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2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles,
part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CAMSHAFT / TENSIONER 9 CYLINDER & PISTON 11
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
REED VALVE 5 VALVE 7 CRANKSHAFT 13 TRANSMISSION 15
Pictorial Index Pictorial Index
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
CHANGE DRUM / SHIFT FORK 17 GEAR CHANGE MECHANISM 19 OIL PUMP 25 KICK ASSEMBLY 27
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
ENGINE ASSLY & CRANKCASE RH 21 CRANKCASE LH 23 COVER CLUTCH 29 COVER MAGNETO 31
Pictorial Index Pictorial Index
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
CLUTCH ASSEMBLY 33 THROTTLE BODY 35 SILENCER ASSEMBLY 41 STARTER ASSEMBLY 43
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER COMPLETE 37 EVAP MECHANISM 39 H.T. COIL AND REGULATOR ASSEMBLY 45 SEAT ASSEMBLY 47
Pictorial Index Pictorial Index
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
FRAME AND FITTINGS 49 FRAME & FITTINGS 51 MUD GUARD FRONT & REAR 57 STAND ASSEMBLY 59
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
SWING ARM / REAR SHOCK ABSORBER 53 PILLION FOOTREST & HOLDER 55 WHEEL RIM & TYRE 61 FRONT HUB NON ABS EURO III 63
LH
RH
Pictorial Index Pictorial Index
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT HUB ABS EURO IV 65 FRONT MASTER CYLINDER 67 REAR HUB 73 REAR BRAKE PEDAL 75
: USE 4
ING T3- M
RN DO
WA LY FRO R
ON FLUID INE
KE NTA P
BRA CO CA
ER ING
LED OV
SEA FILL
A EAN E REM
CL OR
BEF
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
FRONT DISC BRAKE 69 ABS EURO IV 71 HANDLE BAR ASSEMBLY 77 FRONT FORK 79
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
Pictorial Index Pictorial Index
PLATE NO. : 45 PAGE NO. PLATE NO. : 46
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO.
HEAD LAMP 89 FAIRING STRUCTURE &
PETROL TANK, CAP TANK 81 CABLES 83 91
SPEEDOMETER
PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO.
MIRROR ASSEMBLY & NUMBER PLATE 97 ELECTRICAL EQUIPMENTS 99,101 PAINTED PARTS & DECALS V15 107,109
1 2
Plate No.: 2
Cylinder Head
4 8
10
1 11
12
9
3 4
Plate No.: 3
Reed Valve
5 6
Plate No.: 4
Valve
7 8
Plate No.: 5
Camshaft / Tensioner
6
5
4
9 10
Plate No.: 6
Cylinder and Piston
11 12
Plate No.: 7
Crankshaft
5
10
8
11
12
13 14
Plate No.: 8
Transmission
24 23
25
15 16
Plate No.: 9
Change Drum / Shift Fork
17 18
Plate No.: 10
Gear Change Mechanism
10
8
19 20
Plate No.: 11
Engine Assembly / Crankcase RH
4
5
8 7
10
21 22
Plate No.: 12
Crankcase LH
10
11
16
23 24
Plate No.: 13
Oil Pump
2
5
25 26
Plate No.: 14
Kick Assembly
5
7 6
9 8
8
8 10
27 28
Plate No.: 15
Cover Clutch
19
11 10
29 30
Plate No.: 16
Cover Magneto
5
1 JH 5412 20 Assly Magneto cover 1
2 30 1011 95 O Ring 1
3 3 JA 5412 33 Cap TDC Finder 1
1 4 4 JA 5410 05 Bush Bendix 1
5 PF 5412 40 Gasket Magneto Cover 1
2 6 59 0400 38 Flange Bolt 7
6 7 JH 5412 05 Assly Cover LH RR 1
8 PA 5412 10 Label Gear Shift 1
9 KA Ef06 45 Bolt Flange 2
10 JH 5412 16 Label Magneto Cover 1
8
10
31 32
Plate No.: 17
Clutch Assembly
15
14 No. Part No. Description V15 Remarks
12
13
1 JH 5514 00 Clutch Assy Comp 1
2 JA 5514 06 Collared Clutch 1
11
3 JZ 5514 03 Clutch Housing Assly 1
10 4 39 2600 11 Washer Clutch 1
9 5 JA 5514 14 Plate (Wheel Clutch) 1
6 36 JH00 33 Kit Friction Plate 1
8
7 JA 5514 19 Plate Clutch 4
8 JH 5514 04 Hub Clutch 1
9 JH 5514 10 Spring Compression 4
1 10 PF 5514 06 Holder Clutch 1
11 39 1553 04 Bolt - Flange M6 4
12 39 2200 11 Washer - Plain (Primary Drive Gear) 1
13 39 0240 11 Washer Plain 1
14 DH 1016 48 Nut Clutch Center Lock (Pre-coated) 1
6
7 15 14 1510 33 Clutch Lifter Bearing 1
5
4
2
3
33 34
Plate No.: 18
Throttle Body
9
10
10
5 4
35 36
Plate No.: 19
Air Cleaner Complete
11
15
12
14
13
37 38
Plate No.: 20
EVAP Mechanism
1 JY 1710 77 Canister 1
9 8 2 JL 1812 60 Foam Strip 2
16 3 JL 1711 01 Clamp Band Spring 9.5x8.4 4
8 4 JH 1716 01 Tube -canister Drain 1
5 JH 1716 02 Clamp -canister Breather 1
3 15 7
11 6 JH 1710 24 Tube Canister Breather 1
8 7 JH 1710 20 Tube Connector To Canister 1
10
8 JL 1711 02 Clamp Band Spring 12.5x8 4
17 9 JG 1710 86 Connector Tube Evap 2
14 8
10 JY 1710 69 Spring Band Clamp 15x10 1
13 9
11 JH 1710 87 Tube Canister To Inline Connector 1
3
3 12 JH 1710 80 Tube -connector To Purge Valve 1
13 13 JG 1710 29 Spring Band Clamp11.5 X 8.4 2
12 1
14 JH 1710 88 Tube Canister Purge Valve 1
15 JY 1138 42 Connector Y Shape 1
21 16 JH 1710 74 Tube Y Connector To Throttle Body 1
20
19 17 JH 1716 03 Valve Purge 1
2 18 JH 1138 27 Bracket Purge Valve 1
18
3 19 JD 1138 14 Grommet Sai Unit 1
22
4 2 20 DJ 1810 29 Collar Fairing Mtg 1
21 KA AF06 20 Bolt-kaa St-f Dia-06 L-20 1
6 5
22 JH 1710 92 Tube Valve Purge-connector 1
39 40
Front Wheel Direction
Plate No.: 21
Silencer Assembly
41 42
Plate No.: 22
Starter Assembly
4
3
43 44
Plate No.: 23
H.T. Coil & Regulator Assembly
3
6
4
4 8
45
47 46
48
Plate No.: 24
Seat Assembly
4 2
9
8
11
10
47 48
Plate No.: 25
Engine Mountings
12 1 9
3
7 8
5
4
6
49 50
Plate No.: 26
Frame and Frame Fittings
51 52
Plate No.: 27
Swing Arm / Rear Shock Absorber
53 54
Plate No.: 28
Pillion Foot Rest / Holder
6
LH No. Part No. Description V15 Remarks
13
9
15 14 8
16
55 56
Plate No.: 29
Mudguard - Front & Rear
11
10
13
12
57 58
Plate No.: 30
Stand Assembly
8
9
10
12
11
59 60
Plate No.: 31
Tube / Tyre / Rim
61 62
Plate No.: 32
Front Hub Non ABS EURO III
6 4
5
63 64
Front Wheel Direction
Plate No.: 33
Front Hub ABS EURO IV
65 66
Front Wheel Direction
Plate No.: 34
Front Master Cylinder
13
13
12
15
9
10
10
11
67 68
Plate No.: 35
Front Disc Brake
12a
15 13
15
13 16
14
16
14
69 70
Plate No.: 36
ABS EURO IV
13
11
9
1
71 72
Plate No.: 37
Rear Hub
14
18 1 DT 1312 07 Axel Rear 1
20 15 16 17
12 2 39 0801 15 Nut Hex Thin 1
11
9 10 13 3 39 2567 11 Washer Plain 1
87 24 4 JH 1312 03 Sleeve 1
23 5 JH 1312 04 Collar 1
6
5 6 DK 1510 12 Seal Oil 1
21
4 26 19 7 PF 1312 20 Washer Lock For Nut 2
3
1 2 25 8 LC B000 05 Nut Hex 4
9 36 JH00 06 Chian Sprocket Kit 1
10 DS 1510 73 Stud 4
11 JC 1510 16 Coupling 1
12 DK 1510 94 Coupling Rubber 1
13 30 1510 75 Collar Bearing 1
14 DJ 1511 19 Panel Rear Brake 1 EURO III
14a JH 1318 64 Panel Rear Brake-abs 1 EURO IV
15 KP BB63 02 Bearing Ball 1
16 DJ 1510 34 Collar 1
17 LD B000 29 Washer Rear Axel RH 1
18 DH 1710 19 U Nut Swing Arm 1
19 JN 1318 12 Shoe Brake Rear 1
20 30 1510 69 Spring Brake Shoe 2
29
14a 31 21 JC 1510 04 Cam Brake 1
28 22 JC 1510 06 Indicator Brake Shoe 1
32 23 JH 1318 03 Lever Brake Cam 1 EURO III
30 23a JH 1318 71 Lever -cam-brake 1 EURO IV
22 24 KA EF06 30 Bolt 1
33 25 KP AC60 05 Bearing Coupling 1
24 26 KP BB62 02 Bearing Ball 1
23a 27 DT 1318 54 Sensor Disc Rear 1 EURO IV
28 JG 1312 20 Screw For Abs 6 EURO IV
27 29 DT 1318 57 Speed Sensor Mounting Enclosure 1 EURO IV
30 KA DE06 14 Bolt Flanged 2 EURO IV
31 DT 4024 04 Wheel Speed Sensor (abs) 1 EURO IV
32 KA ED06 16 Bolt-flanged-small 1 EURO IV
33 DS 1510 94 Flanged Nut 1
73 74
Plate No.: 38
Rear Brake Pedal
75 76
Plate No.: 39
Handle Bar Assly
77 78
Plate No.: 40
Front Fork
79 80
Plate No.: 41
Petrol Tank, Cap Tank and Gauge Fuel
81 82
Plate No.: 42
Control Cables
83 84
Plate No.: 43
Chain Case
85 86
Plate No.: 44
Fairing
1 JH 1812 15 Windshield 1
1 2 39 2141 24 Washer Nylon 2
3 LB U000 23 Screw Truss 4
8 4 JH 2328 00 Bkt Number Plate Mtg. 1
7 5 JZ 2328 14 Pad Rubber no. Plate Bkt 2
6
6 39 0044 01 Screw Round Head 2
5
7 39 1501 11 Washer plain 2
4 8 KB UC05 25 Screw Truss 2
9
9 JH 1812 63 Collar For Wind shield Mtg 2
10 JH 1812 62 Sleeve for Fairing Mtg 2
14
15 11 LB U000 02 Screw Truss 2
16 2
12 JG 1812 36 Well Nut 2
11 10 12 13 JH 1812 23 Head Lamp Bezel 1
14 KD BA05 12 Washer Plain 6
15 KB RA42 16 Screw Tapping Pan 2
13 16 JZ 1812 06 Screw M5 2
17 DG 1612 29 Clip Nut 4
3
17 14
87 88
Plate No.: 45
Head Lamp
10
13
11 5 12
7
8
9
89 90
Plate No.: 46
Fairing Structure & Speedometer
8
9
10
3
4
6
5
91 92
Plate No.: 47
Fittings - Seat Cover & Tail Lamp
1
1 KA DF06 12 Bolt Flange 2
11
2 LD A000 18 Washer 2
2
3 3 JL 1812 19 Grommet 1 Seat Cowl 2
4 5 4 LB R000 03 Screw Cr Pan 8
7
5 LD A000 07 Washer Plain Small 8
6
6 LB U000 43 Screw Truss 4
8 10
7 KA DF06 14 Bolt Flange 2
9 8 JH 1812 28 Bkt Seat Cowl Mtg Rear 1
9 KC GC05 05 Nut Hex Flanged 4
10 JH 1812 34 Grommet Tail Lamp 4
11 JH 4010 03 Tail Lamp 1
12 JZ 1813 22 Grommet Side Cover 2
13 DG 1611 21 Screw 1
14 39 1789 24 Washer Nylon 1
16 15 DS 1610 35 Clip Nut 1 N.I
16 16 DS 1410 12 Grommet Side Cover FR 2
14 13
12
93 94
Plate No.: 48
Indicator Light Assembly
4
5
7
6 6
95 96
Plate No.: 49
Mirror Assly & Number Plate
1 2
1 JH 2316 00 Mirror assly LH 1
2 JH 2316 01 Mirror assly RH 1
3 DP 1611 45 Number Plate Rear 1
4 KA DD06 10 Bolt Flanged 2
5 DJ 1610 72 Bkt Rear No. Plate 1
6 JZ 2328 05 Foam Rear Number Plate 1
7 JH 1814 21 Spacer Rear Number Plate 2
3 4
5
7
97 98
Plate No.: 50
Electrical Equipments
1
1 JH 4022 03 Harness Wiring ABS 1 EURO IV
JH 4022 19 Harness Wiring 1 EURO III
2 JN 3516 04 Starter Relay with Grommet 1
4 3 PA 4016 00 Horn 1
2 4 KA DD08 12 Bolt 1
3 5 JL 4032 00 Termination Unit 1
6 JG 4018 06 Dry Battery Without Acid Bottle 1
7 JH 4018 01 Band Battery 1
5 8 JH 4018 06 Beading Band Battery 1
9 GF 1611 31 Foam Strip 8
10 KA DF06 10 Bolt 2
11 DS 2010 25 Assly DC Flasher 1
12 JH 4022 01 Cable Assly Battery to Earth 1
10
13 JH 4022 02 Cable Assly St motor To St Relay 1
7
8 14 JL 4030 00 Interlock Relay 4
18
11 15 DT 4022 27 Fuse 5A 2
16 JG 4022 28 Fuse 10A 2
6 17 PA 4022 04 Band(length 110mm) 2
14 18 JH 4018 09 Cap Battery LID 1
9
12
13
15/16
99 100
Plate No.: 50
Electrical Equipments
101 102
Plate No.: 51
Tool Kit
103 104
Plate No.: 52
Grab Handle , Leg Guard & Saree Guard
105 106
Plate No.: 53
Painted Parts & Decals V15
13 14 15
107 108
Plate No.: 53
Painted Parts & Decals V15
13 14 15
109 110
Kit List Kit List
7 36JH0008 VALVE REPAIR 28101129 SEAT SPRING 1 14 36JH0027 ASSEMBLY CYLINDER HEAD JH511001 CYLINDER HEAD MACHINED 1
39201719 SEAL VALVE STEM 1 JZ511017 SEAT VALVE INLET 1
JZ511202 SPRING VALVE 1 JZ511018 SEAT VALVE EXHAUST 1
JA511203 RETAINER VALVE SPRING 1 JF511008 GUIDE VALVE WITH CLIP 2
DG101029 COTTER VALVE 2 JF511216 VALVE GUIDE 4
DH101174 CLIP VALVE GUIDE 4
8 36JH0009 BOSS KICK SET JA621202 LEVER KICK 1
PA621202 BOSS KICK LEVER D105A UG 1 15 JH232602 ASSEMBLY LOCK SET - NON EVAP Jz401400 IGNITION SWITCH 2 PT. MOUNTING 1
30101234 SPRING 1 JH232600 KEY SET 1
30101236 BALL STEEL 1 JH171033 CAP FUEL TANK 1
22150241 WASHER - PLAIN 1 DH161231 LOCK SIDE COVER 1
30101235 PIN 1
39085517 E-TYPE CIRCLIP 1 16 36JH0019 VALVE INTAKE & EXHAUST JH511202 VALVE INTAKE 1
JH511203 VALVE EXHAUST 1
9 36JH0010 PRIMARY DRIVE & DRIVEN GEAR JZ531006 GEAR PRIMARY DRIVE 1
JZ551403 CLUTCH HSG ASSLY HTTS DISCO-H 1 17 36JH0028 KIT VALVE V12 DY511200 VALVE INTAKE B105A 1
DY511201 VALVE EXHAUST B105A 1
10 36JH0011 FORK CYLINDER COMP JH121015 SEAT PIPE 1
DG181017 RING-FORK PISTON 1 18 36JH0029 KIT VALVE REPAIR V12 28101129 SEAT SPRING 2
JH121049 CAP OIL LOCK 1 CB101009 SEAL VALVE STEM 2
DG181019 SPRING-REBOUND 1 JZ511202 SPRING VALVE 2
DY511202 RETAINER VALVE B105A 2
11 36JH0001 PISTON RINGS JH521203 PISTON RING TOP C101 1 CB101022 COTTER VALVE 4
JH521204 PISTON RING SECOND C101 1 19 36JH0030 KIT BLOCK PISTON V12 JH521002 CYLINDER BLOCK C101B 1
JH521205 PISTON RING OIL C101 1 JH521207 ASSEMBLY PISTON C101B 1
20 36JH0031 KIT CYL FORK JH121055 SEAT PIPE 1
12 36JH0021 ASSEMBLY CRANKCASE LH 39218919 OIL SEAL 1 30181020 PISTON RING 1
39256220 NEEDLE ROLLER BRG. 1 JH121049 CAP OIL LOCK 1
Kit List Kit List