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BY CHK
MM
ISSUED
FOR
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DESCRIPTION
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FOR FDOT
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2/24/2010
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Phone: (817) 545-4807
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Dallas, TX office
VStructural LLC
P F
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CanusaTube™- PLA
Tubular sleeve for pipeline corrosion protection
For more than 35 years, Canusa-CPS has
been a leading developer and manufacturer -CPS
of specialty pipeline coatings for the sealing
CANUSA
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and corrosion protection of pipeline joints
N A Y H
and other substrates. Canusa-CPS high
O 01
performance products are manufactured to
O IC R IT
S
SA-CP
CANU
the highest quality standards and are
available in a number of configurations to
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accommodate many specific project
applications.
Product Description
Black B
acking
E
g
Backin
Yellow
The CanusaTube™ is a heat shrinkable
tubular sleeve designed for corrosion
E AN S
with a protective heat sensitive adhesive less time is required handling, positioning Oil & Gas
which effectively bonds to steel substrates and installing separate closures. With the
and common pipeline coatings including application of heat, this feature allows for
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Girth-Weld Joints
polyethylene and fusion bonded epoxy. fast, simple and complete installation of
the sleeve. No additional costly primers
Water Pipelines
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Because CanusaTube™ consists of a also available in a high shrink ratio for high
unique tubular configuration that has profile joint protection. Consult the High
been factory constructed, quick and Shrink data sheet for additional informa- Utility Poles
C
Product Selection Guide Choose your sleeve based on your Pipe Diameter
Tubular Sleeve Diameter
Nominal Pipe Tubular Sleeve
Diameter Outside Pipe Diameter PLA XXX-YYY ZZ As Supplied Fully Recovered
DN (inches) mm (inches) mm (in) mm (in)
N 6
125 (5) 141 (5.5) 160 (6.3) 110 (4.3)
Shrink Range
PLA 125-YYY ZZ
N A Y H
150 (6) 168 (6.6) PLA 170-YYY ZZ 205 (8) 140 (5.5)
200 (8) 219 (8.6) 260 (10) 180 (7)
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PLA 230-YYY ZZ
250 (10) 273 (10.7) PLA 280-YYY ZZ 315 (12.3) 211 (8.3)
O IC R IT
300 (12) 324 (12.8) PLA 315-YYY ZZ 360 (14) 245 (9.5)
For pipe diameters > DN300 (12"), consult your Canusa representative.
S
Operating Characteristics Typical Product Properties
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Pipeline
Operating
W Celsius
70°
Fahrenheit
158°
Hot Melt
PLA
Adhesive
Softening Point
Lap Shear
Test Standard
ASTM E28
Unit
°C (°F)
2
DIN 30 672 N/cm (psi)
PLA
72 (162)
60 (87)
Sleeve Operating Characteristics
Resistance to Axial Pipe Movement very good Peel ASTM D1000 N/cm (pli) 50 (29)
Main Line Coating Compatibility PU, PE, FBE, PP Peel DIN 30 672 N/cm (pli) 35 (20)
Cathodic Disbondment ASTM G8 mm rad 13
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How To Order:
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PLA 115-450 YE
Dimensions & Ordering Info
width
YE - Yellow, BK - Black
Colour
CPS
300mm, 450mm, 600mm, 900mm USA-
Sleeve Width CAN
(12", 18", 24", 36")
P
The above represent standard ordering options. Consult your Canusa representative for any unique project requirements.
www.canusacps.com
GY
PATENT PENDING MATERIAL
MM
MM
MM
Santoprene, Black in color
(per VSL MS 8.1.091209.2)
__________________________________
ISSUED
FOR
TOLERANCES
TEXT 0.020" PROUD
UNLESS OTHERWISE SPECIFIED
"VSL SEG. COUPLER HUB SEAL 76mm" DIMENSIONS IN INCHES
ONE SIDE ONLY FRACTIONAL __________ 1/64
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DECIMAL _____ .X ____ .030
FOR PRODUCTION
N A Y H
DECIMAL _____ .XX ___ .010
DECIMAL _____ .XXX __ .005
ANGULAR _____________ 0 30'
PRELIMINARY
DESCRIPTION
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FOR REVIEW
SURFACE QUALITY _____
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11/10/09
10/30/09
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VStructural LLC
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3.72
HUB SEAL
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0.80
GY
GY
PATENT PENDING MATERIAL
MM
MM
MM
3.98 Santoprene, Black in color
(per VSL MS 8.1.091209.2)
ISSUED
__________________________________
FOR
3.79 TEXT 0.020" RECESSED:
"VSL SEG. COUPLER FACE SEAL 76mm" TOLERANCES
3.05
UNLESS OTHERWISE SPECIFIED
DIMENSIONS IN INCHES
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FRACTIONAL __________ 1/64
FOR PRODUCTION
N A Y H
DECIMAL _____ .X ____ .030
DECIMAL _____ .XX ___ .010
DECIMAL _____ .XXX __ .005
PRELIMINARY
DESCRIPTION
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FOR REVIEW
ANGULAR _____________ 0 30'
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SURFACE QUALITY _____
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10/30/09
11/10/09
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GY
PATENT PENDING MATERIAL
MM
MM
MM
Santoprene, Black in color
(per VSL MS 8.1.091209.3)
__________________________________
ISSUED
FOR
TEXT 0.020" RECESSED: TOLERANCES
"VSL SEG. COUPLER RECESS FORMER 100mm"
UNLESS OTHERWISE SPECIFIED
DIMENSIONS IN INCHES
FRACTIONAL __________ 1/64
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DECIMAL _____ .X ____ .030
FOR PRODUCTION
N A Y H
DECIMAL _____ .XX ___ .010
DECIMAL _____ .XXX __ .005
ANGULAR _____________ 0 30'
PRELIMINARY
DESCRIPTION
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FOR REVIEW
SURFACE QUALITY _____
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10/30/09
11/10/09
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3.20
3.44
4.00
NO.
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VStructural LLC
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RECESS FORMER
VSL P/N 02SC07607
SECTION C-C
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PATENT PENDING MATERIAL
MM
MM
MM
PP, White in color
(per VSL MS 8.1.091209.1)
TEXT 0.020" PROUD
ISSUED
__________________________________
FOR
"VSL S.C. HUB 76mm"
TOLERANCES
UNLESS OTHERWISE SPECIFIED
DIMENSIONS IN INCHES
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FRACTIONAL __________ 1/64
N A Y H
DECIMAL _____ .X ____ .030
FOR PRODUCTION
DECIMAL _____ .XX ___ .010
DECIMAL _____ .XXX __ .005
PRELIMINARY
DESCRIPTION
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FOR REVIEW
ANGULAR _____________ 0 30'
3.20 THRU
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SURFACE QUALITY _____
4.20
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0.25
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3.49
HUB
D
3.9
MM
MM
MM
Nylon Supertough, Black in color
__________________________________
ISSUED
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FOR
TOLERANCES
UNLESS OTHERWISE SPECIFIED
0.38 DIMENSIONS IN INCHES
FRACTIONAL __________ 1/64
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DECIMAL _____ .X ____ .030
N A Y H
FOR PRODUCTION
4° DECIMAL _____ .XX ___
DECIMAL _____ .XXX __
.010
.005
ANGULAR _____________ 0 30'
PRELIMINARY
DESCRIPTION
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FOR REVIEW
SURFACE QUALITY _____
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10/30/09
11/10/09
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1.50 REF
3.08
2.08
1.50
3.10
2.44
3.40
NO.
0
1
2
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SECTION E-E
Dallas, TX office
VStructural LLC
All Dimensions Typical, UNO
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Minimum draft around Part Line: 1 , UNO
See Solid Model for Additional Details
C
SPIDER CLIP
TEXT 0.020" PROUD OR RECESSED, 0.1" TALL:
02SC07604
"VSL S.C. SPIDER 76mm"
P
0.25
MM
MM
1.0 Steel, 2 pieces, bent/machined/welded
__________________________________
ISSUED
FOR
TOLERANCES
UNLESS OTHERWISE SPECIFIED
TEXT STAMPED DIMENSIONS IN INCHES
RECESSED, 0.25" TALL FRACTIONAL __________ 1/64
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"VSL" ... "76" DECIMAL _____ .X ____ .030
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DECIMAL _____ .XX ___ .010
DECIMAL _____ .XXX __ .005
ANGULAR _____________ 0 30'
PRELIMINARY
DESCRIPTION
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FOR REVIEW
SURFACE QUALITY _____
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1/15/2010
1/7/2010
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8.00
10.4
NO.
1
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Phone: (817) 545-4807
Dallas, TX office
VStructural LLC
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C
3.75
3.20
0.25
MM
LDPE,
Black, Blue or Red in color
ISSUED
MFG
FOR
__________________________________
TOLERANCES
UNLESS OTHERWISE SPECIFIED
DIMENSIONS IN INCHES
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FRACTIONAL __________ 1/64
N A Y H
FOR PRODUCTION
DECIMAL _____ .X ____ .030
DECIMAL _____ .XX ___ .010
DECIMAL _____ .XXX __ .005
DESCRIPTION
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ANGULAR _____________ 0 30'
O C R IT
SURFACE QUALITY _____
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VStructural LLC
1.05
.60
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C 3°
TYP SECTION G-G
MM
PLAN (1) THRU HOLE IN FORM
ISSUED
FORM BULKHEAD
FOR
VIEW (FOR 59MM: 3-3/8IN)
2X (FOR 76MM: 4IN)
1/2IN NEOPRENE WASHER (FOR 100MM: 5IN)
P/N 02SC50001
(FOR 130MM: 6-1/8IN)
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DUCT COUPLER. SIZES)
2X
N A Y H
1/2IN FLAT WASHER
(ALL SEGMENTAL
PRELIMINARY
DESCRIPTION
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P/N 02SC50002
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8.0
A A
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2X
NO.
(INSIDE
0
1/2UNC-1.25L HEX BOLT FORM)
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NUT FORM)
COUPLER SIZES)
A
1X
FORM
ELEVATION
R
FOR 59MM, P/N 02SC05904, DRW NO. C671
FOR 76MM, P/N 02SC07604, DRW NO. C650 SPIDER CLIP
FOR 100MM, P/N 02SC10004, DRW NO. C643
VIEW
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FOR 130MM, P/N 02SC13004, DRW NO. C660
Dallas, TX office
VStructural LLC
NOTES:
(1) The “open” side of the Spider Clip is manually “snapped” onto either the Hub (shown sheet 4) or the Form Tool
P F
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(shown here)
(2) The “closed” side of the Spider Clip is “engaged” when the Mandrel is inserted through the Spider Clip from the
“open” side (see sheet 2).
(3) The Spider Clip is used to:
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(a) Secure the Form Tool to the Hub in the case of a wet cast (see sheets 1-3), and
E
(b) Secure the Hub of a match-cast segmentent to the Hub of a pre-cast segment (see sheets 4-6).
INSTALLATION GUIDE
(4) Spider Clip should always be oriented as shown with the wide Mandrel Ramps verticle to each other.
VSL SEGMENTAL
DUCT COUPLER
6° FORM TOOL
"CLOSED"
P
FOR 100MM, P/N 02SC10005, DRW NO. C645 SCALE 2 : 5 drawings, specifications and
calculations ("information") set
These shop drawings illustrate the details of the VSL Post-
Tensioning System. They were prepared in conformance
with the structural design provided to VSL by project
FOR 130MM, P/N 02SC13005, DRW NO. C661 forth on this sheet. The use of
such information in whole or in owner or it's representative. VSL took no part in the
preparation or review of said structural design and VSL
part, or any reproduction thereof,
SECTION A-A "OPEN" is restricted to the site for which it DISCLAIMS ANY LIABILITY for it. The stamp or seal of a VSL
employee on these shop drawings pertains only to the
SIDE
was prepared and to the
material and/or service provided transfer of the forces required by the engineer of record SCALE: DO NOT SCALE
Mandrel Ramp by VSL. Any other use is strictly on the structural drawings, and not to the adequacy of
the structural design. NO WARRANTY, EXPRESSED OR DRW NO: A243
prohibited, and VSL DISCLAIMS
IMPLIED, as to the adequacy of the structural design is
ANY LIABILITY therefore.
made by virtue of any such stamp or seal. SHEET: 1 of 8
BY CHK
GY
VSL SEGMENTAL DUCT COUPLER WET CAST FORM
MM
INSTALLATION GUIDE
ISSUED
FOR
(1) Bolt the appropriate Form Tool to the Bulkhead with a Spider Clip installed in each
Form Tool.
(2) Position a Recess Former between the Form Tool and the Hub. 2
(3) (Optional) Ducts can be pre-assembled with Hub Seals and Hubs to speed the
RECESS FORMER
N 6
forming time. Any silicon-based or oil-based lubricant or dishwashing detergent
N A Y H
solution acceptable to the contractor and the local DOT may be used to assist with the
assembly of VSL's Segmental Duct Coupler components. FOR 59MM, P/N 02SC05907, DRW NO. C670
PRELIMINARY
DESCRIPTION
FOR 76MM, P/N 02SC07607, DRW NO. C648
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NOTE: Duct should always be cut between two major ribs. Cut length is the segment
FOR 100MM, P/N 02SC10007, DRW NO. C639
O C R IT
length, minus 2 inches, rounded down to the nearest cut position.
FOR 130MM, P/N 02SC13007, DRW NO. C659
(4) Insert Mandrel through the form tool, engaging the Spider Clip and securing the
Form Tool to the Hub, with a Recess Former sandwiched in-between.
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(5) Note: The Spider Clip may also be installed on the Hub where the mandrel will be
DATE
inserted from the opposite direction as shown. In such a case, the Spider Clip will be
attached the Hub and will engage the Form Tool once the Mandrel is inserted.
MANDREL
SCH. 40 PVC RECOMMENDED
NO.
(FOR 59MM USE 1.90" OD MANDREL, 1-1/2" PVC or similar)
0
(6) The wet cast is ready to pour.
3 (FOR 76MM USE 2-3/8" OD MANDREL, 2" PVC or similar)
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A
MANDREL
U
IF U
SPIDER
CLIP
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Dallas, TX office
VStructural LLC
B
PT PLUS DUCT 6° FORM TOOL
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PIVOTS ON 1/2UNC BOLTS
FOR 59MM, P/N 02DT0412, DRW NO. E09038 6 SKEW FROM BULKHEAD
FOR 76MM, P/N 02DR0426, DRW NO. E0937 C
FOR 100MM, P/N 02DR0443, DRW NO. E0951
E
INSTALLATION GUIDE
HUB SEAL
VSL SEGMENTAL
DUCT COUPLER
FOR 59MM, P/N 02SC05902, DRW NO. C668
FOR 76MM, P/N 02SC07602, DRW NO. C647
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NOT ENGAGED drawings, specifications and These shop drawings illustrate the details of the VSL Post-
Tensioning System. They were prepared in conformance
UNTIL MANDREL FOR 59MM, P/N 02SC05901, DRW NO. C667 calculations ("information") set
forth on this sheet. The use of with the structural design provided to VSL by project
INSERTED THROUGH FOR 76MM, P/N 02SC07601, DRW NO. C646 such information in whole or in owner or it's representative. VSL took no part in the
DETAIL B part, or any reproduction thereof, preparation or review of said structural design and VSL
BULKHEAD FOR 100MM, P/N 02SC10001, DRW NO. C641 is restricted to the site for which it DISCLAIMS ANY LIABILITY for it. The stamp or seal of a VSL
ISSUED
FOR
VSL SEGMENTAL DUCT COUPLER
INSTALLATION GUIDE (continued)
(7) After the concrete is poured, disassemble the form in the following order:
(a) Remove all Mandrels
N 6
(b) Strip the bulkhead formwork from the segment face
N A Y H
(c) Remove all Recess Formers. Visually inspect. If there are not
significant cuts or tears, retain Recess Former, otherwise discard.
PRELIMINARY
DESCRIPTION
O 01
(d) There is no need to remove the Form Tools from the bulkhead. Visually
inspect the Spider Clips. If there are no broken or missing ‘feet,’ retain Spider
O C R IT
Clip, otherwise discard.
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FORM TOOL
Dallas, TX office
VStructural LLC
PIVOTS ON 1/2UNC BOLTS
6 SKEW FROM BULKHEAD
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6°
C
E
INSTALLATION GUIDE
VSL SEGMENTAL
DUCT COUPLER
MANDREL
INSERTED THRU
P
BULKHEAD
SPIDER CLIP
ENGAGING HUB
ISSUED
FOR
VSL SEGMENTAL DUCT COUPLER
N 6
INSTALLATION GUIDE (continued)
N A Y H
(8) Install the Spider Clip as shown.
PRELIMINARY
DESCRIPTION
O 01
(9) Ensure a Recess Former is positioned between the Hubs.
O C R IT
(10) Slide a Mandrel through the length of the duct, engaging the Spider Clip to secure the
match-cast Hub to the pre-cast segment Hub.
(11) Note: The Spider Clip may also be installed on the Hub of the Pre-cast Segment where
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the mandrel will be inserted from the opposite direction as shown.
DATE
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Phone: (817) 545-4807
IF U
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Dallas, TX office
VStructural LLC
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INSTALLATION GUIDE
VSL SEGMENTAL
DUCT COUPLER
P
SPIDER CLIP
NOT ENGAGED
UNTIL MANDREL
INSERTED THROUGH
BULKHEAD VSTRUCTURAL LLC ("VSL") claims a
strict proprietary right in all
VStructural LLC (VSL) SHOP DRAWING
ISSUED
FOR
PRE-CAST SEGMENT MATCH-CAST SEGMENT
N 6
N A Y H
PRELIMINARY
DESCRIPTION
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Dallas, TX office
VStructural LLC
P F
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E
INSTALLATION GUIDE
VSL SEGMENTAL
DUCT COUPLER
P
ISSUED
FOR
PRE-CAST SEGMENT MATCH-CAST SEGMENT
N 6
N A Y H
PRELIMINARY
DESCRIPTION
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Dallas, TX office
VStructural LLC
P F
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E
INSTALLATION GUIDE
VSL SEGMENTAL
DUCT COUPLER
P
ISSUED
FOR
PRE-CAST SEGMENT 1 PRE-CAST SEGMENT 2
N 6
N A Y H
PRELIMINARY
DESCRIPTION
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Dallas, TX office
VStructural LLC
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E
INSTALLATION GUIDE
VSL SEGMENTAL
DUCT COUPLER
FACE SEAL
P
ISSUED
FOR
PRE-CAST SEGMENT 1 FINAL ELEVATION SECTION-VIEW OF SEGMENTAL DUCT COUPLER JOINT PRE-CAST SEGMENT 2
N 6
N A Y H
PRELIMINARY
DESCRIPTION
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Phone: (817) 545-4807
Dallas, TX office
VStructural LLC
P F
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E
INSTALLATION GUIDE
VSL SEGMENTAL
DUCT COUPLER
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