Global Excellence

Project Delivery
Safety • Performance • Quailty
Project Delivery

Quality

Safety

Performance
 Industrial

Harris Pye Engineering offers clients in the

industrial sectors unique and innovative
solutions, whilst still upholding performance,
quality and safety. This is realised through the
trust of our staff and their valuable expertise
and skill set.

Harris Pye Engineering offers a wide range of industrial services

including boiler surveys and inspections, this is in addition to the design,
supply, installation and commissioning of complete boiler systems,
through to boiler repairs and refurbishment. Harris Pye Engineering
specialises in the design, fabrication, manufacture and installation of
skids and pipework systems for industrial applications that include
petrochemical, de-salinisation, power as well as oil and gas refineries.
Steelwork services, specialists welding, instrumentation and control are
other areas of industrial services in which the group are able to offer
clients

Our Underlying Strengths

Environmental
Quality • ISO 14001:2004
• Compliance to all major classification • Managed internal recycling
societies and client requirements programmes
• API accredited • Environmentally friendly materials are
• ISO 9001:2008 used wherever possible – from marine
• ASME ‘R’, ‘U’ and ‘S’ accreditation at coatings to stationery
our Sharjah, Kingdom of Saudi Arabia • Green technology – supply,
and Singapore facilities installation and maintenance of
environmentally friendly systems and
Safety equipment e.g. ballast water
• BS OHSAS 18001:2007 treatment, exhaust gas scrubbing,
• Full liability cover low sulphur technology.
• Full risk analysis
• ISO 14001
• ISO 18001
• ISO 29001

Harris Pye Industrial Page 3

Boilers
Boiler Surveys and
Inspection
Our team of highly qualified and
experienced personnel offer a full and
comprehensive world-wide inspection
and reporting service for industrial and
marine boiler plants, turbines, steam
chests and valves using state-of-the-art
inspection equipment and procedures.
Fibre Optic Inspections
Apart from normal visual inspection,
internal tube inspections are carried out
using fibre optic equipment, which is
fitted with a video copy processor capable
of recording and printing any frame
displayed on the screen.
NDT Procedures
The inspection process can include
various NDT procedures such as:
• Magnetic particle inspection
• Ultra-sonic thickness gauging
• Hardness testing
• Tensile testing
• Replica grain analysis
Reports and Inspections
The reports generated from inspections
can form the basis of repair specifications
used for classification and underwriting
requirements or forming a database for
future condition monitoring. General
marine plant can be surveyed using the
following:
• Optical alignment
• Vibration analysis
• Thermo graphic analysis
• Analysis of lube oil
Page 4 Harris Pye Industrial
Boiler Troubleshooting problems from occurring. In addition, our
independent assessment of the plant can
and Modelling identify design flaws which can be
By adopting a scientific approach to rectified prior to the boiler coming on line.
troubleshooting Harris Pye Engineering
are able to resolve issues regardless of If you are planning on purchasing a new
the exclusivity and complexity, including boiler we are happy to liase with you at all
efficiency improvements and redesign, stages of the boiler construction. We can
whilst still maintaining a remarkably high either design and build your new boiler
success rate. from scratch or operate independently in
the supervision of its design and
Our boiler performance construction.
Computer modelling facility
This would include the following stages:
enables us to setup a • Tender preparation
simulated model of a boiler • Design appraisal and assessment
• Contract and site supervision
and assess an infinite number • Commissioning of the plant
of operating variables. • Personnel training
• Ongoing support
The effect of major changes in the
heating surface or boiler geometry can be Boiler Circulation Analysis
assessed in a matter of minutes, making We are capable of independently
this equipment an extremely powerful assessing the internal water circulation of
problem solving tool. any sub-critical boiler.
Boiler Design, Tender
Preparation, Contract
and Site Administration
We are specialist boiler designers,
constructors and problem solvers. Our
team has built and designed boilers for
some of the largest boiler companies in
the world including B&W, N.E.I and ICAL.
Many of the problems inherent to a boiler
plant are often caused by errors of
judgement and short cuts taken in the
original design of the boiler. By correctly
specifying the equipment from the
outset the Group are able to prevent such

Our computer based circulation facility
has been extensively field tested with
both conventional primary element flow
measurement equipment and by
radioactive tracer techniques carried out
by the Australian Atomic Energy
Commission.
Harris Pye Steam Boilers
These boilers, which are intended
primarily for use on FPSO, FSO and other
marine installations, can easily be
adapted and modified for use in any
number of applications which have a
requirement for power and / or process
steam.
Each boiler package will be custom-
designed to meet the specific
requirements of individual customers,
We can undertake and complete on an in-
house basis, every aspect of the design of
these modules. These include but are not
limited to - thermal design and
associated activities, skid and module
design and layout including stress
analysis, as well as naval architecture
requirements.
Industrial
Harris Pye Engineering will be responsible
for all aspects of design, engineering,
manufacture, installation and
commissioning, including aftercare of the
boilers and all associated module plant
and equipment.
All boilers are designed and
manufactured in accordance with ASME 1
/ ABS design codes.
The boilers and associated equipment are
available in either fully assembled or flat
pack form from the Harris Pye
Engineering manufacturing facilities in
the United Kingdom, China, United Arab
Emirates, Singapore or Brazil to service
the emerging FPSO markets in these
regions.
Harris Pye Industrial Page 5
Finned Tube Services
Harris Pye Engineering can offer
comprehensive design and
manufacturing facilities for both plain
tube and extended surface exhaust gas
economiser assemblies. Extended
surface configurations include single and
double 'H' gilled, helical wound and pin
type.
Extended Heating Surfaces
Harris Pye offers comprehensive design
and manufacturing facilities for both
plain tube and extended surface exhaust
gas economiser assemblies. Extended
surface configurations include single and
double 'H' gilled, helical wound and pin
type.
Page 6 Harris Pye Industrial
Helical Solid Fin
Helical solid fin tube is produced on
state of the art high frequency spiral fin
tube welding machines. Tube sizes range
from 25 mm to 115 mm OD and can be
found with a range of fin heights ranging
from 10-25 mm on varying pitches,
covering virtually all configurations found
in marine service today.
'H' FIN
Pairs of parallel shaped steel fins are
resistance welded to the single pressure
tube surface under carefully controlled
conditions. The purpose built welding
machine ensures precision indexing along
the entire length of the tube and exact
parallel attachment.
Steel 'H' fin was introduced in the 1950s
due to the requirement for reliability in
dirty and potentially corrosive
environments, specifically associated
with waste heat units fitted to the
uptakes of large diesel engines. With
deteriorating fuel quality prevalent. This
is particularly crucial to the marine
industry.
The 'H' design reduces draft loss and
allows straight-through flow of gas over
the unit. Both these factors facilitate a
self-cleaning effect, producing a
considerable reduction in fouling
damaging on catastrophic soot fires. The
compact design of these units can realise
a 50% saving in space compared to plain
tube designs, another important
consideration in the ever increasing
necessity for space and weight savings.
At Harris Pye we place the
most stringent quality
requirements on our products
and services.
Our highly skilled and experienced
engineers ensure that all stages of
programming and works undertaken are
subject to, and comply with, all of the
latest class and quality assurance
regulations and are guaranteed
accordingly. Together with our promise of
24-hour worldwide service our customers
are confident that the can completely rely
on Harris Pye Engineering in all
situations.
HP Economiser Range
The 'HP' Economiser range is specifically
designed to recover the waste heat
contained within boiler exhaust gases
and to transfer as much energy as
possible to the incoming boiler feed
water stream by pre-heating the water
prior to its entry into the boiler.
 Industrial

The design and construction of the HP

Economiser lends itself to installation
into most boiler exhaust gas outlet ducts.
HP high efficiency tube banks are
purpose-designed units constructed from
selected finned steel tubing
manufactured on Harris Pye's own
specialised in-house "Spiral" and "H" type
tube finning machines.

Installation of a HP
Economiser Provides Many
Advantages:
• Reduced energy costs.
• With efficiency each percentage the
system gains it provides the
equivalent percentage saving in fuel
usage. I.e. an increase in efficiency of
6% equates to a 6% saving in fuel
costs
• Assists with meeting mandatory
energy efficiency audit and reporting
targets
• Designs are suitable for most fuels
• Less fuel burned results in lower
emissions
• Lower CO2
• Lower NOX
• Lower particulates
• Provides the possibility of a carbon
credit trading offset for some
operators

HP Economisers are designed and

constructed under strict ISO Quality
Assurance to meet the highest
international
standards. Construction can be
compromised from standard carbon steel
or high corrosion resistant materials
allowing for the highest possible heat
recovery with the longest life expectancy,
this enables the continued minimisation
of your energy costs.

Harris Pye Industrial Page 7

Mechanical Services
Harris Pye also offer a full range of
mechanical services including pump and
valve overhaul, generator refurbishment
as well as chemical cleaning.
Page 8 Harris Pye Industrial
Pipework
Harris Pye Engineering offers full pipe
work system design and installation
service. Pipework systems for high
pressure pipe lines cooling water,
hydraulic control systems, fire fighting
systems, etc. are offered in a wide range
of specialist materials such as:
• Ferrous
• Non ferrous tubing, pipes and fittings
• Cryogenic
• PVC
• GRP
• Hydraulic
• Stainless steel pipes and fittings
The full design service includes initial
survey; production of drawings for Class
approval by way of a full CAD system; and
preparation of a full scope of work and
specification of materials. The design,
supply and installation process is carried
out in full accordance with Harris Pye
Engineering’s ISO 9001:2000 Quality
Assurance system. This system ensures
full traceability of all aspects of a
particular project.

Skid Manufacture
Harris Pye Engineering has built a solid
reputation for both engineering design
and manufacture of various skid
mounted equipment for offshore and
onshore hydrocarbon recovery and
treatment applications.
Pumping, cooling, water treatment, RO
and steam injection for recovery are all
applications where Harris Pye Engineering
Industrial
has supplied multiple clients with
batches of skids. The Group has all the
engineering disciplines in house to
complete the mechanical and electrical
and instrumentation requirements of the
skid. The skids are manufactured in one
of the many global facilities, dependent
on the clients region of operation and if
required the skids can be installed and
commissioned.
Harris Pye Industrial Page 9
Skid Manufacture
Experience in carbon, stainless and more
exotic duplex materials mean that all
requirements can be met locally reducing
time needed to put the equipment to
work for making production targets. Full
material and equipment selected is also
available and will cooperate with
specified sub suppliers if applicable.

Page 10 Harris Pye Industrial

 Industrial

Instrumentation Services
Harris Pye Engineering Electrical and
Instrumentation department, a team of
experienced engineers with the ability to
design, build, install, commission and
maintain electrical and instrumentation
control systems for the marine, oil and
gas, petrochemical and power industries
in the following areas:
• Boiler combustion control, burner
management and feedwater control
systems
• Alarm, monitoring and data
acquisition systems
• Inert gas control systems
• Process pressure / temperature / level /
viscosity control systems
• Cargo handling control systems
• Fixed and portable tank gauging and
monitoring systems
• Fire and safety system servicing and
certification
• Service, repair, calibration and
certification of fixed and portable gas
detection equipment

Heat Recovery Steam Generator (HRSG)

HRSG’s are used for recovery of waste
heat from gas turbines exhaust gas from
boilers and refinery operations, this
wasted heat, usually vented to
atmosphere can be turned into steam and
used to greatly reduce energy costs for
your operation. HRSG’s can be individually
designed for the application and can, in
most cases be retrofitted to existing plant.

Harris Pye Engineering has designed,

manufactured and installed many HRSG’s.
With the center of our engineering
excellence being based in Dubai it allows
our skilled engineers global access for
individual applications. The units are then
manufactured at one of the group’s ISO
and ASME accredited workshops.

Harris Pye Engineering complete in house

capability enables clients from all
industries to contract with one supplier for
design, manufacture as well as installation
and commissioning.
Harris Pye Industrial Page 11
Industrial

Europe South America

Harris Pye United Kingdom Ltd Harris Pye Brasil Ltda
David Davies Road Estrada Melquiades Ribeiro de Almeida
No. 2 Barry Dock (MC 88), n.º 1000,
Barry Galpão 1, Salas 113/114
South Wales Condominio da OSEP - Imboassica
United Kingdom Macae – RJ – Brasil - CEP: 27.925-530
CF63 4AB Caixa Postal: 120.920 - CEP: 27.910-971
Tel: + 44 1446 720066 Tel: + 55 22 2765 9950
Fax: + 44 1446 700801 Fax: + 55 22 2773 0094
E-Mail: hpuk@harrispye.com E-Mail: brasiloffice@harrispye.com

Middle East North America

Harris Pye JLT
PO Box 127969
12th Floor Mazaya BB-1
Jumeirah Lakes Towers
Dubai
United Arab Emirates
Tel:+ 971 4324 1535
Fax:+ 971 4324 3585
E-mail: hpoffshore@harrispye.com
Keppel Marine Agencies
5177 Richmond Avenue
Suite 1065
Houston, Texas
77056
USA
Tel: + 1713 600 8371
Fax: + 1713 600 8374
E-Mail: mike.holcomb@kmaihouston.com

Asia
Harris Pye Singapore Pte Ltd
17 Gul Street 4,
Singapore 629242
Tel: + 65 6863 3188
Fax: + 65 6863 3166
E-Mail: boiler@harris-pye.com.sg
Australia
Harris Pye Australia Pty Ltd
10/11-13 Brookhollow Avenue,
Baulkham Hills
NSW 2153
Australia
Tel: + 61 02 9894 2655
Fax: + 61 02 9634 8811
E-Mail: enquiries@harris-pye.com.au