GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

VHP* VGF 275GL/ATGL Fact Sheets/Brochures

F2895G F18GL 12V-AT27GL You will need to be logged into the portal for the following links to work.

F2895GL H24GL 16V-AT27GL Upgrade your Waukesha VHP S2 engine with S4 technology

F2895GSI Advanced Crankcase Breather Upgrade for Waukesha VHP gas engines

F3521G ESM engine system manager control upgrade for Waukesha engines

F3521GL Waukesha Series 2 VHP gas engines lean-burn upgrade

F3521GSI VHP AFR2 Air-fuel ratio control for Waukesha rich-burn gas engines

F3514/3524GSI GE’s Waukesha emPact Emission Control System Upgrade

L5790G VGF Lean-Burn Cylinder Head Upgrade

L5790GL

L5790GSI

L5794LT

L5794GSI

L7042G

L7042GL

L7042GSI

L7044GSI

P9390GL

P9390GSI
This document contains proprietary and trade secret information. The receiver of this document accepts it in confidence and agrees that, without the prior expressed written permission of GE’s Waukesha gas engines, it will (1) not use the document, its content
or any copy thereof for any purpose that may harm GE in any way; (2) not copy or reproduce the document in whole, or in part; and (3) not disclose to others either the document or the confidential or trade secret information contained therein.
All sales and information herein supplied is subject to the current version of the Standard Terms of Sale, including limitation of liability.
All non-GE trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are the properties of their respective owners.
Model ship dates and product scope are approximate. The actual CM&U scope and quotation will depend on engine serial number and current configuration of the engine being converted. Contact GE Waukesha sales manager for more information.
* Trademark of General Electric Company

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 1
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F2895G Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil Top End Contact GE for
Stage I F2895G 1985 - 2000 Series 4 upgrade Up to 60% lifecycle extension
header, CEC ignition harness, ignition coils Overhaul BOM

New S4 cylinder heads, head components, oil

Stage III F3524GSI conversion Up to 464 more BHP,
header, new piston, rings, liner (PRL),
Series 4 upgrade with ESM2 control with knock Top / Bottom Contact GE for
F2895G 1998 - 2000 turbocharger, intercooler, wastegate, ESM2,
model power cylinders, power detection, AFR2 air/fuel ratio Overhaul BOM
AFR2
conversion uprate control with HMI industrial PC
Requires increasing crankcase cylinder bore

F3524GSI conversion New S4 cylinder heads, head components, oil

Stage IV Up to 464 more BHP,
Series 4 upgrade with header, new piston, rings, liner (PRL),
ESM2 control with knock Top / Bottom Contact GE for
F2895G 1985 - 1998 power cylinders, power turbocharger, intercooler, wastegate, ESM2,
model detection, AFR2 air/fuel ratio Overhaul BOM
uprate, with crankshaft AFR2, crankshaft, connecting rods
conversion control with HMI industrial PC
and connecting rods Requires increasing crankcase cylinder bore

emPact (for engines converted to S4 GSI with ESM2) (Brochure)

GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments Contact GE for
Stage I F3524GSI with 1985 - 2000 emPact
with catalyst health monitoring. needed to maintain emissions BOM
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation S-200 gas
Fisher S-200 gas Fisher S-200 gas regulator conversion including
F2895G 1985 - 2000 and maintenance, removes regulator (1) G-962-533
regulator replacement new gas regulators, piping, and brackets.
obsolete S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 2
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F2895GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Fact Sheet)

Up to 20% lifecycle extension,
Stage III F3524GSI conversion New S4 cylinder heads, head components, oil 55% reduction in oil consumption,
Series 4 upgrade with header, new piston, rings, liner (PRL), Up to 233 more BHP, Top / Bottom Contact GE for
F2895GL 1998 - 2001
model power cylinders, power turbocharger, wastegate, ESM2, AFR2 ESM2 control with knock Overhaul BOM
conversion uprate Requires increasing crankcase cylinder bore detection, AFR2 air/fuel ratio
control with HMI industrial PC
Up to 20% lifecycle extension,
F3524GSI conversion New S4 cylinder heads, head components, oil
Stage IV 55% reduction in oil consumption,
Series 4 upgrade with header, new piston, rings, liner (PRL),
Up to 233 more BHP, Top / Bottom Contact GE for
F2895GL 1985 - 1998 power cylinders, power turbocharger, wastegate, ESM2, AFR2,
model ESM2 control with knock Overhaul BOM
uprate, with crankshaft crankshaft, connecting rods
conversion detection, AFR2 air/fuel ratio
and connecting rods Requires increasing crankcase cylinder bore
control with HMI industrial PC

GL Extended Life Cylinder Head Rebuild (Fact Sheet)

S2GL cylinder head Rebuild kit with new exhaust valve, rotators, 60% longer time between top end Top end
Stage I F2895GL 1985-2001 (6) G-962-1150
rebuild kit seats and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM2) (Brochure)

GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments Contact GE for
Stage I F3524GSI with 1985 - 2001 emPact
with catalyst health monitoring. needed to maintain emissions BOM
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 3
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F2895GSI Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil header, Top End Contact GE for
Stage I F2895GSI 1985 - 2000 Series 4 upgrade Up to 60% lifecycle extension
CEC ignition harness, ignition coils Overhaul BOM

Up to 20% lifecycle extension,

Stage III F3524GSI conversion New S4 cylinder heads, head components, oil header, 66% reduction in oil consumption,
Series 4 upgrade with new piston, rings, liner (PRL), turbocharger, wastegate, Up to 233 more BHP, Top / Bottom Contact GE for
F2895GSI 1998 - 2000
model power cylinders, power ESM2, AFR2 ESM2 control with knock detection, Overhaul BOM
conversion uprate Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI
industrial PC

Up to 20% lifecycle extension,

F3524GSI conversion
Stage IV New S4 cylinder heads, head components, oil header, 66% reduction in oil consumption,
Series 4 upgrade with
new piston, rings, liner (PRL), turbocharger, wastegate, Up to 233 more BHP, Top / Bottom Contact GE for
F2895GSI 1985 - 1998 power cylinders, power
model ESM2, AFR2, crankshaft, connecting rods ESM2 control with knock detection, Overhaul BOM
uprate, with crankshaft
conversion Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI
and connecting rods
industrial PC

emPact (for engines converted to S4 GSI with ESM2) (Brochure)

GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2 sensor
Converted
emPact for 0.15g NOx, post catalyst O2 sensors with validates adjustments needed to Contact GE for
Stage I F3524GSI 1985 - 2000 emPact
catalyst health monitoring. maintain emissions compliance. BOM
with AFR2
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
F2895GSI 2003 - 2005 and maintenance, removes regulator (1) G-962-1143
replacement regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 4
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F3521G Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil Top End
Stage I F3521G 1985 - 2014 Series 4 upgrade Up to 60% lifecycle extension (1) G-962-544
header, CEC ignition harness, ignition coils Overhaul

Stage III F3524GSI conversion New S4 cylinder heads, head components, oil Up to 384 more BHP,
Series 4 upgrade with header, new piston, rings, liner (PRL), ESM2 control with knock Top / Bottom Contact GE for
F3521G 1998 - 2014
model power cylinders, power turbocharger, intercooler, wastegate, ESM2, detection, AFR2 air/fuel ratio Overhaul BOM
conversion uprate AFR2 control with HMI industrial PC

F3524GSI conversion
Stage IV New S4 cylinder heads, head components, oil Up to 384 more BHP,
Series 4 upgrade with
header, new piston, rings, liner (PRL), ESM2 control with knock Top / Bottom Contact GE for
F3521G 1985 - 1998 power cylinders, power
model turbocharger, intercooler, wastegate, ESM2, detection, AFR2 air/fuel ratio Overhaul BOM
uprate, with crankshaft
conversion AFR2, crankshaft, connecting rods control with HMI industrial PC
and connecting rods

emPact (for engines converted to S4 GSI with ESM2) (Brochure)

GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments Contact GE for
Stage I F3524GSI with 1985 - 2014 emPact
with catalyst health monitoring. needed to maintain emissions BOM
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.
Gas Regulator

Simplified gas regulator operation S-200 gas

Fisher S-200 gas Fisher S-200 gas regulator conversion including
F3521G 1985 - 2014 and maintenance, removes regulator (1) G-962-533
regulator replacement new gas regulators, piping, and brackets.
obsolete S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 5
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F3521GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Fact Sheet)

Up to 20% lifecycle extension,
Stage III F3524GSI conversion New S4 cylinder heads, head components, oil 55% reduction in oil consumption,
Series 4 upgrade with header, new piston, rings, liner (PRL), Up to 233 more BHP, Top / Bottom Contact GE for
F3521GL 1998 - 2006
model power cylinders, power turbocharger, wastegate, ESM2, AFR2 ESM2 control with knock Overhaul BOM
conversion uprate detection, AFR2 air/fuel ratio
control with HMI industrial PC
Up to 20% lifecycle extension,
F3524GSI conversion
Stage IV New S4 cylinder heads, head components, oil 55% reduction in oil consumption,
Series 4 upgrade with
header, new piston, rings, liner (PRL), Up to 233 more BHP, Top / Bottom Contact GE for
F3521GL 1985 - 1998 power cylinders, power
model turbocharger, wastegate, ESM2, AFR2, ESM2 control with knock Overhaul BOM
uprate, with crankshaft
conversion crankshaft, connecting rods detection, AFR2 air/fuel ratio
and connecting rods
control with HMI industrial PC

GL Extended Life Cylinder Head Rebuild (Fact Sheet)

S2GL cylinder head Rebuild kit with new exhaust valve, rotators, 60% longer time between top end Top end
Stage I F3521GL 1985-2006 (6) G-962-1150
rebuild kit seats and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM2) (Brochure)

GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments Contact GE for
Stage I F3524GSI with 1985 - 2006 emPact
with catalyst health monitoring. needed to maintain emissions BOM
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
F3521GL 2003 - 2006 and maintenance, removes regulator (1) G-962-1143
replacement gas regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 6
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F3521GSI Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil header, Top End
Stage I F3521GSI 1985 - 2005 Series 4 upgrade Up to 60% lifecycle extension (1) G-962-544
CEC ignition harness, ignition coils Overhaul
New S4 cylinder heads, head components, oil header,
Series 4 upgrade with Up to 60% lifecycle extension, Top / Bottom
Stage II F3521GSI 1985 - 2005 new piston, rings, liner (PRL) , CEC ignition harness, (1) G-962-545
power cylinders 66% reduction in oil consumption Overhaul
ignition coils
Up to 20% lifecycle extension,
Stage III F3524GSI conversion 66% reduction in oil consumption,
New S4 cylinder heads, head components, oil header,
Series 4 upgrade with Up to 100 more BHP, Top / Bottom Contact GE for
F3521GSI 1998 - 2005 new piston, rings, liner (PRL), turbocharger, wastegate,
model power cylinders, power ESM2 control with knock detection, Overhaul BOM
ESM2, AFR2
conversion uprate AFR2 air/fuel ratio control with HMI
industrial PC
Up to 20% lifecycle extension,
F3524GSI conversion
Stage IV 66% reduction in oil consumption,
Series 4 upgrade with New S4 cylinder heads, head components, oil header,
Up to 100 more BHP, Top / Bottom Contact GE for
F3521GSI 1985 - 1998 power cylinders, power new piston, rings, liner (PRL), turbocharger, wastegate,
model ESM2 control with knock detection, Overhaul BOM
uprate, with crankshaft ESM2, AFR2, crankshaft, connecting rods
conversion AFR2 air/fuel ratio control with HMI
and connecting rods
industrial PC

emPact (for engines converted to S4 GSI with ESM2) (Brochure)

GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors with validates adjustments needed to Contact GE for
Stage I F3524GSI 1985 - 2005 emPact
catalyst health monitoring. maintain emissions compliance. BOM
with AFR2
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
F3521GSI 2003 - 2005 and maintenance, removes regulator (1) G-962-1143
replacement regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 7
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F3514GSI/F3524GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

SPARC Cylinder head conversion

Improved spark plug sleeve sealing,
F3514GSI/ SPARC cylinder head New spark plug sleeve and spark plug sleeve better corrosion resistance, new o- Cylinder head
1998 - 2015 (6) G-962-1117
F3524GSI conversion extension to new SPARC system ring sealing new design prevents maintenance
improper sleeve installation

ESM2 with AFR2 conversions

ESM2, harnesses and mounting brackets, power
F3514GSI/ distribution box, AFR2, exhaust & main bearing Contact GE for
Stage I 1998 - 2000 ESM2
F3524GSI thermocouples, HMI industrial PC, flywheel, flywheel BOM
housing, gear housing, cam timing disc. ESM2 - Increased uptime with knock
detection, fault diagnostics,
ESM2, harnesses and mounting brackets, power troubleshooting guide, improved
F3514GSI/ Existing Contact GE for
Stage II 2000 - 2003 ESM2 distribution box, AFR2, exhaust & main bearing engine performance with factory
F3524GSI control BOM
thermocouples, HMI industrial PC calibrated operating parameters.
system
HMI, advanced diagnostics, remote
maintenance
ESM2, harnesses and mounting brackets, power monitoring capability, integrated
F3514GSI/ or failure Contact GE for
Stage III 2003 - 2010 ESM2 distribution box, AFR2, exhaust & main bearing exhaust and main bearing
F3524GSI BOM
thermocouples, HMI industrial PC, new gas regulators thermocouples
AFR2 - includes AFR2 benefits
ESM2, harnesses and mounting brackets, power
F3514GSI/ Contact GE for
Stage IV 2010 - 2016 ESM2 distribution box, AFR2, exhaust & main bearing
F3524GSI BOM
thermocouples, HMI industrial PC

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 8
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F3514GSI/F3524GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

ESM2 with emPact conversions (Fact Sheet)

ESM2, harnesses and mounting brackets, power
distribution box, AFR2, exhaust & main bearing
F3514GSI/ Contact GE for
Stage I 1998 - 2000 ESM2 with emPact thermocouples, HMI industrial PC, flywheel, flywheel
F3524GSI BOM
housing, gear housing, cam timing disc, emPact
catalyst sized for 0.15g NOx.
ESM2 - Increased uptime with knock
detection, fault diagnostics,
ESM2, harnesses and mounting brackets, power troubleshooting guide, improved
F3514GSI / distribution box, AFR2, exhaust & main bearing engine performance with factory Existing Contact GE for
Stage II 2000 - 2003 ESM2 with emPact
F3524GSI thermocouples, HMI industrial PC, emPact catalyst calibrated operating parameters. control BOM
sized for 0.15g NOx. HMI, advanced diagnostics, remote system
monitoring capability, integrated maintenance
ESM2, harnesses and mounting brackets, power exhaust and main bearing or failure
F3514GSI / distribution box, AFR2, exhaust & main bearing thermocouples Contact GE for
Stage III 2003 - 2010 ESM2 with emPact AFR2 - includes AFR2 benefits
F3524GSI thermocouples, HMI industrial PC, new gas regulators, BOM
emPact catalyst sized for 0.15g NOx. emPact - includes emPact benefits

ESM2, harnesses and mounting brackets, power

F3514GSI / distribution box, AFR2, exhaust & main bearing Contact GE for
Stage IV 2010 - 2016 ESM2 with emPact
F3524GSI thermocouples, HMI industrial PC, emPact catalyst BOM
sized for 0.15g NOx.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 9
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790G Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil header, Top End
Stage I L5790G 1985 - 2014 Series 4 upgrade Up to 60% lifecycle extension (1) G-962-551
CEC ignition harness, ignition coils Overhaul

Stage III L5794GSI conversion

New S4 cylinder heads, head components, oil header, Up to 630 more BHP, Top /
Series 4 upgrade with Contact GE for
L5790G 1998 - 2014 new piston, rings, liner (PRL), turbocharger, intercooler, ESM control with knock detection, Bottom
model power cylinders, power BOM
wastegate, ESM, AFR2, advanced breather AFR2 air/fuel ratio control with HMI Overhaul
conversion uprate

Stage III Plus L7044GSI conversion New S4 cylinder heads, head components, oil header,
Up to 930 more BHP, Top /
Series 4 upgrade with new piston, rings, liner (PRL), turbocharger, intercooler, Contact GE for
L5790G 1998 - 2014 ESM control with knock detection, Bottom
model power cylinders, power wastegate, ESM, AFR2, advanced breather BOM
AFR2 air/fuel ratio control with HMI Overhaul
conversion uprate Requires increasing crankcase cylinder bore

L5794GSI conversion
Stage IV New S4 cylinder heads, head components, oil header,
Series 4 upgrade with Up to 630 more BHP, Top /
new piston, rings, liner (PRL), turbocharger, wastegate, Contact GE for
L5790G 1985 - 1998 power cylinders, power ESM control with knock detection, Bottom
model ESM, AFR2, advanced breather, crankshaft, BOM
uprate, with crankshaft AFR2 air/fuel ratio control with HMI Overhaul
conversion connecting rods
and connecting rods
L7044GSI conversion New S4 cylinder heads, head components, oil header,
Stage IV Plus
Series 4 upgrade with new piston, rings, liner (PRL), turbocharger, wastegate, Up to 930 more BHP, Top /
Contact GE for
L5790G 1985 - 1998 power cylinders, power ESM, AFR2, advanced breather, crankshaft, ESM control with knock detection, Bottom
model BOM
uprate, with crankshaft connecting rods AFR2 air/fuel ratio control with HMI Overhaul
conversion
and connecting rods Requires increasing crankcase cylinder bore
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 10
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790G Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors with
L5794GSI validates adjustments needed to
Stage I 1985 - 2005 emPact catalyst health monitoring. Requires advanced (1) 495758D
or maintain emissions compliance.
breather
L7044GSI Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
S-200 gas
Simplified gas regulator operation
Fisher S-200 gas Fisher S-200 gas regulator conversion including new regulator
L5790G 1985 - 2014 and maintenance, removes (1) G-962-534
regulator replacement gas regulators, piping, and brackets. maintenanc
obsolete S-200 gas regulators
e

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 11
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Fact Sheet)

Up to 20% lifecycle extension,
Stage III L5794GSI conversion
New S4 cylinder heads, head components, oil header, 55% reduction in oil consumption, Top /
Series 4 upgrade with Contact GE for
L5790GL 1998 - 2005 new piston, rings, liner (PRL), turbocharger, wastegate, Up to 165 more BHP, Bottom
model power cylinders, power BOM
ESM, AFR2, advanced breather ESM control with knock detection, Overhaul
conversion uprate
AFR2 air/fuel ratio control with HMI
Up to 20% lifecycle extension,
Stage III Plus L7044GSI conversion New S4 cylinder heads, head components, oil header,
55% reduction in oil consumption, Top /
Series 4 upgrade with new piston, rings, liner (PRL), turbocharger, wastegate, Contact GE for
L5790GL 1998 - 2005 Up to 465 more BHP, Bottom
model power cylinders, power ESM, AFR2, advanced breather BOM
ESM control with knock detection, Overhaul
conversion uprate Requires increasing crankcase cylinder bore
AFR2 air/fuel ratio control with HMI
L5794GSI conversion Up to 20% lifecycle extension,
Stage IV New S4 cylinder heads, head components, oil header,
Series 4 upgrade with 55% reduction in oil consumption, Top /
new piston, rings, liner (PRL), turbocharger, wastegate, Contact GE for
L5790GL 1985 - 1998 power cylinders, power Up to 165 more BHP, Bottom
model ESM, AFR2, advanced breather, crankshaft, BOM
uprate, with crankshaft ESM control with knock detection, Overhaul
conversion connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI
L7044GSI conversion New S4 cylinder heads, head components, oil header, Up to 20% lifecycle extension,
Stage IV Plus
Series 4 upgrade with new piston, rings, liner (PRL), turbocharger, wastegate, 55% reduction in oil consumption, Top /
Contact GE for
L5790GL 1985 - 1998 power cylinders, power ESM, AFR2, advanced breather, crankshaft, Up to 465 more BHP, Bottom
model BOM
uprate, with crankshaft connecting rods ESM control with knock detection, Overhaul
conversion
and connecting rods Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI

S2 to S4 GL to LT conversions (Fact Sheet)

Stage III L5794LT conversion Up to 25% lifecycle extension
Top /
Series 4 upgrade with New S4 cylinder heads, head components, oil header, 60% reduction in oil consumption Contact GE for
L5790GL 1998 - 2005 Bottom
model power cylinders, power new piston, rings, liner (PRL), turbocharger, wastegate, up to 235 more BHP BOM
Overhaul
conversion uprate ESM, advanced breather ESM control with knock detection

L5794LT conversion
Stage IV Up to 25% lifecycle extension
Series 4 upgrade with New S4 cylinder heads, head components, oil header, Top /
60% reduction in oil consumption Contact GE for
L5790GL 1985 - 1998 power cylinders, power new piston, rings, liner (PRL), turbocharger, wastegate, Bottom
model up to 235 more BHP BOM
uprate, with crankshaft ESM, advanced breather, crankshaft, connecting rods Overhaul
conversion ESM control with knock detection
and connecting rods
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 12
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Rebuild (Fact Sheet)

S2GL cylinder head Rebuild kit with new exhaust valve, rotators, seats and 60% longer time between top end Top end
Stage I L5790GL 1985-2005 (12) G-962-1150
rebuild kit springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors with
L5794GSI validates adjustments needed to
Stage I 1985 - 2005 emPact catalyst health monitoring. Requires advanced (1) 495758D
or maintain emissions compliance.
breather
L7044GSI Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Advanced Breather System (Fact Sheet)

No adjustment needed for changes
Advanced Breather Closed breather system with advanced filter and
L5790GL 1985 - 2005 in speed/load. Up to 50% extended Anytime (1) G-962-541
System, shallow oil pan automatic regulating valve
service intervals.

Extender Series
High efficiency air cleaner with 70%
more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L5790GL 1985 - 2005
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.
High efficiency air cleaner with 70%
more dirt holding capacity,
Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Extender Series with Contact GE for
L5790GL 1985 - 2005 cooler, turbine air starter, Microspin oil filtration, deep extend oil change intervals,
deep sump oil pan BOM
sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend oil
change intervals
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 13
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Gas Regulator
Mooney gas
Simplified gas regulator operation
Mooney gas regulator Mooney gas regulator conversion including new gas regulator
L5790GL 2003 - 2005 and maintenance, removes (1) G-962-1147
replacement regulators, piping, and brackets. maintenanc
obsolete Mooney gas regulators
e

Air Cleaner
Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for Air cleaner
Bolted hinge blow-thru air cleaner with standard rain enhanced air filter gasket sealing
Stage I L5790GSI 1985 - 2005 standard rain shield maintenanc (1) G-962-1153
shield and foam pre-filter element and simplifies air filter maintenance.
applications e
New rain shield design allows use of
cleanable foam pre-filter element.

Improved hinge design replaces

Improved air cleaner for Air cleaner
Bolted hinge blow-thru air cleaner with inertia latches with bolted hinge provides
Stage II L5790GSI 1985 - 2005 inertia precleaner maintenanc (1) G-962-1157
precleaners enhanced air filter gasket sealing
applications e
and simplifies air filter maintenance.

Improved hinge design replaces

latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing Air cleaner
Bolted hinge blow-thru air cleaner with inverted 8 inch
Stage III L5790GSI 1985 - 2005 remote air inlet and simplifies air filter maintenance. maintenanc (1) G-962-1159
air inlet connection
applications Inverted 8 inch air inlet connection e
allows use of piping for external air
inlet

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 14
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790GSI Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil Top End
Stage I L5790GSI 1985 - 2005 Series 4 upgrade Up to 60% lifecycle extension (1) G-962-551
header, CEC ignition harness, ignition coils Overhaul
Up to 20% lifecycle extension,
Stage III L5794GSI conversion
New S4 cylinder heads, head components, oil 66% reduction in oil consumption,
Series 4 upgrade with Top / Bottom Contact GE for
L5790GSI 1998 - 2005 header, new piston, rings, liner (PRL), turbocharger, Up to 165 more BHP,
model power cylinders, power Overhaul BOM
wastegate, ESM, AFR2, advanced breather ESM control with knock detection,
conversion uprate
AFR2 air/fuel ratio control with HMI

Up to 20% lifecycle extension,

Stage III Plus L7044GSI conversion New S4 cylinder heads, head components, oil
66% reduction in oil consumption,
Series 4 upgrade with header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790GSI 1998 - 2005 Up to 465 more BHP,
model power cylinders, power wastegate, ESM, AFR2, advanced breather Overhaul BOM
ESM control with knock detection,
conversion uprate Requires increasing crankcase cylinder bore
AFR2 air/fuel ratio control with HMI

L5794GSI conversion Up to 20% lifecycle extension,

Stage IV New S4 cylinder heads, head components, oil
Series 4 upgrade with 66% reduction in oil consumption,
header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790GSI 1985 - 1998 power cylinders, power Up to 165 more BHP,
model wastegate, ESM, AFR2, advanced breather, Overhaul BOM
uprate, with crankshaft ESM control with knock detection,
conversion crankshaft, connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI

L7044GSI conversion New S4 cylinder heads, head components, oil Up to 20% lifecycle extension,
Stage IV Plus Series 4 upgrade with header, new piston, rings, liner (PRL), turbocharger, 66% reduction in oil consumption,
Top / Bottom Contact GE for
L5790GSI 1985 - 1998 power cylinders, power wastegate, ESM, AFR2, advanced breather, Up to 465 more BHP,
model Overhaul BOM
uprate, with crankshaft crankshaft, connecting rods ESM control with knock detection,
conversion
and connecting rods Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 15
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790GSI Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors with
L5794GSI validates adjustments needed to
Stage I 2010 - 2015 emPact catalyst health monitoring. Requires advanced (1) 495758D
or maintain emissions compliance.
breather
L7044GSI Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Advanced Breather System (Fact Sheet)

No adjustment needed for changes
Advanced Breather Closed breather system with advanced filter and
L5790GSI 1985 - 2005 in speed/load. Up to 50% extended Anytime (1) G-962-541
System, shallow oil pan automatic regulating valve
service intervals.

Extender Series
High efficiency air cleaner with 70%
more dirt holding capacity, Microspin
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Contact GE for
L5790GSI 1985 - 2005 oil filtration system to extend oil
shallow oil pan cooler, turbine air starter, Microspin oil filtration BOM
change intervals, lubrication free
air/gas turbine starters.
High efficiency air cleaner with 70%
more dirt holding capacity, Microspin
Advanced air cleaner, spin on oil filters, mounted oil oil filtration system to extend oil
Extender Series with Contact GE for
L5790GSI 1985 - 2005 cooler, turbine air starter, Microspin oil filtration, change intervals, lubrication free
deep sump oil pan BOM
deep sump oil pan air/gas turbine starters, 2x oil
capacity to extend oil change
intervals

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
L5790GSI 2003 - 2005 and maintenance, removes obsolete regulator (1) G-962-1146
replacement regulators, piping, and brackets.
Mooney gas regulators maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 16
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5790GSI Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner
Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for
Bolted hinge blow-thru air cleaner with standard enhanced air filter gasket sealing Air cleaner
Stage I L5790GSI 1985 - 2005 standard rain shield (1) G-962-1153
rain shield and foam pre-filter element and simplifies air filter maintenance. maintenance
applications
New rain shield design allows use of
cleanable foam pre-filter element.

Improved hinge design replaces

Improved air cleaner for
Bolted hinge blow-thru air cleaner with inertia latches with bolted hinge provides Air cleaner
Stage II L5790GSI 1985 - 2005 inertia precleaner (1) G-962-1157
precleaners enhanced air filter gasket sealing maintenance
applications
and simplifies air filter maintenance.

Improved hinge design replaces

latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 5.5 Air cleaner
Stage III L5790GSI 1985 - 2005 remote air inlet and simplifies air filter maintenance. (1) G-962-1158
inch air inlet connection maintenance
applications Inverted 5.5 inch air inlet connection
allows use of piping for external air
inlet

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 17
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794LT Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

SPARC Cylinder head conversion

Improved spark plug sleeve
sealing, better corrosion resistance,
SPARC cylinder head New spark plug sleeve and spark plug sleeve Cylinder head (12) G-962-
L5794LT 1998 - 2015 new o-ring sealing new design
conversion extension to new SPARC system maintenance 1117
prevents improper sleeve
installation

LT to GSI conversion
Stage III Rich-burn fuel flexibility Top / Bottom
S4 cylinder head rebuild kits or reUp heads, new
L5794GSI conversion Low emissions capability with Overhaul, Contact GE for
L5794LT 2004 - current piston, rings, liner (PRL), turbocharger, wastegate,
model GSI conversion emPact Emissions BOM
ESM calibration, AFR2, advanced breather
conversion AFR2 air/fuel ratio control with HMI regulation

Rich-burn fuel flexibility

Stage III Top / Bottom
L5794GSI conversion S4 cylinder head rebuild kits or reUp heads, new Low emissions capability with
Overhaul, Contact GE for
L5794LT 2000 - 2004 GSI conversion with piston, rings, liner (PRL), turbocharger, wastegate, emPact
model Emissions BOM
ESM ESM, AFR2, advanced breather ESM control with knock detection
conversion regulation
AFR2 air/fuel ratio control with HMI

S4 cylinder head rebuild kits or reUp heads, head Up to 10% lifecycle extension,
Stage III Plus
components, oil header, new piston, rings, liner (PRL), 66% reduction in oil consumption,
Top / Bottom Contact GE for
L5794LT 2004 - current Conversion to L7044GSI turbocharger, wastegate, ESM, AFR2, advanced Up to 230 more BHP,
model Overhaul BOM
breather ESM control with knock detection,
conversion
Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI

S4 cylinder head rebuild kits or reUp heads, head Up to 10% lifecycle extension,
Stage III Plus
components, oil header, new piston, rings, liner (PRL), 66% reduction in oil consumption,
Conversion to L7044GSI Top / Bottom Contact GE for
L5794LT 2000 - 2004 turbocharger, wastegate, ESM, AFR2, advanced Up to 230 more BHP,
model with ESM Overhaul BOM
breather ESM control with knock detection,
conversion
Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 18
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794LT Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

ESM (Fact Sheet)

Increased uptime with knock
detection, fault diagnostics,
troubleshooting guide, extended Existing
spark plug life, improved engine control
(1) G-962-1142
Stage II L5794LT 2000 - 2004 ESM ESM, Harnesses and mounting brackets performance with factory system
(1) G-962-1127
calibrated operating parameters. maintenance
Latest harness design simplifies or failure
fault troubleshooting and
maintenance

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
Emissions
system reduces maintenance time
regulations,
for system adjustments to maintain
repair or
compliance. Post catalyst O2
replacement
engines already emPact for 0.15g NOx, post catalyst O2 sensors with sensor validates adjustments
converted of AFR1
Stage I upgraded to emPact catalyst health monitoring. Requires advanced needed to maintain emissions (1) 495758D
L5794GSI stepper
L5794GSI breather compliance. Catalyst health
motors,
monitoring system provides
harnesses, or
differential pressure and
gas
temperature to indicate catalyst
regulators
maintenance intervals.

ESM harness upgrade

Repair or
New wireway harnesses and mounting brackets, replacement
(1) G-962-1127
ESM wireways and new knock sensors, ECU calibration, new ignition of harnesses
Stage I L5794LT 2003 - 2007 Redesigned harness simplifies fault (1) 495774B
power distribution box coils with integrated harness, power distribution box or power
troubleshooting and maintenance. (1) G-962-1171
and mounting brackets. distribution
New power distribution box box
simplifies customer wiring
Repair or
connections and includes circuit
replacement
New wireway harnesses and mounting brackets, fault protection, fault indicators,
ESM wireways and of harnesses (1) G-962-1127
Stage II L5794LT 2007 - 2010 new ignition coils with integrated harness, power fault reset functions, enhanced
power distribution box or power (1) A309204C
distribution box noise suppression, and water distribution
protection improvements. box
Repair or
New wireway harnesses and mounting brackets,
Stage III L5794LT 2010 - 2015 ESM wireways replacement (1) G-962-1127
new ignition coils with integrated harness
of harnesses
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 19
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794LT Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Advanced Breather System (Fact Sheet)

Advanced Breather No adjustment needed for changes
Closed breather system with advanced filter and
L5794LT 2000 - 2015 System for shallow oil in speed/load. Up to 50% extended Anytime (1) G-962-541
automatic regulating valve
pan service intervals.

Advanced Breather No adjustment needed for changes

Closed breather system with advanced filter and
L5794LT 2007 - 2015 System for deep sump in speed/load. Up to 50% extended Anytime (1) G-962-540
automatic regulating valve
oil pan service intervals.

Extender Series
High efficiency air cleaner with
70% more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L5794LT 1998 - 2007
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.

High efficiency air cleaner with

70% more dirt holding capacity,
Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Extender Series with Contact GE for
L5794LT 1998 - 2007 cooler, turbine air starter, Microspin oil filtration, extend oil change intervals,
deep sump oil pan BOM
deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend
oil change intervals

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
L5794LT 2003 - 2007 and maintenance, removes regulator (1) G-962-1147
replacement regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 20
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794LT Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner
Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with standard Air cleaner
Stage I L5794LT 1998 - 2015 standard rain shield and simplifies air filter (1) G-962-1153
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.

Improved hinge design replaces

Improved air cleaner for latches with bolted hinge provides
Bolted hinge blow-thru air cleaner with inertia Air cleaner
Stage II L5794LT 1998 - 2015 inertia precleaner enhanced air filter gasket sealing (1) G-962-1157
precleaners maintenance
applications and simplifies air filter
maintenance.

Improved hinge design replaces

latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 8 Air cleaner
Stage III L5794LT 1998 - 2015 remote air inlet and simplifies air filter (1) G-962-1159
inch air inlet connection maintenance
applications maintenance. Inverted 8 inch air
inlet connection allows use of
piping for external air inlet
Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge draw-thru air cleaner with standard Air cleaner
Stage I L5794LTD 1998 - 2015 standard rain shield and simplifies air filter (1) G-962-1160
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.
Improved hinge design replaces
Improved air cleaner for latches with bolted hinge provides
Bolted hinge draw-thru air cleaner with inertia Air cleaner
Stage II L5794LTD 1998 - 2015 inertia precleaner enhanced air filter gasket sealing (1) G-962-1161
precleaners maintenance
applications and simplifies air filter
maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 21
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

SPARC Cylinder head conversion

Improved spark plug
sleeve sealing, better
SPARC
New spark plug sleeve and spark plug sleeve extension to corrosion resistance, new Cylinder head (12) G-962-
L5794GSI 1998 - 2015 cylinder head
new SPARC system o-ring sealing new design maintenance 1117
conversion
prevents improper sleeve
installation

ESM with AFR2 conversions (Fact Sheet)

ESM - Increased uptime Existing control
ESM with ESM, Harnesses and mounting brackets, AFR2, flywheel, with knock detection, fault system (1) G-962-1141
Stage I L5794GSI 1998 - 2000 diagnostics,
AFR2 flywheel housing, gear housing, cam timing disc. maintenance or (1) G-962-1119
troubleshooting guide, failure
extended spark plug life,
improved engine
performance with factory Existing control
Stage II ESM with calibrated operating system (1) G-962-1142
L5794GSI 2000 - 2003 ESM, Harnesses and mounting brackets, AFR2.
AFR2 parameters. maintenance or (1) G-962-1119
AFR2 - includes AFR2 failure
benefits

ESM with emPact conversions (Fact Sheet)

ESM - Increased uptime
ESM, Harnesses and mounting brackets, emPact for 0.15g with knock detection, fault Existing control
ESM with NOx, post catalyst O2 sensors with catalyst health diagnostics, system (1) G-962-1141
Stage I L5794GSI 1998 - 2000
emPact monitoring, AFR2, flywheel, flywheel housing, gear housing, troubleshooting guide, maintenance or (1) G-962-1121
cam timing disc. Requires advanced breather extended spark plug life, failure
improved engine
performance with factory
calibrated operating Existing control
ESM, Harnesses and mounting brackets, emPact for 0.15g parameters.
Stage II ESM with system (1) G-962-1142
L5794GSI 2000 - 2003 NOx, post catalyst O2 sensors with catalyst health AFR2 - includes AFR2
emPact maintenance or (1) G-962-1121
monitoring, AFR2. Requires advanced breather benefits failure
emPact - includes emPact
benefits
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 22
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

AFR2 upgrade (for engines with ESM) (Fact Sheet)

Repair or
AFR2, new wireway harnesses and mounting brackets,
replacement of
conversion from Mooney gas regulators, single fuel inlet Simplified step-by-step (1) G-962-1120
AFR1 stepper
Stage I L5794GSI 2003 - 2007 AFR2 piping, fuel control valves, HMI, O2 sensors, new air/fuel ratio setup from (1) G-962-1171
motors,
wastegates differential pressure system, power distribution HMI screen, automatic (1) 495774B
harnesses, or gas
box, and ignition coils with integrated harness. adjustments to changes regulators
in operating conditions,
AFR2, new wireway harnesses and mounting brackets, simplified fuel control Repair or
conversion from Mooney gas regulators, single fuel inlet valve provides fast replacement of
Stage II L5794GSI 2007 - 2010 AFR2 piping, fuel control valves, HMI, O2 sensors, new response for changes in AFR1 stepper (1) G-962-1120
wastegates differential pressure system, and ignition coils ambient and operating motors, or
with integrated harness. conditions, redesigned harnesses
harness simplifies fault Repair or
AFR2, new wireway harnesses and mounting brackets, gas
troubleshooting and replacement of
regulator springs, single fuel inlet piping, fuel control valves,
Stage III L5794GSI 2010 - 2015 AFR2 maintenance AFR1 stepper (1) G-962-1119
HMI, O2 sensors, new wastegates differential pressure
motors, or
system, and ignition coils with integrated harness.
harnesses

emPact (for engines with ESM) (Brochure)

2015 - current or
emPact for 0.15g NOx, post catalyst O2 sensors with
Stage I L5794GSI engines already emPact AFR2 - includes AFR2 (1) 495758D
catalyst health monitoring. Requires advanced breather
upgraded to AFR2
benefits
emPact for 0.15g NOx, post catalyst O2 sensors with catalyst health emPact - GE factory
monitoring, AFR2, new wireway harnesses and mounting brackets, designed and calibrated
(1) G-962-1122
AFR2 with conversion from Mooney gas regulators, single fuel inlet piping, system reduces
Stage II L5794GSI 2003 - 2007 (1) G-962-1171
emPact fuel control valves, HMI, O2 sensors, new wastegates differential maintenance time for Emissions
(1) 495774B
pressure system, power distribution box , and ignition coils with system adjustments to regulations,
integrated harness. Requires advanced breather maintain compliance. repair or
emPact for 0.15g NOx, post catalyst O2 sensors with catalyst health Post catalyst O2 sensor replacement of
monitoring, AFR2, new wireway harnesses and mounting brackets, validates adjustments AFR1 stepper
AFR2 with conversion from Mooney gas regulators, single fuel inlet piping, fuel needed to maintain motors,
Stage III L5794GSI 2007 - 2010 emissions compliance. harnesses, or gas (1) G-962-1122
emPact control valves, HMI, O2 sensors, new wastegates differential pressure
system, and ignition coils with integrated harness. Requires Catalyst health regulators
advanced breather monitoring system
emPact for 0.15g NOx, post catalyst O2 sensors with catalyst health provides differential
monitoring, AFR2, new wireway harnesses and mounting brackets, pressure and temperature
AFR2 with to indicate catalyst
Stage IV L5794GSI 2010 - 2015 gas regulator springs, single fuel inlet piping, fuel control valves, HMI, (1) G-962-1121
emPact maintenance intervals.
O2 sensors, new wastegates differential pressure system, and ignition
coils with integrated harness.. Requires advanced breather
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 23
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

ESM harness upgrade

Repair or
ESM wireways
New wireway harnesses and mounting brackets, new Redesigned harness replacement of (1) G-962-1118
and power
Stage I L5794GSI 2003 - 2007 knock sensors, new ignition coils with integrated harness, simplifies fault harnesses or (1) 495774B
distribution
power distribution box and mounting brackets. troubleshooting and power (1) G-962-1171
box
maintenance. New power distribution box
distribution box simplifies Repair or
ESM wireways
New wireway harnesses and mounting brackets, new customer wiring replacement of
and power (1) G-962-1118
Stage II L5794GSI 2007 - 2010 ignition coils with integrated harness, power distribution connections and includes harnesses or
distribution (1) A309204C
box circuit fault protection, power
box
fault indicators, fault reset distribution box
functions, enhanced noise
Repair or
New wireway harnesses and mounting brackets, new suppression, and water
Stage III L5794GSI 2010 - 2015 ESM wireways replacement of (1) G-962-1118
ignition coils with integrated harness protection improvements.
harnesses

Advanced Breather System (Fact Sheet)

Advanced
No adjustment needed for
Breather
Closed breather system with advanced filter and automatic changes in speed/load.
L5794GSI 1998 - 2015 System for Anytime (1) G-962-541
regulating valve Up to 50% extended
shallow oil
service intervals.
pan
Advanced
No adjustment needed for
Breather
Closed breather system with advanced filter and automatic changes in speed/load.
L5794GSI 2007 - 2015 System for Anytime (1) G-962-540
regulating valve Up to 50% extended
deep sump oil
service intervals.
pan
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 24
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

Extender Series
High efficiency air cleaner
with 70% more dirt
Extender holding capacity,
Series for Advanced air cleaner, spin on oil filters, mounted oil cooler, Microspin oil filtration Contact GE for
L5794GSI 1998 - 2007
shallow oil turbine air starter, Microspin oil filtration system to extend oil BOM
pan change intervals,
lubrication free air/gas
turbine starters.
High efficiency air cleaner
with 70% more dirt
holding capacity,
Extender microspin oil filtration
Series with Advanced air cleaner, spin on oil filters, mounted oil cooler, system to extend oil Contact GE for
L5794GSI 1998 - 2007
deep sump oil turbine air starter, Microspin oil filtration, deep sump oil pan change intervals, BOM
pan lubrication free air/gas
turbine starters, 2x oil
capacity to extend oil
change intervals

Gas Regulator
Simplified step-by-step
air/fuel ratio setup from
HMI screen, automatic
adjustments to changes Repair or
in operating conditions, replacement of
AFR2 with AFR2, new wireway harnesses and mounting brackets,
simplified fuel control AFR1 stepper
Mooney gas conversion from Mooney gas regulators, single fuel inlet
L5794GSI 2007 - 2010 valve provides fast motors or (1) G-962-1120
regulator piping, fuel control valves, HMI, O2 sensors, new
response for changes in Mooney gas
replacement wastegates differential pressure system
ambient and operating regulator
conditions, redesigned maintenance
harness simplifies fault
troubleshooting and
maintenance
Simplified gas regulator
Mooney gas Mooney gas regulator conversion including new gas operation and Mooney gas
L5794GSI 2003 - 2007 regulator regulators, piping, and brackets. For use on engines without maintenance, removes regulator (1) G-962-1146
replacement ESM. obsolete Mooney gas maintenance
regulators

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 25
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

Air Cleaner
Improved hinge design
replaces latches with
Improved air bolted hinge provides
cleaner for enhanced air filter gasket
Bolted hinge blow-thru air cleaner with standard rain shield Air cleaner
Stage I L5794GSI 1998 - 2015 standard rain sealing and simplifies air (1) G-962-1153
and foam pre-filter element maintenance
shield filter maintenance. New
applications rain shield design allows
use of cleanable foam
pre-filter element.
Improved hinge design
Improved air
replaces latches with
cleaner for
bolted hinge provides Air cleaner
Stage II L5794GSI 1998 - 2015 inertia Bolted hinge blow-thru air cleaner with inertia precleaners (1) G-962-1157
enhanced air filter gasket maintenance
precleaner
sealing and simplifies air
applications
filter maintenance.
Improved hinge design
replaces latches with
Improved air bolted hinge provides
cleaner for enhanced air filter gasket
Bolted hinge blow-thru air cleaner with inverted 5.5 inch air Air cleaner
Stage III L5794GSI 1998 - 2015 remote air sealing and simplifies air (1) G-962-1158
inlet connection maintenance
inlet filter maintenance.
applications Inverted 5.5 inch air inlet
connection allows use of
piping for external air inlet
Improved hinge design
replaces latches with
Improved air bolted hinge provides
cleaner for enhanced air filter gasket
Bolted hinge draw-thru air cleaner with standard rain shield Air cleaner
Stage I L5794GSID 1998 - 2015 standard rain sealing and simplifies air (1) G-962-1160
and foam pre-filter element maintenance
shield filter maintenance. New
applications rain shield design allows
use of cleanable foam
pre-filter element.
Improved hinge design
Improved air
replaces latches with
cleaner for
bolted hinge provides Air cleaner
Stage II L5794GSID 1998 - 2015 inertia Bolted hinge draw-thru air cleaner with inertia precleaners (1) G-962-1161
enhanced air filter gasket maintenance
precleaner
sealing and simplifies air
applications
filter maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 26
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042G Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil Top End

Stage I L7042G 1985 - 2014 Series 4 upgrade Up to 60% lifecycle extension (1) G-962-536
header, CEC ignition harness, ignition coils Overhaul

Stage III L7044GSI conversion New S4 cylinder heads, head components, oil
Up to 768 more BHP,
Series 4 upgrade with header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L7042G 1998 - 2014 ESM control with knock detection,
model power cylinders, power intercooler, wastegate, ESM, AFR2, advanced Overhaul BOM
AFR2 air/fuel ratio control with HMI
conversion uprate breather

L7044GSI conversion
Stage IV New S4 cylinder heads, head components, oil
Series 4 upgrade with Up to 768 more BHP,
header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L7042G 1985 - 1998 power cylinders, power ESM control with knock detection,
model intercooler, wastegate, ESM, AFR2, advanced Overhaul BOM
uprate, with crankshaft AFR2 air/fuel ratio control with HMI
conversion breather, crankshaft, connecting rods
and connecting rods

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors
converted validates adjustments needed to
Stage I 2010 - 2015 emPact with catalyst health monitoring. Requires (1) 495758D
L7044GSI maintain emissions compliance.
advanced breather
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation S-200 gas
Fisher S-200 gas Fisher S-200 gas regulator conversion including
L7042G 1985 - 2014 and maintenance, removes obsolete regulator (1) G-962-534
regulator replacement new gas regulators, piping, and brackets.
S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 27
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GL Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Fact Sheet)

Up to 20% lifecycle extension,
Stage III L7044GSI conversion New S4 cylinder heads, head components, oil
55% reduction in oil consumption,
Series 4 upgrade with header, new piston, rings, liner (PRL), Top / Bottom Contact GE for
L7042GL 1998 - 2015 Up to 200 more BHP,
model power cylinders, power turbocharger, wastegate, ESM, AFR2, advanced Overhaul BOM
ESM control with knock detection,
conversion uprate breather
AFR2 air/fuel ratio control with HMI
L7044GSI conversion Up to 20% lifecycle extension,
Stage IV New S4 cylinder heads, head components, oil
Series 4 upgrade with 55% reduction in oil consumption,
header, new piston, rings, liner (PRL), Top / Bottom Contact GE for
L7042GL 1985 - 1998 power cylinders, power Up to 200 more BHP,
model turbocharger, wastegate, ESM, AFR2, advanced Overhaul BOM
uprate, with crankshaft ESM control with knock detection,
conversion breather, crankshaft, connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI

GL Extended Life Cylinder Head Rebuild (Fact Sheet)

S2GL cylinder head Rebuild kit with new exhaust valve, rotators, 60% longer time between top end Top End
Stage I L7042GL 1985-2015 (12) G-962-1150
rebuild kit seats and springs. interval Overhaul

ESM (Fact Sheet)

Existing
ESM, Harnesses and mounting brackets, control
(1) G-962-1141
Stage I L7042GL 1985 - 2000 ESM flywheel, flywheel housing, gear housing, cam system
ESM - Increased uptime with knock (1) G-962-1128
timing disc. maintenance
detection, fault diagnostics,
or failure
troubleshooting guide, extended spark
plug life, improved engine performance Existing
with factory calibrated operating control
parameters. (1) G-962-1142
Stage II L7042GL 2000 - 2005 ESM ESM, Harnesses and mounting brackets system
(1) G-962-1128
maintenance
or failure

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 28
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GL Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time for
system adjustments to maintain
emPact for 0.15g NOx, post catalyst O2 sensors compliance. Post catalyst O2 sensor
converted
Stage I 2010 - 2015 emPact with catalyst health monitoring. Requires validates adjustments needed to (1) 495758D
L7044GSI
advanced breather. maintain emissions compliance. Catalyst
health monitoring system provides
differential pressure and temperature to
indicate catalyst maintenance intervals.

ESM harness upgrade

Repair or
New wireway harnesses and mounting replacement
(1) G-962-1128
ESM wireways and brackets, new knock sensors, ECU calibration, of harnesses
Stage I L7042GL 2005 - 2007 (1) 495774B
power distribution box power distribution box and mounting brackets, or power
(1) G-962-1171
and ignition coil harnesses. Redesigned harness simplifies fault distribution
troubleshooting and maintenance. New box
power distribution box simplifies Repair or
customer wiring connections and replacement
New wireway harnesses and mounting includes circuit fault protection, fault
ESM wireways and of harnesses (1) G-962-1128
Stage II L7042GL 2007 - 2010 brackets, power distribution box, and ignition indicators, fault reset functions,
power distribution box or power (1) A309204C
coil harnesses. enhanced noise suppression, and water distribution
protection improvements. box

Repair or
New wireway harnesses and mounting
Stage III L7042GL 2010 - 2015 ESM wireways replacement (1) G-962-1128
brackets, and ignition coil harnesses.
of harnesses

Advanced Breather System (Fact Sheet)

Advanced Breather No adjustment needed for changes in
Closed breather system with advanced filter
L7042GL 1985 - 2015 System for shallow oil speed/load. Up to 50% extended service Anytime (1) G-962-541
and automatic regulating valve
pan intervals.
Advanced Breather No adjustment needed for changes in
Closed breather system with advanced filter
L7042GL 2007 - 2015 System for deep sump speed/load. Up to 50% extended service Anytime (1) G-962-540
and automatic regulating valve
oil pan intervals.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 29
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GL Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Extender Series
High efficiency air cleaner with 70%
Advanced air cleaner, spin on oil filters, more dirt holding capacity, Microspin oil
Extender Series for Contact GE for
L7042GL 1985 - 2007 mounted oil cooler, turbine air starter, filtration system to extend oil change
shallow oil pan BOM
Microspin oil filtration intervals, lubrication free air/gas turbine
starters.

High efficiency air cleaner with 70%

more dirt holding capacity, microspin oil
Advanced air cleaner, spin on oil filters,
Extender Series with filtration system to extend oil change Contact GE for
L7042GL 1985 - 2007 mounted oil cooler, turbine air starter,
deep sump oil pan intervals, lubrication free air/gas turbine BOM
Microspin oil filtration, deep sump oil pan
starters, 2x oil capacity to extend oil
change intervals

Gas Regulator
Simplified gas regulator operation and Mooney gas
Mooney gas regulator Mooney gas regulator conversion including
L7042GL 2003 - 2010 maintenance, removes obsolete Mooney regulator (1) G-962-1147
replacement new gas regulators, piping, and brackets.
gas regulators maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 30
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GL Return to
Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner
Improved hinge design replaces latches
with bolted hinge provides enhanced air
Improved air cleaner Bolted hinge blow-thru air cleaner with
filter gasket sealing and simplifies air Air cleaner
Stage I L7042GL 1985 - 2015 for standard rain shield standard rain shield and foam pre-filter (1) G-962-1153
filter maintenance. New rain shield maintenance
applications element
design allows use of cleanable foam
pre-filter element.

Improved hinge design replaces latches

Improved air cleaner
Bolted hinge blow-thru air cleaner with inertia with bolted hinge provides enhanced air Air cleaner
Stage II L7042GL 1985 - 2015 for inertia precleaner (1) G-962-1157
precleaners filter gasket sealing and simplifies air maintenance
applications
filter maintenance.

Improved hinge design replaces latches

with bolted hinge provides enhanced air
Improved air cleaner
Bolted hinge blow-thru air cleaner with inverted filter gasket sealing and simplifies air Air cleaner
Stage III L7042GL 1985 - 2015 for remote air inlet (1) G-962-1159
8 inch air inlet connection filter maintenance. Inverted 8 inch air maintenance
applications
inlet connection allows use of piping for
external air inlet

Improved hinge design replaces latches

with bolted hinge provides enhanced air
Improved air cleaner Bolted hinge draw-thru air cleaner with
filter gasket sealing and simplifies air Air cleaner
Stage I L7042GLD 1985 - 2015 for standard rain shield standard rain shield and foam pre-filter (1) G-962-1160
filter maintenance. New rain shield maintenance
applications element
design allows use of cleanable foam
pre-filter element.

Improved hinge design replaces latches

Improved air cleaner
Bolted hinge draw-thru air cleaner with inertia with bolted hinge provides enhanced air Air cleaner
Stage II L7042GLD 1985 - 2015 for inertia precleaner (1) G-962-1161
precleaners filter gasket sealing and simplifies air maintenance
applications
filter maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 31
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GSI Return to
Index

Model ship Kit Bill

Category M odel Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

New S4 cylinder heads, head components, oil Top End
Stage I L7042GSI 1985 - 2014 Series 4 upgrade Up to 60% lifecycle extension (1) G-962-536
header, CEC ignition harness, ignition coils Overhaul

New S4 cylinder heads, head components, oil

Series 4 upgrade with Up to 60% lifecycle extension, Top / Bottom
Stage II L7042GSI 1985 - 2014 header, new piston, rings, liner (PRL), CEC ignition (1) G-962-543
power cylinders 66% reduction in oil consumption Overhaul
harness, ignition coils

Up to 20% lifecycle extension,

Stage III L7044GSI conversion
New S4 cylinder heads, head components, oil 66% reduction in oil consumption,
Series 4 upgrade with Top / Bottom Contact GE for
L7042GSI 1998 - 2014 header, new piston, rings, liner (PRL), turbocharger, Up to 200 more BHP,
model power cylinders, power Overhaul BOM
wastegate, ESM, AFR2, advanced breather ESM control with knock detection,
conversion uprate
AFR2 air/fuel ratio control with HMI
L7044GSI conversion Up to 20% lifecycle extension,
Stage IV New S4 cylinder heads, head components, oil
Series 4 upgrade with 66% reduction in oil consumption,
header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L7042GSI 1985 - 1998 power cylinders, power Up to 200 more BHP,
model wastegate, ESM, AFR2, advanced breather, Overhaul BOM
uprate, with crankshaft ESM control with knock detection,
conversion crankshaft, connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI

ESM with AFR2 conversions (Fact Sheet)

ESM, Harnesses and mounting brackets, AFR2,
(1) G-962-1141
Stage I L7042GSI 1985 - 2000 ESM with AFR2 flywheel, flywheel housing, gear housing, cam
Existing control (1) G-962-1119
timing disc.
system
ESM - Increased uptime with knock maintenance or
detection, fault diagnostics, failure (1) G-962-1142
Stage II L7042GSI 2000 - 2003 ESM with AFR2 ESM, Harnesses and mounting brackets, AFR2. troubleshooting guide, extended
(1) G-962-1119
spark plug life, improved engine
performance with factory
calibrated operating parameters. Existing control
AFR2 - includes AFR2 benefits system
ESM, Harnesses and mounting brackets, AFR2, maintenance or (1) G-962-1142
Stage III L7042GSI 2003 - 2005 ESM with AFR2
conversion from Mooney gas regulators failure, Mooney (1) G-962-1120
gas regulator
maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 32
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GSI Return to
Index

Model ship Kit Bill

Category M odel Product Description Customer Benefit Timing
dates of Materials

ESM with emPact conversions (Fact Sheet)

ESM, Harnesses and mounting brackets, emPact
Existing control
for 0.15g NOx, post catalyst O2 sensors with
system (1) G-962-1141
Stage I L7042GSI 1985 - 2000 ESM with emPact catalyst health monitoring, AFR2, flywheel, flywheel
maintenance or (1) G-962-1121
housing, gear housing, cam timing disc. Requires
ESM - Increased uptime with knock failure
advanced breather.
detection, fault diagnostics,
ESM, Harnesses and mounting brackets, emPact Existing control
troubleshooting guide, extended
for 0.15g NOx, post catalyst O2 sensors with system (1) G-962-1142
Stage II L7042GSI 2000 - 2003 ESM with emPact spark plug life, improved engine
catalyst health monitoring, AFR2. Requires maintenance or (1) G-962-1121
performance with factory
advanced breather. failure
calibrated operating parameters.
AFR2 - includes AFR2 benefits Existing control
ESM, Harnesses and mounting brackets, emPact
emPact - includes emPact benefits system
for 0.15g NOx, post catalyst O2 sensors with
maintenance or (1) G-962-1142
Stage III L7042GSI 2003 - 2005 ESM with emPact catalyst health monitoring, AFR2, conversion from
failure, Mooney (1) G-962-1122
Mooney gas regulators. Requires advanced
gas regulator
breather.
maintenance

AFR2 upgrade (for engines with ESM) (Fact Sheet)

AFR2, new wireway harnesses and mounting Repair or
brackets, conversion from Mooney gas regulators, replacement of
(1) G-962-1120
single fuel inlet piping, fuel control valves, HMI, O2 AFR1 stepper
Stage I L7042GSI 2005 - 2007 AFR2 (1) 495774B
sensors, new wastegates differential pressure motors,
(1) G-962-1171
system, power distribution box, and ignition coil Simplified step-by-step air/fuel harnesses, or
harnesses. ratio setup from HMI screen, gas regulators
AFR2, new wireway harnesses and mounting automatic adjustments to changes Repair or
brackets, conversion from Mooney gas regulators, in operating conditions, simplified replacement of
(1) G-962-1120
Stage II L7042GSI 2007 - 2010 AFR2 single fuel inlet piping, fuel control valves, HMI, O2 fuel control valve provides fast AFR1 stepper
(1) A309204C
sensors, new wastegates differential pressure response for changes in ambient motors, or
system, and ignition coil harnesses. and operating conditions, harnesses
redesigned harness simplifies fault
AFR2, new wireway harnesses and mounting troubleshooting and maintenance Repair or
brackets, gas regulator springs, single fuel inlet replacement of
Stage III L7042GSI 2010 - 2014 AFR2 piping, fuel control valves, HMI, O2 sensors, new AFR1 stepper (1) G-962-1119
wastegates differential pressure system, and motors, or
ignition coil harnesses. harnesses

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 33
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GSI Return to
Index

Model ship Kit Bill

Category M odel Product Description Customer Benefit Timing
dates of Materials

emPact (for engines with ESM) (Brochure)

for engines
emPact for 0.15g NOx, post catalyst O2 sensors
already
Stage I L7042GSI emPact with catalyst health monitoring. Requires (1) 495758D
upgraded to
advanced breather
AFR2
emPact for 0.15g NOx, post catalyst O2 sensors
with catalyst health monitoring, AFR2, new wireway
harnesses and mounting brackets, conversion from
AFR2 - includes AFR2 benefits (1) G-962-1122
Mooney gas regulators, single fuel inlet piping, fuel
Stage II L7042GSI 2005 - 2007 AFR2 with emPact emPact - GE factory designed and (1) G-962-1171
control valves, HMI, O2 sensors, new wastegates
calibrated system reduces (1) 495774B
differential pressure system, power distribution Emissions
box, and ignition coil harnesses. Requires maintenance time for system
regulations,
advanced breather adjustments to maintain
repair or
compliance. Post catalyst O2
emPact for 0.15g NOx, post catalyst O2 sensors replacement of
sensor validates adjustments
with catalyst health monitoring, AFR2, new wireway AFR1 stepper
needed to maintain emissions
harnesses and mounting brackets, conversion from motors,
compliance. Catalyst health (1) G-962-1122
Stage III L7042GSI 2007 - 2010 AFR2 with emPact Mooney gas regulators, single fuel inlet piping, fuel harnesses, or
monitoring system provides (1) A309204C(
control valves, HMI, O2 sensors, new wastegates gas regulators
differential pressure and
differential pressure system, and ignition coil temperature to indicate catalyst
harnesses. Requires advanced breather maintenance intervals.
emPact for 0.15g NOx, post catalyst O2 sensors
with catalyst health monitoring, AFR2, new wireway
harnesses and mounting brackets, gas regulator
Stage IV L7042GSI 2010 - 2014 AFR2 with emPact springs, single fuel inlet piping, fuel control valves, (1) G-962-1121
HMI, O2 sensors, new wastegates differential
pressure system, and ignition coil harnesses.
Requires advanced breather
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 34
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GSI Return to
Index

Model ship Kit Bill

Category M odel Product Description Customer Benefit Timing
dates of Materials

ESM harness upgrade

Repair or
New wireway harnesses and mounting brackets,
replacement of (1) G-962-1118
ESM wireways and new knock sensors, ECU calibration, power
Stage I L7042GSI 2005 - 2007 harnesses or (1) 495774B
power distribution box distribution box and mounting brackets, and Redesigned harness simplifies fault
power (1) G-962-1171
ignition coil harnesses. troubleshooting and maintenance.
distribution box
New power distribution box
simplifies customer wiring Repair or
connections and includes circuit replacement of
ESM wireways and New wireway harnesses, mounting brackets, power (1) G-962-1118
Stage II L7042GSI 2007 - 2010 fault protection, fault indicators, harnesses or
power distribution box distribution box, and ignition coil harnesses. (1) A309204C
fault reset functions, enhanced power
noise suppression, and water distribution box
protection improvements.
Repair or
New wireway harnesses, mounting brackets, and
Stage III L7042GSI 2010 - 2014 ESM wireways replacement of (1) G-962-1118
ignition coil harnesses.
harnesses

Advanced Breather System (Fact Sheet)

Advanced Breather No adjustment needed for changes
Closed breather system with advanced filter and
L7042GSI 1985 - 2014 System for shallow oil in speed/load. Up to 50% extended Anytime (1) G-962-541
automatic regulating valve
pan service intervals.

Advanced Breather No adjustment needed for changes

Closed breather system with advanced filter and
L7042GSI 2007 - 2014 System for deep sump in speed/load. Up to 50% extended Anytime (1) G-962-540
automatic regulating valve
oil pan service intervals.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 35
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GSI Return to
Index

Model ship Kit Bill

Category M odel Product Description Customer Benefit Timing
dates of Materials

Extender Series
High efficiency air cleaner with
70% more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L7042GSI 1985 - 2007
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.
High efficiency air cleaner with
70% more dirt holding capacity,
Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Extender Series with Contact GE for
L7042GSI 1985 - 2007 cooler, turbine air starter, Microspin oil filtration, extend oil change intervals,
deep sump oil pan BOM
deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend
oil change intervals

Gas Regulator
Simplified step-by-step air/fuel
ratio setup from HMI screen, Repair or
AFR2, new wireway harnesses and mounting automatic adjustments to changes replacement of
brackets, conversion from Mooney gas regulators, in operating conditions, simplified AFR1 stepper
AFR2 with Mooney gas
L7042GSI 2007 - 2010 single fuel inlet piping, fuel control valves, HMI, O2 fuel control valve provides fast motors or (1) G-962-1120
regulator replacement
sensors, new wastegates differential pressure response for changes in ambient Mooney gas
system and operating conditions, regulator
redesigned harness simplifies fault maintenance
troubleshooting and maintenance

Mooney gas regulator conversion including new Simplified gas regulator operation Mooney gas
Mooney gas regulator
L7042GSI 2003 - 2007 gas regulators, piping, and brackets. For use on and maintenance, removes regulator (1) G-962-1146
replacement
engines without ESM. obsolete Mooney gas regulators maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 36
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7042GSI Return to
Index

Model ship Kit Bill

Category M odel Product Description Customer Benefit Timing
dates of Materials

Air Cleaner
Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with standard Air cleaner
Stage I L7042GSI 1985 - 2014 standard rain shield and simplifies air filter (1) G-962-1153
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.

Improved hinge design replaces

Improved air cleaner for latches with bolted hinge provides
Bolted hinge blow-thru air cleaner with inertia Air cleaner
Stage II L7042GSI 1985 - 2014 inertia precleaner enhanced air filter gasket sealing (1) G-962-1157
precleaners maintenance
applications and simplifies air filter
maintenance.

Improved hinge design replaces

latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 5.5 Air cleaner
Stage III L7042GSI 1985 - 2014 remote air inlet and simplifies air filter (1) G-962-1158
inch air inlet connection maintenance
applications maintenance. Inverted 5.5 inch air
inlet connection allows use of
piping for external air inlet

Improved hinge design replaces

latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge draw-thru air cleaner with standard Air cleaner
Stage I L7042GSID 1985 - 2014 standard rain shield and simplifies air filter (1) G-962-1160
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.

Improved hinge design replaces

Improved air cleaner for latches with bolted hinge provides
Bolted hinge draw-thru air cleaner with inertia Air cleaner
Stage II L7042GSID 1985 - 2014 inertia precleaner enhanced air filter gasket sealing (1) G-962-1161
precleaners maintenance
applications and simplifies air filter
maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 37
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7044GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

SPARC Cylinder head conversion

Improved spark plug sleeve
sealing, better corrosion
SPARC cylinder head New spark plug sleeve and spark plug sleeve Cylinder head
L7044GSI 1998 - 2015 resistance, new o-ring sealing (12) G-962-1117
conversion extension to new SPARC system maintenance
new design prevents improper
sleeve installation

ESM with AFR2 conversions (Fact Sheet)

ESM - Increased uptime with
ESM, Harnesses and mounting brackets, AFR2,
knock detection, fault (1) G-962-1141
Stage I L7044GSI 1998 - 2000 ESM with AFR2 flywheel, flywheel housing, gear housing, cam
diagnostics, troubleshooting Existing control (1) G-962-1119
timing disc.
guide, extended spark plug life, system
improved engine performance maintenance or
with factory calibrated operating failure (1) G-962-1142
Stage II L7044GSI 2000 - 2003 ESM with AFR2 ESM, Harnesses and mounting brackets, AFR2.
parameters. (1) G-962-1119
AFR2 - includes AFR2 benefits

ESM with emPact conversions (Fact Sheet)

ESM, Harnesses and mounting brackets, ESM - Increased uptime with
emPact for 0.15g NOx, post catalyst O2 sensors knock detection, fault
diagnostics, troubleshooting (1) G-962-1141
Stage I L7044GSI 1998 - 2000 ESM with emPact with catalyst health monitoring, AFR2, flywheel,
guide, extended spark plug life, Existing control (1) G-962-1121
flywheel housing, gear housing, cam timing
disc. Requires advanced breather. improved engine performance system
with factory calibrated operating maintenance or
ESM, Harnesses and mounting brackets, parameters. failure
emPact for 0.15g NOx, post catalyst O2 sensors AFR2 - includes AFR2 benefits (1) G-962-1142
Stage II L7044GSI 2000 - 2003 ESM with emPact
with catalyst health monitoring, AFR2. Requires emPact - includes emPact (1) G-962-1121
advanced breather. benefits
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 38
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7044GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

AFR2 upgrade (for engines with ESM) (Fact Sheet)

AFR2, new wireway harnesses and mounting Repair or
brackets, conversion from Mooney gas replacement of
(1) G-962-1120
regulators, single fuel inlet piping, fuel control AFR1 stepper
Stage I L7044GSI 2003 - 2007 AFR2 (1) G-962-1171
valves, HMI, O2 sensors, new wastegates Simplified step-by-step air/fuel motors,
(1) 495774B
differential pressure system, power distribution harnesses, or
ratio setup from HMI screen,
box, and ignition coils with integrated harness. gas regulators
automatic adjustments to
AFR2, new wireway harnesses and mounting changes in operating conditions, Repair or
brackets, conversion from Mooney gas simplified fuel control valve replacement of
regulators, single fuel inlet piping, fuel control provides fast response for (1) G-962-1120
Stage II L7044GSI 2007 - 2010 AFR2 AFR1 stepper
valves, HMI, O2 sensors, new wastegates changes in ambient and (1) A309204C
motors, or
differential pressure system, and ignition coils operating conditions, redesigned harnesses
with integrated harness. harness simplifies fault
AFR2, new wireway harnesses and mounting troubleshooting and Repair or
brackets, gas regulator springs, single fuel inlet maintenance replacement of
Stage III L7044GSI 2010 - 2015 AFR2 piping, fuel control valves, HMI, O2 sensors, new AFR1 stepper (1) G-962-1119
wastegates differential pressure system, and motors, or
ignition coils with integrated harness. harnesses

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 39
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7044GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines with ESM) (Brochure)

2015 - current
or engines emPact for 0.15g NOx, post catalyst O2 sensors
Stage I L7044GSI already emPact with catalyst health monitoring. Requires (1) 495758D
upgraded to advanced breather and AFR2
AFR2
emPact for 0.15g NOx, post catalyst O2 sensors
with catalyst health monitoring, AFR2, new
wireway harnesses and mounting brackets,
conversion from Mooney gas regulators, fuel AFR2 - includes AFR2 benefits (1) G-962-1122
Stage II L7044GSI 2003 - 2007 AFR2 with emPact control valves, HMI, O2 sensors, new emPact - GE factory designed (1) G-962-1171
wastegates differential pressure system, power and calibrated system reduces (1) 495774B
distribution box, and ignition coils with Emissions
maintenance time for system
integrated harness. Requires advanced regulations,
adjustments to maintain
breather repair or
compliance. Post catalyst O2
emPact for 0.15g NOx, post catalyst O2 sensors replacement of
sensor validates adjustments
with catalyst health monitoring, AFR2, new AFR1 stepper
needed to maintain emissions
wireway harnesses and mounting brackets, motors,
compliance. Catalyst health
conversion from Mooney gas regulators, single harnesses, or (1) G-962-1122
Stage III L7044GSI 2007 - 2010 AFR2 with emPact monitoring system provides
fuel inlet piping, fuel control valves, HMI, O2 gas regulators (1) A309204C
differential pressure and
sensors, new wastegates differential pressure temperature to indicate catalyst
system, and ignition coils with integrated maintenance intervals.
harness. Requires advanced breather
emPact for 0.15g NOx, post catalyst O2 sensors
with catalyst health monitoring, AFR2, new
wireway harnesses and mounting brackets, gas
regulator springs, single fuel inlet piping, fuel
Stage IV L7044GSI 2010 - 2015 AFR2 with emPact (1) G-962-1121
control valves, HMI, O2 sensors, new
wastegates differential pressure system, and
ignition coils with integrated harness. Requires
advanced breather
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 40
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7044GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

ESM harness upgrade

New wireway harnesses and mounting Repair or
brackets, new knock sensors, ECU calibration, replacement of (1) G-962-1118
ESM wireways and
Stage I L7044GSI 2003 - 2007 new ignition coils with integrated harness, Redesigned harness simplifies harnesses or (1) 495774B
power distribution box
power distribution box and mounting brackets, power (1) G-962-1171
fault troubleshooting and
and ignition coils with integrated harness. distribution box
maintenance. New power
distribution box simplifies Repair or
New wireway harnesses and mounting
customer wiring connections and replacement of
ESM wireways and brackets, new ignition coils with integrated (1) G-962-1118
Stage II L7044GSI 2007 - 2010 includes circuit fault protection, harnesses or
power distribution box harness, power distribution box, and ignition (1) A309204C
fault indicators, fault reset power
coils with integrated harness.
functions, enhanced noise distribution box
suppression, and water
New wireway harnesses and mounting
protection improvements. Repair or
brackets, new ignition coils with integrated
Stage III L7044GSI 2010 - 2016 ESM wireways replacement of (1) G-962-1118
harness, and ignition coils with integrated
harnesses
harness.

Advanced Breather System (Fact Sheet)

Advanced Breather No adjustment needed for
Closed breather system with advanced filter
L7044GSI 1998 - 2015 System for shallow oil changes in speed/load. Up to Anytime (1) G-962-541
and automatic regulating valve
pan 50% extended service intervals.

Advanced Breather No adjustment needed for

Closed breather system with advanced filter
L7044GSI 2007 - 2015 System for deep sump changes in speed/load. Up to Anytime (1) G-962-540
and automatic regulating valve
oil pan 50% extended service intervals.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 41
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7044GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Extender Series
High efficiency air cleaner with
70% more dirt holding capacity,
Advanced air cleaner, spin on oil filters,
Extender Series for Microspin oil filtration system to Contact GE for
L7044GSI 1998 - 2007 mounted oil cooler, turbine air starter, Microspin
shallow oil pan extend oil change intervals, BOM
oil filtration
lubrication free air/gas turbine
starters.

High efficiency air cleaner with

70% more dirt holding capacity,
Advanced air cleaner, spin on oil filters, microspin oil filtration system to
Extender Series with Contact GE for
L7044GSI 1998 - 2007 mounted oil cooler, turbine air starter, Microspin extend oil change intervals,
deep sump oil pan BOM
oil filtration, deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend
oil change intervals

Gas Regulator
Simplified step-by-step air/fuel
ratio setup from HMI screen,
automatic adjustments to Repair or
AFR2, new wireway harnesses and mounting changes in operating conditions, replacement of
brackets, conversion from Mooney gas simplified fuel control valve AFR1 stepper
AFR2 with Mooney gas
L7044GSI 2007 - 2010 regulators, single fuel inlet piping, fuel control provides fast response for motors or (1) G-962-1120
regulator replacement
valves, HMI, O2 sensors, new wastegates changes in ambient and Mooney gas
differential pressure system operating conditions, redesigned regulator
harness simplifies fault maintenance
troubleshooting and
maintenance

Simplified gas regulator

Mooney gas regulator conversion including Mooney gas
Mooney gas regulator operation and maintenance,
L7044GSI 2003 - 2007 new gas regulators, piping, and brackets. For regulator (1) G-962-1146
replacement removes obsolete Mooney gas
use on engines without ESM. maintenance
regulators

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 42
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

L7044GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner
Improved hinge design replaces
latches with bolted hinge
provides enhanced air filter
Improved air cleaner Bolted hinge blow-thru air cleaner with
gasket sealing and simplifies air Air cleaner
Stage I L7044GSI 1998 - 2015 for standard rain standard rain shield and foam pre-filter (1) G-962-1153
filter maintenance. New rain maintenance
shield applications element
shield design allows use of
cleanable foam pre-filter
element.
Improved hinge design replaces
Improved air cleaner latches with bolted hinge
Bolted hinge blow-thru air cleaner with inertia Air cleaner
Stage II L7044GSI 1998 - 2015 for inertia precleaner provides enhanced air filter (1) G-962-1157
precleaners maintenance
applications gasket sealing and simplifies air
filter maintenance.

Improved hinge design replaces

latches with bolted hinge
Improved air cleaner provides enhanced air filter
Bolted hinge blow-thru air cleaner with inverted Air cleaner
Stage III L7044GSI 1998 - 2015 for remote air inlet gasket sealing and simplifies air (1) G-962-1158
5.5 inch air inlet connection maintenance
applications filter maintenance. Inverted 5.5
inch air inlet connection allows
use of piping for external air inlet
Improved hinge design replaces
latches with bolted hinge
provides enhanced air filter
Improved air cleaner Bolted hinge draw-thru air cleaner with
gasket sealing and simplifies air Air cleaner
Stage I L7044GSID 1998 - 2015 for standard rain standard rain shield and foam pre-filter (1) G-962-1160
filter maintenance. New rain maintenance
shield applications element
shield design allows use of
cleanable foam pre-filter
element.
Improved hinge design replaces
Improved air cleaner latches with bolted hinge
Bolted hinge draw-thru air cleaner with inertia Air cleaner
Stage II L7044GSID 1998 - 2015 for inertia precleaner provides enhanced air filter (1) G-962-1161
precleaners maintenance
applications gasket sealing and simplifies air
filter maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 43
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

P9390GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Fact Sheet)

P9390GSI S4
Stage III New S4 cylinder heads, head components, oil Up to 60% lifecycle extension,
conversion
header, new piston, rings, liner (PRL), Miller cycle 55% reduction in oil consumption, Top / Bottom Contact GE for
P9390GL 1985 - 2015 Series 4 upgrade with
model combustion, turbocharger, wastegate, ESM, AFR2 , ESM control with knock detection, Overhaul BOM
power cylinders, power
conversion advanced breather AFR2 air/fuel ratio control with HMI
uprate

P9394GSI conversion Up to 20% lifecycle extension,

Stage IV New S4 cylinder heads, head components, oil
Series 4 upgrade with 55% reduction in oil consumption,
header, new piston, rings, liner (PRL), Miller cycle Top / Bottom Contact GE for
P9390GL 1985 - 2015 power cylinders, power Up to 270 more BHP,
model combustion, turbocharger, wastegate, ESM, AFR2, Overhaul BOM
uprate, with crankshaft ESM control with knock detection,
conversion advanced breather, crankshaft, connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI

GL Extended Life Cylinder Head Rebuild (Fact Sheet)

S2GL cylinder head Rebuild kit with new exhaust valve, rotators, seats 60% longer time between top end Top end
Stage I P9390GL 1985-2015 (16) G-962-1150
rebuild kit and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2
Converted sensor validates adjustments
emPact for 0.15g NOx, post catalyst O2 sensors Contact GE for
Stage I P9394GSI with 1985 - 2015 emPact needed to maintain emissions
with catalyst health monitoring. BOM
AFR2 compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
P9390GL 2003 - 2010 and maintenance, removes regulator (1) G-962-1149
replacement gas regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

Crankcase Upgrade
One piece crankcase provides
One piece crankcase One piece crankcase, additional oil sump parts for (1) G-962-1155
P9390GL 1985 - 2009 rigidity and simplified mounting Major overhaul
upgrade conversion (1) 495493
and installation to oil pan

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 44
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

P9390GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Fact Sheet)

Up to 60% lifecycle extension,
P9390GSI S4
Stage III New S4 cylinder heads, head components, oil 66% reduction in oil consumption,
conversion
header, new piston, rings, liner (PRL), Miller cycle Up to 8% reduction in fuel Top / Bottom Contact GE for
P9390GSI 1985 - 2015 Series 4 upgrade with
model combustion, turbocharger, wastegate, ESM, AFR2 , consumption (BSFC), ESM control Overhaul BOM
power cylinders, power
conversion advanced breather with knock detection, AFR2 air/fuel
uprate
ratio control with HMI

Up to 20% lifecycle extension,

P9394GSI conversion 66% reduction in oil consumption,
Stage IV New S4 cylinder heads, head components, oil
Series 4 upgrade with Up to 8% reduction in fuel
header, new piston, rings, liner (PRL), Miller cycle Top / Bottom Contact GE for
P9390GSI 1985 - 2015 power cylinders, power consumption (BSFC), Up to 270 more
model combustion, turbocharger, wastegate, ESM, AFR2, Overhaul BOM
uprate, with crankshaft BHP, ESM control with knock
conversion advanced breather, crankshaft, connecting rods
and connecting rods detection, AFR2 air/fuel ratio control
with HMI

emPact (for engines converted to S4 GSI with ESM and AFR2) (Brochure)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2 sensor
Converted
emPact for 0.15g NOx, post catalyst O2 sensors validates adjustments needed to Contact GE for
Stage I P9394GSI 1985 - 2015 emPact
with catalyst health monitoring. maintain emissions compliance. BOM
with AFR2
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
P9390GSI 2003 - 2010 and maintenance, removes obsolete regulator (1) G-962-1148
replacement gas regulators, piping, and brackets.
Mooney gas regulators maintenance

Crankcase Upgrade
One piece crankcase provides
One piece crankcase One piece crankcase, additional oil sump parts for Major (1) G-962-1155
P9390GSI 1985 - 2009 rigidity and simplified mounting and
upgrade conversion overhaul (1) 495493
installation to oil pan
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 45
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

P9390GSI Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

Turbocharger Upgrade
New turbocharger, mounting brackets, water and
New turbocharger replaces obsolete Turbocharger
P9390GSI 1985 - 2016 Turbocharger upgrade oil tubing, air and exhaust connections. For use (1) G-962-1162
turbocharger maintenance
with low speed applications 700 – 1000 RPM

New turbocharger, mounting brackets, water and

New turbocharger replaces obsolete Turbocharger
P9390GSI 1985 - 2016 Turbocharger upgrade oil tubing, air and exhaust connections. For use (1) G-962-1074
turbocharger maintenance
with high speed applications 1001 – 1200 RPM

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 46
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

F18GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Upgrade (Fact Sheet)

Up to 50% longer intervals between (6) G-962-558
Stage I
New cylinder head components including top end overhauls, reduced valve (current version
F18GL cylinder head Top end
F18GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear pinned intake
(pinned upgrade Overhaul
and valve retainers provided by optimized material and valve, see Service
intake valve)
dimensions Bulletin 7-2953)

Up to 50% longer intervals between (6) G-962-559

Stage I
New cylinder head components including top end overhauls, reduced valve (non-pinned
F18GL cylinder head Top end
F18GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear intake valve, see
(non-pinned upgrade Overhaul
and valve retainers provided by optimized material and Service Bulletin 7-
intake valve)
dimensions 2953)

GL to GSI Conversion
Stage I Cylinder head assembly, turbocharger,
(1) G-962-542
F18 GL to GSI wastegate, cylinder sleeves, damper, jacket water Reduces NOx emissions and Top / Bottom
F18GL 1987-2016 (6) REM-
model conversion pump repair kit, camshaft bearings and main increases fuel range tolerances Overhaul
DF300302C
conversion bearings

High Capacity Oil Pan Extension

High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I F18GL 1987 - 2016 New oil pan doubles oil capacity (1) G-962-1083
Extender Kit doubling the capacity of the oil pan Overhaul

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 47
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

H24GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Upgrade (Fact Sheet)

Up to 50% longer intervals between (8) G-962-558
Stage I
New cylinder head components including top end overhauls, reduced valve (current version
H24GL cylinder head Top end
H24GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear pinned intake
(pinned upgrade Overhaul
and valve retainers provided by optimized material and valve, see Service
intake valve)
dimensions Bulletin 7-2953)

Up to 50% longer intervals between (8) G-962-559

Stage I
New cylinder head components including top end overhauls, reduced valve (non-pinned
H24GL cylinder head Top end
H24GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear intake valve, see
(non-pinned upgrade Overhaul
and valve retainers provided by optimized material and Service Bulletin 7-
intake valve)
dimensions 2953)

GL to GSI Conversion
Stage I Cylinder head assembly, turbocharger,
(1) G-962-553
H24 GL to GSI wastegate, cylinder sleeves, damper, jacket water Reduces NOx emissions and Top / Bottom
H24GL 1987-2016 (8) REM-
model conversion pump repair kit, camshaft bearings and main increases fuel range tolerances Overhaul
DF300302C
conversion bearings

High Capacity Oil Pan Extension

High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I H24GL 1987 - 2016 New oil pan doubles oil capacity (1) G-962-1083
Extender Kit doubling the capacity of the oil pan Overhaul

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 48
GE Power Waukesha gas engines CM&U Product Catalog 10/11/2016

12V-AT27GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

AT to 275GL+ Conversion
Upgrade to ESM control system with engine- Enhanced engine control and
mounted wiring trays, engine-mounted spin on oil reliability, up to 495 more BHP
Stage I 275GL+ Conversion
12V- filters with centrifugal filtration and pre-lube decrease to .5g/bhp-hr NOx, ease of Bottom
model 1994 – 2012 with +495 HP Power (1) G-962-1167
AT27GL pump, turbocharger, enhanced cooling system access for lube oil maintenance, quick Overhaul
conversion Uprate
with engine-mounted thermostats and bypass connect coils/thermocouples and
piping for jacket water and aux water ease of access to wiring harnesses

Upgrade to ESM control system with engine- Enhanced engine control and
Stage II mounted wiring trays, engine-mounted spin on oil reliability, up to 620 more BHP,
1994 – 2012 275GL+ Conversion (1) G-962-1167 +
model 12V- filters with centrifugal filtration and pre-lube decrease to .5g/bhp-hr NOx, ease of Bottom
(crankshaft with +620 HP Power Contact GE for
conversion + AT27GL pump, turbocharger, enhanced cooling system access for lube oil maintenance, quick Overhaul
dependent) Uprate uprate
power uprate with engine-mounted thermostats and bypass connect coils/thermocouples and
piping for jacket water and aux water ease of access to wiring harnesses

16V-AT27GL Return to Index

Model ship Kit Bill

Category Model Product Description Customer Benefit Timing
dates of Materials

AT to 275GL+ Conversion
Enhanced engine control and
Upgrade to ESM control system with engine-
reliability, up to 335 more BHP
mounted wiring trays, engine-mounted spin on oil
Stage I 275GL+ Conversion decrease to .5g/bhp-hr NOx, ease of
16V- filters with centrifugal filtration and pre-lube Bottom
model 1999 – 2009 with +335 HP Power access for lube oil maintenance, (1) G-962-1166
AT27GL pump, turbocharger, enhanced cooling system Overhaul
conversion Uprate quick connect coils/thermocouples
with engine-mounted thermostats and bypass
and ease of access to wiring
piping for jacket water and aux water
harnesses

Enhanced engine control and

Upgrade to ESM control system with engine-
reliability, up to 500 more BHP,
Stage II mounted wiring trays, engine-mounted spin on oil
1999 – 2009 275GL+ Conversion decrease to .5g/bhp-hr NOx, ease of (1) G-962-1166+
model 16V- filters with centrifugal filtration and pre-lube Bottom
(crankshaft with +500 HP Power access for lube oil maintenance, Contact GE for
conversion + AT27GL pump, turbocharger, enhanced cooling system Overhaul
dependent) Uprate quick connect coils/thermocouples uprate
power uprate with engine-mounted thermostats and bypass
and ease of access to wiring
piping for jacket water and aux water
harnesses

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 49