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CEMENT FINENESS TEST

( By Dry Sieving )
( As per IS : 4031 - 1968 )

CEMENT MANUFACTURER :

TYPE OF CEMENT :

1 2 3 Average
WEIGHT OF CEMENT TAKEN :
IN Gms

WEIGHT OF CEMENT
RETAINED ON 90 MIC
SIEVE IN Gms

% OF FINENESS B/A X 100

PERMISSIBLE LIMITS : NOT MORE THAN 10%

SAMPLE CONFORMS / NOT CONFIRMS TO IS REQUIREMENT


. Form No. : QA/QC/LAB/02 Date:

CONSISTENCY AND INITIAL & FINAL SETTING TIME TESTS


( AS PER IS 4031- 1968 )

W M Y

CEMENT MANUFACTURER :

TYPE OF CEMENT :

GRADE :

Trial No. Weight of plain Water in cc % of Water Plunger penetration,5 to7mm


Cement in gms from the bottom of mould
1

Permissible limits as per is : 8112,12269 & 455


MINIMUM 30 MINUTES
INTIAL SETTING TIME MAXIMUM 600 MINUTES
FINAL SETTING TIME

. Form No. : QA/QC/LAB/03 Date:


SOUNDNESS TEST OF CEMENT
(AS PER IS CODE 4031-1968)

W M Y

NANE OF MANUFACTURE :

TYPE OF CEMENT :

STANDARD CONSISTENCY:

WEIGHT OF CEMENT
TAKEN (gm) : 200 gm

WATER TAKEN (ml) : 2 X 0.78 P

WHERE P = STANDARD CONSISTENCY

Mould No. Initial Distance Final Distance Difference Average (mm)


(mm) (mm) (mm)
1
2

PERMISSIBLE LIMIT (AS PER IS 8112, 12269 & 455 ) - NOT MORE THAM 10 mm

SAMPLE CONFORMS / DO NOT CONFORMS TO I.S. REQUIREMENT

. Form No. : QA/QC/LAB/04 Date:


CEMENT COMPRESSIVE STRENGTH
(AS PER IS 4031-1988)

CEMENT MANUFACTURER :

TYPE OF CEMENT :

DATE OF SAMPLING :

DATE OF CASTING CUBES :

CEMENT :

SAND = 600 gm. (200 gm. OF Gr. I, II & III )

WATER = (P/4) +3 x (800/100)

WHERE, P = CONSISTENCY EXPRESSED AS % AS PER FORM NCIF

Testing Cube Load at Compressive Permissible limits as per I S:


after No. fracture strength (N/sq.mm2

(T) Individu Average 8112 12269 455


al For Grade For SLAG
43 Grade 53 CEMENT
3 days Mpa Not Mpa Not Mpa Not
Date Less than Less than Less than
-----------
7 days
Date
-----------
REMARKS: SAMPLE CONFORMS/DOES NOT CONFORM TO IS REQUIREMENT

. Form No. : QA/QC/LAB/05 Date:


REPORT ON SIEVE ANALYSIS FOR FINE AGGREGATES (SAND)
(AS PER IS: 383-1970)

SOURCE/LOCATION :

DATE OF SAMPLING :

DATE OF TESTING :

WASHED/UN-WASHED :
MASS CUMULATI TOTA
TOTAL
I S SIEVE RETAI VE L PERCENTAGE PASSING FOR
No. NED RETAINED
RETAIN
PASSI
REMARKS
ED(%) ACCEPTABLE LIMITS
(Gm.) (Gm.) NG(%)

ZONE I ZONE II ZONE III

10mm.

4.75mm.

2.36mm

1.18mm.

600micr
on
300micr
on.
150micr
on.
NOTE :

1. THE METHOD OF SAMPLING SHALL BE IN ACCORDANCE WITH IS : 2430-1969


2. WEIGHT OF THE SAMPLE SHSLL BE ACCORDING TO IS :2386-PART-I
3. THE MATERIAL SHALL BE USED IN THE WORKS ONLY AFTER THE REPORT IS
APPROVED.
4. TWO SAMPLES SHALL BE COLLECTED FROM EACH LOT.
. K V S N RAJU ENGINEERS Form No. : QA/QC/LAB/06
Date:

REPORT ON SIEVE ANALYSYS FOR COARSE AGGREGATES (10mm)


(AS PER IS :2386 PART – I)
SOURCE / LOCATION :

DATE OF SAMPLING :

DATE OF TESTING :

QUANTITY OF SAMPLE :

WASHED / UN-WASHED :

IS MASS CUMMU TOTAL TOTAL PERCENTAGE REMARKS


SIEVE RETAI LATIVE RETAIN PASSING PASSING FOR
NO. NED RETAIN ED (%) (%) ACCEPTABLE
(Gms) ED LIMITS (AS PER
(Gms) IS : 383-1970)

12.5
85-100
MM
10 MM 0-45
4.75
0-10
MM
2.36
0-5
MM

NOTE :

1. THE METHOD OF SAMPLING SHALL BE IN ACCORDANCE WITH IS :


2430-1969.
2. WEIGHT OF THE SAMPLE SHALL BE ACCORDING TO IS : 2386-PART I
3. THE MATERIAL SHALL BE USED IN THE WORKS ONLY AFTER THE
REPORT IS APPORVED.
4. TWO SAMPLES SHALL BE COLLECTED FROM EACH LOT.
. Form No. : QA/QC/LAB/07 Date:

REPORT ON SIEVE ANALYSYS FOR COARSE AGGREGATES (20mm)


(AS PER IS :2386 PART – I)
SOURCE / LOCATION :

DATE OF SAMPLING :

DATE OF TESTING :

QUANTITY OF SAMPLE :

WASHED / UN-WASHED :

IS MASS CUMMU TOTAL TOTAL PERCENTAGE REMARKS


SIEVE RETAI LATIVE RETAIN PASSING PASSING FOR
NO. NED RETAIN ED (%) (%) ACCEPTABLE
(Gms) ED LIMITS (AS PER
(Gms) IS : 383-1970)

40 MM 100
20 MM 85-100
10 MM 0-20
4.75
0-5
MM

NOTE :

5. THE METHOD OF SAMPLING SHALL BE IN ACCORDANCE WITH IS :


2430-1969.
6. WEIGHT OF THE SAMPLE SHALL BE ACCORDING TO IS : 2386PART
7. THE MATERIAL SHALL BE USED IN THE WORKS ONLY AFTER THE
8. REPORT IS APPORVEDTWO SAMPLES SHALL BE COLLECTED FROM
EACH LOT.

. Form No. : QA/QC/LAB/08 Date:


REPORT ON SIEVE ANALYSIS FOR COMBINED COARSE AGGREGATES
(AS PER IS 383 CI. 4.1 & 4.2)

SOURCE / LOCATION :

DATE OF SAMPLING :

DATE OF TESTING :

QUANTITY OF SAMPLE :

IS WEIGHT CUMMULATIVE % WT. % ACCEPTABLE


SIEVE RETAINED WT. RETAINED RETAINED COMBINED LINITS %
AGGREGATE PASSING
PASSING
20MM:10MM
60% : 40%
40mm 100
20mm 95-100
10mm 25-55
4.75
0-10
mm

. Form No. : QA/QC/LAB/09 Date:

SILT CONTENT TEST FOR FINE AGGREGATE (SAND)


SOURCE / LOCATION :

DATE OF SAMPLING :

DATE OF TESTING :

SILT CONTENT

Height of Silt above Sand Layer (ml) (A) =

Height of Silt below Sand Layer (ml) (B) =

% Silt Content = (A/B) X 100

LIMIT : NOT MORE THAN 8% (AS PER CPWD)

SAMPLE CONFORMS / DO NOT CONFORMS

NOTE :

1. THE METHOD OF SAMPLING SHALL BE IN ACCORDANCE WITH IS : 2340 –


1969 .
2. THE MATERIAL SHALL BE USED IN THE WORKS ONLY AFTER THE
REPORT IS APPORVED.

. Form No. : QA/QC/LAB/10 Date:

QUALITY OF SAND – MATERIAL FINER THAN 75-MICRON IS SIEVE


SOURCE / LOCATION :

DATE OF SAMPLING :

DATE OF TESTING :

MATERIAL FINER THAN 75 MICRON IS SIEVE

WEIGHT OF ORIGINAL DRY SAND (A) =

WEIGHT OF DRY SAND AFTER WASHING (B) =


RETAINED ON 75 MICRON SIEVE

% OF MATERIAL FINER THAN 75 MICRON = A-B X 100


A

LIMIT : NOT MORE THAN 3% (FOR CRUSHED ) – AS PER IS : 383

SAMPLE CONFPRMS / DO NOT CONFORMS

NOTE :

1. THE METHOD OF SAMPLING SHALL BE IN ACCORDANCE WITH IS :2430-1969.


2. THE MATERIAL SHALL BE USED IN THE WORKS ONLY AFTER THE REPORT
IS APPORVED.

. Form No. : QA/QC/LAB/11 Date:

IMPACT VALUE OF COARSE AGGREGATE (10mm)


(AS PER IS CODE 2386 PART-IV)
DATE OF TEST :

SOURCE :

SAMPLING POINT :

TEST RESULTS

SL DESCRIPTION TEST 1 TEST 2 TEST 3 LIMITS AS PER


NO IS : 383-1970
1 Total Weight of (a) Note More than
sample in grams (A ) 30% for wearing
surface
2 Weight of Crushed (b) Note More than
sample after testing 30% for wearing
passing throught surface
2.36mm sieve in
grams (B)
3 Impact Value (in %)
I.V = (B/A) X 100

Average :

SAMPLE CONFORMS / DO NOT CONFORMS TO IS REQUIREMENT

. Form No. : QA/QC/LAB/12 Date:

IMPACT VALUE OF COARSE AGGREGATE (20mm)


(AS PER IS CODE 2386 PART-IV)
DATE OF TEST :

SOURCE :

SAMPLING POINT :

TEST RESULTS

SL DESCRIPTION TEST 1 TEST 2 TEST 3 LIMITS AS PER


NO IS : 383-1970
1 Total Weight of (a) Note More than
sample in grams (A ) 30% for wearing
surface
2 Weight of Crushed (b) Note More than
sample after testing 45% for wearing
passing throught surface
2.36mm sieve in
grams (B)
3 Impact Value (in %)
I.V = (B/A) X 100

Average :

SAMPLE CONFORMS / DO NOT CONFORMS TO IS REQUIREMENT

. Form No. : QA/QC/LAB/13 Date:

DETERMINATION OF 10% FINE VALUE

Frequency : Monthly Method of testing : As per IS 2386


TEST 1 TEST 2

WEIGHT OF TEST SAMPLE ___________________ ________________

LOAD IN TONNES ( X ) ___________________ ________________

WEIGHT OF FINES PASSING


2.36MM SEIVE __________________ ________________

% WEIGHT OF FINES PASSING __________________ ________________

MEAN VALUE % FINES (Y) = ______________________

LOAD REQUIRED FOR 10% FINES 14 X (X) =


(Y) + 4

LIMITS : NOT LESS THAN 10 TONNES FOR WEARING SURFACE (AS PER CPWD-SP)

REMARKS :

. Form No. : QA/QC/LAB/14 Date:

FLAKINESS INDEX TEST

1. DATE OF TEST ……………………………………..

2. MATERIAL …………………………………….
3. SOURCE ……………………………………..

4. SAMPLE TAKEN FROM …………………………………….

5. TOTAL WEIGHT OF SAMPLE …………………………………….

WEIGHT WEIGHT OF
SAMPLE SAMPLE
SAMPLE SIZE
GAUGED PASSING OF
(Gms) GUAGE (Gms)
Passing throught 40mm & Retaining on 31.5mm

Passing throught 31.5mm & Retaining on 25mm

Passing throught 25mm & Retaining on 20mm

Passing throught 20mm & Retaining on 16mm

Passing throught 16mm & Retaining on 12.5mm

Passing throught 12.5mm & Retaining on 10mm

Passing throught 10mm & Retaining on 6.3mm


TOTAL

Flakiness Index = Total Weight Passing on Guage x 100


Total Weight of Sample Gauged

LIMITS – Flakiness & Elongation Index (Combined – Not more than 30% AS PER
MORTH)
SAMPLE CONFORMS / DO NOT CONFORM

. Form No. : QA/QC/LAB/15 Date:

ELONGATION INDEX TEST

1. DATE OF TEST ……………………………………..

2. MATERIAL …………………………………….
3. SOURCE ……………………………………..

4. SAMPLE TAKEN FROM …………………………………….

5. TOTAL WEIGHT OF SAMPLE …………………………………….

WEIGHT WEIGHT OF
SAMPLE SAMPLE
SAMPLE SIZE
GAUGED PASSING OF
(Gms) GUAGE (Gms)
Passing throught 40mm & Retaining on 31.5mm

Passing throught 31.5mm & Retaining on 25mm

Passing throught 25mm & Retaining on 20mm

Passing throught 20mm & Retaining on 16mm

Passing throught 16mm & Retaining on 12.5mm

Passing throught 12.5mm & Retaining on 10mm

Passing throught 10mm & Retaining on 6.3mm


TOTAL

Elongation Index = Total Weight Passing on Guage x 100


Total Weight of Sample Gauged

LIMITS – Flakiness & Elongation Index (Combined – Not more than 30% AS PER
MORTH)
SAMPLE CONFORMS / DO NOT CONFORM

. Form No. : QA/QC/LAB/16 Date:

DETERMINATION OF SPECIFIC GRAVITY AND WATER ABSORPTION FOR


FINE AGGREGATE (SAND)
AS PER IS : 2386 PART III

DATE OF SAMPLING :

DATE OF TESTING :
MATERIAL :

SOURCE :

SAMPLING POINT :

Weight of Oven Dry Sand (A) :

Weight of Saturated Surface Dry Sand (B) :

Weight of Pycnometer + Water (C) :

Weight of Dry Sand + Pycnometer + Water (D) :

1. SPECIFIC GRAVITY = A A
B-(D-C)

2.WATER ABSORPTION = 100 (B-A)


A
(% OF DRY WEIGHT)

. Form No. : QA/QC/LAB/17 Date:

DETERMINATION OF SPECIFIC GRAVITY AND WATER ABSORPTION FOR


FINE AGGREGATE (10MM)
AS PER IS : 2386 PART III

DATE OF SAMPLING :

DATE OF TESTING :
MATERIAL :

SOURCE :

SAMPLING POINT :

Weight of Oven Dry Aggregate (A) :

Weight of Saturated Surface Dry Aggregate (B) :

Weight of Pycnometer + Water (C) :

Weight of Dry Aggregate + Pycnometer + Water (D) :

1. SPECIFIC GRAVITY = A A
B-(D-C)

2.WATER ABSORPTION = 100 (B-A)


A
(% OF DRY WEIGHT)

. Form No. : QA/QC/LAB/18 Date:

DETERMINATION OF SPECIFIC GRAVITY AND WATER ABSORPTION FOR


FINE AGGREGATE (20MM)
AS PER IS : 2386 PART III

DATE OF SAMPLING :

DATE OF TESTING :
MATERIAL :

SOURCE :

SAMPLING POINT :

Weight of Oven Dry Aggregate (A) :

Weight of Saturated Surface Dry Aggregate (B) :

Weight of Pycnometer + Water (C) :

Weight of Dry Aggregate + Pycnometer + Water (D) :

1. SPECIFIC GRAVITY = A A
B-(D-C)

2.WATER ABSORPTION = 100 (B-A)


A
(% OF DRY WEIGHT)

. Form No. : QA/QC/LAB/19 Date:

PH-VALUE TEST

FOR WATER AND ADMIXTURE

TEST FOR Sl.No. SOURCE PH VALUE REMARKS


WATER
PERMISSIBLE LIMITS FOR WATER= MORE THAN 6.00 – 8.00 (AS PER I S :456)

ADMIXTURE = BETWEEN 7.00 – 8.00 (AS PER I.S. :9103)

. Form No. : QA/QC/LAB/20 Date:

CHECK LIST CUM PERMEABILITY TEST ON CONCRETE


Frequecy : 2 Cylinders per day until 60 cylinders for each grade of concret
SAMPLE DETAILS
DATE OF SAMPLING :

SOURCE LOCATION : DATE OF TESTING

QUANTITY OF SAMPLE: TESTING METHOD : AS PER I S :3085

SAMPLE DESIGNATION: SECTION 1716.5 OF MOST & DIN : 1048

WHETHER THE PREPERATION OF TEST SAMPLE


YES NO

WHETHER THE CYLINDER HAS BEEN CURED,


YES NO

STORED, TRANSPORTED AND TESTED PROPERLY

WHETHER THE FREQUENCY OF SAMPLE COLLECTION

IS AS REQUIRED FOR THE TEST. ( i.e.-------------------)


YES NO

MACHINE SET-UP FOR THE MACHINE IS APPROPRIATE

YES NO

WHETHER THE PRESSURE IS APPLIED AT


A I. BAR PRESSURE IS APPLIED FOR THE FIRST 48 HOURS
YES NO
B FOLLOWED BY 3 BARS PRESSURE APPLIED FOR 48 HOURS
YES NO

C FOLLOWED BY 7 BARS PRESSURE APPLIED FOR 24 HOURS

SPLITTING UP OF THE CYLINDER IS PROPER


DEPTH OF WATER PENETRATION(MAX.PERMISSIBLE LIMIT 25MM)

NOTE: IF THE CONCRETE IS NOT BATCHED AT MORE THAN ONE POINT SIMULTANEOUSLY, THEN THE DESIRED
FREQUENCY SHALL BE MAINTAINED AT EACH POINT OF BATCHING.

. Form No. : QA/QC/LAB/22 Date:

TRIAL MIX INFORMATION

Purpose :
Trial No. : Data of Trial Mix

Grade of Trial : CA : FA

Cement type &grade : 20mm. : 10 mm.

Admixture Type & dosage : Moisture Content Water Absorption

Sand Source : Sand

Water Source : 20mm.

Time of mixing water : 10mm.

Ambient Temperature :

Concrete Temperature :

Water Temperature :

Description Unit Design Correction Adjusted Corrected Adjusted Trial Remarks


Mix for water Mix water for Mix Mix
absorption absorption moisture Quantity
content
Cement,Kg.
Water,Kg.
Sand,Kg,
10mm.,Kg.
20mm.,Kg.
Admixture,
Kg.
Slump :
a) Control :
b) After Admixture Dosing
Initial PHYSICAL OBSERVATIONS AND REMARKS
After 30 minutes.
After 60 minutes
After 60 minutes

. Form No. : QA/QC/LAB/23 Date:

CONCRETE BATCH MIX DATA SHEET

Date :……………………..

Location of Pour :
Cocrete Quantity Required :

Time :……………………..

Slump :……………………. @.................... hrs

Slump :……………………. @................... hrs.

Design Batch Weights (Kg/cu.m)

Material W.A. Free Design Design Design Batch Remarks


(SSD) moisture% (SSD) (Dry) Adjusted Weight
for 0.5
cu.m
Cement
20mm……….%

10mm………..%

Sand…………%.

Wter
Admixture
Total

REMARKS :

. Form No. : QA/QC/LAB/24 Date:

CALIBRATION OF BATCH MIX PLANT

Frequency : Monthly Quantity produced per Batch of Concrete……:… cu.m/hr

Location : Make/Model ……..


Date of Calibration………. Date of Next Calibration………………

AGGREGATE : LOADING SEQUENCE UN LOADING SEQUENCE WATER


Actual Indicated (+/-) Remarks Actual Indicated (+/-) Remarks Actua Indicated (+/-) Remarks
Load Load % Load Load % l Load Load %
(Kg) (Kg) Erro (Kg) (Kg) Erro (Kg) (Kg) Erro
r r r

Note: As per IS: 4925-1968


Actual Indicated (+/-) Remarks Actual Indicated (+/-) Remarks
Load Load % Load Actual
Load Indicated
% (+/-) Remarks Tolerances
Actual for Aggregate=
Indicated (+/-) +/-2%
Remarks
(Kg) (Kg) Erro (Kg) Load
(Kg) Load Erro % Cement
Load = +/- 1%, Water
Load % = +/- 1%
r (Kg) (Kg) r Error Admixture
(Kg) =(Kg)
+/- 3% Error

CALIBRATION OF
BATCH MIX PLANT

Frequency :

CALIBRATION OF BATCH MIX PLANT


Monthly Quantity produced per Batch of Concrete……:… cu.m/hr

Location : Make/Model ……..

Date of Calibration………. Date of Next Calibration………………


BIN : LOADING SEQUENCE BIN :UN LOADING SEQUENCE
Actual Indicated (+/-) Remarks Actual Indicated (+/-) Remarks
Load Load % Load Load %
(Kg) (Kg) Error (Kg) (Kg) Error
0 0.5 0 0
20 19.5 20 20
40 40 40 40
60 59 60 60
80 79 80 79.5
100 99 100 99.5
120 119 120 119
140 139 140 139
160 159 160 159
180 179 180 179.5
200 199 200 199.5
220 218.5 220 219.5
240 239 240 239
260 259 260 259
280 278.5 280 279.5
300 298.5 300 299
320 318.5 320 319
340 339 340 339
360 359 360 359
380 379 380 379
400 398.5 400 398.5
420 419 420 419
440 439 440 439
460 459 460 458.5
480 479 480 478.5

CALIBRATION OF BATCH MIX PLANT


Monthly Quantity produced per Batch of Concrete……:… cu.m/hr

Location : Make/Model ……..

Date of Calibration………. Date of Next Calibration………………

BIN : LOADING SEQUENCE BIN : UNLOADING SEQUENCE


Actual Indicated (+/-) Remarks Actu Indicated (+/-) Remarks
Load Load % al Load %
(Kg) (Kg) Error Load (Kg) Error
(Kg)
500 498.5 498.5
520 519 519
540 539 538
560 558.5 558.5
580 578.5 578.5
600 598.5 598.5
620 619 619
640 638.5 638
660 658.5 658.5
680 678 678.5
700 698 698.5
720 718 719
740 738 739
760 758 758.5
780 778 778.5
800 798.5 798.5
820 818 818
840 838 838
860 858 858.5
880 878.5 878.5
900 898 898
920 918 918
940 938 938
CALIBRATION OF BATCH MIX PLANT
Monthly Quantity produced per Batch of Concrete……:… cu.m/hr

Location : Make/Model ……..

Date of Calibration………. Date of Next Calibration………………


BIN : LOADING SEQUENCE BIN : UNLOADING SEQUENCE
Actual Indicated (+/-) Remarks Actu Indicated (+/-) Remarks
Load Load % al Load %
(Kg) (Kg) Error Load (Kg) Error
(Kg)
960 958 958.5
980 978 978
1000
1020
1040
1060
1080
1100
1120
1140
1160
1180
1200
1220
1240
1260
1280
1300
1320
1340
1360
1380
1400

CALIBRATION OF BATCH MIX PLANT


Monthly Quantity produced per Batch of Concrete……:… cu.m/hr

Location : Make/Model ……..

Date of Calibration………. Date of Next Calibration………………


BIN : LOADING SEQUENCE BIN : UNLOADING SEQUENCE
Actual Indicated (+/-) Remarks Actu Indicated (+/-) Remarks
Load Load % al Load %
(Kg) (Kg) Error Load (Kg) Error
(Kg)
1420
1440
1460
1480
1500
1520
1540
1560
1580
1600
1620
1640
1660
1680
1700
1720
1740
1760
1780
1800
1820
1840
1860

CALIBRATION OF BATCH MIX PLANT


Monthly Quantity produced per Batch of Concrete……:… cu.m/hr

Location : Make/Model ……..

Date of Calibration………. Date of Next Calibration………………


BIN : LOADING SEQUENCE BIN : UNLOADING SEQUENCE
Actual Indicated (+/-) Remarks Actu Indicated (+/-) Remarks
Load Load % al Load %
(Kg) (Kg) Error Load (Kg) Error
(Kg)
1880
1900

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