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PCA 1100
Valtra BH140, BH160 & BH180
Tractor Pump Circuit (BT)
INTRODUCTION
The TATU front loader model PCA has been carefully designed to give maximum
service with minimum down time. The PCA models are designed for two wheel drive
(2WD) and four wheel drive (4WD) tractors.
The PCA come equipped with parking stands to support the loader so the tractor
can be “driven in” for attachment and a bucket level indicator that allows operator to
gauge bucket position when the bucket cannot be seen.
Available attachments include: front blade for earth moving; buckets for lifting
loose materials; a bale spear for lifting round hay bales; fork lift for material stored on
pallets; raker refuse and a sling bulk sack lift to fill fertilizers or seeds in agricultural
implements. All operations should be conducted within the loader limits.
The main advantage of TATU front loader is the simplicity and easy handling to
attach and to dettach from the tractor, allowing it available for other operations.
Caution: SOME PICTURES MAY SHOW SHIELDS REMOVED FOR PURPOSES OF CLARITY.
NEVER OPERATE THIS EQUIPMENT WITHOUT ALL SHIELDS IN PLACE AND IN
GOOD OPERATIONAL CONDITION.
The operator must be familiar with the equipment and tractor operation and all
associated safety practices before operating the front loader and tractor. Proper
operation of the equipment, as detailed in this manual, will help ensure years of safe
and satisfactory use of PCA.
This manual is provided to give you the necessary operating and maintenance
instructions for keeping your PCA in top operating condition. Please read this manual
thoroughly. Understand what each control is for and how to use it. Observe all safety
precautions decaled on the machine and noted throughout the manual for safe
operation of implement.
This manual should be remaining with the implement when you trade or sell it. In
case your manual should become lost or destroyed, please contact your dealer to get
a new copy.
For further information or in the event of any technical assistance problem, please
contact your dealer who, along with the Technical Assistance Department of the factory
guarantees the proper functioning of your TATU Front Loader.
Important: ALL REFERENCES MADE TO RIGHT, LEFT, FRONT, REAR, TOP OR BOTTOM IS
AS VIEWED FACING THE DIRECTION OF TRAVEL WITH IMPLEMENT PROPERLY
ATTACHED TO TRACTOR.
1
INDEX
COMPONENTS........................................................................................................................ 9
Recommendations .................................................................................................. 10
Assembly ......................................................................................................... 13 to 16
MAINTENANCE ........................................................................................................... 23 to 26
Lubrication ................................................................................................................ 24
Troubleshooting ........................................................................................................ 25
IMPORTANT ........................................................................................................................... 28
2
FOR THE OWNER
CONGRATULATIONS !!! You have invested in a TATU product from Marchesan S/A,
a Brazilian based company established in 1946. Marchesan S/A is the leading
manufacturer of Farm Equipment in the Southern Hemisphere, TATU quality products
are exported to many countries in Latin America, North America and other regions where
subtropical farming technology is required.
The original purchaser of any TATU product is entitled to the following:
- Certificate of guarantee;
- Instruction manual;
- Technical explanation by the retailer.
It is the responsibility of the owner to check the condition of the product on receipt
of it and to check the terms of the guarantee.
Special attention should be paid to the Safety Precautions and to the product
operation and maintenance guidelines.
The instructions in this manual indicate the optimum usage and should ensure
maximum results and increase the life of this product.
This manual should be read by all persons operating and maintaining this
equipment.
Important: ONLY THOSE PERSONS WHO ARE FULLY TRAINED IN THE USE OF THE
TRACTOR AND ATTACHMENTS SHOULD TRANSPORT OR OPERATE THEM.
MARCHESAN IS NOT RESPONSIBLE FOR ANY DAMAGE ARISING FROM
INCORRECT OR IMPROPER TRANSPORTATION, USE OR STORAGE OF ITS
PRODUCTS, WHETHER BY NEGLIGENCE AND/OR INEXPERIENCE OF ANY
PERSON.
MARCHESAN IS NOT RESPONSIBLE FOR DAMAGE CAUSED DUE TO
UNFORESEEN CIRCUMSTANCES OR USAGE OTHER THAN FOR WHICH THE
EQUIPMENT WAS INTENDED.
GENERAL INFORMATION
To obtain parts or technical assistance it is necessary to provide the details displayed
on the identification plate which is located on the left hand side of mainframe.
3
FOR THE OPERATOR
OPERATOR
Dear User!
Respect nature and be
careful with the environment.
Uncontrolled disposal of waste
damages our environment.
Operation Safety
TATU PCA models are easy to operate, therefore some basic and indispensable
cares are required on their handling.
Have always on mind that safety requires constant attention, observation and
prudence during the operation, transport, maintenance and storage of the equipment.
Become familiar
Read the Instruction with all the equip-
Manual. Failure to ment’s controls and
read the Instruction all the caution,
Manual is consi- warning and dan-
dered a misuse of ger decals affixed
this equipment. to the equipment
before attempting
to start or operate.
4
FOR THE OPERATOR
OPERATOR
Never transport
Keep the
the implement on
entrances and
rough roads during
places acessible to
the night. When
work, clean and
operating, avoid to
free of the oil and
make sharp turns
grease to prevent
that may cause tire
accidents. to make contact
with the implement.
Use extreme
Never allow riders
caution when
on the tractor or
circulating with the
implement unless implement under
an additional seat electrical power
is available. lines, any contact
may result in severe
shock, injury or
death.
In order to protect
yourself always Always use the
wear adequate cylinder transport
clothes and shoes locks when
during the transporting the
operations. implements.
5
FOR THE OPEATOR
OPEATOR
Important Safety Precautions
- Keep the area of operation clear of all persons. The operator should cease
operation whenever anyone comes within the operating area.
- During operation or transportation only the operator is permitted to be on
the tractor.
- Children should not be allowed to play near or on the equipment, whether
it is in operation, being transported or in storage.
- Survey the terrain completely before starting any operation. Clearly mark
out any dangerous spots or obstacles.
- Use appropriate speed for the terrain or for the paths to be traveled.
- Use personal protection equipment.
- Use appropriate clothes and footwear. Avoid long or tight clothing which
can become entangled in moving parts.
- Never operate without the safety devices of the machine.
- Take care when coupling the device with the tractor.
- Be aware of the width of the equipment when negotiating narrow spaces.
- Never try to change settings or attempt to clean or lubricate the PCA while it
is in motion.
- Always shut off the engine and lower the PCA to the ground, before getting
out of the tractor seat.
- Whenever dettaching the loader, whether in a fieid or indoors, make sure it is
on firm and level ground. Ensure that it is properly supported.
- People and animals must never be allowed to walk under the PCA at any
time.
- In the event that someone other than yourself will operate this equip- ment
we firmly suggest that all SAFETY references be discussed prior to operation.
6
FOR THE OPERATOR
OPERATOR
Hauling the Equipment Over Long Distances
- Use adequate ramps to load and unload the equipment. Do not attempt to
load on a slope as serious accidents could happens.
- When loading is done with a crane, attach the hoist at the appropriate points.
- Ensure that the harrow is adequately secured.
- Use sufficient fastenings (ropes, chains, cord, etc...) to immobilize the loader
during transport.
- Check the condition of the cargo after the first 5-7 miles (8-11 kilometres) of
the journey, then at 50-70 miles (80-110 kilometres) intervals check to ensure
that the fastenings have not become loose. Check the load more frequently
on bumpy roads.
- Always be alert. Pay attention to headroom clearance, especially when
passing underneath electricity cables, viaducts, etc...
- Always check applicable laws regarding height and width limits for loads. If
necessary, use flags, lights and reflectors to alert other motorists.
Craning points
The PCA models is provided of 2 (two) points for craning (A), these will facilitate the
handling of the equipment for storage or transport.
A
7
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
PCA 1100 - BT
{
Front Blade ........................................................................... 2400
Loading Bucket ................................................................... 1900
Width (mm)
Bale Spear ............................................................................ 1700
Refuse Raker ........................................................................ 2400
{
Detached Blade ................................................................... 262
Detached Refuse Raker ....................................................... 260
Detached Bucket.................................................................. 350
Weight (Kg)
Detached Bale Spear ........................................................... 322
Detached Fork Lifting ........................................................... 186
Detached Sling Bulk Sack Lifting ......................................... 198
Loading Volume
{ Bucket .............................................................................. 0,70 m³
Silage Fork ........................................................................ 0,75 m³
Loading Capacity
{ Fork Lifting ............................................................ up to 1000 Kg
Suporte p/ Big-Bag.............................................. up to 1000 Kg
8
COMPONENTS
Valtra BH 140 (BT - Tractor Pump)
01 - Mounting Chassis 05 - Ducts 09 - Sling Bulk Sack Lift
02 - Loader Mainframe 06 - Fronf Blade 10 - Fork lifting
03 - Hydraulic Cylinders 07 - Loading Bucket 11 - Bale Spear
04 - Pedestal 08 - Raker Refuse 12 - Tractor Pump (BT)
Note: THE PCA BT MODEL WAS SPECIALLY DESIGNED FOR ASSEMBLED CAB TRACTORS.
THE OPERATION OF THE EQUIPMENT IS MADE BY THE REMOTE CONTROL VALVES
OF TRACTOR HYDRAULIC SYSTEM.
MARCHESAN DOES NOT RECOMMEND A HYDRAULIC COMMAND UNIT
MOUNTED INTERNAL OF CAB AS IT CAUSES OVERHEATING AND POSSIBLE CAB
REWORK.
11
12
02
05
01
03
03
04
08
06
10 09
07
9
PREPARA
PREPARATION FOR USE
ARATION
Recommendations
Caution: THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY
UNDERSTOOD BEFORE ATTEMPTING EQUIPMENT ASSEMBLY.
1. Wear personal protective equipment such as, but not limited to protection for
eyes, ears, feet, hands, lungs and head when assembling the equipment. Do not wear
loose clothing or jewelry that may catch on equipment moving parts.
2. Do not lift heavy parts or assemblies. Use crane, jack, tackle, fork trucks or other
mechanical devices.
3. Select an area for assembly that is clean and free of any debris which might
cause to persons working on the assembly to trip.
4. Arrange parts to be assembled neatly in the work area and have tools or other
mechanical assisting devices in easy reach.
5. Inspect all parts and assemblies thoroughly and remove any sharp edges, grease,
oil or dirt which might cause pieces to slip when handling.
6. Preview the assembly instructions in your operator’s manual before proceeding
further. Check the quantity against the packing list included in the package.
7. If the assembly instructions call for parts or assemblies to be blocked up, use only
blocking material that is in good condition and is capable of handling the weight of the
assembly to be blocked. Also, insure that the blocking material is on a clean, dry surface.
8. Never put hands or any other part of body under blocked up assemblies if at all
possible.
9. Always wear goggles or safety glasses when hammering, grinding, or drilling
metal parts.
10. If the assembly calls for welding or cutting, be sure that there are no flammable
materials close at hand and that bystanders have taken necessary precautions.
Note: AFTER COMPLETING ANY ASSEMBLY STEP, THOROUGHLY READ THE NEXT STEP IN
THE ASSEMBLY INSTRUCTIONS BEFORE PROCEEDING WITH THAT STEP.
11. After completing assembly, thoroughly inspect the machine to be sure that all
nuts, bolts, hydraulic fittings or any other fastened assemblies have been thoroughly
tightened.
12. After completing assembly, be sure that all safety locking devices or guards are
in place.
13. Before operating the machine, thoroughly read the operation section of this
manual.
14. Before operating the machine, read the maintenance section of this manual to
be sure that any parts requiring lubrication such as gearboxes are full to avoid any
possible damage.
Note: BEFORE OPERATING THE EQUIPMENT, IF YOU HAVE ANY QUESTIONS REGARDING
THE PROPER ASSEMBLY OR OPERATION, CONTACT YOUR AUTHORIZED DEALER OR
REPRESENTATIVE.
10
PREPARA
PREPARATION FOR USE
ARATION
Preparation for the Tractor
11
PREPARA
PREPARATION FOR USE
ARATION
- Remove the auxiliary oil tank (B), following remove the supports that hold the tanks.
- Remove the inlet entrance of the central tank (C) and after the assembly of the
chassis place the extension of the tank entrance. (See page 16).
12
PREPARA
PREPARATION FOR USE
ARATION
Assembly
13
PREPARA
PREPARATION FOR USE
ARATION
- Assemble the right and left sides of the mounting chassis in the hollows of the rear
brackets, using the screws (A), the flat washers, spring washers and nuts; without
tightening them at this moment. Immediately after, place the bolts (B) with spring washers
and nuts in the front side of the tractor and the stopper.
- After all bolts be positioned, then tighten them all simultaneously.
14
PREPARA
PREPARATION FOR USE
ARATION
- After assemble the right and left chassis, make the assembling of the rod (C), with
the nuts (D).
15
PREPARA
PREPARATION FOR USE
ARATION
- After assembling the rod, mount the support of the auxiliary oil tank and the oil
tank itself (E).
- Then assemble the inlet extension (F), in the central oil tank (G).
G F
16
PREPARA
PREPARATION FOR USE
ARATION
Attaching Loader
- Choose a flat and hard surface to proceed the loader attachment. Position the
loader mainframe (A), using the pedestals (B).
- Position the tractor as centrally as possible and drive, using lowest gear possible,
into the loader frame until hoses can be connected.
- After attached the loader, extend the cylinders as most as possible to finish the
attachment. Check the hydraulic hoses for eventual leaks.
- As soon all cylinders have been tested, check the oil level of tractor hydraulic
tank and fill it, if necessary, as recommended by tractor operator's manual.
17
PREPARA
PREPARATION FOR USE
ARATION
Dettaching Loader
- Choose a flat and hard surface, lower the loader until touch the ground. Position
and block the loader frame with the pedestal (A).
- Remove the counter-pin and release the pin (B) from the loader mainframe.
Note: AFTER REMOVE THE PIN, IT IS NECESSARY TO ACT THE CYLINDER SLIGHTLY TO
MAKE EASIER THE DETTACHING.
- Turn off the tractor engine and act the command levers until release the oil pressure
from the system.
- Uncouple the hydraulic couplers and protect them with the caps.
- Drive backwards the tractor in a lower gear, leaving in the loader mainframe the
pins and counter-pins to avoid to loose them.
18
ADJUSTMENT AND OPERATION
OPERATION
Front Attachments
The mounting of front attachments are standard for all of them. The instructions
follow below:
- Position the attachment and loader in a flat and firm surface.
- Act the cylinders slightly until be feasible to mount the pins (A) between the loader
mainframe and front attachment.
Note: IF A BALE SPEAR OPERATION IS REQUESTED, THE PCA MUST HAVE A HYDRAULIC
COMMAND FOR TRIPLE OPERATION.
19
ADJUSTMENT AND OPERATION
OPERATION
20
ADJUSTMENT AND OPERATION
OPERATION
Depth of Cut Adjustment - Front Blade
For depth of cut asjustments, it is only necessary to release the bolts (A) from the the
front blade support (B).
A
B
21
ADJUSTMENT AND OPERATION
OPERATION
OPERATION - Important Points
- Re-tighten all nuts and bolts after the 1st (first) day of operation and check the
overall conditions of pins and counter-pins.
- Pay attention to the lubrication intervals.
- It is reccomended do not apply the front traction of tractor when operating with
the PCA front loader.
- Keep the driving speed compatible with the operation and working area
conditions.
- When operating, trying to keep the engine speed constant in 1500 rpm.
- Do not uncouple hydraulic hoses, without release the pressure from the system. To
proceed, act the command levers sometimes with the engine not running.
- Make the attching and dettaching of front loaders always using the lowest gear
as possible of the tractor, taking care when getting closer.
- If the tractor is submited to different implements, check periodically the oil level of
hydraulic system. Do not use different kind of oil than recommended by the tractor
manufacturer.
- The PCA Front loader was not designed for roots removing in forestry application.
- When equipped with the bale spear, remove the sillage from the topwards to
downwards, moving the cylinder until release the sillage material.
22
MAINTENANCE
MAINTENANCE CHECK LIST
Warning: THE LOADER CAN FALL FROM HYDRAULIC SYSTEM FAILURE. TO AVOID
SERIOUS INJURY OR DEATH, SECURELY SUPPORT LOADER BEFORE WORKING
UNDERNEATH.
To keep mounting kit hardware from loosening during operation, periodically check
that all loader mounting kit hardware is torqued. To aid in mounting and dismounting
loader, apply a small amount of grease to areas shown in the next page.
23
MAINTENANCE
LUBRICATION
The simplest way to increase the working-life of equipment and reduce downtime
is to make a correct lubricatiion of equipment. The objective is to reduce the wearing
caused by attrition among moving parts of the machine.
The fittings should be lubricated every 10 hours of use, lubricate all the articulations
through the grease fittings as shown in the pictures below in the following manner:
- Be sure about the lubricant quality, with relation to its efficiency and purity, avoiding
the use of products contaminated by water, earth etc.
- Remove the crown of the old grease around the articulations.
- Clean the grease points with a rag beforehand and do not over grease.
- Introduce an enough amount of new grease.
Grease Points
24
MAINTENANCE
Troubleshooting
Troubleshooting procedures are listed in the Table below. If the problem cannot be
solved or replacement parts are necessary, contact your authorized TATU dealer. Please
have ready your machine name, model name, serial number, purchase date and exact
cause of description of problem.
Loader chatters or 1. Air in hydraulic system. 1. Cycle lift cylinders and bucket
vibrates when raising cylinders.
or lowering. 2. Oil level too low. 2. Add oil as required.
Hydraulic cylinders 1. Hoses from control valve 1. Correct the hoses assembly.
inoperative. improperly connected.
25
MAINTENANCE
Hydraulic Circuit - BT Model
- Make a daily inspection on bolts and nuts to check if they are not loosening,
as also the overall conditions of pins and counter-pins.
- Make a walk around inspection and check for obvious defects.
- Shut off tractor engine, remove key, secure tractor parking brake and block
up or securely support implement before working underneath.
- Do not repair the hydraulic system while it is under pressure or the cylinders
are under load. A serious injury may results with this unsafe act.
- Purge all air from hydraulic system before attempting to raise or lower this
implement.
- Wear personal protective equipment such as, but not limited to, protection
for eyes, ears, feet, hands and head when operating or repairing the
equipment.
- Use a piece of cardboard or wood rather than hands and wear eye
protection when searching for hydraulic leaks. Escaping hydraulic oil under
pressure can penetrate the skin causing personal injury. If oil is injected into
skin, it must be surgically removed within few hours or gangrene may result.
- Lower the implement and release hydraulic pressure before loosening fittings.
- Refer to opearator's manual for details.
26
FRONT ATT
ATTACHMENTS
TTACHMENTS
GSA SAB
EAG
SAE
PAC
27
IMPOR
IMPORTTANT
ATTENTION
MARCHESAN S/A RESERVES THE RIGHT AT ANY TIME TO MAKE IMPROVEMENTS IN THE
DESIGN, MATERIAL OR SPECIFICATIONS OF MACHINERY, EQUIPMENT OR PARTS
WITHOUT THEREBY BECOMING LIABLE TO MAKE SIMILAR CHANGES IN MACHINERY,
EQUIPMENT OR PARTS PREVIOUSLY SOLD.
BECAUSE OF THE POSSIBILITY THAT SOME DRAWINGS OR PICTURES IN THIS MANUAL
WERE TAKEN OF PROTOTYPE MODELS, PRODUCTION MODELS MAY VARY IN SOME
DETAIL.
SOME PICTURES OF THIS MANUAL APPEAR WITHOUT THE SAFETY DEVICES (COVERS,
SHIELDS, ETC...) TO FACILITATE DETAILED INSTRUCTIONS. NEVER OPERATE THE
EQUIPMENT WITHOUT THOSE DEVICES.
Illustration: Gaspari
March, 2006
Code: 0501090732
Revision: 00
28