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MANUFACTURING LOCATIONS:

WILHELM SEA PTE LTD


8 Tuas West Street, Singapore 637443

WILHELM TECHNOLOGIES SDN BHD


No. 16 Jalan Laman Setia 7/3
Taman Laman Setia 81550 Johor Malaysia
Tel: +607 570 2080 Fax: +607 509 0289

WILHELM (SUZHOU) CLADDING TECHNOLOGY CO., LTD


No.89 Qianqiao Road New District Suzhou China
Tel: +86 512 6661 0652 Fax: +86 512 6661 0653
E-mail: sales@wilhelm-group.com.cn
www.wilhelm-group.com.cn

HELMS OIL TOOL MANUFACTURING (SHANGHAI) CO., LTD


Block 3 No. 889 Ye Xin Road, Songjiang District
201609 Shanghai, China

For enquiries:
Tel: +65 6863 1676 Fax: +65 6863 1675
Email : tig@wilhelm-group.com (TIG Cladding)
Email : laser@wilhelm-group.com (Laser Cladding)
Email : sales@ wilhelm-group.com (Welding Supply)
www.wilhelmcladding.com

TOTAL CLADDING SOLUTIONS COMPANY


In just nearly six (6) years, Wilhelm (S.E.A.) Pte. Ltd.
has established itself as a solutions provider in the weld
overlay cladding services. Our main facility is in Singapore
and we have branches in Shanghai and Suzhou, China
and in Johor, Malaysia.

WHAT IS WELD OVERLAY


CLADDING?
WILHELM (S.E.A.) Pte. Ltd. entered the Weld overlay cladding is a surfacing variation of welding
Singapore business market in the early that deposits or applies surfacing material usually to
improve corrosion, heat or wear resistance.
1980s as a small welding consumables
distributor to various organizations in Weld overlay cladding provides a metallurgical bond
the oil and gas industry. From here, it between the layer of corrosion, heat or wear resistant
has prospered and became one of the material and base material (or substrate); still the cladded
complete welding solutions company part behaves as one material.

by adding up its advanced cladding


services, CNC precision machining and WHY CHOOSE WELD
testing capabilities. OVERLAY CLADDING?
Compared to low carbon steel materials, corrosion
resistant alloys (or CRA) are generally expensive due to
Wilhelm (S.E.A.) Pte. Ltd. has recognized the emerging
relatively high amount of elements such as chromium,
market of cladding or weld overlay applications.
nickel, copper, molybdenum, niobium, cobalt, etc.
From here, it had invested and pioneered itself in
wherein the combined effects offer greater corrosion or
the precision welding services by the state-of-the-
wear resistance.
art technology of Hot-wire TIG and LASER cladding
processes. Both have complete automation features
In most cases, corrosion resistance is required only on
operated by highly trained personnel to ensure
part internals – that is the one area which is in contact
consistent and excellent quality welds.
with the corrosive or erosive media. From here, weld
overlay cladding can have the advantage since the solid CRA material. Clad materials are widely used in the
base material (or substrate) can be clad internally (or chemical process, offshore oil production, oil refining
externally) with the choice CRA material. Weld overlay and electric power generation industries.
cladding can save up to 60% of the total cost of using

Over the years Wilhelm (S.E.A.) Pte. Ltd. has OUR MAIN OPERATING
invested over US$20 million in equipment and ASSETS :
facilities offering advanced cladding services • Hot Wire TIG Horizontal Weld Overlay
advanced cladding and CNC precision Pipe Cladding Stations
machining processes with emphasis in the oil • Hot Wire TIG Vertical Weld Overlay
and gas sectors. It had been in collaboration Cladding Stations
with Technogenia SA and Fronius since 2007 • Hot Wire TIG External Cladding Stations
to provide up-to-date cladding services in both • Laser Cladding Stations
Laser and Hot-Wire TIG processes. • Newly acquired CMM’s (Coordinate
Measuring Machines)
With our advanced equipment and software • CNC Turning and Milling Machinery
thereby producing high quality welds, Wilhelm • Other auxiliary equipment and facilities
(S.E.A.) Pte. Ltd. is able to provide total weld
overlay cladding solutions giving our customers
better value for their money.
OUR
PRODUCTS

HOT WIRE TIG CLADDING


WILHELM (S.E.A.) Pte. Ltd. provides weld overlay cladding using fully automated Hot Wire TIG
machines. The Hot Wire TIG process uses both single and tandem torch with single and twin wire
feeding configurations. All of our weld overlay procedures are qualified as per ASME Section IX
with reference to relevant industry standards such as NACE MR0175 and API 6A to name a few.
Customer specifications (e.g. % Iron dilution) are also considered and achieved accordingly with our
Hot wire TIG process.

OUR PRODUCT RANGE


API 5L X52 to X70, A106 Gr. B, ASTM A333 Gr.6,
Common Base Material Grades A182, A350, A694, AISI 4130, 8630
STAINLESS Steel 316L, 410, 904L, Duplex/Super
Duplex, MONEL Alloy 200, 400; INCOLOY 825,
Common Weld Overlay Grades INCONEL 625, C22; C276, Copper Nickel Alloy and
others on customer requirement.
Weld overlay of pipe in up to 6m lengths, extended to
CRA Clad Pipe, Tubular Components 12m by “double jointing”
Flanges and Connectors Flanges / Swivel Ring Flange:1-1/2”NB (min)
Weld overlay can be carried out on elbows prior to
Bends (3D-5D) or on customer requirement, forming or after induction bending depending on the
SR/LR Elbows, Tees, Reducers, Hubs /Caps dimensions.
Pressure Vessel Components CRA clad nozzles, vessel strakes, tube sheets
Blocks, Manifolds, Gates, Seats, Bonnets, Ball Plug,
Valves & Valve Components Xmas Trees
- Pipe cladding start from 4” diameter
Working Capabilities - Smallest bore down to 40mm ID with length limitation
Offer fully fabricated clad pipe spools including
Fabrication Services radiography, hydrostatic testing and external coating if
required.

CNC PRECISION MACHINING


Wilhelm has in-house machining capabilities to perform turning and milling on an extensive range
of small to large parts which includes spools, flanges and gate valves etc. We are also capable
of machining profiles like seat pockets, BX grooves, threading, and is proficient in handling high
strength steel (Hardox, 17-4, Inconel), normal, mild and carbon steel materials that includes 4130,
F22 and 8630 materials.
LASER CLADDING
WILHELM (S.E.A.) Pte. Ltd. provides Laser cladding services for hardfacing and corrosion resistant
applications. The Laser cladding process utilizes a high power laser beam as the welding heat
source and together with a CNC positioner and specialized cladding nozzles designed for powder
filler injection, provide high quality cladding meeting the most stringent requirements.

Our capabilities of outer and internal diameter application coupled with CNC and Robotic system
would cater for any complex parts to suit any customer requirement.

The advantages of Laser cladding process: high precision process with very low heat input and the
metallurgical bond created between the coating and the base material produces a very small heat
affected zone with very low dilution coating thereby attaining the desired properties in a single layer.

OUR PRODUCT RANGE


Common Base Material Grades Common materials utilized in manufacture of oilfield
MWD/LWD Collars. 17-4PH, INCONEL 718/925, P550,
Duplex Stainless Steel and AISI 41XX.
Tungsten carbide/ Nickel-Chrome composite, Nickel
Common Weld Overlay Grades alloy 625/C-276, Cobalt Alloys, Copper alloys and
various other stainless steel grades.
Hardfacing of MWD/LWD drill collars, Stabilizer sleeves,
Laser Cladding Applications (Drilling tools) Wear bands.
Hardfacing of Guides and rollers for steel works.
Laser Cladding Applications (Engineering) Cladding of bearing surfaces on transmission shafts,
pump shafts, drive shafts, hydraulic cylinder rods
Cladding of thermowells for chemical process plants
Laser Cladding Applications and refineries. Hardfacing of wear parts for brick and
clay works, pulp and paper, mining and agriculture
industries.
Custom designed CNC welding positioner for oilfield
drilling tools. Maximum work piece length of 10meters
Working Capabilities and diameter up to 800mm. Internal cladding
capabilities from min 75mm bore to 1 meter long
application.
QUALITY ASSURANCE AND All Non-Destructive Test (NDT) procedures are
QUALITY CONTROL written in accordance with industry standards and
Wilhelm (S.E.A.) Pte. Ltd. recognizes the need are performed by our qualified and experienced
to provide services and products that meet the technicians certified to ASNT Level II. Manufacturing
client specified requirements; In this aspect, records to be provided on completion of all cladding
we are ensuring that all processes involved in jobs include certificate of conformity or compliance,
meeting customer requirements are established, related material test certificates, inspection reports
implemented and maintained as per our Quality and other relevant Wilhelm Quality procedures and
Management System (QMS). work instructions.

QUALITY POLICY TESTING AND INSPECTIONS


Wilhelm (S.E.A.) Pte Ltd aims to provide quality • Visible Dye Penetrant Testing Solvent
and cost effective cladding solutions and services Removable & Water Washable of the
for our customers that best satisfies their accessible area
requirements, along with timely delivery. • Straight Beam Ultrasonic Examination on
accessible areas
Through a strategy of continuous improvement • Positive Material Identification (PMI) of the
of our Quality Management System, we are CRA Clad (X-ray Fluorescence Technique)
dedicated to always satisfy customer by • Ferrite Testing (Austenitic, Duplex
anticipating their needs and requirements. It is Stainless Steel)
the responsibility of every employee to ensure • Clad Thickness Measurement (by
that every product shipped meets or exceeds our Ultrasonic & Magnetic Induction)
customers’ needs and expectations for quality. • Hardness Testing
HEALTH, SAFETY &
ENVIRONMENTAL EMS 600538
ISO 14001:2004
OHS 600539
OHSAS 18001:2007

MANAGEMENT
Wilhelm (S.E.A.) Pte. Ltd. is committed in making a safe and healthy workplace for its employees and
Customers as well. We are proactive in promoting awareness to hazards but most important of all, we
are swift in resolving these so we do not harm each other. We strive to comply with the Health and Safety
regulations; we intervene for any unsafe acts, conditions or personnel and we give utmost respect to our
lives as well as the lives of others.

Wilhelm (S.E.A.) Pte. Ltd. is committed in the protection of the Environment. We strive to adapt our ways
into the BEST GREEN practices so we can lessen our Carbon footprint. We are passionate in promoting
to our organization and to our suppliers as well the 5Rs – Rethink, Reduce, Recycle, Reuse and Repair.
We are PRO-Environment and we pledge to its sustainability.

OUR PROJECT MANAGEMENT


Wilhelm also provides a full project management service for all clients and includes procurement of
materials (including Nickel based alloy, stainless steel, duplex, high yield strength carbon steel, etc.), weld
overlay service, machining services and cladded spool fabrications.

Wilhelm Project Management Team (PMT) serve as a primary interface by providing a single point of
contact between the company and customer/external sales and to act for and on behalf of the company.
A dedicated Project Manager will be responsible for the effective management, delivery and services as
defined by customers’ order with respect to safety, quality, cost and schedule of the project.

OUR SELECTED CUSTOMERS

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