THERMAL SOUND

& FIRE INSULATION.


SANDWICH PANELS
POLYURETHANE SANDWICH PANEL
Sandwich panels are composite materials produced
of two galvanized corrugated plates filled with
polyurethane or polyisocyanurate or Rockwool for
thermal insulation.
Used for roofing, wall and internal partition or cold
rooms of the buildings, sandwich panels provide
a high level of thermal, water, sound insulation;
prevent moisture condensation. In addition, they
are distinguished with their bearing capacity as well.
Sandwich panel is an economical solution when
METAL FACING SANDWICH PANEL
assessed within the context of cost-benefit analysis.
Thickness of the sandwich panel and the filling materials
is determined in accordance with the area of usage
and amount of load applied on. The climate condition
should be taken into consideration while determining
the thickness of the filling material used in industrial
buildings, military buildings, social buildings, agricultural
buildings, sports facilities, construction sites, silos,
hypermarkets, shopping malls, cold storage depots
and marketplaces.
REACTIONS TO FIRE
The following classifications for combustibility are assigned based on the limit values achieved by the tested product:
A1 or A2 for a non-combustible material
B, C, D, E for a combustible material, where B is lowest combustibility.
A1 is the highest class and is not combined with any additional class. The other classes
are always combined with the following additional classes which indicate the product›s
ability to produce smoke and flaming droplets and particles.
s1 – the structural element may produce a very limited amount of combustion gases
s2 – the structural element may produce a limited amount of combustion gases
s3 – no requirement for limited production of smoke
d0 – flaming droplets and particles may not be produced by the structural element
d1 – a limited amount of flaming droplets and particles may be produced by the structural
element
Mineral wool (Rockwool) PIR – Polyisocyanurate
Normally classed as A2-s1, d0. Panels with a hard
core of high-density mineral wool fiber. A mineral
Normally classed as B-s2, d0. A PIR core is a type of
polyurethane that has undergone significant material
wool panel generally achieves a very high fire modification. In the event of a fire the core chars on the
performance and normally produces less smoke exposed side; this charred layer then protects the rest of
and heat than a panel with a polymer core. However, the core from the fire. This means that a panel with a PIR
even a mineral wool panel is not classed as wholly core is more resistant to fire than a PUR B3 core. It also
non-combustible (class A1), as the fiber core emits less heat and smoke.
contains binders and the core is glued to the sheets,
usually with a polyurethane adhesive. For this
reason, it is classed as A2. For structures serving as
fire cell partitions, where a high fire resistance is required
(greater than EI30), requirements are currently only
satisfied by panels with a mineral wool core.
PUR – Polyurethane B3:
Normally classed as C or D-s3, d0. A PUR foam
performs less well in a fire than PIR and Rockwool
Insulation. It emits more smoke and produces more
heat during a fire.
 Wall Sandwich panels Roof Sandwich Panel

Wall Panel Properties

4 4
Panel Thickness 2 Ix (cm ) Sx (cm ) 2 2
«T» (mm) Weight (kg/m ) per 1 m width per1m width U (W/M K°) R(M K°/W)

50 10.5 64.4 25.3 0.36 2.78

Roof Panel Section Properties
80 11.3 144.9 37.9 0.24 4.17 4 4
Panel Thickness 2 Ix (cm ) Sx (cm ) 2 2
Weight (kg/m ) per 1 m width per1m width U (W/M K°) R(M K°/W)
«T» (mm)
100 12.1 257.9 50.6 0.18 5.56
90 10.8 92.6 18.6 0.33 3.03
2
Wall Allowable Uniform Loads (kN / m )
120 11.6 191.2 31.0 0.22 4.55
Panel Panel Span
Thickness 2.50m 3.00m 3.50m 4.00m 4.50m 5.00m
«T» (mm) 140 12.6 289.9 44.2 0.17 5.88
S D S D S D S D S D S D
50 2.00 3.81 1.67 2.20 1.43 1.39 1.25 0.93 1.10 0.65 0.90 0.47
Allowable Uniform Loads (kN / m 2 )
80 3.01 8.55 2.51 4.94 2.15 3.11 1.88 2.10 1.66 1.46 1.35 1.06
Panel Panel Span
100 4.01 15.2 3.34 8.80 2.86 5.56 2.51 3.72 2.22 2.62 1.80 1.90 Thicknes 2.50m 3.00m 3.50m 4.00m 4.50m 5.00m
«T» (mm) S D S D S D S D S D S D
Notes :
90 2.24 7.17 1.87 4.15 1. 60 2.61 1.40 1.75 1.25 1.23 1.12 0.90
- S = Stress Check
- D = Deflection Check controlled by deflection of span/180 for roof panels and span/120 for wall panels
120 3.24 14.81 2.71 8.57 2.32 5.40 2.03 3.60 1.80 2.54 1.62 1.85
- Based on 0.5mm nominal thickness for interior and exterior panels
- Above values are calculated assuming three continuous spans
140 4.25 22.46 3.54 13.00 3.03 8.18 2.66 5.48 2.36 3.85 2.12 2.80
Standard Material Characteristics: We also provide:
- Base Material: Galvanized steel 100g/m3 - Sandwich Panel Thicknesses “T”: 50mm, 80mm,
- Fire Stop PIR Polyisocyanurate foam B.S2.d0 100mm, 120mm, 150mm Notes :
- Top Coating: 5 micron primer + 15micron - Base Material Available: 0.35, 0.5, 0.55mm prepainted
polyester (standard RAL 9002) galvanized steel/0.70mm prepainted aluminum, 0.50, - S = Stress Check
- Back Coating: 5 micron gray epoxy primer 0.55mm AluZinc Prepainted - D = Deflection Check controlled by deflection of span/180 for roof panels and span/120 for wall panels
- Outer line thickness: 0.5mm - Other material and colors can be used upon request. - Based on 0.5mm nominal thickness for interior and exterior panels
- Inner line thickness: 0.4mm - Above values are calculated assuming three continuous spans
COLD STORAGE PROFILE SANDWICH PANEL Fire-rated Rockwool Sandwich Panel

Rockwool insulation, mineral wool insulation, stone wool HYDROPONICS

insulation that is all describe a versatile type of insulating Rockwool cubes will hold a great deal of moisture, while
material that is formed of fibers made from both natural still allowing air flow, to help roots take hold and pull in
and manmade materials such as glass basalt and metal nutrients.
oxides.
FIRE-RATED ROCKWOOL SANDWICH PANEL
USES OF ROCKWOOL INSULATION OR MINERAL WOOL SANDWICH PANEL
Thermal Insulation: When the fibers are combined containing board of mineral wool with variable thickness
into bulk wool or compressed sheets of fibers, there are as the core material glued and compressed to pre painted
tiny air pockets formed that traps air and hold in heat. metal sheets as its surface layers on a state of the art
Fire Barrier Component: when used within wall continuous production line. Freshly formed panels are
cavities it can act as an effective stand alone firestop, then passed through an enclosed temperature controlled
but as a packing material to hold another fireproof conveyor press for curing before the final panels are ready
packing material. By itself, the Rockwool will provide no to cut.
impedance to smoke migration and would be displaced The mineral wool sandwich panel has excellent fireproofing
in a real fire situation. property since the metal sheets and the mineral wool are
Soundproofing: Sound waves enter the insulation non-combustible.
sheets and get trapped and dampened by the tiny DALAL mineral wool sandwich panels can be used for roof
interwoven air pockets. Perforated sandwich panels are and wall panels as well as internal partitions, widely used
also available. also for covering industrial and commercial buildings in
addition to other specialized applications because of their
fireproofing, heat insulation and acoustic properties.

Length: upon request. Application: Prefabricated houses,

Thickness: from 5cm to 20cm. Warehouses, Cold Storages.
Width: WALL = 115, 7 cm Roof
=100 cm.
polyurethene-composite panels Insulated Duct Prefabrication

Dimension & Thickness: As Needed. Facing and covering: Application: Thermal insulation, Thickness: as needed. all mechanical and electrical trade
Density: 40-43 kg/m3 Aluminum-foil, Paper, Carton and doors, refregirators, thermal Dimension: as needed. instead of metal ducts.
other facing upon request. insulation boards, warehouses, Application: Thermal Facing/covering: Aluminum-foil
freezers, walk-in coolers. and sound insulated air duct for and glass tissue.

polyurethane custom injection FIBERGLASS INSULATION

ROLLS
Dimension 120x900-1800- Density 12kg/m3. For thermal and sound
2000cm, unfaced & aluminum foil, insulation, water tanks, partition walls,
Thickness 20mm, 50mm, 75 mm, ceilings, steel structured industrial
buildings.

Application: Pipes, board, doors, rolling shutter,

roll-up doors, tanks…
ROCK WOOL | IZOberrock – Turkey
ROCK WOOL BOARDS

PARTITION WALL BOARD

without facing, used in elevator heat, sound and fire insulation. Thickness
shafts and stairwells, separating from 30 to 120mm, density 40 or 50kg/m3,
walls, Neighbour walls. It ensures sizes 600x1200.
OUTSIDE SURFACE BOARD
with aluminum foil coated on one side, ensures heat,
acoustic and fire insulation in granite, marble, aluminum
and glass claddings, applied at the surface of the buildings
through anchorage equipments. Thickness from 30 to
120mm, density 50kg/m3, sizes 600x1200.
FLOATING FLOOR BOARD
without facing, used between two floors after concreting,
anti- vibration, coverings at open passages, floor covering
in flat and buildings. Thickness from 20 to 30mm, density
110kg/m3, sizes 600x1200.
HAIR-BRAIDING OVERCOATING BOARD
contains complex fiber structure formed by interlocked
fibers inside, creates resistance to withstand high pressure
in lower densities. Thickness from 30 to 100mm, density
150kg/m3, sizes 600x1200mm, compressive strength
starting from 20 KPa to 80KPa.
ROOF BOARD
Applied in all metal and wooden roofs, all kind of terraces
for the purpose of heat insulation over the vapor barrier.
Thickness from 30 to 100mm, density 150kg/m3, sizes
600x1200.
THREE DENSITY OVERCOATING BOARD
Rockwool board combining 150kg/m3, 100kg/m3 and
130kg/m3 overcoated on one board; ensures better heat PREFABRICATED PIPE
insulation, better sound insulation, lighter product more
economical product.
AIR CONDITION BOARD
with aluminum foil facing on one side, used in air
conditioning ducts and ventilating ducts, installed by
the pins on the application places. Thickness from 25 to
50mm, density 60 kg/m3, size 600x1200.
INDUSTRY BOARD
Heat, sound and fire insulation up to 760 deg. in industrial Stonewool pipe with or without aluminum facing;used for
areas, without facing, used in steel construction, process the insulation of mechanical installations from heat and
equipments, industrial plants and applications of ready fire protection used also for sound and vibration insulation
panel, Thickness from 25 to 120mm, density 70 & 100kg/ at process equipments,starting from 13mm nominal
m3, sizes 600x1200. diametre of pipe till 356mm, with different stonewool pipe
section insulation thickness.
MARINE BOARD
4 different types: acoustic and non combustible
characteristic used at the high exposed temperature,
outside surface is covered by metal sheets.
Thickness 30 to 100mm, Density 45kg/m3,
Thickness 40 to 80mm, Density 70kg/m3, EXPANDED AND EXTRUDED POLYSTYRENE : EXPANDED POLYSTYRENE
Thickness 40 to 80 density 100 kg/m3 and Thickness 30
to 60mm,Density 130 kg/m3.
Fireplace Board
with aluminum facing for fireplaces, used to insulate
furnace casing, density is about 110kg/m3.

ROCK WOOL ROLLS

Dimension & Thickness: As Needed.
Density: Upon request.
Application: Packaging industry; used as a high impact
packaging solution to protect a large range of products
from damage during transport or storage.
Construction field; for thermal insulation, sound insulation,
cold storage room, floor heating, Expansion joint in
concrete work, concrete void filler, and Lightweight ceiling
tiles, wall formwork…. Provide cost effective alternative
solutions to many areas of industry.

EXTRUDED POLYSTYRENE
Roof Mattress
Used Between roof parts and roof Surfaces, density 40 &
50kg/m2, thickness from 50 to 140mm,Sizes 1200x8000,
1200x5000, 1200x3000.

INDUSTRY MATTRESS ROCKWOOL LOOSE Dimension & Thickness: As Needed.

with our without aluminum facing, using for industrial
plants, process equipments, boilers and central
heating systems, chimneys of boiler and central heating
systems, steel doors and constructions. Density 70kg/
m3,thickness between 30 to 100mm ;Insure heat,
sound and fire insulation in industrial areas, industrial
equipments.
Used for fire, heat, sound and humidity insulation for Density: upon request.
the places where are not suitable for Rockwool board or Application: For thermal and Sound insulation,
mattress application. 20kg. /package, unfaced. cold storage room, floor heating, Expansion
joint in concrete work, concrete void filler, and
Lightweight ceiling tiles, wall formwork, inverted
roof, inside wall, agricultural buildings, cavity wall…
HEAD OFFICE LEBANON
Furn El Chebak, Tehouita, Dalal Bldg.
P.O. Box 50046, Beirut, Lebanon
tel: +961 1 282 555
fax: +961 1 283 555
email: info@dalalsteel.com
www.dalalsteel.com