Dual Rebam: Operation Manual

Operation Manual
Bently Nevada™ Asset Condition Monitoring
Dual REBAM
Part Number 100122-01

Rev. F (08/07)
Dual REBAM Operation Manual
Copyright © 1992. Bently Nevada LLC.

All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
REBAM, Proximitor and MicroProx
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423
USA
Telephone 1.775.782.3611
1.800.227.5514
Fax 1.775.215.2873
Internet www.ge-energy.com/bently
ii
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
3300 System Overview (Part Number 80171-01)

3300 System Installation Instructions (Part Number 80172-01)
3300 System Troubleshooting (Part Number 80173-01)
3300/12 AC Power Supply (Part Number 89602-01)
3300/14 DC Power Supply (Part Number 101256-01)
3300/03 System Monitor (Part Number 89604-01)
In this document, most procedures are shown with reference to Channel A. Procedures
for the other channel are similar except for the obvious substitutions of switches,
terminals, and indicators.
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
iii
SYMBOLS
This manual uses special symbols to illustrate activities in the step by step processes.
For example:
iv
Contents
1. Introduction ................................................................................................................................................... 1
1.1 Description And Application ......................................................................................................... 1
1.2 Dual REBAM® System..................................................................................................................... 2
1.3 Monitor Options ................................................................................................................................. 3
1.4 Monitor Functions ............................................................................................................................. 4
2. LED Conditions.............................................................................................................................................. 9
2.1 OK LEDs.................................................................................................................................................. 9
2.2 Bypass LEDs.......................................................................................................................................10
2.3 Alert LEDs............................................................................................................................................11
2.4 Danger LEDs ......................................................................................................................................12
3. Monitor Operations ..................................................................................................................................13
3.1 Read Rotor Vibration......................................................................................................................13
3.2 Read Prime Spike Vibration.........................................................................................................14
3.3 Read Gap Voltage ...........................................................................................................................15
3.4 Read Alert Setpoint Levels...........................................................................................................16
3.5 Read Danger Setpoint Levels.....................................................................................................17
3.6 Read Filter DIP Switches...............................................................................................................18
4. Monitor Assembly......................................................................................................................................20
4.1 Monitor Removal .............................................................................................................................20
4.2 Side Cover Removal .......................................................................................................................21
4.3 Piggy Board Removal ....................................................................................................................21
4.4 Front Panel Removal......................................................................................................................22
4.5 Signal Input Relay Module (SIRM) Configuration ...............................................................23
5. Monitor Set Up............................................................................................................................................25
5.1 Jumper-Programmable Options ..............................................................................................25
5.2 Main Board Option Settings........................................................................................................27
5.3 Recorder Options.............................................................................................................................28
5.4 Transducer Input Option..............................................................................................................28
5.4.1 Transducer Input Options.......................................................................................................28
5.5 Monitor Full Scale Option.............................................................................................................29
5.5.1 Rotor Full Scale Option.............................................................................................................29
5.5.2 Prime Spike Full Scale Option................................................................................................29
5.6 Dynamic Data Interface (DDI) Signal Selection..................................................................30
5.6.1 Dynamic Data Interface (DDI) Signal Selection.............................................................30
5.6.2 DDI Signal Option For Rotor Region ...................................................................................31
5.6.3 DDI Signal Option for Prime Spike Region.......................................................................31
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5.7 Meter Scale Replacement............................................................................................................32
5.8 Alarm Setpoint Adjustment.........................................................................................................33
5.9 Channel Bypass................................................................................................................................35
5.10 Danger Bypass .................................................................................................................................36
5.11 REBAM® Filters.................................................................................................................................36
5.12 Determine Filter Corner Frequencies .....................................................................................37
5.12.1 SIMPLE METHOD ....................................................................................................................38
5.12.2 CALCULATED METHOD........................................................................................................43
5.13 Convert A Filter Setting To Binary Code ................................................................................47
5.14 Use The Binary Code To Set Jumpers And DIP Switches...............................................49
5.15 Read A Corner Frequency............................................................................................................51
5.16 Scan Mode..........................................................................................................................................52
6. Monitor Verification..................................................................................................................................53
6.1 Test Channel Alarms ......................................................................................................................53
6.2 Test OK Limits....................................................................................................................................57
6.3 Calibrate Channel............................................................................................................................59
6.3.1 Amplitude Settings for Rotor Full Scale Options...........................................................60
6.3.2 Amplitude Settings for Prime Spike Full Scale Options..............................................61
6.4 Test Filter Settings...........................................................................................................................63
6.5 Self Test................................................................................................................................................65
6.6 Error Codes.........................................................................................................................................68
7. Recommended Spare Parts..................................................................................................................70
8. Specifications..............................................................................................................................................71
9. Index................................................................................................................................................................74
10. Field Wiring Diagrams........................................................................................................................77
vi
Section 1 - Introduction
1. Introduction
1.1 Description And Application
The Dual REBAM® (Rolling Element Bearing Activity Monitor) is a two-channel, single-
wide monitor designed to protect critical and noncritical machines that use roller
element bearings. The instrument protects these machines by receiving signals on two
channels and monitoring the vibration from each channel in two frequency ranges, Rotor
and Prime Spike. Each frequency range has its own Alert and Danger alarm setpoint.
The Rotor range is a low-pass filter path designed to detect rotor imbalances and
misalignments. The Prime Spike range is a high-pass filter path designed to detect
bearing flaws.
Because these alarm setpoints and filter corner frequencies are programmable, the Dual
REBAM® can monitor a variety of machines from gas turbines to pumps and fans.
Typical applications include the following:
SPEED RANGE
(RPM) TYPICAL MACHINES
50 - 400 Crushers, Hammer Mills, Paper Machines

Low Speed Centrifuges, Dryers, Hydro
Turbines, and Granulators
401 - 1500 FD-90 Fans, Cooling Tower Fans, associated

Gear Boxes, Compressors, and Pumps
1501 - 5000 Most Electric Motors, Motor Driven Pumps,

Compressors, Auxiliary Drive Turbines,
and API Pumps
3000 - 20000 Power Turbines, Compressors, and Gas Generators
The Dual REBAM® receives signals from either the 7200 MicroProx® or the 3300
MicroProx®. These transducers have several advantages over velocity and acceleration
transducers. MicroProx® transducers have lower signal-to-noise ratio and better
frequency response than the seismic transducers. In addition, MicroProx® transducers
measure the vibration at the outer race of the bearing rather than reading vibration
signals from the machine case. When compared with case mounted transducers, the
MicroProx® frequency response contains the most signal components required to
1
diagnose rolling element bearing problems. Thus, the Dual REBAM® is a better
application for indicating rolling element bearing wear than seismic monitoring.
1.2 Dual REBAM® System
2
1.3 Monitor Options

MONITOR PART NUMBER
3300/54
AXX BXX CXX
Rotor Region Full Scale Option Prime Spike Full Scale Option Transducer Input Option **
01 0 to 100 uin pp 01 0 to 20 uin pp 01 3300 REBAM 1 V/mil *
02 0 to 200 uin pp 02 0 to 50 uin pp 02 3300 REBAM 2 V/mil *
03 0 to 500 uin pp 03 0 to 100 uin pp 03 7200 REBAM without
External Barriers
04 0 to 1000 uin pp 04 0 to 200 uin pp 04 7200 REBAM with
Barriers
05 0 to 2000 uin pp 11 0 to 0.5 um pp
11 0 to 2 um pp 12 0 to 1 um pp
12 0 to 5 um pp 13 0 to 2 um pp
13 0 to 10 um pp 14 0 to 5 um pp
14 0 to 20 um pp
15 0 to 50 um pp
*3300 REBAM transducers may be used with or without barriers.
**Use Bently Nevada internal barriers or MTL 796(-) external barriers for barrier
applications.
Monitor Options (Continued)

MONITOR PART NUMBER
3300/54
DXX EXX FXX
Alarm Relay Option Safety Barrier Option Agency Approval
00 None 00 None 00 None
01 Epoxy-Sealed 01 External Barriers 01 CSA
02 Hermetically-Sealed 02 Internal Barriers 02 BASEEFA
03 Quad Relay 03 Factory Mutual
(Epoxy-Sealed Only)
3
CAUTION
Monitors purchased with no relays do not provide machine
protection unless they are jumper-optioned to drive the common
relay bus. See the System Installation Instructions (80170-01),
Sections 13 and 14, for common Alert and Danger relay bus
jumper-options.
1.4 Monitor Functions

REBAM INPUT - The REBAM input signal is the relative radial vibration or outer bearing
race dynamic motion in a direction perpendicular to the shaft centerline. The Dual
REBAM monitor displays vibration values for the Rotor and Prime Spike regions for two
channels (channels A and B).
PROBE GAP - Probe gap is measured as a negative dc voltage that is directly proportional
to the gap distance between the face of a proximity probe and the surface being
monitored. Probe gap voltage for each channel is displayed on the front panel meter by
pressing the MODE switch.
OK - When the MicroProx® output voltage is within its upper/lower OK voltage limits, the
transducer is defined as OK. The OK function verifies that the field wiring from the
monitor to the probe is connected and is not cut open or shorted to signal common. The
OK detection circuit controls the channel OK LED and the monitor relay drive to the OK
Relay.
OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the rack
must be OK or bypassed to energize the OK Relay.
TIMED OK/CHANNEL DEFEAT - Timed OK/Channel Defeat minimizes faulty transducer

wiring from causing false alarms. If the probe input signal level on a given channel is not
within upper/lower limits, that channel OK LED goes off, the BYPASS LED comes on, the
channel is disabled, and the OK Relay de-energizes. If the channel input signal level is
restored within the upper/lower OK limits for 30 seconds, the channel OK LED will start
flashing at 1 Hz to indicate the OK state is restored, the BYPASS LED goes off, and
monitoring is enabled. Press the RESET switch on the front panel of the System Monitor
to stop the OK LED from flashing (it remains on). If the channel remains in the NOT OK
state, a Channel Bypass switch (or a Channel Off jumper option) on the monitor circuit
board can be set to put the channel "out of service". The monitor can then be operated
as a single-channel monitor. Without these features, the OK Relay could not be
reactivated. In the Timed OK/Channel Defeat, Channel Bypass, and Channel Off modes,
there is no recorder output and the meter registers zero.
4
ALARM - Pressing the ALERT or DANGER switch on the front panel of the monitor causes
the corresponding Alert (first-level alarm) or Danger (second-level alarm) alarm setpoints
on each channel to be displayed on the front panel meter. ALERT and DANGER LEDs
come on when the vibration signal level exceeds preset levels for the selected time delay
and appropriate Alert and Danger alarm relay contacts are activated. The voting logic
option determines when the Danger alarm relay contacts are activated. The monitor has
separate alarms for the Rotor and Prime Spike frequency ranges.
ALARM RELAYS - Monitor alarms can be programmed for either latching or nonlatching
mode. In the nonlatching mode, the alarm resets automatically when the alarm no
longer exists. In the latching mode, the alarm condition must be reset manually by
pressing the RESET switch on the front panel of the System Monitor (or by closing
external Reset contacts).
DANGER BYPASS - For maintenance functions, a DANGER BYPASS switch on the monitor
circuit board is set to inhibit the Danger relay drive. This function turns on the BYPASS
LEDs. Other front panel functions are not affected. This function must be enabled by
installing a jumper within the monitor.
DANGER VOTING - AND Danger voting logic allows either channel to independently
generate an Alert Alarm, but requires that both channels detect a Danger alarm before
the Danger relay will activate.
BUFFERED OUTPUTS - The Channels A and B coaxial cable connectors on the front panel
of the monitor and terminals on the Signal Input Relay Module provide buffered, direct
signals from respective channel transducers. Use these connectors to attach external
test equipment to the monitor.
FIRST OUT - The Alert and Danger alarms have separate First Out circuits. A monitor with
the First Out option selected flashes a channel alarm LED if that channel was the first
channel in the rack to go into alarm since the last power up or reset. Pressing the RESET
switch on the System Monitor front panel or closing external Reset contacts located on
the back of the Power Input Module acknowledges and resets the First Out. If this option
is used with nonlatching alarms, the First Out will be reset when a nonlatching alarm
goes out of alarm. This allows the next alarm to be recognized as First Out. First Out
should normally be used with latching alarms.
RECORDER OUTPUT - A recorder output is provided for each channel. Depending on the
option selected, the recorder output levels proportional to full scale are 0 to -10 Vdc, +1
to +5 Vdc, or +4 to +20 mA. The outputs can be optioned to clamp at 2 mA when the
monitor is defeated such as during Channel Bypass. This allows the output to be
distinguished from the 4 mA bottom scale.
5
CHANNEL ON/OFF - A jumper on the monitor circuit board for each channel activates or
deactivates the operation of the channel. When one channel is set to Off, the monitor
operates as a single channel monitor. The LEDs, LCD, alarms, and functions of the other
channel are inactive. Both channels cannot be deactivated at the same time.
SELF TEST - The monitor has three categories of self test: cyclic, power-up, and user-
invoked.
Power-up self test is performed automatically each time the monitor power is
turned on. This self test performs a series of basic tests on the monitor.
Cyclic self test is performed automatically during monitor operation. When errors
are encountered during cyclic tests, the monitor is disabled and the error code is
flashed on the LCD. If the error is intermittent, the monitor will return to operation
and the error codes will be stored for retrieval during the next User-invoked self
test. If one or more channels are OK, the monitor indicates that error codes have
been stored by flashing the OK LEDs at five Hertz.
User-invoked self test performs the Power-up self test and lets you read and clear
the error codes that were stored previously. Stored errors are annunciated by
flashing the OK LEDs at 5 Hz and displaying the error codes on the front panel
LCD bargraph.
6
Section 2 - LED Conditions
2. LED Conditions
2.1 OK LEDs
NOTE: Since each channel in the system controls the OK Relay, either channel can cause a not
OK Relay condition (de-energized relay).
LED DISPLAY CONDITION OK

A B RELAY DRIVE*
OK Channel A and B in operating range On
OK { Respective Channel A or B transducer
in not OK condition or Bypassed.* Off*
{ OK
Monitor in self test, or both
{ OK { transducers in not OK Off*
condition or bypassed.*
OK Flashing at 5 Hz means that an error
was encountered during cyclic test. To On
read the error message see section 6.
OK Flashing at 1 Hz means that the
transducer has been not OK since last
reset.
On
OK {
{ OK
* A not OK channel can be bypassed to restore relay OK conditions
9
2.2 Bypass LEDs
LED DISPLAY
A B CONDITION
Monitor in Danger Bypass mode, system in power
BYPASS up mode, User invoked self test in progress, both
channels bypassed, or Timed OK/Channel Defeat.
BYPASS { Timed OK/Channel Defeat or
Channel A or B bypassed.
{ BYPASS
10
Section 2 - LED Conditions
2.3 Alert LEDs
LED DISPLAY CONDITION ALERT

A B RELAY DRIVE
ALERT { On
Either channel A or B (or both) has
exceeded the Alert setpoint. (See section
3.)
{ ALERT On
ALERT On
{ ALERT Channel A or B has exceeded its Alert On

setpoint and is the first Alert alarm (First
Out) in the rack since the last reset.
ALERT { On
11
2.4 Danger LEDs
LED DISPLAY DANGER RELAY

A B DRIVE
CONDITION
OR AND*
VOTING VOTING
DANGER { Either channel A or B (or both) has On Off
exceeded the Danger setpoint. (See
section 3.)
{ DANGER On Off
DANGER On On
{ DANGER Channel A or B has exceeded its Danger On Off

setpoint and is the first Danger alarm
(First Out) in the rack since the last reset.
DANGER { On Off
* If either channel is bypassed, alarm relay is activated when non-bypassed channel is in

alarm.
12
Section 3 - Monitor Operations
3. Monitor Operations
The Dual REBAM® has three display modes: Rotor, Prime Spike, and Gap Voltage. The
display mode window at the top of the LCD indicates which mode is displayed by using
an indicator bar. You can move from one mode to another by pressing the Mode switch.
3.1 Read Rotor Vibration

After power up, the monitor continuously displays the measured rotor vibration. The
rotor scale is located on the left and right sides of the display. The display mode window
shows the full scale range next to the display mode indicator.
NOTE: The monitor will automatically change from the Rotor mode to the Prime Spike
mode if an alarm occurs on the Prime Spike path.
13
3.2 Read Prime Spike Vibration

Press the MODE switch to move the display mode indicator to Prime Spike. In this mode,
the monitor displays the measured prime spike vibration. The prime spike scale is in the
center of the display.
NOTE: The monitor will automatically change from the Prime Spike mode to the Rotor
mode if an alarm occurs on the Rotor path.
14
3.3 Read Gap Voltage

Press the MODE switch to move the display mode indicator to Gap. The gap scale is
marked with dots in increments of one volt.
NOTE: 60 seconds after changing the display to the Gap mode, the monitor will
automatically return to the Rotor mode.
15
3.4 Read Alert Setpoint Levels

Each channel has a separate Alert setpoint for Rotor and Prime Spike. To read the Alert
setpoint for the Rotor path, press the MODE switch to move the display mode indicator
to Rotor and then press and hold the ALERT switch.
To read the second setpoint level, press the MODE switch to move the display mode
indicator to Prime Spike and then press and hold the ALERT switch. The monitor below
has an Alert setpoint for the Prime Spike path of 19 uin pp for channels A and B.
16
3.5 Read Danger Setpoint Levels

Each channel has a separate Danger setpoint for Rotor and Prime Spike. To read the
Danger setpoint for the Rotor path, press the MODE switch to move the display mode
indicator to Rotor and then press and hold the DANGER switch.
To read the second setpoint level, press the MODE switch to move the display mode
indicator to Prime Spike and then press and hold the DANGER switch. The monitor below
has a Danger setpoint for the Prime Spike path of 35 uin pp for channels A and B.
17
The Dual REBAM® monitor has adjustable corner frequencies for the Rotor path and the
Prime Spike path for each channel. The monitor displays the corner frequency setting as
a binary code using solid and flashing bars on the display. To convert the binary code to
the equivalent corner frequency, see section 5, Read a Corner Frequency.
3.6 Read Filter DIP Switches

To read the binary code, enter the Filter mode by pressing and holding the MODE switch
for two seconds. The monitor first displays the binary code for the Rotor path and then
(sixteen seconds later) displays the binary code for the Prime Spike path. You can freeze
the display by holding the MODE switch down and toggle between Rotor and Prime Spike
by pressing the MODE switch. After about 30 seconds, the monitor will return to the
Rotor display mode.
The monitor displays the binary code using nine bars, eight which correspond to the
eight-position DIP switch and one for the jumper. The most significant bar (the High/Low
range jumper) is located at the very top of the group of nine. Solid bars correspond to
switches set ON (or jumper installed), and flashing bars correspond to switches set OFF
(or jumper removed).
18
The display mode indicator shows when the display applys to Rotor or Prime Spike. Each
group of bars specifies a binary code. This code can be referenced in section 5, Read a
Corner Frequency, to determine the filter corner frequency. The figure below gives an
example of determining the code from the display.
Once in the Filter mode, you can switch from Rotor to the Prime Spike filters by pressing
the MODE switch. Pressing the MODE switch once more will change the display from the
Filter mode to the Rotor mode.
NOTE:If the monitor is in alarm when it leaves the Filter mode, the path which is in alarm
will be displayed.
NOTE: DIP switches set OFF (and jumpers removed) are indicated with flashing bars. The
figure above shows these bars as blanks.
19
4. Monitor Assembly
4.1 Monitor Removal
CAUTION
Machine protection provided by this
monitor will be lost while the monitor is
removed from the rack.
1. Loosen two screws.

2. Pull monitor from rack.
20
Section 4 - Monitor Assembly
4.2 Side Cover Removal
1. Squeeze the retaining tips on each

standoff.
2. Remove the side cover from the

monitor.
4.3 Piggy Board Removal

1. Squeeze the retaining
tips on each standoff.
2. Remove the piggy board

from the main board.
21
4.4 Front Panel Removal

1. Disconnect the front panel connector (J2) by pressing the connector latches outward.
2. Unscrew the two sliding standoffs and remove the front panel.
22
Section 4 - Monitor Assembly
4.5 Signal Input Relay Module (SIRM) Configuration

WARNING
High voltage present.
Contact could cause shock,
burns or death.
Do not touch exposed wires

or terminals
The Signal Input Relay Module is on

the back of the rack. For relay
configuration, see System
Installation Manual, 80170-01. For
field wiring, see Schematics and
Drawings.
Module Removal
Loosen two screws and remove the
module.
Dual Relay Module Options

Alert Relay Jumper
In Out
Normally W3 W4,W11
Energized
Normally W4,W11 W3
De-energized
Danger Relay Jumper

In Out
Normally W2 W1,W12
Energized
Normally W1,W12 W2
De-energized
23
Internal Barrier with Relay Module Options
Alert Relay Jumper
In Out
Normally W3 W4,W9
Energized
Normally W4,W9 W3
De-energized
Danger Relay Jumper

In Out
Normally W2 W1,W10
Energized
Normally W1,W10 W2
De-energized
For relay configuration, see Internal Safety

Barrier Installation Manual, 88837-01. For
field wiring, see Schematics and Drawings.
Quad Relay Module Options

Alert Relays Jumper
In Out
Normally W3A,W4C W2,W3C,
Energized W3D,W4D
Normally W2,W3C W3A,W4C,
De-energized W3D,W4D
Jumper
Danger Relay In Out
Normally W4B,W4F W1,W3B,
Energized W4A,W4E
Normally W1,W3B W4B,W4F,
De-energized W4A,W4E
For relay configuration, see System Installation

Manual, 80170-01. For field wiring, see
Schematics and Drawings.
24
Section 5 - Monitor Set Up
5. Monitor Set Up
5.1 Jumper-Programmable Options
The Dual REBAM Monitor has several jumper-programmable options. Change options by
removing and installing jumpers on the printed circuit boards. The figure below shows
the jumper locations on the main board.
25
The figure below shows the jumper and DIP switch locations on the piggy board.
26
5.2 Main Board Option Settings

All monitor option jumpers for the Dual REBAM Monitor are on the Main Board. The table
below shows these options and their jumper positions.
Option Settings on Main Board

Jumper
Option Setting Install Remove
First Out Enabled * --- W15F
Disabled W15F ---
Alert Mode Latching * W15C ---
Nonlatching --- W15C
Danger Mode Latching * W15D ---
Nonlatching --- W15D
Danger Bypass Switch Enabled W10B ---
Disabled* --- W10B
Alarm Delay 0.2 Seconds --- W15A,B
1 Seconds W15A W15B
3 Seconds * W15B W15A
6 Seconds W15A,B ---
Danger Voting AND W14A ---
OR* --- W14A
Channel A Off W14C ---
On* --- W14C
Channel B Off W14B ---
On* --- W14B
DDI Signal Channel A Rotor W12F W12D,E
Direct* W12D W12E,F
Prime Spike W12E W12D,F
DDI Signal Channel B Rotor W11F W11D,E
Direct* W11D W11E,F
Prime Spike W11E W11D,F
27
5.3 Recorder Options

To set the recorder options, remove all jumpers from headers W1A-D, W3A-B, W4A-B,
W5A-B, W6A-B, W7A-B, W15G-H, W21A-D. Install jumpers as specified in the table below.
OPTION SETTING INSTALL JUMPERS

+4 to +20 mA* W6A, 7A, W1B,21C
Recorder Output +1 TO +5 Vdc W1C, W21B, W6B, W7B
0 TO -10 Vdc W1B, W1D, W21A, W21C, W6B, W7B
Rotor A & Rotor B W1A, W15G, W15H, W21D
Rotor A & W1A, W15G, W21D
Prime Spike A
2 mA Clamping Rotor B & W1A, W15H, W21D
Prime Spike B
Prime Spike A & W1A, W21D
Prime Spike B *
Rotor A & Rotor B W3B, W4A, W5A
Rotor A & W3A, W4A, W5A
Recorder Signal Prime Spike A
Rotor B & W3B, W4B, W5B
REC A & REC B Prime Spike B
Prime Spike A & W3A, W4B, W5B
Prime Spike B *
* Options shipped from factory
5.4 Transducer Input Option

To set the monitor for the correct transducer type, remove all jumpers from headers
W9A-F. Install jumpers specified in the following table.
5.4.1 Transducer Input Options

Option Code TRANSDUCER TYPE INSTALL JUMPERS
01 3300 REBAM® 1V/mil (40mV/um) W9A, 9D
02 3300 REBAM® 2V/mil (80mV/um) W9A, 9D
03 7200 REBAM® 2V/mil (80mV/um), without barriers. W9B, 9E
04 7200 REBAM® 2V/mil (80mV/um), with barriers. W9C, 9F
28
5.5 Monitor Full Scale Option

To configure this option install or remove jumpers located on both the main board and
the piggy board. To set the monitor for the correct full scale option, remove all the
jumpers from headers W2A-H, W16B-E, and W17B-E. See Jumper-Programmable
Options at the beginning of this section for jumper locations. Use the setting for
Transducer Input and the following two tables to set Full Scale Range. Calibrate the
monitor any time the full scale options are changed.
5.5.1 Rotor Full Scale Option

OPTION CODE ROTOR REGION INSTALL JUMPERS
FULL SCALE OPTION
TRANSDUCER INPUT TRANSDUCER INPUT OPTION
OPTION 01 02-04
1 V/mil (40 mV/µm) 2 V/mil (80 mV/µm)
MAIN PIGGY MAIN PIGGY
01 0 to 100 µin pp W2D, 2H W17B W2D, 2H W17C, 17E

02 0 to 200 µin pp ------ W17B, 17C W2C, 2G W17B
03 0 to 500 µin pp ------ W17B W2D,2H -------
04 0 to 1000 µin pp ------ W17C, 17E W2C,2G W17D, 17E
05 0 to 2000 µin pp ------ W17C ------- W17E
11 0 to 2 µm pp W2D, 2H W17B, 17E W2C, 2G W17B, 17C
12 0 to 5 µm pp W2D, 2H W17C, 17E W2C, 2G W17B
13 0 to 10 µm pp W2C, 2G W17B W2D, 2H W17E
14 0 to 20 µm pp W2D, 2H W17E W2C, 2G W17C
15 0 to 50 µm pp W2C, 2G W17D, 17E W2C, 2G -------
5.5.2 Prime Spike Full Scale Option

OPTION CODE PRIME SPIKE FULL INSTALL JUMPERS
SCALE OPTION
TRANSDUCER INPUT OPTION 01 TRANSDUCER INPUT
1 V/mil (40 mV/µm) OPTION 02-04
2 V/mil (80 mV/µm)
MAIN PIGGY MAIN PIGGY
*01 0 to 20 µin pp W2B, 2F W16B,16C,16D W2B, 2F W16B, 16C

*02 0 to 50 µin pp W2B, 2F W16B,16D,16E W2B, 2F W16B
03 0 to 100 µin pp W2B, 2F W16B W2B, 2F W16C, 16E
04 0 to 200 µin pp ------ W16B, 16C W2A, 2E W16B
*11 0 to 0.5 µm pp W2B, 2F W16B,16C,16D W2B, 2F W16B, 16C
*12 0 to 1 µm pp W2B, 2F W16B, 16C W2B, 2F W16B, 16E
13 0 to 2 µm pp W2B, 2F W16B, 16E W2A, 2E W16B, 16C
14 0 to 5 µm pp W2B, 2F W16C, 16E W2A, 2E W16B
29
*Prime Spike Options -01 and -11 are not available as an ordered option. If your
application requires these small scale ranges, you can reconfigure your monitor in the
field. Because of the large amount of amplification required at these small scale ranges,
some noise may be present on the meter scale. The amount of meter indication is highly
dependent on the rack configuration, and may not occur on your system. This situation
is normal, and may also occur if you use Prime Spike options -02 and -12 in conjunction
with a 1 V/mil (40 mV/µm) transducer. Contact your Bently Nevada Corporation Service
Representative for more information on using these options.
5.6 Dynamic Data Interface (DDI) Signal Selection

To configure this option, install and/or remove jumpers on the main board. To set the
monitor for the correct DDI signal selection, remove all the jumpers from headers W11A-
F and W12A-F. See Jumper-Programmable Options at the beginning of this section for
jumper locations. Configuration of this option depends on TRANSDUCER INPUT option,
ROTOR REGION FULL SCALE option, and PRIME SPIKE FULL SCALE option selected. Select
the type of signal to be sent to the Dynamic Data Interface for channels A and B from the
table below.
NOTE: If the Rotor Region filters are set to all "Ones" and the High/Low frequency jumper
is installed, then the Rotor path will display the direct signal. In this case, the Rotor signal
which is sent to the Dynamic Data Interface is also the direct signal.
5.6.1 Dynamic Data Interface (DDI) Signal Selection

Channel Signal Jumper
Install Remove
A Rotor W12F W12D, 12E
A Direct W12D W12E, 12F
A Prime Spike W12E W12D, 12F
B Rotor W11F W11D, 11E
B Direct W11D W11E, 11F
B Prime Spike W11E W11D, 11F
30
Install the corresponding jumpers according to the DDI Signal Selection table above, the
Transducer Input, and the Rotor or Prime Spike Full Scale option from the following two
tables, below.
5.6.2 DDI Signal Option For Rotor Region

OPTION ROTOR REGION INSTALL JUMPERS
CODE FULL SCALE
OPTION
TRANSDUCER INPUT TRANSDUCER INPUT
OPTION 01 (1 V/mil) OPTION 02-04
(2 V/mil)
CHANNEL CHANNEL CHANNEL A CHANNEL B
A B
01 0 to 100 µin pp W12C W11C W12C W11C
02 0 to 200 µin pp W12A W11A W12B W11B
03 0 to 500 µin pp W12A W11A W12C W11C
05 0 to 2000 µin pp W12A W11A W12A W11A
11 0 to 2 µm pp W12C W11C W12B W11B
13 0 to 10 µm pp W12B W11B W12C W11C
14 0 to 20 µm pp W12C W11C W12B W11B
15 0 to 50 µm pp W12B W11B W12B W11B
5.6.3 DDI Signal Option for Prime Spike Region

OPTION PRIME SPIKE FULL INSTALL JUMPERS
CODE SCALE OPTION
TRANSDUCER INPUT TRANSDUCER INPUT
OPTION 01 (1 V/mil) OPTION 02-04
(2 V/mil)
CHANNEL A CHANNEL B CHANNEL A CHANNEL B
11 0 to 0.5 µm pp W12C W11C W12C W11C
12 0 to 1 µm pp W12C W11C W12C W11C
31
5.7 Meter Scale Replacement

The monitor meter scales can be replaced for operation with different full scale ranges.
The replacement meter scales are located in the back of this manual.
To replace a meter scale:
1. Set the monitor full scale range. (See Monitor Full Scale Option in this section).
2. Cut the meter scale from the back of this manual. Be sure to cut along the marked
outline so the meter scale will fit properly.
3. Insert the meter scale in the front panel.
32
5.8 Alarm Setpoint Adjustment
1. Open front
panel.
2. Set the adjust

channel A (AA) or
adjust channel B
(AB) to the left (ON).
3. Press the MODE

switch to move the
display mode
indicator to Rotor.
4. Adjust the Danger or Alert setpoints

by pressing and holding the DANGER or
ALERT switch on the front panel and
then pressing the (↑) or (↓) switches on
the System Monitor.
33
5. Press the MODE switch to

move the display mode
indicator to Prime Spike and
repeat step 4.
6. Reset AA or AB to the right

(OFF). Close the front panel.
34
5.9 Channel Bypass

Set Bypass Channel A (BA) or Bypass Channel B (BB) switch to the left (ON). The
corresponding Bypass LED comes on, the OK LED goes off, and the Rotor and Prime
Spike readings are clamped to zero.
NOTE: When Channel Bypass is switched on, channel alarms are cleared.
CAUTION
Machine protection provided
by this monitor will be lost
while channel bypass is on.
35
5.10 Danger Bypass

Install jumper W10B to enable Danger Bypass. Refer to the beginning of this section,
Jumper-Programmable Options, for the location of this jumper on the main board.
To bypass the Danger relay, set Danger Bypass (DB) switch to the left (ON). Both Bypass
LEDs come on. The Danger alarm LEDs on the front panel can come on, but the danger
relay drive will not be activated if a danger setpoint is exceeded.
CAUTION
by this monitor will be lost
while danger bypass is on.
5.11 REBAM® Filters

The 3300/54 monitor has two programmable corner frequencies per channel, a low-pass
Rotor corner frequency and a high-pass Prime Spike corner frequency. The Rotor region
typically detects rotor imbalance and misalignment, while the Prime Spike region detects
flaws in the bearing races or elements.
Use this approach to program the corner frequencies in your monitor:

• Note the current filter setting.
• Determine the filter corner frequencies for your machine.
• Convert the filter setting to a binary code.
• Use the binary code to set the jumper and DIP switches on the piggy board.
36
• Calibrate the affected channels if the decimal value of the filter code changes by
25% or more.
5.12 Determine Filter Corner Frequencies

Setting the filter corner frequencies correctly is very important because the two filter
regions pass only the corner frequencies of interest and reject all others. When
programmed correctly, the Rotor region passes frequencies of unbalance, misalignment,
or rotor instability. The Prime Spike region passes frequencies of inner or outer race
flaws.
The two methods for determining the Rotor and Prime Spike filter corner frequencies are
Simple and Calculated. The Simple method uses the machine speed to determine the
frequencies. The Calculated method is the traditional approach which uses additional
bearing information to calculate the optimum filter corner frequencies.
NOTE: Install the low frequency jumpers, W16A for the Rotor path and W17A for the
Prime Spike path, on the piggy board for the following cases:
• Using the Calculated method for corner frequencies below 7200 CPM.
• Using the Simple method with machine speeds below 140 RPM.
37
5.12.1 SIMPLE METHOD

The Simple Method uses a reference table to determine the binary code for setting the
Rotor and Prime Spike corner frequencies at three and four times the machine speed,
respectively. This method gives a good approximation for most bearings containing nine
or more elements. Use this method only when the bearing geometry is not readily
available or completely unknown.
NOTE: If the bearing geometry is known, use the Calculated method to determine of the
optimum filter frequencies.
To use the table below, look up the machine speed to determine the nine-bit binary
codes for the Rotor and Prime Spike filters. Use the binary code to set the corner
frequencies. (See Use the Binary Code to Set Jumpers and DIP Switches later in this
section.)
MACHINE FILTER CODES MACHINE FILTER CODES

SPEED SPEED
RPM HZ ROTOR PRIME SPIKE RPM HZ ROTOR PRIME SPIKE
50 0.8 000000101 000000101 280 4.7 000011100 000011100

60 1.0 000000110 000000110 290 4.8 000011101 000011101
70 1.2 000000111 000000111 300 5.0 000011110 000011110
80 1.3 000001000 000001000 310 5.2 000011111 000011111
90 1.5 000001001 000001001 320 5.3 000100000 000100000
100 1.7 000001010 000001010 330 5.5 000100001 000100001
110 1.8 000001011 000001011 340 5.7 000100010 000100010
120 2.0 000001100 000001100 350 5.8 000100011 000100011
130 2.2 000001101 000001101 360 6.0 000100100 000100100
140 2.3 000001110 000001110 370 6.2 000100101 000100101
150 2.5 000001111 000001111 380 6.3 000100110 000100110
160 2.7 000010000 000010000 390 6.5 000100111 000100111
170 2.8 000010001 000010001 400 6.7 000101000 000101000
180 3.0 000010010 000010010 410 6.8 000101001 000101001
190 3.2 000010011 000010011 420 7.0 000101010 000101010
200 3.3 000010100 000010100 430 7.2 000101011 000101011
210 3.5 000010101 000010101 440 7.3 000101100 000101100
220 3.7 000010110 000010110 450 7.5 000101101 000101101
230 3.8 000010111 000010111 460 7.7 000101110 000101110
240 4.0 000011000 000011000 470 7.8 000101111 000101111
250 4.2 000011001 000011001 480 8.0 000110000 000110000
260 4.3 000011010 000011010 490 8.2 000110001 000110001
270 4.5 000011011 000011011 500 8.3 000110010 000110010
38
MACHINE SPEED FILTER CODES MACHINE SPEED FILTER CODES
510 8.5 000110011 000110011 880 14.7 001011000 001011000

520 8.7 000110100 000110100 890 14.8 001011001 001011001
530 8.8 000110101 000110101 900 15.0 001011010 001011010
540 9.0 000110110 000110110 910 15.2 001011011 001011011
550 9.2 000110111 000110111 920 15.3 001011100 001011100
560 9.3 000111000 000111000 930 15.5 001011101 001011101
570 9.5 000111001 000111001 940 15.7 001011110 001011110
580 9.7 000111010 000111010 950 15.8 001011111 001011111
590 9.8 000111011 000111011 960 16.0 001100000 001100000
600 10.0 000111100 000111100 970 16.2 001100001 001100001
610 10.2 000111101 000111101 980 16.3 001100010 001100010
620 10.3 000111110 000111110 990 16.5 001100011 001100011
630 10.5 000111111 000111111 1000 16.7 001100100 001100100
640 10.7 001000000 001000000 1100 18.3 001101110 001101110
650 10.8 001000001 001000001 1200 20.0 001111000 001111000
660 11.0 001000010 001000010 1300 21.7 010000010 010000010
670 11.2 001000011 001000011 1400 23.3 010001100 010001100
680 11.3 001000100 001000100 1500 25.0 010010110 010010110
690 11.5 001000101 001000101 1600 26.7 010100000 010100000
700 11.7 001000110 001000110 1700 28.3 010101010 010101010
710 11.8 001000111 001000111 1800 30.0 010110100 010110100
720 12.0 001001000 001001000 1900 31.7 010111110 010111110
730 12.2 001001001 001001001 2000 33.3 011001000 011001000
740 12.3 001001010 001001010 2100 35.0 011010010 011010010
750 12.5 001001011 001001011 2200 36.7 011011100 011011100
760 12.7 001001100 001001100 2300 38.3 011100110 011100110
770 12.8 001001101 001001101 2400 40.0 011110000 011110000
780 13.0 001001110 001001110 2500 41.7 011111010 011111010
790 13.2 001001111 001001111 2600 43.3 100011010 100011010
800 13.3 001010000 001010000 2700 45.0 100011011 100011011
810 13.5 001010001 001010001 2800 46.7 100011100 100011100
820 13.7 001010010 001010010 2900 48.3 100011101 100011101
830 13.8 001010011 001010011 3000 50.0 100011110 100011110
840 14.0 001010100 001010100 3100 51.7 100011111 100011111
850 14.2 001010101 001010101 3200 53.3 100100000 100100000
860 14.3 001010110 001010110 3300 55.0 100100001 100100001
870 14.5 001010111 001010111 3400 56.7 100100010 100100010
39
3500 58.3 100100011 100100011 7300 121.7 101001001 101001001

3600 60.0 100100100 100100100 7400 123.3 101001010 101001010
3700 61.7 100100101 100100101 7500 125.0 101001011 101001011
3800 63.3 100100110 100100110 7600 126.7 101001100 101001100
3900 65.0 100100111 100100111 7700 128.3 101001101 101001101
4000 66.7 100101000 100101000 7800 130.0 101001110 101001110
4100 68.3 100101001 100101001 7900 131.7 101001111 101001111
4200 70.0 100101010 100101010 8000 133.3 101010000 101010000
4300 71.7 100101011 100101011 8100 135.0 101010001 101010001
4400 73.3 100101100 100101100 8200 136.7 101010010 101010010
4500 75.0 100101101 100101101 8300 138.3 101010011 101010011
4600 76.7 100101110 100101110 8400 140.0 101010100 101010100
4700 78.3 100101111 100101111 8500 141.7 101010101 101010101
4800 80.0 100110000 100110000 8600 143.3 101010110 101010110
4900 81.7 100110001 100110001 8700 145.0 101010111 101010111
5000 83.3 100110010 100110010 8800 146.7 101011000 101011000
5100 85.0 100110011 100110011 8900 148.3 101011001 101011001
5200 86.7 100110100 100110100 9000 150.0 101011010 101011010
5300 88.3 100110101 100110101 9100 151.7 101011011 101011011
5400 90.0 100110110 100110110 9200 153.3 101011100 101011100
5500 91.7 100110111 100110111 9300 155.0 101011101 101011101
5600 93.3 100111000 100111000 9400 156.7 101011110 101011110
5700 95.0 100111001 100111001 9500 158.3 101011111 101011111
5800 96.7 100111010 100111010 9600 160.0 101100000 101100000
5900 98.3 100111011 100111011 9700 161.7 101100001 101100001
6000 100.0 100111100 100111100 9800 163.3 101100010 101100010
6100 101.7 100111101 100111101 9900 165.0 101100011 101100011
6200 103.3 100111110 100111110 10000 166.7 101100100 101100100
6300 105.0 100111111 100111111 10100 168.3 101100101 101100101
6400 106.7 101000000 101000000 10200 170.0 101100110 101100110
6500 108.3 101000001 101000001 10300 171.7 101100111 101100111
6600 110.0 101000010 101000010 10400 173.3 101101000 101101000
6700 111.7 101000011 101000011 10500 175.0 101101001 101101001
6800 113.3 101000100 101000100 10600 176.7 101101010 101101010
6900 115.0 101000101 101000101 10700 178.3 101101011 101101011
7000 116.7 101000110 101000110 10800 180.0 101101100 101101100
7100 118.3 101000111 101000111 10900 181.7 101101101 101101101
7200 120.0 101001000 101001000 11000 183.3 101101110 101101110
40
11100 185.0 101101111 101101111 14900 248.3 110010101 110010101

11200 186.7 101110000 101110000 15000 250.0 110010110 110010110
11300 188.3 101110001 101110001 15100 251.7 110010111 110010111
11400 190.0 101110010 101110010 15200 253.3 110011000 110011000
11500 191.7 101110011 101110011 15300 255.0 110011001 110011001
11600 193.3 101110100 101110100 15400 256.7 110011010 110011010
11700 195.0 101110101 101110101 15500 258.3 110011011 110011011
11800 196.7 101110110 101110110 15600 260.0 110011100 110011100
11900 198.3 101110111 101110111 15700 261.7 110011101 110011101
120001 200.0 101111000 101111000 15800 263.3 110011110 110011110
2100 201.7 101111001 101111001 15900 265.0 110011111 110011111
12200 203.3 101111010 101111010 16000 266.7 110100000 110100000
12300 205.0 101111011 101111011 16100 268.3 110100001 110100001
12400 206.7 101111100 101111100 16200 270.0 110100010 110100010
12500 208.3 101111101 101111101 16300 271.7 110100011 110100011
12600 210.0 101111110 101111110 16400 273.3 110100100 110100100
12700 211.7 101111111 101111111 16500 275.0 110100101 110100101
12800 213.3 110000000 110000000 16600 276.7 110100110 110100110
12900 215.0 110000001 110000001 16700 278.3 110100111 110100111
130001 216.7 110000010 110000010 16800 280.0 110101000 110101000
3100
218.3 110000011 110000011 16900 281.7 110101001 110101001
13200
220.0 110000100 110000100 17000 283.3 110101010 110101010
13300
221.7 110000101 110000101 17100 285.0 110101011 110101011
13400
223.3 110000110 110000110 17200 286.7 110101100 110101100
13500
225.0 110000111 110000111 17300 288.3 110101101 110101101
13600
226.7 110001000 110001000 17400 290.0 110101110 110101110
13700
228.3 110001001 110001001 17500 291.7 110101111 110101111
13800
230.0 110001010 110001010 17600 293.3 110110000 110110000
13900
231.7 110001011 110001011 17700 295.0 110110001 110110001
140001
233.3 110001100 110001100 17800 296.7 110110010 110110010
4100
235.0 110001101 110001101 17900 298.3 110110011 110110011
14200
236.7 110001110 110001110 18000 300.0 110110100 110110100
14300
238.3 110001111 110001111 18100 301.7 110110101 110110101
14400
240.0 110010000 110010000 18200 303.3 110110110 110110110
14500
241.7 110010001 110010001 18300 305.0 110110111 110110111
14600
243.3 110010010 110010010 18400 306.7 110111000 110111000
14700
245.0 110010011 110010011 18500 308.3 110111001 110111001
14800
246.7 110010100 110010100 18600 310.0 110111010 110111010
41
18700 311.7 110111011 110111011 21900 365.0 111011011 111011011

18800 313.3 110111100 110111100 22000 366.7 111011100 111011100
18900 315.0 110111101 110111101 22100 368.3 111011101 111011101
19000 316.7 110111110 110111110 22200 370.0 111011110 111011110
19100 318.3 110111111 110111111 22300 371.7 111011111 111011111
19200 320.0 111000000 111000000 22400 373.3 111100000 111100000
19300 321.7 111000001 111000001 22500 375.0 111100001 111100001
19400 323.3 111000010 111000010 22600 376.7 111100010 111100010
19500 325.0 111000011 111000011 22700 378.3 111100011 111100011
19600 326.7 111000100 111000100 22800 380.0 111100100 111100100
19700 328.3 111000101 111000101 22900 381.7 111100101 111100101
19800 330.0 111000110 111000110 23000 383.3 111100110 111100110
19900 331.7 111000111 111000111 23100 385.0 111100111 111100111
20000 333.3 111001000 111001000 23200 386.7 111101000 111101000
20100 335.0 111001001 111001001 23300 388.3 111101001 111101001
20200 336.7 111001010 111001010 23400 390.0 111101010 111101010
20300 338.3 111001011 111001011 23500 391.7 111101011 111101011
20400 340.0 111001100 111001100 23600 393.3 111101100 111101100
20500 341.7 111001101 111001101 23700 395.0 111101101 111101101
20600 343.3 111001110 111001110 23800 396.7 111101110 111101110
20700 345.0 111001111 111001111 23900 398.3 111101111 111101111
20800 346.7 111010000 111010000 24000 400.0 111110000 111110000
20900 348.3 111010001 111010001 24100 401.7 111110001 111110001
21000 350.0 111010010 111010010 24200 403.3 111110010 111110010
21100 351.7 111010011 111010011 24300 405.0 111110011 111110011
21200 353.3 111010100 111010100 24400 406.7 111110100 111110100
21300 355.0 111010101 111010101 24500 408.3 111110101 111110101
21400 356.7 111010110 111010110 24600 410.0 111110110 111110110
21500 358.3 111010111 111010111 24700 411.7 111110111 111110111
21600 360.0 111011000 111011000 24800 413.3 111111000 111111000
21700 361.7 111011001 111011001 24900 415.0 111111001 111111001
21800 363.3 111011010 111011010 25000 416.7 111111010 111111010
42
5.12.2 CALCULATED METHOD

Use the Calculated Method whenever possible to determine the optimum corner
frequencies for the Rotor and Prime Spike filters. To calculate the Prime Spike corner
frequency, use the following bearing information:
d = Rolling Element Diameter

D = Bearing Pitch Diameter
a = Contact Angle
n = Number of Rotating Elements
N = Shaft Speed (Machine Speed)
c = Center of rolling element
Basic rolling element bearing geometry
43
1. Calculate the Prime Spike (FPS) and Rotor (FR) corner frequency using the bearing
parameters and these equations.
F R = 3N 1 d [ cos(a)]
F PS = ( )Nn( 1 - ( ))
2 D
The following equation is a good approximation of the Prime Spike corner frequency
when all you know is the machine speed and number of elements.
F PS = 0.4Nn
2. Convert the corner frequencies to decimal codes by using the following equations.
ROTOR
Range of FR (CPM) Equation
150 to 7,680 (256)

Code = F R
(60)(128.4)
(256)
7,730 to 75,500 Code = F R + 256
(60)(1268.4)
44
PRIME SPIKE
Range of FPS (CPM) Equation
(256)
Code = F PS
200 to 10,100 (60)(169.3)
(256)
Code = F PS + 256
10,300 to 101,200 (60)(1693)
3. Convert the decimal code from step 2 to a binary code. (See Convert a Filter Setting to
Binary Code.)
As an example of using the calculated method, consider a machine with a SKF, N306
Single Row Cylindrical Roller Bearing:
N = 3,600 RPM
n = 11
d = 0.394 In
D = 2.007 In
a = 0 Degrees
Calculate the corner frequencies:
1 0.394 cos (0)

F PS = ( )(3600)(11)(1 - ( ))
2 2.007
FPS = 15,913 CPM
FR = 3(3600) = 10800 CPM
Determine the decimal code:
(256)
Prime Spike Code = (15913) + 256 = 296.1
(60)(1693)
(round to 296)
45
(256)
Rotor Code = (10800) + 256 = 292.3
(60)(1268.4)
(round to 292)
Convert from decimal to binary code:
Prime Spike binary code = 256 + 32 + 8 = 100101000
Rotor binary code = 256 + 32 + 4 = 100100100
SPECIAL CODES
The signal of the Rotor path can be programmed to bypass the Rotor filters. In this case,
the Direct signal will be displayed during the Rotor display mode. All alarms and recorder
outputs associated with the Rotor path will also be subject to the Direct signal. The
special code that allows the Direct signal to be displayed on the Rotor path is
111111111. This code only operates on the Rotor filters and not on the Prime Spike
filters.
A special code of 000000000 for both Rotor and Prime Spike filters has been reserved for
future enhancements.
NOTE: Due to limitations in the hardware components of the monitor, do not use codes
in the following ranges:
Rotor codes from 1 to 4 and 256 to 260
Prime Spike codes from 1 to 4 and 256 to 260
46
5.13 Convert A Filter Setting To Binary Code

To convert a number from decimal to binary, fill in the binary digit row of the conversion
table according to the following procedure:
(The example shows how to convert the decimal number, 108, to binary.)
BIT # 9 8 7 6 5 4 3 2 1
Bit Value 256 128 64 32 16 8 4 2 1
Binary
Digit
Procedure Example
1. Choose the largest bit value in row 2 of the Largest bit value = 64
table that is smaller than the decimal number
you're converting.
2. Place a 1 in the binary digit row under

the bit value from step 1.
BIT # 7
3. Subtract the largest bit value
from step 1 from the decimal Bit Value 64
number. Binary digit 1
108 - 64 = 44
47
4. Repeat steps 1 through 3 substituting

the number calculated in step 3 for the
BIT # 6 4 3
decimal number. Repeat until the result
of step 3 is zero. Bit Value 32 8 4
Binary 1 1 1
5. Add zeros in all columns of the binary digit
digit row that do not have ones.
After applying the conversion procedure to

108, the conversion table should look like this:
BIT # 9 8 7 6 5 4 3 2 1
Decimal 256 128 64 32 16 8 4 2 1
Value
Binary 0 0 1 1 0 1 1 0 0
Digit
Therefore the binary code for 108 is 001101100.
Some codes are not recommended and other codes have special functions. See SPECIAL
CODES earlier in this section.
NOTE: Install the low frequency jumpers, W16A for the Rotor path and W17A for the
Prime Spike path, on the piggy board for the following cases:
·Using the Calculated method for corner frequencies below 7200 CPM.
·Using the Simple method with machine speeds below 140 RPM.
48
5.14 Use The Binary Code To Set Jumpers And DIP

Switches
To program each filter, use the binary code from the Simple or Calculated method to set
the eight-position DIP switches and jumpers shown in the figure below.
49
Use bit number nine of the binary code to set the appropriate jumper on header W18.
Install the jumper if bit number 9 is a one and remove the jumper if the bit is a zero.
Use bit numbers 8 through 1

to set the DIP switch. Set the
switch to OPEN or OFF if the
bit is zero and to ON if the bit
is one.
This figure shows the binary

code for channel A Rotor set
for 001010011.
NOTE: Install the low

frequency jumpers, W16A
for the Rotor path and
W17A for the Prime Spike
path, on the piggy board
for the following cases:
Using the Calculated

method for corner
frequencies below 7200
CPM.
Using the Simple method

with machine speeds
below 140 RPM.
The LCD display indicates

switches turned ON
(Jumpers installed) as solid
bars and switches turned
OFF (jumpers removed) as
flashing bars. The figure at
the right shows the
correlation between the
layout of the DIP switches
on the piggy board and the
LCD display. You can view the filter settings on the LCD display by using the Filter mode
as described in Section 3, Read Filter DIP Switches.
50
5.15 Read A Corner Frequency

To determine a corner frequency which has been previously set, follow the procedure
below:
1. Record the binary code by looking at the DIP switches and jumpers. See REBAM®
FILTERS.
2. Enter the binary code into the binary row of this conversion table.
BIT # 9 8 7 6 5 4 3 2 1
Bit Value 256 128 64 32 16 8 4 2 1
Binary
Digit
For the binary code 001101100, the table would look like this:
BIT # 9 8 7 6 5 4 3 2 1
Bit Value 256 128 64 32 16 8 4 2 1
Binary 0 0 1 1 0 1 1 0 0
Digit
3. Add the bit values in all the columns that contain a one. The decimal code for
001101100 would be
64 + 32 + 8 + 4 = 108
4. Use the equations below to calculate the corner frequency in CPM:

Rotor (Code = 5 to 255) FR = (Code)(128.4)(60)/256
Rotor (Code = 282 to 510) FR = (Code - 256)(1268)(60)/256
Prime Spike (Code = 5 to 255) FPS = (Code)(169.3)(60)/256
Prime Spike (Code = 282 to 511) FPS = (Code - 256)(1693)(60)/256
51
5.16 Scan Mode

The Scan mode causes the display to toggle between the Rotor and Prime Spike display
every five seconds. This mode lets you read both displays without touching the front
panel of the monitor. Pressing a switch on the front panel stops the Scan mode and
causes the front panel to operate normally. Twenty seconds after a switch was last
pressed, the Scan mode will resume. To set the monitor into the Scan mode:
1. Open the front panel.
2. Set the SM (Scan Mode) switch to the left (ON).
3. Close the front panel.
52
Section 6 - Monitor Verification
6. Monitor Verification
6.1 Test Channel Alarms
WARNING
High voltage present. Contact
could cause shock, burns, or
death.
Do not touch exposed wires or

terminals.
CAUTION
Tests will exceed alarm
setpoint levels causing
alarms to activate. This could
cause the relay contact to
change state. See Danger
Bypass, section 5.
The Dual REB®AM Monitor has Alert and Danger setpoints for both Rotor and Prime
Spike paths.
The general approach for testing alarm setpoints is to simulate the vibration signal with
a function generator. You test the alarm levels by setting the DC voltage bias, varying
the vibration signal, and observing that the correct LEDs and LCD indicators come on
and go off at the appropriate levels.
1. Disconnect the PWR, COM, and IN wiring from the channel A terminals on the Signal
Input Relay Module.
53
2. Connect multimeter and function
generator as shown.
3. Set the DC Bias on the function

generator to -7 Vdc to to -11 Vdc.
4. Set the frequency of the function

generator according to this table.
ALARM TYPE FILTER FUNCTION

CORNER GENERATOR
FREQUENCY (CPM) SETTING (CPM)
FR > 900 FR/10

Rotor
FR ≤ 900 FR/3
FPS < 48,000 10FPS

Prime Spike
FPS ≥ 48,000 5FPS
Direct Filters bypassed in 100 Hz

the Rotor path
5. Adjust the signal amplitude below the alarm setpoint level. The OK LEDs should begin
flashing after the Timed OK/Channel Defeat has timed out.
6. Press the RESET switch on the System Monitor

and verify that the OK LEDs are ON and the ALERT
and DANGER LEDs are OFF.
7. Increase the function generator amplitude past

the Alert setpoint level and verify that the ALERT
LED goes ON (flashing if the First Out option is
selected).
8. Verify that the Alert Relay changed state.
9. Press the RESET switch on the System Monitor

and verify that the ALERT LED remains on steady.
54
10. Increase the function

generator amplitude past the
Danger setpoint level and
verify that the DANGER LED
comes ON (flashing if First Out
option is selected).
11. Verify that the Danger

Relay changed state. If
Danger "AND" voting logic is
selected, the relay will not
change state until both
channels exceed their Danger
setpoints. "AND" voting is not
active if either channel is
bypassed. The Relay will not
change state if the Danger
Bypass is ON.
55
12. Press the RESET switch

on the System Monitor. Verify
that the ALERT and DANGER
LEDs remain on and steady.
13. Reduce the function

generator amplitude to below
alarm setpoint levels and
observe that the ALERT and
DANGER LEDs go off (if
nonlatching option is
selected). Press the RESET
switch on the System Monitor
to reset latching alarms.
14. Repeat steps 2 through

13 for other channels or
alarms.
NOTE: If the monitor does not

respond correctly or if the
above procedure cannot be
verified, then install your
spare monitor and contact
your local Bently Nevada
office for service.
56
6.2 Test OK Limits
WARNING
High voltage present.
Contact could cause shock,
burns, or death.
Do not touch exposed wires

or terminals.
CAUTION
alarms to activate. This
could cause the relay
contact to change state.
See Danger Bypass, section
5.
Input Relay Module.
2. Connect the multimeter and the power supply.
3. Adjust the power supply voltage for -9 Vdc.
57
4. Verify that the Channel A OK LED is on.
5. Increase the power supply voltage (more negative) until the OK LED goes off (upper
limit). Verify the upper limit according to the Transducer Input type below:
TRANSDUCER INPUT TYPE UPPER LIMIT RANGE
01, 02 -17.3 to -18.75 Vdc
03 -18.55 to -20.1 Vdc
04 -13.3 to -14.42 Vdc
6. Verify that the OK relay changes state (de-energized).
NOTE: All other channels in the rack must be OK or bypassed in order for the relay to
change state.
7. Decrease the power supply voltage (less negative) to -9 Vdc. Verify that the OK LED
starts flashing after the 30 second Timed OK/Channel Defeat delay and that the OK Relay
energizes.
8. Gradually decrease the power supply voltage (less negative) until the OK LED goes off
(lower limit). Verify the lower limit according to the Transducer Input type below:
TRANSDUCER INPUT TYPE LOWER LIMIT RANGE
01, 02 -0.97 to -1.45 Vdc
03 -2.78 to -3.02 Vdc
04 -2.86 to -3.10 Vdc
9. Verify that the OK Relay de-energizes.
10. Increase the power supply voltage (less

negative) to
-9 Vdc. Verify that the OK LED starts flashing after
the 30 second Timed OK/Channel Defeat delay and
that the OK Relay energizes. Press the RESET
switch on the System Monitor to reset the flashing
OK LED.
11. Disconnect the power supply and multimeter

and reconnect the PWR, COM, and IN wiring to the
channel A terminals on the Signal Input Relay
Module. Verify that the OK LED comes on and the
OK Relay energizes. Press the RESET switch on the
System Monitor to reset the flashing OK LED.
58
12. Repeat steps 1 through 11 for channel B with the multimeter and power supply
connected to the channel B terminals.
NOTE: If the monitor does not respond correctly or if the above procedure cannot be
verified, then install your spare monitor and contact your local Bently Nevada office for
service.
6.3 Calibrate Channel

The Dual REBAM has four signal paths to calibrate: channel A Rotor and Prime Spike and
channel B Rotor and Prime Spike. Calibrate the monitor after you receive it from the
factory , whenever you change the full scale range and you adjust the filters by 25% or
more.
WARNING
death.

terminals.
CAUTION
setpoint levels causing alarms
to activate. This could cause
the relay contact to change
state. See Danger Bypass,
section 5.
Input Relay Module.
2. Connect the function generator and multimeter to COM and IN as shown. Set the DC
bias on the function generator between -7 and -11 Vdc with the function set for
sinewave.
59
3. Set the frequency of the function generator according to this table.
ALARM TYPE FILTER CORNER FUNCTION GENERATOR

FREQUENCY (CPM) SETTING (CPM)
FR > 900 FR/10
Rotor
FR ≤ 900 FR/3
FPS < 48,000 10FPS
Prime Spike
FPS ≥ 48,000 5FPS
Filters bypassed in the 100 Hz
Direct
Rotor path
4. Set the amplitude of the function generator according to the full scale setting and the
following two tables.
6.3.1 Amplitude Settings for Rotor Full Scale Options

OPTION ROTOR REGION FULL SCALE SIGNAL AMPLITUDE
CODE FULL SCALE OPTION mV pp (mV rms)
TRANSDUCER TYPE TRANSDUCER TYPE
01 (1 V/mil) 02-04 (2 V/mil)
01 0 to 100 µin pp 100 (35.35) 200 (70.7)
02 0 to 200 µin pp 200 (70.7) 400 (141.4)
03 0 to 500 µin pp 500 (176.8) 1000 (353.5)
04 0 to 1000 µin pp 1000 (353.5) 2000 (707.1)
05 0 to 2000 µin pp 2000 (707.1) 4000 (1414)
11 0 to 2 µm pp 78.7 (27.82) 157.5 (55.68)
12 0 to 5 µm pp 196.8 (69.58) 393.7 (139.2)
13 0 to 10 µm pp 393.7 (139.2) 787.4 (278.4)
14 0 to 20 µm pp 787.4 (278.4) 1575 (556.8)
15 0 to 50 µm pp 1968 (695.8) 3937 (1392)
60
6.3.2 Amplitude Settings for Prime Spike Full Scale Options

OPTION PRIME SPIKE REGION FULL SCALE SIGNAL AMPLITUDE
CODE FULL SCALE OPTION mV pp (mV rms)
TRANSDUCER TYPE TRANSDUCER TYPE
01 (1 V/mil) 02-04 (2 V/mil)
01 0 to 20 µin pp 20 (7.07) 40 (14.14)
02 0 to 50 µin pp 50 (17.68) 100 (35.35)
03 0 to 100 µin pp 100 (35.35) 200 (70.7)
04 0 to 200 µin pp 200 (70.7) 400 (141.4)
11 0 to 0.5 µm pp 19.7 (6.96) 39.37 (13.92)
12 0 to 1 µm pp 39.4 (13.93) 78.7 (27.82)
13 0 to 2 µm pp 78.7 (27.82) 157.5 (55.68)
14 0 to 5 µm pp 196.8 (69.58) 393.7 (139.2)
5. Open the front panel and slide it to the right.
6. Measure the proportional signal output voltage at the appropriate test point using the
multimeter as shown and verify that it reads +5.00 Vdc.
61
7. If the voltage is not +5.00 Vdc, adjust the gain potentiometer as shown.
8. Repeat steps 1 through 7 for both Rotor and Prime Spike on channel A.
9. Disconnect the function generator and multimeter and reconnect the PWR, COM, and
IN wiring to the channel A terminals on the Signal Input Relay Module. Verify that the OK
LED comes on after the 30 second Time OK/Channel Defeat and the OK Relay energizes.
Press the RESET switch on the System Monitor to reset the flashing OK LED.
10. Repeat steps 1 through 9 for channel B.
service.
62
6.4 Test Filter Settings
WARNING
death.

terminals.
CAUTION
alarms to activate. This
could cause the relay
contact to change state.
See Danger Bypass,
section 5.
To verify the filter settings, re-assemble the monitor and install it in the rack. Follow the
procedure below to test the filter settings. The procedure is described for channel A.
Input Relay Module.
2. Connect the function generator and multimeter as shown. Set the function generator
for a DC bias of between -7 Vdc and -11 Vdc.
3. Adjust the frequency generator to the corner frequency of the channel and signal
path being tested (See READ A CORNER FREQUENCY earlier in this section).
63
4. Adjust the amplitude of the frequency generator using the full scale range and Tables
in Calibrate Channel.
5. Verify that the LCD reads between 65% and 75% of full scale (providing the monitor
was calibrated as described earlier).
service.
64
6.5 Self Test

The monitor has three levels of self tests:
Power-up test:
Performed only when
the monitor is turned
on.
Cyclic test: Performed
continuously.
User-invoked test:
Performed only when
initiated by user.
If the monitor detects an error

during a Cyclic self test, the
following events occur:
Monitoring stops until
the problem is
resolved.
The error code is stored
in memory and flashes
on the LCD display
The BYPASS LEDs come
on.
The OK LEDs flash at 5
Hz.
If the error is intermittent and

goes away, the following
events occur:
Monitoring resumes.
The OK LEDs flash at 5
Hz to indicate that an
error code has been
stored.
If the monitor detects an error during the Power-up or User-invoked self test, monitoring
stops until the problem is resolved.
65
Follow these steps to read and clear error codes:
CAUTION
by this monitor will be lost for
duration of test.
1. Initiate the User-invoked self test by shorting the two self test pins (ST) with a
screwdriver.
All the LEDs and LCD elements

come on.
At the end of the self test, the

BYPASS LEDs come on, the OK
LEDs flash at 5 Hz, and the first
error code begins to flash.
The error code is given by the

number of flashing segments in
one column of the bargraph. For
example, this monitor is indicating
error code number 7.
2. Press and hold the ALERT switch for approximately

one second to read any other error codes that have
been stored in the monitor.
For example, this monitor contains a second stored error

code - number 10.
When you reach the end of the list of error codes, the
LCD bargraphs will display full scale reading and the OK
LEDs go off.
You may read through the list again by continuing to

press the ALERT switch.
66
3. When you reach the end of the list of

error codes, press and hold the DANGER
switch for approximately one second to
clear the error codes from memory.
After you clear the error codes, the monitor

will go through the 30 second Timed
OK/Channel Defeat and the OK LEDs will
flash at 1 Hz to indicate that the monitor has
been not OK.
Press the RESET switch on the System

Monitor to reset the flashing OK LEDs
NOTE:If the error code cannot be cleared,

then the error may still exist. Consult the
error code table for the recovery procedure.
67
6.6 Error Codes

The following table lists the possible error codes for the Dual REBAM Monitor and the
recovery procedures.
ERROR DESCRIPTION RECOVERY

CODE
2 ROM checksum error Install your spare monitor and contact
your local Bently Nevada office for
service.
3 Nonrecoverable EEPROM error Install your spare monitor and contact
service.
4 Recoverable EEPROM error Readjust setpoints. Recall and clear the
error as described earlier in this section.
If the error is persistent, install your spare
monitor and contact your local Bently
Nevada office for service.
Error 5 through 12, 25, and 26 are
node voltage out of tolerance error:
5 +7.5V & -VT

6 +VRH Recall and clear the error codes as
+5V described earlier in this section.
7
MVREF If the error is persistent install your spare
8
monitor and contact your local Bently
9 +7.5V
Nevada office for service.
10 +VRL
11 -6.5V & MVREF
12 +5V & -7.5V
25 +5V & -15V
26 +15V
13 SCIC clock failure Install your spare monitor and contact

service.
68
ERROR DESCRIPTION RECOVERY

CODE
14 RAM error Install your spare monitor and contact your
local Bently Nevada office for service.
17 CONFIG register error Install your spare monitor and contact your
22 Incorrect channel off option. Check that only one of the channels is
optioned off. Turn on one of the channels if
both are off. If the error is not recoverable,
install your spare monitor and contact your
69
7. Recommended Spare Parts
* To order replacement parts, specify the complete catalog number, 3300/54 – AXX –
BXX – CXX - DXX – EXX - FXX, and the replacement part number. If the monitor has been
modified, specify the modification number on the parts order. You must set the
programmable options (refer to Section 5 of this manual). If in doubt about the part
number, call your Bently Nevada Corporation representative before ordering.
70
Section 8 - Specifications
8. Specifications
INPUTS
Signal Inputs: Two channels proximity input, 10 kΩ input
impedance.
Signal Scale Factors: 2000 mV/mil (80 mV/um) - 7200 and 3300
MicroProx®.
1000 mV/mil (40 mV/mm) - 3300 MicroProx®.
SIGNAL CONDITIONING
Monitor Range: Full scale meter range selected per Option
Table.
Accuracy: ± 0.33% of full scale error typical at 77°F

(25°C).
± 1% of full scale error maximum at 77°F

(25°C).
FILTER RESPONSE
Without Filter: -3dB at 0.83 Hz, high pass corner.
With Rotor Filter: Low-pass corner frequencies are DIP switch

and jumper programmable independently on
each channel from 150 CPM to 75,500 CPM.
With Prime Spike Filter: High-pass corner frequencies are DIP switch
and jumper programmable independently on
each channel from 200 CPM to 101,200 CPM.
Filter Quality: High and low-pass filters are 4 pole (80

dB/decade, 24 dB/octave) with a Butterworth
response. -3dB corner frequency at FC
predicted.
71
ALARMS
Alarm Set Points: Alert/Danger alarm levels (adjustable from 0
to 100% of full scale).
Alarm Delay: Alarm delay times are user-programmable

per options.
DISPLAYS
Meter: LCD bar graph, triple scale with outside scales
marked per monitor Rotor full scale range.
Bargraph resolution is 1.9% of full scale.
Center scales marked for Prime Spike full
scale range and probe gap voltage.
LEDs: Green LEDs annunciate transducer OK

condition, red LEDs annunciate Danger alarm,
Alert alarm, and bypass conditions.
CONTROLS
Front Panel: Front panel switches (3) for reading Alert and
Danger setpoint levels, and for changing the
display mode.
Internal: Switches on circuit board for set point

adjustment, Danger Bypass, Channel Bypass,
and Scan mode.
External: External remote controls: Reset, Inhibit, and

Setpoint Adjust (↑ and ↓).
OUTPUT
Recorder: Output proportional to selected full scale
monitor range and protected against
continuous short circuit to ground:
+4 mA to +20 mA, +12 Vdc compliance.
+1 Vdc to +5 Vdc, 100 Ohm output
impedance.
0 Vdc to -10 Vdc, 100 Ohm output impedance.
Transducer Power: -24 Vdc only, output is short circuit protected.
Alarms and OK: Relay drives for Alert, Danger, and System OK.
72
Section 8 - Specifications
RELAY CONTACT RATINGS

Dual Relays: 5 Amps @ 120 Vac 50/60 Hz.
5 Amps @ 28 Vdc.
Quad Relays: 0.6 Amps @ 120 Vac 50/60 Hz.

2 Amps @ 30 Vdc.
ENVIRONMENTAL
Temperature: Operating +32°F to +149°F (0°C to +65°C).
Storage -40°F to +185°F (-40°C to +85°C).
Humidity: 0 to 95%, non-condensing.
73
9. Index
Agency Approval.............................................................................................................................................................4
Alarm
Delay ............................................................................................................................................................................ 25
Relay Option................................................................................................................................................................4
Test setpoint levels ......................................................................................................................................52 - 55
Alert
alarm level..........................................................................................................................................................14, 54
alarm relay.......................................................................................................................................5, 6, 21, 22, 54
LED...............................................................................................................................................................5, 9, 54, 55
Mode ............................................................................................................................................................................ 25
Switch......................................................................................................................................................5, 14, 32, 67
AND voting .............................................................................................................................................5, 6, 10, 25, 54
binary code .............................................................................................................................17, 37, 44, 45, 47 - 50
binary conversion.........................................................................................................................................46, 47, 50
Buffered Outputs ............................................................................................................................................................6
Bypass
LED.......................................................................................................................................... 5, 6, 8, 34, 35, 65, 66
Calibrate Channel...............................................................................................................................................59 - 62
Channel On/Off................................................................................................................................................... 5, 6, 25
Clamping Option .......................................................................................................................................................... 26
Danger
alarm level...................................................................................................................................10, 15, 32, 54, 55
alarm relay........................................................................................................................5, 6, 10, 21, 22, 35, 54
Bypass................................................................................................................................................6, 8, 25, 35, 54
LED.................................................................................................................................................. 5, 10, 35, 53 - 55
Mode ............................................................................................................................................................................ 25
Switch......................................................................................................................................................5, 15, 32, 68
voting logic ......................................................................................................................................5, 6, 10, 25, 54
DDI Signal ........................................................................................................................................................................ 25
DDI Signal Selection...........................................................................................................................................29 - 30
Direct signal.....................................................................................................................................................45, 53, 60
display mode indicator ............................................................................................... 11, 12, 14, 15, 17, 32, 33
error code ..........................................................................................................................................................6, 65 - 70
external contacts............................................................................................................................................................6
74
Section 9 - Index
Filter
Calculated Method.......................................................................................................................36, 37, 42 - 45
corner frequency ...................................................................................................16, 36, 42 - 44, 48, 50, 63
DIP switch ...................................................................................................................................................16, 48, 49
mode.................................................................................................................................................................... 17, 49
settings................................................................................................................................................................ 49, 63
Simple Method .............................................................................................................................................. 36 - 41
First Out....................................................................................................................................................6, 9, 10, 25, 54
Front Panel Removal..................................................................................................................................................20
Full Scale
Options..........................................................................................................................................3, 27 - 30, 60, 61
ranges.................................................................................................................................................................. 31, 64
Gain potentiometer............................................................................................................................................. 61, 62
Gap Voltage ....................................................................................................................................................................13
Input .....................................................................................................................................................................................5
Jumper-Programmable Options................................................................................................................ 23 - 25
Latching mode .................................................................................................................................................... 5, 6, 25
Low Frequency jumper ..............................................................................................................................36, 47, 49
Main Board Option Settings....................................................................................................................................25
Meter Scale Replacement........................................................................................................................................31
Monitor
modes.................................................................................................................................................................. 11, 16
Functions .................................................................................................................................................................5, 6
Options ............................................................................................................................................................................3, 4
Part Number.................................................................................................................................................................3, 4
Removal............................................................................................................................................................................18
System..................................................................................................................................................................................2
non-latching mode............................................................................................................................... 5, 6, 25
OK
LED ...................................................................................................................... 5, 7, 34, 53, 57, 58, 62, 65 - 68
limits .............................................................................................................................................................. 5, 56 - 58
Relay....................................................................................................................................................5, 7, 57, 58, 62
Piggy Board Removal....................................................................................................................................19
power up..............................................................................................................................................................11
Prime Spike
corner frequency ...................................................................................................................................................43
mode............................................................................................................................................................................11
vibration .....................................................................................................................................................................12
Probe Gap ......................................................................................................................................................5, 13
75
recorder output........................................................................................................................................... 6, 26
recovery ........................................................................................................................................................69, 70
Rotor
corner frequency ................................................................................................................................................... 43
mode.....................................................................................................................................................................12, 13
scale ............................................................................................................................................................................. 11
vibration ..................................................................................................................................................................... 11
Safety Barrier Option ....................................................................................................................................................4
Scan Mode....................................................................................................................................................................... 51
Self Test
Cyclic.................................................................................................................................................................. 6, 7, 65
power-up ......................................................................................................................................................... 6, 8, 65
user-invoked ...........................................................................................................................................6, 8, 65, 66
self test................................................................................................................................................................7, 65 - 68
setpoints..................................................................................................................................................5, 9, 14, 32, 54
Adjustment ............................................................................................................................................................... 32
level............................................................................................................................................................................... 14
Side Cover Removal.................................................................................................................................................... 19
Signal Input Relay Module (SIRM).......................................................6, 21, 22, 52, 56, 58, 59, 62, 63, 71
Spare Parts...................................................................................................................................................................... 71
Special Codes................................................................................................................................................................. 45
Switch
Channel Bypass................................................................................................................................................. 5, 34
Danger Bypass ...........................................................................................................................................6, 25, 35
Mode .............................................................................................................................................. 5, 12 - 17, 32, 33
Reset ............................................................................................................................5, 6, 53, 54, 57, 58, 62, 68
Timed OK/Channel Defeat ..................................................................................................... 5, 8, 53, 57, 62, 68
Transducer Input Option.....................................................................................................3, 27 - 30, 57, 60, 61
voting logic.............................................................................................................................................5, 6, 10, 25, 54
76
Section 10 - Field Wiring Diagrams
10. Field Wiring Diagrams

DRAWING TITLE DRAWING NO. NO. OF SHEETS
Field Wiring Diagram

With No Barriers......................................104197 2

With External Barriers ..........................104198 2

With Internal Barriers ...........................104268 2
77
78
79
80
81
82
83

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Operation Manual

Bently Nevada™ Asset Condition Monitoring

Part Number 100122-01

Copyright © 1992. Bently Nevada LLC.

The information contained in this document is subject to change without notice.

REBAM, Proximitor and MicroProx

Mailing Address 1631 Bently Parkway South

3300 System Overview (Part Number 80171-01)

50 - 400 Crushers, Hammer Mills, Paper Machines

401 - 1500 FD-90 Fans, Cooling Tower Fans, associated

1501 - 5000 Most Electric Motors, Motor Driven Pumps,

3000 - 20000 Power Turbines, Compressors, and Gas Generators

1.2 Dual REBAM® System

1.3 Monitor Options

*3300 REBAM transducers may be used with or without barriers.

Monitor Options (Continued)

1.4 Monitor Functions

TIMED OK/CHANNEL DEFEAT - Timed OK/Channel Defeat minimizes faulty transducer

LED DISPLAY CONDITION OK

* A not OK channel can be bypassed to restore relay OK conditions

2.2 Bypass LEDs

2.3 Alert LEDs

LED DISPLAY CONDITION ALERT

{ ALERT Channel A or B has exceeded its Alert On

2.4 Danger LEDs

LED DISPLAY DANGER RELAY

{ DANGER Channel A or B has exceeded its Danger On Off

* If either channel is bypassed, alarm relay is activated when non-bypassed channel is in

3.1 Read Rotor Vibration

3.2 Read Prime Spike Vibration

3.3 Read Gap Voltage

3.4 Read Alert Setpoint Levels

3.5 Read Danger Setpoint Levels

3.6 Read Filter DIP Switches

1. Loosen two screws.

4.2 Side Cover Removal

1. Squeeze the retaining tips on each

2. Remove the side cover from the

4.3 Piggy Board Removal

2. Remove the piggy board

4.4 Front Panel Removal

4.5 Signal Input Relay Module (SIRM) Configuration

Do not touch exposed wires

The Signal Input Relay Module is on

Dual Relay Module Options

Danger Relay Jumper

Danger Relay Jumper

For relay configuration, see Internal Safety

Quad Relay Module Options

For relay configuration, see System Installation

5.2 Main Board Option Settings

Option Settings on Main Board

5.3 Recorder Options

OPTION SETTING INSTALL JUMPERS

* Options shipped from factory

5.4 Transducer Input Option

5.4.1 Transducer Input Options

5.5 Monitor Full Scale Option

5.5.1 Rotor Full Scale Option

MAIN PIGGY MAIN PIGGY

01 0 to 100 µin pp W2D, 2H W17B W2D, 2H W17C, 17E

5.5.2 Prime Spike Full Scale Option

MAIN PIGGY MAIN PIGGY