INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500/1800 CUSTOMER PART #: TMD27F229 MODEL NO.: DB2429-4358
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: TMD 2.7L N.A. WISCON TOTAL POWER CORP. EDITION NO.: 9
APPLICATION: DATED: 7-20-94

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: (FOLLOWING PUMP SERVICE)
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.968 ± .001"
.093" (2.4 mm) ID X 25" (635 mm) LONG. (49.99 ± .025 mm)
2. CALIBRATING INJECTORS..... SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.1 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 1700 PSI (117 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95).
a. TEMPERATURE: 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ OUT DEVICE: #23745. a. CHECK SHUT-OFF 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-001 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 1800 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 70-75 PSI,
#1 CYL.-5-O'CLOCK** THOT TOTAL(∠C) N/A (483-517 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK 133.5° S.O. (∠ F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
47.5-48.5 mm³/STROKE.
MECHANICALLY TIMED (PER S.B. 177) 7. SET TORQUE SCREW SO AS NOT TO IMPEDE METERING VALVE
PUMP OPERATING SPEED...HALF...ENGINE SPEED MOVEMENT UNLESS BEING RESET FOR HIGH ALTITUDE
APPLICATIONS PER CUSTOMER REQUIREMENTS.
PUMP ACCESSORIES: 8. TURN SPEED DROOP ADJUSTING CAP IN 5 FULL TURNS
1. SPEED DROOP CLOCKWISE.
2. E.S.O. (12V E.T.R.) 9. 1860 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
3. TORQUE SCREW 11-17 mm³/STROKE.
10. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) THROTTLE T.P.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO RPM POSITION mm³/STROKE PRESSURE
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. a. 150 WOT 32 MIN. 10 MIN.**
2. TURN SPEED DROOP TO MINIMUM DROOP POSITION b. 400 WOT* 4 MAX. ---
(C'C DIRECTION) c. 1500 WOT 48-49 ---
3. 1860 RPM (H.I.):PRIOR TO CHECKING PUMP PERFORMANCE, d. 1800 WOT 47.5-48.5 70-75***
RESET HIGH IDLE SCREW TO OBTAIN 11-17 mm³/STROKE. e. 1800 WOT* 4 MAX. ---
4. CHECK POINTS: f. 1860 WOT 11-17 ---
g. 1900 WOT 5 MAX. ---
THROTTLE
RPM POSITION mm³/STROKE * E.S.O. DE-ENERGIZED ** (69 kPa) *** (483-517 kPa)
a. 150 WOT 31 MIN.
b. 400 WOT* 4 MAX. 11. SPECIAL NOTES:
c. 1500 WOT 45.5-51.5 a. TORQUE ALL FASTENERS PER S.B. 106.
d. 1800 WOT 46-50 b. SEAL FASTENERS PER S.B. 134.
e. 1800 WOT* 4 MAX. c. ADJUST SPEED DROOP PER S.B. 97R.
f. 1860 WOT 11-17 d. DO NOT STAMP RPM ON NAME PLATE. (STAMPED BY O.E.M.)
g. 1900 WOT 5 MAX. e. FOR HIGH ALTITUDE CONVERSION RECALIBRATE TO DB2-4182
SPEC.
* E.S.O. DE-ENERGIZED 12. IF THE NAME PLATE IS STAMPED 1500 RPM, SET HIGH IDLE
11-17 mm³/STROKE AT 1560 (5 MAX. AT 1600).

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
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DB2429-4358 EDITION 9 DATED 7/20/94 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60096)

21660 1 SCREW ASSY-VENT

SEAL, DRIVE SHAFT BLK 2 10453 OR 21661-21665

11331 2 SCREW, HEAD LOCKING

SHAFT, DRIVE 1 21519 29677 1 CAP, TORQ SCR-PROD.

REF. S.B. 378 29671 1 NUT, TORQUE SCREW
17438 1 SEAL, O-RING
SEAL, O-RING 1 16371 33922 1 SCREW, TORQUE
26180 1 BEARING, THRUST
HOUSING ASSY, PUMP 1 33052 21521 1 WASHER, THRUST
SLEEVE, THROTTLE STOP 1 24364 21522 2 WASHER, DR SH SPRING
10443 1 RING, RETAINING
SCREW, NAME PLATE 2 24419

NAME PLATE 1 10394

11354 1 WASHER, PLAIN
GASKET, TIMING COVER 1 27603
27602 1 SEAL, O-RING
SCREW,HEX WASH HD M 2 21194 11363 1 SCREW, HEAD LOCATING
COVER, TIMING WINDOW 1 23107 10393 1 SCREW, HEX CAP

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60688)
23961 1 HYD HD & ROTOR ASSY
11056 2 PLUNGER, BASIC
ROLLER, CAM 2 11141 USE 11057-11060 (STD)
OR 11062-11065 (O/S)
SHOE, CAM ROLLER STD 2 20116 AS IND. ON ROTOR S.B.60R
11438 1 SCREW, SOCKET SET
12216 1 SCREW, HEAD PLUG
CAM RING 1 23360 20727 4 CONNECTOR, FUEL LINE

29710 1 SCREW, TX DR SOC HD

29384 1 PLATE-LOCK
SEAL, O-RING 1 27245 27601 1 SEAL, O-RING
13825 1 VALVE, DELIVERY 25MM
SPRING, LEAF 1 23181 OR 13826 (O/S) AS REQ’D
REF. S.B. 143B
SCREW, LEAF SPRING 1 11175 13837 1 SCREW, DEL VALV

SPRING, DLVY VALVE 1 16441

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60475)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP

SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 28980 1 CAP, TRANS. PUMP END

NOTES:

INDENTED ITEMS INCLUDED

DB2429-4358 EDITION 9 DATED 7/20/94 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60107)
SPRING, SPEED DROOP 1 26533 20240 1 ROD ASSY-CONTROL
GREEN-YELLOW
13554 1 PIN, CONTROL SPRING

ARM, GOVERNOR 1 15421 27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214

12966 1 SEAL, O-RING
20243 1 CAP ASSY, ADJUSTING
SEAL, O-RING 2 31332 20355 1 CAP, DROOP CONT. LOCK
NUT, PIVOT SHAFT RET. 2 12288 27599 1 GUIDE, CONTROL ROD
22134 1 ARM ASSY-MET.VALVE
11563 1 VALVE, METERING
* SEE NOTE
SLEEVE, GOV. THRUST 1 14483 26427 1 SHIM, MET.VALVE SPRG
20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 11649

29111 1 RETAINER ASSY, GOV WT
WASHER, THRUST 1 23272

RING, RETAINING 1 12285

NOTES: * O.S. METERING VALVE AND ARM ASSY 22248 REF S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60543)

SEAL, O-RING 2 17438

WASHER, SPACER 2 14408
16279 1 SHAFT, SHUT-OFF
SHAFT ASSY, THROTTLE 1 15024
SCREW, LEVER ADJUST 1 12972
12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12167 1 SCREW, LEVER ADJUST

12174 1 NUT, HEX

17605 1 HOOK ASSY-GOV.LINKAGE

12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
17604 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION

(60419)

14760 2 NUT, LOCK

12519 2 NUT, HEX
12500 2 WASHER, TERM INSUL
21251 1 REG ASSY, HSG PRESS

SCREW, BUTTON HD CAP 3 22351 27607 1 SEAL, O-RING

STRAP, TERM GROUNDING 1 20951
LOCK WASHER, TOOTH 1 12049 30789 1 CAP, COVER SCREW

LOCK WASHER, TOOTH 1 18493

WASHER, PLAIN 2 18501 30788 1 CUP, COVER SCREW

22567 1 COVER, GOV CONTROL

SEAL, RECT SECTION 1 27244

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

INDENTED ITEMS INCLUDED

DB2429-4358 EDITION 9 DATED 7/20/94 PAGE 4 OF 4

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 08/29/83 15690 1
POLOT TUBE REPLACEMENT 23382 09/07/83 15717 2
GASKET KIT 24373 09/16/83 15742 3
ESO MOUNTING AND GROUNDING KIT 26431 02/21/84 15997 4
08/28/86 17892 5
03/31/87 18218 6
03/14/88 18912 7
07/01/88 18903 8
07/01/88 19000 8
07/20/94 23199 9

INDENTED ITEMS INCLUDED