B737NG 05 20

Boeing 737-600/700/800/900 05-20
(CFM 56) AIRPLANE GENERAL
TRAINING MANUAL
Boeing 737-600/700/800/900 (CFM 56)
05-20 AIRPLANE GENERAL

LEVEL 1
ISSUE 1, 06 Jan 2014 FOR TRAINING PURPOSES ONLY Page: 1

Boeing 737-600/700/800/900 05-20
TABLE OF CONTENTS
09 TOWING and TAXIING ......................................................................... 49
ABBREVIATIONS AND ACRONYMS ....................................................... 4 AIRCRAFT TOWING ................................................................................. 49
ABBREVIATIONS AND ACRONYMS (CONT) ......................................... 5 TOW THE AIRPLANE ............................................................................... 51
INTRODUCTION ......................................................................................... 6 TAXI THE AIRPLANE (ATA09-20) – ........................................................ 53
GENERAL DESCRIPTION........................................................................... 6 MAINTENANCE PRACTICES ................................................................... 53
BOEING 737 -600/700/800/900 PRINCIPAL CHARACTERISTICS .......... 10 10 PARKING AND MOORING ................................................................ 59
FLIGHT DECK ........................................................................................... 12 PARKING - MAINTENANCE PRACTICES .............................................. 59
INTRODUCTION ....................................................................................... 12 MOORING (Parking in High Winds) ........................................................... 65
CAPTAINS INSTRUMENT PANEL........................................................... 14 11 PLACARDS AND MARKINGS ........................................................... 66
FIRST OFFICERS INSTRUMENT PANEL ................................................ 16 12 SERVICING .......................................................................................... 68
CENTER INSTRUMENT PANEL .............................................................. 18 GENERAL ................................................................................................... 68
GLARESHIELD PANEL............................................................................. 20 GROUND OPERATIONS ........................................................................... 70
FORWARD ELECTRONIC PANEL ........................................................... 22 20 STANDART PRACTICIES .................................................................. 71
CONTROL STAND..................................................................................... 23 GENERAL (AIRFRAME) ........................................................................... 71
P8 AFT ELECTRONICS PANEL ................................................................ 24 AIRPLANE GROUNDING - MAINTENANCE PRACTICES .................... 73
P5 AFT OVERHEAD PANEL ..................................................................... 25 SAFETY ITEMS/INTERFACES ................................................................. 77
P5 FORWARD OVERHEAD PANEL ......................................................... 26
AFT FLIGHT COMPARTMENT PANELS................................................. 28
ELECTRONIC EQUIPMENT COMPARTMENT ....................................... 29
05 TIME LIMITS / MAINTENANCE CHECKS ......................................... 30
GENERAL................................................................................................... 30
INTRODUCTION ....................................................................................... 30
06-00 GENERAL ....................................................................................... 32
PRINCIPAL DIMENSIONS AND AREAS ................................................. 32
FUSELAGE STATION DIAGRAM ............................................................ 34
PLANES AND LINES ................................................................................. 34
MAJOR ZONES .......................................................................................... 41
FUSELAGE (MAJOR ZONES 100 AND 200 ACCESS DOORS AND
PANELS ...................................................................................................... 44
07. JACKING .............................................................................................. 45
08 LEVELING & WEIGHING .................................................................. 47
LEVELING ................................................................................................. 47
WEIGHTING .............................................................................................. 47

Boeing 737-600/700/800/900 05-20
TABLE OF FIGURES INTRODUCTION – FUSELAGE SECTION 47 ...................................... 39

INTRODUCTION – FUSELAGE SECTION 48 ...................................... 39
GENERAL .................................................................................................... 7 INTRODUCTION - MAJOR ZONES........................................................ 42
GENERAL .................................................................................................... 8 INTRODUCTION - SUB ZONES ............................................................. 43
GENERAL .................................................................................................... 9 INTRODUCTION – ACCESS DOORS AND PANELS .......................... 44
FLIGHT COMPARTMENT PANELS....................................................... 13 INTRODUCTION - JACK POINT LOCATIONS ..................................... 46
CAPTAIN'S PANEL .................................................................................. 15 INTRODUCTION - LEVELING ............................................................... 48
FIRST OFFICER'S INSTRUMENT PANEL............................................ 17 INTRODUCTION - TOWING TURNING RADIUS ................................ 50
CENTER INSTRUMENT PANEL ............................................................ 19 INTRODUCTION - TOWING HAZARD ZONES ................................... 52
GLARESHIELD ......................................................................................... 21 BOEING 737-900 TAXIING TURNING RADIUS ................................... 56
FORWARD ELECTRONIC PANEL ........................................................ 22 BRAKEAWAY POWER – BOTH ENGINES OPERATED .................... 57
CONTROL STAND ................................................................................... 23 IDLE POWER – FORWARD THRUST ................................................... 58
AFT ELECTRONIC PANEL ..................................................................... 24 IDLE POWER REVERSER THRUST (RIGHT ENGINE ONLY) .......... 58
AFT OVERHEAD PANEL ........................................................................ 25 INTRODUCTION - PARKING & MOORING .......................................... 59
FORWARD OVERHEAD PANEL ........................................................... 27 CHOCKS INSTALLATION IN WIND UP TO 35 KNOTS ...................... 60
AFT FLIGHT COMPARTMENT PANELS .............................................. 28 MOORING AIRCRAFT ............................................................................. 65
ELECTRONIC & EQUIPMENT COMPARTMENT ................................ 29 FUSELAGE EXTERIOR MARKINGS ..................................................... 67
TIME LIMITS / MAINTENANCE CHECKS ............................................. 31 INTRODUCTION - SERVICE LOCATIONS ........................................... 69
INTRODUCTION - DIMENSION B737−600/-700/-800 ......................... 32 INTRODUCTION - TERMINAL SERVICE ARRANGEMENT
INTRODUCTION - DIMENSIONS B737−900 ........................................ 33 (EXAMPLE)................................................................................................ 70
INTRODUCTION – REFERENCE PLANES AND LINES..................... 36 INTRODUCTION – STATIC GROUNDING ............................................ 74
INTRODUCTION – FUSELAGE SECTION 41 ...................................... 37 INTRODUCTION - ESDS DEVICE HANDLING..................................... 75
INTRODUCTION – FUSELAGE SECTION 43 ...................................... 37 SAFETY ITEMS / INTERFACES ............................................................. 78

Boeing 737-600/700/800/900 05-20
ABBREVIATIONS AND ACRONYMS
A/P — autopilot COND — condition

A/S — airspeed cntl — control
ac — alternate current DET — detector
ACARS — ARINC communications addressing and reporting DEU — display electronic unit
ACMS system
— airplane condition monitoring system DIST — distribution
ADF — automatic direction finder DME — distance measuring equipment
ADIRS — air data inertial reference system DU — display unit
AFCS — automatic flight control system ECU — electronic control unit
AGCU — APU generator control unit EE — electronic equipment
altn — alternate EEC — electronic engine control
AMP — amplifier ELEX — electronics
APB — APU breaker ELT — emergency locator transmitter
APU — auxiliary power unit EMDP — electric motor driven pump
ATC — air traffic control ESDS — electrostatic discharge
att — attendant EXT sensitive
— external
auto — automatic F/O — first officer
bat — battery FCC — flight control computer
BCN — beacon FMC — flight management computer
BL — buttock line FMCS — flight management computer
BPCU — bus power control unit freq system
— frequency
BTB — bus tie breaker FWD — forward
C/W — control wheel GCU — generator control unit
CAPT — captain gnd — ground
CDS — common display system GPS — global positioning system
CDU — control display unit HF — high frequency
chgr — charger HUD — heads up display
comm — communication IDG — integrated drive generator
COMP — computer ILS — instrument landing system
CONN — connected INV — inverter

Boeing 737-600/700/800/900 05-20
ABBREVIATIONS AND ACRONYMS (CONT)
L — left sel — select

LBL — left buttock line SCU — start converter unit
LE — leading edge SPU — start power unit
LRRA — low range radio altimeter SOV — shutoff valve
LRU — line replaceable unit stab — stabilizer
mod — module STA — station
MLG — main landing gear stdby — standby
MCP — mode control panel sw — switch
MPD — maintenance planning document TCAS — traffic alert and collision
nav — navigation TE avoidance
— system
trailing edge
NLG — nose landing gear TRU — transformer rectifier unit
OVHT — overheat typ — typical
PA — passenger address VHF — very high frequency
PCU — power control unit vlv — valve
PDP — power distribution panel VOR — VHF omni range
pnl — panel WL — water line
prox — proximity xfer — transfer
PSU — passenger service unit xfmr — transformer
pwr — power
R — right
RBL — right buttock line
REU — remote electronics unit
RLY — relay
SATCO — satellite communication
M
S/B — speedbrake
sec — section

Boeing 737-600/700/800/900 05-20
INTRODUCTION Modified rudder

Segmented rudder seals
GENERAL DESCRIPTION Digital yaw damper
GENERAL Flight Controls:

The main differences of the B737 Next Generation (NG) are as follows: Increased elevator PCU capability
Aileron and tab span increase
Performance: New double slotted continuous span flaps
Faster cruise M0.78 New leading edge Krueger flaps
Higher ceiling 41,000ft Additional slat
Lower take−off & approach speeds Additional spoiler
Higher MTOW
Lower fuel burn Nose Gear:
Stroke increased 3.5” to relieve higher dynamic loads and
Engines: wheelwell extended 3” forward.
FADEC controlled CFM56−7
2.5deg nozzle tilt Main Gear:
Redesigned struts Longer
Improved nacelles with increased airflow and improved noise treatment One piece titanium gear beam
7% more fuel efficient than CFM56−3 43.5” tyres
Digital antiskid
Fuselage:
Strengthened for increased tail loads and design weights Flight Deck:
New wing−body strake 6 programmable LCD’s, replacing most conventional and early
generation EFIS CRT displays.
Wings
New airfoil section Systems:
25% increase in area Most systems developed particularly: electrics, powerplant &
217” (5.4m) wing−span increase navigation.
17” (0.43m) chord increase
Raked wing−tip Commonality
Larger inspar wingbox with machined ribs
mIncreased fuel capacity (4500kg) The B737 NG is designed to be common with the B737 Classic. Because
both airplanes have the same flight deck layout and airplane handling
Tail: characteristics, the flight crews can be common type rated.
4ft 8in taller In addition, there is substantial component commonality between these
60 sq ft root insert two models.

Boeing 737-600/700/800/900 05-20
GENERAL

Boeing 737-600/700/800/900 05-20
GENERAL

Boeing 737-600/700/800/900 05-20
GENERAL

Boeing 737-600/700/800/900 05-20
BOEING 737 -600/700/800/900 PRINCIPAL CHARACTERISTICS
The design of the B737 NG (Next Generation) is based on the B737 Classic
family:
Boeing 737-300/-400/-500.
The Boeing B737 NG is a twin engine airplane. It is designed for short to

medium range operation and consists of four models:
● B737−600
● B737−700
● B737−800
● B737−900
In this document, the use of the designator B737 NG without a reference to a

specific model indicates that this information applies to all four models.
The Boeing 737 NG program was launched in June 1993, starting with the
B737−700 (22cm (9in) longer than the original B737−300 and a seating up to
149).
The B737−800 project was launched in September 1994 and is based on the
B737−400 but is significantly longer at 39.4m (129ft 6in) and seats up to 189.
The −800 has been available with winglets since May 2001. These reduce
aerodynamic drag thereby reducing fuel consumption by up to 7%.
The B737−600 was the third of the NG’s to be built and started in March 1995
and originated as the B737−500 with a similar length fuselage, seating
between 108−132.
Boeing began work on the stretched B737−900 in April 1997 and opted to use
the same (-800) emergency exit layout, with 4 main exit doors and 4 overwing
exits, thereby still restricting the maximum passenger load to 189.

Boeing 737-600/700/800/900 05-20
Boeing 737-600 Boeing 737-700 Boeing 737-800 Boeing 737-900
Maximum weight (kg):

Taxi 56530 60550 78460 79243
Take-off 56250 60330 78220 79016
Landing 54650 58060 65310 66360
Zero-fuel 51480 54660 61690 62730
Powerplant:
Model CFM 56-7 CFM 56-7 CFM 56-7 CFM 56-7
Type B18 B20 / B22 / B24 B24 / B26 / B27 B24 / B26 / B27
Static Thrust (lb) 19500 20600 / 22700 / 24200 24200 / 26400 / 27300 24200 / 26400/ 27300
Bypass Ratio 5.5 : 1 5.4 : 1 5.3: 1 5.1 : 1
Dimensions (m):
Aircraft Length 31.20 33.60 39.50 42.10
Wing Span (Winglets) 34.30 (35.80) 34.30 (35.80) 34.30 (35.80) 34.30 (35.80)
Overall Height 12.60 12.60 12.60 12.60
Tail Span 14.30 14.30 14.30 14.30
Accommodation:
Max. Seating (single class) 132 149 189 189
Hold Volume (m3) 23.30 30.20 47.10 52.40
Fuel (kg):
Standard 20536 20536 20536 20536
Optional (BBJ) 30170
Long Range Cruise:
Range with max. payload (nm) 3153 3299 2926 2726

Boeing 737-600/700/800/900 05-20
FLIGHT DECK
INTRODUCTION
Flight Compartment Panels
These are the major panels in the flight compartment:

P1 captain instrument panel
● P2 center instrument panel
P5 forward overhead panel
P5 aft overhead panel
P7 glareshield panel
P3 first officer instrument panel
P9 forward electronic panel
Control stand
P8 aft electronic panel.

Boeing 737-600/700/800/900 05-20
FLIGHT COMPARTMENT PANELS

Boeing 737-600/700/800/900 05-20
CAPTAINS INSTRUMENT PANEL
The captain‘s instrument panel is the P1 panel. The P1 panel has these
textures:
Left outboard display unit
Left inboard display unit
Display switching module
Clock
Autoflight status annunciator
Conditioned air outlet controls
Lighting controls tor the captain
Master dim and test switch
Yaw damper indicator.
The display switching modules let the pilots show different display formats on
the inboard and lower display units.

Boeing 737-600/700/800/900 05-20
CAPTAIN'S PANEL

Boeing 737-600/700/800/900 05-20
FIRST OFFICERS INSTRUMENT PANEL
The first officer‘s Instrument panel is the P3 panel. The P3 panel is almost the
same as the P1. The P3 panel also has these features:
Ground proximity module
Brake pressure indicator.

Boeing 737-600/700/800/900 05-20
FIRST OFFICER'S INSTRUMENT PANEL

Boeing 737-600/700/800/900 05-20
CENTER INSTRUMENT PANEL
The center instrument panel is the P2 panel. The P2 panel has these items:
Engine control module
Antiskid and autobrake switches and tights
Landing gear lever and position indicators
Upper center display unit
Standby instruments

Boeing 737-600/700/800/900 05-20
CENTER INSTRUMENT PANEL

Boeing 737-600/700/800/900 05-20
GLARESHIELD PANEL
The glareshield panel is the P7 panel. The P7 panel contains these panels:
Mode control panel (MCP)
EFIS control panels
Master caution annunciations
Fire warning light.
The mode control panel is redesigned with different switches. The MCP uses
integrated LED light switch assemblies. This redesign improves the reliability
of the mode control panel.
The EFIS control panels are on the glareshield panel for easier access by the
pilots.
These control panels are similar to the Boeing 747−400 and 777 EFIS control
panels.

Boeing 737-600/700/800/900 05-20
GLARESHIELD

Boeing 737-600/700/800/900 05-20
FORWARD ELECTRONIC PANEL
The forward electronic panel is the P9 panel. The P9 panel contains these
displays:
Lower center display unit
Control display units.
FORWARD ELECTRONIC PANEL

Boeing 737-600/700/800/900 05-20
CONTROL STAND
General Speed brake handle

Horizontal stabilizer trim wheel and indicator (2)
The controls and indicators on the control stand include these components: Parking brake lever and indication light
Forward thrust lever (2) Flap lever
Reverse thrust lever (2) Start lever (2).
CONTROL STAND

Boeing 737-600/700/800/900 05-20
P8 AFT ELECTRONICS PANEL

VHF radio control panels
General Navigation control panels
The P8 aft electronics panel has these components: Audio control panels
Weather radar control panel Aileron/rudder trim panel
Overheat / fire protection panel Lighting control
ATC / TCAS control panel ACMS printer
ADF control panel
AFT ELECTRONIC PANEL

Boeing 737-600/700/800/900 05-20
P5 AFT OVERHEAD PANEL

Engine panel
General Observer’s audio control panel
Oxygen panel
The controls and displays on the P5 aft overhead panel include these Landing gear indicator lights
components: White dome light switch
Inertial system display unit Service interphone switch
JRS mode select unit
Leading edge devices annunciator panel.
AFT OVERHEAD PANEL

Boeing 737-600/700/800/900 05-20
P5 FORWARD OVERHEAD PANEL
General
The controls and displays on the P5 forward overhead panel include these
components:
APU control switch
APU indicator panel
Fuel control panel
Ground power and bus switching panel
Equipment cooling panel
Generator drive and standby power panel
AC and DC meter panel
Flight control panel
Air-conditioning/bleed air controls panel
Hydraulic control panel
Cabin altitude panel
Cabin pressure control panel
Engine start panel.

Boeing 737-600/700/800/900 05-20
FORWARD OVERHEAD PANEL

Boeing 737-600/700/800/900 05-20
AFT FLIGHT COMPARTMENT PANELS Emergency equipment includes these items:

A fire extinguisher on the P6 panel
The main circuit breaker panels are behind the first officer and captain. The A crash axe on the P18 panel
P6 and P18 have the component load circuit breakers. Circuit breakers are Escape lanyards above the sliding windows.
organized by airplane systems.
The data loader control panel is on the P10 panel.
Emergency equipment is placed within easy reach ot the crew.
The bulkhead and sidewalls have provisions for stowing crew luggage, flight
manuals, coats, and hats.
AFT FLIGHT COMPARTMENT PANELS

Boeing 737-600/700/800/900 05-20
ELECTRONIC EQUIPMENT COMPARTMENT
General There are five standard equipment racks. These are the E1, E2, E3, E4, and
E5 racks.
Electronic equipment is in a compartment below the main cabin floor, aft of
the nose wheel well. On the ground, you enter this electronic equipment (EE) Shelf assemblies have equipment mounts, interconnected wiring, and
compartment through a door in the bottom of the fuselage. The door is accessory boxes. Most equipment rack shelves are cooled with air. Air is
located just aft of the nose landing gear. blown through or drawn through the equipment racks.
There is a drip shield over the racks to protect the equipment from moisture
condensation.
ELECTRONIC & EQUIPMENT COMPARTMENT

Boeing 737-600/700/800/900 05-20
05 TIME LIMITS / MAINTENANCE CHECKS (ATA05)

GENERAL Conditioned Air Pack Outlet Duct System Failure (Ref 05−51−80)
INTRODUCTION Cabin Depressurization Condition (Ref 05−51−81)
Excessive Cabin Pressure Leakage (Ref 05−51−91)
This section contains recommended checks and inspections which are due to Non-Environmental Wing Icing (Ref 05−51−92)
special or unusual conditions.
The types of conditional inspections are as follows:

Hard Landing or High Drag/Side Load Landing (Ref 05−51−01)
Severe or Unusual Turbulence, Buffet, or Speeds More than the Design
Limits (Ref 05−51−04)
High Energy Stop/Heat Damage (Ref 05−51−07)
Flap/Slat Down Overspeed Condition (Ref 05−51−08)
Dragged Engine Nacelle / Engine Seizure/Engine and Strut Damage
Condition (Ref 05−51−10)
Mercury Spillage Condition (Ref 05−51−14)
Brake Seizure (Ref 05−51−15)
Flat Spotted Tires (Ref 05−51−16)
Wheel Bearing Failure/Damage Condition (Ref 05−51−17)
Bird/Hail Strike Condition (Ref 05−51−18)
● Lightning Strike Condition (Ref 05−51−19)
Fire Resistant Hydraulic Fluid Reaction with Titanium (Ref 05−51−22)
Excessive Cabin Pressure Leakage (Ref 05−51−24)
Extreme Dust Condition (Ref 05−51−27)
Ice or Snow Condition (Ref 05−51−28)
Exceeding Maximum Nose Landing Gear Towing Angle or Maximum
Towing Load (Ref 05−51−29)
Volcanic Ash (Ref 05−51−31)
Tail/Tail Skid Drag (Ref 05−51−32)
Overweight Landing (Ref 05−51−35)
Damage due to Engine Blade out (Ref 05−51−42)
Nacelle/Strut Pressure Relief Doors Open Condition (Ref 05−51−44)
Landing-Gear-Down Overspeed Condition (Ref 05−51−47)
Tire Treat Loss or Tire Burst (Ref 05−51−54)
Acid Spillage Condition (Ref 05−51−57)
Airframe Vibration Condition (Ref 05−51−67)
Main Landing Gear Shimmy Vibration Condition (Ref 05−51−68)

Boeing 737-600/700/800/900 05-20
TIME LIMITS / MAINTENANCE CHECKS

Boeing 737-600/700/800/900 05-20
06-00 GENERAL (ATA06)

PRINCIPAL DIMENSIONS AND AREAS
GENERAL
Dimensions are included for the wing, ailerons, flaps, horizontal stabilizer
surfaces, vertical stabilizer surfaces and body. Areas are included for the wing
and stabilizer surfaces.
These are the general dimensions of the airplane.
INTRODUCTION - DIMENSION B737−600/-700/-800

Boeing 737-600/700/800/900 05-20
INTRODUCTION - DIMENSIONS B737−900

Boeing 737-600/700/800/900 05-20
FUSELAGE STATION DIAGRAM
PLANES AND LINES
ADOPTED in aircraft construction coordinate system includes the stations,

waterlines, and buttock lines. They are measured in inches. They will help you
quickly identify the location of components, the center of gravity and the
weight distribution.
Fuselage, wings, nacelles, landing gear, empennage are divided by these
units.
Standard Abbreviations and Definitions
BS, В STA, or STA

Body (Fuselage) Station. A plane that is perpendicular to the fuselage
centerline. It is measured from a point 130.00 inches forward of the
nose.
BBL or BL
Body (Fuselage) Buttock Line. A vertical plane that is parallel to
the vertical centerline plane, BBL 0.00. It is found by its
perpendicular distance from the fuselage centerline plane. (It is a
measurement of width.)
BRP
Body (Fuselage) Reference Plane. A plane that is perpendicular to the
BBL plane and goes through BWL 208.10, the top of the main deck
floor beams.
BWL or WL
Body (Fuselage) Waterline. A plane that is perpendicular to the BBL
plane, parallel to the fuselage centerline. It is measured from a parallel
imaginary plane, BWL 0.00, 148.5 inches below the lowest fuselage
surface.
LBL
Left Buttock Line
RBL
Right Buttock Line

Boeing 737-600/700/800/900 05-20

Boeing 737-600/700/800/900 05-20
INTRODUCTION – REFERENCE PLANES AND LINES

Boeing 737-600/700/800/900 05-20
Fuselage Station Diagram datum plane. The datum plane is perpendicular to the fuselage centerline
Technologically fuselage is narrow 6 main parts : sections 41, 43, 44, 46, 47, and found 130.0 inches (3.302 meters) forward of the airplane nose.
48.
Changing the length of the fuselage performed by the introduction of
The fuselage station diagram gives you a reference system to help you find additional frame parts to sections 43 and 46.
components, features, and major fuselage structural openings in relation to a
INTRODUCTION – FUSELAGE SECTION 41


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Boeing 737-600/700/800/900 05-20


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THIS PAGE IS INTENTIONALLY LEFT BLANK

Boeing 737-600/700/800/900 05-20
MAJOR ZONES
Access
General
Location Zones
The 737 airplane is divided into 8 major zones to help you find and identify 100 Lower Half of Fuselage
the airplane components and parts. The major zones are divided into 200 Upper Half of Fuselage
subzones and the subzones into zones. 300 Empennage
The zones are numbered in the sequence that follows: 400 Powerplant and Nacelle Struts
Fuselage − front to back and away from the floorline 500 Left Wing
Wings − inboard to outboard and front to back 600 Right Wing
Horizontal Stabilizer and Elevator − inboard to outboard and front to 700 Landing Gear and Landing Gear Doors
back 800 Doors
Vertical Fin and Rudder − leading edge to the trailing edge of the
vertical stabilizer
Each of the structural components, passenger compartment doors, cargo

compartment doors, landing gear doors, rudders, elevators, flaps, ailerons,
spoilers, leading edge devices, and equivalent components has a different
zone number.
A three−digit number identifies the major zones, subzones, and zones as
follows:
Major Zone − the first digit is a number from 1 to 8 followed by two
zeroes.
Subzone − the first digit represents the major zone, the second digit is
a number from 1 to 6 or 9, and the third digit is a zero.
Zone − the first two digits represent the subzone number and the third
digit shows a component or group of components that are in the
subzone.

Boeing 737-600/700/800/900 05-20
INTRODUCTION - MAJOR ZONES

Boeing 737-600/700/800/900 05-20
Passenger and Cargo Compartment Doors - Major Zone 800
Below shown example of subzone dividing and numbering for major zone
800.
These are the applicable zones for the passenger and cargo compartment
doors in format : Number Name/Location
821 Forward Cargo Door
822 Aft Cargo Door
831 Forward Entry Door
832 Emergency Exit
833 Emergency Exit
834 Aft Entry Door
841 Forward Galley Service Door
842 Emergency Exit
843 Emergency Exit
844 Aft Galley Service Door
INTRODUCTION - SUB ZONES

Boeing 737-600/700/800/900 05-20
FUSELAGE (MAJOR ZONES 100 AND 200 ACCESS DOORS AND PANELS
Major zone 100 contains the bottom half of the fuselage but does not include
Section 48. Major zone 100 includes the subzones, which are identified with
two numbers followed by a zero :Subzone 110 - Nose Area; Subzone 120 -
Forward Cargo Compartment; Subzone 130 - Wing Center Section; Subzone
130 - Main Landing Gear Wheel Well; Subzone 140 - Aft Cargo Compartment;
Subzone 140 - Bulk Cargo Compartment; Subzone 190 - Wing-To-Body
Fairings
Major zone 200 contains the top half of the fuselage but does not include
section 48. Major zone 200 includes these subzones:
Subzone 210 - Flight Compartment; Subzone 220 - Section 41; Subzone 230 -
Section 43; Subzone 240 - Section 44; Subzone 250 - Section 46; Subzone
260 - Section 47
Each subzone is divided into zones that are identified with the first two
numbers of the subzone followed by a number that is not zero.
Access doors and panels in a zone are identified by the zone number and a
two or three letter suffix.
This alphanumeric label is different for each access door or panel.
111 Radome Bulkhead

112A Forward Compartment Access Door
113AC Fwd Nose Wheel Well Upper Access Panel
113AW Forward Nose Wheel Well Panel
113BW Forward Nose Wheel Well Panel
114AC Fwd Nose Wheel Well Upper Access Panel
114AR External Power Receptacle Door
114AW Forward Nose Wheel Well Panel
114BW Forward Nose Wheel Well Panel
117A Electronic Equipment Access Door
117AW Equipment Access Door Cover
117BL Forward Airstair Door
711AL Forward Nose Wheel Door
712AR Forward Nose Wheel Door
INTRODUCTION – ACCESS DOORS AND PANELS

Boeing 737-600/700/800/900 05-20
07. JACKING (ATA07)

Jacking Points
The airplane has three main jack points and four auxiliary jacking points. The
main points are wing jacking points A and B and aft body jacking point C. The
four auxiliary points are forward body jacking point D and three landing gear
points E (Nose) and F (Main Landing Gear).
The airplane may be jacked at any gross weight provided the maximum load
of any jacking point is not exceeded. If the airplane is supported entirely by the
three main jacks and the stabilizer jack at point D, the maximum jacking
weight of the airplane must not be exceeded (see AMM 07−11).
Axle jacking points E and F provide the means for changing two flat tires on
the same axle up to maximum gross taxi weight. Landing gear jack points are
integral 3/4 inch spherical radius pads under main and nose gear axles.
The jacking points on the wing and body include special provisions for the
attachment of bolt-on type jack adapters provided with 3/4 inch spherical
radius pads.
To minimize the vertical lift during the jacking operation, main and nose gear
shock strut restrainers which lock the oleos in a de-pressurized and
compressed condition may be used if gear retraction is not the reason for
jacking.
Caution: DO NOT LIFT THE AIRPLANE ON JACKS IN WINDS MORE

THAN 35 KNOTS. IF YOU DO NOT OBEY THESE
INSTRUCTIONS DAMAGE TO THE AIRPLANE CAN OCCUR.
Level the Airplane with a Plumb Bob
Make sure the airplane is parked in the most level position available.
Attach a plumb bob and chord in the right main wheel well to the bracket that
shows the words „LEVEL HERE“.
The bracket is directly above the leveling scale.
The plumb bob chord must be on the outboard side (decal side) of the
support bracket.
The plumb bob must be clear of the target by less than 1/8 inch.
Examine the position of the plumb bob when it does not move.
If the plumb bob is not in the zero position on the leveling scale, make the
airplane level.

Boeing 737-600/700/800/900 05-20
INTRODUCTION - JACK POINT LOCATIONS

Boeing 737-600/700/800/900 05-20
08 LEVELING & WEIGHING (ATA08)
LEVELING
General
The airplane is supplied with one lateral and one longitudinal inclinometer, and
a plumb bob leveling scale, as leveling indicators.
The inclinometers and plumb bob leveling scale are on the keel beam near the
rear of the left main wheel well and the front of the right main wheel well.
For small adjustments to make the airplane level, the landing gear shock struts
are inflated or deflated as necessary. For larger adjustments, the airplane
must be lifted on jacks.
WEIGHTING
General
Refer to the Weight and Balance Manual for procedures

to prepare the airplane to be weighed.
to weigh the airplane.

Boeing 737-600/700/800/900 05-20
INTRODUCTION - LEVELING

Boeing 737-600/700/800/900 05-20
09 TOWING and TAXIING (ATA09)

Precautions
AIRCRAFT TOWING
Tip clearance requires special care during the turn. Airplane should be
The nose gear has a forward tow fitting. Each main gear has both a forward and moving before turning the nose wheel. Airplane nose wheel should be fore
an aft tow fitting. The main gear tow fittings are for abnormal towing conditions. and aft prior to parking.
A placard describing towing operations is below the towing lever. Warning: MOST TOWBARLESS TOW VEHICLES DO NOT HAVE A
SHEAR PIN TO LIMIT THE LOADS IF THE AIRPLANE
To tow the aircraft the towing lever must be held in the tow position with a BRAKES ARE USED DURING TOWING. DO NOT APPLY
lockpin. In this position, hydraulic pressure for nose wheel steering is locked THE AIRPLANE BRAKES WHEN YOU TOW THE AIRPLANE
out. A red stripe on each nose wheel well door identifies the 78 degree position. WITH TOWBARLESS TOW VEHICLES. IF YOU APPLY THE
BRAKES, YOU CAN APPLY LOADS TO THE NOSE
Maximum nose gear steering angle is 78 degrees, with the torsion links LANDING GEAR THAT ARE MORE THAN THE DESIGN
connected. If the steering angle is to exceed 78 degrees, disconnect the torsion LOAD LIMITS. IF YOU DO NOT OBEY THIS CAUTION,
links. DAMAGE WILL OCCUR TO THE NOSE LANDING GEAR,
THE TOW VEHICLE, AND MAINTENANCE PERSONS CAN
Make sure you have the necessary clearance when you go near a parked BE INJURED.
airplane or other structures. When the APU in the towed airplane or a parked
airplane is on, you must have a minimum clearance of 32.8 feet (10 meters).
The clearance must be between the APU exhaust port and the adjacent
airplane’s wingtip (fuel vent).
To tow the airplane with the entry or the cargo doors open is optional.
Towbarless Towing
Towing stability of a Towbarless Tow Vehicle (TLTV)/Airplane combination is

dependent on many variables, two of these key variables being the
characteristics of the tow vehicle attractive forces and the runway conditions.
Maximum towing speeds shall be the responsibility of the airplane operator in
conjunction with the airport authorities with consideration of recommendations
from the TLTV manufacturer.

Boeing 737-600/700/800/900 05-20
INTRODUCTION - TOWING TURNING RADIUS

Boeing 737-600/700/800/900 05-20
TOW THE AIRPLANE
Warning: WHEN YOU TOW THE AIRPLANE, ALL PERSONS MUST STAY
OUT OF THE DANGEROUS AREAS AROUND THE TOW
VEHICLE, TOW BAR, NOSE WHEELS, AND MAIN WHEELS.
PERSONS ON THE GROUND MUST KNOW IT IS POSSIBLE TO
BE RUN OVER BY THE NOSE WHEELS, MAIN WHEELS, AND
THE TOW VEHICLE. THIS IS BECAUSE THE AIRPLANE WILL
CHANGE POSITION DURING PUSHBACK AND TOWING. MAKE
SURE YOU KEEP A MINIMUM OF 10 FEET SEPARATION
BETWEEN PERSONS ON THE GROUND AND THE
EQUIPMENT THAT MOVES. IF YOU DO NOT KEEP THE
MINIMUM DISTANCE, A FATAL INJURY COULD OCCUR.
Make sure the persons that work near the areas that follow know the
pushback hazard zones as shown in Figure:
tow vehicle
tow bar
nose wheels
main wheels.
To tow the airplane with the entry or lower cargo doors open is optional.
Tow the airplane slowly straight ahead before you try to turn.

Boeing 737-600/700/800/900 05-20
INTRODUCTION - TOWING HAZARD ZONES

Boeing 737-600/700/800/900 05-20
TAXI THE AIRPLANE (ATA09-20) –

MAINTENANCE PRACTICES Maintenance Persons Necessary to Taxi the Airplane
The persons necessary for a safe taxi operations must include a flight
Warning: Refer to the Operations Manual to taxi the airplane for revenue compartment crew and a ground crew. There must be a minimum of two flight
service. compartment persons (One taxi approved person and one observer).
Taxi Safety One flight compartment person must be trained in all of the procedures that
follow, for the taxi operations:
When you taxi an airplane, caution and precision are necessary. Note: It is not necessary for the observer to be taxi approved.
The taxi procedure must be done only by persons that are trained to Correct procedure to prepare the flight compartment
taxi the airplane. The engine start, operation, and shutdown procedures
The taxi path must be clear of all persons and vehicles. The engine fire and emergency procedures
You must get approval from the airport ground control to taxi the The radio and intercom operation and procedures
airplane. The taxi procedures (turning, wing tip clearances, taxi speeds, etc)
You must keep clearance from the buildings and the other airplanes,
at all times. One or two ground crew persons are necessary to do the tasks that follow:
You must have electrical power to operate: Note: In areas of congestion or a limit of space (hangers, ramp areas next
- the taxi lights to the terminal, airplane parking areas, etc.) more ground persons
- the navigation lights are necessary. This is to help monitor the wing clearances and to be
- the radio and intercom equipment general observers.
- other necessary systems.
Check for a fuel imbalance condition. To remove and replace the wheel chocks
Note: If an aircraft was moved (tow or taxi) with a lateral fuel imbalance in To help during the engine start
excess of AMM limits while on the ground, a structural inspection is To help the flight compartment crew during the airplane movement
not required provided normal taxi procedures were followed, the To make sure the airplane taxi path is clear.
maximum taxi speed was below 25 knots and no hard braking or Communications
maximum braking occurred. If these limitations were exceeded a
structural inspection is required, contact engineering for a specific bill Most areas around the airplane are out of the field of view permitted by the
of work. flight compartment windows. Also, it is hard to see much of the ground
The applicable airplane hydraulic systems must be pressurized to operations work near the airplane from the flight compartment crew. There
supply hydraulic pressure. must be communication between the airplane and the ground crew. This is
When you taxi the airplane at night or in bad weather conditions, the necessary during the engine start, removal and replacement of wheel chocks,
crew must know the area around the airplane. and during the engine shutdown. To have a safe taxi operation you must use
A taxi checklist is necessary to help the crew have a safe taxi hand signals, lights, intercom and/or radio communication. The
operation. communications with the ground control authority is also necessary for taxi
operations.

Boeing 737-600/700/800/900 05-20
Taxi the Airplane

Note: This will remove the torsional stresses in the landing gear
When you taxi the airplane on the ground, the movement is equivalent to components, and in the tires.
other conventional tricycle geared airplanes. The nose wheel steering, and
the engine thrust are used as necessary, to taxi the airplane. Note: The wingtips and the horizontal stabilizer move in larger arcs during
a turn than the nose of the airplane. You must monitor these areas of
1. Airplane ground stability - During the airplane taxi, the center of gravity the airplane carefully for clearance with buildings, equipment, and
(CG) must always be below the Ground Stability Limits line, (see, AMM other airplanes.
09-11-00 for more information).
Find the airplane center of gravity (CG) for the applicable airplane The basic factors that can change the diameter of a turn are as follows:
configuration. Use component weight and CG data, and the procedures the nose wheel steering angle
to calculate them, in the approved weight and balance manuals. the engine power
2. Airplane clearance during the taxi - Make sure you have the necessary the center of gravity of the airplane
clearance when you go near a parked airplane or other structures. the airplane gross weight
When the APU in the taxi airplane or the parked airplane is on, you must the taxi surface conditions
have a minimum clearance of 32.8 ft (10.0 m). The clearance must be the airplane ground speed
between the APU exhaust port and the adjacent airplane’s wingtip (fuel the differential braking that you use.
vent).
Airplane taxi speed - The taxi speed must not be more than
approximately 20 knots. Speeds more than this, added to long taxi
distances will cause heat to collect in the tires. Before you make a turn,
decrease the speed of the airplane to a speed which is applicable to the
local conditions. On a dry surface, use a speed of approximately 8 to 12
knots.
3. Airplane turns during taxi. Always use the largest turn radius possible. Do
not try to turn the airplane until it has started to moved. Make sure you
know the taxi turn radii, (see AMM 09-11-00 for more information).
Monitor the wingtips and the horizontal stabilizer carefully for clearance
with buildings, equipment, and other airplanes. Make all turns at a slow
taxi speed to prevent tire skids. When a left or right engine is used to
help make a turn, use only the minimum power possible. Do not let the
airplane stop during a turn.
Do not use the brakes to help during a turn. Decrease the speed of the
airplane with the brakes when it is necessary, before the turn is started.
Make a minimum radius turn with maximum nose wheel steering, and the
engine thrust only. When you use the brakes during a turn, they will
cause the main and nose landing gear tires to wear. ) When it is possible,
complete the taxi in a straight line roll for a minimum of 12 ft (4 m).

Boeing 737-600/700/800/900 05-20

Boeing 737-600/700/800/900 05-20
BOEING 737-900 TAXIING TURNING RADIUS

Boeing 737-600/700/800/900 05-20
Taxi the Airplane (Continue)
4. Engines operation.
Warning: YOU MUST FOLLOW ALL

PRECAUTIONS WHEN YOU
OPERATE THE JET ENGINES.
INJURY TO PERSONS OR
DAMAGE TO BUILDINGS,
EQUIPMENT, OR OTHER
AIRPLANES CAN OCCUR.
To find the dangerous areas at engine idle and

at the engine breakaway thrust task Engine
Ground Safety Precautions should be
completed. For more information see TM
chapter 70-80 and AMM 71-00-00.
All persons must keep away from the two

engine inlet and exhaust areas. Hot, high
velocity gases come out of the exhaust
nozzles of the engine. When the thrust
reverser is in the reverse position, the high
velocity fan air will come out and move
forward.
To find the angles of view from the flight

compartment, for a person in the left seat, see
figure.
Note: This is when the pilot or first officer’s

seat is in the correct position to
operate the rudder and brake pedals.
BRAKEAWAY POWER – BOTH ENGINES OPERATED
ISSUE 1, 01 Jul 2013 FOR TRAINING PURPOSES ONLY Page: 57

Boeing 737-600/700/800/900 05-20
IDLE POWER – FORWARD THRUST IDLE POWER REVERSER THRUST (RIGHT ENGINE ONLY)

Boeing 737-600/700/800/900 05-20
It is not mandatory to install wheel chocks, COM-1505 on the tires of
10. PARKING AND MOORING (ATA10) the nose landing gear.
The parking brakes off.
PARKING - MAINTENANCE PRACTICES
A static ground on the airplane is not necessary when the airplane is parked
or is serviced during the turnaround operation. This does not include when
Warning: PITOT PROBE COVERS AND STATIC PORT COVERS ARE specific maintenance steps are done.
RECOMMENDED WHEN THE AIRPLANE IS PARKED FOR
MORE THAN A STANDARD TURNAROUND OR WHEN
CONDITIONS SUCH AS INSECT ACTIVITY, DUST STORMS,
ICE, SNOW, OR VOLCANIC ASH MAY INCREASE THE RISK
OF PITOT PROBE OR STATIC PORT CONTAMINATION. A
PITOT PROBE OR STATIC PORT SYSTEM BLOCKED BY
FOREIGN OBJECTS SUCH AS INSECTS MAY CAUSE LARGE NORMAL PARKING AMM 10-11-00
ERRORS IN AIRSPEEDSENSING AND ALTITUDE-SENSING
SIGNALS, WHICH MAY LEAD TO LOSS OF SAFE FLIGHT.
Pitot probe and static port covers are recommended when the airplane is
parked for more than a standard turnaround. Failure to remove coverings
from static ports or covers from pitot probes before flight may cause large PROLONGED PARKING AMM 10-12-00
errors in airspeed-sensing and altitude-sensing signals, which may lead to
loss of safe flight.
If the temperature of the fuel is below 32°F (0°C), do not to drain the fuel tank
sumps. To check for water at the fuel tank sump drain valves with fuel
temperature below 32°F (0°C), do one of the following to raise the
HIGH WIND CONDITION MOORING AMM 10-21-00
temperature of the fuel:
fill the tanks with warm fuel
move the airplane in to a warm hangar.
The airplane is usually parked for a small quantity of time as follows:
Note: The parking brake holds the airplane until the chocks are in their INTRODUCTION - PARKING & MOORING
positions.
In winds below 25 knots (46 km/h) install wheel chocks, COM-1505 in
front and behind a minimum of one wheel on both main gears ( see
more information AMM 10-11-05 ).
In winds above 25 knots (46 km/h), install wheel chocks, COM-1505 in
front and behind all wheels on both main gears;

Boeing 737-600/700/800/900 05-20
Normal parking
Normal Parking is procedure for a short time airplane parking. Warning:

DO NOT PLACE 3M NO. 471 YELLOW VINYL ADHESIVE TAPE OVER THE
1. Install chocks: HOLES OF THE STATIC PORTS.
Put chocks forward and aft of the inboard (or outboard) set of tires of
each main landing gear. 7. If the airplane will be parked for more than three days, prepare the water
It is not mandatory to install chocks on both the inboard and outboard set of and waste systems for storage:
tires when wind or wind gusts to a maximum of 35 knots (40 mph) (65 km/hr). do Waste Tank servicing;
If the ramp does not slope put the main landing gear chocks and nose landing drain Potable Water System.
gear chocks (if necessary) approximately 2 in. (51 mm) from the tires. This
can prevent jamming of chocks when a load is added to the airplane.
Put chocks forward and aft of the inboard and outboard set of tires on
each main landing gear.
If the ramp slopes, put the chocks that are down from the nose landing gear
and main landing gear tires such that they touch the tires. And put the chocks
up from the nose landing gear and main landing gear tires approximately 2 in.
(51 mm) from the tires.
2. Release the parking brake
3. Turn the battery switch to the OFF position, if it is not necessary to have it
on.
4. Make sure the flight controls are in the parking position:
the aileron and rudder trim control to ZERO (neutral position);
the stabilizer trim control to four pilot units (neutral position);
the aileron control wheel and elevators control column are in the
neutral position.
5. Close all the lavatory doors when the airplane is parked. This will help to
prevent the spread of a fire.
6. Install the protective covers for protection from dirt, dust, debris, ice, snow,
and volcanic ash to the follows:
engine inlet cover;
engine exhaust;
APU plug;
total air temperature (TAT) probe;
pitot static probe cover, CHOCKS INSTALLATION IN WIND UP TO 35 KNOTS
Attach a "PITOT PROBES COVERED" tag, printed on it in black letters, to
the top of the left control wheel in the flight deck with wire. For covering static
ports use the 3M Nr 471 yellow vinyl adhesive tape. Attach a "STATIC
PORTS COVERED" tag, printed on it in black letters, to the left control wheel
in the flight deck with wire.
Boeing 737-600/700/800/900 05-20
Prolonged Parking PRESERVATION PROCEDURES - QUICK CHECK
When the airplane is initially put into storage, necessary to complete storage These procedures are to be done at the start of the storage time as
preparation maintenance tasks. During the storage will do the tasks for preparation of the airplane for storage for more than seven (7) days
service and protection on the appropriate cycles.
The prolonged parking procedure is not intended for use on aircraft that are Warning: THE QUICK CHECK LIST IS NOT A SUBSTITUTE FOR
out of service for maintenance or modification reasons only. However, this FOLLOWING THE COMPLETE PROCEDURE WHICH
procedure can still be used as a guide for an airplane in maintenance or CONTAINS WARNINGS, CAUTIONS, TASKS, AND DETAILED
modification if the systems that will be impacted are evaluated, and any INSTRUCTIONS. FAILURE TO FOLLOW THE COMPLETE
necessary changes to the procedure are made, based on the unique airplane PROCEDURE CAN RESULT IN INJURIES TO PERSONNEL
configurations that are encountered during the maintenance or modification AND DAMAGE TO THE AIRPLANE AND EQUIPMENT.
period.
When an airplane is not operated for 7 days or more, the airplane must be OXYGEN SYSTEMS Do this step:
protected. The procedures that follow will prevent the deterioration of the check hydrostatic dates of cylinders
airplane structure, finish, or system components. There are different weigh the crew portable oxygen cylinders.
procedures to prepare some systems for storage. These procedures are
calculated by the length of time the airplane is to be in storage. WATER AND WASTE Do these steps:
The airplane storage times are categorized as follows: drain potable water
Short Term Storage - applies to times that are 0 to 60 days unless disinfect potable water system
specified differently drain and flush all toilet tanks.
Long Term Storage - applies to times that are more than 60 days
unless specified differently. FIRE PROTECTION Do these steps:
More details about Prolonged Parking see AMM 10-12-02. test the fire extinguisher circuits
weigh all portable fire extinguishers.
The airplane prolonged parking preservation Quick Check list to show what is
necessary when you do the preservation to an airplane. This data is in direct FUEL Do these steps:
relationship with the tasks and subtasks within the procedure. The table was make sure tanks are greater than 10% full
created to help the mechanic understand quickly what is necessary to put an put in biocide if applicable
airplane into a storage condition. drain water (sumps and surge tanks)
cover fuel vent openings
check for fuel leaks.
AIR CONDITIONING Do these steps:

drain water separators
clean coalescer
seal all external openings
close outflow valves.

Boeing 737-600/700/800/900 05-20
PRESERVATION PROCEDURES - QUICK CHECK

(Continue)
HYDRAULIC Do these steps: ELECTRICAL/ELECTRONIC Do these steps:

check for leaks ground the airplane
service all systems put all switches in the OFF position
lubricate all component bearings. check the components in the E/E Bay
open all necessary circuit breakers
LANDING GEAR Do these steps: apply electrical power for 2 hours
install wheel chocks if parking brake is set, open antiskid circuit breakers
release parking brake remove or disconnect main battery.
install down lock pins
service the struts FLIGHT COMPARTMENT Do these steps:
remove corrosion open pitot heat circuit breakers
lubricate the landing gear put a cloth or cover on the glare shield.
service the tires
apply corrosion preventive compound EQUIPMENT AND FURNISHINGS Do these steps:
lubricate wheel bearings put covers on internal furnishings
put covers on brakes/wheels/tires if necessary, remove seats
service the shock struts. if necessary, remove carpet
if carpet not removed, install carpet runners
FLIGHT CONTROLS Do these steps: if seats not removed, install seat covers
move all flight control surfaces if carpet and seats not removed, close window shades
put all actuators in initial position clean trays and waste containers
lubricate all flight controls check galleys and toilets
lubricate all visible cables make sure escape slide girt bars are stowed.
open all drain holes
put flaps FULL UP EXTERNAL SURFACES (FUSELAGE,WING, HORIZONTAL AND
put slats FULL UP VERTICAL STABILIZERS): Do these steps:
remove snow if more than 8 inches accumulates. wash the airplane, if necessary
remove stains and corrosion
APU Do this step: inspect the composite panels
operate the APU weekly or preserve the APU. install pitot covers
install all static port covers
POWERPLANT Do these steps: cover all probes.
preserve or remove the engine
if the engine is removed, cap and stow hydraulic and fuel lines, and
wires. Prevent moisture from accumulating on the strut.

Boeing 737-600/700/800/900 05-20
Put the Airplane Back to a Serviceable Condition After the Storage install inertial reference systems
check or install all batteries
Warning: THE QUICK CHECK LIST IS NOT A SUBSTITUTE FOR close all applicable circuit breakers
FOLLOWING THE COMPLETE PROCEDURE WHICH apply electrical power
CONTAINS WARNINGS, CAUTIONS, TASKS, AND DETAILED charge the batteries
INSTRUCTIONS. FAILURE TO FOLLOW THE COMPLETE test emergency light system
PROCEDURE CAN RESULT IN INJURIES TO PERSONNEL put all switches in correct position.
AND DAMAGE TO THE AIRPLANE AND EQUIPMENT.
WING LEADING EDGE, TRAILING EDGE, AND EMPENNAGE
The list below are for a Quick Check to show what is necessary when you put
HORIZONTAL AND VERTICAL STABILIZERS Do these steps:
an airplane back into a serviceable condition after being in storage. This data
wash the surface
is in direct relationship with the tasks and subtasks within the procedure. The
look for corrosion
list was created to help the mechanic understand quickly what is necessary
inspect the paint
to put an airplane into a storage condition.
functional test slats
functional test flaps
FUSELAGE Do these steps to the external areas:
functional test spoilers
remove pitot probe covers
examine all drain holes
remove static port covers
lubricate all flap & slat components.
remove all covers on external area
remove temporary coatings
PRIMARY FLIGHT CONTROLS SYSTEMS Do these steps:
open and clean drains
remove all covers
look for corrosion
lubricate all visible cables
remove covers from doors & panels
check the control wheel
remove flags
check the rudder
remove tape
check the elevator
remove covers from windows.
operate the stabilizer trim
Lubricate these areas:
check the maintenance pages of CMC
external mechanisms
test the primary control system
door hinges
test the secondary control system.
external handle housings.
Look at these internal areas:
HYDRAULIC Do these steps:
door seals
clean grease off actuators
inside handles (cargo & entry doors)
pressurize the hydraulic systems
passenger arm/disarm handles.
check for hydraulic fluid leaks
check all system components
ELECTRICAL/ELECTRONIC Do these steps:
make sure the systems are serviced
ground the airplane
check the low pressure warn light
put all switches in the OFF position
replace the hydraulic system filters.
install the components (E/E Bay)
examine for corrosion
Boeing 737-600/700/800/900 05-20
Put the Airplane Back to a Serviceable Condition After the Storage

(Continue)
AIR CONDITIONING Do these steps:
LANDING GEAR Do these steps: drain water separators
install ground locks clean coalescer
landing gear control handle down remove the covers from external opening
landing gear doors closed close outflow valves
remove wheel covers install components that were removed
remove tiedowns operate ECS system.
jack airplane if necessary
test alternate extension system EQUIPMENT AND FURNISHINGS Do these steps:
examine the door seals remove carpet runners
inspect wheel bearings remove waterproof cover
lower airplane off jacks remove cotton seat covers
service the struts open window shades
remove corrosion clean trays and waste containers
clean oleo check galleys and toilets
lubricate all fittings. install seats and carpets in flight compartment if they were removed
install seats and carpets in passenger compartment if they were
FIRE PROTECTION Reactivate these systems: removed
engine fire extinguishing systems install life vests.
APU fire extinguishing systems
fire extinguisher bottles WATER AND WASTE Reactivate these systems:
smoke detectors. potable water
drains
FUEL Do these steps: toilet tanks.
remove screen mesh from openings
remove flags COMPASS Do the compass swing
fuel airplane
check for leaks OXYGEN Do these steps:
drain all water (sumps and surge tanks). check hydrostatic dates
flush oxygen system (if necessary)
POWER PLANT Do the engine depreservation install crew oxygen bottles
install passenger oxygen bottles
BLEED AIR SYSTEM Do the depreservation of the bleed air system install crew oxygen masks
check chemical generators
APU Do the depreservation of the APU do a mask drop check if necessary.

Boeing 737-600/700/800/900 05-20
MOORING (Parking in High Winds) Close all the doors and hatches.
Make sure that all the covers and plugs are tightly held in their
The airplane is made to be resistant to high velocity ground winds from all positions.
angles without mooring. However, when airplane configuration and expected Attach nose and main gears mooring straps and shackles around
high wind conditions are in the "EXTREME CAUTION ZONE" according to each landing gear shock strut parallel to the airplane y-axis as shown
AMM 10-11-03. It is recommended to move the airplane to a safe location. If in figure Attach the tie down equipment to the landing gear mooring
the airplane cannot be moved, moor/ secure the airplane. equipment. Attach the other ends of the tie down equipment to the
ground anchor points. Make sure all the mooring straps have
Here is not specific values of wind velocity for High Wind conditions. When equivalent tension .
you think it is necessary to do special mooring because of strong winds. Make sure there is no equipment in the area that can move during the
Mooring at the wheels will decrease the airplane movement. It will also strong wind and cause damage to the airplane.
decrease the risk of structural damage.
Note: Refer to AMM 10-11-03 for the effects of wind on the airplane. To
reduce airplane movement, snow and ice must be removed from the
surface below the wheels.
Mooring the airplane utilizes ground anchor points and tie down equipment.
The tie down equipment is customer furnished and may be any combination
of components (i.e. shackles, chain, or cable) that meet the load
requirements stated in the procedure.
Following procedures must be completed for prepare to mooring:

Park the airplane, do this task, except that the parking brake must be
on.
Caution: THE PARKING BRAKES WILL HAVE AN EFFECT FOR 8

HOURS AFTER THEY ARE SET. BEFORE THE 8 HOURS ARE
DONE, YOU MUST RELEASE AND SET THE PARKING BRAKE
AGAIN. THIS WILL MAKE SURE THERE IS SUFFICIENT
HYDRAULIC PRESSURE. IF THERE IS NOT SUFFICIENT
HYDRAULIC PRESSURE, THE AIRPLANE CAN MOVE AND
CAUSE DAMAGE TO THE AIRPLANE.
Make sure the flaps are in the full up position to decrease the wing lift.
Fill the airplane to its maximum fuel capacity and move the CG fully
forward.
MOORING AIRCRAFT

Boeing 737-600/700/800/900 05-20
11 PLACARDS AND MARKINGS (ATA11)
1 . General
The data in this chapter gives a picture of the placards and markings on
the airplane, and shows their location. These pictures (illustrations) give
operation instructions, servicing instructions, safety precautions, rescue
instructions, and escape instructions.
There are few groups of placards and markings (to be included in the
maintenance manual) as specified by the ATA 100 specification.
(1) Safety Information.
Note: These Placards and Markings are for passenger and

equipment safety. Placards and Markings in this group have
WARNINGS and CAUTIONS.
(2) Maintenance Significant.
Note: These are servicing and maintenance instructions.
(3) By Government Regulations.
Note: These are placards and markings that must be put on the
airplane. When these type of placards and markings are shown
in Chapter 11, they are identified by an asterisk (*).
When you install or replace placards or markings, you must use approved
standard maintenance practices. These approved practices are in the
Maintenance Manual, Chapter 20, Standard Practices - Airframe.

Boeing 737-600/700/800/900 05-20
FUSELAGE EXTERIOR MARKINGS
1. General
A. This section shows markings for the Fuselage Exterior Markings, Section
41.
FUSELAGE EXTERIOR MARKINGS

Boeing 737-600/700/800/900 05-20
12 SERVICING (ATA12)
GENERAL
Conditioned Air
A connector for ground conditioned air is located on the lower fuselage
forward of the main wheel well, downstream of the air conditioning packs.
Electrical Ground Power

The electrical power receptacle is located on the lower right fuselage near the
nose wheel well.
Fuel
The fueling station is on the RH wing leading edge. There is one connector in
the station. An overwing fueling port is in each wing for gravity fueling refer to
AMM 12−11 Fuel Servicing.
Pneumatics
Connections for pneumatics are located on the lower fuselage in the RH air
conditioning bay.
Waste Tank
A single panel on the lower left aft fuselage services the waste tank. There is a
single drain connection and a flush connection refer to AMM 12−17 Toilet.
Potable Water
A panel on the lower right fuselage aft of the bulk cargo door services the
potable water system. There is a single service connection refer to AMM
12−14 Potable Water Service
Hydraulic Reservoir Servicing

There are three hydraulic systems. Each system has a reservoir. The service
point is on the forward wall of the right main landing gear wheel well to
services all three systems. There is one pressure fill connection and a selector
handle.
A hand pump is built in as part of the service point refer to AMM 12−12
Reservoir Hydraulic

Boeing 737-600/700/800/900 05-20
Note: ADD ± 3 INCHES TO HEIGHT ABOVE THE GROUND TO ACCOUNT

FOR VARIATIONS IN LOADING, OLEO AND TIRE PRESSURES, CENTER
OF GRAVITY, ETC.
DISTANCE AFT OF DISTANCE FROM HEIGHT ABOVE

POINT SERVICE POINT
NOSE FT-IN (m) A/P C/L FT-IN (m) GROUND FT-IN (m)
1 ELECTRICAL 8-6 (2.59) 3-1 R (0.94) 6-4 (1.93)
2 PRESSURE FUELING 53-2 (16.21) 25-3 R (7.70) 9-5 (2.87)
3 CONDITIONED AIR 39-9 (12.12) 0 (0) 3-10 (1.17)
4 PNEUMATICS 41-7 (12.67) 3-0 R (0.91) 4-8 (1.30)
5 POTABLE WATER 80-11 (24.66) 1-0 R (0.30) 6-4 (1.93)
6 VACUUM LAV SERVICE 75-7 (23.04) 2-7 L (0.79) 5-10 (1.78)
7 OXYGEN SERVICE (OPT) 18-11 (5.77) 0-10 R (0.25) 5-6 (1.67)
ENGINE NO. 1 (OIL)
8 39-0 (11.89) 13-1 (3.98) 4-2 (1.27)
ENGINE NO. 2 (OIL)
ENGINE NO. 1 IDG (OIL)
10 37-6 (11.43) 19.0 (5.79) 2-11 (0.89)
ENGINE NO. 2 IDG (OIL)
11 APU OIL 95-10 (29.21) 0.10 R (0.25) 11-3 (3.43)
INTRODUCTION - SERVICE LOCATIONS

Boeing 737-600/700/800/900 05-20
GROUND OPERATIONS
The doors, service connections and access panels on the B737 NG are
located to facilitate simultaneous ground operations and minimum ground
operations and turn around times.
INTRODUCTION - TERMINAL SERVICE ARRANGEMENT (EXAMPLE)

Boeing 737-600/700/800/900 05-20
20 STANDART PRACTICIES (ATA20)

Data Loading
GENERAL (AIRFRAME)
This section contains tasks for Off-Airplane and On-Airplane software
INTRODUCTION installation.
Standard Practices Inspection/Check

This section contains procedures which apply to many areas of the airplane.
General maintenance practices, removal and installation, and cleaning and This section contains inspection conditions for the control cables.
painting procedures are given in this section.
Some standard practices in this chapter apply to the engine buildup Specifications and Materials
components.
Standard practices that apply to the basic engine are given in Chapter 70, This section contains all of the consumable materials specified in the
Standard Practices − Engine components. Maintenance Manual. The materials are divided into these six groups:
Adhesives, Cements, and Sealers (20−30−04)
The standard practices in this chapter contain these seven subchapters: Cleaners and Polishers (20−30−02)
20−10 REPAIR AND REPLACEMENT Finishing Materials (20−30−03)
20−15 DATA LOADING Lubricants (20−30−04)
20−20 INSPECTION/CHECK Strippers (20−30−05)
20−30 SPECIFICATIONS AND MATERIALS Miscellaneous Materials (20−30−07)
20−40 GROUNDING
20−50 TORQUE VALUES Standard Torque Values
20−60 MISCELLANEOUS This section contains the standard torque values applied to bolts, nuts,
clamps, couplings, and tube fittings.
Repair and Replacement
This section contains tasks described repair and replacement of non- Miscellaneous
specialized parts which are not related to specific product or system and This section contains standard tasks concerning with estimation of wiring
standard jobs. For example : condition. Such as :
CONTROL CABLE AIR SEAL - REMOVAL/INSTALLATION DETAILED INSPECTION OF EWIS
O-RINGS - REMOVAL/INSTALLATION CLEANING TO REMOVE COMBUSTIBLE MATERIAL
E/E RACK-MOUNTED COMPONENTS AND PRINTED CIRCUIT CARD - ELECTRONIC LINE REPLACEABLE UNIT CLEANING
REMOVAL/ INSTALLATION CIRCUIT BREAKER RESET
METAL SURFACES - CLEANING/PAINTING
LOCKWIRE - REMOVAL/INSTALLATION Grounding
SEALS ON OPEN ELECTRICAL TERMINALS IN FLAMMABLE This section contains procedures to attach a static ground onto the
LEAKAGE ZONES - MAINTENANCE PRACTICES airplane and precautions for electrostatic sensitive devices.

Boeing 737-600/700/800/900 05-20

Boeing 737-600/700/800/900 05-20
AIRPLANE GROUNDING - MAINTENANCE PRACTICES

Static grounding is not necessary if the airplane is parked for turnaround
General flight and no maintenance is to be done.
This procedure contains these tasks: During pressure refueling of the airplane an electrical bond is necessary
Static Grounding between the airplane and the refueling vehicle. Static grounding is not
Electrical Bonding necessary as long as the conductivity of the airplane
Measurement of Airplane Electrical Resistance to Ground
Warning: DO NOT WEAR HEADSET OR HANDLE ANY UMBILICAL
If operators choose not to do these recommended tasks, they should develop CONNECTIONS TO AIRPLANE DURING ATMOSPHERIC ELECTRICAL
alternate procedures which adequately protect personnel and equipment. Local DISTURBANCES. LIGHTNING STRIKE CAN CAUSE SEVERE INJURY.
fire codes and customs may require alternative or additional procedures to
those shown here. Warning: ALWAYS ATTACH THE GROUNDING CABLE TO THE
GROUND CONNECTION FIRST. NEVER ATTACH THE CABLE TO THE
Static Grounding (TASK 20-40-11-910-801) AIRPLANE AND THEN TO THE GROUND CONNECTION.
The airplane is normally electrostatically grounded through conductive tires
(Refer to the task, Measure Electrical Resistance to Ground). However, static Caution: ATTACH GROUNDING CABLES ONLY TO SPECIFIED
grounding is necessary for: POINTS ON THE AIRPLANE. INCORRECTLY ATTACHED
Airplanes having inadequate conductivity to ground through the tires. GROUNDING CABLES CAN CAUSE SCRATCHES WHICH
Airplanes on parking sites that have inadequate conductivity. CAN CAUSE CORROSION AND CRACKS ON STRESSED
PARTS. GROUND WIRES ATTACHED TO DOORS OR
The operator must ensure that the conductivity of the airplane and the parking FAIRINGS MADE FROM COMPOSITE MATERIALS DO NOT
site are adequate and may need to establish local procedures in area where PROVIDE A GROUND.
inadequate parking site conductivity is seasonal or permanent.
Static grounding procedure must be carry out in the following sequence:
Static grounding is necessary when performing maintenance tasks using these Connect the grounding cable to an approved, identified static ground point.
devices:
power tools Note: These points may be located in the parking surface or in another
electrical power sources fixed location.
lights
powered instruments Connect the grounding cable to approved grounding attach point on
flammable conditions (such as painting and solvent application) the airplane .
Before the airplane is moved, remove the ground cables in reverse
When static grounding is recommended in a detailed procedure, the airplane sequence of attachment.
must be statically grounded to a common, approved, identified ground

Boeing 737-600/700/800/900 05-20
INTRODUCTION – STATIC GROUNDING

Boeing 737-600/700/800/900 05-20
Handling Printed Circuit Cards Handling Computers
When replacing printed circuit cards, remove electrical power on the applicable When replacing computers, remove electrical power on the applicable
system. Wear a wrist strap that is properly grounded. The wrist strap prevents a system. A wrist strap need not be worn.
build−up of electrostatic charges. The wrist strap has a 1 meg ohm safety Remove the computer without touching the connectors on the back and
resistor to prevent electrical shock if you touch a high voltage source, such as install Conductive caps. The conductive caps prevent an electrostatic
115 volts AC. discharge from reaching the pins in the back of the computer.
Put the card into a printed circuit card carrier or a special conductive bag. Close For more detailed information on the safe handling of ESDS devices refer
the bag with an ESDS (Electrostatic Sensitive Devices) label. to Maintenance Manual (MM 20−10−07).
INTRODUCTION - ESDS DEVICE HANDLING

Boeing 737-600/700/800/900 05-20

Boeing 737-600/700/800/900 05-20
SAFETY ITEMS/INTERFACES
GENERAL
B2: Mechanical Interface
General safety Precautions
For avionic systems which interface with mechanical systems, some
General safety precautions are part of module 7 ”Maintenance Practices”. selected
safety items are listed here:
Specific safety Precautions When Auto Flight Systems are operated or tested, electrical
actuators may start operation. With hydraulic power active,
For each aircraft type, there are some special safety precautions. hydraulic actuators may also start operation.
This requires special awareness for safety during operation or when a task is Keep surfaces clear.
performed. The identification of safety relevant will be discussed in the Training This may affect automatic slat systems and automatic ground
Manual for the related aircraft system. spoiler systems.
Additionally, in the Training Manual for aircraft documentation shows how When any task of an aircraft system requires the Air/Ground
safety items are identified in the Aircraft Maintenance Manual. System to be set to the Flight condition, many other systems are
also affected. Note the safety items for the air/ground sensing
B1: Avionics Interface system.
For mechanical systems which interface with avionic systems, some selected HF must not be used when the aircraft is fuelled or defueled.
safety items are listed here: Weather Radar must not be used when the aircraft is fueled or
When the aircraft is fuelled or defueled, Weather radar and HF must not defueled.
be used. Some systems may operate depending on airspeed. When air data
When any task of an aircraft system requires the Air/Ground System to test equipment is used, this all consequences must be regarded.
be set to the Flight condition, probe heating systems and many other
systems are also affected.
Note the safety items for the air/ground sensing system.

Boeing 737-600/700/800/900 05-20
SAFETY ITEMS / INTERFACES

B737NG 05 20

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Boeing 737-600/700/800/900 05-20

(CFM 56) AIRPLANE GENERAL

Boeing 737-600/700/800/900 (CFM 56)

05-20 AIRPLANE GENERAL

ISSUE 1, 06 Jan 2014 FOR TRAINING PURPOSES ONLY Page: 1

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TABLE OF FIGURES INTRODUCTION – FUSELAGE SECTION 47 ...................................... 39

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ABBREVIATIONS AND ACRONYMS

A/P — autopilot COND — condition

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ABBREVIATIONS AND ACRONYMS (CONT)

L — left sel — select

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INTRODUCTION Modified rudder

GENERAL Flight Controls:

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BOEING 737 -600/700/800/900 PRINCIPAL CHARACTERISTICS

The Boeing B737 NG is a twin engine airplane. It is designed for short to

In this document, the use of the designator B737 NG without a reference to a

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Boeing 737-600 Boeing 737-700 Boeing 737-800 Boeing 737-900

Maximum weight (kg):

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Flight Compartment Panels

These are the major panels in the flight compartment:

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FLIGHT COMPARTMENT PANELS

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CAPTAINS INSTRUMENT PANEL

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FIRST OFFICERS INSTRUMENT PANEL

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FIRST OFFICER'S INSTRUMENT PANEL

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CENTER INSTRUMENT PANEL

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CENTER INSTRUMENT PANEL

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FORWARD ELECTRONIC PANEL

FORWARD ELECTRONIC PANEL

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General Speed brake handle

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P8 AFT ELECTRONICS PANEL

AFT ELECTRONIC PANEL

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P5 AFT OVERHEAD PANEL

AFT OVERHEAD PANEL

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P5 FORWARD OVERHEAD PANEL

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FORWARD OVERHEAD PANEL

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AFT FLIGHT COMPARTMENT PANELS Emergency equipment includes these items:

AFT FLIGHT COMPARTMENT PANELS

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