Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
5.0-1
April 2017
Sheet 05001
Metal-Clad Switchgear—
VacClad-W—Medium-Voltage
Drawout Vacuum Breakers
Contents i
Metal-Clad Vacuum Breaker Switchgear—VacClad-W—Medium-Voltage
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-1 ii
5 and 15 kV Switchgear—36.00-Inch Wide . . . . . . . . . . . . . . . . . . . . . . 5.1-4
5 kV Switchgear—26.00-Inch Wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-8 1
27 kV Switchgear—36.00-Inch Wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-9
38 kV Switchgear—42.00-Inch Wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-10
Arc-Resistant Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2-1
2
Partial Discharge Sensing and Monitoring for Switchgear . . . . . . . . . . . . 5.3-1
Integral Motorized Remote Racking Option (VC-W MR2) . . . . . . . . . . . . . 5.3-5 3
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-1
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-1 4
Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-13
Standard Metal-Clad Switchgear Assembly Ratings . . . . . . . . . . . . . . 5.4-15
5
Arc-Resistant Switchgear Assembly Ratings . . . . . . . . . . . . . . . . . . . . 5.4-16
Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-17
Control Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-23
6
Control Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-25
Relays—Device Numbers, Type and Function . . . . . . . . . . . . . . . . . . . 5.4-27 7
Main-Tie-Main Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4-29
Layout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-1 8
5 and 15 kV (Standard Metal-Clad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-1
27 kV (Standard Metal-Clad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-13
9
38 kV (Standard Metal-Clad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-18
5 and 15 kV (Arc-Resistant Metal-Clad) . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-21
27 kV (Arc-Resistant Metal-Clad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-33 10
38 kV (Arc-Resistant Metal-Clad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5-37
Arc Exhaust Chamber (Plenum) Room Layouts . . . . . . . . . . . . . . . . . . 5.5-41 11
Transfer Switches—Medium-Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . See Tab 12
Specifications 12
See Eaton’s Product Specification Guide, available on CD or on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010
13
Section 16346 Sections 26 13 26
14
15
16
17
18
19
20
VacClad-W Arc-Resistant VacClad-W Standard
Metal-Clad Switchgear Metal-Clad Switchgear 21
ii
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11
12
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14
15
16
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19
20
21
Application Description i
Eaton’s VacClad-W metal-clad
switchgear with Type VCP-W vacuum
breakers provides centralized control ii
and protection of medium-voltage
power equipment and circuits in
industrial, commercial and utility 1
installations involving generators,
motors, feeder circuits, and transmis-
sion and distribution lines. 2
VacClad-W switchgear is available in
maximum voltage ratings from 4.76 kV 3
through 38 kV, and interrupting ratings
as shown below. VacClad-W offers a
total design concept of cell, breaker 4
and auxiliary equipment, which can be
assembled in various combinations to
satisfy user application requirements. 5
Two-high breaker arrangements
are standard up to 15 kV. One-high
arrangements can be furnished 6
when required.
Ratings 7
Maximum Voltages:
4.76 kV, 8.25 kV, 15 kV, 27 kV, 38 kV 8
Typical Indoor Assembly with a Breaker Withdrawn on Rails (Arc Resistant Switchgear)
Interrupting Ratings:
4.76 kV: Up to 63 kA 9
8.25 kV: Up to 63 kA Fixed
15.0 kV: Up to 63 kA Stem
27.0 kV: Up to 40 kA 10
38.0 kV: Up to 40 kA
Continuous Current—Circuit Breakers:
Contacts 11
1200 A, 2000 A, 3000 A (5 and 15 kV)
4000 A Forced cooled (5 and 15 kV) Bellows
1200 A, 2000 A, (27 kV) Shield 12
600 A, 1200 A, 1600 A, 2000 A,
2500 A (38 kV)
3000 A Forced cooled (38 kV) Movable
Stem
13
Continuous Current—Main Bus:
1200 A, 2000 A, 3000 A (5 and 15 kV)
Support Gasket Only
14
4000 A (5 and 15 kV) (Seal Formed by Bellows)
1200 A, 2000 A, 2500 A, 2700 A (27 kV)
3000 A (27 kV arc resistant)
1200 A, 2000 A, 2500 A (38 kV)
VCP-W Circuit Breaker Cut-Away View of Vacuum Interrupter
(Enlarged to Show Detail)
15
3000 A (38 kV arc resistant)
Note: Continuous currents above 4000 A, Advantages 16
contact Eaton. Eaton has been manufacturing metal- given to material quality and maximum
clad switchgear for over 60 years, possible use was made of components
Certifications and vacuum circuit breakers for more proven over the years in Eaton 17
■ UL and CSA listings are available for than 40 years. Tens of thousands of switchgear.
many configurations; consult Eaton Eaton vacuum circuit breakers, used in a Maintenance requirements are
wide variety of applications, have been minimized by the use of enclosed
18
setting industry performance standards long-life vacuum interrupters. When
for years. maintenance or inspection is required,
the component arrangements and
19
With reliability as a fundamental goal,
Eaton engineers have simplified the drawers allow easy access. The light
VacClad-W switchgear design to mini- weight of the VacClad-W simplifies 20
mize problems and gain trouble-free handling and relocation of the breakers.
performance. Special attention was
21
18
19
20
21
Glass Polyester
Stem
ii
Insulator
Front-Accessible Stored
1
Vacuum Interrupter Contacts
Energy Mechanism
Pole Unit
Breaker Operations
Bellows
Shield
2
Counter Manual Spring
Charging Port
Breaker Main Contacts
Open/Closed Status Movable 3
Spring Charged/ Stem
Discharged Status
Manual Push-to-Close 4
& Open Pushbuttons Support Gasket Only
(Seal Formed by Bellows)
Type VCP-W 5/15 kV Circuit Breaker Cut-away View of Vacuum Interrupter 5
(Enlarged to Show Detail)
6
Primary Pole Unit
Disconnect
Vacuum
Epoxy Primary Interrupter 7
Insulator Disconnect Front-Accessible Located
Stored Energy Inside this
Mechanism Molded 8
Behind this Epoxy
Panel Housing
9
Insulation
Shrouds
Control Panel 10
(Breaker
Functions and
Indicators)
Alignment 11
Rollers
Code Plates 12
Secondary Disconnect Breaker Wheel
Type VCP-W 27 kV Circuit
Breaker—Side View
Type VCP-W 38 kV Circuit
Breaker—Front View
Type VCP-W 38 kV Circuit
Breaker—Rear View
13
15
16
17
18
19
V-Flex System Contact Erosion Indicator T-Cutout
20
21
21
Circuit Breaker Compartment Shown with Shutters Opened for Illustration
Circuit Breaker Compartment ■ Control power transformer drawer is ■ Grounding straps are provided
(Continued) mechanically interlocked with in each drawer to automatically i
the transformer secondary main ground and discharge primary fuses
■ Each circuit breaker compartment breaker that requires the main when the drawer is withdrawn
is provided with steel shutters breaker to be opened, so that ii
(breaker driven) that automatically the primary circuit is disconnected
rotate into position to cover the only under no-load when the drawer
insulating tubes and stationary cell is withdrawn 1
studs to prevent accidental contact
with live primary voltage, when
the breaker is withdrawn from the Type VCP-W Metal-Clad Switchgear Assembly (5/15 kV Shown) 2
connected position
■ Current transformers installed
over the primary insulating tubes, 3
located behind the steel shutters, VT Drawer
are front accessible. Up to four
standard accuracy current trans- 4
Extension Rail
formers can be installed per phase. VT Secondary Fuses
Front accessibility permits adding
or changing the transformers when 5
the unit is de-energized without CTP Drawer
breaking high-voltage connections
and primary insulation CPT Secondary Breaker/
6
■ Code plates ensure that only correct Drawer Interlock
breaker rating can be installed in cell 7
CPT Secondary
Main Breaker
Auxiliary Compartments
5/15 kV VacClad design permits up to Drawout Auxiliaries 8
four auxiliary drawers in one vertical
unit (only two shown in the photo). VT Primary Extension Secondary CPT, Single-Phase Primary
These drawers can be used for installing Fuses Rail Terminals up to 15 kVA Taps 9
voltage or control power transformers,
or primary fuses. Each drawer can also
be configured for use as a battery tray. 10
■ Each auxiliary drawer is a horizontal
drawout design that can be fully 11
withdrawn on extension rails similar
to the breaker, thus allowing front
access to auxiliary equipment 12
to permit easy testing and fuse
replacement
■ A safety shutter (operated by 13
the drawer) is included in each
auxiliary drawer compartment.
It automatically operates when 2 or 3 VTs
CPT Primary
Fuse
Extension
Rail
14
the auxiliary drawer is withdrawn
to protect workmen from accidental VT Drawer Shown Fully Withdrawn on Rails CPT Drawer Shown Fully Withdrawn on Rails
contact with the stationary primary 15
contacts Primary Fuse
Grounding Straps
■ Each auxiliary drawer can accom-
modate two voltage transformers,
(Attached to
Cell Frame)
16
connected line-to-line (open delta);
three voltage transformers,
connected line-to-ground; or single- Secondary 17
Disconnect Glass Polyester
phase control power transformer up Shutter Barrier
Block
to 15 kVA, 15 kV with their associated
primary fuses. Three-phase control 18
power transformer, or single-phase
transformers larger than 15 kVA
can be fixed mounted within the 19
structure, with their primary fuses
installed in the auxiliary drawer
Drawer to Cell Frame Space Heater
20
Ground Contact (Optional for Indoor)
VT/CPT Compartment with VT/CPT Drawer Removed—Inside View 21
i
Rear Compartments Type VCP-W Metal-Clad Switchgear Assembly (5/15 kV Shown)
Rear of each structure is segregated
into main bus and cable compartments Customer’s
Cable Lugs (stress Power Cables
ii by grounded metal barriers, as
required for a given application.
cones not shown)
16 Fluidized
Epoxy
Coating
17
20
21
ii
4
VCP-W Direct Roll-in Breaker with
Fixed Wheels
5
19
20
21
i 26.00-Inch (660.4 mm) Wide Application Description 26.00-Inch (660.4 mm) Wide Low
Profile Model
5 kV 250 MVA Switchgear This narrow width VacClad-W MV
In addition to the floor space saving
Metal-Clad switchgear was designed
for use in instances where floor space offered by the standard 26.00-inch
ii requirements would not allow the (660.4 mm) wide model, a further
industry standard 36.00-inch (914.4 mm) saving in the height and depth of the
wide switchgear. Typical applications switchgear is also available. Where
1 include not only new construction height and depths are an issue, such
but also replacement switchgear for as an outdoor powerhouse or in a
mobile power container, the standard
2 installations previously equipped with
26.00-inch (660.4 mm) wide air-break 95.00-inch (2413.0 mm) high unit can
devices. This line of switchgear has also be reduced to an 80.00-inch high
(2032.0 mm), 72.00-inch (1828.9 mm)
3 been used where 5 kV, 1200 A, 250 MVA
deep low profile model. Main bus
applications are commonplace, such as
generator and control applications. rating available in the 80.00-inch
(2032.0 mm) high x 72.00-inch
4 (1828.9 mm) deep low profile model is
Ratings
limited to 1200 A maximum. It is not
The 26.00-inch (660.4 mm) wide switch- compatible in size or location with
5 gear line is designed for use with standard 26.00-inch (660.4 mm)
Eaton’s Type VCPW-ND “Narrow wide or 36.00-inch (914.4 mm)
Design” vacuum circuit breakers rated wide, 95.00-inch (2413.0 mm) high
6 Fully Withdrawn Breaker
4.76 kV, 60 kV BIL, 250 MVA, 1200 A VCP-W units.
maximum, with rated main bus of
1200 or 2000 A. For installations The low profile model is designed
7 requiring 2000 A main breakers with to house breaker over auxiliary or
1200 A feeders, lineups can be built auxiliary over breaker, or auxiliary
with standard 36.00-inch (914.4 mm) over auxiliary. In order to provide
8 wide main breaker cubicles and maximum vertical space for power
26.00-inch (660.4 mm) wide feeders. cable terminations, auxiliary over
breaker configuration should be used
9 Configurations for customer’s top entrance cables,
and breaker over auxiliary configura-
26.00-Inch (660.4 mm) Wide Standard Model tion should be used for customer’s
10 The 26.00-inch (660.4 mm) wide design bottom entrance cables. Auxiliary
is flexible. Available configurations compartments are designed to accom-
include breaker over breaker, one or modate one or two auxiliary drawers.
11 two auxiliary drawers over breaker, That is, up to four auxiliary drawers
breaker over one or two auxiliary can be installed in an auxiliary over
drawers, or up to four auxiliary drawers auxiliary configuration. A set of two
12 in one vertical section. The standard line-to-line or three line-to-ground
Automatic Shutters height and depth are 95.00-inch connected voltage transformers, or a
(2413.0 mm) and 96.25-inch (2444.8 mm) single-phase control power transformer
13 respectively. A breaker over auxiliary, up to 15 kVA can be installed in each
or auxiliary over breaker combination auxiliary drawer. Because of the
can be supplied in reduced depth of reduced depth, control devices cannot
14 86.25-inch (2190.8 mm). The depth be located on breaker compartment
of breaker over breaker combination door. All control devices should be
can also be reduced to 86.25-inch located on the auxiliary compartment
15 (2190.8 mm) if power cables for top doors. Refer to Pages 5.5-11 for
breaker enter from the top and the available configurations, dimensions
cables for bottom breaker enter from and weights.
16 the bottom.
For all 26.00-inch (660.4 mm)
The main bus location and connections wide configurations, multifunction
17 in the standard 95.00-inch (2413.0 mm) microprocessor-based relays and
high 26.00-inch (660.4 mm) wide design meters, such as Eaton’s E-Series
are 100% compatible with standard relays and Power Xpert® meters
18 95.00-inch (2413.0 mm) high 36.00-inch are recommended for reduced
(914.4 mm) wide vertical sections. As a panel space.
Fused PT Drawer result, additions to existing Eaton 5 kV,
19 250 MVA 36.00-inch (914.4 mm) wide
VCP-W installations can be simply
and rapidly performed without costly
20 system modifications and transition
sections. Refer to Pages 5.5-8 and 5.5-9
for available configurations, dimen-
21 sions and weights.
21
38 kV Metal-Clad Switchgear ■ Easy inspection and accessibility is ■ All 38 kV circuit breakers are horizontal
i afforded by front mounted stored drawout design, which provide
energy operating mechanism. The connect, test and disconnect position.
Application Description same basic mechanism is used on A latch secures the breaker in the
ii Eaton’s VacClad switchgear family is all ratings, which requires a mini- connected and disconnected/test
designed for use in applications with mum investment in spare parts position. The circuit breaker is
distribution voltages up to 38 kV maxi- designed to roll directly on the floor
1 mum. Typical applications include not
only new construction but also replace-
ment for older air-break, minimum oil
2 or SF6 switchgear. The circuit breaker Control
and switchgear will meet industry Compartment
requirements for greater safety, quality,
3 superior reliability and minimal main- Type VCP-W Roll-on
tenance while providing higher insulation the Floor Drawout
levels in less space than other breaker Circuit Breaker
4 types, thus reducing overall switchgear
size for significant space savings.
Breaker
5 Ratings Compartment
Door
■ Maximum rated voltage: 38 kV rms
6 ■ BIL withstand: 150 kV peak
■ Maximum symmetrical interrupting
with K = 1: 16 kA, 25 kA, 31.5 kA, Control Panel
7 40 kA rms, and 35 kA rms (21 kA (Breaker Functions
rating with K = 1.65) and Indicators)
■ Continuous current:
8 Circuit breakers—up to 2500 A Contact Erosion
Indicator
Switchgear main bus—up to 3000 A
9 Features—38 kV Secondary
Contact Block
Vacuum Circuit Breaker
10 ■ Corona-free design increases circuit
breaker reliability and in-service life Guide Rails Ensure
by maintaining insulation integrity Breaker/Cell Alignment
11 ■ Superior cycloaliphatic epoxy Lift/Pull Handle Code Plates
insulation—a void-free insulating 38 kV Breaker—Fully Withdrawn
material with outstanding electrical
12 and mechanical characteristics, such
as track resistance, dielectric Pole Unit
strength, and fungus resistance, Primary
13 even in harsh industrial environ- Disconnect
ment—is used throughout the circuit
breaker as primary phase-to-phase
14 and phase-to-ground insulation Vacuum Interrupter
■ Axial-magnetic, copper-chrome Located Inside
this Molded
15 contacts are used in 38 kV vacuum Epoxy Housing
interrupters to provide superior
dielectric strength, better perfor-
16 mance characteristics, and lower Insulation Shrouds
chop current
■ High power laboratory tests prove
17 VCP-W breakers are capable of 50 to
200 full fault current interruptions
■ V-Flex (stiff-flexible) current transfer
18 from the vacuum interrupter
moving stem to the breaker primary
disconnecting contact is a non-
19 sliding/non-rolling design, which
Alignment Rollers
11
12
Breaker Compartment
38 kV Switchgear—Control Compartment 13
Ground Secondary MOC Switch
Bus Disconnect Beneath this Cover Stationary Steel Shutter 14
Primary
Contacts
Breaker Compartment (Shutter Shown 15
Open for Illustration)
16
17
Breaker Levering TOC Code
Pan Assembly Switch Plates 18
MOC Guide
Switch Rail
38 kV Switchgear—Circuit Breaker 19
Compartment Provision for
Guide Padlocking
Rail Racking Screw 20
and Moving Block
Breaker Pan
Assembly
Assembly
21
Breaker Levering Pan Assembly
Features—38 kV Switchgear
i Assembly (Continued)
■ A separate control compartment is
ii provided for installation of protec-
tion, metering and control devices. Enclosed Main
No devices are located on circuit Bus Compartment
1 breaker compartment door
■ Rear of the switchgear is divided in
Bus Support—Epoxy
main bus and cable compartments,
2 isolated from each other by Customer’s Cable
grounded metal barriers. Sufficient Connections
space is available for customer’s top
3 or bottom entry power cables. Bus
duct terminations can also be Ground Bus
supplied. A bare copper ground bus
4 is provided along the entire lineup,
with an extension in each cable 38 kV Switchgear Assembly—Rear View
compartment for termination of
5 power cable shields
■ Each 38 kV 150 kV BIL indoor structure
6 is 42.00 inches (1066.8 mm) wide x
95.00 inches (2413 mm) high x 124.36
inches (3158.8 mm) deep. Also avail- Bus Support—Epoxy
7 able are outdoor aisleless and out-
door sheltered aisle structures
■ Voltage transformers are equipped
8 with integral top-mounted primary
Cu Bus, Silver- or
fuses and installed in an auxiliary
Tin-Plated at Joints
compartment. Two auxiliary com-
9 partments can be provided in one
vertical section. Each auxiliary com-
partment can be supplied with 1, 2 Fluidized Epoxy
Coated Bus
10 or 3 VTs, and can be connected to
bus or line, as required for a given
application. The VTs assembly is
11 located behind a fixed bolted panel,
and provided with mechanism for
moving it between connected and
12 disconnected position. The VT
assembly is interlocked with the Main Bus
fixed bolted panel such that the
13 panel cannot be removed unless the
VTs are withdrawn to disconnected Cycloaliphatic
position. A shutter assembly covers Epoxy Support
14 the primary stabs when VTs are
withdrawn to disconnected position.
A mechanism is also provided to
15 automatically discharge VT primary Power Cable Lug
fuses as the VTs are withdrawn from
connected to disconnected position Removable Insulating
16 ■ Ring type current transformers Boots at Bus Joints
are installed over bus or line side
primary insulating bushings, located
17 behind the steel shutters, in the
breaker compartment. In this design,
the CTs are easily accessible from
18 the front, after removal of the circuit
breaker. The front accessibility
permits adding or changing the CTs Ring Type Current
19 when the equipment is de-energized,
Transformers
38 kV, 150 kV BIL Design—Available Enclosures (42-Inch, 48-Inch and 60-Inch Wide Structures are Available)
i
ii
7
Indoor Unit—Direct Roll-on-the-Floor Breaker Breaker Removal Platform for Outdoor Aisleless
10
11
12
13
14
15
17
18
19
20
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11
12
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The effects of this type of fault vary ■ The structure roof, including the ■ A viewing window is provided on
i depending on enclosure volume, arc pressure release flap vents, is drip the door and on front panel of the
duration, arc voltage, and available proof. The design is made strong such drawer to allow viewing of the drawer
short-circuit current. If the switchgear that the roof can be “walked-on” position and the primary fuses
ii is not designed and tested to with- when the gear is completely de- ■ In 5/15 kV designs, each auxiliary
stand effects of internal arcing faults, energized (for example, during drawer can also accommodate a
its parts could blow away along with installation) single-phase CPT rated up to 15 kVA,
1 discharge of hot decomposed matter, ■ Since arc pressure is vented out with primary fuses, or the drawer
gaseous or particulate, causing injury through the top of each individual can also be configured as a fuse
to personnel that may be present in its vertical section, the equipment drawer with two or three primary
2 vicinity. Arc-resistant switchgear is damage is confined to individual fuses, and connected to a fixed
designed to channel and control effects structures, minimizing damage to mounted CPT (single-phase or
of the arcing fault and its enclosure is adjacent structures three-phase 45 kVA maximum) in
3 tested for withstand against such fault the rear of the structure
in accordance with IEEE guide C37.20.7. Circuit Breaker Compartment ■ In 27 kV designs, an auxiliary drawer
4 ■ The levering mechanism is can be configured as a fuse drawer
Medium-Voltage Vacuum Circuit with two primary fuses and
mechanically interlocked with the
Breaker Features and Ratings compartment door such that the connected to a fixed-mounted CPT
5 VacClad-W metal-clad arc-resistant door cannot be opened until the (single-phase 25 kVA maximum)
switchgear is designed for use with circuit breaker is opened and in the rear of the structure
Eaton’s state-of-the-art medium- levered out to the test/disconnect ■ In 38 kV designs, fuse drawer can be
6 voltage vacuum type VCP-W (standard position. This interlocking ensures provided with two primary fuses
ANSI), VCP-WC (extra capability), and that the levering of the circuit and connected to a fixed-mounted
VCP-WG (generator) circuit breakers. breaker into or out from the CPT (single-phase 25 kVA maximum)
7 Refer to Tables 5.4-1B, 5.4-2 and 5.4-3 connected position is done with in the rear of the structure. Please
for complete list of available ratings. compartment door closed and note that in 38 kV designs, a fuse
latched, with no exposure to drawer requires a full vertical
8 Arc-Resistant Enclosure and potential arc flash section, because it occupies the
■ Easy access and viewing ports same compartment space as
Arc Exhaust required for a circuit breaker
are provided on the door to allow
9 VacClad-W arc-resistant switchgear operator to carry out normal
is designed to withstand effects of functions with the door closed Control Compartments
internal arcing faults up to its rated arc and latched, with no exposure to The control compartment doors can
10 short-circuit current and duration. The potential arc flash. Those functions be opened to access control wiring
arc-withstand capability of the switch- include: Breaker levering and without having to de-energize the
gear enclosure is achieved by use of manual opening of the circuit primary circuit. The control compart-
11 reinforced heavier gauge steel where breaker, viewing of open/close ments have been tested to provide
needed, smart latching of doors and status of the breaker main contacts, arc-resistant protection with its door
covers, and top-mounted built-in viewing of charged/discharged opened under normal operating
12 pressure relief system. Following status of the closing springs, condition. Please note the control
are standard design features built viewing of mechanical operations compartment door should be opened
into each arc-resistant switchgear counter, and breaker position only for access to control wiring when
13 assembly.
needed, and should remain closed at
■ The formed steel compartment Auxiliary Compartments all other times.
14 design provides sealed joints under VacClad arc-resistant 5/15 and 38 kV
fault conditions. This prevents smoke designs permit maximum of two Relay Box on Breaker Compartment
and gas from escaping to other auxiliary drawers in one vertical Door in 5/15 kV Switchgear
15 compartments, a condition that can
occur with switchgear compartments
section. The 27 kV design permits
When needed for additional relays/
maximum of only one auxiliary
designed with conventional flat drawer per vertical section. instruments/controls, a relay box
mounted on the breaker compartment
16 bolted panels
■ Each auxiliary drawer is equipped door provides ample space for individ-
■ Integral, pressure release flap vents
with cell-mounted levering mecha- ual breaker relaying and controls.
mounted on top of each individual Access to control wiring or device
nism. The mechanism is mechanically
17 vertical section provide for controlled
interlocked with its compartment terminals that are enclosed within the
upward release of arc created over- relay box does not require opening of
door such that the door cannot be
pressure, fire, smoke, gases and the circuit breaker compartment door.
opened and access to auxiliary
18 molten material out of the assembly
drawer cannot be gained until the
without affecting structural integrity, Arc Exhaust Wall and Arc Exhaust
drawer is first levered out to the
and protect personnel who might
disconnected position. This interlock- Chamber (Plenum)
19 be present in the vicinity of the
ing ensures that the levering of the
switchgear Refer to Page 5.5-41.
auxiliary drawer into or out from
the connected position is done with
20 compartment door closed and latched,
with no exposure to potential arc flash
21
ii
5
Front View—Type VCP-W 5/15 kV Arc-Resistant 5/15 kV Auxiliary 5/15 kV Breaker
Switchgear (Plenum Above the Switchgear Not Shown) Over Auxiliary Over Breaker 6
10
Breaker Compartment Breaker Shown Fully VTs Drawer—Shown Fuse Drawer—Shown
Withdrawn on Fully Withdrawn Fully Withdrawn
Extension Rails 11
12
13
Ground Bus 14
15
16
17
18
19
Rear View 5/15 kV VCP-W Rear View—Breaker Over Rear View—Bottom
Arc-Resistant Switchgear Breaker Cable Termination Cable Compartment
Note: Application layouts and dimensions—refer to Pages 5.5-21 to 5.5-31 and Pages 5.5-41 to 5.5-43.
20
21
i 27 kV Arc-Resistant Switchgear
ii
10
11
12
13
14
15
16
19
20
21
38 kV Arc-Resistant Switchgear i
ii
6
38 kV Arc-Resistant Switchgear (Shown Without Circuit Breaker Compartment Circuit Breaker Compartment
Arc Plenum Above the Switchgear) Shown with Breaker Removed 7
9
Control
Compartment Main Bus Main Bus
Cover (Shown 10
with Cover
Removed)
11
VT Drawer
Primary Cable
12
Termination
13
14
15
16
Front View—VT Over VT VT Tray Rear Assembly
18
19
20
21
ii
10
11
12
13
14
15
16
17
18
19
20
21
ii
i
Input
Temp Sensor Terminal InsulGard
ii Humidity Sensor
Block Relay Optional
Modem
2
120 Vac
Auxiliary
3 Signals (up to 15 Total) from Power Output
PD Sensors (Coupling Capacitors, Alarm
RFCT Sensor, RTD Input, etc.) Status
4 Figure 5.3-1. InsulGard Relay System
5
Coupling Capacitor detects partial discharges internal to
switchgear compartment.
6 RFCT detects partial discharges in customer’s cables up
to 100 ft from switchgear.
10
11
12
13
RFCT #1 detects partial discharges internal to switchgear
14 compartment.
RFCT #2 detects partial discharges in customer’s cables up
to 100 ft from switchgear.
15
Figure 5.3-2. Typical Partial Discharge Sensor Connections
16 (5–15 kV Switchgear)
Note: Use one set of epoxy bottles with ground stress shield on bus
side (either in the top or bottom compartment) at every two vertical
sections. Use standard bottles at all other locations.
17
18
19
20
21
3
PD Sensors
6
PD Sensors
PD Sensors are Installed 7
in Switchgear Cubicle
8
Figure 5.3-4. How the Process Works—Sensing and Data Collection
9
Pulse Repetition Rate (PPC)
5 10
4
11
3
2 12
1
0 13
Cub12
Cub13
Cub14
Cub15
Cub16
Cub11
Cub1
Cub2
Cub3
Cub4
Cub5
Cub6
Cub7
Cub8
Cub9
14
Relatively high Partial Discharge levels indicate problems
in older non-fluidized epoxy insulated MV bus. Problems 15
in cable terminations and in connected equipment can also
be revealed.
16
17
18
19
20
Figure 5.3-5. How the Process Works—Data Analysis and Report (Sample)
21
19
20
21
A solid (non-blinking) light indicates The remote LED lights are not included Technical Data
i that the breaker/auxiliary has reached with MR2. If the customer needs to
and stopped in the selected position. operate the MR2 with the hand-held Control Supply Ratings
In case normal operation fails, the pendant, the pendant becomes ■ Nominal control voltage—120 Vac,
ii appropriate error code is displayed in the master and will override the 50 or 60 Hz, single-phase
a separate two-character LED display customer’s remote control signals.
■ Control voltage range—100 to
window on the pendant. A list of
1 The VC-W MR2 controller is also 140 Vac, 50 or 60 Hz
various error codes and their descrip-
tions along with suggested corrective equipped with terminal blocks to allow ■ Time to travel from connect to
actions are printed on the back side the customer to interface with the disconnect, or disconnect to
2 of the pendant. Examples of error controller via their SCADA system using connect—50 seconds maximum
states: motor overcurrent, motor a Modbus interface. Please note that ■ Current draw during the travel—
overtemperature, motor timed out, only one of the two options, discrete 15 A maximum for about 3 seconds
3 breaker position unknown, open I/O interface or Modbus interface, can and 3.6 A for about 24 seconds
permissive, communication error be used, but not both. Figure 5.3-7
■ Optional dry output contacts when
and no breaker/auxiliary. shows an illustration of a typical Modbus
included for position indications are
4 control example. Additional compo-
rated for 125 Vac, 2 A
In addition to pendant, three optional nents shown outside the MR2 controller
I/O interfaces can be supplied as in Figure 5.3-7 are not included with ■ External permissive contacts, when
used, must be rated for 24 Vdc,
5 follows: the MR2. System-level controls can
50 mA
be optionally supplied by Eaton’s
1. I/O interface to allow racking of Engineering Services & Systems.
breaker (connect, test, disconnect) Requirements for External Contacts
6 or auxiliary drawer (connect,
If the customer needs to operate the and LEDs when Interfacing with MR2
MR2 with the hand-held pendant,
disconnect) by external hardwired ■ External contacts should be rated
the pendant becomes the master and
dry contacts and 24 Vdc output for for minimum open circuit voltage
7 corresponding remote position
will override the Modbus interface.
of 24 Vdc, and be able to close and
Error codes are displayed on Modbus
indicating LEDs. devices when controlling the MR2 with carry 5 mA at 24 Vdc
8 2. I/O board that provided dry Modbus and on the pendant when ■ When remote LEDs are used,
contacts for remote indication of controlling with the pendant. use 24 Vdc rated LEDs, current
breaker (connect, intermediate, up to 20 mA
9 test, disconnect)/auxiliary drawer ■ Optional dry output contacts when
(connect, test) position within its included for position indications
compartment. are rated for 125 Vac, 2 A
10 ■ External permissive contacts,
3. I/O interface to allow breaker when used, must be rated for
open/close functions via external 24 Vdc, 50 mA
11 hardwired dry contacts and 24 Vdc
output for corresponding remote It is the customer’s responsibility to
open/close status LEDs. provide single-phase 120 V, 50 or 60 Hz
12 nominal supply for the MR2 controller.
It can be derived from within the
switchgear if an appropriate control
13 power transformer is available within
the switchgear.
16
17
18
19
20
21
ii
10
11
12
13
14
15
16
17
18
19
20
Figure 5.3-6. VC-W MR2 Controller Interface for a VCB with Distinct Test Position and Open/Close Functions
21
ii
10
11
12
13
14
15
16
17
18
19
20
21
Discussion of changes in the The change in the K value, however, K = 1 ratings. As a leader in vacuum
Rated Voltage Range Factor, K, in no way affects the ratings and interruption technology, Eaton contin- i
capabilities of circuit breakers originally ues to provide a wide choice of mod-
or “K-factor” in Circuit Breaker tested and rated on the basis of K > 1 ern vacuum circuit breakers so that the
Rating Structure in the earlier editions of C37.06. Existing user can select the most economical ii
circuit breakers, with ratings based on circuit breaker that can satisfy their
In 1997 and 2000 editions of ANSI K > 1.0, are still perfectly valid, meet circuit switching application.
C37.06, under Table 1, preferred values the latest editions of the standards, 1
for the rated voltage range factor, K, and should be continued to be applied ■ Table 5.4-1A includes 5/15 kV circuit
were set to 1.0 for all indoor circuit as they have been in the past. The breakers rated on the basis of
breaker ratings. This was done because original K > 1.0 ratings are neither K = 1.0 in accordance with revised 2
interrupting capabilities of today’s “obsolete” nor “inferior” to the new ANSI standards
vacuum circuit breakers are better K = 1.0 ratings; they are just different. ■ Table 5.4-1B includes capabilities of
represented by K = 1.0. Unlike old
air-magnetic and oil circuit breakers,
The new 1997 and 2000 editions of traditional 5/15 kV circuit breakers 3
ANSI standard C37.06 still include the rated on the basis of K > 1.0. Contact
today’s vacuum breakers generally do earlier K > 1 ratings as Table A1 and Eaton for availability of these
not require a reduction in interrupting A1A. The change from K > 1.0 to 4
current, as the operating voltage is circuit breakers
K = 1.0 should be implemented by
raised to rated maximum voltage, ■ Table 5.4-1C includes 27/38 kV
manufacturers as they develop and
for example from 11.5 kV up to 15 kV. circuit breakers rated on the basis
The interrupting capability of vacuum
test new circuit breakers designs. The
of K = 1.0 5
change does not require, recommend
circuit breakers is essentially constant or suggest that manufactures re-rate ■ Table 5.4-2 includes circuit breaker
over the entire range of operating and re-test existing breakers to new designs, rated on the basis of K = 1.0 6
voltages, up to and including its rated standard. And accordingly, Eaton with “extra capabilities” for those
maximum voltage. The change was also continues to offer both circuit breakers applications whose requirements
made as a step toward harmonizing
preferred ANSI ratings with the
rated on the traditional basis of K > 1.0 go beyond what is usually 7
just as thousands of those breakers experienced in normal distribution
preferred ratings of IEC standards. It have been applied for variety of circuit circuit applications
was further recognized that it is much
simpler to select and apply circuit
switching applications worldwide, and
also as Eaton develops new breakers,
■ Table 5.4-3 includes circuit breakers 8
for special generator applications
breakers rated on the basis of K = 1.0. they are rated and tested to the new
9
10
11
12
13
14
15
16
17
18
19
20
21
Table 5.4-1A. Available 5/15 kV VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards (Rated K = 1.0)
i (Continued on next page)
Identification Rated Values
Drawout Circuit Insulation Level Short-Circuit Ratings (Reference C37.04-1999 and C37.06-2009 Except as Noted 1)
ii Breaker Type Transient Recovery Voltage
Asymmetrical Interrupting
Symmetrical Interrupting
1
dc Component (% dc) 4
Short-Time Withstand
Maximum Voltage (V)
Continuous Current 2
Interrupting Time
Voltage (1 min.)
(T2 = t3 x 1.137)
2
RRRV = uc/t3 7
Current (2.6 x I)
Current (It) 5
Time to Peak
Peak Voltage
Current (I) 3
(E2) = (uc)
Current 6
3
4 Units kV
rms
Hz kV
rms
kV
Peak
A
rms
kA
rms
% kA rms kA
asym Peak
rms kV
Peak
µsec µsec kV/
µsec
ms Cycles
(60 Hz)
sym Total
3000
3000
50 VCP-W 63 4.76 60 19 60 1200 63 55 80 164 63 8.2 50 44 0.19 50 3
8 2000
3000
150 VCP-W 25 15 60 36 95 1200 8 25 50 31 65 25 28 8 75 66 0.42 50 3
9 2000 25.7 0.39
3000
150 VCP-W 40 15 60 36 95 1200 40 50 49 104 40 25.7 75 66 0.39 50 3
10 2000
3000
150 VCP-W 50 15 60 36 95 1200 50 44 59 130 50 25.7 75 66 0.39 50 3
11 2000
3000
150 VCP-W 63 15 60 36 95 1200 8 63 55 80 164 63 28 8 75 66 0.42 50 3
12 2000 8
3000 8
1 All circuit breakers are tested at 60 Hz; however, they can also be applied at 50 Hz with no derating.
13 2 4000 A fan-cooled rating is available for 3000 A circuit breakers.
3 Because the voltage range factor K = 1, the short-time withstand current and the maximum symmetrical interrupting current are equal to the rated
symmetrical interrupting current.
14 4 Based on the standard dc time constant of 45 ms (corresponding to X/R of 17 for 60 Hz) and the minimum contact parting time as determined from
the minimum opening time plus the assumed minimum relay time of 1/2 cycle (8.33 ms for 60 Hz).
5 The asymmetrical interrupting current, I total, is given by (It) = I x Sqrt (1 + 2 x %dc x %dc) kA rms asymmetrical total.
15 6 Duration of short-time current and maximum permissible tripping delay are both 2 seconds for all circuit breakers listed in this table, as required
in C37.04-1999, C37.06-2000 and C37.06-2009.
7 RRRV can also be calculated as = 1.137 x E2/T2.
8 These circuit breakers were tested to the preferred TRV ratings specified in C37.06-2000.
16
17
18
19
20
21
Table 5.4-1A. Available VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards (Rated K = 1.0)
(Continued) i
Identification Rated Values
Drawout Capacitance Current Switching Capability Out-of-Phase
Circuit Breaker (Reference C37.04a-2003, C37.06-2009 and C37.09a-2005) Switching ii
Type Back-to-Back Capacitor Switching
Cable-Charging Current
Voltage = 1.44 x V
Inrush Frequency
Current = 0.25 x I
Operating Duty
Inrush Current
Bank Current
3
Units A Duty No-Load Class A Class A Class A kA kHz kV kA
rms Cycle Operations rms rms rms Peak rms rms 4
9j
50 VCP-W 25 1200
2000
O—0.3s—CO—3m—CO 10,000 C2 3–10 C2 75–630
75–1000
C2 75–630
75–1000
6 0.8
0.5
7 6.3 5
3000 75–1600 75–1600 0.3
50 VCP-W 40 1200
2000
O—0.3s—CO—3m—CO 10,000 C2 3–10 C2 75–630
75–1000
C2 75–630
75–1000
6 0.8
0.5
7 10
6
3000 75–1600 75–1600 0.3
50 VCP-W 50 1200 O—0.3s—CO—3m—CO 10,000 C2 3–10 C2 75–630 C2 75–630 6 0.8 7 12.5
2000 75–1000 75–1000 0.5 7
3000 75–1600 75–1600 0.3
50 VCP-W 63 1200 O—0.3s—CO—3m—CO 10,000 C2 7.5–25 C2 75–630 C2 75–630 6 0.8 7 15.8
2000 75–1000 75–1000 0.5 8
3000 75–1600 75–1600 0.3
150 VCP-W 25 1200 O—0.3s—CO—3m—CO 10,000 C2 7.5–25 C2 75–630 C2 75–630 6 0.8 22 6.3
2000 C2 75–1000 C2 75–1000 0.5 9
3000 C1 75–1600 C1 75–1600 0.3
150 VCP-W 40 1200 O—0.3s—CO—3m—CO 10,000 C2 7.5–25 C2 75–630 C2 75–630 6 0.8 22 10
2000 C2 75–1000 C2 75–1000 0.5 10
3000 C1 75–1600 C1 75–1600 0.3
150 VCP-W 50 1200 O—0.3s—CO—3m—CO 10,000 C2 7.5–25 C2 75–630 C2 75–630 6 0.8 22 12.5
2000
3000
C2
C1
75–1000
75–1600
C2
C1
75–1000
75–1600
0.5
0.3
11
150 VCP-W 63 1200 O—0.3s—CO—3m—CO 10,000 C2 7.5–25 C2 75–630 C2 75–630 6 0.8 22 15.8
2000
3000
75–1000
75–1600
75–1000
75–1600
0.5
0.3
12
9 Each operation consists of one closing plus one opening.
j All 40 and 50 kA circuit breakers exceed required 5000 no-load operations; all 63 kA circuit breakers exceed the required 2000 no-load ANSI operations. 13
14
15
16
17
18
19
20
21
Table 5.4-1B. Available 5/15 kV VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards (Rated K > 1) 1234
i Identification Rated Values Related Required Capabilities
Recovery Voltage 7
Rated Continuous
Capability
Current at 60 Hz
2 Voltage (1 min.)
Rate of Rise of
K Times Rated 2.7 K 1.6 K
Short-Circuit Times Times
Current 5 Rated Rated
Short- Short-
Rated
3 Circuit Circuit
Current Current
V I 5 E2 V/K KI KI 2.7 KI 1.6 KI l m
4 kV MVA kV
Class Class rms
K 5 kV kV 6 kA kV T2
rms Crest Amp rms Crest µS
Y9 j
kV/µS Cycles Sec. ms
8 kV
rms kA rms kA rms
kA
Crest
kA rms S
asym.
50 VCP-WND 4.16 250 4.76 1.24 19 60 1200 29 8.9 50 0.2 5 2 300 3.85 36 36 97 58 1.2
5 250
50 VCP-W 4.16 250 4.76 1.24 19 60 1200 29 8.9 50 0.2 5 2 300 3.85 36 36 97 58 1.2
250 2000
6 3000
50 VCP-W 4.16 350 4.76 1.19 19 60 1200 41 8.9 50 0.2 5 2 300 4.0 49 49 132 78 1.2
350 2000
7 3000
75 VCP-W 7.2 500 8.25 1.25 36 95 1200 33 15.5 60 0.29 5 2 300 6.6 41 41 111 66 1.2
500 2000
3000
8 150 VCP-W 13.8 500 15 1.30 36 95 1200 18 28 75 0.42 5 2 300 11.5 23 23 62 37 1.2
500 2000
3000
9 150 VCP-W 13.8 750 15 1.30 36 95 1200 28 28 75 0.42 5 2 300 11.5 36 36 97 58 1.2
750 2000
3000
10 150 VCP-W 13.8 1000 15 1.30 36 95 1200 37 28 75 0.42 5 2 300 11.5 48 48 130 77 1.2
1000 2000
3000
11 1 For capacitor switching, refer to Tables 5.4-1A and 5.4-2. 8 3-cycle rating available, refer to Tables 5.4-1A and 5.4-2.
2 5 and 15 kV circuit breakers are UL listed. 9 Tripping may be delayed beyond the rated permissible tripping delay
3 Circuit breakers shown in this table were tested in accordance with at lower values of current in accordance with the following formula:
12 IEEE standard C37.09-1979. (K Times Rated Short-Circuit Current) 2
4
5
Contact Eaton for availability of these circuit breakers.
For three-phase and line-to-line faults, the symmetrical interrupting
T (seconds) = Y ( Short-Circuit Current Through Breaker )
The aggregate tripping delay on all operations within any 30-minute
13 capability at an operating voltage
period must not exceed the time obtained from the above formula.
V j For reclosing service, there is No derating necessary for Eaton’s
Isc = (Rated Short-Circuit Current)
Vo VCP-W family of circuit breakers. R = 100%. Type VCP-W breaker can
14 But not to exceed KI. perform the O-C-O per ANSI C37.09; O-0.3s-CO-15s-CO per IEC 56; and
some VCP-Ws have performed O-0.3s-CO-15s-CO-15s-CO-15s-CO; all
Single line-to-ground fault capability at an operating voltage
with no derating. Contact Eaton for special reclosing requirements.
V k For higher close and latch ratings, refer to Table 5.4-2.
Isc = 1.15 (Rated Short-Circuit Current)
15 Vo l Included for reference only.
But not to exceed KI. m Asymmetrical interrupting capability = “S” times symmetrical
The above apply on predominately inductive or resistive three-phase interrupting capability, both at specified operating voltage.
16 circuits with normal-frequency line-to-line recovery voltage equal
to the operating voltage.
6 4000 A forced cooled rating is available for 5/15 kV. 3000 A forced
cooled rating is available for 38 kV. Contact Eaton for details.
17
7 E2
RRRV = 1.137 ------
T2
18
19
20
21
Table 5.4-1C. Available 27/38 kV VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards 123
Identification Rated Values Related Required Capabilities i
Recovery Voltage f
Voltage (1.2 x 50 µs)
Rated Continuous
Capability
Current at 60 Hz
Voltage (1 min.)
Rate of Rise of
K Times Rated
Short-Circuit
2.7 K
Times
1.6 K
Times
2
Current 4 Rated Rated
Short- Short-
Rated
Circuit
Current
Circuit
Current
3
V I 4
E2 V/K KI KI 2.7 KI 1.6 KIk l
MVA kV K 4 kV kV 5 7 Y8 9
kV
Class Class rms rms Crest Amp
kA kV T2
rms Crest µS kV/µS Cycles Sec. ms
kV
rms kA rms kA rms
kA
Crest
kA rms
asym.
S
4
270 VCP-W 27 750 27 1.0 60 125 1200 16 51 105 0.55 5 2 300 27 16 16 43 26 1.2
16 2000 5
270 VCP-W 27 1000 27 1.0 60 125 1200 22 51 105 0.55 5 2 300 27 22 22 60 35 1.2
22 2000
270 VCP-W 27 1250 27 1.0 60 125 1200 25 51 105 0.55 5 2 300 27 25 25 68 40 1.2 6
25 2000
270 VCP-W — 1600 27 1.0 60 125 1200 31.5 51 105 0.55 5 2 300 27 31.5 31.5 85 51 1.2
32 2000 7
270 VCP-W 27 2000 27 1.0 60 125 1200 40 51 105 0.55 5 2 300 27 40 40 108 64 1.2
40 2000
380 VCP-W 34.5 — 38 1.0 80 170
m
1200 16 71 125 0.64 5 2 300 38 16 16 43 26 1.2 8
16 2000
380 VCP-W 34.5 — 38 1.65 80 170 1200 21 71 125 0.64 5 2 300 23 35 35 95 56 1.2
21 m 2000 9
380 VCP-W 34.5 — 38 1.0 80 170 1200 25 71 125 0.64 5 2 300 38 25 25 68 40 1.2
25 m 2000
380 VCP-W 34.5 — 38 1.0 80 170
m
1200 31.5 71 125 0.64 5 2 300 38 31.5 31.5 85 51 1.2 10
32 2000
2500
380 VCP-W 34.5
40
— 38 1.0 80 170
m
1200
2000
40 71 125 0.64 5 2 n 38 40 40 108 64 1.2 11
2500
1 7
2
For capacitor switching, refer to Table 5.4-2.
27 and 38 kV breakers are not UL listed. 8
3-cycle rating available, refer to Table 5.4-2.
Tripping may be delayed beyond the rated permissible tripping delay
12
3 Circuit breakers shown in this table were tested in accordance with at lower values of current in accordance with the following formula:
IEEE standard C37.09-1979.
4 For three-phase and line-to-line faults, the symmetrical interrupting T (seconds) = Y
( (K Times Rated Short-Circuit Current) 2
Short-Circuit Current Through Breaker ) 13
capability at an operating voltage
The aggregate tripping delay on all operations within any 30-minute
V
Isc =
Vo
(Rated Short-Circuit Current)
9
period must not exceed the time obtained from the above formula.
For reclosing service, there is No derating necessary for Eaton’s
14
But not to exceed KI. VCP-W family of circuit breakers. R = 100%. Type VCP-W breaker can
Single line-to-ground fault capability at an operating voltage perform the O-C-O per ANSI C37.09; O-0.3s-CO-15s-CO per IEC 56; and
some VCP-Ws have performed O-0.3s-CO-15s-CO-15s-CO-15s-CO; all 15
V with no derating. Contact Eaton for special reclosing requirements.
Isc = 1.15 (Rated Short-Circuit Current)
Vo j For higher close and latch ratings, refer to Table 5.4-2.
But not to exceed KI.
The above apply on predominately inductive or resistive three-phase
k
l
Included for reference only. 16
Asymmetrical interrupting capability = “S” times symmetrical
circuits with normal-frequency line-to-line recovery voltage equal interrupting capability, both at specified operating voltage.
to the operating voltage.
5 4000 A continuous rating is available for 5/15 kV. 3000 A continuous
m ANSI standard requires 150 kV BIL. All 38 kV ratings are tested to
170 kV BIL.
17
rating is available for 38 kV. Contact Eaton for details. n Type 380 VCP-W 40 circuit breaker is not rated for rapid reclosing.
E2
f RRRV = 1.137 ------
T2
18
19
20
21
Industry Leader VCP-WC ■ Higher voltage ratings with K=1 ■ Front, functionally grouped controls
i Introducing the VCP-WC extra capabil- ■ 3-cycle interrupting time and indicators
■ Higher switching life ■ Glass-polyester (5/15 kV), or epoxy
ity medium-voltage drawout circuit
■ Designed and tested to ANSI
insulation (27/38 kV)
ii breaker. Designed to provide all the
industry-leading features expected of standards and higher ■ Front, vertically mounted stored
the VCP-W, plus extra capabilities for ■ WR fixed retrofit configuration
energy mechanism
available ■ Drawout on extension rails
1 those application requirements that go
■ Integrally mounted wheels
beyond what is usually experienced.
The performance enhancement fea- Vacuum Circuit Breaker Design ■ Quality Assurance Certificate
2 tures of the VCP-WC make it an ideal Leadership
choice for capacitor switching duty,
high altitude applications, transformer Eaton is a world leader in vacuum
interrupter and vacuum circuit breaker
3 secondary fault protection, locations
technology, offering VCP-WC with extra
with concentrations of rotating
machinery or high operating endur- capabilities without sacrificing the
proven features already standard
4 ance requirements, just to mention a
with other VCP-W circuit breakers.
few. Consider these capability
enhancements: Features such as:
5 ■ Definite purpose capacitor switching ■ Vacuum interrupters with
copper-chrome contacts
■ Higher close and latch
■ V-Flex non-sliding current
6 ■ Faster rate of rise of recovery voltage transfer system
■ Higher short-circuit current ■ Visible contact erosion indicators
■ Higher mechanical endurance ■ Visible contact wipe indicators
7 ■ Higher insulation level
The Type VCP-WC Breakers are not
Interchangeable with Standard VCP-W
Breakers. They are Equipped with Different
Code Plates and Taller Front Panels.
8 Table 5.4-2. Extra Capability Type VCP-WC Ratings (Symmetrical Current Basis), Rated K = 1
Identification Rated Values Mechanical
Circuit Voltage Insulation Current Maximum Rate of Capacitor Switching Ratings Endurance
9 Breaker Level Short-Circuit Current Permissible Rise of General Definite Purpose
Type Tripping Recovery Purpose
Lightning Impulse Withstand
Back-to-Back
Power Frequency Withstand
Delay Voltage
(RRRV) Isolated Capacitor Switching
10 3 Shunt
% dc Component (Idc)
Capacitor
Closing and Latching
Interrupting Time 2
Continuous Current
Voltage (1.2 x 50 µs)
Short-Time Current
Bank
Sym. Interrupting
Inrush Frequency
for 3 Seconds 1
Current
Voltage (1 min.)
Capacitor Bank
at Voltage (Isc)
11
Inrush Current
Capability
at 60 Hz
Current
12
kV K kV kV A kA rms % kA kA kA ms Seconds kV/µs A rms A rms kA kHz No-Load
rms rms Peak rms Total rms Peak rms Peak Operations
13 50 VCP-W 25C 5.95 1 24 75 1200 25 50 31 97 25 50 2.0 0.9 400 & 630 400 & 630 20 & 20 6.5 & 5.5 10,000
2000 75 36 0.9 1000 1000 18 2.7 10,000
3000 4 75 36 0.8 250 — — — 5,000
14 50 VCP-W 40C 5.95 1 24 75 1200
2000
40 75 58 139 40 50 2.0 0.9
0.9
630
1000
630
1000
15
18
3.5
2.7
10,000
10,000
3000 4 0.8 250 — — — 5,000
50 VCP-W 50C 5.95 1 24 75 1200 50 57 64 139 50 50 2.0 0.9 630 630 15 3.5 10,000
15 2000 57 64 0.9 1000 1000 18 2.7 10,000
3000 4 52 62 0.8 250 — — — 5,000
50 VCP-W 63C 5.95 1 24 75 1200 63 62 83 175 63 50 2.0 1.1 250 400 & 1600 5 8.8 & 7.7 1.6 & 0.465 10,000
2000 400 & 1600 5 8.8 & 7.7 1.6 & 0.465 10,000
16 3000 4 400 & 1600 5 8.8 & 7.7 1.6 & 0.465 10,000
75 VCP-W 50C 10.3 1 42 95 1200 50 57 64 139 50 50 2.0 0.9 630 630 15 3.5 10,000
2000 57 64 0.9 1000 1000 18 2.7 10,000
17 3000 4 52 62 0.8 250 — — — 5,000
150 VCP-W 25C 17.5 1 42 95 1200 25 50 31 97 6 25 50 2.0 0.9 400 & 600 400 & 600 7 20 & 20 6.5 & 5.5 10,000
2000 75 36 0.9 7 1000 7 18 2.7 10,000
3000 4 75 36 0.8 1000 7 — — — 5,000
18 250 7
150 VCP-W 40C 17.5 1 42 95 1200 40 75 58 139 40 50 2.0 0.9 630 7 630 7 15 3.5 10,000
2000 0.9 1000 7 1000 7 18 2.7 10,000
3000 4 0.8 250 7 — — — 5,000
19 150 VCP-W 50C 17.5 1 42 95 1200 50 57 64 139 50 50 2.0 0.9 630 7 630 7 15 3.5 10,000
2000 57 64 0.9 1000 7 1000 7 18 2.7 10,000
3000 4 52 62 0.8 250 7 — — — 5,000
20 150 VCP-W 63C 15 1 42 95 1200
2000
63 62 83 175 63 50 2.0 1.1 250 400 & 1600 5
400 & 1600 5
8.8 & 7.7
8.8 & 7.7
1.6 & 0.465
1.6 & 0.465
10,000
10,000
3000 4 400 & 1600 5 8.8 & 7.7 1.6 & 0.465 10,000
% dc Component (Idc)
Interrupting Time 2
Voltage (1.2 x 50 µs)
Continuous Current
Short-Time Current
Current
Sym. Interrupting
Inrush Frequency
for 3 Seconds 1
Voltage (1 min.)
Capacitor Bank
at Voltage (Isc)
Inrush Current
2
Capability
at 60 Hz
Current
kV K kV kV A kA % kA kA kA ms Seconds kV/µs A rms A rms A rms kA kHz No-Load
3
rms rms Peak rms rms rms Peak rms Peak Operations
Total
270 VCP-W 25C 27 1 60 125 1200 25 75 36 85 25 h 50 2.0 1.1 — 400 400 20 4.2 5,000
4
1600
31.5 i 50
270 VCP-W 32C 27 1 60 125 1200
1600
31.5 55 40 100 2.0 1.1 — 400 400 20 4.2 5,000
5
270 VCP-W 40C 27 1 60 125 1200 40 50 49 112 40 j 50 2.0 1.1 — 400 400 20 4.2 5,000
1600
380 VCP-W 16C 38 1 80 170 1200 16 75 23.3 50 16 50 2.0 0.7 50 250 250 20 4.4 10,000 6
2000 1.3 50 250 & 1000 250 & 1000 20 & 20 5 & 5
380 VCP-W 25C 38 1 80 170 1200 25 65 34.0 75 25 50 2.0 0.7 50 250 250 20 4.4 10,000
2000 1.3 50 250 & 1000 250 & 1000 20 & 20 5 & 5 7
380 VCP-W 32C 38 1 80 170 1200 33.1 57 42.5 91 31.5 50 2.0 0.7 50 250 250 20 4.4 10,000
2000 1.3 50 250 & 1000 250 & 1000 20 & 20 5&5
2500 0.7 50 — — — —
3000FC k 1.3 50 250 & 1000 250 & 1000 20 & 20 5&5 8
380 VCP-W 40C 38 1 80 170 1200 40 63 53.5 107 40 50 2.0 0.7 50 m m m m 10,000
2000 50
2500
3000FC l
50
50
9
1 Except as noted.
2
3
3 cycles.
Contact Eaton for higher RRRV or for more information.
10
4 4000 A FC rating available.
5
6
C37.04.a-2003 Class C2 at 15 kV.
Close and Latch Current for 1200A Type 150 VCP-W 25C is proven at 15 kV. For sealed interrupters at high altitudes, switching voltage is not derated.
11
7 Capacitor Switching Ratings are proven at 15 kV. For sealed interrupters at high altitudes, switching voltage is not derated.
h 2.5 seconds.
i 1.6 second.
12
j 1 second.
k 2000 A FC to 3000 A.
l 2500 A FC to 3000 A. 13
m Tested at 27 kV, 350 A isolated or back-to-back capacitor bank, inrush current 4.6 kA, inrush frequency 1.2 kHz.
Note: 38 kV, 2500 A and 3000 A WC breakers are not rated for rapid reclosing.
14
15
16
17
18
19
20
21
Type VCP-WG Generator The VCP-WG (drawout) and VCP-WRG High Continuous Current Levels
i Circuit Breakers (fixed) circuit breakers meet, and even Generator circuit breakers must be
exceed, the rigorous service duty able to handle high continuous current
requirements for generator circuit levels without overheating. VCP-WG
ii applications as defined by IEEE. drawout circuit breakers are designed
Eaton’s VCP-WG and VCP-WRG to reliably operate up to 4000 A with
natural air convection cooling, and up
1 generator breakers are available in
to 5000 A with suitable enclosure fan
two frame sizes. The 29.00-inch frame
(29.00 inches wide with front cover on) cooling during overload conditions.
VCP-WRG fixed circuit breakers are
2 has ratings up to 15 kV, 63 kA and
designed to reliably operate up to
3000 A (4000 A with forced-air cool-
ing). The 31.00-inch frame (31.00 6000 A with natural air convection
cooling and up to 7000 A with suitable
3 inches wide with front cover on) has
enclosure fan cooling during overload
ratings up to 15 kV, 75 kA and 4000 A
(5000 A with forced-air cooling). The conditions.
4 31.00-inch frame is also available in a Unique Fault Current Conditions
fixed version with ratings up to 15 kV,
System-source (aka, transformer-fed)
75 kA and 6000 A (7000 A with forced-
faults (see Figure 5.4-1, fault location
5 VCP-WG Breaker (Front View) air cooling).
“a”) can be extremely high. The full
Count on Eaton’s innovative technology energy of the power system feeds the
to handle high continuous ac current fault, and the low impedance of the
6 and voltage, then safely switch through fault current path does very little to
extreme out-of-phase voltages and limit the fault current. Eaton’s type
high-stress asymmetrical currents VCP-WG Generator Circuit Breakers
7 using “clean and green” vacuum are ideal for interrupting such high
interruption without fail for over fault currents because they have
10,000 normal operations. demonstrated high interruption
8 ratings up to 75 kA, with high dc fault
Eaton’s VCP-WG generator circuit content up to 75%, as proven by high
breakers meet the strict service duty power laboratory tests.
9 requirements set forth by IEEE for
generator circuit applications, including: Generator-source (aka, generator-fed)
faults, see Figure 5.4-1, fault location
10 ■ Generator circuit configuration “b”) can cause a severe condition
■ High continuous current levels called “Delayed Current Zero,” see
■ Unique fault current conditions Figure 5.4-2). The high ratio of
11 VCP-WG Breaker (Rear View) ❑ Transformer-fed faults inductive reactance to resistance
(X/R ratio) of the system can cause the
Why generator circuit breakers? ❑ Generator-fed faults dc component of the fault current to
12 ■ Specially rated generator breakers ■ Unique voltage conditions exceed 100%. The asymmetrical fault
typically should be used on ❑ Very fast RRRV current peak becomes high enough
generator applications 10,000 kW and its decay becomes slow enough
13 and above
❑ Out-of-phase switching
that the natural current zero is delayed
Generator Circuit Configuration for several cycles. The circuit breaker
■ A generator circuit breaker, properly
The transformer and generator can experiences longer arcing time and
14 rated and tested to the appropriate
be in close proximity to the circuit more electrical, thermal and mechani-
industry standard, can protect the
breaker. See Figure 5.4-1. Applications cal stress during the interruption. The
generator from damage, or even
IEEE standard requires verification that
15 complete failure, that could occur with high continuous current levels
require connections with large conduc- the circuit breaker can interrupt under
when feeding a faulted transformer,
tors of very low impedance. This con- these severe conditions. Eaton’s
and also can protect the trans-
VCP-WG generator circuit breakers
16 former, in the event that a fault struction causes unique fault current
have demonstrated their ability to
should occur in the generator and voltage conditions as shown in
Figure 5.4-2. interrupt three-phase fault current
Generator circuits have unique levels up to 135% dc content under
17 characteristics that require specially delayed current zero conditions.
designed and tested circuit breakers. Generator High Voltage
The IEEE® developed the special Circuit Breaker Circuit Breaker
18 industry standard C37.013 and amend- “a” “b”
ment C37.013a-2007 to address these
characteristics. Eaton has dedicated
~
19 years of research, design, enhance- Generator Step-up
ment and testing to create Eaton’s Transformer
family of generator breakers.
20 Figure 5.4-1. Generator Circuit Application
21
Contact Parting
fast rates of rise of recovery voltage 8
(RRRV) due to the high natural frequency
and low impedance and very low stray
Current
pu ii
capacitance. VCP-WG generator cir- 6
cuit breakers are designed to interrupt
fault current levels with very fast RRRV 1
4
in accordance with IEEE standard Idc
C37.013 and C37.013a. VCP-WG genera-
tor circuit breakers have a distinct ability 2 2
to perform under out-of-phase condi-
tions when the generator and power
system voltages are not in sync. The
0 3
voltages across the open contacts can
be as high as twice the rated line-to- -2
ground voltage of the system. The IEEE 4
standard requires demonstration by
-4
test that the generator circuit breaker
can switch under specified out-of-phase
5
conditions. -6
0 20 40 60 80 100 120 140 160
Versatility in Application
Figure 5.4-2. Generator-Fed Faults Can Experience Delayed Current Zero, Where the High Inductance
6
Eaton’s generator vacuum circuit to Resistance Ratio of the System Can Cause the dc Component of the Fault Current to Exceed 100%
breakers are available in drawout
(VCP-WG) or fixed (VCP-WRG) configu- 7
rations to provide for superior perfor-
mance and versatility. Many industrial 10.00 10.00 10.00 10.00
and commercial power systems now
(254.0) (254.0) (254.0) (254.0) 8
include small generators as a local 29.00 30.00 29.00 26.60
(736.6) (762.0) (736.6) (675.6)
source of power. New applications are
arising as a result of the de-regulation
9
of the utility industry, and the con-
struction of smaller packaged power
plants. Eaton’s generator breakers
31.40
(797.6)
31.20
(792.5)
10
interrupt large short-circuit currents
in a small three-pole package.
11
Typical applications include:
24.60 24.60
■ Electric utilities: fossil, hydro and (624.8) (624.8)
12
wind power
29-Inch Frame Drawout VCP-WG 29-Inch Frame Fixed VCP-WRG
■ Packaged power plants
■ Industrial companies using 13
combined cycle/combustion
10.00 10.00 10.00 10.00
turbine plants
■ Government and military
(254.0)
30.60
(254.0)
30.00
(254.0)
30.60
(254.0)
26.80*
14
(777.2) (762.0) (777.2) (680.7)
■ Commercial institutions
■ Petrochemical and process 15
industries
■ Forestry, pulp and paper
■ Mining, exploration and marine
39.60
(1005.8)
39.30
(998.2)
16
The VCP-WG is the world’s generator
circuit breaker for reliable and robust 17
power generation protection.
24.60 *6000 A has a depth of 28.50 (723.9)
(624.8) 18
31-Inch Frame Drawout VCP-WG 31-Inch Frame Fixed VCP-WRG
19
Figure 5.4-3. Type VCP-WG (Drawout) and Type VCP-WRG (Fixed) Circuit Breakers
20
21
19
20
21
19
20
21
4
Clearing Time
5 Interrupting Time
Standard: 83 ms (5 Cycle)
Optional Available: 50 ms (3 Cycle)
6 12
Contact Parting Time
Maximum Contact Parting Time = 38 ms (2-1/4 Cycle) Based on Minimum Tripping
7 Delay Equal to 8 ms (1/2 Cycle)
10
Short- Rated Control Main Last
Circuit Voltage Energizes Contacts Pole
11 Begins Trip Coil Parts Clears
52-1 Load 52-2 52-1 Opening Time Arcing Dead Time (With Arcing)
15 Time
7
ms 52 ms
16 52-2 Closing Time
Source #1 Source #2
52-1 “b”
17 +
Contact
Makes
59 ms
Transfer 52-1
Dead Bus Time (No Arcing)
18 Initiate b
Control Standard Approx. 100 ms
Supply ”b“ Contact
Total Transfer Time
19
Trip 52-1 Close 52-2 Transfer
Initiate
Signal
20 –
Usual Service Conditions Applications at Frequencies Less Than 60 Hz Power Frequency and Impulse Withstand
Usual service conditions for operation Voltage Ratings i
Rated Short-Circuit Current
of metal-clad switchgear are as follows: No derating is required for lower
Based on series of actual tests performed frequency.
■ Altitude does not exceed 3300 feet on Type VCP-W circuit breakers and ii
(1000 m) analysis of these test data and physics CTs, VTs, Relays and Instruments
■ Ambient temperature within of vacuum interrupters, it has been Application at frequency other than
the limits of –30 °C and +40 ºC found that the current interruption rated frequency must be verified for 1
(–22 °F and +104 °F) limit for Type VCP-W circuit breakers each device on an individual basis.
■ The effect of solar radiation is not is proportional to the square root of
significant the frequency. Table 5.4-6 provides Table 5.4-8. Altitude Derating Factors 2
derating factors, which must be applied Altitude Above Altitude Correction Factor to
Applications Above 3300 Feet (1006 m) to breaker interrupting current at Sea Level in be Applied to:
Equipment utilizing sealed interrupting various frequencies. Feet (m) Voltage Rated 3
devices (such as vacuum interrupters) Continuous
Table 5.4-6. Derating Factors Current
does not require derating of rated
maximum voltage. The rated one- Interrupting Current
3300 (1006)
4
Derating Factors
minute power frequency withstand (and Below) 1.0 1.0
50 Hz 25 Hz 16 Hz 12 Hz
voltage, the impulse withstand voltage
and the continuous current rating None 0.65 0.52 0.45
4000 (1219)
5000 (1524)
0.98
0.95
0.995
0.991
5
must be multiplied by the appropriate 6000 (1829) 0.92 0.987
correction factor in Table 5.4-8 to obtain Rated Short-Time and 6600 (2012) 0.91 0.985
modified ratings that must equal or 7000 (2137) 0.89 0.98 6
Close and Latch Currents 8000 (2438) 0.86 0.97
exceed the application requirements.
No derating is required for short time 9000 (2743) 0.83 0.965
Note: Intermediate values may be obtained and close and latch current at lower 10,000 (3048) 0.80 0.96 7
by interpolation. frequency. 12,000 (3658) 0.75 0.95
13,200 (4023) 0.72 0.94
Applications Above or Below Rated Continuous Current 14,000 (4267) 0.70 0.935 8
40 °C Ambient Because the effective resistance of 16,000 (4877) 0.65 0.925
Refer to ANSI C37.20.2, Section 8.4 circuit conductors is less at lower 16,400 (5000) 0.64 0.92
for load current-carrying capabilities frequency, continuous current through 18,000 (5486) 0.61 0.91 9
the circuit can be increased somewhat. 20,000 (6096) 0.56 0.90
under various conditions of ambient
temperature and load. Table 5.4-7 provides nominal current
rating for VCP-W breakers when 10
operated at frequencies below 60 Hz.
14
15
16
17
18
19
20
21
Unusual Service Conditions Maintenance shall consist of adjusting, to rated continuous current at rated
i Applications of metal-clad switchgear cleaning, lubricating, tightening, etc., maximum voltage with power factor
at other than usual altitude or temper- as recommended by the circuit breaker between 80% leading and
ature, or where solar radiation is sig- instruction book. 80% lagging.
ii nificant, require special consideration. Continuous current switching assumes In accordance with ANSI C37.06, if a
Other unusual service conditions that opening and closing rated continuous short-circuit operation occurs before
may affect design and application
1 include:
current at rated maximum voltage with the completion of the listed switching
power factor between 80% leading and operations, maintenance is recom-
■ Exposure to salt air, hot or humid 80% lagging. mended and possible functional part
2 climate, excessive dust, dripping Inrush current switching ensures a
replacement may be necessary,
water, falling dirt, or other similar depending on previous accumulated
closing current equal to 600% of rated duty, fault magnitude and expected
conditions continuous current at rated maximum
3 ■ Unusual transportation or storage voltage with power factor of 30% lagging
future operations.
conditions or less, and an opening current equal
■ Switchgear assemblies when used
4 as the service disconnecting means Table 5.4-9. Breaker Operations Information
■ Installations accessible to the Circuit Breaker Ratings Maximum Number of Operations 1
5 general public Rated Rated Rated Between No-Load Rated Inrush
■ Exposure to seismic shock Maximum Continuous Short-Circuit Servicing Mechanical Continuous Current
■ Exposure to nuclear radiation Voltage Current Current Current Switching
6 kV rms Amperes kA rms, sym. Switching
Load Current Switching 4.76, 8.25, 15 1200, 2000 33 kA and below 2000 10,000 10,000 750
Table 5.4-9 showing number of 4.76, 8.25, 15 3000 All 1000 5000 5000 400
7 operations is a guide to normal main- 4.76, 15 All 37 kA and above 1000 5000 5000 400
tenance for circuit breakers operated 27 All All 500 2500 2500 100
under usual service conditions for most 38 All All 250 1500 1500 100
8 repetitive duty applications including 1 Each operation is comprised of one closing plus one opening.
isolated capacitor bank switching and
shunt reactor switching, but not for Table 5.4-10. Heat Loss in Watts at Full Rating, at 60 Hz
9 arc furnace switching. The numbers
Type of Switchgear Assembly Breaker 1200 A 2000 A 2500 A 3000 A 4000 A Fan
in the table are equal to or in excess Rating Cooled
of those required by ANSI C37.06.
10 VCP-W 5, 15, and 27 kV 600 W 1400 W — 2100 W 3700 W
Switchgear Heat Loss VCP-W 38 kV 850 W 1700 W 2300 W 3800 W —
The heat-loss data for circuit breakers Other Components
11 given in Table 5.4-10 includes portion Each CT, standard accuracy 50 W
of main bus conductors and load run- Each CT, high accuracy 100 W
backs. Please note that the estimated Each VT 60 W
12 wattage given for each component is CPT single-phase, 25 kVA 450 W
at its full rating. For example, the chart CPT single-phase, 45 kVA 892 W
shows 600 W for 1200 A, 5 kV VCP-W Space heater—each 250 W
13 breaker. It simply means that we
estimated 600 W loss in breaker in a
1200 A, 5 kV compartment when the
14 circuit breaker is carrying full 1200 A.
The actual loss, of course, will depend
on the actual current being carried by
15 the breaker. If the full load current of
the load connected to that 1200 A
breaker, for example, is only 200 A,
16 the heat-loss in that compartment
will be much less. By simple “I x I x R”
calculations, one can easily calculate
17 actual loss at 200 A as = 600 x (200/
1200) x (200/1200) = 16.67 W. Also,
in case of lineup consisting of many
18 feeders, all feeders might not be carry-
ing or supplying loads at all times. If
that is the case, then one can further
19 reduce total watt loss for the lineup by
applying a utilization factor.
20
21
Standard Metal-Clad i
Switchgear Assembly Ratings
VacClad-W metal-clad switchgear is ii
available for application at voltages up
to 38 kV, 50 or 60 Hz. Refer to the table
below for complete list of available 1
ratings.
Table 5.4-11. Standard VCP-W (Non-Arc-Resistant) Metal-Clad Switchgear Ratings Per IEEE C37.20.2-2015 12 2
Rated (Ref.) (Ref.) Insulation Level Rated Main Bus Rated Short-Time Rated Momentary
Maximum Rated Rated Power Lightning Continuous Current 34 Short-Circuit Short-Circuit
Voltage Voltage Short- Frequency Impulse Current Current Withstand 3
Range Circuit Withstand Withstand Withstand (10-Cycle) (167 ms)
Factor Current Voltage, Voltage (2-Second)
K I 60 Hz,
1 Minute
[LIWV]
(BIL)
K*I 5 2.7 *K*I 6 1.6 *K* I 7
(Ref. only)
4
kV rms kA rms kV rms kV Peak Amperes kA rms Sym. kA Crest kA rms Asym.
19
20
21
i Arc-Resistant Switchgear
Assembly Ratings
ii VacClad-W metal-clad arc-resistant
switchgear is available for application
at voltages up to 38 kV, 50 or 60 Hz.
1 Refer to the table below for complete
list of available ratings.
EEMAC G14-1
60 Hz, [LIWV]
IEEE C37.20.7
5 1 Minute (BIL) K*I 5 2.7 *K*I 6 1.6 *K* I 7
(Ref. only)
Isc 2.6*Isc
kV rms kA rms kV rms kV Peak Amperes kA rms kA Crest kA rms kA rms kA Peak Sec.
Sym. Asym. Sym.
6
4.76 1 25 19 60 1200, 2000, 3000, 4000 25 68 40 2B — 25 65 0.5
1.24 29 1200, 2000, 3000, 4000 36 97 58 2B — 36 93.6 0.5
7 1 40 1200, 2000, 3000, 4000 40 108 64 2B — 40 104 0.5
1.19 41 1200, 2000, 3000, 4000 49 132 78 2B — 49 127.4 0.5
8 1 50 1200, 2000, 3000, 4000 50 135 80 2B — 50 130 0.5
1 63 1200, 2000, 3000, 4000 63 170 101 2B — 63 170 0.5
8.25 1.25 33 36 95 1200, 2000, 3000, 4000 41 111 66 2B — 41 106.6 0.5
9 1 50 1200, 2000, 3000, 4000 50 135 80 2B — 50 130 0.5
15 1.3 18 36 95 1200, 2000, 3000, 4000 23 62 37 2B — 23 59.8 0.5
20
21
Surge Protection The following are Eaton’s recommen- or longer. For transformers
i
dations for surge protection of with lower BIL than the switch-
Eaton’s VacClad-W metal-clad switch- medium-voltage equipment. Please gear, provide surge arrester
gear is applied over a broad range of note these recommendations are valid in parallel with RC snubber or
circuits, and is one of the many types when using Eaton’s vacuum breakers Protec Z. ii
of equipment in the total system. The only. In all cases described below, RC snubber and/or Protec Z damp
distribution system can be subject to Eaton highly recommends performing internal transformer resonance:
voltage transients caused by lighting a switching transient study to deter- 1
or switching surges. mine the transient response, and The natural frequency of transformer
properly select and rate the transient windings can under some circum-
Recognizing that distribution system mitigation equipment. stances be excited to resonate by the 2
can be subject to voltage transients switching frequency. Transformer
caused by lighting or switching, the Surge Protection Recommendations windings in resonance can produce
industry has developed standards to
Note: The complete surge protection elevated internal voltages that produce 3
provide guidelines for surge protection insulation damage or failure. An RC
for power system equipment consists of
of electrical equipment. Those guide- a surge arrester in parallel with an RC snubber or a Protec Z applied at the
lines should be used in design and snubber. Eaton can custom design and transformer terminals as indicated 4
protection of electrical distribution supply an RC snubber to the specific above can damp internal winding
systems independent of the circuit characteristics of the system of interest, resonance and prevent the production
breaker interrupting medium. The and highly recommends this approach. The of damaging elevated internal 5
industry standards are: abbreviation RC snubber used in the text voltages. This is typically required
below refers to Eaton’s custom device.
ANSI C62 where rectifiers, UPS or similar
Guides and Standards for Surge
Alternatively, standard, one-size-fits-all
devices are available from other manufac- electronic equipment is on the 6
Protection turers. The abbreviation Protec Z used in transformer secondary.
the text below refers to Surge Protection
IEEE 242—Buff Book Device manufactured by NTSA. An equiva- 3. Arc-Furnace Transformers— 7
IEEE Recommended Practice for lent device offered by other manufacturers, Provide surge arrester in parallel
Protection and Coordination of such as Type EHZ by ABB, can also be used. with custom RC snubber at the
Industrial and Commercial Power transformer terminals. Switching 8
Systems 1. For circuits exposed to lightning, of Arc-Furnace Transformers pro-
surge arresters should be applied duce transients with significant
IEEE 141—Red Book in line with Industry standard magnitude and energy requiring 9
Recommended Practice for practices. RC snubbers with custom ratings.
Electric Power Distribution for
Industrial Plants 2. Transformers 4. Motors—Provide surge arrester in 10
parallel with RC snubber, or Protec
IEEE C37.20.2 a. Close-coupled to medium- Z at the motor terminals. For those
Standards for Metal-Clad Switchgear voltage primary breaker: motors using VFDs, surge protec-
Provide transients surge pro- tion should be applied and precede
11
IEEE C57.142 tection, such as surge arrester the VFD devices as well. For high
Guide to Describe the Occurrence in parallel with RC snubber, or reliability motor applications,
and Mitigation of Switching Protec Z. The surge protection install station class surge arresters
12
Transients Induced by Transformers, device selected should be in parallel with RC snubbers.
Switching Device, and System located and connected at the
Interaction transformer primary terminals 5. Generators—Provide station class 13
or it can be located inside the surge arrester in parallel with
Eaton’s medium-voltage metal-clad switchgear and connected on RC snubber, or Protec Z at the
and metal-enclosed switchgear that the transformer side of the generator terminals. 14
uses vacuum circuit breakers is applied primary breaker.
over a broad range of circuits. It is one 6. Capacitor Switching—Provide
of the many types of equipment in the b. Cable-connected to medium- surge arresters at the line-side 15
total distribution system. Whenever a voltage primary breaker: of the capacitor bank. Make sure
switching device is opened or closed, Provide transient surge protec- that the capacitor’s BIL withstand
certain interactions of the power tion, such as surge arrester in rating is equal to that of the switch- 16
system elements with the switching parallel with RC snubber, or gear. In the case of harmonic filter
device can cause high frequency voltage Protec Z for transformers banks, install additional surge
transients in the system. Due to the connected by cables with arresters on the line reactors. 17
wide range of applications and variety lengths up to 200 feet, depend- Further, for multi-step capacitor
of ratings used for different elements ing on the size of cable and banks or capacitor banks in close
in the power systems, a given circuit number of conductors per proximity, back-to-back switching 18
may or may not require surge protec- phase. The surge protection transient effects can be minimized
tion. Therefore, Eaton does not include device should be located and with the application of inrush
surge protection as standard with its connected at the transformer limiting reactors. 19
metal-clad or metal-enclosed medium- terminals. In general, no surge
voltage switchgear. The user exercises protection is needed for trans- 7c. Shunt Reactor Switching—
the options as to the type and extent formers with basic impulse Provide surge arrester in parallel 20
of the surge protection necessary level (BIL) withstand ratings with RC snubber, or Protec Z at the
depending on the individual circuit equal to that of the switchgear reactor terminals.
characteristics and cost considerations. and connected to the switch- 21
gear by cables at least 200 feet
16
17
18
19
20
21
Surge Protection Summary Good protection: Surge arrester in Better protection: RC snubber or
i Minimum protection: Surge arrester
parallel with surge capacitor for Protec Z in parallel with surge arrester
protection from high overvoltage for protection from high frequency
for protection from high overvoltage peaks and fast rising transient. This transients and voltage peaks.
ii peaks, or surge capacitor for protec-
tion from fast-rising transient. Please
option may not provide adequate
surge protection from escalating Best protection: For optimum or
note that the surge arresters or surge voltages caused by circuit resonance. best protection, a switching transient
1 capacitor alone may not provide When applying surge capacitors on analysis is recommended, and surge
adequate surge protection from both sides of a circuit breaker, surge protection needs as determined based
escalating voltages caused by circuit capacitor on one side of the breaker on such study should be implemented.
2 resonance. Note that when applying must be RC snubber or Protec Z,
surge capacitors on both sides of a to mitigate possible virtual current
circuit breaker, surge capacitor on chopping.
3 one side of the breaker must be RC
snubber or Protec Z, to mitigate
possible virtual current chopping.
4
Table 5.4-13. Surge Arrester Selections—Recommended Ratings
Service Distribution Class Arresters Station Class Arresters
5 Voltage Solidly Low Resistance High Resistance or Solidly Low Resistance High Resistance or
Line-to-Line Grounded System Grounded System Ungrounded System Grounded System Grounded System Ungrounded System
kV
Arrester Ratings kV Arrester Ratings kV
6 Nominal MCOV Nominal MCOV Nominal MCOV Nominal MCOV Nominal MCOV Nominal MCOV
16
17
18
19
20
21
14
15
16
17
18
19
20
21
38 170 2LL 175, 300 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 LL 1000
4 or 3LG LG
LG 2
550
1000
1 For solidly grounded 4160 V system only or any type 2400 V system.
2
5 For solidly grounded system only.
Note: LL = Line-to-line connection. LG = Line-to-ground connection.
17
18
19
20
21
Control Equipment Auxiliary contacts available for controls ■ 38 kV Breakers: Each 38 kV breaker
or external use from auxiliary switch can be provided with an additional i
Circuit Breaker Control located on the circuit breaker are typi- breaker mounted auxiliary switch,
Eaton’s VCP-W circuit breaker has a cally limited in number by the breaker with 5 NO and 5 NC contacts
motor charged spring type stored control requirements as follows: ii
Another optional switch available is
energy closing mechanism. Closing the ■ Breakers with ac control voltage: called TOC–Truck Operated Switch.
breaker charges accelerating springs.
Protective relays or the control switch
1NO and 3NC This switch is mounted in the cell and 1
■ Breakers with dc control voltage: operates when the circuit breaker is
will energize a shunt trip coil to release levered into or out of the operating
the accelerating springs and open the 2NO and 3NC
breaker. This requires a reliable source When additional auxiliary contacts
position. This switch changes its state 2
when breaker is moved from test to
of control power for the breaker to are needed, following options are connected position and vice versa. The
function as a protective device. Typical available:
ac and dc control schematics for type
TOC provides 4NO and 5NC contacts. 3
VCP-W circuit breakers are shown on ■ 5/15/27 kV Breakers: Each breaker Auxiliary switch contacts are primarily
Pages 5.4-25 and 5.4-26. compartment can be provided with used to provide interlocking in control
up to three Mechanism Operated circuits, switch indicating lights, 4
For ac control, a capacitor trip device Cell (MOC) switches, each with auxiliary relays or other small loads.
is used with each circuit breaker shunt 5NO and 4NC contacts. The MOC Suitability for switching remote
trip to ensure that energy will be switches are rotary switches, auxiliary devices, such as motor
5
available for tripping during fault mounted in the cell, and operated by heaters or solenoids, may be checked
conditions. A control power transformer a plunger on the breaker. Two types with the interrupting capacity listed in
is required on the source side of each of MOC switches can be provided— Table 5.4-17. Where higher interrupting
6
incoming line breaker. Closing bus tie MOC that operates with breaker in capacities are required, an interposing
or bus sectionalizing breakers will connected position only, or MOC contactor should be specified.
require automatic transfer of control that operates with breaker in 7
power. This control power transformer connected, as well as test position
may also supply other ac auxiliary
power requirements for the switchgear. 8
For dc control, it would require a dc Signal: Initiation of Initiation of
control battery, battery charger and Close Signal Trip Signal 9
an ac auxiliary power source for the T
VCP-W
battery charger. The battery provides a Circuit Breaker C Closed
very reliable dc control source, since it Main Contacts Open 10
is isolated from the ac power system Closing Time Opening Time
by the battery charger. However, the = 45 – 60 ms = 30 – 45 ms If Interrupting Time = 83 ms
battery will require periodic routine
Breaker Auxiliary
= 30 – 38 ms If Interrupting Time = 50 ms 11
maintenance and battery capacity is Closed
Switch 3 ms 3 ms
reduced by low ambient temperature. ”a“ Contact Open
Any economic comparison of ac and dc Breaker 12
Auxiliary “b” Breaks 6 ms “b” Makes 7 ms
control for switchgear should consider Switch Before “a” Makes After “a” Breaks
that the ac capacitor trip is a static ”b“ Contact Closed 13
device with negligible maintenance
and long life, while the dc battery will -9 ms to -3 ms +4 ms to +10 ms Open
require maintenance and replacement 14
at some time in the future.
Figure 5.4-7. Breaker Auxiliary Switch Operating Times
Relays
Microprocessor-based or solid-state Table 5.4-17. Auxiliary Switch Contacts Interrupting Capacities 15
relays would generally require dc Type Continuous Control Circuit Voltage
power or reliable uninterruptible ac Auxiliary Current
supply for their logic circuits. Switch Amperes
120 Vac 240 Vac 48 Vdc 125 Vdc 250 Vdc 16
Non-inductive Circuit Interrupting Capacity in Amperes
Auxiliary Switches
Optional circuit breaker and cell auxiliary
Breaker Auxiliary Switch 20
TOC Switch 20
15
15
10
10
16
16
10
10
5
5
17
switches are available where needed MOC Switch 20 15 10 16 10 5
for interlocking or control of auxiliary
devices. Typical applications and
Inductive Circuit Interrupting Capacity in Amperes 18
Breaker Auxiliary Switch 20 15 10 16 10 5
operation are described in Figure 5.4-7 TOC Switch 20 15 10 16 10 5
and Table 5.4-17. MOC Switch 20 15 10 16 10 5
19
Breaker auxiliary switches and MOC
switches are used for breaker open/
close status and interlocking. 20
21
Table 5.4-18. VCP-W Breaker Stored Energy Mechanism Control Power Requirements
i Rated Spring Charging Motor Close or Trip UV Trip Voltage Range Indicating
Control Inrush Run Average Run Amperes mA Close Trip Light
Voltage Amperes Amperes Time, Sec. Maximum Amperes
ii
48 Vdc 36.0 9 6 16 200 38–56 28–56 0.02
125 Vdc 16.0 4 6 7 80 100–140 70–140 0.02
1 250 Vdc 9.2 2 6 4 40 200–280 140–280 0.02
120 Vac 16.0 4 6 6 — 104–127 104–127 0.02
240 Vac 9.2 2 6 3 — 208–254 208–254 0.02
2 Table 5.4-19. Control Power Transformers—Single-Phase, 60 Hz 1
Rated Primary Rated Secondary kVA kV
3 Voltage, Volt Voltage, Volt Class
10
11
12
13
14
15
16
17
18
19
20
21
i
ANSI Standard VCP-W Breaker dc Control Schematic
P
(+)
ii
CS CS PR
C T
Spring 11
1
9UV
WL GL RL
Charged
Indicating
Light 2
UV
10UV
dc Source
14
TCSSLT
LOCATION
TRCO_51N
TRCS_
4
12
9A
1 2 4 5 6 7 8 9 10 3
7
3A
3
9
13
61
51
53
55
57
Y
LS1
bb a
a 5
Y SR
62
52
56
58
54
ST
ST 18 17 16 15 22 2
M b b 1
PS2
LC a
a
6
10A
PS Y LS2 LS2
bb 1 bb aa
14
10
Not Available when Second 13
4
24 21 20 19
TCSSLT
LOCATION
TRCO_51N
TRCS_
Options 7
8
ANSI Standard VCP-W Breaker ac Control Schematic
9
1 S-TRU
FUSE
CAC120
LOCATION
S-MRU
S-CPU
CS
C
CS
T
PR 10
11
Spring
9UV
WL GL RL
Charged
Indicating 11
Light
UV
12
9UV
10UV
ac Source
14
TCSSLT
LOCATION
TRCO_51N
TRCS_
13
ac (+) 12 UV
1 2
14
9A
4 7 5 9 6 7 8 10 3 10UV
Cap Trip Dev
3A
9
3
13
55
61
51
57
Y
53
a a
LS1 ac (–)
bb
Y SR
62
52
58
54
ST
M
b b a
ST
1
18 17 15 22 2
For ac UV 15
LC
a Trip Only
PS2 a
10A
PS Y LS2 LS2
bb 1 bb aa
Not Available when Second
16
14
56
10
13
4
24 20 16 19
TCSSLT
LOCATION
TRCO_51N
TRCS_
LOCATION
CCBSN
21
CRL
LOCATION LOCATION
TRCS_
TRSS
TRCO_51N
Trip Coil Option is Chosen
2
Options
Figure 5.4-8. Typical 5/15/27 kV VCP-W “dc” and “ac” Control Schematics 17
Legend: CS Operation: LS1
C
= Breaker Control Switch–Close
bb = Closed until springs are fully charged. 18
CS = Breaker Control Switch–Trip LS2
= Open until springs are fully charged.
T aa
Y = Anti Pump Relay LS2 = Closed until springs are fully charged. 19
SR = Spring Release Coil (Coil) bb
M = Spring Charge Motor LC = Open until mechanism is reset.
ST = Shunt Trip
PR = Protective Relay
PS1 = Open in all except between “Test” and “Connected” positions.
PS2 = Closed in all except between “Test” and “Connected” positions.
20
= Secondary Disconnect
>>
21
i
Breaker dc Control Schematic
ii P
(+)
S-TRU
LOCATION
FUSE
CDC0
S-MRU
S-CPU
CS CS PR
C T
1 Spring WL GL RL
11 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10
9UV
Charged
Indicating
Light
2 UV U24 U24 U23 U22 U21 U20
10UV
dc Source
3 TRCO_51N
TRCS_
TCSSLT
LOCATION
14
12 OPTIONS
4 1 2 4 7 5 6 7 8 9 10 3
9A
13
57
3
61
3A
51
53
55
Y
LS1 a
bb a
54
62
52
56
58
Y SR
ST
ST 18 17 16 15 22 2
5
LOCATION
M b b 1
10A
LC a
PS2 PS Y LS2 LS2 13
bb 1 bb aa TRCO_51N
TRCS_
TCSSLT
LOCATION
14
10
a
4
24 21 20 19
6 N
(-)
LOCATION
TRCS_
TCSSLT
TRCO_51N
8
Breaker ac Control Schematic
9 1 S-MRU
FUSE
CAC120
S-TRU
S-CPU
LOCATION
CS
C U1 U2 U3 U4 U5 U6 U7 U8 U9 U10
CS PR
T
10 Spring WL GL RL
11
9UV
Charged U24 U24 U23 U22 U21 U20 U19 U18 U17 U16 U15
Indicating
Light
Auxiliary Switch #2 Optional
11 UV
10UV
ac Source
9UV
OPTIONS
12 TRCO_51N
TRCS_
TCSSLT
LOCATION
14
ac (+) 12 UV
2 4 5 9 6
10UV
1 7 8 10 3
13 7
9A
13
61
55
51
53
57
Y a a
LS1 ac (-)
bb
62
52
58
54
Y SR
ST
ST 2
M 1
LOCATION 18 17 15 22 For ac UV
b a
14 b
10A
LC Trip Only
PS2 PS Y LS2 LS2 a 13
bb 1 bb aa TRCO_51N
TRCS_
TCSSLT
LOCATION
14
10
56
4
a
6
24 21 20 16 19
Customer Must Furnish
15
LOCATION
TRCS_
TRSS
TRCO_51N
2 CONTACT
S-CPL
LOCATION
SACCN
SAACCN
MOTOR
CL_STD
CL_GR
CRL
TRIP
S-MRL
S-TRL
S-MRU
S-TRU
S-CPU
FUSE
CAC120
21
Bus Bus i
3Y
ETR-4000
ii
52 86 50/51
50N/51N
52
1
87T
50/51G
1
EDR-3000
1
50/5
87GD 50N/51N
2
1
63 50/51G 50/51
50/51
3 50/51N N 3
1
50/51G 4
50/5 52
5
3Y
Phase CT Rating = 200% Feeder Full Load Phase CT Rating = 200% Full Load
6
EDR-3000 = Eaton Distribution Relay ETR-4000 = Eaton Transformer Relay
1 Alternate to 50/51G 87T–Transformer Differential Relay (Above 5 MVA)
86GD = Ground Differential Relay (Above 5 MVA and 7
Low Resistance Grounded)
86–Lockout Relay
63–Sudden Pressure Relay (Liquid Above 5 MVA)
1
8
Alternate to 50/51G
9
Figure 5.4-10. Protective Relays—Feeder Circuit Figure 5.4-12. Protective Relays—Transformer Feeder
10
Bus
Bus
11
EMR-5000
EMR-4000 27, 59, 47, 81,
27, 59, 47,
2 or 3 VTS
55, 78V 12
52 81, 55 52 27, 59
2 or 3 VTS
27, 59 1Ø
1Ø Aux. Vol.
49, 50, 51, 66, 46, 32,
13
Aux. Vol.
49, 50, 51, 66, 3 37, 50BF, 50/51R
3 46, 32, 37, 50BF,
50/51R 1
50/51G 14
50/5
50/51G
1 87M
50/5 49R, 38 NEUT 3 49, 38 15
RTD
M
RTD
U
R
16
T
M URTD D
17
Phase CT Rating = 150% Full Load Phase CT Rating = 150% Full Load
EMR-4000 = Eaton Motor Relay EMR-5000 = Eaton Motor Relay
URTD–Universal RTD Interface Module URTD–Universal RTD Interface Module 18
1 Alternate to 50/51G
19
20
Figure 5.4-11. Protective Relays—Induction Motors Below 1500 hp Figure 5.4-13. Protective Relays—Induction Motors Above 1500 hp and 21
Minimum Adequate Protection Synchronous Motors
ii
10
11 Figure 5.4-14. EDR-5000 Eaton Distribution Relay—Typical Main or Feeder Breaker Application Diagram
1 Can be set for Forward, Reverse or Both directions.
2 Can be Set for Underfreq, Overfreq, Rate of Change or Vector Change.
12
Refer to Tab 4 for details on Eaton’s relays. Refer to Tab 3 for details on Eaton’s available metering.
13
14
15
16
17
18
19
20
21
1
Line VTs Line VTs
2
Line CPT Line CPT
Bus VTs 1-ph, 15 kVA max. Bus VTs 1-ph, 15 kVA max. 3
52-T
1200 or
2000 A
4
Bus 1 Bus 2
5
52-M1 52-M2
1200 A 1200 or 1200 A 1200 A 1200 or 6
2000 A 2000 A
R M R M R M R M R M
7
CTs CTs CTs CTs CTs
9
Feeder Source 1 Feeder Feeder Source 2
10
Figure 5.4-15. Typical Main-Tie-Main Arrangement with Bus and Line VTs and Line CPTs
5 or 15 kV VCP-W Switchgear, 1200 or 2000 A Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures
11
12
Line VTs Line VTs
13
Bus VTs Bus VTs
52-T
1200 or
14
2000 A
Bus 1 Bus 2 15
16
52-M1 52-M2
1200 or 1200 A 1200 A 1200 or
2000 A 2000A 17
R M R M R M R M
19
Figure 5.4-16. Typical Main-Tie-Main Arrangement with Bus and Line VTs, but without Line CPTs—Preferred Arrangement 21
5 or 15 kV VCP-W Switchgear, 1200 or 2000 A Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures
ii Feeder Feeder
1
Line VTs
2 CTs
CTs
R M R M
3 Bus VTs
Bus VTs 52-T
1200 A 1200 or 1200 A
2000 A
4
Bus 1 Bus 2
5
52-M1 52-M2
6 1200 A 1200 or 1200 or 1200 A
2000 A 2000 A
R M R M R M R M
7
CTs CTs CTs CTs
Line VTs
8
9
Feeder Source 1 Source 2 Feeder
10
Figure 5.4-17. Typical Main-Tie-Main Arrangement with Bus and Line VTs, but without Line CPTs—Alternate Arrangement
5 or 15 kV VCP-W Switchgear, 1200 or 2000 A Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures
11
12
13
Bus VTs Bus VTs
14
15 Bus 1 Bus 2
18 CTs
Line VTs Line VTs
CTs
19
20 Source 1 Source 2
21 Figure 5.4-18. Typical Main-Tie-Main Arrangement with Bus and Line VTs, and Line CPTs
5 or 15 kV VCP-W Switchgear, 3000 A Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures
ii
R R
1
M M
2
52-M1 52-M2
3000 A 52-T 3000 A
3000 A 3
Bus 1 Bus 2 4
(Optional (Optional (Optional
Fans) 1 Fans) 1 Fans) 1 5
7
Line VTs Bus VTs Bus VTs Line VTs
Source 1 Source 2
9
Figure 5.4-19. Typical Main-Tie-Main Arrangement with Bus and Line VTs 10
5 or 15 kV VCP-W Switchgear, 3000 A Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures
1 This arrangement can be supplied with cooling fans to allow 4000A continuous.
11
Medium-Voltage High Resistance
Grounding System
12
Refer to Tab 36, Section 36.1, for
complete product description, single-
line diagram, layout and dimensions
13
of medium-voltage high resistance
grounding system.
14
15
16
17
C-HRG Free-Standing
18
NEMA 1 Enclosure
19
20
21
ii
10
11
12
13
14
15
16
17
18
19
20
21
1 1
1200 Ampere 1200 Ampere 1200 Ampere
Breaker Breaker Breaker
2
4
1
5
Drawout 2000 Ampere Drawout
1
Auxiliary Breaker Auxiliary
6
Figure 5.5-1. 36.00-Inch (914.4 mm) Wide
Typical Breaker/Breaker Vertical Section
7
1200 Ampere Drawout 2000 Ampere
Breaker Auxiliary Breaker
8
9
1
15
Vent Area
Drawout
16
Auxiliary
17
Figure 5.5-5. Available Configurations
2 For 4000 A force cooled application, 18
refer to Eaton.
3 This configuration is available for indoor
and outdoor walk-in designs only. 19
21
Dimensions for estimating purposes only.
B/B 1200 2400 (1090) 3200 (1453) 4200 (1907) 7200 (3269)
2000 2500 (1135) 3300 (1500) 4300 (1952) 7400 (3360)
1 3000 2600 (1180) 3400 (1545) 4400 (1998) 7600 (3450)
4000 2700 (1226) 3500 (1590) 4500 (2045) 7700 (3500)
B/A 1200 2300 (1044) 2900 (1317) 4100 (1861) 7000 (3178)
2 or 2000 2400 (1090) 3000 (1362) 4200 (1907) 7200 (3269)
A/B 3000 2500 (1135) 3100 (1407) 4300 (1952) 7400 (3360)
4000 2600 (1180) 3200 (1453) 4400 (1998) 7500 (3409)
3 A/A 1200 2000 (908) 2600 (1180) 3800 (1725) 6400 (2906)
2000 2100 (953) 2700 (1226) 3900 (1771) 6600 (2996)
3000 2200 (999) 2800 (1271) 4000 (1816) 6800 (3087)
4 1
4000 2300 (1046) 2900 (1317) 4100 (1861) 6900 (3136)
See Table 5.5-2 for breakers.
50 VCP-W 250, 40C, 25, 40 350 (159) 410 (186) 525 (238)
50 VCP-W 350, 50C, 50 460 (209) 490 (222) 525 (238)
7 50 VCP-W 500, 63C, 63 575 (261) 575 (261) 575 (261)
75 VCP-W 500, 50C, 50 375 (170) 410 (186) 525 (238)
150 VCP-W 500, 25C, 25 350 (159) 410 (186) 525 (238)
8 150 VCP-W 750, 40C, 40 350 (159) 410 (186) 525 (238)
150 VCP-W 1000, 50C, 50 460 (209) 490 (222) 525 (238)
150 VCP-W 1500, 63C, 63 575 (261) 575 (261) 575 (261)
9 2 Impact weight = 1.5 times static weight.
11
Figure 5.5-9. Outdoor Aisleless
12
13
14
16
17
18
19
20
21 Figure 5.5-7. Outdoor Sheltered Aisle Double Row Dimensions and weights for estimating
purposes only.
2.00 2.00
ii
32.00 (812.8)
(50.8) (50.8) Rear
3.00 (76.2)
3 36.00
(914.4)
2.00 32.00 2.00 1
(50.8) (812.8) (50.8)
23.00
(584.2)
1 3.00
(76.2)
4 2
5B 5B
3
23.00
2 (584.2)
28.00
(711.2) 4
0.88
(22.4) 0.88
5A 5A
(22.4) 5
9.00 6
(228.6)
(4) Knockouts
for Top Secondary 96.25
6
Conduit Entry (2444.8) 44.50
(1130.3)
6.00
9 60.88
(1546.4)
7
(152.4) 0.56 0.56
(14.2) (14.2)
7.00
(177.8) 5A 5A 3.38
8
(85.9)
3.00 3.00 3.00 3.00
(76.2) (76.2) 16.00
(406.4)
19.00
(482.6)
(76.2)
7
(76.2)
0.25
(6.4)
9
Front
14
15
16
7.00 (177.8) 햲
1 햳
11.50 (292.1)
Upper
2 햴 2 2 2 7 Hinged
Panel
1-Large Relay
Case
3 Two Conduits per Breaker 3 3 3 3 3 2-Small Relay
Case
4 3-Instrument
6 5 5 4-Test Switch
4
4 5-Switch
6-Lock-out
햳 Relay or
3 3 3 3 3
Switch
4 7-Metering
5 햴
6 5 5 Unit
13
14
15
16
17
18
19
20
21
Dimensions for estimating purposes only.
6.00
(152.4)
i
Attach to the Switchgear 4.00
Channels Using Supplied Hardware (101.6)
1.00 (25.4)
ii
3.00 4.00 (101.6)
(76.2)
2.00 (50.8)
(152.4)
6
Optional
Rear Door
View “A”
7
2
36.00 (914.4)
8
7 GA Steel
2.75 (69.8) Minimum Recommended Clearance
Mounting Clip
Supplied by Eaton X
4.50 (114.3) C
L
7.00 (177.8)
6.00 (152.4) 9
3.31 (84.1) 4.50 (114.3)
3 7.12 (180.8)
21.25 (539.8)
7.12
4.38 (111.3) 11.50 (292.1)
2.00 (50.8)
10
3
(180.8)
8.00 (203.2) 1 20.50
(520.7)
11
90.69 (2303.5)
90.27 (2292.8) 90.27 (2292.8)
101.25 (2571.8)
0.56 (14.2) 12
3.00 (76.2)
0.56 (14.2)
4
3.00 (76.2)
Channel
13
Locations
0.25 3.38 (85.9) 2.00 (50.8)
3.88 (98.5)
36
(6.4)
36
7.67 (194.8)
10.56 (268.2) 4.50 (114.3)
14
0.12 0.12
(3.0) (3.0)
Outdoor
End Wall
2
Outdoor
X
View X-X 15
End Wall
Front of Switchgear 17
18
Figure 5.5-14. 5/15 kV Switchgear Outdoor Aisleless Base Plan (Typical Details)—Dimensions in Inches (mm)
19
20
21
i 6.00
(152.4)
Attach to the Switchgear 4.00
Attach to the Floor at Channels Using Supplied Hardware (101.6)
1.00 (25.4)
One of the Two Hole Locations
ii Shown Using 5/8" Grade 5 Bolt
or Better Torque to 150 ft-lb 3.00 4.00 (101.6)
6.50 (165.1) (76.2)
1.25
1 (31.8) 4.00
(101.6) 0.75 (19.1)
4.25
4.88 (124.0)
6 6.00
(152.4)
2.00 (50.8)
Optional
7 Rear Door
View “A”
8 2
CL
4.50 (114.3)
10 3 7.12 (180.8)
7.00 (177.8)
2.00
(50.8)
21.25 (539.8) 4.38 (111.3) 11.50 (292.1)
3 7.12
Locations
(180.8)
11
Channel
20.50
8.00 (203.2) 1
(520.7)
12 90.69 (2303.5)
90.27
(2292.8)
0.56 (14.2)
13 3.00 (76.2)
0.56 (14.2)
4
3.00 (76.2) 3.38 (85.9)
0.70
18 0.10
(17.8)
0.10
2.00
(50.8)
(2.5) (2.5)
19 0.12 (3.0)
Outdoor
End Wall X
4.50
(114.3)
2.75 (69.8)
View X-X
4.50 (114.3)
20 38.00 (965.2) 36.00 (914.4) 36.00 (914.4) 36.00 (914.4) 38.00 (965.2)
Front of Switchgear
21 Figure 5.5-15. 5/15 kV Switchgear Outdoor Sheltered Aisle Base Plan (Typical Details)—Dimensions in Inches (mm)
Note: 1 Location for station 2 5 Attach switchgear to 3 Power cable entrance 4 Secondary control wiring conduit
i
First install both ground connection foundation using one space. Refer to shop entrance space. Conduit stub ups
rows of switchgear typical each end unit. of the two holes. order base plan drawing not to project more than
then install aisle Use 5/8" Grade 5 or for conduit locations. 7.00 inches (177.8 mm).
parts per drawing. (Later) better bolt. Torque
to 150 ft-lb.
Conduit projection
not to exceed
ii
(Total of 4 mounting 8.00 inches (203.2 mm). Attach to the Floor at
6.00 One of the Two Hole Locations
bolts per vertical (152.4) Shown Using 5/8" Grade 5 Bolt or
6.50
(165.1)
section, one at each
corner.) Attach to the Switchgear Better Torque to 150 ft-lb 1
Channels Using
6 Finished foundation 6.00
5.75 Supplied Hardware
surface shall be level (152.4)
(146.1)
5.75 (146.1)
within 0.06-inch
(1.5 mm) in 36.00 inches 4.00 (101.6)
2
3.75 (914.4 mm) left-to-right,
(95.3) front-to-back, and 4.88 (124.0)
diagonally, as measured
5
by a laser level. 2
Mounting Clip Details
3
Mounting Angle Details
Optional
4
Rear Door X
5
2
7 GA Steel 3.00 Minimum
36.00
Mounting Clip (76.2) Recommended
(914.4) 6.00 (152.4)
Supplied by Eaton
4.00
(101.6)
CL
Clearance
6
4.50 (114.3)
7.00 (177.8)
3 7.12 (180.8) 2.00
21.25 (539.8) 4.38 (111.3) 11.50 (292.1) (50.8)
7
Locations
Channel
3
90.69 (2303.5)
8
90.27
0.56 (14.2) (2292.8)
3.00 (76.2)
4
0.56 (14.2)
9
3.00 (76.2) 3.38 (85.8)
Locations
1.50 (38.1)
Channel
Typical 3.50 (88.9)
1.50
0.75
(19.1) 11.50
(38.1)
11
Removable 261.50
(292.1)
Covers 11.50 68.96 (6642.1)
(292.1) (1751.6)
Aisle 11.50
(292.1) 12
0.75 2.00
(19.1) (50.8)
4.00 (101.6)
13
0.12 0.12
(3.0) (3.0)
Outdoor
4 Outdoor
End Wall
38.00 36.00 36.00 36.00
End Wall
38.00
14
(965.2) (914.4) (914.4) (914.4) (965.2)
90.27
(2292.8)
15
Locations
Channel
16
2.00
0.12 (3.0)
3.00 (76.2) 36.00 Minimum
(50.8) 4.50 (114.3)
17
4.00 (101.6) (914.4) Recommended
Clearance View X-X
18
X
Figure 5.5-16. 5/15 kV Switchgear Outdoor Common Aisle Base Plan (Typical Details)—Dimensions in Inches (mm)
19
20
21
1 1
1200 Ampere 1200 Ampere Drawout
Breaker Breaker Auxiliary
2
3
1200 Ampere Drawout 1200 Ampere
Breaker Auxiliary Breaker
4
5 1
1 Drawout
6 Auxiliary
Figure 5.5-17. 26.00-Inch (660.4 mm) Wide
Typical Breaker/Breaker Vertical Section
7
Drawout
8 Auxiliary
9 1
18
19
21
Dimensions for estimating purposes only.
2.00 2.00
ii
22.00 (558.8)
(50.8) (50.8) Rear
3.00 (76.2)
3 30.00
(762.0)
2.00 22.00 2.00 1
(50.8) (558.8) (50.8)
23.00
(584.2)
1 3.00
(76.2)
4 2
5B 5B
3
23.00
2 (584.2)
28.00
(711.2) 4
0.88
(22.4) 0.88
5A 5A
(22.4) 5
9.00 6
(228.6)
(4) Knockouts
for Top Secondary 96.25
6
Conduit Entry (2444.8) 44.50
(1130.3)
6.00
9 60.88
(1546.4)
7
(152.4) 0.56 0.56
(14.2) (14.2)
7.00
(177.8) 5A 5A 3.38
8
(86.0)
3.00 3.00 3.00 3.00
(76.2) (76.2) 16.00
(406.4)
19.00
(482.6)
(76.2)
7
(76.2)
0.25
(6.4)
9
Front
14
15
16
21
Dimensions for estimating purposes only.
7.00 (177.8) 햲
1 햳
11.50 (292.1)
Upper
2 햴 2 7 Hinged
Panel
1-Large Relay
3 Two Conduits per Breaker 3 3 4
Case
2-Small Relay
Case
3-Instrument
6 5 4-Test Switch
4 5-Switch
6-Lock-out
햳 Relay or
3 3 4 Switch
5 6 5
7-Metering
Unit
햴
13
14
15
16
17
18
19
20
21
Dimensions for estimating purposes only.
ii
80.00
1
(2032.0) LL
(1)
521 RTH
2
36.00
(914.4)
SCD
0H7
Pad
3
80.00 1
(2032.0)
4
Figure 5.5-26. 5 kV, 1200A, 250 MVA VCP-W ND Low Profile 26.00-Inch Figure 5.5-29. Tie Breaker Bus Transition Requirements 5
(660.4 mm) Wide Indoor Unit, Blank/Breaker
1 Depth can be reduced to 72.00 inches (1828.8 mm) if power cables
enter from top.
Auxiliary or 6
Blank 4
Blank 1200 Ampere 1200 Ampere
ND Breaker
4 Auxiliary or
ND Breaker
4
7
521
Blank 4
36.00
RTH
(914.4)
SCD Auxiliary or
8
0H7
Pad 1200 Ampere Blank 1200 Ampere Blank 4
ND Breaker ND Breaker
80.00
(2032.0) 4 4
Auxiliary or
9
Blank 4
10
Figure 5.5-30. Available Configurations (Front View)
4 Relays or control devices cannot be mounted on the circuit breaker
or auxiliary compartment door. 11
80.00 2 Typical Weights
(2032.0)
Table 5.5-5. Switchgear Assembly (Less Breaker)
12
Figure 5.5-27. 5 kV, 1200A, 250 MVA VCP-W ND Low Profile 26.00-Inch Vertical Section Main Bus Rating, Weight
(660.4 mm) Wide Indoor Unit, Breaker/Blank
2
Type Amperes Lb (kg) 13
Depth can be reduced to 72.00 inches (1828.8 mm) if power cables
enter from below. B/A or A/B 1200 1500 (682)
2000 1700 (772)
A/A 1200 1400 (636) 14
2000 1600 (726)
RTH
(2) 17
521
RTH
SCD
36.00
(914.4) 18
0H7
Pad
19
80.00 3
(2032.0)
20
Figure 5.5-28. 5 kV, 1200A, 250 MVA VCP-W ND Low Profile 26.00-Inch
(660.4 mm) Wide Indoor Unit, Auxiliary/Breaker
3 Depth can be reduced to 72.00 inch (1831.7 mm) if power cables enter 21
from top.
i Access for
VT Cables
VT Cables
Blank
ii Either/Or
VT or CPT
2 80.00 Breaker
(2032.0)
CT
CT
3
36.00
CT
CT
9
Figure 5.5-33. Available Configurations (Front View)
10 Typical Weights
Table 5.5-7. Assemblies (Less Breakers, See Table 5.5-2 for Breakers)
11 Vertical Section Main Bus Rating, Indoor Structure
Type Amperes Lb (kg)
15
16
17
18
19
20
21
5
Drawout
Figure 5.5-34. Indoor Figure 5.5-36. Indoor Auxiliaries Fuses
36.00-Inch (914.4 mm) Wide Typical 36.00-Inch (914.4 mm) Wide Typical 6
Auxiliary/Breaker Vertical Section Auxiliary/Auxiliary Vertical Section
A/B 1200
2000
2500 (1135)
2600 (1180)
3400 (1545)
3500 (1591)
Figure 5.5-37. Available Configurations 9
A/A 1200 2200 (999) 2800 (1271)
2000 2300 (1045) 2900 (1317)
10
Table 5.5-9. Breaker Weights in Lb (kg) 1
15
16
17
18
19
20
21
Dimensions for estimating purposes only.
1 32.00 (812.8)
3 36.00
(914.4)
2.00
(51.8)
32.00
(812.8)
2.00
(51.8)
3.00 (76.2)
2 23.00
(584.2)
3.00
(76.2)
4
3 5B 5B
23.00
2 (584.2)
28.00
4 (711.2)
0.88
(22.4) 0.88
5A 5A
5 (22.4)
9.00 6
(228.6)
8 8.50 5A 5A 3.38
(215.9) (85.9)
3.00 3.00
(76.2) (76.2)
9 3.00
(76.2)
3.00
(76.2)
16.00
(406.4)
19.00
(482.6) 7
0.25
(6.4)
Front
14
15
16
Figure 5.5-39. Base Plan of a Typical Indoor Breaker or Auxiliary Structure
17 2 Power cable entrance area. Refer to 8 Minimum clearance to LH side of
Figure 5.5-40 for typical conduit locations. VacClad-W. Minimum clearance to RH side
Refer to shop drawings for order specific of the switchgear: 6.00 inches (152.4 mm).
18 locations. 9 Finished foundation surface shall be level
3 Recommended minimum clearance to rear within 0.06-inch (1.5 mm) in 36.00 inches
of VacClad-W: 36.00 inches (914.4 mm). (914.4 mm) left-to-right, front-to-back, and
19 4 Floor steel, if used, must not exceed this
dimension under VacClad-W. j
diagonally, as measured by a laser level.
Minimum clearance to front of VacClad-W.
5 Anchor locations: 5A and 5B for seismic
applications, 5A only for non-seismic Note: Outdoor Aisleless Base Plan—
20 application. For indoor, use 0.5-inch 27 kV switchgear outdoor Aisleless base
(12.7 mm) bolts or weld. plan details are same as 5/15 kV outdoor
6 Station ground connection provision. Aisleless switchgear. Refer to Figure 5.5-14.
21 7 Secondary conduit space: All—maximum
of 1.00-inch (25.4 mm) projection. Dimensions for estimating purposes only.
13
14
15
16
17
18
19
20
21
Dimensions for estimating purposes only.
ii Typical Units—Indoor 1
6
4 6
5 6
Figure 5.5-42. Indoor 36.00-Inch (914.4 mm) Figure 5.5-43. 36.00-Inch (914.4 mm) Wide
6 Wide Typical Breaker-over-Breaker Typical Auxiliary-over-Breaker
Vertical Section Vertical Section
1 For 1-high arrangement (1 breaker per cell),
7 depth may be reduced to 108.64 inches
(2759.5 mm).
8 Available Configurations 2
6
9
Figure 5.5-45. Tie Breaker Bus
Blank 1200 Ampere Drawout CPT Primary 1200 Ampere 1200 Ampere Transition Requirements
10 Breaker VTs Fuse Drawer
3
Breaker Breaker 6 Breakers cannot be located in bus transition
compartment.
H
11 100.00 Typical Weights
(2540.0)
1200 Ampere 1200 Ampere 1200 Ampere 1200 Ampere Table 5.5-10. Assemblies (Less Breakers) 7
or or or or Blank Drawout
Type of Main Bus Weight
12 2000 Ampere
Breaker
2000 Ampere
Breaker
2000 Ampere
Breaker
2000 Ampere
Breaker
VTs
Vertical Rating, Lb (kg)
Section Amperes
13 36.00
Aux/Bkr 1200
2000
2500 (1135)
2600 (1180)
(914.4) 2500 2600 (1180)
2700 2700 (1227)
14 Aux/Aux 1200 2200 (1000)
Drawout Blank CPT Primary CPT Primary CPT Primary Blank 2000 2300 (1046)
VTs Fuse Drawer Fuse Drawer Fuse Drawer 2500 2300 (1046)
15 3 4 5
2700 2400 (1091)
Bkr/Bkr 1200 2700 (1227)
H
2000 2800 (1273)
100.00
16 (2540.0)
2500
2700
2800 (1273)
2900 (1318)
Drawout Drawout Drawout CPT Blank Blank 7 Refer to Table 5.5-9 for breaker weights.
VTs VTs VTs 4
17
18
Figure 5.5-44. Available Configurations
2 Available Main Bus Ratings for 27 kV two-high design are 1200 A, 2000 A, 2500 A or 2700 A.
19 3 Bus connected, maximum 4 A fuses. CPT is installed remote from the switchgear.
4 Fuses are bus or line connected. CPT is installed in front bottom, on drawout frame.
Maximum CPT size is single-phase 37.5 kVA or three-phase 45 kVA.
20 5 Bus or Line connected, maximum 4 A fuses. CPT is installed remote from the switchgear.
ii
5 1
36.00
(914.4)
Min. Rear 1 Anchor locations for 0.50-inch (12.7 mm) bolts SAE 2
2.00 2.00 Grade 5 or better, (6) places in each vertical section.
32.00
(50.8) (812.8) (50.8) 2 Secondary control wiring conduit openings, conduit
projection must not exceed 1.00 inch (25.4 mm). 3
3.00
3 Minimum front clearance when using
(76.2) Eaton’s portable lifter.
Line
7
25.00
4
Compt. 4 Minimum left-hinged panel clearance.
1 (635.0) Minimum clearance to RH side of the
switchgear: 6.00 inches (152.4 mm).
5
5 Recommended minimum rear clearance.
9.00
1
Bus
Compt.
(228.6) 8 6 Finished foundation surface shall be level within 6
0.06-inch (1.5 mm) in 36.00 inches (914.4 mm)
118.64 left-to-right, front-to-back, and diagonally,
as measured by a laser level.
(3013.5) 6
7
7
48.00 Primary (H.V.) conduit projection must not exceed
(1219.2) 2.00 inches (50.8 mm). See shop order base plan
0.88 for conduit locations.
Breaker (22.4) 65.97 8 Customer’s ground provisions, provided as shown
8
Compt. 1 0.88 (1675.6) by symbol on shop order sectional side views.
(22.4)
9
Control 2
7.00
Compt. 22.25 3.00 (177.8) 10
(565.2) (76.2)
10.96
1 (278.4)
11
3.00 3.00
1.25 (76.2) (76.2)
(31.8) 0.59 0.59 12
32.00 (15.0) (15.0)
(812.8) 36.00 Top Entry Secondary Control
4 Min. (914.4) Knockouts for 1.38" (35.1)
or 1.75 (44.5) Conduits
13
Front
72.00
(1828.8) 7.80
14
Min. (198.1)
7.38
3
(187.5) 15
3.00 3.00
(76.2) (76.2) 16
36.00
(914.4)
17
18
Figure 5.5-46. Typical Indoor Floor Plan—27 kV Two-High
19
20
10
11
12
Figure 5.5-48. Indoor—Typical Auxiliary-Over-Auxiliary
13
14
15
16
17
18
20
139.94 1
(3554.5)
115.67 4
(2938.0) 106.48
(2704.6)
5
6
42.00 (1066.8)
Wide
129.22 1.17
7
(3282.2) (29.7)
8
Figure 5.5-50. Outdoor Aisleless (42.00 Inches [1066.8 mm] Wide)
9
215.72
(5479.3)
10
11
12
121.79
(3093.5) 106.47 13
(2704.3)
14
15
210.63 1.17
(5350.0) (29.7) 16
Figure 5.5-51. Outdoor Sheltered Aisle (42.00 Inches [1066.8 mm] Wide) 17
18
19
20
21
ii
1
Min.
5 Min. 1.50 1 Suggested locations for 0.500-13 bolts
2 42.00
(1066.8) Rear (38.1) or welding.
Max.
8 3.00 2 Secondary conduit location bottom
3.75 3.75
3 (95.2) (95.2)
(76.2)
7A
entrance. Conduit projection must
not exceed 1.00 inch (25.4 mm).
Floor Plate
13 1.00 Min.
Door (25.4) 1.50 Alternate Secondary Conduit
Min. (38.1) Location Top Entrance
14 38.00 42.00 Max.
3.00
(965.2) (1066.8) 42.00
(76.2) (1066.8)
4
15 1.94
(49.3)
Front
7.50
16 3 (190.5)
Min. 7B
84.00
17 (2133.6) 3.54
(89.9)
3.00
(76.2)
18
19
Figure 5.5-52. Typical Indoor Base Plan—38 kV
20
21
ii
10
11
12
13
14
15
16
17
18
Figure 5.5-53. Typical Arc-Resistant Switchgear Application Layouts—5 and 15 kV
19
Notes:
1. Maximum number of CTs: Two 2. Bottom entry is standard for all 3. All lineups shown can be provided
sets of standard or one set of high power cables. In breaker over in mirrored configuration. 20
accuracy CTs can be installed on breaker arrangement, maximum
each side of the circuit breaker. number of cables is limited to 4. Refer to Figure 5.5-56 to 5.5-61 for
two per phase for each breaker. dimensions. 21
ii
10
11
Figure 5.5-54. Typical Arc-Resistant Switchgear Application Layouts—5 and 15 kV
12 Notes:
1. Maximum number of CTs: Two
sets of standard or one set of high
13 accuracy CTs can be installed on
each side of the circuit breaker.
14 2. Bottom entry is standard for all
power cables. In breaker over
breaker arrangement, maximum
15 number of cables is limited to
two per phase for each breaker.
3. All lineups shown can be provided
16 in mirrored configuration.
4. Refer to Figure 5.5-56 to 5.5-61 for
17 dimensions.
18
19
20
21
ii
10
11
12
13
14
15
16
17
18
Figure 5.5-55. Typical Arc-Resistant Switchgear Application Layouts—5 and 15 kV 19
Notes:
1. Maximum number of CTs: Two 2. Bottom entry is standard for all 3. All lineups shown can be provided 20
sets of standard or one set of high power cables. In breaker over in mirrored configuration.
accuracy CTs can be installed on breaker arrangement, maximum
4. Refer to Figure 5.5-56 to 5.5-61 for
each side of the circuit breaker. number of cables is limited to
dimensions. 21
two per phase for each breaker.
Available Configurations
i
ii
32.00 Arc exhaust
1 (812.8) plenum
2
Control 1200 A 1200 A Auxiliary 1200 A
Compartment Breaker Breaker (VT, CPT Breaker
or Fuses)
3 (with relay
box)
(with relay
box)
(with relay
box)
(no relays)
4
Control Control Control Control Control
95.00 Compartment Compartment Compartment Compartment Compartment
5 (2413.0)
9 32.00
(812.8)
10
Auxiliary 2000 A 1200 A 2000 A 2000 A
11 (VT, CPT
or Fuses)
Breaker Breaker Breaker Breaker
(with relay (with relay (with relay (with relay
box) box) box) box)
(no relays)
12
13 95.00
(2413.0) Dynamic Vent Dynamic Vent Dynamic Vent Dynamic Vent Dynamic Vent
14 2000 A Auxiliary
(VT, CPT
2000 A 1200 A 20000A
Breaker Breaker Breaker Breaker
(with relay or Fuses) (with relay (with relay (with relay
box) box) box) box)
15 (no relays)
20
Figure 5.5-56. Available Arc-Resistant Switchgear Configurations (Front Views)—5 and 15 kV
21
Available Configurations
i
ii
32.00 Arc exhaust
(812.8) plenum 1
4
Control Control Control Control
95.00 Compartment Compartment Compartment Compartment
(2413.0) Dynamic Vent 5
Auxiliary Auxiliary Control Blank or
2000/3000 A (VT, CPT (VT, CPT
Breaker or Fuses) or Fuses)
Compartment Auxiliary 6
(with relay
box)
(no relays) (no relays)
7
32.00
9
(812.8)
10
Dynamic Vent
16
(Notes 2, 5) (Notes 1, 5) (Note 6) (Notes 1, 6) (Note 7)
36.00
(914.14) 17
Notes:
1 = Please note that the only control space available for relays and LV devices for this configuration
is the relay box located on the breaker compartment door. 18
2 = Maximum current through a 2000 A breaker in this location must be limited to 1750 A.
5 = Maximum current through a 3000 A breaker in this location must be limited to 2500 A.
6 = Maximum current allowed through a 3000 A circuit breaker in this configuration is 3000 A
with fans running, and 2500 A when fans are not running.
19
7 = Maximum current allowed through a 3000 A circuit breaker in this configuration is 4000 A
with fans running, and 2500 A when fans are not running.
20
Figure 5.5-56. Available Arc-Resistant Switchgear Configurations (Front Views)—5 and 15 kV (Continued)
21
ii
10
11
12
13
14
15
16
17
18
19
20
Figure 5.5-57. Typical Arc-Resistant Switchgear (Side Views)—5 and 15 kV
21
ii
10
11
12
13
14
15
16
17
18
19
20
Figure 5.5-58. Typical Arc-Resistant Switchgear (Side Views)—5 and 15 kV
21
ii
10
11
12
13
14
15
16
17
18
19
20
13
14
15
16
17
18
19
20
21
4
9.00
(228.6)
5 6.00
(152.4)
6.00
(152.4)
9.00
(228.6)
6.00
(152.4)
6.00
(152.4)
7
81.00 108.00 1
8 (2057.4)
Plenum
(2743.2)
10
11
12 15.25
(387.4)
13
VS #1 VS #2 VS #3
Front
14 Top View
Figure 5.5-60. Typical Arc-Resistant Switchgear, Top Entry Cables—Typical Conduit Entrance Locations—5 and 15 kV
15 Note: For switchgear with enclosure arc ratings of up to 41 kA rms symmetrical,
minimum two vertical sections and one arc duct exit are required.
For switchgear with enclosure arc ratings of 50 kA rms symmetrical or higher,
16 minimum three vertical sections and two arc duct exits are required.
1 Depth shown is based on use of maximum one 500 kCM per phase, or two 250 kCM per phase power cables
for each breaker entering from the top; otherwise, use structures with 121.50-inch (3086.1-mm) depth.
17
18
19
20
21
9.00
device used with SAE Grade 5 hardware at each
VC-W switchgear anchor location. Consult a
6
7
(228.6) licensed structural or civil engineer prior to
96.46 selecting a mounting system if a system other
(2450.1)
44.50
than that recommended is preferred. 7
(1130.3) 8 2 Minimum front clearance required when using
Eaton’s portable lifter to install drawout devices.
0.75 0.75 61.09 If other Eaton devices are used to install drawout
devices, these devices may require more space,
8
(19.1) (19.1) (1550.9)
1 1 3.37 which will be indicated on an arc-resistant VC-W
(85.6) switchgear assembly specific shop order floor
3.00 0.25
plan. In addition, the local authority having
jurisdiction may also require a larger distance.
9
(76.2) (6.4)
16.00 19.00
(406.4) (482.6) 5 3 Minimum left-hinged panel clearance.
Minimum clearance to RH side of the
switchgear: 6.00 inches (152.4 mm).
10
3.88 4 This is the minimum rear clearance required.
4.46 1 1
(113.3)
1.46
(37.1)
(98.6) The local authority having jurisdiction may
require a larger distance.
11
0.88 0.88 5.80
(22.4) (22.4) (147.3) 5 Location of low-voltage control conduit wiring
openings. Conduits are limited to a projection
of 1.00 inch (25.4 mm) above the finished floor
12
32.00 Min. 36.00 or inside the top cover when such conduit entry
is from the top. Maximum conduit size is
(812.8) (914.4)
3
70.00 Min.
(1778.0)
1.25 inches (31.8 mm).
13
6 These are the high-voltage cable conduit entry
Front 2 locations when entering from the floor or the top.
See shop order base plan for recommended
conduit locations when bottom entry is being
14
used. Conduit projection must not exceed
2.00 inches (50.8 mm).
20
21
5 5.50 (139.7)
MVS MVA MVS MVA MVA Transition AMPGARD MVA Transition AMPGARD
Front Aligned Rear Aligned
6 Facing Front
LH/RH Available
Facing Front
LH/RH Available
10
11
12
MVS MVA AMPGARD MVS MVA AMPGARD MVA Transition AMPGARD
13 Front Aligned Rear Aligned Front/Rear Aligned
Facing Front Facing Front Facing Front/Rear
LH/RH Available LH/RH Available LH/RH Available
14
Figure 5.5-62. Typical Transition to Eaton’s Arc-Resistant MVS and Ampgard MV MCC
15
16
17
18
19
20
21
ii
10
11
12
13
20
21
ii
1 40.00
(1016.0)
6
90.37
(225.0)
7
10
11
42.00
(1067.0)
12
Figure 5.5-64. Available Arc-Resistant Switchgear Configurations (Front Views)—27 kV
13 1 Please note that an additional 48.00-inch (1219.2 mm) clearance is required above
the arc wall for arc exhaust.
18
19
20
21
ii
40.00 40.00
(1016.0)
(1016.0) 1
90.37 90.37 4
(2295.0) (2295.0)
5
108.63 108.63
7
(2759.0) (2759.0)
8
40.00 40.00 10
(1016.0) (1016.0)
11
12
13
90.37 90.37
(2295.0) (2295.0) 14
15
16
108.63 108.63
(2759.0) (2759.0) 17
18
Figure 5.5-65. Typical Arc-Resistant Switchgear Sectional (Side Views)—27 kV
19
20
21
ii
Rear
1
42.00
(1066.8) Min.
42.00
2 5
(1067) 1.00 1B Bottom cable entrance. Refer to shop order
5.50 (25) base plan for conduit locations.
(140) 2 Secondary control
3 wiring conduit openings,
location bottom entrance
(optional; only by special order).
4.00
4 14.00
(356) 1B (102) 3 Minimum front clearance.
4 Minimum left clearance.
6.00 Minimum clearance to RH side of the
5 (152) switchgear: 6.00 inches (152.4 mm).
30.00 5 Recommended minimum
108.62 (762) rear clearance.
6 (2759)
7
4.00
6 Finished foundation surface shall
(102)
be level within 0.06-inch (1.5 mm)
in 36.00 inches (914.4 mm) left-to-right,
7 front-to-back, and diagonally, as
measured by a laser level.
3.00 7 102 mm base channel.
8 50.38
(76)
1.38 6.00
(1280)
2 (35) (152) Standard Secondary Conduit
9 Location Top Entrance
10 3.00
1.00 4.75 (76)
(25) (121) 1.12
11 (29) 3.25
(83)
38.00
(965.2)
Min.
12 4 Front 6.00
72.00 1.00 (152)
(1829) (25)
13 Min.
3
14
15
17
18
19
20
21
ii
Notes: 7
1. Maximum # of CTS:
■ Bus Side
2 sets of standard or 8
1 set of high accuracy
■ Line/Cable side
3 sets of standard or
1 set of standard and
9
1 set of high accuracy
2. CT mounting bushings
on bus side are provided 10
only when bus side CTs
are included.
3. Bottom entry is standard f
or all power cables. Contact
11
Eaton if top entry is required.
4. Refer to Figure 5.5-68 to 5.5-70
for dimensions. 12
13
14
15
16
17
18
19
20
Available Configurations
i
ii
40.00
(1016.0)
1
5 100.00
(2540.0)
10 42.00
(1067.0)
18
19
20
21
ii
40.00
(1016.0)
1
3
100.00
(2540.0) 4
129.75 7
(3296.0)
40.00 9
(1016.0)
10
11
12
100.00
(2540.0)
13
14
15
129.75
(3296.0) 16
17
Figure 5.5-69. Typical Arc-Resistant Switchgear Sectional (Side Views)—38 kV
18
19
20
21
ii
1
42.00 5
(1066.8)
2 Min.
Rear 7B 3.00
(76.2)
3 3.75
(95.3)
34.50
(876.3)
3.75
(95.3) 4.15 Max.
(105.4)
4 Line
16.00
Compt
(406.4)
5 8 0.88
1 Suggested locations for 0.50-Inch
(12.7 mm) bolts or welding.
(22.4)
2 Secondary control wiring conduit
openings, conduit projection must
6 2.00
not exceed 1.00 inch (25.4 mm).
(50.8) 40.24 3 Minimum front clearance.
1
Bus (1022.1)
7 Compt
4 Minimum left-hinged panel clearance.
Minimum clearance to RH side of the
10 switchgear: 6.00 inches (152.4 mm).
9 6
in 36.00 inches (914.4 mm) left-to-right,
front-to-back, and diagonally, as
measured by a laser level.
1.70 Max.
(43.2)
3.00
15 (76.2)
38.00 42.00 Alternate Secondary Conduit
(965.2) (1066.8) Location Top Entrance
Min. 7B
16 4 Front
42.00
(1066.8)
84.00
17 (2133.6)
Min. 2.20
3 (55.9)
7.50
18 (190.5)
3.38
(85.9)
3.00
19 (76.2)
20
Arc Exhaust Wall—for 27 and 38 kV Switchgear Arc Exhaust wall Figure 5.5-71 is
supplied as standard for all 27/38 kV i
arc-resistant switchgear. The arc
exhaust wall must be field installed
above the switchgear. Note minimum ii
48.00-inch (1219.2 mm) ceiling clear-
ance is required above the arc exhaust
wall for proper venting of the arc 1
exhaust. All 5/15 kV arc-resistant
switchgear is provided with arc
exhaust chamber (plenum). It is also 2
installed in the field. When using arc
exhaust chamber, minimum ceiling
clearance required above the arc 3
exhaust chamber (plenum) is equal to
that needed for field installation of the
chamber. Eaton recommends mini- 4
mum 18.00-inch (457.2 mm). Refer to
Figures 5.5-73 and 5.5-74 for typical
arc exhaust chamber (plenum) and 5
arc duct exit arrangements for arc-
resistant switchgear installed inside
an electrical room and inside an 6
outdoor house.
7
14
15
16
17
Figure 5.5-72. Arc Exhaust Chamber (Plenum) with Arc Duct Exit Above the Switchgear 18
19
20
21
4
= Up to 24.00 (610.0)
Arc Duct Collar Rear
5
9 Arc Exhaust
Chamber (Plenum)
10 Front
Top View
Typical 5/15 kV Arc-Resistant Switchgear Lineup
11
Duct Cross Section
12 81.00
(2057.4) 24.00 (609.6) x 24.00 (609.6)
13 32.00
(812.8)
Arc Exhaust Chamber
(plenum above
14 the switchgear)
Arc Duct
15 Switchgear
Wall Flashing Around
Front
the Duct by Others
1090.50
16 95.00 (2781.3) End Piece
(2413.0) (arc exhaust)
17
Arc Plenum with Arc Duct Exit
18 (Partial View)
95.00
19 1.25 (2413.0) 1.25
(31.8) (31.8)
Side View
20 Typical 5/15 kV Arc-Resistant Switchgear
Figure 5.5-73. Typical Layout of 5/15 kV Arc-Resistant Switchgear Inside Electrical Room and Outside Minimum Exhaust Area
21
7
Outdoor House
Minimum Recommended
Clearance Above the Plenum = 18.00 (457.2) 8
32.00 Arc Exhaust Plenum Arc Duct Exit Piece
Arc-Resistant
Switchgear
(812.8) with Hinged Flap Assembly 9
Switchgear 10
Height
House Wall with Doors for
Access to Rear of the Switchgear
11
Customer’s
Power Cables
From Below 12
Figure 5.5-74. Typical Layout of 5/15 kV Arc-Resistant Switchgear Inside an Outdoor House (Electrocenter) 15
16
17
18
19
20
21
ii
10
11
12
13
14
15
16
17
18
19
20
21