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JM
ENGINEERS OF AIME
6200 North Central Expressway T~’RSPE 4351
Dallas, Texas 75206
By
Gerald D. Hansen and Charles C. Nathan, Betz Laboratories Inc. and.
Ber.Sloat, Member AJ.!4E, Betz Laboratories Inc.
@ Copyright 1973
American Institute of Mining, Metallurgical, and Petroleum Engineers, Inc.
This paper was prepared for the Oilfield Chemistry Symposium of the Society of Petroleum
Engineers of AIME, to be held in Denver, Colo., May 24-25, 197’3. permission to coPY is re-
stricted to an abstract of not more than 300 words. Illustrations may not be copied. The
abstract should contain conspicuous acknowledgment of where and by whom the paper is presented.
Publication elsewhere after publication in the JOURNAL OF PETROLEUIV1TECHNOLOGY or the SOCIETY OF
PETROLEUM E1’JGINEERS
JOURNAL is usually granted upon request to the Editor of the appropriate
journal provided agreement to give proper credit is made.
Discussion of this paper is invited. Three copies of any discussion should be sent to the
Society of Petroleum Engineers office. Such discussion may be presented at the above meeting and,
with the paper, may be considered for publication in one of the two SPE magazines.
l\iK’rl/Ac’r
-...---.. atom ad(lcdto the nolcculc, ‘whct!lert’:cchnil]:
are strai:;htor brancllcd,for sulfilricaciJ
%mipolar molecules sLIcllas surfactants used in the picklinq of steel. There is no
arc extensively en!lloyedin the production of sinnific~nt CIi?fcrcnccin corrosion jnhil)itor
petroleum for the solution of problem of cfficiencv in this systcm ar:on~t!lehm’lolomolls
corrosion, scalin~, emulsion fon~tation:etc. scri.esof oxy:cn and nitrcycn coy.poun(ls
such a!
‘1’l\is
paper describes some f~indamentalrelations amines, ketones, and aldchydcs reported; how-
whicl}have been developed between ti)estrllcturo ever, sulfur compounds of a ?,ivencar!>on
of sltrfactantmolecules and t!leiraction as numhcr apnear to bc about two orders of maqni-
corrosion inhibitors and as scale preventives. t~de more cffectivc than nitrozcn en-.
oxv:cn
,\lso~ivcn arc laboratory met’~odsfor predictin compounds of the snnc cnrlmn rnmber.
when scaling, etc., may be expected due to
incompatibility of oil-field brines with onc Studies carricclout on polar mtcrinls
another or with additives sllchas cnploved in use{las corrosion inllihitorsand/or 0s scale
polymer and micellar floodin:. preventives in other svstcm sllc!~as si-ullatc(l
oil field bri.ncs,cooling waters, hoilcr fced-
Correlation of puhlishe<ldata cn certain watcrs, have indicated that alt!]ou+ t7e
polar materials based on sulfur, oxy?cn and adsorption concepts Jeveloncd for acid
nitrogen have shown that in a given hcmolo~ous corrosion inhibitors are of imnortancc, other
series, corrosion inhibition effectiveness factors arc of equal or ~reater imrmrtance. ‘h
increases with increasing rnmbcr of carbon concept of rate control of a precinitatinz sal
atoms in the alkyl chain(s) attacheclto the such as calcium carbonate is develoncd and dat
polar ::roupwhich aclsorhsonto the metal. The presented indicatin~ t}~atthe effectiveness
Lanqnuir /\&OrptiOn Constant inCrCaSeS b!~a of rate control additives such as phosnhonates
factor of ten for cnch additional four cnrbon and polymers is determined by the maflnitudeof
the formation constant of the compound formccl
by the cation and the additive as comnarcd to
that of the cation and the precipitating anion
. ● 9
“STRUCTURAL RELATIONS OF ORGANIC;CORROSI014INllIllI”l’ORS
50 AND scALE PREVENTIVES AS APpLIED m OIJ.FIELIIclm[ww” SPE 4351
Lannrnuira values were calculated from the equilibria between adsorption and desorption.
concentra~ion(s) listed for 50 and/or 90% Then tilefree cnersy diffcrcnce,AF, between
inhibition. Also, the ratio between the SO and two molecules havin!;J.anqmuirconstants
90% inliibitorvalues (theoreticalvalue 9.0) different by factor of tcn s]louldIIC!;ivcnby
was calculated. ‘l%eamincs arc tabulated Equation 2.
accordin!~to the total number of carbon atoms
in the molecule. Fi5urc 1 is a plot of the -~’ = IW fn k2/kl (2)
losarithm of the value vs. the nllmherof carbon
atoms in the molecule. ‘rhestrai~]ltline, ~~]lic]l = (2.3 (298) (1.937j loq 10/1
is drawn by visual cstination, lies C1OSC to
all of the points with the exception of = 1362 cal
diinethyl.amine.Data for primary, secondary and
tertiary amincs apnarcntly all fall on the Since Langmuir a increases by one log-
same line; only the number of cari>onatoms is arithmic unit for an i-ncreaseof four carbon
important in determining the value of a, an atoms in chain lencthj the chnnne in free
increase of four carbon atom resultini-in a cner~y pcr carl)onatom or C117cqllals_l_3:J-2- =
ten-fold increase in the value of .-
a. 4
340 cal. This value a~rccs well with t!lc
Stldies of this type on corrosion inhibi- al>nroximtion of 0.3-0.4 K cal . jllstcited.
tion and other sllrfactant-adsorptionprocesses
and have been reported extensively. i;cil;lVC Calcul:ltc(lI,:lnflnuir a valllcsfor
;;: :H:72) reported data for corrosion of otllcrseries 01”l~orlolo,,.o~ls cO.7~)0~lniiS ~ivcn in
mil(lsteel in onc normal IIC1at 77°F with 4S- !~l[{ri~l,:c}s t~~>]c. I’!lc$cseries inclll(!c
hours ex!]osuretime. Inhil)itorcontent was slll)stitutcd anilines to]llj,!incsxi,li~!illcs.
constant at 1000 p!xIL
expressed as Imsic nitroqen pvri, !illcs qlli]lol
incs, IIltif!inc+nl(lr!lvlle$ .
corres!>ondinqto 0,0072 moles/h:uuhed yrans }~ctoncs,ncrcaptnns, Sill Cil’CS itn(l (Ii%lll fidcs.
sollltion. For the series of nrima-rymines, “1’])c
SO;,:I: I:c1lcI.21t].cn(l~
are SIIOWTI ;)sfor
Llct:)yl
to (Iccyl,inl]ibitorcf}iciencv incrcmscd alin!)atjcilHillC3S, i.e., increasinfl il)llil)itot-
however, two-thirds of them are clustered around intensifies and complicates the investigation
a value of 7.9 (5.0-12.6). Considering the and application of surfactants.
extreme ranges of concentration in Eldridgets
table and that some of these concentrations are The more promising recently-developed
given to but one significant figure (which at methods for increasing the efficiency of
the very low concentrations may be only an order oil-field flooding operations include the use
of magnitude) the agreement with the calculated of micellar solution as described by Cogarty
9:1 ratio is satisfactory. et al (4) and the use of solutions of high
molecular weight polymers as described by
CORROSION INHIBITORS, SCALE PREVENTIVES, ETC., Sloat(5) Current articles by Carpenter and
IN BRINES
.——.— AND OTHER
——.— —- ..AQUEOUS SYSTEMS
... --..—-- —----- ..-.— by l[olmand Josendahl(7) discuss the effect of
the brines on the efficacy of both micellar and
An additional problem important in the polymer flooding. In particular, calcium and
production of oil by secondary recovery methods magnesium in a brine may precipitate out the
such as water flooding is that of scale polymer, thus destroying its effectiveness.
formation by commingling of incompatible waters, Furthermore, they may cause instability of’the
or by changes in temperature, pressure and/or micellar solutions, resulting in highly viscous
chemi;al composition of the waters, such changes emulsion formation, and other undesirable
resulting in reduction of volubility of carbon- effects. Our work has shown that reaction
ates and sulfates of calcium, strontium and between polymers and calcium ion actually gives
barium. a decrease in viscosity for acrylamide systems,
and that precipitates formed are filtrable
Among the various methods employed to through rather large membranes, thus indicating
prevent the precipitation and deposition of that actual plupgin~ of the porous structures
these materials are the use of inorganic (and rather than modification of viscosity is a
more recently organic) additives added in less cause of reduced efficiency of flooding
than stoichiometric amounts. These materials operations brouxht about by interaction of poly
are known to change the volubility of scale- mers and the brines containing them. It is
forming materials OT to alter the rates of accordingly seen that knowledge of the compcsi-
precipitation, mode f deposition, etc., in tion of the brine and the effect on the sur-
some manner that re((.ce scaling problems are factants, as well as steps to mitiqate any
effected. Previous investigators have postulated harmful effects,can be of utmost importance in
that their action is primarily clueto adsorp- assuring a successful flood.
tion of the additives on the ~rowing crystal
nuclei so as to change the crystal form, etc., I- This work as described below has been
as shown by Smith and Alexander (3) and by divided into three sections:
others. In the present work are described
experiments indicating that there are other (A) Adsorption of a certain class of scmi-
factors equally important or more important in polar or polar organic molecules that have beer
prevention of calcium carbonate and sulfate applied as corrosion inhibitors in systems
scales by additives such as phosphonates. other than stron~ acids, e.g., fresh waters
Indication is that the volubility, itself, is and brines.
increased by formation of particles of very
small dimensions, which were predicted by (B) Use of such afientsas scale preventives,
Kelvin’s classical work to have solubilities in and the mechanism(s) ,hat may account for thei]
excess of lar~er particles. The mechanism by effectiveness.
which particle size is maintained in the range
of ion pairs is dependent on the formation (c) The effects of these molecules when used
energies of the precipitating species and of in conjunction with certain polymers for the
the controlling species. control of scalin~ in brines caused by divalenl
cations, and the effect cf the ions on these
These problems of scale formation are by polymers used as water flood additives.
no means unique to oil production, water
floodin~,etc., but are found in most industrial
systems employing cooling water, in boiler feed A. CORROSION
._ -.-.-.— IN11IBITION
----——— --——.IN——BRINES
—
systems and in steam production, etc. In
general, these other systems involve waters One role of inhibitors has been to reducf
which are relatively “fresh” as compared to the dissolution of base metal under brine
many oil field waters which are brines of high conditions. The most effective mechanism
salinity or dissolved solids content. The appears to be adsorption on metal surfaces of
presence of these dissolved solids, in particu- a film which reduces normal electrochemical
lar calcium, magnesium and other alkaline earths activity. The effectiveness of such a film is
in fairly large concentrations as compared to dependent upon its ability to cover the metal
normal cooling waters, boiler feeds, etc., completely, as explained above.
,-
sPl?43s1
------- GERALD D. HANSEN.
, CILARLESC. NATHAN AND BEN SLOAT 53
Adsorption and polarization studies effect under certain conditions. Our work
indicate that adsorption of a particular showed that other materials, including the
rmlecule is effective in reducing corrosion orJly phosphonates, have the capability of inhibi(~2~g
if there is a complete and continuous film which calcium salts formation and precipitation.
~an be maintained under the conditions of the
?xperiment. Simple site-site adsorption is not The initial investigationswere primarily
z sufficient criterion for inhibition. in cooling water studies, but considerable
effort was expended in boiler water treatment
Figure 2 shows adsorption isotherms for a series studies under t?~eguidance of Ilalland
of phosphonates which are frequently used as Partridge.
najor constituents in inhibitor treatments. As
can be seen, the data appear to follow classical J.[anyworkers have subsequently studied
adsorption concepts; however, this does not tl~eeffect of additives on modification of
prove that inhibition is necessarily a function crystal structure of scale-forming materials.
of adsorption of the inhibiting molecules. On Alexander and coworkers as well as ;Iichaels
the contrary, at electrolyte concentrations et al (lS) indicated that under the proper
lower than those in ordinary oil field brines, conditions, precipitation rate could be
and in the presence of air, adsorption alone controlled, by additives throufihcrystal modi-
does not give acceptable corrosion inhibition. fication. llleirwork was preceded much earlier
Nor should specific site-site interaction by-that of Kelvin, who proposed that
without lateral interaction be expected to give volubility is a function of the surface free
a continuous film. Under certain conditions, energy of the precipitating material, and there
the use of such materials alone has been shown fore of its particle size; however, subsequent
to permit localized attack or pitting. It has efforts were not successful in demonstrating
also been shown that, in conjunction with other any substantial increase of volubility with
agents (phosphate in the presence of such reduction in particle radius.
divalent metal ions as calcium), adequate
protection can be maintained at hi@ler pllvalues . Because of the effects of certain phos-
phates on the rheology of many systems, and
Corrosion inhibition by phosphonates has also because of the historical relationship of
been described by hatch and Ralston(81 In high boiler deposition to the properties of the
carbonate or hard, brackish waters, the poly- specific system (the prcci.pitatinqscale and
phosphates arc known to be rather ineffective the additive employed to control the precip-
as inhibitors; however, they show that a itation), it has been postulated that the effec
combination of zinc ion and ANTP (amino methyl of additives, such as phosphates, on volubility
triphosphonate ) can be used effectively in of a scale, such as calcium carhonatc, is of an
such systems. As a part of the present work, adsorptive nature; however, our work has
we have found that certain combinations of indicated that the adsorption mechanisn may be
phosphate and phosphonates are effective in but one of several factors important in control
controllin~ corrosion at pliof 7 and above.(9) ling deposition.
REFERENCES
(6) 1).!l.Carpenter,l,~[icellar
Flood Te~ed prmnisinq Oil !~ecovervTOol’i>
Oil and .Gas
-—— Jour., p. 65-68, Dec. 4, 1972
. --——
(11) C,ll.llatch
ant]O.Rice, S~lrfacc-Active Properties of llcxametapl~osnl~atcs
‘,
I-~(\.-~_ny2.-
Chem. 31
----------~ 51 (1939)
(13) R.1:.llall,
“!lakin~Calcillmin t!atcrBehave Paper !Iilland ?:ood}:CWS
.Lusust1939 and E.P.Partridqc, ‘Thrcsholcl -L--—--’–---’------T--31
Trcatmcntj In(l.l;n,7.Chcn
.--— -i$—---
--. ...-~
58 (1939)
(14) A.E..4lexanclcr
et al, “’lIIc
Effect of’.L(lditives
on the Process of
Crystallization J.COI.1.Sci. .—$ 3s3 (1953)
..—--.-.--..-- 13
(16) L’.lllornson
[J.ordKelvin), I’hil.’lau.~~, ~~~ (1871)
.—-------
L-
(17) G,i;.llanscn
and E.A.Clltllric,
‘In!lihition
of Scale Formation”, 11.S.Patent
# 3,s47,317
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3,5 3.4 3.2 3. I 3.0
ppm co” SUPPLIED TO 500 Ppm ‘OLYMER
(I;;;x 103‘K
Fig. 9 - Comparison of calcium formation constmts of various rate control
agents in the range of that for a calcium acrylate pOIYmer:
FiE. 8 - Effect of rate control agents on the volubility of 8
calcium polymer salt: (A) nitrilotriacetic acid, (A) etbylenediaminetriacetic acid, (B) hydroxyethylethylene-
diaminetetraacetic acid, (C) nitriolotriacetic acid,
(B) hydroxyethylethylene-di aminetriacetic acid, (C) entreated
polymer, (D) Hydroxyethyldiphowhonic aclc’ and (D) hydroxyethyl hosphonic acid, (E) sodium phosphate aod
(E) sodium phosphate. ‘/,) p.alyme: (approximate),
1000
A
/“’” B A
/“”
10
.B
1 1 t [ I I I 1 1 t
10 20 30 40 10 20 30 40 50 60
TEMPERATURE “C RPM
Fi~. 10 - Effect of termerature and ionic ZtrcnEth on tk.e sol~bilits of a
calcium polyrer silt; 500 PPII polymer and-203 pp-n Ca++ supplied
(A) ~n dr?icmi.ed writer and (i?) in 2 percent iklC1.
,
1000
\
M
x
,. \
‘n\: x
●
I I I 1 t I I J I 1 , I , 1
10 20 30 40 50 60 10 20 30 40 50 60
RPM RPM
Fig. 12 . Effect of rate control agent on calcium polymer viscosity; Fig, 13 - Effect of rate control agent on calcium polymer viscositY
500ppm polymer, bOO ppm CaU, X untreated, ● treated with 15 ppm in 2 percent NaCl, 500 ppm polymer, 1+00 ppm Ca++, X untreated,
h~droxyethyldiphospkonic acid. t treated with 10ppm hydroxyethyldiphosphonic acid.