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WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents
TABLE OF CONTENTS
Hydraulic System
Hydraulic Oils
Gear Oils
1
Grease 8000 YRM 1703
Grease
Truck Weight
2
8000 YRM 1703 Tire Sizes
Tire Sizes
Drive Tire
Lift Truck Model
Size Composition Rating1 Availability
Smooth Polyurethane 90 STD
MPR080VG, Red Polyurethane X Grooved 85 OPT
MPR100VG 13.5 × 5.50
[A284] Red Polyurethane Grooved 85 OPT
Vulkollan 90 OPT
1
Durometer Rating
Load Wheels
Size Composition Rating1 Availability
3.25 x 6.50 Single Poly (4 Bearing) 97 OPT
3.25 × 6.50 Single Poly (2 Bearing) 95 STD
3.25 × 3.125 Dual Poly 97 OPT
3.25 x 6.50 Tandem Poly 96 OPT
1
Durometer Rating
3
Torque Specifications 8000 YRM 1703
Torque Specifications
DRIVE WHEEL ASSEMBLY MDU Pinion Gear to Steer Motor Capscrew
19.2 N•m (168 lbf in)
Drive Wheel Lugnuts (5 each)
Steering Handle Mechanism to Cowl Capscrews
Use cross pattern to snug, half torque, then full tor- 12.9 N•m (114 lbf in)
que. Apply antiseize to threads.
ELECTRICAL
140 N•m (101 lbf ft)
Traction Motor Power Wire Nuts (4 each)
MASTER DRIVE UNIT 8 N•m (6 lbf ft)
MDU to Frame Capscrews Steady-Rest to frame (4 each)
95 N•m (70 lbf ft) 88 N•m (65 lbf ft)
Fill/Drain Plugs Auxiliary Control Box (4 each)
22 N•m (16 lbf ft) 9 N•m (7 lbf ft)
Steering Bearing to MDU Capscrews Static Strap Mounting Capscrew
34 N•m (25 lbf ft) 195 ±9 N•m (144 ±7 lbf ft)
Traction Motor to MDU Capscrews Assisted Steer Contactor Terminal Nuts
23 N•m (17 lbf ft) 8 ±2 N•m (6 ±1 lbf ft)
TRACTION MOTOR Assisted Steer Fuse Terminal Nuts
7 ±1 N•m (62 ±9 lbf in)
Traction Motor to MDU Capscrews
23 N•m (17 lbf ft) LIFT MECHANISM
Brake Assembly to Traction Motor Capscrews Pull Rod Jam Nuts (4 each Rod)
10.8 N•m (95.6 lbf in) 176 ±3 N•m (130 ±2 lbf ft)
Power Cables to Traction Motor Capscrews HYDRAULICS
23 to 25 N•m (203.5 to 221 lbf in)
Pump Assembly Mounting Capscrews
STEERING SYSTEM 38 to 41 N•m (28 to 30 lbf ft)
Steer Swivel to Dash Lock Nut Pump to Mounting Bracket Arm Capscrew
27 N•m (20 lbf ft) 8 to 11 N•m (6 to 8 lbf ft)
Steer Motor to Frame Capscrews
19.2 N•m (168 lbf in)
4
8000 YRM 1703 Battery Specifications
Battery Specifications
The battery used in the lift truck should be selected during operation. Never use a battery that is a differ-
according to voltage, size, and weight. Batteries that ent voltage or that exceeds the maximum weight. See
are significantly smaller than the battery compartment Figure 1.
must be installed with spacers to hold them stable
Ampere Kilowatt
Compartment Compartment Recommended
Voltage Hours Hours Weight (Max)
Length (X) Width (Y) (Max) Height (Max)
(Max) (Max)
673.1 mm 330.2 mm 591.8 mm 374.2 kg
24 375 8.7
(26.5 in.) b (13.0 in.) (23.3 in.) (825 lb)
673.1 mm 325.1 mm 591.8 mm 392.3 kg
24 425 9.9
(26.1 in.) b (12.8 in.) (23.3 in.) (865 lb)
784.8 mm 330.2 mm 591.8 mm 447.7 kg
24 450 10.5
(30.9 in.) c (13.0 in.) (23.3 in.) (987 lb)
784.8 mm 330.2 mm 591.8 mm 469.5 kg
24 510 11.9
(30.9 in.) c (13.0 in.) (23.3 in.) (1035 lb)
784.8 mm 330.2 mm 591.8 mm 544.3 kg
24 600 14.0
(30.9 in.) c (13 in.) (23.3 in.) (1200 lb)
784.8 mm 330.2 mm 787.46 mm 680.4 kg
24 750 17.6
(30.9 in.) (13.0 in.) (31.0 in.) (1500 lb)
784.8 mm 330.2 mm 787.4 mm 680.4 kg
24 840 19.5
(30.9 in.) (13.0 in.) (31.0 in.) (1500 lb)
784.8 mm 330.2 mm 787.4 mm 680.4 kg
24 930 21.6
(30.9 in.) (13.0 in.) (31.0 in.) (1500 lb)
Note: If Y is less than 327.6 mm (12.9 in.), a supplemental retainer is required. a – Adjust both A and B
retainers. b – Adjust A and remove B retainer. c – Remove both A and B retainer.
5
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