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This device has the power to drastically improve oral Availability of product in multiple
and overall health in underdeveloped nations. An countries/continents with same affordable price;
antibacterial toothbrush will prevent the spread of possible expansion of the market into hiking/camping
countless viruses and make the population less business; making natural alternatives to toothpastes
affected by diseases. with herbal powders and clays.
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1) Table of Contents
Design Input……………………………………………………………………………...pages 4-5
Problem Statement………………………………………………………………………...4
User Needs………………………………………………………………………………...4
Design Specifications…………………………………………………………………….. 5
Design Development……………………………………………………………………………5-7
Concept Map……………………………………………………………………………....6
Morph Matrix……………………………………………………………………………...6
Pugh Matrix……………………………………………………………………………….7
Design Review…………………………………………………………………………………….8
Design Output………………………………………………………………………………….9-11
Drawings/models………………………………………………………………………...11
Design Verification…………………………………………………………………………12-15
Prototype Plan……………………………………………………………………………15-18
Drawings and Design Changes……………………………………………………………..19
Sources…………………………………………………………………………………………...20
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2) Design Input
a. Problem Statement
Through research and the interview process we found out that in Sub-Saharan Africa
there are a lot of communities that share or don’t use toothbrushes whatsoever. This causes
preventable dental problems such as periodontitis and oral cancer to be rampant in this area.
These people don’t use toothbrushes because of the cost of the brush itself and the fee to renew
products such as toothpaste. Our idea was to create a product that was affordable to these people
and lasts several years. Also, we wanted to create a product that would work efficiently so that
one could be used by an entire household. The device is a toothbrush case that use ultraviolet
light as sanitation so an entire house can share a single toothbrush.
b. User Needs
The target consumer for this antibacterial toothbrush is a resident of a third-world country
who might not have access to clean water and especially dental tools. The user requires
an affordable yet effective way to maintain oral health with zero to little risk of spreading
bacteria from user to user of the product
i. Low Cost
The group in particular that we are looking at are less affluent when compared to the rest
of the world so the cost of the device needs to be as low as possible.
ii. Long Lasting
Using long lasting materials, so that it will last for years rather than months, will
eliminate the need for a frequent replacement and subsequently bring down the overall price over
time.
iii. Able to be sanitized
Our intents are for the toothbrush to be used by multiple people, which is why it is so
important for the design to kill 99.9% of bacteria on the brush.
iv. Easy to use
The design should be simple enough to understand so that people of all ages and abilities
can use it.
v. Lightweight
Materials that are not too heavy will allow the device to be stored and transported with
ease.
vi. Have no risk of spreading bacteria
vii. Resistant to environmental factors
The nature of our target consumer’s environment can expose the toothbrush to many
different contaminants, so the case needs to protect the toothbrush from these. It also needs to be
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made well enough so that it can last multiple years without corroding or getting broken over
time.
c. Design Specifications
Looking at our user needs, the most important part of our device is that it is affordable to
our predicted consumer. We chose seven dollars as our maximum price because the average
family is roughly five people at a dollar a toothbrush that would cost them roughy five-six
dollars every 3-4 months to replace their regular toothbrush. The price being seven dollars would
roughly be the cost of a family buying toothbrushes.
We wanted the toothbrush to be under 25 grams as the average nonelectrical toothbrush is
roughly 25 grams and to save on expense we wanted it to be just lighter than a normal
toothbrush. Similarly we were not really sure how much an UV case would weigh. After some
research, we found that the weight of a simple UV case sanitizer varies between 130-170 g and
from there we put the weight limit of the UV case at 140 g as this is in that interval.
Also, it was necessary the case last a long period of time as it is an investment that is too
expensive to be renewed annually. Five years was chosen because the average triple A battery
life is three-five years. Since either the battery or the UV bulb will be the first part to go, it’s
necessary that our device outlast this unchangeable lifespan. Since people usually brush their
teeth similar times, morning or night, we needed the device to work quickly so that individual
didn’t have to wait a long time to be able to brush their teeth. Twenty minutes was chosen as it
isn’t an unreasonably long time to wait to brush your teeth and because if an average sized
family, five people, all wake up an hour before they have to leave for work they will all have
sufficient enough time to brush their teeth.
For everyone in the house to be able to use this device it has to be extremely user
friendly, ie. children and the elderly will be able to use it. So, our device will be a single button
mechanism, being able to open with one push. The UV sanitation would begin as soon as the
case is closed and automatically shut off after the sanitization is complete.
3) Design Development
a. Brainstorming/Concept Map
While brainstorming ideas for our device we decided the best idea would be to create a
case that would sanitize the toothbrush. We focused on five areas in particular, but all of our
ideas were wide ranging and didn’t really fall into specific subsets. After looking at all the
possibilities three design stuck out the most: using ultraviolet light, using heat, and using natural
materials for sanitization. Using natural materials seemed liked the best option as it would be the
cheapest and most accessible to our intended consumer but we were unable find any idea that
could be improved upon using our own “design” or any type of engineering. We decided to go
with ultraviolet light because it is known for its effectiveness at sanitization, it is faster than
using high heat or cold, and can be incorporated into a portable case.
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c. Pugh Matrix
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4) Design Review
The feedback we received contained a lot of positive encouragement for the original
ideas presented along with multiple questions and suggestions. The most frequent question
related to power source, as there was concern about how these batteries would be repurchased or
recharged. These are valid concerns and the power source for the UV light will be one of our
main focuses going forward. We wanted to use batteries that last as long as possible while still
powering the strength of our UV bulb however this is not feasible for years of use. The best
energy source, especially looking into solar power, will be found through more extensive
research as well as validation testing. These steps will allow us to find out which options are
most convenient for the user and last the longest.
Another important concern was the price of the device. Because the case itself is only
around 25 cents, with the UV bulb accounting for almost the entire price of the brush, it will be
difficult to lower the overall price unless we can find a UV light that is cheaper than the one we
found. The price is one of the most important factors of the design, however, so we will need to
do extensive research to see if there are any more cost-effective UV bulbs on the market. The
feedback about the price will also go into our validation testing. We are planning on surveying
people from this region and experts on this region to see if this device is marketable and people
will be able to afford such a commodity.
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Other critiques that were brought up include: the design needing more long-lasting
qualities to prevent corrosion, preventing harm to the light from dropping/every day use, how
fluid from use will be removed from the toothbrush, ways of isolating UV ray to protect the user,
and how the material with degrade with water. All of these will be taken into consideration as we
continue to make changes and improvements to the design.
A great suggestion given during the design review was to test the product’s success by
giving it to hiking/outdoor travelers and recording their feedback and reviews. This is definitely
an idea that would help in the process of finalizing our design to make sure it performs well in
real life before introducing it third world countries. A hiking/camping crowd could also be
another group of people that the toothbrush could be marketed and sold to, which is something
that we did not think of on our own.
5) Design Output
a. Design Overview
For our design we chose to create a toothbrush sanitation case that uses a ultraviolet light
source to eliminate bacteria. The purpose for this case is that it will be used in poorer countries in
which they don’t have the money to afford a tri-annual renewal of toothbrushes. This device will
be a one time cost and will allow entire households to use a single toothbrush safely.
would last for 9.6 years in a four person household. This is a quality amount of time for a less
than seven dollar purchase. Time efficiency of the sanitization process is also important as we
want an entire family to be able to use it but not have to spend a significant portion of their day
just waiting to brush their teeth. Using the UV strength chosen it would take around 12.5 minutes
for the toothbrush to be sanitized. This fits into our parameter of wanting the toothbrush to
sanitize in less than 20 minutes.
Bristles: nylon
Sanitizes in less than 20 minutes Based on the Department of Human Health and
Services they that the minimum irradiance in a
biosafety container is 40 W/cm^2 and it should
roughly take take 12.5 minutes for ours to reach
30,000 J/cm^2 (1 W = 1 J/s)
99.9% of bacteria killed on toothbrush Shape and size of UV lamp covers entire brush
head, eliminating bacteria from entire affected
area.
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6) Design Verification
Cost less than $7.00 Using thermoplastic rubber Combined prices of materials:
and polypropylene handle, Plastics
nylon bristles, and most cost Nylon: US $2.2 / Kg * .00381 Kg = 1
efficient UV case cent
Polypropylene: US $1.6 / Kg *
.04215 + .00976 Kg = 8.3 cents
ABS: US $2.7 / Kg * .09099 Kg =
24.57 cents
TPR: US $2 / Kg * .00904 Kg = 2
cents
UV lamp: $4.50
Unit Price of one UV case + brush:
$.01 +$.09+$.25+$.02+$4.50 =
$4.87< $7
Nylon
(2.86x0.9525x1.11)ccx
1.26g/cc=3.81g
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Lasts up to five years The UV bulb and the battery Average 4 people/household *
are the most inferior longest allowable use 30 min = 120
components when it comes to min of usage/day
how long the product lasts. UV bulb lasts roughly 7000 hours =
Considering that the user has 420000 min/120 min/day = 3500
the ability to reach batteries, days of usage
the UV bulb is the limiting 3500 days/ 365 days/year = 9.6 years
part of the case.
99.9% of bacteria killed on UV lamp shape and size UV light causes a reaction against
toothbrush covers entire brush head, multiple thymine molecules, which is
eliminating bacteria from a base of DNA. The reaction of these
entire brush head thymine molecules causes the DNA
to become unstable and die as a
result. With enough exposure to UV
light 99.9% of bacteria will die.
ABS 40 30 2.3
Nylon 70 90 1.8
the design inputs). The cheapest UV bulb on the market thus far is $4.50. Thus, the estimated
overall price of the device is $4.87.
The other thing we needed to verify was the durability which mostly depend on the UV
bulb and the battery. On average, if there are 4 people per household and we want the longest
allowable use to be 30 min for each person so 120 minutes can be used each day. Our UV bulb
lasts roughly 7000 hours which correspond to 420000 min and we divide by 120 min/day, we
will get 3500 days of usage or ~9.6 years.
We wanted the sanitization process to be no longer than 20 minutes. Based on the
department of Human Health and Services it takes roughly 30,000 J/s to completely sanitize a
biosafety device. Our UV bulb having a wavelength of 253.7 nm which corresponds to roughly
40-45 microW/cm^2 which reaches 30,000 microJ/s in 12.5 minutes.
Finally, light causes a reaction against multiple thymine molecules, which is a base of
DNA. The reaction of these thymine molecules causes the DNA to become unstable and die as a
result. With enough exposure to UV light 99.9% of bacteria will die. This is the most vital part of
our design and was shown in the verification based on the UV light process and its interaction
with bacteria from previous research already published.
Updates:
The prototype was three dimensionally printed 3mm PLA that contained all the features
of our device. It included the battery case attached to a plastic representation of an ultraviolet
light that had a light bulb taped to it to represent the ultraviolet light. The device also had a
open/close button, and a two prong stand used to hold the toothbrush straight. The prototype was
made of bottom and top halves that were held together via three hinges that were placed in the
back. The top and bottom halves were 210X53X28 mm each with front and back walls being
7.5mm thick and sidewalls being 5mm thick. The bottom half had a divot in the center that
allows for a spot for the open/close button to rest.
The prototype created will be distinct from our actual device in that it will allow
placement of a battery, wiring, and an ultraviolet light. We plan on hollowing out where the
battery is as to allow for the placement of actual double a batteries. Also, we plan on removing
the plastic light that we have placed to allow the placement of an actual light as well as the
placement of wiring to connect the battery and light. The open/close button will actually be
functional by putting teeth on the top half to hold the device closed when left unpressed. The
final distinction is that we will create a mechanism that will cause the device to turn on for an
appropriate amount of time once the device is closed.
Measurable Objectives:
The main goal of the prototype was to give our users a realistic representation of the
device such as how it will function and what its actual size will be. We did the prototype to see
for ourselves how the components (the toothbrush, UV light, and the battery) will fit and if it
would need any adjustments after the 3D printing. The prototype would allow us to get any
criticisms and or feedback that we could use to improve the future work so we develop a more
effective and accurate device. The feedback showed us that our prototypes met our objectives by
showing the audience how the device will function, what the device will look like, and the
dimensions of the device. Overall our objective for the prototype was to evaluate where the
improvements are necessary and if the device will be marketable.
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After printing the design, we realize that almost all of our objectives were met because
we were able to test it by putting a regular toothbrush and see if it fits but came out that it fits
perfectly well, except that the bristle did not really face the light we used as our UV light. The
other issue we had was the open and close button, it does not function 100 % as we intended it
would be unless a large force was applied. We were also able to get feedback from people which
led us to believe that our objectives were successfully met and the audience could easily
visualize how our device would work.
Schedule:
The schedule we created at the beginning of creating our prototype was not stuck to at all.
We were very behind schedule in our timeline. For example, we said that we would print our
device by the middle of March when in fact we didn’t print our device until the second week of
April. Also, we said that in late March we would complete validation testing on our device but
that never occured. Our main problem was that at the beginning we weren’t really sure what
would go into creating our prototype. We thought that all we had to do was print it but we
learned we would have to fix our NX model, buy extra supplies, and really plan out what we
wanted from our prototype prior to actually making it. Next time we will be more prepared
because this experience allowed us to learn about what really goes into making a prototype.
Also, we were slowed down via the tissue testing lab. A lot of March was taken up working on
this lab and that was a tremendous setback to the creation of our prototype.
Revised Schedule:
Budget:
Toothbrush $1.00 1 $1
Total $9.50
NX model/technical drawings
To build an accurate and well designed prototype, we have decided to use NX. We
thought that NX would be a good software to accurately represent the device, it would help us to
set exactly how we want the UV case sanitizer. Instead of writing all the plan for the NX model,
we used technical drawing as a best way to effectively communicate the dimensions. It allows us
more dimensions analysis with multiple views to get more details and accuracy.
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Design Specifications
There were no significant changes to the user needs or design inputs from the fall
semester to winter semester. Our overall goals of the design remained the same, but the main
additions to the process was the construction of an NX model and prototype. However, the above
technical drawings and 3-D model in NX displays much more specific parameters for the device
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than the original hand sketches. There was also a section added to the case, next to the
toothbrush handle, that takes up space in order for the toothbrush to stay in place while the UV
light is working. This was thought of while making the model and prototype this semester.
Design Changes
The main change that we made in our design over the past couple months was to include
the battery inside of the device. The entire goal of this device is to make it as cheap as possible
for our intended consumer so to save material we thought it would be best to hollow out empty
space in the device and add room for batteries. We had the space necessary in between the
handle of the toothbrush and the back wall of the case so we thought we would put it there rather
than outside the case. This also makes the case a better shape and allows for easy transport
especially for our secondary intended consumers hikers and campers. Another design change we
made was including a stand that the toothbrush could rest on to hold it in place. This was
extremely important because the device will only stay on for the shortest time possible to save
the battery so we need the brush to take in the full effects of the light under that time period. This
stand will hold the toothbrush in place to make sure it doesn’t move when the device is moved
and the toothbrush will be cleaned properly. The final design change that was made was adding
hinges on the back of the device to allow it to open/close. Last semester we weren’t exactly sure
as to how we wanted to go through with connecting the two pieces of the device. We ended up
deciding that putting hinges on the device was the superior way of doing so, so we added that
into our device.
4/5/18 Adding hinges on the Allow for easy and Prototype Plan
back of the device swift opening and
closing of the device
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