00

Greeting
Good to Great!

“CLAD KOREA Co.,Ltd” is a global clad pipe and fitting manufacturer specializing in energy infrastructure serving the
oil, gas and power industries. Our offers include engineering, procurement, fabrication and construction [individually
or as integrated services], piping construction, overlay welding, hard surfacing, WPS/PQR consulting and other special
services to industry and government entities worldwide.

We have a long-standing, on-the-ground field expertise in testing, inspecting, evaluating and qualifying materials,
equipment and welding, including corrosion, abrasion and default evaluation. Over the years, we have developed
and implemented field processes and procedures for our clients covering piping maintenance and integrity manage-
ment efforts to fight against corrosion and wear problem.

Our strength lies in our ability to understand regulations and develop the solutions that will maintain our clients’ regu-
latory compliance over a pipe’s life cycle, while helping them operate safely, efficiently and profitably. In addition, we
deliver the goods at the competitive price with shortest delivery time, as concentrating on weld clad and hydrostatic
way.

We have been listed on the major oil and gas companies as an authorized vendor for years. Therefore, we ask for your
encouragement and support for us to move forward attaining both goals.

Appreciating for your reading.

CLAD KOREA Co.,Ltd

Contents
01 Clad Pipe 04 Clad Vessel 10 Welding Automation
- 5LC CRA Liner - HTW 200
- 5LD Clad Pipe 05 Clad Valve - ESW 250
- Sales Experience - APW 1300
06 Clad Boiler Panel - Others

02 Clad Fitting 07 Hard Surfacing 11 Overview

08 K-Smart Automatic Pipe Spool Shop - History
03 Pipe Spool
- Quality Policy
Clad Pipe, Nickel Alloy Pipe,
- Approval
Copper Alloy Pipe, Other 09 WPS/PQR
- Patent
(Titanium, Duplex S/S, Super - Flowchart
- Equipment
Duplex S/S, Hyper Duplex S/S etc.) - Development of Earnings
- Engineering Manufacturing
- Weld Shapes - Technology Collaboration
- Welding Execution - Contact Us
 01
Clad Pipe
5LC CRA Liner
5LD Clad Pipe
Delivery Performance
01 Clad Pipe

5LC CRA Liner

Claddings Claddings
Stainless Steels and Heat-Resistant Steels Special Steels, Non-Ferrous Metals and Alloys

Chemical Composition (Heat Analysis) % (Extract) Mean Pitting Chemical Composition (Heat Analysis) % (Extract) Mean Comparable Grades
Resistance Pitting
EN Comparable ASTM/
Equivalent Resistance
Standard Material Type ASTM A240/ UNS Type EN VdTÜV
C Si Mn P S Number C Si Mn P S Equivalent EN / DIN /
Number Cr Ni Mo Others ASME SA240 Type Number Cr Ni Mo Others Material Meterial
max. max. max. max. max. (PREN) max. max. max. max. max. Number SEW
Cr+3.3Mo+16N(%) (PREN) Number Shoot

B 409 Al = 0.15 - 0.60

1.4000 X6Cr-13 0.08 1.0 1.0 0.04 0.015 12.0 - 14.0 - - - - 410S
UNS Alloy 800 0.10 1.00 1.50 - 0.015 19.0 - 23.0 30.0 - 35.0 - Ti = 0.15 - 0.60 - 1.4876 SEW 470 412
N08800 Cu ≤1.5, Fe≥39.5
1.4301 X5CrNi18-10 0.07 1.0 2.0 0.045 0.015 17.0 - 19.5 8.0 - 10.5 - N ≤0.11 - 304 B 625
UNS Alloy 904L 0.02 1.00 2.00 0.045 0.035 19.0 - 23.0 23.0 - 28.0 4.0 - 5.0 Cu = 1.0 - 2.0 36 1.4539 EN 10088 421
1.4306 X2CrNi19-10 0.03 1.0 2.0 0.045 0.015 18.0 - 20.0 10.0 - 12.0 - N ≤0.11 - 304L N08904
B 709
1.4541 X6CrNiTi18-10 0.08 1.0 2.0 0.045 0.015 17.0 - 19.0 9.0 - 12.0 - 5xC<Ti≤0.70 - 321 UNS Alloy 28 0.03 1.00 2.50 0.030 0.030 26.0 - 28.0 29.5 - 32.5 3.0 - 4.0 Cu = 0.60 - 1.40 39 1.4563 EN 10088 -
N08028

1.4550 X6CrNiNb18-10 0.08 1.0 2.0 0.045 0.015 17.0 - 19.0 9.0 - 12.0 - 10xC<Nb≤1.00 - 347 B 625
Cu = 0.50 - 1.50
UNS Alloy 926 0.02 0.50 2.00 0.03 0.010 19.0 - 21.0 24.0 - 26.0 6.0 - 7.0 44 1.4529 EN 10088 502
N = 0.15 - 0.25
N08926
1.4401 X5CrNiMo17-12-2 0.07 1.0 2.0 0.045 0.015 16.5 - 18.5 10.0 - 13.0 2.0 - 2.5 N ≤0.11 25 316
B 463
Cu - 3.0 - 4.0
UNS Alloy 20 0.07 1.00 2.00 0.045 0.035 19.0 - 21.0 32.0 - 38.0 2.0 - 3.0 28 2.4660 DIN 17744 -
8xC<(Nb+Ta)<1.0
EN10088 1.4404 X2CrNiMo17-12-2 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 10.0 - 13.0 2.0 - 2.5 N ≤0.11 25 316L N08020
B 463
Cu - 3.0 - 4.0
1.4571 X6CrNiMoTi17-12-2 0.08 1.0 2.0 0.045 0.015 16.5 - 18.5 10.5 - 13.5 2.0 - 2.5 5xC<Ti≤0.70 25 316Ti UNS Alloy 20 0.07 1.00 2.00 0.045 0.035 19.0 - 21.0 32.0 - 38.0 2.0 - 3.0 28 2.4660 DIN 17744 -
8xC<(Nb+Ta)<1.0
N08020
1.4432 X2CrNiMo18-14-3 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 10.5 - 13.5 2.5 - 3.0 N ≤0.11 27 316L Mod Mo ≥ 2.5 B 424 Cu = 1.5 - 3.0
UNS Alloy 825 0.05 0.50 1.00 - 0.030 19.5 - 23.5 38.0 - 46.0 2.5 - 3.5 Ti = 0.60 - 1.20 31 2.4858 DIN 17744 432
N08825 Fe>22.0, Al<0.2
1.4435 X3CrNiMo17-13-3 0.03 1.0 2.0 0.045 0.015 17.0 - 19.0 12.5 - 15.0 2.5 - 3.0 N ≤0.11 28 316L Mod Mo ≥ 2.5
B 443 Fe<5.0 (Co<1.0)
UNS Alloy 625 0.10 0.50 0.50 0.015 0.015 20.0 - 23.0 > 58.0 8.0 - 10.0 Nb = 3.15 - 4.15 51 2.4856 DIN 17744 499
1.4429 X2CrNiMoN17-13-3 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 11.0 - 14.0 2.5 - 3.0 N = 0.12 - 0.22 29 316L Mod Mo ≥ 2.5 N06625 Al<0.40, Ti<0.40
B 575 Fe = 2.0 - 6.0
1.4438 X2CrNiMo18-15-4 0.03 1.0 2.0 0.045 0.015 17.5 - 19.5 13.0 - 16.0 3.0 - 4.0 N ≤0.11 31 317L UNS Alloy C 22 0.015 0.08 0.50 0.020 0.020 20.0 - 22.5 Bal 12.5 - 14.5 W = 2.5 - 3.5 66 2.4602 DIN 17744 479
N06022 V<0.35, Co<2.50
1.4439 X2CrNiMoN17-13-5 0.03 1.0 2.0 0.045 0.015 16.5 - 18.5 12.5 - 14.5 4.0 - 5.0 N - 0.12 - 0.22 35 317LMn B 575 Fe<3.0
UNS Alloy C 4 0.015 0.08 1.00 0.040 0.030 14.0 - 18.0 Bal 14.0 - 17.0 Ti<0.70 67 2.4610 DIN 17744 424
SEW 470 1.4828 X15CrNiSi20-12 0.20 1.5 - 2.5 2.0 0.045 0.030 19.0 - 21.0 11.0 - 13.0 - - - - N06455 Co<2.0
B 575 W = 3.0 - 4.5
Mean Pitting UNS Alloy C276 0.01 0.08 1.00 0.04 0.030 14.5 - 16.5 Bal 15.0 - 17.0 Fe = 4.0 - 7.0 68 2.4819 DIN 17744 400
Resistance N10276 Co <2.5, V<0.36
UNS C S Mn P S Equivalent Comparable Grade B 575
Standard Type Cr Ni Mo Others Al = 0.1 - 0.4
Number max. imax. max. max. max. Number of EN 10088 UNS Alloy 59 0.01 0.10 0.50 0.015 0.010 22.0 - 24.0 Bal 15.0 - 16.5 75 2.4605 DIN 17744 505
(PREN) Fe <1.5, Co<0.3 Cu<0.5
N06059
Cr+3.3Mo+16N(%)
B 333
UNS Alloy B 2 0.02 0.10 1.00 0.04 0.030 1.0 Bal 25.0 - 30.0 Fe <2.0, Co<1.00 - 2.4617 DIN 17744 436
S52008 410S 0.08 1.0 1.0 0.040 0.03 11.5 - 13.5 max. 0.60 - - - 1.4000 N10665
B 168
S30400 304 0.08 0.75 2.0 0.045 0.03 18.0 - 20.0 8.0 - 10.5 - N ≤0.10 - 1.4301 Fe = 6.0 - 10.1
UNS Alloy 600 0.15 0.50 1.00 - 0.015 14.0 - 17.0 > 72.0 - - 2.4816 DIN 17742 305
Cu<0.50
N06600
S30403 304L 0.03 0.75 2.0 0.045 0.03 18.0 - 20.0 8.0 - 12.0 - N ≤0.10 - 1.4306 B 127
Cu = 28.0 - 34.0
UNS Allooy 400 0.30 0.50 2.00 - 0.024 - > 63.0 - - 2.4360 DIN 17743 263
Fe <2.5
N ≤ 0.10 N04400
S32100 321 0.08 0.75 2.0 0.045 0.03 17.0 - 19.0 9.0 - 12.0 - 5x(C+N) - 1.4541 B 162
<Ti ≤1.00 UNS Alloy 200 0.15 0.35 0.35 - 0.010 - > 99.00 - Fe<0.4, Cu<0.25 - 2.4066 DIN 17740 -
N02200
S34700 347 0.08 0.75 2.0 0.045 0.03 17.0 - 19.0 9.0 - 13.0 - 10xC<Nb≤1.00 - 1.4550 B 162
UNS Alloy 201 0.02 0.35 0.35 - 0.010 - > 99.00 - Fe<0.4, Cu<0.25 - 2.4068 DIN 17740 345
ASTM S31600 316 0.08 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 N ≤0.10 25 1.4401 N02201
A240/
240M and 0.001 -
S31603 316L 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 N ≤0.10 25 1.4404 - - - - - - - - - Cu>99.95 - 2.0070 DIN 1787 -
ASME 0.005
SA240/
240M - 316L Mod Mo≥ 2.5 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.5 - 3.0 N ≤0.10 27 1.4432 / 1.4435 B 152
0.015 -
UNS - - - - - - - - Cu>99.90 - CW 024A EN 1652 -
0.040
C12200
N ≤ 0.10
S31635 316Ti 0.08 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 5x(C+N) 25 1.4571 B 171
Alloy CuNi Fe = 0.10 - 1.8, Cu =Bal
<Ti ≤0.70 UNS - - 1.00 - - - 9.0 - 11.0 - - CW 352H EN 1652 420
90/10 Zn <1.0, Pb<0.05
C70600
S31653 316LN 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.0 - 3.0 N = 0.10 - 0.16 27 - B 171
Alloy CuNi Fe = 0.40 - 1.0, Cu =Bal
UNS 0.05 - 1.00 - - - 29.0 - 33.0 - - CW 354H EN 1652 -
70/30 Zn <1.0, Pb<0.05
C71500
- 316LN Mod Mo≥ 2.5 0.03 0.75 2.0 0.045 0.03 16.0 - 18.0 10.0 - 14.0 2.5 - 3.0 N = 0.10 - 0.16 29 1.4429
B 265 Titanium Fe<0.20
0.08 - - - - - - - - 3.7025 DIN 17850 230
S31703 317L 0.03 0.75 2.0 0.045 0.03 18.0 - 20.0 11.0 - 15.0 3.0 - 4.0 N ≤0.10 31 1.4438 Grade 1 Grade 1 O <0.18, N<0.03Ti Bal

B 265 Titanium Fe<0.30

S31726 317LMn 0.03 0.75 2.0 0.045 0.03 17.0 - 20.0 13.5 - 17.5 4.0 - 5.0 N = 0.10 - 0.20 35 1.4439 0.08 - - - - - - - - 3.7035 DIN 17850 230
Grade 2 Grade 2 O <0.25, N<0.03Ti Bal

6 CLAD KOREA Co., Ltd - CLAD PIPE www.cladkoreapohang.com 7

01 Clad Pipe

5LD Clad Pipe Delivery Performance

Weld Overlay
Application Meterial Combination Year Location Owner of Project / EPC Contractor Project / Item

2006 CANADA KRUPP CANADA / SINHAN MACHINERY WCO Double Roll Crushers & Housings
• Petrochemical & Oil and Gas Plant Base Clad
• Offshore, Drilling & Shipbuilding • Carbon Steel / • Martensitic Stainless Steel (4XX Series) • Alloy C276, C22 ,59, 686 2007 UAE DAEWOO E&C Sand Dredge CCO Pipes [24~28”] & CCO Bends

• Power Plant Low Temp Carbon Steel • Austenitic Stainless Steel (3XX Series) • Alloy 2000, B2, B3 2007 KOREA POSCO / POSCO E&C CCO Dryer Screws & Raw Material CCO Pipes
• Pipeline • Hi-Strength Steel • Duplex / Super Duplex / • Stellite #1, 6, 12, 21, Ultimate
• Low Alloy Steel Hyper Duplex Stainless Steel • Chromium Carbide (CCO) 2008 CANADA AMEC / POSCO PLANTEC Kearl Oil Sands Project – CCO Liners in Module
• 904L • Complex Chromium Carbide
2008 CANADA KRUPP CANADA / SINHAN MACHINERY WCO Double Roll Crushers & Pipes
• Alloy 82,825,800H • Vanadium Tungsten Carbide
• Alloy 200 / Alloy 400 • Titanium Carbide 2010 KOREA POSCO / POSCO E&C Finex #1 Dryer Screw & Raw Material Pipe Lines
• Copper / CuNi 7030 / 9010 / AlBronze / • Tungsten Carbide (WCO)
Mn AlBronze, etc Bab Gas Project
• NiCrBWC 2011 UAE ADCO / SK E&C - Automatic joining WPS Development for Clad Pipe, Delivery
• Alloy 600, 625 APW 1300 [GTAW – Hot Wire] and Welding Materials
• NiCrBSi

IGD Habshan-5 Project

2011 UAE GASCO / HDEC
- Clad Pipe Joining WPS Development & Delivery Welding Materials

Hydro-Static 2012 CANADA AMEC / POSCO PLANTEC Kearl Oil Sands Project – CCO Liners Inside Surge Bin

Application Meterial Combination 2012 KOREA POSCO / POSCO E&C Finex #2 Dryer Screw & Raw Material Pipe Lines

• Petrochemical & Oil and Gas Plant Base Clad 2013 KOREA POSCO / POSCO E&C Finex #3 Dryer Screw & Raw Material Pipe Lines

• Offshore, Drilling & Shipbuilding • Carbon Steel / Low Temp Carbon Steel • Martensitic Stainless Steel (4XX Series) 2013 KOREA POSCO / POSCO PLANTEC SNG Project – Charcoal Filter Vessel – Distri. System
• Power Plant • Hi-Strength Steel • Austenitic Stainless Steel (3XX Series)
• Pipeline • Low Alloy Steel • Duplex / Super Duplex / Hyper Duplex Stainless Steel 2013 UAE ADMA / HDEC
SARB Pkg.4 Project
- Manufacturing of Clad Pipes (24” x SCH.60 x 6,000L & 10” x SCH.140 x 6,000L)
• 904L
• Alloy 82,825,800H 2014 KOREA POSCO / POSCO E&C Ball Valves & Pipes
• Alloy 200 / Alloy 400
2014 CANADA SUNCOR ENERGY / SK E&C FHSE Project – CCO Pipe Bends
• Copper / CuNi 7030 / 9010 / AlBronze / Mn AlBronze, etc
• Alloy 600, 625 2014 CANADA SUNCOR ENERGY / SK E&C FHSE Project – CCO Liners Inside Surge Bin
• Alloy C276, C22 ,59, 686
FHSE Project
• Alloy 2000, B2, B3 2014 CANADA SUNCOR ENERGY / SK E&C
- CCO Lining and Pipeline for Froth Tank

Kearl Oil Sands Project

2014 CANADA AMEC / POSCO PLANTEC
- CCO Pipes [24”] For Test

Longitudinally Welded SARB Pkg.4 Project

2014 UAE ADMA / HDEC
- Manufacturing of Clad Pipes
Plate Edge crimp “U” Press “O” Press Outside welding
2014 KOREA POSCO / POSCO PLANTEC SNG Product Plant [Coal Gasification] – Clad Pipe Spools of Monel 400
Pipe wash
Oiler
Pipe drying 2015 CANADA SUNCOR ENERGY / SK E&C FHSE Project – WCO Orifice Plates

TGAST Project
2015 MALAYSIA PETRONAS/ SAMSUNG ENG.
- Manufacturing of Clad Pipes, Clad Fittings, Clad Flanges
Outside welding
inspection and
tab removal

Hydrostatic tester Expander X-ray Weld seam ultrasonic

testing

Pipe flushing
Pipe wash
Pipe transporter

Length Customer
Weld seam ultrasonic X-ray End-facing and measure
and stamp
acceptance

testing bevelling
Weighing Despatch

Additional Rail
customer Loading
I.D. and O.D. requirements
Dimensional surface and weld (optional)
inspection Ship
End ultrasonic
and magnetic
particle Road
inspection

8 CLAD KOREA Co., Ltd - CLAD PIPE www.cladkoreapohang.com 9

 02
Clad Fitting
02 Clad Fitting

Clad Fitting Type of Product

Application Material Combination Fittings
• Petrochemical & Oil and Gas Plant Base • Elbows - LR, SR, and Reducing & Mitered
• Offshore, Drilling & Shipbuilding • Carbon Steel / Low Temp Carbon Steel • Reducer : Concentric, Eccentric & Conical
• Power Plant • Hi-Strength Steel • Tees : Straight & Reducing
• Pipeline • Low Alloy Steel
• Lateral

Clad • Branches

• Martensitic Stainless Steel (4XX Series) • Weldolets

• Austenitic Stainless Steel (3XX Series) • Flange : WN, LW, FR, SO, RTJ, LT, Threaded, Blinds & Orifice
• Duplex / Super Duplex /Hyper Duplex Stainless Steel
• 904L
• Alloy 82, 825, 800H Induction Bends
• Alloy 200 / Alloy 400 • 1.5D, 3D, 5D & Customized Bends
• Copper / CuNi 7030 / 9010 / AlBronze / Mn AlBronze, etc
• Bend with Straight Transition Area
• Alloy 600, 625
• Alloy C276, C22 ,59, 686
• Alloy 2000, B2, B3
• Stellite #1, 6, 12, 21, Ultimate
Others
• CCO, CCO with Nb, TiCO, WCO, WCO with Vanadium • Rolls
• NiCrBWC • Plates
• NiCrBSi • Heads, Shells, Tube Sheets, Girth Flange, Nozzles,
Flanges, Blind Flanges, etc in Pressure Vessel

12 CLAD KOREA Co., Ltd - CLAD FITTING www.cladkoreapohang.com 13

 03
Pipe Spool
Weld Shapes
Welding Execution
03 Pipe Spool Recommended filler metals for the welding of clad materials made of special steels, non-ferrous metals and alloys :

Cladding Filler Metal Type

Weld Shapes Alloy Type

EN Material
Number
Buffer - EN/ISO
Multi-Pass (GTAW, FMAW, FCAW)

Buffer - AWS Subsequent Passes - EN/ISO Subsequent Passes - AWS

Sing - Pass ESSC (SASC) Strip

Alloy 800 1.4876 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

Preparation and execution of welding must be performed in such a way that the weld metal for the base material does not fuse the cladding.
Alloy 904L 1.4539 23 12L 309L 20 25 5 CuL 385 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3
This prevents the formation of brittle or hot-crack sensitive weld metal. During
Alloy 28 1.4563 23 12L 309L 27 31 4 CuL 383 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3
pre-processing of the weld edges the actual thickness of the cladding needs to
be taken into consideration. Alloy 926 1.4529 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

Any filling of the base material weld should be executed from the base material Alloy 20 2.4660 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

side, if possible, in order to avoid contamination of the cladding material. Alloy 825 2.4858 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3

Titanium and steel cannot be directly fusion-welded to each other due to brittle Alloy 625 2.4856 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 66 25 (NiCr-22Mo9Nb) NiCrMo-3 NI 60 59 (NiCr-23Mo16) NiCrMo-13
intermetallic phases. Therefore, batten straps are chosen to join titanium clad
Alloy C22 2.4602 NI 60 22 (NiCr-21Mo13W3) NiCrMo-10 NI 60 22 (NiCr-21Mo13W3) NiCrMo-10 NI 60 22(NiCr-21Mo13Fe4W3) NiCrMo-10
products.
Alloy C4 2.4610 NI 64 55 (NiCr-16Mo16Ti) NiCRMo-7 NI 64 55 (NiCr-16Mo16Ti) NiCrMo-7 NI 64 55 (NiCr-16Mo16T1) NiCrMo-7

Butt Welds Alloy C276 2.4819 NI 64 55 (NiCr-16Mo16Ti) NiCRMo-7 NI 64 55 (NiCr-16Mo16Ti) NiCrMo-7 NI 62 76(NiMo-16Cr15Fe6W4) NiCrMo-4

Alloy 59 2.4605 NI 60 59 (NICr-23Mo16) NiCrMo-13 NI 60 59 (NICr-23Mo16) NiCrMo-13 NI 60 59 (NiCr-23Mo16) NiCrMo-13

Alloy B2 2.4617 - - - - NI 64 55 (NiCr-16Mo16Ti) NiCrMo-7

Alloy 600 2.4816 NI 60 82 (NiCr-20Mn3Nb) NiCr-3 NI 60 82 (NiCr-20Mn3Nb) NiCr-3 NI 60 82 (NiCr-20Mn3Nb) NiCr-3

Alloy 400 2.4360 NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7

Alloy 200 2.4066 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1

Alloy 201 2.4068 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1 NI 20 61 (NiTi3) Ni-1

SE-Cu 2.0070 NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7

SF-Cu CW024A NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7 Welding of Cu and Cu -Alloys on to carbon
steel without buffer layer is not recom-
Alloy CuNi 90/10 CW352H NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7 mended.

Alloy CuNi 70/30 CW354H NI 40 60 (NiCu30Mn3Ti) NiCu-7 NI 40 60 (NiCu30Mn3Ti) NiCu-7

Titanium Grade 1 3.7025 3.7025 ERTi-2 - -

Titanium must not be diluted with steel,
therefore only batten straps
Titanium Grade 2 3.7035 3.7035 ERTi-3 - -

1) Over-alloyed, for maximum corrosion resistance – e.g. ERNiCrMo-13

2) Matching, at least two passes are required
3) For higher electrical conductivity

16 CLAD KOREA Co., Ltd - PIPE SPOOL www.cladkoreapohang.com 17

03 Pipe Spool

Welding Execution
Cleaning Welding of the Cladding Material:
The welding of the cladding layer requires the same cleanliness as when working with solid materials of a similar composition. Consequently, chippers, brushes etc., of stainless An overview of the heat control during welding of the cladding material is given in the table below.
steel are to be used. In the case of Ni and Ni-alloys, prevention of all sulfur-containing contaminations is of utmost importance. Therefore only grinding materials with sulfur-free
bonding agents (synthetic resin adhesion) should be used. Cladding Filler Preheating min. °C Interpass temp.max. °C

Austenitic - 200
13% Cr-steels
Matching 150 250

Weld Design CrNi-steels Matching none 150

The full alloy content (or a limitation to a maximum of 5% Fe for Ni or Alloy 400) is often only Ni and Ni-alloys Matching none 150
achieved in the third pass. Consequently, in most cases a weld reinforcement of 2 up to 3 mm is
Cu Matching > 400 600
allowed on the side of the cladding material in order to obtain sufficient room for three passes.
If a limit is set for the weld reinforcement, the first and the second pass must be heavily ground CuNi and NiCu-alloys Matching none 150
before welding is continued.
Ti Matching none 100

Preheating and Heat Control

Stress-Relief Annealing
Welding of the base material:
We recommend using EN 1011-2 for calculating the minimum preheating temperature, Generally, stress-relief annealing of roll-bonded clad pipes is only necessary as a requirement of the base material. By stress-relief

which depends on the chemical analysis, the thickness and the welding process employed. annealing the properties of the cladding and the corresponding weld metal may deteriorate due to precipitation of carbides,
intermetallic phases etc. Therefore, stress-relief annealing is to be avoided if possible or adjusted to the base and cladding materials.
Welding of the buffer: Only grinding materials with sulfur-free bonding agents (synthetic resin adhesion) should be used.
Most of the buffers are welded using austenitic filler materials which give off very little
hydrogen to the base material. According to experience, the preheating temperature may
therefore be lower than calculated:
Post-Treatment of the Welds
• Approx. 50°C lower for SMAW Smoothening of the weld to prevent deposits (crevice corrosion), pickling to remove annealing colors or similar measures may be
• Up to 100°C lower for GMAW, GTAW, FCAW and ESSC/SASC (SAW) strip welding. required, depending on the type of the cladding material and the attacking medium.

18 CLAD KOREA Co., Ltd - PIPE SPOOL www.cladkoreapohang.com 19

 04
Clad Vessel
04 Clad Vessel

Clad Vessel
Year Location Owner of Project / EPC Contractor Major Projects
2011 SAUDI ARABIA TOTAL / SAMSUNG ENGINEERING Jubail Export Refinery, Package #4
Refinery, Petrochemical and Chemical Industry 2011 IRAQ ENI / DAEBONG ACROTECH Zubair Oil Field Development
• Fractionators • Pressure vessels 2011 KOREA KEPCO / SK ENERGY HOU UC
• Vacuum towers • Reactors 2011 IRAN POGC / HANIL E&C South Par Gas Field Development
• Coke drums • Washers
2011 UAE ADCO / SK E&C Bab Gas Compression
• Process pipes • Heat exchangers
2011 IRAN POGC / FELIX TECH South Pars Gas Field Development, PHASE 4, 5, 20, 21
• Columns
2012 SAUDI ARABIA MARAFIQ / TSM-TECH YanBu 2 Power and Water
2012 SAUDI ARABIA SYCC / DAEBONG ACROTECH YanBu Export Refinery
Oil and Gas Production 2012 UAE TAKREER / GS E&C Rewais Refinery Expansion, Wear Plates
• Clad flow lines 2012 ANGOLA TOTAL / DSME CLOV FPSO Sea Water Filter Package
• Catenary riser pipes 2013 KOREA KPIC / TSM-TECH EOG
• Slug catchers
2013 SAUDI ARABIA YASREF / POSCO PLANTEC YanBu Export Refinery
2013 RUSSIA TOYO ENGINEERING TAIF VCC
Fuel Gas Desulphurisation Plants 2014 INDIA RELIANCE / POSCO PLANTEC Jamnagar Gasification
• Fuel gas channels 2014 INDIA RELIANCE / HANTECH J3 Mono Ethylene Glycol Plant
• Chimneys 2014 THAILAND TOC GLYCOL / SAMSUNG ENGINEERING TOCGS ExpansionⅡ
• Fuel gas scrubbers 2014 TURKMENISTAN PETROFAC / ALPEC South Yoloten Gas Field Development
2014 SAUDI ARABIA MADDEN / DAELIM Madden Aluminium
Power Plants 2014 KUWAIT KNPC / DAELIM KNPC FCC Refinery
• Accumulator tanks 2014 UAE ADMA / HDEC Satah Al Razboot Plant Facilities Pkg.4
• Other applications 2014 SAUDI ARABIA FOSTER WHEELER / S&TC YanBu 3 Steam Surface Condenser
2015 MALAYSIA PCSB/SAMSUNG ENGINEERING TGAST

22 CLAD KOREA Co., Ltd - CLAD VESSEL www.cladkoreapohang.com 23

 05
Clad Valve
05 Clad Valve

Clad Valve
Application Work Flow
• Chemical Plant • Isolation Valve (Gate Valve, Butterfly Valve, Ball Valve)
• Oil Plant • Control Valve
• On/Offshore Plant (Control Butterfly Valve, Sleeve Valve, Multi-Hole Variable Orifice Valve, Plug Valve)
• Power Plant • Back-Flow Prevention Valve (Check Valve, Flap Valve)
01 02 03 04 05
• Pipeline • Pipeline Protection Valve(Air Valve, Isolating Valve (Ball Type, Butterfly Type)

Disassembly and Cleaning Masking and Sand Blast PT Check and Record Remove Body Guide Remove Body Guide

10 09 08 07 06

Finish Machining Body Seat Ring Finish Machining BodySeat Ring Heat Treatment Weld Body Guide and Body Weld Body Guide and Body

11 12 13 14 15

Finish Machining Disc Seat Ring Finish Machining Disc Seat Ring Inspection of Stem bend Disc Package Assembly Weld bar to Wedge

18 17 16

Leakage Test Total Valve Assembley Machining the end of Wedge

26 CLAD KOREA Co., Ltd - CLAD VALVE www.cladkoreapohang.com 27

 06
Clad Boiler
Panel
06 Clad Boiler Panel

Clad Boiler Panel

30 CLAD KOREA Co., Ltd - CLAD BOILER PANEL www.cladkoreapohang.com 31

 07
Hard Surfacing
07 Hard Surfacing

Delivery Performance
Hard Surfacing Authorized in Vendor List
Owner of Project/
Year Major Projects Customer Item & Location
EPC Contractor
2006 POSCO Hot Rolling Mill Down Coiler Segment DONG KUK STEEL Main Ram H/F (ø960 X 4,220L)
2008 HYOSUNG EBARA Valve Nozzle Inlay Overlay DONG KUK STEEL 120TON CEILING SLEEVE H/F (ø800 X 2,040L)
2009 GS CALTEX HOU #3 RFCC Reactor Inside Plate DONG KUK STEEL Po-Hang & Dang-Jin Factory
2009 MITSUBISHI STEEL V-Roller Hard-Surfacing DONG KUK STEEL Po-Hang Factory
2011 GS E&C RRE#2 RFCC Reactor Inside Wear Plate Overlay DONG YANG STEEL PIPE Choong-Ju Factory
2011 SIEMENS Bearing Housing Hard-Surfacing DONGBU EMC In-Cheon Factory
2011 MITSUBISHI STEEL Vertical Guide Roller Hard-Surfacing HAN KOOK STEEL &MILL Bu-San & Chang-Won Factory
2012 DOOSAN HI Tae An IGCC Project Nozzle Inside Overlay HYUNDAI RB Ul-San Factory
2012 POSCO E&C POSCO Finex #3 Diffuser Dust Injection& Mixer HYUNDAI STEEL In-Cheon, Po-Hang, & Dang-Jin Factory
2013 KOREA ZINC Lance Tip Hard-Surfacing KIMITS STEEL Table Roll H/F (ø759 x 6,040 x 7,273.1L)
2013 POSCO Hi Mill Mandrel Drum Hard-Surfacing MITSUBISHI STEEL Pinch Roll H/F (ø1,000 X 800 X 4,200L)
2013 POSCO PLANTEC SNG Project Charcoal Filter Vessel - Distri. System POSCO in GWANG-YANG Top Roll H/F (ø1,000 X 850 X 4,800L)
2014 SK GAS PDH Shell & Floating TubeSheet POSCO in GWANG-YANG CGL, High Mill Factory
2015 SUNCOR / DKME Fort Hills Secondary Expansion POSCO in PO-HANG Finex Factory
2015 SUNCOR / HANTECH Fort Hills Secondary Expansion POSCO in PO-HANG Caster Roll H/F (ø1,068 x 2,173 x 4,679L)
POSCO SPECIALITY STEEL Chang-Won Factory
PSM Axial Roll H/F (ø780 X 4,002L)
SEAH STEEL Po-Hang Factory
SEAH STEEL Po-Hang Factory
SEAH STEEL Spindle Slide H/F (ø1,780 X 4,45L)
SSANG YONG CEMENT Eccentric Roll Shaft H/F (ø850 X 1,355 X 5,800L)

34 CLAD KOREA Co., Ltd - HARD SURFACING www.cladkoreapohang.com 35

 08
K-Smart
Automatic Pipe
Spool Shop
08 K-Smart Automatic Pipe Spool Shop
SCOPE OF SERVISES
P & I DIAGRAM
As the schematics of the
piping system are drawn at
the start of the entire process,
R2D automatically generates
the symbol key, classication
checks, part lists, and
supports automatic relabeling.
TIG / MAG WELDING
An internal clamping system
allows welding of t-pieces,
elbows, reducers and
weld-neck anges, avoiding the
need for air-gap and
tack-welding. Even dicult
materials such as Super-Duplex
can be welded with ease.
38 CLAD KOREA Co., Ltd - K-SMART AUTOMATIC PIPE SPOOL SHOP
ENGINEERING
The P & I Diagrams are turned
into 3D models and adjusted
to t into their environment.
IsoBuilder converts these 3D
models to isometric drawings
with labels and dimensions.
MAG WELDING
The inside and outside seams
of two anges at both ends
of a pipe can be welded
simultaneously. Our software
calculates the rotation of the
anges for correct alignment
of the ange holes after
bending.
BENDING
Bending is often faster,
cheaper, and more ecient
than welding elbows. Kolli7
calculates all CNC data,
compensating for material
factors such as springback
and stretching.
SPOOLING
IsoBuilder breaks the pipeline
into spools based on your
parameters and specications,
and generates all
fabrication relevant data,
such as CNC data, worksheets,
part lists, cutting lists,
welding documentation, etc.
FLAME CUTTING
A ame cutter is capable of
cutting bevels, as well as
holes for branches, and
matching saddle cuts.
IsoBuilder generates all the
required CNC data for these
cuts.
FIT-UP / WELDING
Our software provides
customized worksheets that
can be displayed on screens
at the workstations, helping
to achieve a paperless
workshop, and enabling the
operator to update the spool
status live.
P & I DIAGRAM
As the schematics of the
piping system are drawn at
the start of the entire process,
R2D automatically generates
the symbol key, classication
checks, part lists, and
supports automatic relabeling.
CUTTING
Our software calculates the
exact cutting length of every
pipe, factoring in stretching
as a result of bending. Our
optimization algorithm
makes sure that the amount
of scrap is kept to a
minimum.
QC / TESTING
Our software tracks each
spool and welding seam, and
it can also prepare templates
for quality control reports,
and manage the rest results.
ENGINEERING
The P & I Diagrams are turned
into 3D models and adjusted
to t into their environment.
IsoBuilder converts these 3D
models to isometric drawings
with labels and dimensions.
AUTOMATED TRANSPORT
A system of conveyors
transports the pipes to the
machines and workstations,
minimizing the need for
manual transfer and
overhead cranes, and
ensuring a clean ow of
material.
PRE-INSTALLATION
The nished spool is placed
in a container that gets taken
to the installation location.
Our software determines the
ideal sequence in which the
spools should be installed,
extending the clean work-
ow all the way to the end.
SPOOLING
IsoBuilder breaks the pipeline
into spools based on your
parameters and specications,
and generates all
fabrication relevant data,
such as CNC data, worksheets,
part lists, cutting lists,
welding documentation, etc.
ASSEMBLY
Spools can be reported
installed using our app for
tablets and smartphones. The
current status can be viewed
in 3D. Information on every
spool is stored in the central
database, making repair jobs
later on an easy task.
www.cladkoreapohang.com 39
 09
WPS/PQR
Flowchart
Development of Earnings
09 WPS/PQR

Flowchart Development of Earnings

Date EPC Contractor Major Projects
Saih Nihayda Depletion Compression Project, Phase-1, Oman
JAN. 2011 GS E&C
- LTCS,SS,DSS WPS/PQR Development
KNPC North LPG Tank Farm Project, Kuwait,
MAY. 2011 GS E&C
Fill out Approval of - TMCP Steel WPS/PQR Development
PQ Test
PQ Plan & pWPS WPS/PQR JUL. 2011 SAMSUNG ENGINEERING
Jubail Export Refinery Project, PKG #4, Saudi Arabia
- S/S Weld Overlay WPS/PQR Development

Review of Performance of Chemical & JUL. 2011 SK E&C

Bab Gas Project, UAE
- Automatic Joining WPS Development for Clad Pipe, Delivery APW 1300 and Welding Materials
Code & Spec WPQT Mechanical Test
Habshan-5 Utilities & Offsites Project, UAE
NOV. 2011 HDEC
- Titanium Alloy Steel WPS/PQR Development
Ambatovy Ammonia Unloading Storage Project, Madagascar
DEC. 2011 Daeju ENT
- WPS/PQR Develipment

JAN. 2012 SEN Engineering Group Flare V Groove, Stud Connector WPS/PQR Development, Korea

Black Gold Oil Sands Project, Canada

MAR. 2012 GS E&C
- LTCS WPS/PQR Development
Habshan-5 Utilities & Offsited Project, UAE
APR. 2012 HDEC
- Ni-Alloy WPS/PQR Development
Habshan-5 Utilities & Offsited Project, UAE
JUN. 2012 HDEC
- Ni-Alloy WPS/PQR Development & Delivery of Welding Materials
Yanbu Export Refinery Project, Saudi Arabia
APR. 2012 DKME
- Disbonding Test
Samcheok Green Power Plant, Korea
MAY. 2013 HDEC
- Low Alloy Steel WPS/PQR Development
UHV PLANT Project, Thailand
MAY. 2013 DKT
- Disbonding Test (ASTM G146)
INPEX Ichthys Gas Field Development, Australia
JUL. 2013 DKT
- Titanium Alloy Steel WPS/PQR Development
SNG Product Project(Coal Gasfication), Korea
JUL. 2013 POSCO PLANTEC
- SA203-D(3.5% Ni) WPS/PQR Development
SNG Product Project(Coal Gasfication), Korea
SEP. 2013 POSCO PLANTEC
- Stellite 6 WPS/PQR Development
TAKREER Carbon Black Delayed Coker Project, UAE
SEP. 2013 WOOYANG HC
- Disbonding Test(ASTM G146)
Pocheon Complex Thermal Power Plant, Korea
SEP. 2013 DAELIM
- Nickel Alloy WPS/PQR Development
SARB Project, UAE
SEP. 2013 HDEC(TSMTECH)
- Manufacturing of Clad Pipe Mock Up(24” x SCH.60 x 6,000L, 10” x SCH.140 x 6,000L)
ZUBAIR Oil Field Development DS Modification Project, Iraq
OCT. 2013 STX HEAVY INDUSTRIES
- WPS/PQR Development
SARNA MMLS PJT/GEISMER MMLS Project
OCT. 2013 ILSUNG
- Disbonding Test(ASTM G146)
TAKREER Carbong Black & Delated Coker Project, UAE
DEC. 2013 ALPEC
- Disbonding Test(ASTM G146)
IRPC UHV Project, Thailand
JAN. 2014 KOOKJE PLANT
- FCAW Process for LTCS WPS/PQR Development
Kearl Oil Sands Project, Canada
FEB. 2014 POSCO PLANTEC
- G65 Abrasion Test for Chromium Carbide Overlays

FEB. 2014 DSME F690 All Position Flux Cored Wire WPS/PQR Development

INPEX Ichthys Gas Field Development Proejct, Australia

MAR. 2014 DKT
- Duplex Steel WPS/PQR Development
UGCC Ethylenne Plant Project, Uzbek
APR. 2014 SUNGCHANG E&C
- Kubota Alloy WPS/PQR Development
Fort Hills Secondary Extraction Project
JUL. 2014 SKEC
- Chrome Carbide Overlay WPS/PQR Development
Fort Hills Secondary Extraction Project
JUL. 2014 SKEC
- WCO(Tungsten Carbide Overlay) WPS/PQR Development
Satah Al Raboot Package #4 Project
SEP. 2014 HDEC
- Inconel 625 PQ Coupon & WPS/PQR Development
Samcheok Green Power Plant Project
OCT. 2014 HDEC
- LTCS WPS/PQR Development
Hybrid Power Generation Structure Project
DEC. 2014 GWNU
- Welding Test Coupon and Weldability Evaluation
Umm Wu’al EPC Project - Phosphoric Acid Plant(PAP)
MAY. 2015 HANWHA E&C
- Ni-Alloy WPS/PQR Development
Terengganu Gas Terminal(TGAST) Project
JUL. 2015 SECL
- 316L Cladding WPS/PQR Development
Fort Hills Secondary Extraction Project
MAR. 2016 SKEC
- WCO(Tungsten Carbide Overlay) WPS/PQR Development
Oil Residue Upgraoiling Complex PJT
JAL 2017 DSCNC
ER308L WPS/PQR Developtment
KUBOTA Ball Valve Maintenance PJT
OCT 2017 SK Advanced
Row Alloy 347+316L WPS/PQR Development

42 CLAD KOREA Co., Ltd - WPS / PQR www.cladkoreapohang.com 43

 10
Welding
Automation
HTW 200
ESW 250
APW 1300
Others
10 Welding Automation

HTW 200 Hot Wire Tig Overlay Automatic Welding System

• Provides varied torch design for narrow groove welding

• Can be used with .045” - .062” (1.2mm - 1.6mm) welding consumable
• 200 amps at 10 volts AC, 100% duty cycle, variable frequency
• Provides current & volt meter
• 0 - 15Volt open circuit voltage
• Easy to change voltage. (380/415/460Volts, 50/60Hz)
• Hot wire power source, remote controller, wire feeder motor, wire feeder,
wire straightener, torch, all necessary cables, hoses

Application
• High quality nonferrous metal pipe of shipbuilding industry and Offshore Plant
• Defense Industry, Aerospace Industry, High-speed railroad
• Petrochemistry, Desalination Plant, Nuclear, Power Plant

Features Comparision
The HTW 200 automatic welding system maintains high welding performance and deposition Welding Process MIG TIG Cold Wire Tig Hot Wire Tig
efficiency.
Material Steel, STS, Al All metals All metals All metals

It is used for joint welding and overlay welding of ferrous / non-ferrous alloy by GTAW, PAW Thickness > 0.60mm > 0.25mm > 0.25mm > 10.00mm
welding processes. Consequently, welding wire can be preheated electrically.
Productivity High Low High High

Deposition Rate(kg/h) 1.0~3.6 0.4~0.7 1.0~3.6 1.8~5.4

• Designed to use with Hot Wire and Cold Wire mod
Heat Input(kJ/mm) 1.3~1.5 1.6~2.0 0.8~1.0 0.5~1.0
• Designed to control feeding speed of wire 12~600ipm (error range +/-1%)
• Provides a same deposition with GMAW Difficulty Easy Difficult Easy Easy

• Provides heat input controlling Cost Cheap Expensive Cheap Cheap

• Easy to control feeding speed sequence of wire and pre-setting
Re-Work Frequent Rare Rare Rare
• Provides 4 roll wire feeder
Dilution Rate(%) 20~35 2~10 2~10 2~10
• Provides X-Y wire positioner

46 CLAD KOREA Co., Ltd - WELDING AUTOMATION www.cladkoreapohang.com 47

10 Welding Automation

ESW 250 Small Bore ESW Strip Welding System Others

Item Part No. Description

Specification
The ESW 250 has the best characteristics of the arc through Miller SAW three phase
power source provides stability current on DC. Thus it is assuring in arc gouging
work process.
The all new 9900 Controller is an industrial touch screen computer using graphical interface, intuitive software to control up to 15 welding parame-
Process Controller 9900-STD ters in closed loop format. Dedicated channel modules, connected by fiber optics to the computer, are of a modular design to allow your system
to grow as needed - choose from a wide range of modules to control the parameters you need.
JSLT250 All Jetline Optical seam trackers are supplied complete and ready to mount.

• HDC 1500 DX Control box (remote-control / user-friendly interface)
• Cables for HDC 1500 DX (7.6m / 14PIN)
• Feeder - RAD 400 (0 - 3 MPM per Sec. / including 2-1/2”, 4-1/4”, 4-5/8” volt hole adapt)
• Flux Hopper with Valve
• 10” Inside cladding head (0.5 x 300mm ESW/SAW Strip)
• Water cooled system COOLMATE 4 (115VAC/ up to 600A)
The Cyclomatic Series Seam Tracker control uses our proven microprocessor touch pad design to maintain the torch to weld joint position. The
system continuously senses the position of the joint, translating the information into horizontal and vertical movement of the torch. As a result,
the welding arc stays precisely on track — to within ±0.005” (0.13 mm) or better!
Seam Trakcer
The state of the art performance of the control’s Atmel® processor coupled with the rugged slide design options gives accurate, repeatable weld
PTST40/250/450
joint location. All types of welding systems, both new and existing, can benefit. The system easily and quickly installs, without expensive brackets
or interfacing, on manipulators, side beams, tractors, positioners, turning rolls, and welding lathes, as well as on most custom welding fixtures.
The Cyclomatic Seam Tracker is especially beneficial in high-volume, accuracy-sensitive industries such as tank and pressure vessel fabrication,
beam and structural assemblies, and pipe and tubing fabrication.

• Flux automatic feeder air compressed ( up to 100C preheating)

Video ARC Jetview VMS Video Arc Monitoring System uses the latest technology in color cameras to provide magnified, high quality image of the welding arc,
VMS-1300/1600
• Flux recovery system Monitoring System puddle, and joint area. The VMS let’s you see where the operator can’t go.

The HWP-50E Hot Wire Process is used where high deposition rates, combined with high quality are needed. Used with the GTAW or PAW welding
Hot Wire System HWP-50E process, the wire is electrically preheated before it enters the weld pool. The system can be used for the surfacing or the joining of ferrous and non
ferrous alloys.

Automatic Arc The Cyclomatic AVC-501 arc voltage control maintains precise arc length by controlling arc voltage thus assuring high quality welds time after
Length Control AVC-501 time on AC or DC applications. The control measures arc voltage and compares the measurements to the operator setting. It maintains the set arc
System length by moving the torch up or down as required via a motorized slide.

APW 1300 Automatic Pipe Narrow Gap Welding System Mechanical

Weld Oscillator
MO-150-5A
The MO-150-5A mechanical weld oscillator automatically weaves the welding arc increasing production rates and adding better arc control. The
MO-150-5A is a stand-alone, bolt on system that includes a control and motorized slide.

Easy to install primary power through panel that does not require removal of sheet metal.
Multiple output provides two insulated connectors for air-cooled blankets or liquid-cooled cables.
Specification Versatile mobility through a lifting eye or optional running gear designed for construction and maintenance.
On-board temperature control provides for manual- or temperature-based programming in a simple-to-learn operator interface.
The APW 1300 maintains high welding performance and deposition efficiency in Multiple control thermocouple inputs are available to control on the hottest TC during heating and coolest TC during cooling for uniform heating
and quality.
pipe welding for offshore plant. Open output detection prevents system operation without a covered output receptacle (cable or protective plug).
Cable identification system knows the type of cable attached and limits output to protect cables and blankets.
It is designed to improve weakness of FCAW/SAW auto-welding system by Hot Wire Portable
Isolation fault protection provides automatic system shut down should power source output short to ground. A sense lead provides direct feed-
Heat
GTAW welding process. ProHeat 35 back to the power source to sense fault condition.
Induction
System Low consumable costs. No fuel costs and minimal insulation costs. Insulation is reusable and may be used 50 times or more, reducing cost of
disposal and replacement. Uniform heating is maintained along and through the heat zone by using induction to heat within the material. The
• Designed for Cold Wire/ Hot Wire GTAW process surface of the part is not marred by localized conducted heat at higher than specified temperatures.
• Magnetic Arc Controlled Oscilating for improving side wall fusion Time-to-temperature is faster than conventional processes due to the method of applying the heat, reducing heating cycle time.
Improved working environment is created during welding. Welders are not exposed to open flame, explosive gases and hot elements associated
• Using VMS-1600 Arc Video Monitoring System with fuel gas heating and resistance heating.
• Remote-control torch position/angle by a joystick Easy set-up is achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets.
• Automatic control of Arc length High energy-efficient systems (more than 90 percent efficient) transfers more energy to the part, decreasing heating times and improving power
efficiency (less than 60-amp current draw).
• Control position of manipulator by X-Y slide
• Can be used with RH35 (Induction Heating System) Maximum productivity. Easy setup, quick time to temperature, and continuous heating increases productivity while reducing consumable costs
and labor expenses.
• Can be used with 9900 Controller (torch screen industrial computer) Improved safety . Eliminates open flames reducing burn and explosive gas hazards. Direct heat transfer results in cooler shop environment that
ProHeat Rolling reduces operator fatigue and improves work conditions.
#301 117
Inductor Easy to use. Simple to set up and operate. Flexible and portable to fit a wide range of heating applications on pipe, plate and other moving parts.
Optimal consistency and quality. Designed to evenly distribute heat into the work piece, eliminating the inconsistencies and quality issues
associated with open-flame-torch heating methods. Travel Detect system (optional) helps to ensure proper heating by folding back or shutting off
output if limited or no movement is detected.

VMS 1300/1600 9900 Controller HWP-50E ProHeat 35 Rolling Inductor

48 CLAD KOREA Co., Ltd - WELDING AUTOMATION www.cladkoreapohang.com 49

 11
Overview
History
Quality Policy
Approval
Patent
Equipment
Engineering to Manufacturing
Technoloy Collaboration
Contact Us
11 Overview

History Quality Policy

Independent Technologies, Integrated Solutions.

We know how to fight against corrosion and abrasion in oil, gas and power industrial field!

2017
06 • Human Resources Development Company Acquisition
09 • Establishment of R&D Center in Wonju
11 • Received the award of the export tower of 3 million dollar
2016
01 • Pohang city’s promising smaller enterprise Acquisition
04 • youth friendly Company Acquisition Change Innovation Challenge
Constantly Changing and Improving of Inefficient way. Global Top 3 through Innovative Quality and Technology. Increase Sales on Various Industries.
Build a Corporate Culture through Originality and Innovation. Achieved Highest Rate of Return through Improving Productivity.

Flow Chart
2015
11• Conclusion of a Mutual Growth Council with Korea Gas Gorporation (KOGAS)

Plan Do Check Analysis Management Continue

Improvement

2014
11 • Patent of Special Jig for Fit Up Inspection for Bend Pipe 06 • Patent of Small Pipe Inside Defect Testing Device Using
• Patent of Both-Side Swing Jig for Automatic Bend 04 Liquid Penetrant Detection Method
Cladding & Flange Welding • Patent of Method and Equipment for Build Up Welding
• API Q1 System Acquisition
• API 5LC / API 5LD Acquisition
Inside of Induction Bend having Straight Transition Area
03 • Build an Gyeongju Factory
Approval Certificates Issued by
ISO 9001 ICR
• OHSAS 18001 Acquisition Certificates and approvals, along with large range of product lines, make CLAD KOREA ISO 14001 ICR
Co.,Ltd one of the most vibrant clad pipe and fitting manufacturers in the world. Over ASME S STAMP ASME
70% of clad pipe and fitting in oil, gas and power industries in Korea does CLAD KOREA ASME U STAMP ASME
Co.,Ltd supply its products. ASME PP STAMP ASME
OHSAS 18001 OHSAS
2012 2013
API Q1 API
10 • ASME S, U Stamp Acquisition 10 • Patent of Twin Torch & Long Bore Welding Torch-Shake-Proof Technology
API 5LC API
12 • Patent of The Method for Weld-Cladding on Inside of • Patent of Application of Variable Twin Torch to the GTAW Machine Process
API 5LD API
Reactor using New Developed CRA Filler Metal

2010
09 • ISO 9001:2008 & 14001:2004
Cert Acquisition
• Industry-University Collaboration
with KOREA POLYTECH Univ.
• Industry-University Collaboration
with DONG-A Univ.
• Technical Cooperation with Technonet
Patent
2008 2006 2005 • Special jig for fit up inspection for bend pipe.
01 • Created Heat Treatment 10 • Acquisition of 25 Years old 03 • Establishment of • Both-side swing jig for automatic bend cladding & flange welding.
Department Hard-Surfacing shop CLAD KOREA Co., Ltd • Small pipe inside defect testing device using liquid penetrant detection method.
in Po-Hang • Method and equipment for build up welding inside induction bend having straight transition area.
• Twin torch & long bore welding Torch-Shake-Proof technology.
• Application of variable twin torch to the GTAW machine process.
• The method for weld-cladding on inside of reactor using new developed CRA filler metal.
• Eccentric reducer inside automatic cladding technology.
• Eccentric reducer inside automatic cladding technology by using universal joints.
• Clad Pipe Producting Method Using Pulse Waverform Overlay Welding
• Clad Pipe Producting Apparatus Using Water Pressure Expansion and Clad Pipe Producting Method.

52 CLAD KOREA Co., Ltd - OVERVIEW www.cladkoreapohang.com 53

11 Overview

Equipment

CPW 1300 AEW 1422 AEW 1430 AFW 0880 Laser Hybrid Robot System 3D Printer Induction Heating Machine
• Application : Automatic Pipe Inside • Application : Automatic Elbow Inside • Application : Elbow Inside Automatic • Application : Automatic Flange Cladding • Application : Laser Arc Hybrid Welding • Application : Additive Manufacturing, • Application : PFB, DED Metal Welding • Application : Part of Pipe,
Cladding Cladding Cladding • Number : 6 set • Number : 2 set Automatic Fitting Cladding • Number : 1 set. Fitting Induction Heating
• Number : 12 set • Number : 4 set • Number : 4 set • Number : 2 set. • Number : 7 ea.

AGFW 0880 ANW 0224 ABW 1248 RCW 0440 Beveling Machine 20ton Universal Testing Machine Impact Tester Hardness Tester
• Application : Automatic Girth Flanges • Application : Automatic Nozzle Inside • Application : Automatic Boss Inside • Application : Automatic Roll Cladding • Application : Part of Pipe, • Number : 1 ea • Application : Notch‐Toughness Test – • Application : Micro-Vikers Test
Cladding Cladding Cladding • Number : 3 set Fitting Machining Charpy V-Notch • Number : 1 ea
• Number : 4 set • Number : 6 set • Number : 4 set • Number 1 ea • Number : 1 ea

HTW 200® ESW 250® Positioner Turning Roller Polishing Machine Abrasion Tester (Planning) Disbonding Tester (Planning) PMI
• Application : Automatic Hot Wire GTAW • Application : Automatic ESW/SAW Strip • Application : Clad Pipe, Clad Fitting • Application : Clad Vessel Overlay • Application : Specification Polishing • Application : Chrome Carbide Over- • Application : Hydrogen Disbonding Test • Application : Portable Chemical
Cladding Cladding Overlay • Number : 4 set • Number : 1 ea lay(CCO), Hardfacing Abrasion Test • Number : 1 ea Analysis
• Number : 5 set • Number : 3 set • Number : 30 ea • Number : 1 ea • Number : 1 ea

Welding Machine Machining Center Heating Furnace Automatic Grinding Machine Ferrite Scope Portable Hardness UT Tester Ultrasonic Thickness Meter
• Application : GTAW, FCAW, GMAW etc • Lather : 4 set • Drilling : 1 set • Application : Post Weld Heating Treat- • Application : Gasket Face Machining • Application : FN Measuring Instrument • Application : Measurement of Low and • Application : Disbond, Porosity, Inside • Application : Measurement of Pipe,
• Number : 120 ea • Milling : 1 set • Bevelling : 1 Set ment(PWHT), De Hydrogenation Heat • Number : 1 ea • Number : 1 ea Non-Alloyed Steels, High-Alloyed Steels Crack Ultrasonic Tester Fitting, Vessel Wall Thickness
Treatment(DHT) • Number : 1 ea • Number : 1 ea • Number : 1 ea
• Number : 2 ea

Fit Up Table APT 1300 AIG 1300 PAW 1300 Voltage-Current Measure Outside Micrometer In-Outside Caliper RT Film Reader
Controller • Application : Measurement of Pipe, • Application : Measurement of Pipe, • Application : RT Film of Low and Non-Al-
• Application : Pipe to Pipe, Pipe to • Application : Automatic PT Inspection • Application : Automatic Inside Grinding • Application : Automatic Plasma Welding
• Application : Measurement of Welding Fitting Outside Fitting Inside and Outside loyed Steels, High-Alloyed Steels
Fitting, Fitting to Fitting • Number : 1 set • Number : 1 set • Number : 1 set Machine Voltage-Current • Number: 41 ea • Number : 20 ea • Number : 1 ea
• Number : 2 ea
• Number : 4 ea

54 CLAD KOREA Co., Ltd - OVERVIEW www.cladkoreapohang.com 55

11 Overview

Engineering to Manufacturing
“Total Solution for Your Projects!”
As a one-stop provider, we offer turnkey total solution with complete project support- from initial inquiry to hand off. We coordinate everything required for Engineering for your
products and services and take responsibility for Manufacturing for your successful project.
We not only manufacture Clad Pipe & Fitting, we also accompany our customers across all steps of Engineering such as mechanical design, stress analysis, detail drawings.
A well thought-out approach is the key to reliable and successful project planning. Our years of experience and passion for growth enable us to provide you with sustained
support.

Plant
CLAD KOREA Pohang CLAD KOREA Gyeonju CLAD KOREA Wonju
Size 8,623㎡ 18,000㎡

Name Process EA Name Process EA Name Process

ANW 0224 Cold GTAW 8 CPW 1300 Cold & Hot GTAW 8 Machining Center 4
HTW 200 Hot GTAW 6 AFW/AGFW 0880 Cold & Hot GTAW 8 HTW 200 Hot GTAW 2
Equipment ESW 250 ESW or SAW by Strip 4 ABW 1248 Cold & Hot GTAW 4 Laser Hybrid Laser Arc Hybrid Welding 1
CPW 1300 Cold & Hot GTAW 4 PHS 1300 Pipe Hydrostatic System 1 Robot System Automatic Welding System 1
AEW 1422/1430 GTAW or FCAW 8 APT 1300 Automatic PT Inspection System 1 3D Printer PEV, DED Metal Welding 1
RCW 0440 SAW by Wire 2 AIG 1300 Automatic Inside Grinding System 1 Induction Heating Machine Heating System 3
Clad Vessel Clad Pipe Clad Boiler Pannel
Clad Pump Clad Fittings Titanium Propellant Tank
Item Clad Velve Clad Valve Titanium Medical Instrument
Clad Roll & Chrusher Clad Pipe Spool Titanium 3D Printing
Clad Plate CGL/EGL Sink Roll

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11 Overview

Technology Collaboration Contact Us

CLAD KOREA Pohang Co., Ltd
57, Daesong-ro 101beon-gil, Nam-gu, Pohang-si,
Gyeongsangbuk-do, Korea
TEL + 82-70-8290-6401~8 FAX +82-2-2183-0310

CLAD KOREA Gyeongju Co., Ltd

102, Gangdongsandan-ro 1-gil, Gangdong-myeon,
Gyeongju-si, Gyeongsangbuk-do, Korea
TEL + 82-54-701-2040, + 82-70-8290-0204
FAX +82-54-701-2041

CLAD KOREA Wonju Co., Ltd

1119, Sinpyeong-ri, Jijeong-myeon, Wonju-si,
Gangwon-do, Korea
TEL + 82-70-8290-6407, +82-70-4213-1979
FAX +82-2-723-0311

CLAD KOREA Wonju Co., Ltd

130-2, Donghwagongdan-ro, Munmak-eup,
Wonju-si, Gangwon-do, Korea
TEL + 82-70-4213-1979, FAX +82-2-723-0311

CLAD KOREA Seoul Co., Ltd

#11 segwang Bldg. 159, Sejongno, Jongno-gu,
Seoul, Republic of Korea
TEL + 82-70-8290-6401~8 FAX +82-2-2183-0310

R&D Center, University CLAD KOREA Dubai Co., Ltd

Localization 1301~1305, 13F, JAFZA VIEWS 18, JEBEL ALI FREEZONE,
DUBAI – U.A.E
Agency
Vendor
Technical Cooperation

KOREA Global Networking

R&D Center University Localization Agency Vendor Technical Cooperation
- GHI (Gyeongbuk Hybrid Technology Institute) - Dong-A University - Iraq - Baghdad - Canada – DCM GROU - Canada - SUNCOR ENERGY - Germany - II-VI HIGH YAG
- GT (Gangwon Technopark) - Dong-Eui University - Russia - Vladivostok - Canada - Vancouver Trade Center HUSKY ENERGY , KIEWIT , FLOUR - Germany - 3R Solutions
- IAE (Institute for Advanced Engineering) - Gangneung University - USA – Atlanta - Iran - BEHIN ENERGY - China - CPECC - Germany - WESTFALEN
- KIMM (Korea Institute of Machinery & Materials) - Gangneung-Wonju National University - Indonesia - PT. Ultra Delta Maju - Iran - IOOC, IOEC, POGC - India - EXOVA Metallurgical Service
- KIRO (Korea Institute of Robot and Convergence) - Korea Polytechnic Colleges - Kuwait - BAIT AL ASEEL - India - DODSAL ENGINEERING - Italy - I.N.E SPA
- KITECH (Korea Institute of Industrial Technology) (Kangseo Campus) - Malaysia - DYNA SEGMEN SDN BHD - Indonesia - PT. REKAYASA INDUSTRI - Japan - FANUC
- POMIA (Pohang Institute of Metal Industry Advancement) - Yeungnam University - Oman - PATRON ENERGY - Japan - IHI, YOTO ENGINEERING - Sweden - ELGA AB
- UAE – ESCO - Kuwait - KOC, KNPC - USA - ARCOS INDUSTRIES LLC
- Malaysia - PETRONAS, SAPURA ENERGY - USA - CORMET INC
- Oman - PDO - USA - HOBART BROTHERS
- United Kingdom – PETROFAC - USA - JETLINE ENGINEERING
- USA - MILLER ELECTRIC MFG.CO
- USA - NLIGHT
- USA - POLYMET CORP.

58 CLAD KOREA Co., Ltd - OVERVIEW www.cladkoreapohang.com 59