Ø 33
KXP 63 750 420 300 285 NH 3 RP4 M50 Ø 39
M63 Ø 45
Special for EAE Ø 60
Tap-off boxes can be equipped with any brand of
switches, circuit breakers and etc.
Please call us for non-standard tap-off boxes and detailed information.
31
ELINEKX
Product Overview 630A ... 6300A COMPACT BUSBAR
PRODUCT OVERVIEW (E-LINE KX)
1- Standards & Certification:
-Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a seperate type test certificate from an independent internationally accredited laborotory.
-Short-circuit tests shall follow the same standard procedure. Type test certificate shall be also available. Busbar systems shall be manufactured upon the standards and criteria of the test certification. Busbar
systems shall have the “Minimum Duration of 6 Hours on Fire Certification” upon the IEC 60331 Standard.
-The tests below are necessary for each busbar current rating seperately from an independent internationally accredited laborotory upon the IEC 60439-2 Standard:
a) Temperature Rise Limits b) Dielectrical Features c) Short-circuit Duration d) Effectiveness of Protection Circuit e)Clearances and Creepage Distances f) Mechanical Operation g) Protection Degree h)
Electrical Characteristics i) Structural Duration j) Crushing Resistance k) Resistance of Insulation Material to Abnormal Heat l) Fire Barrier
- Busbar system shall have CE sign.
-Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
-Each product shall have a “Type Label”, which indicates the brand, type of the unit, number of conductors and electrical details.
2- General Structure of Products
-Busbar system shall have “Sandwich-Compact” structure. Aluminium or Copper conductors shall be tin plated along the entire length upon the wire configuration and required number, which are described in
the statements below. Housing shall be made of termically strengthened extruded aluminium profile, which shall be RAL7038-Electrostatic painted. Protection degree shall be IP55.

For Aluminium Conductors; 630A :1 sec/rms 25kA, Peak 55kA

2.1- Electrical Characteristics 800A :1 sec/rms 35kA, Peak 73,5kA
- Busbar systems nominal insulation voltage shall be 1000 V. 1000A :1 sec/rms 50kA, Peak 105kA
- As per ampere rates, minimum short circuit values shall be as given below; 1250-1350-1600-2000A :1 sec/rms 60kA, Peak 132kA
- Temperature rise shall be 50K over 40°C ambient temperature. 2500A :1 sec/rms 100kA,Peak 220kA
3200A and above :1 sec/rms 120kA,Peak 264kA
For Copper Conductors; 800A :1 sec/rms 40kA, Peak 84kA
1000A :1 sec/rms 50kA, Peak 105kA
1250-1350-1600-2000A :1 sec/rms 60kA, Peak 132kA
2500A :1 sec/rms 100kA,Peak 220kA
3200A and above :1 sec/rms 120kA,Peak 264kA
2.2- Housing and Structure
-Busbar system shall have “Sandwich-Compact” structure. Conductor bars are double layer epoxy painted. “B Class” polyester pholio layers are located between neighbour conductors. Conductors and
pholio layers shall be packed and placed into the aliminium housing without leaving any air gap as the “Sandwich-Compact” structure requires.
-Compact structure of the housing shall be provided by M6 screws applied at every 19 cm along the entire length. Screw joints shall provide both installation and earthing without any other required
equipment.
-Multiconductor busbars shall be connected in one housing the way that it is unable to get broken.
-The continous structure of the compact system shall be kept at the plug-in points. There shall be no air gap between conductors.
-Busbar housings shall be manufactured of at least 2,5 mm breight aliminium profile,which shall be termically strengthened and extruded. Conductor bars shall be manufactured of RAL7038-
Electrostatic epoxy painted profile material.
-Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project
conditions requires.
-For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.
-For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.
2.3- Conductors
-Compact busbar system shall have aliminium conductors between 630 A – 5000 A.
- Compact busbar system shall have copper conductors between 800 A – 6300 A.
- Compact busbar system shall have the following number of conductors and wire configuration.
a) 4 Conductors: ( 4 full size conductors + Housing(earthing)).
b) 4 ½ Conductors: (4 full size conductors + ½ earth conductor + Housing), ( ½ earth conductor and housing are united).
c) 5 Conductors: ( 5 full size conductors + Housing) (Earth conductor and Housing are united)
-Wire conductors and neutral conductor shall have the same cross-section and they shall be insulated.
- EC grade aliminium conductors shall be epoxy painted and Tin-plated in the contacting ends.
-Copper conductors shall contain electrolitical copper. They shall be epoxy painted and Tin-plated in the contacting ends.
2.4- Insulation
- For strong and long life insulation system, conductors shall be plated by epoxy paint and there shall be “B class” polyester pholios (Mylar) between neighbour conductors.Conductors shall be packed and
placed into the housing without leaving any air gap. There shall be 2 layers of epoxy paint on conductors and 1 layer of polyester pholio between wire conductors at least.
2.5- Joint Structure
- Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts.
2.6- Protection
- Protection degree of the busbar system shall be IP55.
3- Tap Off Boxes
-Power shall be supplied directly on tap off boxes of bolt-on and plug-in busbar systems up to 1000 A at any connection point.
- It shall be possible to install a bolt-on tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off shall be placed instead of the contact distance pieces.
The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any pieces.
-Plug-in tap off boxes shall be used on lines where there is a high number of power output need and on vertical power distribution lines. It shall be possible to supply power on the output points, positioned on the
housings of the plug-in busbars by using plug-in tap off boxes up to 630 A. These boxes shall be able to have installed or uninstalled without interrupting the power flow of the busbar. A 3m long standard busbar
shall contain 2 plug-in output points at least. In case of unuse of these output points, they shall be kept closed with the protection degree of IP55. Power output on the joint points shall be able at plug-in busbars
by bolt-on tap off boxes.
-Contacts of plug-in tap off box shall be silver plated. Contacts of bolt-on tap off box shall be tin-plated.
-Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.
-Plug-in tap off boxes shall require the mechanical and electrical qualifications below.
-Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at “ON” position. Mechanical interlock
mechanism shall prevent opening the door, when the switch is at “ON” position. The door shall be opened only when the switch is at “OFF” position, tap off box shall be at IP2X protection degree in this case and
there shall not be any accessible live part in the box. While inserting the earthing contacts of the box, earth contact shall make the first touch. While removing it shall be disconnected last.
-Busbar tap off boxes shall be equipped with fused switchs or MCCBs, indicating the locking mechanism, which prevents opening of the door, unless the power flow in the system is not interrupted.

4- Installation and Commisioning

-Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation
test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.

43
 ELINEKX RATED CURRENT
BUSBAR TYPE
BOX TYPE
Bolt on- B
Plug in- P
Tap-off Boxes PROTECTION DEGREE
IP-55-5
160 A-16
250 A-25
CONDUCTOR 400 A-40
for MCCB's (KXB) 4 Ýletken-0
5 Ýletken-1
630 A-63
800 A-80
1000 A-10
SWITCH TYPE M- MCCB / B- Empty
CABLE GLAND PLATES
Cable Gland Plates KX

Cable Order Inner

Mat. Gland Type Code Diameter Bolt-on Tap-off Boxes
Sheet ---- RP0 (mm)
KX B 1 6 5 0 - B1
KX B 2 5 5 0 - B1
Sheet M32 RP1 25 KX B 4 0 5 0 - B1
KX B 6 3 5 0 - B1

B
A
KX B 1 6 5 0 - M1
Sheet M40 RP2 32
KX B 2 5 5 0 - M1

C
KX B 4 0 5 0 - M1
Sheet Special RP3 63 KX B 6 3 5 0 - M1

Sample Order:
AL 2xSpecial RP4 63
Bolt-on / 630 A / IP-55 / e
at
4 conductors, empty tap-off box Pl
n d s)
AL 4xM25 RP5 18 L3 2 a e
KXB 6350 - B1
L 1 Gl s i d
L le 3
N b n
Ca ( o
AL 4xM32 RP6 25
KX B 1 6 5 1 - B1
KX B 2 5 5 1 - B1
KX B 4 0 5 1 - B1
AL 4xM40 RP7 32 KX B 6 3 5 1 - B1

50
KX B 1 6 5 1 - M1
AL 8xM32 RP8 25 KX B 2 5 5 1 - M1
KX B 4 0 5 1 - M1
KX B 6 3 5 1 - M1
Special Cable Gland Plates
Sample Order:
Cable Order Inner
Mat. Gland Type Code Diameter Bolt-on / 630 A / IP-55 /
5 conductors, empty tap-off box
(mm) 30 A 30
Sheet ---- RPK0 ---- KXB 6351 - B1

Sheet M25 RPK1 18

KX B 8 0 5 0 - B1
KX B 1 0 5 0 - B1
Sheet M32 RPK2 25
KX B 8 0 5 0 - M1 D
KX B 1 0 5 0 - M1
Sheet M40 RPK3 32
Sample Order:
Sheet 1xSpecial RPK4 63 Bolt-on / 800 A / IP-55 /
4 conductors, empty tap-off box

KXB 8050 - B1

Tap-off A B C *D Standard
Boxes (mm) (mm) (mm) (mm) Gland

KXB 16 650 300 220 130 RPK3

KXB 25 650 300 220 130 RPK4
KX B 8 0 5 1 - B1 Gland
Max. External
KXB 40 800 300 220 210 RP4 Diameter of Cable
KX B 1 0 5 1 - B1 Type
KXB 63 800 300 220 210 RP4 Cros-section
KXB 80 1000 350 275 265 RP4 KX B 8 0 5 1 - M1 M25 Ø 18
KXB 10 1000 350 275 265 RP4 KX B 1 0 5 1 - M1 M32 Ø 26
M40 Ø 33
* D value varies as per the used switch. M50 Ø 39
Sample Order: M63 Ø 45
* Tap-off boxes can be equipped with any Special for EAE Ø 60
Bolt-on / 800 A / IP-55 /
brand of MCCB's. 5 conductors, empty tap-off box
KXB 8051 - B1
32 Please call us for non-standard tap-off boxes.
ELINEKX RATED CURRENT
BUSBAR TYPE
BOX TYPE
Bolt on- B
Plug in- P
Tap-off Boxes PROTECTION DEGREE
IP-55-5
160 A-16
250 A-25
CONDUCTOR 400 A-40
for MCCB's (KXP) 4 Ýletken-0
5 Ýletken-1
630 A-63
800 A-80
1000 A-10
SWITCH TYPE M- MCCB / B- Empty
CABLE GLAND PLATES
Cable Gland Plates KX

Cable Order Inner

Mat. Gland Type Code Diameter Plug-in Tap-off Boxes
Sheet ---- RP0 (mm)
KX P 1 6 5 0 - B1
KX P 2 5 5 0 - B1
Sheet M32 RP1 25 KX P 4 0 5 0 - B1
KX P 6 3 5 0 - B1 B

A
Sheet M40 RP2 32
KX P 1 6 5 0 - M1
KX P 2 5 5 0 - M1

C
Sheet Special RP3 63 KX P 4 0 5 0 - M1
KX P 6 3 5 0 - M1
AL 2xSpecial RP4 63 Sample Order:
a te
Pl
Plug-in / 400 A / IP-55 / n d s)
la e
AL 4xM25 RP5 18 4 conductors, empty tap-off box G sid
L3 2 b le 3
L 1 n
KXP 4050 - B1 L Ca ( o
N
AL 4xM32 RP6 25

50
AL 4xM40 RP7 32

AL 8xM32 RP8 25

Special Cable Gland Plates

Cable Order Inner

Mat. Gland Type Code Diameter
(mm) 30 A 30
Sheet ---- RPK0 ---- KX P 1 6 5 1 - B1
KX P 2 5 5 1 - B1
Sheet M25 RPK1 18 KX P 4 0 5 1 - B1
KX P 6 3 5 1 - B1

Sheet M32 RPK2 25

KX P 1 6 5 1 - M1 D
KX P 2 5 5 1 - M1
Sheet M40 RPK3 32 KX P 4 0 5 1 - M1
KX P 6 3 5 1 - M1
Sheet 1xSpecial RPK4 63
Sample Order:
Plug-in / 400 A / IP-55 /
5 conductors, empty tap-off box

KXP 4051 - B1

Tap-off A B C *D Standard
Boxes (mm) (mm) (mm) (mm) Gland
Max. External
Gland
KXP 16 520 300 250 150 RPK3 Diameter of Cable
Type
KXP 25 520 300 250 150 RPK4 Cros-section
KXP 40 700 300 250 255 RP4 M25 Ø 18
KXP 63 700 300 250 255 RP4 M32 Ø 26
M40 Ø 33
* D value varies as per the used switch. M50 Ø 39
M63 Ø 45
* Tap-off boxes can be equipped with any Special for EAE Ø 60
brand of MCCB's.

Please call us for non-standard tap-off boxes.

33
 ELINEKX
Vertical and Horizontal Busbar Applications

N L1 L2 L3 N L1 L2 L3
CEILING

FLOOR CONCRETE
100
L3
L2
L1
N

100

200
WALL

VERTICAL EXPANSION
COMPONENT
FIGURE-1 HORIZONTAL POSITION

CEILING
100

BUSBAR-1 L3
L2
L1
N
100

DUVAR
WALL

BUSBAR-2 L3
L2
L1
N

100

PLUG-IN BUSBAR
FIGURE-2 HORIZONTAL POSITION

CEILING
100

FLOOR CONCRETE
BUSBAR-1

BUSBAR-2
WALL

200

100 100
N L1 L2 L3 N L1 L2 L3

FIGURE-3 VERTICAL POSITION All measures are given in mm. FIGURE-4 RISER LOCATING MEASURES (VERTICAL)
34
ELINEKX
Vertical and Horizontal Busbar Applications

CEILING
STRING CEILING

STRING
20

100
BUSBAR (VERTICAL POSITION) L3
L2
L1 BUSBAR (HORIZONTAL POSITION)
N
N L1L2 L3

FIGURE-5 STRING CROSSING VERTICAL POSITION FIGURE-6 STRING CROSSING HORIZONTAL POSITION

WALL
WALL

200 (min.)
HOLE
HOLE

BUSBAR BUSBAR

JOINT POINT EXTERNAL FIRE BARRIER

MATERIAL

FIGURE-7 STANDARD WALL CROSSING FIGURE-8 SAMPLE WALL CROSSING WITH FIRE BARRIER

BACK WALL - CURTAIN CONCRETE

100

N L1 L2 L3 N L1 L2 L3

150 200
WALL

TAP-OFF
BOXES

FIGURE-9 RISER LOCATING MEASURES (HORIZONTAL) All measures are given in mm.
35
 ELINEKX ORDER CODE
LENGTH L (mm)

Fixing Elements

Supports Al Cu Order
L
Conductor Conductor Code
KX UT FIXING SET Rated Busbar Rated Busbar (mm)
Current Code Current Code
- - 800 08 250 50161
800 08 1000 10 300 50162
- - 1250 12 300 50162
1000 10 1350 14 300 50162
1250 12 1600 16 350 72597
1350 14 - - 350 72597
- - 2000 20 350 72597
1600 17 - - 400 72589
2000 20 2500 25 400 72589
- - 2000 22 350 72597
- - 2500 26 400 72589
2500 25 3150 32 500 72581
- - 3600 36 500 72581
- - 3900 39 550 72575
3200 33 4250 43 600 72573
4000 40 5000 50 650 72571
5000 50 6300 63 900 50163

Description L Code
IDD 105 155 (mm)

IDY 300 300 97516S

x35 IDY 400 400 98749S
ø15 IDD IDY 500 500 98748S
L
IDD IDY 600 600 98747S
IDY 700 700 98746S
IDY 800 800 98745S
IDY 900 900 98744S
IDY 1000 1000 98743S
24
IDY 1100 1100 98742S
IDY L IDY 1200 1200 98741S
IDY 1300 1300 97510S
IDK IDY 1400 1400 98740S
IDY
IDY 1500 1500 98739S
IDY IDY 1600 1600 97515S
IDY 1700 1700 97514S
IDY 1800 1800 97513S
IDY 1900 1900 97512S
IDY 2000 2000 97511S
IDD 300 300 98773S
IDD 400 400 98772S
IDD 500 500 98771S
IDD 600 600 98770S
IDD 700 700 98769S
IDD 800 800 98768S
IDD 900 900 98767S
IDD 1000 1000 98766S
IDD 1100 1100 98765S
IDD 1200 1200 98764S
IDD 1300 1300 98763S
IDD 1400 1400 98762S
IDD 1500 1500 98761S
IDD 1600 1600 98760S
IDD 1700 1700 98759S
IDD 1800 1800 98758S
FRONT
IDD 1900 1900 98757S
Vertical Riser Application IDD 2000 2000 98756S
Sample Order Hanging IDK Support Fitting - 98737S
(Special to project)

36 Please call us for non-standard components.

ELINEKX ORDER CODE
LENGTH L (mm)

Fixing Elements

Supports Description L
(mm) Code

UDY 300 300 95926S

UDY 400 400 95927S
UDY 500 500 95928S
Steel Steel UDY UDY 600 600 95929S
Dowel Dowel UDY 700 700 95930S
UDY UDY UDY 800 800 95931S
Threaded Threaded
Rod UDY 900 900 95932S
Rod
UDY 1000 1000 95933S
L
UDY 1100 1100 95934S
UDY 1200 1200 95935S
UDY 1300 1300 95936S
65
UDY 1400 1400 95937S
UDY UDY 42
UDY 1500 1500 95938S
UDY 1600 1600 95939S
UDY 1700 1700 95940S
UDY 1800 1800 95941S
UDY 1900 1900 95942S
UDY 2000 2000 95943S

Supports
UAS-K5
Threaded Threaded Description L Code
(mm)
Rod Rod
L UAS-K5 SUPPORT (1) 200 67127S
UAS-K5 SUPPORT (2) 250 67126S
UAS-K5 SUPPORT (3) 300 67125S
50

50
UAS-K5 SUPPORT (4) 350 67124S
5
UAS-K5
UAS-K5 SUPPORT (5) 400 67123S
UAS-K5 SUPPORT (6) 500 67122S
UAS-K5 SUPPORT (7) 600 67121S
UAS-K5 SUPPORT (8) 700 67120S
UAS-K5 SUPPORT (9) 1100 67119S
L

Connection Units

Description L Code
(mm)
Threaded
Rod BRA 12-05 Threaded Rod (M10) 500 99356
BRA 12-10 Threaded Rod (M10) 1000 98876
Extension BRA 14-05 Threaded Rod (M12) 500 98706
Unit BRA 14-10 Threaded Rod (M12) 1000 98942
BRA 13 Extension Unit (M10) - 98874
Diameter of the
Steel Dowel hole to be drilled BRA 13 Extension Unit (M12) - 98696
M10.....Ø14 BRA 9 Steel Dowel (M10) - 98703
M12.....Ø16 BRA 9 Steel Dowel (M12) - 98702
Steel Nut M10 Steel Nut - 01445
M12 Steel Nut - 02231

Washer M10 Washer - 01424

M12 Washer - 01425
Please call us for non-standard components.
37
 ELINEKX
Determination of Special Length

After installation of standard busbar 3m lengths, you will be in need of special

lengths which are smaller then 3m.The minimum length for these special
elements can be 35 cm. Please measure the lengths of these modules as
shown below.
X

Length A is measured between housing of 2 busbars in cm. A. The special

length is calculated by deducting 25 cm from this measured length.
X=A-25 (cm) X=Length of Special Busbar (The busbar module will be
manufactured as per X value.)

38
ELINEKX
Joint Structure

5 12 13

7
1 3

10

2
11 6
8

1- Extruded Aluminium Housing

2- PE Fixing Piece
3- Insulation Layers (Epoxy+ Mylar)
4- Joint Insulators
5- Joint Cover
6- Belleville
7- Alignment Pin (removable)
8- Conductors
9- IP55 Nut Locking Piece
10- Protection Plastic (For the joint) Figure 3 Figure 4
11- Protection Plastic (End) Joint assembly
12- IP55 Joint Cover Gasket
13- Alignment Pin Slot

Figure 5
Figure 1
Block Joint

The joint cover is closed

by leverage.

Þekil 2 Alignment Alignment Pin

Slot (removable)

Figure 6

Please check related installation manual for details .

39
 ELINEKX
Inserting "Make up Piece" Between Two Busbars

1 2 2a
Alignment Pin

2a
2a

1- Remove Alignment Pin on the busbar, without block 2- Insert the piece aligning conductors correctly. Fix back the
joint. Alignment pin.

3 4

3a

3a

3- Make sure busbar piece is aligned according to alignment pin. 4- Fix one of the joint cover to stabilize joint. Apply
83Nm to the main bolt.

5 6
1
First
Torque: 4
(20-30Nm)
3
2

Final
Torque: 1
(83Nm) 4

3
2

5- If there are more than one
bolt for the same phase, bolts
shall be tighten by hand
approximately 20-30Nm as per
above sequence, then 83Nm
shall be applied at final torque
with the same sequence.
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6- Fix the remaning joint cover.
Joint installation is completed.
Note: If the last joint cover can not be fixed properly and easily, it
shows that physical alignment is not done properly. Release the
bolts and repeat above applications from figure-4 with the same
sequence.
Please check related installation manuel for details.
ELINEKX
Directive

EC DECLARATION OF CONFORMITY

According to EC - Directive

73/23/EEC “Low - Voltage - Directive”

Product Group E-Line KX Busbar Energy Distribution System

Manufacturer EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 119. Sokak,
No:10 Esenyurt-Istanbul

This is to attest, under our sole responsibility, that the aforementioned products conforms with
the regulations and guidelines of the following standards.

Standard : IEC 60439-1

IEC 60439-2

Tests
1- Temperature-rise Limits 7- Degree of Protection
2- Dielectric Properties 8- Electrical Characteristics
3- Short-circuit Strength 9- Structural Strength
E L E K T R Ý K
4- Effectiveness of The Protective Circuit
5- Clearances and Creepage Distances
10- Crushing Resistance
11- Resistance of Insulating Materials to Abnormal Heat
6- Mechanical Operation 12- Fire Barrier

Date EAE Elektrik A.S.

02.01.2008

EAE Elektrik Asansör End. Ýnþaat San. ve Tic. A.Þ.

Akçaburgaz Mahallesi, 119. Sokak, No:12 Esenyurt-Ýstanbul
Tel: +90 (212) 886 23 90 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

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 ELINEKX
Certificate

42
44
Component List

Item Component Quantity

ELINEKX
Project Design Form

Company :
Project :
Project No :

Name :
Date :
Signature :
Prepared by
E L E K T R Ý K

Please dublicate this page for your own use.

ELINEKX
Product Overview 630A ... 6300A COMPACT BUSBAR
PRODUCT OVERVIEW (E-LINE KX)
1- Standards & Certification:
-Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a seperate type test certificate from an independent internationally accredited laborotory.
-Short-circuit tests shall follow the same standard procedure. Type test certificate shall be also available. Busbar systems shall be manufactured upon the standards and criteria of the test certification. Busbar
systems shall have the “Minimum Duration of 6 Hours on Fire Certification” upon the IEC 60331 Standard.
-The tests below are necessary for each busbar current rating seperately from an independent internationally accredited laborotory upon the IEC 60439-2 Standard:
a) Temperature Rise Limits b) Dielectrical Features c) Short-circuit Duration d) Effectiveness of Protection Circuit e)Clearances and Creepage Distances f) Mechanical Operation g) Protection Degree h)
Electrical Characteristics i) Structural Duration j) Crushing Resistance k) Resistance of Insulation Material to Abnormal Heat l) Fire Barrier
- Busbar system shall have CE sign.
-Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
-Each product shall have a “Type Label”, which indicates the brand, type of the unit, number of conductors and electrical details.
2- General Structure of Products
-Busbar system shall have “Sandwich-Compact” structure. Aluminium or Copper conductors shall be tin plated along the entire length upon the wire configuration and required number, which are described in
the statements below. Housing shall be made of termically strengthened extruded aluminium profile, which shall be RAL7038-Electrostatic painted. Protection degree shall be IP55.

For Aluminium Conductors; 630A :1 sec/rms 25kA, Peak 55kA

2.1- Electrical Characteristics 800A :1 sec/rms 35kA, Peak 73,5kA
- Busbar systems nominal insulation voltage shall be 1000 V. 1000A :1 sec/rms 50kA, Peak 105kA
- As per ampere rates, minimum short circuit values shall be as given below; 1250-1350-1600-2000A :1 sec/rms 60kA, Peak 132kA
- Temperature rise shall be 50K over 40°C ambient temperature. 2500A :1 sec/rms 100kA,Peak 220kA
3200A and above :1 sec/rms 120kA,Peak 264kA
For Copper Conductors; 800A :1 sec/rms 40kA, Peak 84kA
1000A :1 sec/rms 50kA, Peak 105kA
1250-1350-1600-2000A :1 sec/rms 60kA, Peak 132kA
2500A :1 sec/rms 100kA,Peak 220kA
3200A and above :1 sec/rms 120kA,Peak 264kA
2.2- Housing and Structure
-Busbar system shall have “Sandwich-Compact” structure. Conductor bars are double layer epoxy painted. “B Class” polyester pholio layers are located between neighbour conductors. Conductors and
pholio layers shall be packed and placed into the aliminium housing without leaving any air gap as the “Sandwich-Compact” structure requires.
-Compact structure of the housing shall be provided by M6 screws applied at every 19 cm along the entire length. Screw joints shall provide both installation and earthing without any other required
equipment.
-Multiconductor busbars shall be connected in one housing the way that it is unable to get broken.
-The continous structure of the compact system shall be kept at the plug-in points. There shall be no air gap between conductors.
-Busbar housings shall be manufactured of at least 2,5 mm breight aliminium profile,which shall be termically strengthened and extruded. Conductor bars shall be manufactured of RAL7038-
Electrostatic epoxy painted profile material.
-Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project
conditions requires.
-For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.
-For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.
2.3- Conductors
-Compact busbar system shall have aliminium conductors between 630 A – 5000 A.
- Compact busbar system shall have copper conductors between 800 A – 6300 A.
- Compact busbar system shall have the following number of conductors and wire configuration.
a) 4 Conductors: ( 4 full size conductors + Housing(earthing)).
b) 4 ½ Conductors: (4 full size conductors + ½ earth conductor + Housing), ( ½ earth conductor and housing are united).
c) 5 Conductors: ( 5 full size conductors + Housing) (Earth conductor and Housing are united)
-Wire conductors and neutral conductor shall have the same cross-section and they shall be insulated.
- EC grade aliminium conductors shall be epoxy painted and Tin-plated in the contacting ends.
-Copper conductors shall contain electrolitical copper. They shall be epoxy painted and Tin-plated in the contacting ends.
2.4- Insulation
- For strong and long life insulation system, conductors shall be plated by epoxy paint and there shall be “B class” polyester pholios (Mylar) between neighbour conductors.Conductors shall be packed and
placed into the housing without leaving any air gap. There shall be 2 layers of epoxy paint on conductors and 1 layer of polyester pholio between wire conductors at least.
2.5- Joint Structure
- Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts.
2.6- Protection
- Protection degree of the busbar system shall be IP55.
3- Tap Off Boxes
-Power shall be supplied directly on tap off boxes of bolt-on and plug-in busbar systems up to 1000 A at any connection point.
- It shall be possible to install a bolt-on tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off shall be placed instead of the contact distance pieces.
The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any pieces.
-Plug-in tap off boxes shall be used on lines where there is a high number of power output need and on vertical power distribution lines. It shall be possible to supply power on the output points, positioned on the
housings of the plug-in busbars by using plug-in tap off boxes up to 630 A. These boxes shall be able to have installed or uninstalled without interrupting the power flow of the busbar. A 3m long standard busbar
shall contain 2 plug-in output points at least. In case of unuse of these output points, they shall be kept closed with the protection degree of IP55. Power output on the joint points shall be able at plug-in busbars
by bolt-on tap off boxes.
-Contacts of plug-in tap off box shall be silver plated. Contacts of bolt-on tap off box shall be tin-plated.
-Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.
-Plug-in tap off boxes shall require the mechanical and electrical qualifications below.
-Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at “ON” position. Mechanical interlock
mechanism shall prevent opening the door, when the switch is at “ON” position. The door shall be opened only when the switch is at “OFF” position, tap off box shall be at IP2X protection degree in this case and
there shall not be any accessible live part in the box. While inserting the earthing contacts of the box, earth contact shall make the first touch. While removing it shall be disconnected last.
-Busbar tap off boxes shall be equipped with fused switchs or MCCBs, indicating the locking mechanism, which prevents opening of the door, unless the power flow in the system is not interrupted.

4- Installation and Commisioning

-Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation
test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.

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