GB RockBreaker Manual PDF

GB Hydraulic Breaker
OPERATING & MAINTENANCE MANUAL

& PART LIST
T-SERIES
GBM60 / GBM90 / GB1T / GB2T /GB3TP/ GB4T / GB5T /
GB6T / GB8AT(GB7T) / GB8T
F-SERIES
GB150 / GB8AF / GB8F / GB9F / GB11F / GB14F
Exceptional Performance & Quality!
GB Hydraulic Breaker
OPERATING & MAINTENANCE MANUAL
& PART LIST
T-SERIES GBM60 / GBM90 / GB1T / GB2T /GB3TP/ GB4T /

GB5T / GB6T / GB8AT(GB7T) / GB8T
F-SERIES GB150 / GB8AF / GB8F / GB9F / GB11F / GB14F
No. TFME1004
PREFACE
Thank you for joining General Breakers
Thanks for purchasing our hydraulic breaker.

This instruction manual is provided to explain the proper use, maintenance and inspection of the breaker in
order to obtain the best performance from the breaker under all conditions, it is necessary to observe and
perform correctly the necessary maintenance and inspections.
This publication should be carefully read prior to installation and operation in order to prevent any mishandling
of the breaker. We guarantee that faithful compliance of the instructions will contribute to the best operational
condition. Customers are reminded that General Breakers takes no responsibility in damage caused by failure
to follow our guidelines or failure to use genuine parts.
GB INDUSTRIES CO., LTD. |3

INDEX OPERATING &
MAINTENANCE MANUAL
1. PRECAUTIONS WHEN USING HYDRAULIC BREAKERS 6
2. STRUCTURE 13
3. WORKING PRINCIPLE 14
4. INSTALLATION AND REMOVAL OF HYDRAULIC BREAKER 16

1. Checking before installation 16
2. General view of breaker installed to base machine 17
3. Inspection and charging of N2 gas at back head 17
4. Inspection and charging of N2 gas at accumulator 20
5. Hydraulic pipe lines for exclusive use 22
6. Installation and removal of hydraulic breaker 23
7. Transport of breaker 24
8. Underwater Operation of the breaker (Option) 25
5. HYDRAULIC OIL 27
1. Selection of oil 27
2. Oil contamination 27
3. Criteria of oil contamination and malfunction (General analysis) 28
4. Criteria of malfunction by hydraulic oil color (Simple discrimination by ASTM color) 28
6. TOOLS 29
1. Replacement of tool 29
2. Tool bit greasing 30
3. Guide to tool choice 31
7. OPERATION 32
1. Operation method 33
2. Proper thrust 33
3. Precautions in operation 34
8. INSPECTION AND MAINTENANCE 39

1. Inspection points 40
2. Wearing parts 42
3. Operational pressure 43
4 | GB HYDRAULIC BREAKERS
4. Oil temperature 43
5. Oil leakage 43
9. TROUBLE SHOOTING GUIDE 44

1. Problems in operation 44
2. Gas leakage 45
3. Oil leakage 46
INDEX PART LIST
T-SERIES
GBM60 / GBM90 / GB1T / GB2T / GB3TP
- BREAKER BODY 48
- SIDE PLATE TYPE BRACKET 51
- BOX TYPE BRACKET 53
- SIDE TYPE BRACKET 55
- UNIRAM TYPE BRACKET 57
- BACK HOE TYPE BRACKET 59
GB4T / GB5T / GB6T / GB8AT(GB7T) / GB8T

- BREAKER BODY 60
- UNIRAM TYPE BRACKET 69
- TRENCH TYPE BRACKET 70
F-SERIES
GB150 / GB8AF / GB8F / GB9F / GB11F / GB14F
- BREAKER BODY 71

Precautions when using hydraulic breakers
1 PRECAUTIONS WHEN USING HYDRAULIC BREAKERS
DANGER
DO NOT OPERATE THE BREAKER UNLESS THE FOLLOWING SAFETY INSTRUCTIONS HAVE
BEEN THOROUGHLY READ AND UNDERSTOOD! READ THIS MANUAL BEFORE INSTALLING,
OPERATING OR MAINTAINING THIS EQUIPMENT!
WARNING
� WHEN LEAVING THE HYDRAULIC EXCAVATOR, LOWER THE BREAKER TO THE GROUND
AND TURN THE ENGINE OFF.
� NEVER ATTACH A CABLE OR SLING TO THE BREAKER TO HOIST A LOAD. DOING SO IS
EXTREMELY DANGEROUS.
� KEEP PEOPLE AND EQUIPMENT AWAY FROM THE BREAKER DURING OPERATION.
ROCKS FLYING FROM THE BREAKER DURING OPERATION MAY CAUSE ACCIDENTS.
� EAR, EYE AND BREATHING PROTECTION MUST BE USED AT ALL TIMES WHEN
OPERATING THE BREAKER.
� DO NOT TOUCH ANY PART OF THE MACHINE WHILE THE HYDRAULIC OIL IS HOT. IT MAY
CAUSE YOUR HANDS TO BURN.
IMPORTANT
� CHECK THAT THERE IS SUFFICIENT HYDRAULIC OIL AND THAT IT IS NOT

CONTAMINATED.
� CHECK THAT HOSES, BOLTS AND NUTS ARE SECURE.
� GREASE THE SHANK PART OF THE TOOL.
� DO NOT USE THE BREAKER IN WATER.
(SPECIAL SPECIFICATIONS ARE AVAILABLE FOR UNDERWATER WORK)
� DO NOT CONTINUOUSLY BLOW THE SAME PLACE FOR MORE THAN ONE MINUTE.
� DO NOT OPERATE THE BREAKER WHEN THE CYLINDERS OF YOUR EXCAVATOR ARE
LOCATED AT THEIR STROKE END.
� DO NOT CHARGE ANY GASES INSTEAD OF NITROGEN GAS INTO BACK HEAD (GAS
CHAMBER) AND ACCUMULATOR.
� DO NOT OPERATE THE BREAKER UNLESS ALL SAFETY DECALS DESCRIBED IN THIS
MANUAL ARE IN PLACE. THE DECALS MUST BE INSPECTED PERIODICALLY TO ENSURE
THAT ALL WORDING IS LEGIBLE. THE DECALS MUST BE REPLACED IF ILLEGIBLE.
REPLACEMENT DECALS CAN BE OBTAINED FROM YOUR AUTHORIZED GENERAL
BREAKERS DISTRIBUTOR.
1. GENERAL SAFETY PRECAUTIONS
ⓐ Operate the breaker in accordance with all laws and regulations which affect you, your equipment
and the worksite.
ⓑ Do not operate the breaker unless you have read the carrier equipment manual and fully understand
all safety, operation and maintenance instructions.
ⓒ Ensure that all maintenance procedures recommended in this manual are completed before using
the equipment.
ⓓ Know the limits of your equipment.
ⓔ Establish a training program for all operators to ensure safe operation.
ⓕ Do not operate the breaker unless fully trained or under the supervision of an instructor.
ⓖ Become familiar with the carrier controls before operating the carrier and the breaker.
ⓗ While learning to operate the breaker and carrier, do so at a slow pace. If necessary, set the carrier
mode selector to the slow position.
ⓘ Make sure all controls (levers and pedals) are in the neutral position before turning on the carrier’s
ignition.
ⓙ Before leaving the carrier, always lower the boom and ensure the carrier is stable. Never leave the
machine with the engine running. Always engage the parking brake.
ⓚ Do not operate the breaker at oil temperatures above 175�
F/80�
C. Operation at higher temperatures
can cause damage to the internal components of the breaker and backhoe/ excavator, and will result
in reduced breaker performance.
ⓛ Do not operate a damaged, leaking, improperly adjusted, or incompletely assembled breaker.
ⓜ Do not modify the breaker in any manner.
ⓝ Only use breaker tools manufactured by General Breakers. Use of breaker tools produced by another
manufacturer may damage the equipment and will void the warranty.
ⓞ To avoid personal injury or equipment damage, all breaker repair, maintenance and service must
only be performed by authorized and properly trained personnel.
ⓟ If you do not understand how to safely operate your breaker, contact an authorized General Breakers
Dealer for assistance.
ⓠ Keep this manual with the breaker.
ⓡ Do not operate this equipment if you are taking medication which may affect your mental judgement
or physical performance.
ⓢ Do not operate this equipment if you are under the influence of drugs or alcohol.
ⓣ Remove breaker from carrier during transport.
ⓤ Be familiar with the work area and surroundings.

1-1. STICKER DESCRIPTION
DANGER STICKER
WARNING STICKER
- Shown smaller than actual size
- Use hearing protection - Keep away when operating

- Read the manual before use
SPECIFICATION NUMBER STICKER
CAUTION STICKER
- Lifting point
BACK HEAD STICKER
MODEL STICKER & LOGO
ACCUMULATOR STICKER (A)
ACCUMULATOR STICKER (B)

SAFETY SYMBOLS
a. Safety symbols are to emphasize all operator,
DANGER
maintenance and repair action which, if not strictly
followed, could result in a life-threatening situation, This safety symbol may appear on
bodily injury of damage to equipment. the breaker. It is used to alert the
operator of an action that could
place him/her or others in a life
b. Always observe safety symbols. They are included
threatening situation.
for your safety and for the protection of the breaker.
WARNING
This safety symbol appears in
these instructions to identify an
action that could cause bodily
injury to the operator or other
personnel.
IMPORTANT
This safety symbol appears in
these instruction to identify an
action or condition that could
result in damage to the breaker or
other equipment.
GREASING STICKER
GREASING
1.With breaker mounted on carrier, apply down pressure on tool.
2. Fill cavity with recommended grease.
3. Grease whenever tool looks dry.
4. When installing a new tool, liberally coat the upper 1/3 of the tool
with grease before inserting.
5. Failure to comply with these instruction can result in damage to the
breaker and will void the warranty.
1-2. GB BREAKER SPECIFICATIONS
T-SERIES
GB8AT
ITEM \ MODEL UNIT GBM60 GBM90 GB1T GB2T GB3TP GB4T GB5T GB6T GB8T
(GB7T)
Impact energy joules 180 220 320 600 700 1,270 2,000 2,950 4,500 5,000
800 ~ 650 ~ 550 ~ 450 ~ 475 ~ 480 ~ 450 ~ 420 ~ 350 ~ 320 ~
Blow per minute b.p.m
1,400 1,200 1,100 1,000 950 850 780 730 680 660
lit/min 15~30 20~35 24~50 34~60 40~80 45~85 85~110 100~120 120~150 120~150
Oil flow rate
(g.p.m) (4~8) (5~9) (6~13) (9~16) (10~21) (12~22) (22~29) (26~32) (32~40) (32~40)
Side plate kg 75 86 176 324 380 613 850 1,280 1,800 1,980
Operating type (lbs) (165) (189) (387) (713) (836) (1,349) (1,870) (2,816) (3,960) (4,356)
weight
with mounting
cap Low noise kg 135 145 190 310 380 570 890 1,200 1,700 1,860
box type (lbs) (297) (319) (418) (682) (836) (1,254) (1,958) (2,640) (3,740) (4,092)
Height with tool mm 988 1,082 1,205 1,384 1,451 1,789 2,043 2,264 2,411 2,477
with low noise box type
without mounting cap
(inch) (38.9) (42.6) (47.4) (54.5) (57.1) (70.4) (80.4) (89.1) (94.9) (97.5)
mm 40 45 58 70 75 90 100 125 135 140

Tool diameter
(inch) (1.57) (1.77) (2.28) (2.75) (2.95) (3.54) (3.93) (4.92) (5.31) (5.51)
0.7~2.5 1.2~3 2.5~4.5 3.5~7 5~9 6~13 10~17 15~20 18~28 20~30
ton
Weight of carrier (1,540~ (1,640~ (5,500~ (7,700~ (11,000~ (13,200~ (22,000~ (33,000~ (39,600~ (44,000~
(lbs)
5,500) 6,600) 9,900) 15,400) 19,800) 28,600) 37,400) 44,000) 61,600) 66,000)
Bucket capacity c.b.m 0.02~0.04 0.04~0.07 0.06~0.1 0.1~0.25 0.2~0.35 0.25~0.45 0.4~0.7 0.6~0.8 0.7~1.0 0.8~1.1
75~95 80~100 90~120 95~130 100~140 130~150 150~170 150~170 160~180 160~180
Operating bar
(1,102~ (1,176~ (1,323~ (1,396~ (1,470~ (1,911~ (2,205~ (2,205~ (2,352~ (2,352~
oil pressure (psi)
1,380) 1,470) 1,764) 1,911) 2,058) 2,205) 2,499) 2,499) 2,646) 2,646)
Hose / Tubing mm 13 13 13 13 13 19 19 25 25 25
size (inch) (1/2) (1/2) (1/2) (1/2) (1/2) (3/4) (3/4) (1) (1) (1)
85 dB(A) radius
m 7 7 8 10 11 12 13 14 15 16
(Box type)
GB INDUSTRIES CO., LTD. | 11

F-SERIES
ITEM \ MODEL UNIT GB150 GB8AF GB8F GB9F GB11F GB14F
Impact energy joules 2,200 4,500 4,600 5,100 6,100 9,500
Blow per minute b.p.m 420~ 730 350~ 680 300 ~ 600 280 ~ 550 280 ~ 550 280 ~ 400
lit/min 90~115 120~150 120~150 120~150 160~240 190~250

Oil flow rate
(g.p.m) (24~30) (32~40) (32~40) (32~40) (42~61) (50~66)
Side plate kg 945 1,830 1,890 2,020 2,640 3,040

Operating type (lbs) (2,083) (4,026) (4,158) (4,444) (5,808) (6,688)
weight
with mounting
cap Low noise kg 985 1,770 1,830 1,930 2,400 3,150
box type (lbs) (2,171) (3,894) (4,026) (4,246) (5,280) (6,930)
Height with tool mm 2,110 2,411 2,433 2,477 2,880 2,970

with low noise box type
without mounting cap
(inch) (83) (94.9) (95.8) (97.5) (113.4) (116.9)
mm 115 135 137 140 155 160

Tool diameter
(inch) (4.53) (5.31) (5.39) (5.51) (6.10) (6.3)
13~18 18~28 18~28 20~30 28~40 32~45

ton
Weight of carrier (28,600 ~ (39,600 ~ (39,600 ~ (44,000 ~ (61,600 ~ (70,400 ~
(lbs)
39,600) 61,600) 61,600) 66,000) 88,000) 99,000)
Bucket capacity c.b.m 0.5~0.8 0.7~1.0 0.8~1.0 0.8~1.1 1.1~1.5 1.4~1.9
Operating bar 150~170 160~180 160~180 160~180 160~180 160~185

oil pressure (psi) (2,205~2,499) (2,352 ~2,646) (2,352 ~2,646) (2,352 ~2,646) (2,352 ~2,646) (2,352 ~2,719)
Hose / Tubing mm 25 25 25 25 32 32
size (inch) (1) (1) (1) (1) (1¼ ) (1¼ )
85 dB(A) radius
m 14 15 15 16 17 18
(Box type)
Structure
2 STRUCTURE
T-SERIES
TIE ROD
Tie Rod
Front head, cylinder and back head of breaker
body are tightly fixed with four tie rods.
Back Head
(Gas Chamber)
BACK HEAD
Gas charging valve is built in and the inside is
Valve charged with N2 gas.
VALVE
Cylinder Cylindrical control valve is built in the valve
housing and controls piston reciprocation.
CYLINDER
The cylinder is the heart of the breaker con-
Accumulator taining hydraulic circuit for piston reciprocation.
ACCUMULATOR (GB11F / GB14F)

Piston The accumulator compensates for pressure in
the hydraulic circuit and prevents pulsation. It is
not usually necessary to refill. Use N2 gas only.
Front Head
PISTON
Kinetic energy of the piston is converted into
hammering energy after hitting the tool. The
hammering energy transmitted to the tool breaks
rocks.
FRONT HEAD
The front head supports the whole breaker.
Tool Thrust ring and thrust bushing prevents shock
from the tool.
TOOL
The specially heat-treated tool is directly applied
to break rocks. It is in the form of a wedge, moil
point, blunt, cone and wide chisel appropriate to
the application. (optional)

Working principle
3 WORKING PRINCIPLE
T-SERIES
The relation between the area (A1) affecting the pressure from the upper chamber of the piston and the area
(A2) affecting the pressure from the lower chamber of the piston is A1> A2 and high pressure always applies to
A2. When A1 changes from high to low pressure or vice versa, Piston C2 reciprocates. Inside of back head is
charged with the high pressure gas and gas energy stored in the upstroke of the piston C2 effectively acts on
the piston C2 during the impact.
1. POWER STROKE
When piston C2 reaches top dead center, high pressure oil
from valve high-pressure port B3 applies to upper chamber
of the piston A1 to change the piston stroke from upstroke to
impact.
At this time the relation between the area(A3) affecting the
pressure from valve high pressure changes and the
area(A4) of the valve change chamber is A4 > A3. The high
pressure always applies to A4 and valve C4 remains in the
upper position.
2. VALVE SHIFT
When cylinder low pressure port B1 is connected to cylinder
change port B2, the pressure in valve change port B4
lowers. As force acting on valve C4 is the only pressure in
valve high pressure chamber A3, valve C4 starts lowering.
During the valve lowering stroke, valve high pressure port
B3 is closed and valve low pressure port B5 is opened to
the upper chamber of the piston A1 to lower the pressure in
the upper chamber of the piston A1.
Working principle
3. IMPACT
When piston C2 reaches impact point, kinetic energy
obtained by piston C2 during the impact stroke is transmited
to the tool C3 for the impact energy required to break. At this
time, as high pressure applies only to the lower chamber of
the piston A2, piston C2 starts reversing. Further, as high
pressure applies only to the valve high pressure chamber
A3, valve C4 is remaining in the lower position.
4. UPSTROKE
When cylinder change port B2 is connected to cylinder
lower pressure port B1, high pressure oil applies to low
pressure outlet port and valve C4 start to the down position
A1 this time valve low pressure port B5 is closed and valve
high pressure B3 is opened the upper chamber of the piston
A1 to rise the pressure in the lower chamber of the piston
A1.
A1 : Area of the upper chamber of the piston B4 : Valve change port

A2 : Area of the lower chamber of the piston B5 : Valve low pressure port
A3 : Area of valve high pressure chamber C1 : Breaker body
A4 : Area of valve change chamber C2 : piston
B1 : Cylinder low pressure port C3 : Tool
B2 : Cylinder change port C4 : Valve
B3 : Valve high pressure port

Installation & removal of hydraulic breaker
4 INSTALLATION & REMOVAL OF HYDRAULIC BREAKER
1. CHECKING - BEFORE INSTALLATION INSTRUCTIONS
WARNING
� CHECK THE“SPECIFICATIONS”SECTION OF THIS MANUAL TO DETERMINE CORRECT BACKHOE

AND EXCAVATOR SIZES, HYDRAULIC PRESSURE, AND HYDRAULIC FLOW REQUIREMENTS.
� IF HYDRAULIC PRESSURE, HYDRAULIC FLOW ARE EXCEEDED, THE BREAKER WARRANTY IS
VOID.
� CHECK THE NITROGEN GAS! - BACK HEAD AND ACCUMULATOR.
� BE SURE THE FLUID IN THE HYDRAULIC SYSTEM IS CLEAN.
� CHECK THE HYDRAULIC FILTER. REPLACE THE FILTER IF DIRTY OR DETERIORATE.
� INSIDE HOSE AND PIPING MUST BE CLEAN.
� THE CONTAMINATED PART MUST BE CLEANED WITHOUT DELAY.
� HYDRAULIC OIL OR LIGHT OIL IS HIGHLY RECOMMENDED.
IMPORTANT
THE CIRCUIT RELIEF SETTING PRESSURE IS NOT FIXED. HOWEVER, IT WILL BE ADJUSTED BY PUMP
CAPACITY.
RECOMMENDED CIRCUIT RELIEF SETTING PRESSURE AND BACK PRESSURE
T-SERIES
ITEM \ MODEL UNIT GBM60 GBM90 GB1T GB2T GB3TP GB4T GB5T GB6T GB8AT GB8T
Relief setting
kgf/cm2 150 150 150 160 160 180 200 200 200 200
pressure
Back pressure
kgf/cm2 14 14 14 16.3 16.3 16.3 16.3 16.3 16.3 16.3
(Max)
F-SERIES
ITEM \ MODEL UNIT GB150 GB8AF GB8F GB9F GB11F GB14F
Relief setting
kgf/cm2 210 210 210 210 210 210
pressure
Back pressure
kgf/cm2 16.3 16.3 16.3 16.3 16.3 16.3
(Max)
Since GB hydraulic breaker operates with various kinds of hydraulic construction machines, it should
be installed after our serviceman has carried out the necessary check on the base machine to utilize
its full performance.
2. GENERAL VIEW OF BREAKER INSTALLED TO BASE MACHINE
2 3 5 7 6
1
10 11 9
4 8
� Hydraulic breaker � Tool � Inlet piping � Oil cooler

� Bracket � Stop valve � Operation lever � Hydraulic tank
� Bracket pin � Outlet piping � Hydraulic pump
3. INSPECTION AND CHARGING OF N2 GAS AT BACK HEAD
WARNING
� CHARGING GAS PRESSURE CHANGES ACCORDING TO THE TOOL CONDITION. LAY DOWN THE
BREAKER AND LET THE TOOL EXTEND FULLY TO CHARGE GAS.
� STAY CLEAR OF THE TOOL WHILE CHARGING THE BREAKER WITH GAS. THE TOOL MAY BE
IMPACTED BY THE PISTON AND FORCED OUT ABRUPTLY.
� TAKE CARE WHEN THE TIE RODS ARE CHANGED OR THE BREAKER BODY IS DISASSEMBLED.
� USE SPECIAL CARE TO HANDLE AND STORE THE N2 GAS CYLINDER AS IT IS A HIGH-
PRESSURIZED CONTAINER.
� USE NITROGEN GAS ONLY.
� SEE“CONVERSION TABLE FOR CHARGING N2 GAS PRESSURE TO BACK HEAD”

3-1. CHARGING OF N2 GAS INTO BACK HEAD
(1) Remove gas valve plug (2) Insert 3-way valve with (3) If gas is insufficient, adjust to specified valve as
pressure gauge assembled shown in the previous page (Note. 2)
(Note. 1)
(4) Adjust the pressure slowly decreasing by using the (5) Tighten gas valve plug (Do not cut O-ring)
pressure gauge if gas is sufficient
NOTE
1. Insert 3-way valve after its handle is fully turned counterclockwise.

2. Turn the 3-way valve handle clockwise slowly. Stop turning it when the needle of the gauge starts to
move. If it is turned clockwise too tightly, the valve may easily be damaged.
Pay special attention to ensure that the nitrogen gas is not charged excessively.
CONVERSION TABLE FOR CHARGING NITROGEN GAS PRESSURE TO BACK HEAD

(Depends on the temperature of the back head surface)
T-SERIES | GBM60 / GBM90 / GB1T

Ambient Temperature (℃/℉)
Back head gas pressure
0 / 32 10 / 50 20 / 68 30 / 86 40 / 104
kg/cm2 13.2 13.6 14 14.4 14.8
psi 187 193 198 204 210
T-SERIES & F-SERIES | GB2T~8T / GB150~14F

Back head gas pressure
0 / 32 10 / 50 20 / 68 30 / 86 40 / 104
kg/cm2 15.5 15.9 16.3 16.8 17.3
psi 220 226 231 238 246
BACK HEAD STICKER SYMBOL

- appears on the back head charging valve
GBM60, GBM90, GB1T GB2T~GB14F

3-WAY VALVE ASSEMBLY
4. INSPECTION AND CHARGING OF N2 GAS IN ACCUMULATOR

GB11F / GB14F
WARNING
� USE SPECIAL CARE TO HANDLE AND STORE THE N2 GAS CYLINDER AS IT IS A HIGH-
PRESSURIZED CONTAINER.
� USE NITROGEN GAS ONLY.
� SEE“CONVERSION TABLE FOR CHARGING N2 GAS PRESSURE TO ACCUMULATOR”
� STANDARD ACCUMULATOR GAS PRESSURE 57kg/cm2/808psi, AT 20℃/68℉ AMBIENT
TEMPERATURE, DO NOT OVER PRESSURIZE ACCUMULATOR.
Cautions for charging N2 gas to the accumulator
- Be sure to use the 3-way valve assembly for charging the N2 gas.
If charging gas leaks directly from the cylinder, the diaphragm may be broken off.
- If charging for handling N2 gas to only the accumulator, make sure that the accumulator body and
cover are tightened fully.
1) Make sure the cap and valve of the 3-way valve assembly are fully tightened.
2) Remove the cap from the accumulator and tighten the charging valve fully.
3) Check if 0-rings are installed to the bushing. Remove the plug and screw in the bushing.
4) Install the bushing to the 3-way valve assembly.

5) Loosen the charging valve gradually. The charging pressure is indicated on the pressure gauge.
6) Close the valve clockwise when the gas pressure is normal. When the gas pressure is higher, repeat
loosening and tightening the valve of 3-way valve assembly. The pressure is lowered gradually.
7) Loosen the valve of the 3-way valve assembly to discharge the N2 gas in the 3-way valve assembly.
8) Remove the 3-way valve assembly and tighten the plug and cap.
4-1. CHARGING OF N2 GAS INTO ACCUMULATOR
1) Connect the charging hose to N2 gas cylinder after screwing the bombe adapter onto adapter, nut
and installing to the N2 gas cylinder.
2) Connect the 3-way valve assembly to the charging hose after unscrewing the cap on the 3-way valve
assembly.
3) Remove the cap from the accumulator and tighten the charging valve fully.
4) Check if 0-ring are installed to the bushing. Remove the plug and screw the bushing.
5) Loosen the accumulator charging valve after checking if bushing is installed to the 3-way valve
assembly.
6) Turn the handle of the N2 gas cylinder counterclockwise slowly to charge gas.
7) Charge gas in accordance with the conversion table for charging N2 gas pressure to accumulator.
8) Turn the handle of the N2 gas cylinder clockwise to close the cock.
9) Close the accumulator charging valve.
10) Loosen the valve of the 3-way valve assembly to discharge the N2 gas remaining in the charging
hose.
11) Remove the charging hose, 3-way valve assembly and bushing and tighten the plug and cap.
CONVERSION TABLE FOR CHARGING NITROGEN GAS PRESSURE TO ACCUMULATOR

Accumulator gas pressure
0 / 32 10 / 50 20 / 68 30 / 86 40 / 104
kg/cm2 50 53 57 60 62
psi 711 754 808 853 882
ACCUMULATOR STICKER (A) SYMBOL

- appears on the accumulator body
GB150~GB14F

ACCUMULATOR STICKER (B) SYMBOL

- appear on the accumulator body
GB150 GB8AF~GB9F GB11F, GB14F
N2 GAS CHARGING TOOLS TO ACCUMULATOR
5. HYDRAULIC PIPE LINES FOR EXCLUSIVE USE
Operation of the hydraulic breaker requires installation of hydraulic pipe lines for exclusive use of the
hydraulic breaker. As hydraulic pipe lines vary depending on base machines, our service engineer must
first check the hydraulic pressure, oil capacity, pressure loss and other conditions of the base machine
before installing hydraulic pipe lines. Use only genuine parts in case of the need for replacement as
hydraulic pipe lines (hoses, pipes and fittings) are made of materials carefully selected in consideration
of durability.
WARNING
THE HYDRAULIC SYSTEM TO THE BASE MACHINE MUST BE CHECKED BY AN AUTHORIZED

SERVICE ENGINEER BEFORE FIRST USE AND AFTER ANY MODIFICATIONS.
Filter
Tank
Swing
OUT Low Pressure
Arm
Boom
Trevaling
IN High Pressure Trevaling
Bucket
X N Tank Boom
(Cable)
Control pedal for breaker
Hydraulic Hydraulic
Control valve for breaker pump pump
Tank
Tank Tank
6. INSTALLATION & REMOVAL OF THE HYDRAULIC BREAKER

When the bucket and breaker operations are performed alternately, the bucket and breaker can be
easily exchanged by the hydraulic hoses and two pins. There is however, a risk of hydraulic circuit
contamination. Therefore, install and remove as follows.
(1) Move the base machine to stable ground

free from mud, dust and dirt. Stop the
engine, turn off the main switch and deflate
air from oil tank if it is pressurized.
(2) Turn the stop valve (installed at the end of

the boom arm) 90。to the “off” position to
prevent hydraulic oil from flowing out.
Wood block
Position of the base machine for installation and
removal of the hydraulic breaker

WARNING : Do not approach tool, as rod may fly out due to the N2 gas pressure.
(3) Loosen hose plug on the breaker arm. Collect a small amount of oil flowing out at this time and put
into a container.
(4) Be careful to prevent mud or dust from entering oil hoses and pipe lines. Plug oil hoses with hose
plug and pipe lines with union caps. Bind high and low pressure hoses with a wire to prevent them
from getting muddy.
(5) To remove the breaker, pull out pins in the bucket link and arm. When leaving the breaker outdoors,
set the breaker on wood blocks and cover with sheets.
(6) When leaving the removed breaker for a long period of time
- Clean the exterior of the breaker.
- Detach tool from the front head and spray with rust preventive oil.
Bleed N2 gas from the back head before pushing piston into cylinder.
- Apply grease to each part of the breaker and then install tool again.
(7) To install the hydraulic breaker, reverse the aforementioned removal procedures. The bucket
operation easily contaminates the end part of hoses and pipe lines. The contaminated part must be
cleaned without delay. Hydraulic oil or light oil is highly recommended.
7. TRANSPORT OF BREAKER
(1) Remove tool from breaker.

(2) Remove breaker from excavators/backhoes.
(3) Transport breaker and tool on other transporter.
8. UNDERWATER OPERATION OF THE BREAKER (OPTION)
- Uner water operation of the breaker is possible to pour air into the striking area between the piston
and the rod.
- For the sake of underwater operation, the piston adatper is supplied as a standard part.
- For the sake of underwater operation, breaker is installed the air supply kit separately.
- Underwater usage of the breaker without the underwater kit and air compressor will cause serious
damage to the hydraulic breaker.
INSTALLING THE AIR SUPPLY KIT

1) Clean the air check valve hole on the side of the cylinder.
2) Remove the air check valve with the standard tool.
3) Apply the O-ring to the cylinder’s air check valve hole and install it.
4) Connect the hose to the air check valve hole and install it.
5) Before underwater operation, the breaker get into water pouring air into air check valve.
AIR FLOW RATE FOR UNDERWATER OPERATION

The air capacity levels is in the following chart. Supply appropriate air flow rate inaccordance with the
breaker model and operating depth.
GBM90 GB6T
GBM60 GB1T GB2T GB3TP GB4T GB5T GB150
DEPTH(m) PRESSURE(bar)
19
18 GB8F
GB8AF
17
GB8T
16 GB8AT
15 3bar
14
13
12
11
GB11F
10 2bar
GB14F
9
8
7
6
5 1bar
4
3
2
1
1,000 2,000 3,000 4,000 5,000

Blows per minute (l/min)

ILLUSTRATION FOR INSTALLING THE UNDERWATER BREAKER
NO. PART NO. PART NAME Q’TY
1 OP13007 O-RING 1
2 OPTION MALE ADAPTER 1
3 OPTION HOSE 1
4 EV14039 AIR CHECK VALVE 1
Hydraulic oil
5 HYDRAULIC OIL
1. SELECTION OF OIL
Selection of Hydraulic oil determines the efficiency of the hydraulic breaker performance. Please consult
with our service station under following conditions.
a. When used in special regions where climate is severe(e.g. extremely cold or hot weather), viscosity at
different constant ambient air temperatures.
b. When recommended brands of hydraulic oil are not available.
c. When hydraulic oils supplied for the base machine differ from the recommended one.
HYDRAULIC OILS AND GREASE RECOMMENDED FOR HYDRAULIC BREAKER BY GB
HYDRAULIC OIL GREASE

MAKER VISCOSITY GRADE
NLGI NO. 2
SUMMER SAE68 WINTER SAE46
Shell Shell Tellus T68 Shell Tellus T46 Alvania Grease2
Esso Nuto H68 Nuto H46 Beacon Q2
Mobil Mobil DTE16 Mobil DTE16 Mobil Grease Special
Gulf Harmony 68 Harmony 46 Gulf Crown EP2
Caltex Lando CZ68 Lando CZ46
2. OIL CONTAMINATION
Contaminated oil results in malfunctions of the breaker as well as the base machine and causes
damage to parts. Pay special attention to oil contamination.
Contaminated oil should be changed without delay. When changing oil, thoroughly wash oil tank,
cylinder and pipes. Cleaning or replacing oil filter also requires check for oil contamination.
- Replacement of filter : after first 50 hours and every 250 hours thereafter
- Replacement of Hydraulic oil : every 1,500 hours
WARNING IMPORTANT
HYDRAULIC OIL TEMPERATURE AND VISCOSITY

� BE SURE THE FLUID IN THE
DO NOT OPERATE THE HYDRAULIC BREAKER AT OIL
HYDRAULIC SYSTEM IS CLEAN.
TEMPERATURES FROM 20℃/68℉ TO 80℃/ 176℉.
OPERATION AT HIGHER TEMPERATURES CAN DAMAGE � CHECK THE HYDRAULIC FILTER.
THE INTERNAL COMPONENTS OF THE BREAKER AND REPLACE THE FILTER IF DIRTY
EXCAVATOR, WHICH WILL RESULT IN REDUCED OR DETERIORATED.
BREAKER PERFORMANCE.

Hydraulic oil
3. CRITERIA OF OIL CONTAMINATION AND MALFUNCTION

/ General Analysis
ANALYSIS ITEM CRITERIA CAUSES AND EFFECTS WHEN EXCEEDS THE CRITERIA
Adhesiveness rarely decreases soley because of hydraulic

oil. Entry of different kind of oil may reduce the
within ±10%
Adhesiveness adhesiveness which contributes to rising oil temperature,
(40℃ cst)
wear and stretch of bearings and gears and malfunction of
hydraulic oil.
Use of a lubricating oil during long period of time under

high of a lubricating(higher than 60℃) will oxidize it.
Less than 0.3 Oxidizing level rises as ozidization proceeds. Sludge will
Oxidizing Level
(mg KOH/g) be produced during the process, leading to unsatisfactory
operation of the breaker, erosion of metals or
obsolescence of seal materials.
Moisture causes rust, wear and stretch. Moisture of 0.3%

Less than 0.1 gathers a considerable amount of rust and considerable
Moisture
(%) amount of rust moisture of 0.5% or more will cause
damage to the machine.
4. CRITERIA OF MALFUNCTION BY HYDRAULIC OIL COLOR

/ Simple discrimination by ASTM color
Hydraulic oil turns black as the breaker fails to display best performance. The old oil is assumed to be
contaminated when there is a visual difference between the old and new oil color and functions begin to
deteriorate when hydraulic oil turns darker than the new oil color(ASTM number) by more than two.
Tool
6 TOOL
1. REPLACEMENT OF TOOL
1) Bofore removing tool, clean the tool pins and Fig. 1

tool area.
Lay the breaker in the horizontal position and Hammer
remove the rubber plug and stopper pin from
the opposite side by using a hammer and a
Steel Bar
steel bar.
Stopper pin
Rubber
Plug
2) Push the tool retainer up from the bottom Fig. 2

with a removed stopper pin. Tool Retainer
Stopper Pin
Tool
3) To mount tool, firstly put a sufficient amount Fig. 3

of grease into the tool’s groove.
Perform the above procedures(Fig. 1, 2) Grease
in the reverse manner to dismount. Application

Tool
NOTE
1. When replacing the tool, remove burrs and swelling with a grinder or the like.
2. Regularly check the tool pins for cracks or breakage upon replacement of tool.
2. TOOL BIT GREASING
CAUTION IMPORTANT
INSUFFICIENT GREASING MAY CAUSE DO NOT USE LUBRICANTS OTHER THAN

ABNORMAL WEAR OF TOOL BUSH AND TOOL, THOSE RECOMMENDED, WITHOUT WRITTEN
AND TOOL BREAKAGE. APPROVAL FROM GB.
Apply grease to bush and tool every two hours.
Adapt grease interval and amounts to tool wear rates

and working conditions.
Tool shank must be well lubricated before installing tool.
Greasing
While greasing, hammer must be upright against the
tool, to ensure that grease will penetrate between tool
and bush.
RECOMMENDED LUBRICANT GREASES
Lubricant
Grease
Manufacturer
Total Total EP#2

Shell Alvania EP#2
Mobil Mobil FAW#2 Or Cold Temp Mobil FAW#1
Yukong Crown EP2
Caltex Multipac EP2
Tool
3. GUIDE TO TOOL CHOICE
The correct choice of the most suitable tool for a certain job is crucial not only in increasing breaker
productivity, but also for the life of the tool itself.
A B C D E
A. WEDGE
- Suitable for all kinds of digging or narrow trenching on soft/medium stratified rocks.
B. MOIL POINT (PYRAMID POINT)

- Suitable for fine/medium concrete demolition or for soft, non stratified rocks.
- Second mining of soft/medium hard blocks.
C. BLUNT (FLAT-END)
- Suitable for breaking blocks of up to medium hardness or to cut the size of small blocks.
D. CONE
- Universal.
E. WIDE CHISEL

Operation
7 OPERATION
WARNING
� CLOSE THE FRONT SCREEN/SPLINTER PROTECTION ON THE DRIVER’S CAB TO PREVENT

POSSIBLE INJURY FROM FLYING ROCK SPLINTERS DURING BREAKER OPERATION.
� IF NOISE LEVELS EXCEED 90 DB(A), ALL PERSONS IN THE IMMEDIATE AREA, INCLUDING THE
EXCAVATOR DRIVE, MUST WEAR HEARING PROTECTION AND HELMET.
� THE HYDRAULIC BREAKER SHOULD ONLY BE OPERATED FROM THE DRIVER’S SEAT AND
SHOULD NOT BE PUT INTO OPERATION UNTIL BOTH EXCAVATOR AND BREAKER ARE IN THE
CORRECT POSITION.
� SHUT OFF THE HYDRAULIC BREAKER IMMEDIATELY IF ANYONE MOVES INTO THE DANGER AREA,
AS THERE IS A RISK OF FLYING ROCK SPLINTERS.
� WHEN WORKING WITH A HYDRAULIC BREAKER, OPERATION OF THE EXCAVATOR IS GOVERNED
BY THE MANUFACTURER’S SAFETY REGULATIONS.
WARNING
� WHEN WORKING IN TEMPERATURE CONDITIONS OF LOWER THAN MINUS 20℃, THE HYDRAULIC
BREAKER SHOULD NOT BE PUT INTO OPERATION WHILST THE HYDRAULIC OIL IS STILL COLD.
� OPERATING THE BREAKER WITH COLD HYDRAULIC OIL MAY CAUSE THE SEALS IN THE
HYDRAULIC BREAKER TO TEAR THE DIAPHRAGM IN THE HIGH-PRESSURE ACCUMULATOR.
� OBSERVE THE MANUFACTURER’S REGULATIONS
ADJUSTER VALVE SETTING (SPEED CONTROL) :

① Please loosen nut with spanner
② Adjuster setting C.C.W C.W
Turn adjuster clockwise for low speed operation.
Turn adjuster operation counterclockwise for high speed
③ When adjuster setting is over and tighten nut with Nut
spanner
④ Valve adjuster turning position
Model 5T 6T 8AT(7T) 8T 150 11F 14F

8AF 8F, 9F
Turning
2~3 4.5�5.5 2~3 1.5�2.5 3~4 1.5�2.5 3.5�4.5
Position
▶Turning when fully closed (Clockwise direction)
CAUTION
If the adjuster is turned fully clockwise, then the breaker will cease to operate.
Operation
1. OPERATION METHOD
1. When the tool is firmly stabilised on the rock and the

breaker has been pressed down, the operation valve can Pressing
be opened. While breaking, pressure must always be
applied longitudinally on the tool. During hammering
operation, apply
pressure
successively.
2. Close the operating valve immediately when cracks

appear on the rock or when the tool begins to move out of
the body of the breaker.
Stop hammering
immediately after
the material is
broken.
2. PROPER THRUST
1. To use the breaking force of a breaker effectively, a proper thrust has to be applied to the breaker. If the
thrust is insufficient, a hammering energy of the piston will not be efficiently used for breaking rocks. Thus,
the hammering force applies shock to the breaker body, arm and boom of the base machine, etc, resulting in
damage to those parts.
2. On the other hand, if thrust is excessive and breaking is performed with the front of the base machine raised,
the machine may suddenly tilt forward at the moment the rock is broken and the breaker body may violently
hit against the rock resulting in damage.
3. If hammering is performed under such a condition, vibrations during hammering may also be transmitted to
the tracks, and therefore, hammering in such a manner should be avoided to also protect the tracks. Further,
during hammering, take care to always apply a thrust to the breaker. Do not hammer with no thrust applying.

Operation
3. PRECAUTIONS IN OPERATION
3-1. Avoid blank hammering.
To prevent blank hammering, the impacting power must be always applied in longitudinal direction to the tool.
Pressing
Pressing
Pressing
CORRECT BLANK HAMMERING

The tool is pushed up by applying Since no impacting power is
the impacting power. applied, the tool lowers.
Pressing
Operation
3-2. Excess power should not be applied to the tool.
The breaker and the tool assembly should not

be used as a lever or a rip. It is not designed
for this purpose and the tool is likely to be
broken or the tool holder damaged.
3-3. Firm materials should be cracked from the edges.
If the tool fails to penetrate or produce any

breaking of the material after being operated in
one spot for 30 seconds to one minute, then
change the tool position.
Cracking
from edge.
3-4. Do not operate the breaker in water and mud.
- Do not operate the breaker with the

components other than the tool immersed in Do not operate
water or mud. The piston or similar in the water.
components may be rusted to result in a Up to here. tool
prematurely damaged breaker.
- In case of operation in/under the water, use

the under-water-type breaker
specially/independently ordered.

Operation
3-5. Operate carefully not to hit the excavator with the tool.
Don’t hit
Find trouble at an early stage!!
3-6. Keep optimum blows.
GB Hydraulic Breakers have a control valve for blows, please adjust blows with the control valve for blows
according to the field condition.
3-7. Working in high temperature conditions.
Check the oil temperature constantly to ensure it does not exceed 175℉(80℃). If higher temperatures are
measured in the tank, an oil cooler must be fitted.
3-8. Do not move rocks.
Avoid moving rocks with the side of the

bracket. It is the major factor to bolts
installed on the bracket breaking. It will
also cause damage to the tool, boom and
arm.
Operation
3-9. Do not use tool as a lever.
If breaking rocks by using tool as a lever, the

bolts and tool may break.
3-10. Do not continue to hammer for more than one minute.

When rocks are not broken after more than one minute of hammering at the same point, change the place to
be hammered. Extended hammering at the same place causes the tool to wear out excessively.
3-11. Operate breaker at proper engine speed.
Break rocks at the specified engine speed.

Raising engine speed more than necessary
does not strengthen hammering force but
increases oil temperature to the detriment of
pistons and valves.
3-12. Do not allow the breaker to drop onto break a rock.
Dropping the breaker onto a rock will apply

excessive force to the breaker or the base
machine, causing damage to many parts of
the breaker and base machine.

Operation
3-13. Do not hammer with base machine cylinders moved to the stroke end.
Hammering with each base machine cylinder

moved to it’s stroke end (fully extended or
retracted) will do considerable damage to the
cylinder and each part of the base machine.
3-14. Do not lift things with the breaker.
Lifting materials by hanging wire in the bracket

or tool not only causes damage to the breaker
but also is very dangerous when operating.
3-15. Warm up base machine engine prior to operation.
Especially in winter, the base machine engine should be warmed up for five to ten minutes (about oil
temperature 30℃�40℃/80℉�105℉) before breaker operation. Follow the base machine instruction book for
warming-up of the engine.
3-16. Do not touch the tool during hydraulic breaker operation.
During breaker operation, the breaker parts can reach high temperatures and thus should not be touched.
Inspection and maintenance
8 INSPECTION AND MAINTENANCE
WARNING
● WHEN DISASSEMBLING OR REPAIRING THE BREAKER : THE CHARGING VALVE PLUG MAY COME
OFF DUE TO GAS PRESSURE. THIS IS VERY DANGEROUS. BE SURE TO RELEASE GAS OUT FROM
THE CHARGING VALVE PLUG BEFORE DISASSEMBLING. BEFORE FILLING THE CHARGING VALVE
PLUG WITH GAS, BE SURE TO COMPLETELY TIGHTEN THE BOLT.
● WHEN REPLACING THE GAS VALVE : THE GAS VALVE BODY MAY COME OFF DUE TO GAS
PRESSURE. BE SURE TO COMPLETELY RELEASE INTERNAL GAS OUT BEFORE REPLACING THE
GAS VALVE.
● WHEN FILLING THE GAS CUSHION CHAMBER OR THE HEAD CAP WITH NITROGEN GAS : THE
TOOL MAY JUMP OUT. TO AVOID ACCIDENTS, DO NOT STAND IN FRONT OF THE TOOL.
● BEFORE SERVICING, MAKE SURE RESIDUAL HYDRAULIC PRESSURE IS RELEASED.
IMPORTANT
USE ONLY THE HOSE NOZZLE TO RELIEVE THE PRESSURE : USING NAILS, SCREWDRIVERS OR
SIMILAR OBJECTS WILL DAMAGE THE FILLING VALVE.
HYDRAULIC BREAKER MAINTENANCE LIST AND POINT

Inspection
Inspection Item Inspection Point Interval
● Looseness, missing and/or ● Tid rods

damage to bolts and nuts ● Bracket mounting bolts Every day
● Accumulator bolts
● Looseness of hose fittings. ● Hydraulic pipes for breaker

Visible damage to hoses ● Oil hoses Every day
and oil leakage
● Abnormal oil leakage ● Connections of back head and cylinder

● Clearance between front head & tool
Every day
● Replacement of seal kit :
every 600 hours
● Abnormal wear and cracks ● Tool Every day

on tool

Inspection
Inspection Item Inspection Point Interval
● Greasing ● Grease at start and every 2 or 3

hours using head grease pump. Every day
● Pumping : 5~10 times
● Hydraulic oil level and ● Conditions of hydraulic oil

contamination ● Replacement of filter : every 250 hours
Every month
● Replacement of hydraulic oil
: every 1,500 hours
● Missing rubber plugs and ● Rubber plugs

Every day
snap rings ● Snap rings
● Back head gas and ● Filling back head gas and

accumulator gas accumulator Every week
1. INSPECTION POINTS
T-SERIES
GB8AT
SECTION \ MODEL Part Unit GBM60 GBM90 GB1T GB2T GB3TP GB4T GB5T GB6T GB8T Inspection
Interval
(GB7T)
Tid rod fixing torque A kg.m 30~40 30~40 35~40 38~45 40~50 60~80 160~180 170~200 200~230 250~270 Every week
Accumulator
B kg.m - - - - - - - - - - Every week
fixing bolt
Accumulator charging
C kg.m - - - - - - - - - - Every week
plug fixing Torque
Socket bolt fixing

D kg.m - - - - - - - - - - Every week
torque
Side bolt fixing

E kg.m 40~50 40~50 40~50 40~50 40~50 60~80 60~80 200~230 230~250 250~270 Every day
torque
Back head N2 gas kg/cm 2 13~14 13~14 13~14 15~16 16~17 16~17 16~17 16~17 16~17 16~17
F (psi) Every week
pressure (at 20℃ / 68℉) - - 184~199 213~227 227~241 227~241 227~241 227~241 227~241 227~241
Accumulator N2 gas kg/cm 2

G (psi) - - - - - - - - - - Every week
pressure (at 20℃ / 68℉)
Valve adjuster turning
position (0 turning when H - - - - - - - 2~3 4.5~5.5 2~3 1.5~2.5
fully closed)
F-SERIES
Inspection
SECTION \ MODEL Part Unit GB150 GB8AF GB8F GB9F GB11F GB14F Interval
Tid rod fixing torque A kg.m 170~200 250~270 200~230 250~270 270~300 270~300 Every week
Accumulator
B kg.m 60~65 60~65 60~65 60~65 60~65 60~65 Every week
fixing bolt
Accumulator charging
C kg.m 8~12 8~12 8~12 8~12 8~12 8~12 Every week
plug fixing Torque
Socket bolt fixing

D kg.m 20~25 30~40 30~40 30~40 40~45 40~45 Every week
torque
Side bolt fixing torque E kg.m 200~230 250~270 230~250 250~270 320~350 320~350 Every day
Back head N2 gas kg/cm 2 16~17 16~17 16~17 16~17 16~17 16~17
F (psi) Every week
pressure (at 20℃ / 68℉) 227~241 227~241 227~241 227~241 227~241 227~241
Accumulator N2 gas kg/cm 2 54~55 54~55 54~55 54~55 58~63 58~63

G (psi) Every week
pressure (at 20℃ / 68℉) 767~782 767~782 767~782 767~782 824~895 824~895
Valve adjuster turning
position (0 turning when H - 3~4 1.5~2.5 2~3 1.5~2.5 1.5~2.5 3.5~4.5
fully closed)
T-SERIES
Open Close
Valve adjuster direction

2. WEARING PARTS
2-1. The following items are considered as wearing parts.

When damaged or worn, it is highly recommended to repair/replace these items.
① Tool
② Lower bush
③ Retainer pins
④ Hydraulic seals
⑤ Side bolt
⑥ Hydraulic hoses
2-2. Replace hydraulic seals every 600 hours of actual operation.
2-3. Tool retainer

When each tool retainer is excessively deformed, it is difficult to replace the tool. Therefore, every 100 to
150 hours of operation, change the face of each tool retainer which comes in contact with the tool (The
two faces of each pin can be used).
If the tool you use is not a genuine part, we can not guarantee the performance of the breaker parts.
When changing tool pin direction, place pin with this surface on tool side.
Tool
Tool Retainer
Remove burrs and swelling

with grinder or the like.
When replacing, check each part for wear, breakage, scoures, etc., especially, after removing burrs and
swelling on tool retainer and tool.
Replace tool after grinding the worn parts of lower bush and stop pin.
Wear Limit
2-4. Lower bush Dimension
Wear Limit of Tool and Lower Bush :
When the clearance between the tool and lower 6mm
bush becomes large, it is strongly recommended to
replace these to prevent other parts from wear.
Exceeding the wear limit dimension clearance may 6mm
Wear Limit
damage other component parts, such as pistons
Dimension
and cylinders.
3. OPERATIONAL PRESSURE
If the operating pressure of the breaker is regular and the pressure of the excavator itself is regular,
pressure does not need to be applied by attaching a relief valve to the high pressure line of the breaker.
Please get the help of the service department for applying pressure.
If the pressure is over regular pressure the breaker gets more impact which makes it a problem on the
breaker and the excavator.
4. OIL TEMPERATURE
The oil temperature will vary depending on operational conditions but it should range 50�80℃.
If it is over 80℃ it makes the accumulator rubber and o-ring’s life span shorter. Be cautious of the
following to avoid the rise in oil temperature.
1. Avoid continuous blowing at the same point over one minute.

2. Keep the indicated engine rotation.
The amount of oil needed in the breaker within the operational pressure is regular. In spite of more
engine rotation the blow frequency does not increase, rather the oil flows out by the relief valve. Thus
oil temperature will rise and the continued ratio becomes high.
NB : Indicated Engine Rotation
While hammering the breaker, if the engine rotation increases to some degree, it ceases to increase.
“This stage of rotation is the indicated engine rotation.”
3. Keep the cooler clean.
Keep the cooler clean to avoid falling a cooling effect.
5. OIL LEAKAGE
Check for oil leakages periodically. Minimum oil leakage, out of drain plug and between tool and tool
holder, should be disregarded as it helps keep the tool greased.
In cases of a lot of leakage check and replace the packings. Apply the working oil to the work-ing
packing, o-ring, gas-seal, dust seal and packing groove.
Applying grease (recommend cylinder grease) to o-ring is especially effective.
WHEN REPLACING THE PACKINGS THE FOLLOWING SHOULD BE INSPECTED.
1. Check if there are any scratches on the packings. Check that they are well pressed and not pushed
out.
2. Be cautious of dirt of flow.
3. If the working packing gets damaged, check the packing and stroke piston.
4. And also check if the dust seal has been pushed out or wrongly connected or if there are any
scratches in the cylinder.
5. When the working packing and gas-seal is damaged oil will leak out.
Replace each packing and o-ring. Contact your local service dealer for assistance.

Trouble shooting guide
9 TROUBLE SHOOTING GUIDE
1. PROBLEMS IN OPERATION
If the breaker does not work or blow frequency and blow power get worse, check the arranged method.
And then inspect according to the following order.
SYMPTOM CAUSE REQUIRED ACTION
1. Excessive back head gas pressure 1. Re-adjust nitrogen gas pressure

2. Stop valve(s) closed 2. Open stop valve
3. Lack of hydraulic oil 3. Fill hydraulic oil
No blow out 4. Wrong adjustment of pressure 4. Re-adjustment valve
reducing valve 5. Tighten or replace
5. Faulty hydraulic hose connection 6. Replace back head o-ring, or cylinder
6. Oil back head infection bush step seal
1. Line leakage or blockage 1. Check lines

2. Clogged tank return line filter 2. Wash filter, or replace
3. Lack of hydraulic oil 3. Fill hydraulic oil
4. Hydraulic oil contamination, or heat 4. Replace hydraulic oil, rinse tank and
deterioration replace hydraulic oil inside lines
Low impact power 5. Poor main pump performance 5. Call an authorized service man
6. Back head nitrogen gas low 6. Refill nitrogen gas
7. Low flow rate by mis-adjustment of 7. Re-adjust reduction valve
flow control pressure reduction valve 8. Rush down chisel by excavator
8. Chisel out of range for blowing operation
position
1. Low accumulator gas pressure, of 1. Refill nitrogen gas

bad accumulator 2. Call an authorized service man
Irregular impact 2. Bad piston or valve sliding surface 3. Rush down chisel by excavator
3. Piston moves down/up to blank operation
blow hammer chamber
1. Chisel diameter incorrect 1. Replace chisel with genuine

2. Chisel and pin jammed from chisel replacement parts
Bad chisel pin wear 2. Smoothen rough surface of chisel
movement 3. Jammed front bush and chisel 3. Smoothen rough surface of front
4. Deformed chisel and piston contact bush interior
area 4. Replace chisel
Sudden reduction 1. Accumulator gas leakage 1. Replace o-ring, or refill nitrogen gas
power and pressure
2. Accumulator diaphragm damage 2. Replace diaphragm
line vibration
Oil leakage leak

between front head 1. Cylinder seal worn 1. Replace seal
and chisel
Gas leakage 1. O-ring damage in related parts 1. Replace relevant o-ring
RELATION OF GAS PRESSURE, IMPACT ENERGY AND FREQUENCY
Lack of Impacting Power

Gas pressure low
No Breaker Function
Gas pressure high

Low Blow Frequency
2. GAS LEAKAGE
TROUBLE CAUSE REMEDY
A. Gas leakage from the top of Defective o-ring in charging valve Replace
charging valve
Defective or damaged in charging Repair or replace charging
valve valve
B. Gas leakage between Defective o-ring in charging valve Replace
charging valve and back head
Charging valve loose in back head Re-tighten
C. Gas leakage between cylinder

Defective o-ring in back head Replace
and back head
D. Gas leakage from drain plug Defective gas seal in seal retainer Replace
hole
Defective step seal in seal retainer Replace
Seizing of piston and seal retainer Repair or replace seal retainer

and piston.
(When repaired replace
packing)

3. OIL LEAKAGE
Even if oil is leaking, there is no use to replacing parts at all times. Check the following points listed in the
chart below. The user can check the ( � ) marked points before calling dealer.
B
D C
F A
AREA OF OIL LEAKAGE CONDITION CAUSES & REMEDIES
A Between the tool and A large amount of oil is leaking. Seals damaged
lower bush Check if it is coming from oil or
REPLACE
grease.
B Surface of breaker Oil leaking from hose and male � Loose breaker hoses and
adapter portion male adapter
RETIGHTEN
C Accumulator and Oil leakage from reassembly of Loose accumulator socket bolt
surface of cylinder accumulator after overhaul
RETIGHTEN
D Between main valve & Oil leakage from reassembly of NORMAL :

surface of cylinder breaker after overhaul - Clean oil
- Check that seal is damaged
- Replace with new seal
E Between cylinder and Oil leakage � Loose tie rod nuts

back head
RETIGHTEN
Oil leaks again REPLACE

Damaged o-ring
F Between cylinder and Oil is leaking REPLACE

front head Replace damaged seals
PART LIST
T-SERIES
GBM60/GBM90/GB1T/GB2T/GB3TP
- BREAKER BODY 48
∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
- SIDE PLATE TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙

51
- BOX TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
53
- SIDE TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
55
- UNIRAM TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
57
- BACKHOE TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
59
GB4T/GB5T/GB6T/GB8AT(GB7T)/GB8T
- BREAKER BODY 60
∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙

63
- BOX TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
64
68
- UNIRAM TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
69
- TRENCH TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
70
F-SERIES
GB150/GB8AF/GB8F/GB9F/GB11F/GB14F
- BREAKER BODY 71
∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙

74
- BOX TYPE BRACKET ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙
75
79
Specifications are subject to change without prior notice.

BREAKER BODY | GBM60, GBM90, GB1T, GB2T, GB3TP
PART LIST
GBM60 GBM90 GB1T GB2T GB3TP
NO. PART NAME REMARKS
PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY
CYLINDER ASS'Y M6011000 M9011000 01T11000 02T11000 03T11000 NO.1~11
1 CYLINDER M6011010 1 M9011010 1 01T11010 1 02T11010 1 03T11010 1
2 SOCKET PLUG (TEFLON PLUG) ST12073 3 ST12073 3 BS11019 3 BS11013 3 BS11013 3
3 O-RING OP13003 3 OP13003 3 OP13003 3 OP13006 3 OP13006 3
4 DUST SEAL SD12015 1 SD12016 1 SD12017 1 SD12018 1 SD12018 1
5 U-PACKING SU12043 1 SU12045 1 SU12047 1 SU12048 1 SU12048 1
6 BUFFER RING SB12030 1 SB12032 1
7 MALE ADAPTER EM14040 2 EM14040 2 EM14040 2 EM14040 2 EM14040 2
9 UNION CAP EU14048 2 EU14048 2 EU14048 2 EU14048 2 EU14048 2
10 AIR CHECK VALVE EV14039 1 EV14039 1
12 PISTON M6012010 1 M9012010 1 01T12010 1 02T12010 1 03T12010 1
SEAL RETAINER ASS'Y M6013000 M9013000 01T13000 02T13000 02T13000 NO.13~18
13 SEAL RETAINER M6013010 1 M9013010 1 01T13010 1 02T13010 1 02T13010 1
14 GAS SEAL SG12001 1 SG12002 1 SG12003 1 SG12004 1 SG12004 1
15 STEP SEAL (U-PACKING) SS12062 2 SU12044 2 SU12046 2 SS12063 2 SS12063 2
16 O-RING OA13065 2 OA13055 2 OA13055 2
17 BUFFER RING SB12029 1 SB12031 1
18 O-RING OG13040 4 OG13040 4 OG13041 4 OA13054 4 OA13054 4
VALVE ASS’Y M9015000 M9015000 01T15000 02T15000 03T15000 NO.19~23
19 VALVE M9015020 1 M9015020 1 01T15020 1 02T15020 1 03T15020 1
20 VALVE PLUG M9015030 1 M9015030 1 01T15030 1 02T15030 1 03T15030 1
21 O-RING OP13014 1 OP13014 1 OP13016 1 OG13033 1 OP13020 1
22 O-RING OG13054 1 OG13054 1 OG13030 1 OG13031 1 OG13031 1
23 VALVE SLEEVE M9015040 1 M9015040 1 01T15040 1 02T15040 1 03T15040 1
BACK HEAD ASS'Y M6016000 M9016000 01T16000 02T16000 03T16000 NO.24~27
24 BACK HEAD M6016010 1 M9016010 1 01T16010 1 02T16010 1 03T16010 1
25 BACK HEAD CHARGING VALVE EV14036 1 EV14036 1 EV14036 1 EV14036 1 EV14036 1
26 CHARGING VALVE PLUG EV14037 1 EV14037 1 EV14037 1 EV14037 1 EV14037 1
FRONT HEAD ASS’Y M6017000 M9017000 01T17000 02T17000 03T17000 NO.28~39
28 FRONT HEAD M6017010 1 M9017010 1 01T17010 1 02T17010 1 03T17010 1
29 LOWER BUSH M6017020 1 M9017020 1 01T17020 1 02T17020 1 03T17020 1
30 BUSH PIN M6017040 2 M9017040 2 01T17030 2 02T17030 2 03T17030 2
31 SPRING PIN (S) ES14007 4 ES14007 4 ES14009 4 ES14010 4 ES14010 4
32 SPRING PIN (L) ES14008 1 ES14008 1 ES14008 1 ES14011 1 ES14011 1


33 UPPER BUSH M6017060 1 M9017060 1 01T17060 1 02T17060 1 03T17060 1
34 TOOL RETAINER M6017070 1 M9017070 1 01T17070 1 02T17070 1 03T17070 1
35 AIR CHECK VALVE EV14038 1 EV14038 1 EV14038 1
36 O-RING OP13005 1 OP13005 1 OP13005 1
37 HOLLOW PLUG EH14032 1 EH14032 1
38 GREASE NIPPLE EG14031 1 EG14031 1 EG14031 1 EG14031 1 EG14031 1
39 HELI SERT COIL 22E11120 4
TIE ROD ASS'Y M6018000 M9018000 01T18000 02T18000 03T18000 NO.40~42
40 TIE ROD M6018010 4 M9018010 4 01T18010 4 02T18010 4 03T18010 4
41 HEX NUT M6018020 4 M9018020 4 01T18020 4 02T18020 4 03T18020 4
42 WASHER M6018030 4 M9018030 4 01T18030 4 02T18030 4 03T18030 4
43 TOOL (WEDGE) M6019010 1 M9019010 1 01T19010 1 02T19010 1 03T19010 1 OPTION
TOOL (MOIL POINT) M6019020 1 M9019020 1 01T19020 1 02T19020 1 03T19020 1 OPTION
TOOL (BLUNT) M6019030 1 M9019030 1 01T19030 1 02T19030 1 03T19030 1 OPTION
TOOL (CONE) M6019040 1 M9019040 1 01T19040 1 02T19040 1 03T19040 1 OPTION
TOOL (PILE HAMMER) M6019050 1 M9019050 1 01T19050 1 02T19050 1 03T19050 1 OPTION
03T19060 1 OPTION
SEAL KIT ASS'Y M6030000 M9030000 01T30000 02T30000 03T30000 OPTION
SIDE PLATE TYPE BRACKET | GBM60, GBM90
PART LIST
GBM60 GBM90
PART NO. Q’TY PART NO. Q’TY
1 FRAME (LH) M6021010 1 M9021010 1
2 FRAME (RH) M6021020 1 M9021020 1
SIDE HEX BOLT ASS’Y M6021100 M9021100 NO. 3~4
3 SIDE HEX BOLT BH11024 10 BH11028 10
4 SPRING WASHER BH11065 10 BH11066 10
5 HEX BOLT BH11025 10 BH11025 10
6 HEX NUT BH11054 20 BH11054 20
OIL HIGH PRESSURE HOSE OPTION 2 OPTION 2
OIL HOSE PLUG OPTION 2 OPTION 2

SIDE PLATE TYPE BRACKET | GB1T, GB2T, GB3TP
PART LIST
GB1T GB2T GB3TP
PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY
1 FRAME (LH) 01T21010 1 02T21010 1 03T21010 1
2 FRAME (RH) 01T21020 1 02T21020 1 03T21020 1
SIDE BOLT ASS’Y 01T21100 02T21100 03T21100 No. 3~5
3 SIDE BOLT BH11030 4 BH11032 4 BH11033 4
4 CAP NUT BH11050 4 BH11051 4 BH11051 4
5 SPRING WASHER BH11068 4 BH11069 4 BH11069 4
6 HEX BOLT BH11025 10 BH11025 10 BH11025 10
7 HEX NUT BH11054 20 BH11054 20 BH11054 20
OIL HIGH PRESSURE HOSE OPTION OPTION 2 OPTION 2
OIL HOSE PLUG OPTION OPTION 2 OPTION 2
BOX TYPE BRACKET | GBM60, GBM90, GB1T, GB2T, GB3TP

PART LIST
1 FRAME M6022010 1 M9022010 1 01T22010 1 02T22010 1 03T22010 1
2 COVER PLATE M6022020 1 M6022020 1 01T22020 1 02T22020 1 02T22020 1
3 HEX BOLT BH11025 8 BH11025 8 BH11025 8 BH11025 10 BH11025 10
4 HEX NUT BH11054 16 BH11054 16 BH11054 16 BH11054 16 BH11054 20
5 SPRING WASHER BH11065 8 BH11065 8 BH11065 8 BH11065 8 BH11065 10
6 MC COVER (A) M6022410 1 M9022410 1 01T22410 1 02T22410 1 03T22410 1
7 SOCKET BOLT BS11001 4 BS11001 4 BS11001 4 BS11001 4 BS11001 4
8 LOCKING WASHER BL11075 4 BL11075 4 BL11075 4 BL11075 4 BL11075 4
9 BOX DAMPER M6022280 1 M9022280 1 01T22280 1 02T22280 1 03T22280 1
10 UPPER DAMPER M9022220 1 M9022220 1 01T22220 1 02T22220 1 02T22220 1
11 COVER DAMPER EC14021 2 EC14021 2 EC14021 2 EC14021 2 EC14021 2
12 RUBBER CAP (2) ER14013 2 ER14013 2 ER14013 2 ER14013 2
13 RUBBER CAP (1) ER14012 4 ER14012 2 ER14012 2 ER14012 2 ER14012 2
14 RUBBER CAP (G1) ER14025 1 ER14025 1 ER14025 1 ER14025 1 ER14025 1
15 HOSE GUIDE EH14027 2 EH14027 2
OIL HIGH PRESSURE HOSE OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2
OIL HOSE PLUG OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2
SIDE TYPE BRACKET | GBM60, GBM90
PART LIST
GBM60 GBM90
1 FRAME (LH) M6023010 1 M9023010 1
2 FRAME (RH) M6023020 1 M9023020 1
SIDE BOLT ASS’Y M6023100 M9023100 NO. 3~5, 8
3 SIDE BOLT BH11026 1 BH11026 1
4 CAP NUT BH11048 1 BH11048 1
8 DISTANCE PIPE M6023060 1 M9023060 1
BRACKET PIN ASS’Y M6023200 M9023200 NO. 9~12
9 PIN M6023210 2 M9023210 2 (OPTION)
10 STOP RING M6023220 2 M9023220 2 (OPTION)
11 HEX BOLT BH11027 2 BH11027 2 (OPTION)
12 HEX NUT BH11055 4 BH11055 4 (OPTION)

SIDE TYPE BRACKET | GB1T, GB2T, GB3TP
PART LIST
GB1T GB2T GB3TP
1 FRAME (LH) 01T23010 1 02T23010 1 03T23010 1
2 FRAME (RH) 01T23020 1 02T23020 1 03T23020 1
SIDE BOLT ASS’Y 01T23100 02T23100 03T23100 NO. 3~7
3 SIDE BOLT BH11030 5 BH11032 5 BH11033 5
4 CAP NUT BH11050 5 BH11051 5 BH11051 5
6 DISTANCE PIPE 01T23060 1 02T23060 1 03T23060 1
BRACKET PIN ASS’Y 01T23200 02T23200 03T23200 NO. 7~10
7 PIN 01T23210 2 02T23210 2 03T23210 2 (OPTION)
8 STOP RING 01T23220 2 02T23220 2 03T23220 2 (OPTION)
9 HEX BOLT BH11027 2 BH11034 2 BH11034 2 (OPTION)
10 HEX NUT BH11055 4 BH11056 4 BH11056 4 (OPTION)
OIL HIGH PRESSURE HOSE OPTION 2 OPTION 2 OPTION 2
OIL HOSE PLUG OPTION 2 OPTION 2 OPTION 2
UNIRAM TYPE BRACKET | GBM60, GBM90
PART LIST
GBM60 GBM90
1 FRAME (LH) M6025010 1 M9025010 1
2 FRAME (RH) M6025020 1 M9025020 1
SIDE BOLT ASS’Y M6025100 M9025100 NO. 3~5
3 SIDE BOLT BH11026 1 BH11026 1
4 CAP NUT BH11049 1 BH11049 1

UNIRAM TYPE BRACKET | GB1T, GB2T, GB3TP
PART LIST
GB1T GB2T GB3TP
1 FRAME (LH) 01T25010 1 02T25010 1 03T25010 1
2 FRAME (RH) 01T25020 1 02T25020 1 03T25020 1
SIDE BOLT ASS’Y 01T25100 02T25100 NO. 3~5
3 SIDE BOLT BH11030 4 BH11032 4 BH11033 4
4 CAP NUT BH11050 4 BH11051 4 BH11051 4
BACKHOE TYPE BRACKET | GB3TP
PART LIST
NO. PART NAME PART NO. Q’TY REMARKS
1 FRAME (LH) 03T26010 1

2 FRAME (RH) 03T26020 1
SIDE BOLT ASS’Y 03T26100 NO. 3~5
3 SIDE BOLT BH11033 4
4 CAP NUT BH11051 4
5 SPRING WASHER BH11069 4
OIL HIGH PRESSURE HOSE OPTION 2
OIL HOSE PLUG OPTION 2

BREAKER BODY | GB4T, GB5T, GB6T, GB8AT(GB7T), GB8T
PART LIST
GB4T GB5T GB6T GB8AT(GB7T) GB8T
CYLINDER ASS’Y 04T11000 05T11000 06T11000 08AT11000 08T11000 No.1~18
1 CYLINDER 04T11010 1 05T11010 1 06T11010 1 08AT11010 1 08T11010 1
2 SOCKET PLUG BS11014 3 BS11015 3 BS11016 3 BS11016 3 BS11017 3
4 DUST SEAL SD12019 1 SD12020 1 SD12022 1 SD12023 1 SD12023 1
5 U-PACKING SU12049 1 SU12051 1 SU12053 1 SU12055 1 SU12055 1
6 BUFFER SEAL SB12034 1 SB12035 1 SB12037 1 SB12038 1 SB12038 1
7 VALVE ADJUSTER 05T11030 1 06T11030 1 08T11030 1 08T11030 1
8 O-RING OP13002 1 OP13002 1 OP13003 1 OP13003 1
9 BACK UP RING BP20001 1 BP20001 1 BP20002 2 BP20002 2
10 HEX NUT BH11078 1 BH11078 1 BH11079 1 BH11079 1
11 ADJUSTER SOCKET 05T11110 1
12 O-RING OP13014 1
13 MALE ADAPTER EM14041 2 EM14041 2 EM14042 2 EM14043 2 EM14043 2
15 UNION CAP EU14049 2 EU14049 2 EU14050 2 EU14050 2 EU14050 2
16 DOWEL PIN 22E11070 1 22E11070 1 22E11070 2 22E11070 2 22E11070 2
17 AIR CHECK VALVE EV14039 1 EV14039 1 EV14039 1 EV14039 1 EV14039 1
19 PISTON 04T12010 1 05T12010 1 06T12010 1 08AT12010 1 08T12010 1
SEAL RETAINER ASS’Y 04T13000 05T13000 06T13000 08T13000 08T13000 No.20~25
20 SEAL RETAINER 04T13010 1 05T13010 1 06T13010 1 08T13010 1 08T13010 1
21 GAS SEAL SG12005 1 SG12006 1 SG12008 1 SG12011 1 SG12011 1
22 STEP SEAL (U-PACKING) SS12064 2 SU12050 2 SS12066 2 SS12069 2 SS12069 2
23 O-RING OA13056 2 OA13058 2 OA13060 2 OA13060 2
25 BACK UP RING BG20020 1 BG20009 1 BG20009 1
VALVE ASS’Y 04T15000 05T15000 06T15000 08AT15000 08T15000 No.26~30
26 VALVE 04T15020 1 05T15020 1 06T15020 1 08AT15020 1 08T15020 1
27 VALVE PLUG 04T15030 1 05T15030 1 06T15030 1 08AT15030 1 08T15030 1
28 O-RING OG13034 1 OP13022 1 OG13038 1 OG13040 1 OG13041 1
30 VALVE SLEEVE 04T15040 1 05T15040 1 06T15040 1 08AT15040 1 08T15040 1
BACK HEAD ASS’Y 04T16000 05T16000 06T16000 08AT16000 08T16000 No.31~34
31 BACK HEAD 04T16010 1 05T16010 1 06T16010 1 08AT16010 1 08T16010 1
31-1 BACK HEAD (BOX) 08AT16110 1 08T16110 1
32 BACK HEAD CHARGING VALVE EV14036 1 EV14036 1 EV14036 1 EV14036 1 EV14036 1


33 CHARGING VALVE PLUG EV14037 1 EV14037 1 EV14037 1 EV14037 1 EV14037 1
FRONT HEAD ASS’Y 04T17000 05T17000 06T17000 08AT17000 08T17000 No.35~48
35 FRONT HEAD 04T17010 1 05T17010 1 06T17010 1 08AT17010 1 08T17010 1
36 LOWER BUSH 04T17020 1 05T17020 1 06T17020 1 08AT17020 1 08T17020 1
36-1 LOWER BUSH (BOX) 04T17130 1 05T17130 1 06T17130 1 08AT17130 1 08T17130 1
37 LOWER BUSH PIN 04T17030 2 05T17030 2 06T17030 2 08T17030 2 08T17030 2
38 RUBBER PLUG (L) ER14007 2 ER14004 2 ER14004 2 ER14005 2 ER14005 2
39 SNAP RING EN14033 2 EN14034 2 EN14034 2 EN14035 2 EN14035 2
41 O-RING OP13008 2 OG13030 2 OG13030 2 OG13030 2 OG13030 2
42 UPPER BUSH 04T17060 1 05T17060 1 06T17060 1 22E17060 1 08T17060 1
43 TOOL RETAINER 04T17070 2 05T17070 2 06T17070 2 22E17070 2 08T17070 2
44 STOP PIN 04T17080 3 05T17080 3 06T17080 3 22E17080 3 22E17080 3
47 HOLLOW PLUG EH14032 1 EH14032 1 EH14032 1 EH14032 1 EH14032 1
48 GREASE NIPPLE EG14031 1 EG14031 1 EG14031 1 EG14031 1 EG14031 1
TIE ROD ASS’Y 04T18000 05T18000 06T18000 08AT18000 08T18000 No.49~52
49 TIE ROD 04T18010 4 05T18010 4 06T18010 4 08AT18010 4 08T18010 4
50 HEX NUT 04T18020 4 05T18020 4 06T18020 4 08AT18020 4 08T18020 4
51 WASHER 04T18030 4 05T18030 4 06T18030 4 08AT18030 4 08T18030 4
52 ROUND NUT 04T18040 4 05T18040 4 06T18040 4 08AT18040 4 08T18040 4
53 TOOL (WEDGE) 04T19010 1 05T19010 1 06T19010 1 08AT19010 1 08T19010 1 OPTION
TOOL (MOIL POINT) 04T19020 1 05T19020 1 06T19020 1 08AT19020 1 08T19020 1 OPTION
TOOL (BLUNT) 04T19030 1 05T19030 1 06T19030 1 08AT19030 1 08T19030 1 OPTION
TOOL (CONE) 04T19040 1 05T19040 1 06T19040 1 08AT19040 1 08T19040 1 OPTION
TOOL (PILE HAMMER) 04T19050 1 05T19050 1 06T19050 1 08AT19050 1 08T19050 1 OPTION
SEAL KIT ASS’Y 04T30000 05T30000 06T30000 08AT3000 08T30000
SIDE PLATE TYPE BRACKET | GB4T, GB5T, GB6T, GB8AT(GB7T), GB8T
PART LIST
1 FRAME (LH) 04T21010 1 05T21010 1 06T21010 1 8AT21010 1 08T21010 1
2 FRAME (RH) 04T21020 1 05T21020 1 06T21020 1 8AT21020 1 08T21020 1
SIDE BOLT ASS’Y 04T21100 05T21100 06T21100 22E21100 22E21100 No. 3~5
3 SIDE BOLT BH11035 6 BH11037 6 06T21110 8 22E21110 8 22E21110 8
4 WASHER BH11052 6 BH11053 6 06T21120 16 22E21120 8 22E21120 8
5 SIDE HEX NUT BH11070 6 BH11071 6 06T21130 16 22E21130 16 22E21130 16

BOX TYPE BRACKET | GB4T, GB5T, GB6T
PART LIST
GB4T GB5T GB6T
1 FRAME 04T22010 1 05T22010 1 06T22010 1
2 COVER PLATE 04T22020 1 05T22020 1 06T22020 1
3 HEX BOLT BH11036 12 BH11036 12 BH11040 12
4 HEX BOLT BH11073 4 BH11073 4 BH11074 4
5 HEX NUT BH11057 28 BH11057 28 BH11058 28
7 GUIDE PLATE 04T22100 1 05T22100 1 06T22100 1
8 SOCKET BOLT BS11077 2 BS11077 2 BS11077 2
9 MC COVER (A) 04T22410 1 05T22410 1 06T22410 1
10 MC COVER (B) 04T22420 1 05T22420 1 06T22420 1
11 SOCKET BOLT BS11002 8 BS11002 8 BS11002 8
12 LOCKING WASHER BL11076 8 BL11076 8 BL11076 8
13 BOTTOM DAMPER 04T22210 1 05T22210 1 06T22210 1
14 UPPER DAMPER 04T22220 1 05T22220 1 06T22220 1
15 LOWER PLATE 1 04T22230 1 05T22230 1 06T22230 1
16 LOWER PLATE 3 04T22280 1 05T22230 1 06T22230 1
17 LOWER PLATE 2 04T22240 2 05T22240 2 22E22240 2
18 UPPER PLATE 1 04T22250 1 05T22250 2 22E22250 2
19 UPPER PLATE 04T22250 1 05T22250 1 22E22260 2
20 UPPER PLATE 2 04T22260 1 05T22260 1 22E22260 2
21 CUSHION DAMPER 04T22270 2 22E22270 2 22E22270 2
22 COVER DAMPER EC14022 2 EC14022 2 EC14022 2
23 RUBBER CAP ER14014 6 ER14014 6 ER14014 6
24 RUBBER CAP (T) ER14063 2 ER14018 2 ER14019 2
25 RUBBER CAP (G) ER14025 1 ER14025 1 ER14026 1
26 HOSE GUIDE EH14028 2 EH14028 2 EH14029 2

BOX TYPE BRACKET | GB8AT(GB7T), GB8T
PART LIST
GB8AT (GB7T) GB8T
1 FRAME 8AT22010 1 08T22010 1
2 COVER PLATE 8AT22020 1 8AT22020 1
3 HEX BOLT BH11040 12 BH11040 12
4 HEX NUT BH11058 24 BH11058 24
6 COVER (A) 8AT22060 1 08T22060 1
7 HEX BOLT BH11083 4 BH11083 4
9 A-G BASE 08T22090 1 08T22090 1
10 HEX BOLT BH11084 2 BH11084 2
12 BODY SUPPORT 8AT22030 1 8AT22030 1
13 SOCKET BOLT BS11077 2 BS11077 2
14 BUSH 8AT22050 2 8AT22050 2
15 SIDE BOLT 22E21110 1 22E21110 1
16 SIDE HEX NUT 22E21130 2 22E21130 2
17 BODY CAP 8AT22040 1 08T22040 1
18 MC COVER (A) 8AT22410 1 8AT22410 1
19 MC COVER (B) 8AT22420 1 08T22420 1
20 SOCKET BOLT BS11002 8 BS11002 8
21 LOCKING WASHER BL11076 8 BL11076 8
22 BOTTOM DAMPER 8AT22210 1 08T22210 1
23 UPPER DAMPER 22E22220 1 22E22220 1
24 LOWER PLATE 1 22E22230 2 22E22230 2
25 LOWER PLATE 2 08T22240 2 08T22240 2
26 UPPER PLATE 1 22E22250 2 22E22250 2
27 UPPER PLATE 2 22E22260 4 22E22260 4
28 CUSHION DAMPER 22E22270 2 22E22270 2
29 COVER DAMPER EC14023 2 EC14023 2
30 RUBBER CAP ER14017 6 ER14017 6
31 RUBBER CAP (G) ER14026 1 ER14026 1
32 HOSE GUIDE EH14029 2 EH14029 2
33 RUBBER CAP (G3) ER14027 1 ER14027 1

SIDE TYPE BRACKET | GB4T, GB5T, GB6T, GB8AT(GB7T), GB8T
PART LIST
1 FRAME 04T23030 1 05T23030 1 06T23030 1 8AT23030 1 08T23030 1
2 SET PLATE 04T23040 2 05T23040 2 06T23040 2 8AT23040 1 08T23040 1
3 GUIDE PLATE 04T23050 2 05T23050 2 06T23050 2 8AT23050 1 08T23050 1
SIDE BOLT ASS’Y 04T23100 05T23100 06T21100 22E21100 22E21100 NO. 4~6
4 SIDE BOLT BH11035 6 BH11037 6 06T21110 6 22E21110 8 22E21110 8
5 WASHER BH11052 6 BH11053 6 06T21120 12 22E21120 16 22E21120 16
6 SIDE HEX NUT BH11070 6 BH11071 6 06T21130 12 22E21130 16 22E21130 16
BRACKET PIN ASS’Y 04T23200 05T23200 06T23200 8AT23200 08T23200 NO. 7~11
7 PIN 04T23210 2 05T23210 2 06T23210 2 8AT23210 2 08T23210 2 (OPTION)
8 DISTANCE BUSH 04T23230 2 05T23230 4 06T23230 4 8AT23230 4 08T23230 4 (OPTION)
9 STOP RING 04T23220 2 05T23220 2 06T23220 2 8AT23220 2 08T23220 2 (OPTION)
10 HEX BOLT BH11034 2 BH11034 2 BH11039 2 BH11041 2 BH11041 2 (OPTION)
11 HEX NUT BH11056 4 BH11056 4 BH11054 4 BH11054 4 BH11054 4 (OPTION)
UNIRAM TYPE BRACKET | GB4T, GB5T
PART LIST
GB4T GB5T
1 FRAME (LH) 04T25010 1 05T25010 1
2 FRAME (RH) 04T25020 1 05T25020 1
SIDE BOLT ASS’Y NO. 3~5
3 SIDE BOLT BH11035 6 BH11037 6
4 CAP NUT BH11052 6 BH11053 6

TRENCH TYPE BRACKET | GB8T
PART LIST
1 FRAME 08T24010 1
2 HEX BOLT BH12015 12
3 HEX NUT BH12035 56
5 DISTANCE BOLT 08T24070 2
6 SIDE HEX NUT BH12030 4
7 WASHER BH12048 2
9 COVER PLATE 08T24020 1
10 SUPPORT PLATE-L 08T24030 1
11 SUPPORT PLATE-H 08T24040 1
12 DISTANCE PLATE 08T24050 1
13 BUMPER 22E24060 6
BREAKER BODY | GB150, GB8AF, GB8F, GB9F, GB11F, GB14F

PART LIST
GB150 GB8AF GB8F GB9F GB11F GB14F
PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY PART NO. Q’TY
CYLINDER ASS’Y 15K11000 08AF11000 08F11000 09F11000 11F11000 14F11000 No.1~17
1 CYLINDER 15K11010 1 08AF11010 1 08F11010 1 09F11010 1 11F11010 1 14F11010 1
2 SOCKET PLUG BS11016 3 BS11016 3 BS11016 3 BS11017 3 BS11018 3 BS11018 3
3 O-RING OP13009 3 OP13009 3 OP13009 3 OP13011 3 OP13015 3 OP13015 3
4 DUST SEAL SD12021 1 SD12023 1 SD12023 1 SD12023 1 SD12025 1 SD12026 1
5 U-PACKING SU12052 1 SU12055 1 SU12055 1 SU12055 1 SU12057 1 SU12059 1
6 BUFFER SEAL SB12036 1 SB12038 1 SB12038 1 SB12038 1 SB12040 1 SB12041 1
7 VALVE ADJUSTER 06T11030 1 08T11030 1 08T11030 1 08T11030 1 11F11030 1 11F11030 1
9 BACK UP RING BP20001 1 BP20002 2 BP20002 2 BP20002 2 BP20004 2 BP20004 2
10 HEX NUT BH11078 1 BH11079 1 BH11079 1 BH11079 1 BH11080 1 BH11080 1
11 MALE ADAPTER EM14042 2 EM14043 2 EM14043 2 EM14043 2 EM14044 2 EM14044 2
13 UNION CAP EU14050 2 EU14050 2 EU14050 2 EU14050 2 EU14052 2 EU14052 2
14 DOWEL PIN 22E11070 2 22E11070 2 22E11070 2 22E11070 2 22E11070 2 22E11070 2
15 AIR CHECK VALVE EV14039 1 EV14039 1 EV14039 1 EV14039 1 EV14039 1 EV14039 1
17 HELI SERT COIL 22E11120 4 22E11120 4 22E11120 4 22E11120 4 22E11130 4 22E11130 4
18 PISTON 15K12010 1 08AT12010 1 08T12010 1 08T12010 1 11F12010 1 14F12010 1
SEAL RETAINER ASS’Y 15K13000 08T13000 08T13000 08T13000 11F13000 14F13000 No.19~24
19 SEAL RETAINER 15K13010 1 08T13010 1 08T13010 1 08T13010 1 11F13010 1 14F13010 1
20 GAS SEAL SG12007 1 SG12011 1 SG12011 1 SG12011 1 SG12012 1 SG12014 1
21 STEP SEAL SS12065 2 SS12069 2 SS12069 2 SS12069 2 SS12070 2 SS12071 2
22 O-RING OA13057 2 OA13060 2 OA13059 2 OA13060 2 OA13062 2 OA13064 2
23 O-RING OG13047 3 OG13049 3 OG13049 3 OG13049 3 OG13050 3 OG13052 3
24 BACK UP RING BG20020 1 BG20009 1 BG20009 1 BG20009 1 BG20010 1 BG20021 1
ACCUMULATOR ASS’Y 15K14000 08F14000 08F14000 08F14000 11F14000 11F14000 No.25~41
25 ACCUMULATOR BODY 15K14010 1 08F14010 1 08F14010 1 08F14010 1 11F14010 1 11F14010 1
26 O-RING OG13070 1 OG13042 1 OG13042 1 OG13042 1 OP13022 1 OP13022 1
27 BACK UP RING BG40014 1 BG40009 1 BG40009 1 BG40009 1 BG40006 1 BG40006 1
28 ACCUMULATOR COVER 15K14020 1 08F14020 1 08F14020 1 08F14020 1 11F14020 1 11F14020 1
29 DIAPHRAM 17E14030 1 08F14030 1 08F14030 1 08F14030 1 11F14030 1 11F14030 1
30 ACCUMULATOR CHARGING VALVE EV14060 1 EV14060 1 EV14060 1 EV14060 1 EV14060 1 EV14060 1
32 ACCUMULATOR CHARGING VALVE CAP EV14061 1 EV14061 1 EV14061 1 EV14061 1 EV14061 1 EV14061 1
34 CHARGING PLUG 22E14050 1 22E14050 1 22E14050 1 22E14050 1 22E14050 1 22E14050 1
35 HOLDER PIN 15K14060 1 22E14060 1 22E14060 1 22E14060 1 11F14060 1 11F14060 1
36 HOLDER(A) 15K14070 1 22E14070 1 22E14070 1 22E14070 1 11F14070 1 11F14070 1
37 HOLDER(B) 15K14080 1 22E14080 1 22E14080 1 22E14080 1 11F14080 1 11F14080 1
38 HOLDER(C) 15K14090 1 22E14090 1 22E14090 1 22E14090 1 11F14090 1 11F14090 1
39 CENTER PIN 15K14100 1 22E14100 1 22E14100 1 22E14100 1 11F14100 1 11F14100 1

40 HOLDER NUT BH11078 1 BH11078 1 BH11078 1 BH11078 1 BH11078 1 BH11078 1
41 SOCKET BOLT BS11003 12 BS11005 12 BS11005 12 BS11005 12 BS11007 16 BS11007 16
42 SOCKET BOLT BS11004 4 BS11006 4 BS11006 4 BS11006 4 BS11008 4 BS11008 4
VALVE ASS’Y 15K15000 08AT15000 08AT15000 08T15000 11F15000 14F15000 No.43~47
43 VALVE 15K15020 1 08AT15020 1 8AT15020 1 08T15020 1 11F15020 1 14F15020 1
44 VALVE PLUG 15K15030 1 08AT15030 1 8AT15030 1 08T15030 1 11F15030 1 14F15030 1
47 VALVE SLEEVE 15K15040 1 08AT15040 1 8AT15040 1 08T15040 1 11F15040 1 14F15040 1
BACK HEAD ASS’Y 15K16000 08AT16000 08F16000 08T16000 11F16000 14F16000 No.48~51
48 BACK HEAD 15K16010 1 08AT16010 1 08F16010 1 08T16010 1 11F16010 1 14F16010 1
48-1 BACK HEAD (B0X) 08AT16110 1 08F16110 1 08T16110 1 11F16110 1 14F16110 1
49 BACK HEAD CHARGING VALVE EV14036 1 EV14036 1 EV14036 1 EV14036 1 EV14036 1 EV14036 1
50 CHARGING VALVE PLUG EV14037 1 EV14037 1 EV14037 1 EV14037 1 EV14037 1 EV14037 1
FRONT HEAD ASS’Y 15K17000 08AT17000 08F17000 08T17000 11F17000 14F17000 No.52~65
52 FRONT HEAD 15K17010 1 08AT17010 1 08F17010 1 08T17010 1 11F17010 1 14F17010 1
53 LOWER BUSH 15K17020 1 08AT17020 1 08F17020 1 08T17020 1 11F17020 1 14F17020 1
53-1 LOWER BUSH (BOX) 15K17130 1 08AT17130 1 08F17130 1 08T17130 1 11F17130 1 14F17130 1
54 LOWER BUSH PIN 06T17030 2 08T17030 2 08T17030 2 08T17030 2 11F17030 2 11F17030 2
55 RUBBER PLUG (L) ER14004 2 ER14005 2 ER14005 2 ER14005 2 ER14004 2 ER14004 2
56 SNAP RING EN14034 2 EN14035 2 EN14035 2 EN14035 2 EN14034 2 EN14034 2
59 UPPER BUSH 15K17060 1 22E17060 1 08F17060 1 08T17060 1 11F17060 1 14F17060 1
60 TOOL RETAINER 06T17070 2 22E17070 2 08F17070 2 08T17070 2 11F17070 2 11F17070 2
61 STOP PIN 06T17080 3 22E17080 3 22E17080 3 22E17080 3 11F17080 3 11F17080 3
64 HOLLOW PLUG EH14032 1 EH14032 1 EH14032 1 EH14032 1 EH14032 1 EH14032 1
65 GREASE NIPPLE EG14031 1 EG14031 1 EG14031 1 EG14031 1 EG14031 1 EG14031 1
TIE ROD ASS’Y 15K18000 08AT18000 08F18000 08T18000 11F18000 14F18000 No.66~69
66 TIE ROD 15K18010 4 08AT18010 4 08F18010 4 08T18010 4 11F18010 4 14F18010 4
67 HEX NUT 06T18020 4 8AT18020 4 08F18020 4 08T18020 4 11F18020 4 11F18020 4
68 WASHER 06T18030 4 8AT18030 4 08F18030 4 08T18030 4 11F18030 4 11F18030 4
69 ROUND NUT 06T18040 4 8AT18040 4 08F18040 4 08T18040 4 11F18040 4 11F18040 4
70 TOOL (WEDGE) 15K19010 1 08AT19010 1 08F19010 1 08T19010 1 11F19010 1 14F19010 1 OPTION
TOOL (MOIL POINT) 15K19020 1 08AT19020 1 08F19020 1 08T19020 1 11F19020 1 14F19020 1 OPTION
TOOL (BLUNT) 15K19030 1 08AT19030 1 08F19030 1 08T19030 1 11F19030 1 14F19030 1 OPTION
TOOL (CONE) 15K19040 1 08AT19040 1 08F19040 1 08T19040 1 11F19040 1 14F19040 1 OPTION
TOOL (PILE HAMMER) 15K19050 1 08AT19050 1 08F19050 1 08T19050 1 11F19050 1 14F19050 1 OPTION
SEAL KIT ASS’Y 15K30000 08AT30000 08F30000 08T30000 11F30000 14F30000

SIDE PLATE TYPE BRACKET | GB150, GB8AF, GB8F, GB9F, GB11F, GB14F
PART LIST
1 FRAME (LH) 15K21010 1 8AT21010 1 08F21010 1 08T21010 1 11F21010 1 14F21010 1
2 FRAME (RH) 15K21020 1 8AT21020 1 08F21020 1 08T21020 1 11F21020 1 14F21020 1
SIDE BOLT ASS’Y 06T21100 22E21100 08F21100 22E21100 11F21100 14F21100 No. 3~5
3 SIDE BOLT 06T21110 8 22E21110 8 08F21110 8 22E21110 8 11F21110 8 14F21110 8
4 WASHER 06T21120 16 22E21120 8 08F21120 16 22E21120 8 11F21120 16 14F21120 16
5 SIDE HEX NUT 06T21130 16 22E21130 16 08F21130 16 22E21130 16 11F21130 16 14F21130 16
6 HEX BOLT BH11038 12 BH11038 12 BH11040 12 BH11038 12 BH11042 12 BH11042 12
7 HEX NUT BH11058 24 BH11058 24 BH11060 24 BH11058 24 BH11062 24 BH11062 24
8 SPRING WASHER BH11068 12 BH11068 12 BH11068 12 BH11068 12 BH11070 12 BH11070 12
OIL HIGH PRESSURE HOSE OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2
OIL HOSE PLUG OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2
BOX TYPE BRACKET | GB150

PART LIST
1 FRAME 15K22010 1
2 COVER PLATE 15K22020 1
5 HEX NUT BH11058 28
7 GUIDE PLATE 06T22100 1
8 SOCKET BOLT BS11077 2
9 MC COVER (A) 06T22410 1
10 MC COVER (B) 15K22420 1
11 SOCKET BOLT BS11002 8
12 LOCKING WASHER BL11076 8
13 BOTTOM DAMPER 06T22210 1
14 UPPER DAMPER 06T22220 1
15 LOWER PLATE 1 15K22230 2
16 LOWER PLATE 2 15K22240 2
17 UPPER PLATE 1 22E22250 2
18 UPPER PLATE 2 22E22260 4
19 CUSHION DAMPER 22E22270 2
20 COVER DAMPER EC14022 2
21 RUBBER CAP ER14017 6
22 RUBBER CAP (T) ER14019 2
23 RUBBER CAP (G) ER14025 1
24 HOSE GUIDE EH14029 2
BOX TYPE BRACKET | GB8AF, GB8F, GB9F, GB11F, GB14F

PART LIST
GB8AF GB8F GB9F GB11F GB14F
1 FRAME 8AF22010 1 08F22010 1 09F22010 1 11F22010 1 14F22010 1
2 COVER PLATE 8F22020 1 08F22020 1 08F22020 1 11F22020 1 11F22020 1
6 COVER (A) 8AT22060 1 08F22060 1 09F22060 1 11F22060 1 14F22060 1
9 A-G BASE 08T22090 1 08T22090 1 08T22090 1 53E22090 1 53E22090 1
12 BODY SUPPORT 8AT22030 1 8AT22030 1 8AT22030 1 11F22030 1 11F22030 1
14 BUSH 8AT22050 2 8AT22050 2 8AT22050 2 11F22050 2 14F22050 2
15 SIDE BOLT 22E21110 1 22E21110 1 22E21110 1 11F21110 1 14F21110 1
16 SIDE HEX NUT 22E21130 2 22E21130 2 22E21130 2 11F21130 2 14F21130 2
17 BODY CAP 8AT22040 1 08F22040 1 08T22040 1 11F22040 1 14F22040 1
18 MC COVER (A) 8AT22410 1 8AT22410 1 8AT22410 1 11F22410 1 11F22410 1
19 MC COVER (B) 8AF22420 1 08F22420 1 09F22420 1 11F22420 1 14F22420 1
21 LOCKING WASHER BL11076 8 BL11076 8 BL11076 8 BL11076 10 BL11076 10
22 BOTTOM DAMPER 8AT22210 1 08F22210 1 08T22210 1 11F22210 1 14F22210 1
23 UPPER DAMPER 22E22220 1 22E22220 1 22E22220 1 11F22220 1 11F22220 1
24 LOWER PLATE 1 22E22230 2 22E22230 2 22E22230 2 11F22230 2 11F22230 2
25 LOWER PLATE 2 08T22240 2 08T22240 2 08T22240 2 11F22240 2 11F22240 2
26 UPPER PLATE 1 22E22250 2 22E22250 2 22E22250 2 11F22250 2 11F22250 2
27 UPPER PLATE 2 22E22260 4 22E22260 4 22E22260 4 11F22260 4 11F22260 4
28 CUSHION DAMPER 22E22270 2 22E22270 2 22E22270 2 60E22270 2 60E22270 2
29 COVER DAMPER EC14023 2 EC14023 2 EC14023 2 EC14024 2 EC14064 2
30 RUBBER CAP ER14017 6 ER14017 6 ER14017 6 ER14017 6 ER14017 6
31 RUBBER CAP (G) ER14026 1 ER14026 1 ER14026 1 ER14026 1 ER14026 1
32 HOSE GUIDE EH14029 2 EH14029 2 EH14029 2 EH14030 2 EH14030 2
33 RUBBER CAP (G3) ER14027 1 ER14027 1 ER14027 1 ER14027 1 ER14027 1
SIDE TYPE BRACKET | GB150, GB8AF, GB8F, GB9F, GB11F, GB14F
PART LIST
1 FRAME 15K23030 1 8AT23030 1 08F23030 1 08T23030 1 11F23030 1 14F23030 1
2 SET PLATE 15K23040 2 8AT23040 1 08F23040 1 08T23040 1 11F23040 1 14F23040 1
3 GUIDE PLATE 15K23050 2 8AT23050 1 08F23050 1 08T23050 1 11F23050 1 14F23050 1
SIDE BOLT ASS’Y 06T21100 22E21100 22E21100 22E21100 11F21100 14F21100 No.4~6
4 SIDE BOLT 06T21110 6 22E21110 8 22E21110 8 22E21110 8 11F21110 8 14F21110 8
5 WASHER 06T21120 12 22E21120 16 22E21120 16 22E21120 16 11F21120 16 11F21120 16
6 SIDE HEX NUT 06T21130 12 22E21130 16 22E21130 16 22E21130 16 11F21130 16 11F21130 16
BRACKET PIN ASS’Y 06T23200 8AT23200 08F23200 08T23200 11F23200 14F23200 No.7~11
7 PIN 06T23210 2 8AT23210 2 08F23210 2 08T23210 2 11F23210 2 11F23210 2 (OPTION)
8 DISTANCE BUSH 06T23230 4 8AT23230 4 08F23230 4 08T23230 4 11F23230 4 14F23230 4 (OPTION)
9 STOP RING 06T23220 2 8AT23220 2 08F23220 2 08T23220 2 11F23220 2 11F23220 2 (OPTION)
10 HEX BOLT BH11039 2 BH11041 2 BH11041 2 BH11041 2 BH11045 2 BH11045 2 (OPTION)
11 HEX NUT BH11054 4 BH11054 4 BH11054 4 BH11054 4 BH11059 4 BH11059 4 (OPTION)
OIL HIGH PRESSURE HOSE OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2
OIL HOSE PLUG OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2 OPTION 2

Model
Serial number
Year of construction
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GB Hydraulic Breaker

OPERATING & MAINTENANCE MANUAL

T-SERIES GBM60 / GBM90 / GB1T / GB2T /GB3TP/ GB4T /

F-SERIES GB150 / GB8AF / GB8F / GB9F / GB11F / GB14F

Thank you for joining General Breakers

Thanks for purchasing our hydraulic breaker.

GB INDUSTRIES CO., LTD. |3

1. PRECAUTIONS WHEN USING HYDRAULIC BREAKERS 6

4. INSTALLATION AND REMOVAL OF HYDRAULIC BREAKER 16

8. INSPECTION AND MAINTENANCE 39

9. TROUBLE SHOOTING GUIDE 44

INDEX PART LIST

GB4T / GB5T / GB6T / GB8AT(GB7T) / GB8T

GB INDUSTRIES CO., LTD. |5

1 PRECAUTIONS WHEN USING HYDRAULIC BREAKERS

� CHECK THAT THERE IS SUFFICIENT HYDRAULIC OIL AND THAT IT IS NOT

1. GENERAL SAFETY PRECAUTIONS

GB INDUSTRIES CO., LTD. |7

1-1. STICKER DESCRIPTION

- Use hearing protection - Keep away when operating

SPECIFICATION NUMBER STICKER

BACK HEAD STICKER

MODEL STICKER & LOGO

ACCUMULATOR STICKER (A)

ACCUMULATOR STICKER (B)

GB INDUSTRIES CO., LTD. |9

1-2. GB BREAKER SPECIFICATIONS

mm 40 45 58 70 75 90 100 125 135 140

GB INDUSTRIES CO., LTD. | 11

Impact energy joules 2,200 4,500 4,600 5,100 6,100 9,500

lit/min 90~115 120~150 120~150 120~150 160~240 190~250

Side plate kg 945 1,830 1,890 2,020 2,640 3,040

Height with tool mm 2,110 2,411 2,433 2,477 2,880 2,970

mm 115 135 137 140 155 160

13~18 18~28 18~28 20~30 28~40 32~45

Bucket capacity c.b.m 0.5~0.8 0.7~1.0 0.8~1.0 0.8~1.1 1.1~1.5 1.4~1.9

Operating bar 150~170 160~180 160~180 160~180 160~180 160~185

ACCUMULATOR (GB11F / GB14F)

GB INDUSTRIES CO., LTD. | 13

A1 : Area of the upper chamber of the piston B4 : Valve change port

GB INDUSTRIES CO., LTD. | 15

4 INSTALLATION & REMOVAL OF HYDRAULIC BREAKER

1. CHECKING - BEFORE INSTALLATION INSTRUCTIONS

� CHECK THE“SPECIFICATIONS”SECTION OF THIS MANUAL TO DETERMINE CORRECT BACKHOE

RECOMMENDED CIRCUIT RELIEF SETTING PRESSURE AND BACK PRESSURE

ITEM \ MODEL UNIT GB150 GB8AF GB8F GB9F GB11F GB14F

2. GENERAL VIEW OF BREAKER INSTALLED TO BASE MACHINE

� Hydraulic breaker � Tool � Inlet piping � Oil cooler

3. INSPECTION AND CHARGING OF N2 GAS AT BACK HEAD

GB INDUSTRIES CO., LTD. | 17

3-1. CHARGING OF N2 GAS INTO BACK HEAD

1. Insert 3-way valve after its handle is fully turned counterclockwise.

CONVERSION TABLE FOR CHARGING NITROGEN GAS PRESSURE TO BACK HEAD

T-SERIES | GBM60 / GBM90 / GB1T

kg/cm2 13.2 13.6 14 14.4 14.8

psi 187 193 198 204 210

T-SERIES & F-SERIES | GB2T~8T / GB150~14F

kg/cm2 15.5 15.9 16.3 16.8 17.3

psi 220 226 231 238 246

BACK HEAD STICKER SYMBOL

GBM60, GBM90, GB1T GB2T~GB14F

GB INDUSTRIES CO., LTD. | 19