Doors:

Of all doors of receiving and processing entrance are made of self-closing type aluminum material
so as to prevent pest entry. The door of chill room, packing room, cold store and export exit are
made of hard surface and insulated materials.

Storage:

The plant is facilitated with frozen storage no.-l & 2 and ext.-2 frozen storage’s with capacity 600
Mts. and a chill storage of 15 Mts. Liquid ammonia is used as refrigerant and dial thermometers
are placed at the places, from where the temperature can easily be recorded. The finished products
are stored at least 6″ gap from the wall and 6″ from the floor thus allowing adequate air circulation,
easy cleaning. The raw materials are stored temporarily in plastic tubs in the storage for a
maximum period of 24 hrs.

Construction and Equipment Facilities:

Constructional:

Landing 22’x59′

Receiving Room 40′ X43.6′

Receiving entrance 5.6’X 10′

Washing room 10 ‘ X24.6′

Beheading room 22′ X70′

Beheading entrance 5’X9.5′

Chill Storage 25.6’X 19′

Processing Room 70.6’X 39′

Ante room 24’X19′

Blast Freezer 18’XIO’

22’X33′
IQF room 94′.4″X34 10″

Peeling Room 63.5’X 35′

Frozen Storage -1 26.6’X37.6′

Frozen Storage- 2 24.8’X37.0′

Frozen Storage-3 24. 8’X37.0′

Ice Storage

Office Room 16’X19′

Machine Room 16’X14′

Overhead Tank 51’X24′-6′

Chill Water Tank ll’X10.5’X8′

Q.C. Laboratory 13’X10’X5′-6″X2

Air Aeration 13’X 30.3’And 4.9’X 10′

Tank with ShowerTower 20’X30.3’ And 4.9’X2

Male : 5.6″X10.6′

Entrance 12’X10′

Rest Room 111.9×10.6′

Dress Change Room 17.6×10.6′

Main Entrance Room

Female: 3.3 x 10.6′

Entrance 15.6 x 10.6

Rest Room 13.Ox 10.6′

Dress Change Room

Equipment: 2 Nos. l’: Nos. (J) :KC-31,2Nos.

Plate Freezer (II).-KC-42, 1 No.

Generator (III) Metalex-42, 3 Nos.

Compressor- (IV) Metalex-4.00, 1 No.

Unit Coolers (V) KC-7.2, 1 No.

Pump For Cooling Condenser (VI) KC-2.00, 1 No.

Control Pannel Board (VII) Grasso – 7.2, 4 Nos. :

Ammonia Receiver Water Treatment Plant 8 Nos. 6 Nos. 2 Nos.

2 Nos. 1 No.

In addition, washing tubs made of stainless steel and plastic, plastic perforated bowls and
processing and grading tables of stainless steel structure are also used.

1. Flake Ice Unit-France, 12 Tons Capacity Per Day -2Nos.

2. Laboratory for Regular Quality Check.

3. Water Chiller Capacity( 30,000) Liter/Hr.

4. Refer Van for Carrying Raw & Processed Shrimps – 2 Nos:

(I) Ashok Leyland, India – Capacity 15 Tons.

(II) Hcno, Japan – Capacity 15 Tons.

5. Ultra Violet set – 4 Nos. (Made in India)

6. Insect Killerat All Entrajicesand Processing Room Madein Japan

7. Steam Boiler 2 sets P/Hr -500Kgs(MadeinB3}

Structure and layout:

Factory building is a two storied building. Ground floor consists entrance, dressing room, toilets,
processing room, purchase room, chill room, cold storage, packing room, machine room, flack ice
room, etc. – .

1st floor consists – laboratory, dry store, office, chill water tank, staff quarter, guest room etc.

The factory ground condition are so designed that there is no chance of contamination through
wind drafts, personnel foot traffic, adherence to personnel clothing, flooding etc.

The building is easily accessible to all its parts for the easy of cleaning and sanitizing.

Floors, walls, ceilings of all the rooms (including rest room and employee break rooms) are hard
surfaced non-absorbent waterproof, smooth, light coloured and easily cleanable and sanitizable.

Doors are sufficiently wide and of self closing type. Windows are at 1 meter above the floor and
easily washable. The wall to wall, wall lo floor, wall to ceiling joints are round.

There is no way of product contamination and adulteration in the facility. The facility has sufficient
separation between different activities such as their processing. Packaging and handling of food
products. There is sufficient separation between raw product and finished product, so no chance
of cross contamination. The equipments and utensils are so designed and constructed that it is
easily cleanable, sanitizable and inspection able. Hence, there is no chance of product
contamination or adulteration through the equipment’s and utensils one quality control personal
monitor it daily and keeps record and gives information to any discrepancy to his higher authority.

Rest Rooms

The facility have provided eleven toilets (5 toilets for male and 6 toilets for female) for the
production related personals. These are constructed with well ventilation; floor wall and ceiling
with light colour, smooth, washable, tiles. The filtering steps are duly provided with all facilities
there. Cleaning is done as per schedule, times a day. Hand washing and hand sanitizing facilities
are provided adjacent to the toilets. Such as soap toilet paper, chlorine water etc. One quality
control staff-monitor it before starting of work and within the middle of work and keep records
and give in formation to his higher authority when any discrepancy comes to notice. Every body
will have to wash & sanitize their hands after every return from the toilet.