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Techniques and Tips for card stock and foam board modeling
TABLE OF CONTENTS
1 LEGAL 4
1.1 COPYRIGHTS 4
1.2 TRADEMARKS 4
2 PREFACE 5
3 TOOLS 6
4 MATERIALS 7
4.1 GLUES AND ADHESIVES 7
4.2 COLOURING MATERIALS: 8
4.3 OTHER MATERIALS: 8
5 TECHNIQUES 9
5.1 PRINTING 9
5.1.1 PAGE SIZE 9
5.1.2 CARD STOCK 9
5.1.3 PRINTER PREFERENCES 9
5.1.4 TONER CARTRIDGES 9
5.1.5 SCALE 9
5.1.6 NOTE ON ALTERNATIVES TO CARD STOCK 9
5.2 LABELLING 10
5.3 WORKING WITH CARD STOCK 10
5.3.1 SCORING CARD STOCK 10
5.3.2 CUTTING CARD STOCK 11
5.3.3 FOLDING CARD STOCK 12
5.3.4 COLOURING CARD STOCK EDGES 13
5.4 CUTTING FOAM BOARD 14
5.4.1 STRAIGHT CUTS 14
5.4.2 CUTTING WINDOWS AND DOORS (ON CARD STOCK-LAYERED FOAM BOARD) 15
5.4.3 CURVED CUTS (ON CARD STOCK-LAYERED FOAM BOARD) 18
5.5 CUTTING RABBET JOINTS 19
5.5.1 NOTES ON ALTERNATIVE TO FOAM BOARD 21
5.6 GLUING TECHNIQUES 21
5.6.1 WHEN NOT TO GLUE 21
5.6.2 WHEN TO USE WHITE GLUES AND WHEN TO USE PHOTO MOUNT SPRAY 21
5.6.3 USING PHOTO MOUNT SPRAYS 22
5.6.4 USING WHITE/CRAFT GLUES ON LARGE ASSEMBLIES 24
5.6.5 USING WHITE/CRAFT GLUES ON SMALL ASSEMBLIES 26
5.6.6 JOINING COMPONENTS WHICH EXCEED THE PRINTED PAGE SIZE 28
5.6.7 USING TACKY WAX INSTEAD OF GLUES 29
5.7 PRESERVING THE COMPONENTS 32
5.7.1 APPLYING MATTE FINISH 32
6 TIPS 33
6.1 SHARP BLADES 33
6.2 PRINTING KIT INSTRUCTIONS 33
6.3 WHEN TO PRINT DESIGN IMAGES 33
6.4 USING STEEL RULERS 33
6.5 TAKE CARE WITH MEASUREMENTS 33
6.6 TEST FIT BEFORE GLUING 33
6.7 HOW TO HOLD YOUR X-ACTO 33
6.8 PROTECT THE DESIGN FROM X-ACTO SLIPPAGES 33
6.9 “FILLING” SMALL ASSEMBLIES (E.G. FURNITURE) 34
1 LEGAL
1.1 COPYRIGHTS
All images and text contained within this kit are copyright of Pulp Places. Permission is granted
to print copies of this to build only your own models. Do not distribute digital copies in whole or in part
without the express written permission of the copyright holder.
1.2 TRADEMARKS
Pulp Places is a trademark of Pulp Places Company. Mean Streets is a trademark of the Virtual Armchair General
(http://www.thevirtualarmchairgeneral.com). Stoelzel’s Structures is a trademark of Carl R. Stoelzel
(http://www.wargamevault.com/browse/pub/4244/Stoelzels-Structures). Genet Models is a trademark of
Genet Models (http://www.genetmodels.com/)
Other names may be trademarks of their respective owners.
Black and white cover street scenes are public domain photos from City of Toronto Archives.
2 PREFACE
A few years back I started modeling card stock kits as backdrops for Bob Murch’s Pulp Figures line of 28 mm
miniatures. I downloaded designs from the Virtual Armchair General’s “Mean Streets” and “Mean Sets” kits; Carl
R. Stoelzel’s “Stoelzel’s Structures” kits; Mel Ebbles (free!) Genet Models kits and others.
I used too much white glue in places. I tried to sop up the excess glue to only make things worse. I didn’t spread
the glue evenly. I missed gluing corners. My dull X-ACTO knife would leave a ragged edge on both foam board
and card stock. None of my walls were the right height. I sometimes found my work had been implemented in
differing scales. The white card stock backing would show through on corners and joints. Windows went in
upside down. Card stock slipped when I was cutting it – ruining the image. Scoring a fold line was sometimes the
same as cutting it. Warping abounded on all my large foam board components. Joining walls sometimes ended
up matching at the top but not at the bottom or vice versa. I discovered late in my projects that my next
assembly should have preceded my last assembly and I would have to go back and do it all over again. When I
discovered Photo Mount Spray I also discovered that I could wash it off most surfaces (desktop, wall, chair) with
soap and warm water and thus rescued my marriage.
I was, however, able to continue building card stock and foam board models up to this day without having once
cut myself with my X-ACTO blade. I count this as a significant accomplishment and probably one of the main
reasons I kept trying.
Having learned from these and various other mistakes at no small cost in card stock paper, toner cartridges,
foam board, patience and time; I thought it best to write down what I’ve learned to relieve others from going
through the same travails.
I will not take credit for all the techniques listed here. I’ve learned from Carl Stoelzel’s detailed instructions, from
Jerry Jensen’s Paper Modeling Guide (which is listed with Dave Graffam’s products), various YouTube vids and
others along the way. What I set out here are the techniques and methods which are tried and true for the Pulp
Places designs. You are welcome to use other methods should you please. If you come up with anything better
than I have offered here, please let me know and I may add it in a later release of this guide.
3 TOOLS
The following are the tools I use in across the Pulp Places line of kits. Most kits will not require all the tools listed
here – consult the tools and materials section of the kit you are working on for a more definitive list.
4 MATERIALS
The following are the materials I use in across the Pulp Places line of kits. Most kits will not require all the
materials listed here – consult the tools and materials section of the kit you are working on for a more definitive
list.
5 TECHNIQUES
5.1 PRINTING
5.1.1 Page Size
Pulp Places images are designed to fit an 8.5 x 11” page. The width of most walls will not fit A4 sized paper.
Good matte photo card stock has a bright white side and a slightly drab white side. Ensure that your printer will
print on the bright white side (for most printers this means inserting the paper face-down).
I recommend using the “normal” print quality setting rather than “best” setting which tends to sacrifice detail
for colour on some printers.
Ensure that the page setting on your printer is set to “Actual Size” – not “Fit” nor “Shrink Oversize Pages”.
5.1.5 Scale
Pulp Places designs are specifically targeted for 1:64 scale. Since the designs are heavily dependant on foam
board components, changing the scale of the model is not a simple matter of changing the scale on the printout.
The scale of the card stock (thickness) is invariant and would impact the resizing of such things as rabbet joints.
5.2 LABELLING
In order to keep both card stock and foam board components easily identified by component number and
orientation it is a good idea to label the back of unfinished walls with both their component numbers (or other
identifier) and an indicator of their orientation for the final assembly. So:
1) Mark the backs of all card stock components when they are cut out.
2) Mark the backs of all foam board components after they’ve had their card stock designs glued to their front
surface.
Label the back of components with their identification and an arrow showing orientation
Card stock scoring is best done before cutting a design out as the larger surface increases the stability of your
ruler and your scoring.
Additionally, in Pulp Places designs, the fold mark indicators are located outside of the design (in preference to
dotted lines on the design) wherever possible. If you cut out the design you lose the fold mark indicators as well.
An example of a complex set of folds where it is best to score before cutting. The black arrows outside the design indicate where folds
should be made.
a bone folder
I prefer either of the former two tools (bone folder or scoring stylus) as they will not tear the surface of the card
stock and they can be applied one side of the card stock regardless of the direction of the fold (forward or
backward).
Using a steel ruler as a guide, use the folder or stylus to score the fold by drawing the tool along the fold line.
One or two passes may be required. Do not press the tool too heavily.
If you do use an X-ACTO blade for fold lines, keep in mind that you should score the lines on the side of the card
stock the paper will fold into. If this is the blank (non-design) side, you can mark the line which must be scored
by using a pin to pierce the two ends that define the line on the design side, then flip the card stock over and
score the line using these two points.
1) Perform your scoring on a self-healing cutting mat. (It is easier to create the crease when the card stock
rests on a rubbery surface)
2) Use a steel ruler with a cork backing to hold the card stock firmly in place aligned to the fold line.
4) Draw the scoring tools along the fold line exerting enough pressure to create the crease but not so much
pressure as to cut or abrade the card stock. One or two passes may be required.
Align your wrist to the cut and hold the blade at a 900 angle to the card stock
6) Ensure the knife edge is sharp. It should only take you one pass with your X-ACTO to cut through the card
stock.
7) Draw the X-ACTO blade along the ruler at a 900 angle to the surface. If the knife blade is sharp you shouldn’t
need to apply too much pressure to cut through the paper. Do not press too firmly as this leads to your knife
slipping.
8) Tab cuts can generally be done without the aid of a steel ruler. Lay the full length of the X-ACTO cutting
blade over a line on the gluing tab and press down firmly.
1) Use a steel ruler to firmly pin one side of the card stock along the scored fold line.
2) Slide your X-ACTO blade under the other side of the card stock (back side facing in) and rotate the blade to
make the fold.
3) If it is a particularly long fold line, you can substitute another ruler for the X-ACTO blade to create the fold.
You should also consider colouring over any dashed lines (for folds). In most Pulp Places kits, fold lines are
indicated by black arrows located outside of the design as to avoid marring the appearance of the design with
dashed fold lines. This is not always possible such as in the case of outer wall overlaps:
Sometimes, colouring needs to be performed after gluing a card stock design to foam board as is the case below
where both the card stock and foam board pieces needs to be coloured.
Using a colour marker to fill in the bottom of a stair landing. Note that the colour applied doesn’t need to be an exact match to
successfully obscure the backing. It also appears that the supporting foam board could use some colouring as well.
Colouring can be done either by using colour markers or acrylic paints. The advantage of using acrylic paints is
that you can mix colours to get a close match to the design background. It is also easier to colour foam board
edges with a paint brush than it is with a magic marker. The disadvantage of using acrylic paints is that they are
more expensive to purchase than colour markers.
4) Always cut away from the graphic you wish to preserve. Thus if your X-ACTO blade slips away
from the graphic you can recover from the error.
5) Spread your non-cutting hand over the rule and press directly down. Ensure none of your
fingertips extend beyond the steel edge.
6) If the line to be cut exceeds the width of your hand spread on the ruler, you will need to pause
your cutting and slide your hand down the ruler for the remaining cut.
7) Be very careful to ensure that your X-ACTO blade follows the steel rule. Do not push heavily on
the blade or you might nudge your ruler out of place. (If you always cut at a 900 angle, this
should not be an issue.)
8) The first stroke should just pierce the top cardboard backing on the foam board.
Pull the blade across rather than pushing it into the foam. The point here is to cut a straight line
for the subsequent strokes to follow. It’s easiest to start your cut from the edge of the foam
board or a little before the cut line.
9) The second stroke should be applied across the cut line with a bit more pressure than the first
stroke. It should cut all the way down to, or through to, the bottom cardboard backing on the
foam board. Make sure your blade remains at right angles to the foam board surface throughout
the cut. You do not want an angled edge on any of your foam board cuts.
10) The third cut should be applied with sufficient pressure such that you feel the blade touching
down on your cutting board. If you need to do more than 3 cuts to get to this point, chances are
your X-ACTO blade is too dull – replace it.
5.4.2 Cutting Windows and doors (on card stock-layered foam board)
Pulp Places kits provide masks and images to apply window and door insets on outer walls of buildings to add
further depth to the appearance of your model.
To use insets, you will need to carefully remove card stock/foam board regions of a component which requires
some specialized cutting:
1) Ensure that you will be working with a printed design which has mask layering turned on.
2) Establish the line of the cut: Using a steel ruler and X-ACTO blade begin your first cut at one edge of a
masked area and carefully cut through the first layer of card stock. You should only be engaging the tip of
your X-ACTO blade for this first cut. Draw the blade all the way to the end of the masked area.
The initial cut should just use the tip of the blade
3) Deepening the cut: Redo the cut from the beginning, increasing the depth of the blade into the foam layer
and finally through to the self-healing mat. Note that this may require multiple passes to complete. Do not
draw the blade all the way to the end of the mask area – it is too easy to overcut the line.
4) Reverse the X-ACTO blade and set the blade angle at 900 to the surface of the component. Position the blade
to the mid-point of the cut and draw the blade to the starting position ensuring an even cut through all
layers of material.
5) Now perform the same reverse blade cut moving from the mid-point of the cut to the ending position of the
mask area. You may need to “saw” this cut a bit, given that there usually is more material to cut through at
this end. Ensure that your X-ACTO has a good grip on the blade.
Flip the component about and apply the even cut to the other end.
6) Perform the same series of cuts as describe in to the remaining side of the mask.
7) Gently attempt to push out the mask. If it resists, you probably still have some uncut corners. Turn the
component over, check the cut throughs on the back to determine which corners still need work and then
flip the component over and complete those cuts.
9) Colour the edges of the window space, then test fit and glue the window design:
2) Important: You should keep the blade at a 900 angle to the surface throughout all your cuts.
3) Starting at one end of the curved aspect, use just the tip of the X-ACTO blade to define the curved line. If
you perform this cut by moving the blade over the mask you will find that your blade is inclined to tip away
from the center of the curve – a better approach is to hold the blade rigid and, with your other hand turn
the component during the cut. Carry the cut through to the end of the curve.
4) Perform subsequent cuts as above but cut deeper into the component. This will become more difficult the
deeper you go – try to keep the blade at a 900 during these cuts (it’s hard). Continue making these cuts until
you cut through to the self-healing mat.
5) Finish the start and end of the angle cut by setting the blade angle to 900 (as you did for straight lines) and
evening the ends.
7) Colour the edges, test fit the inset piece and then glue it in place.
Trenches used to fit inner walls to both/either other inner and outer walls
Rabbet joints require either one or two cuts to the face of the foam board (only one is required to create a
rabbet joint on the edge of a foam board piece). For all three types of joint though, the same techniques apply:
1) Cut the rabbet joint in 2-3 passes over the face of the foam board with your X-ACTO blade:
a) The first pass should just cut through the topmost cardboard layer of the foam board – pull the blade
rather than pushing it into the foam layer.
b) The second pass should cut through the foam layer and lightly scratch the lower cardboard layer. Be
careful not to push the blade down too hard.
c) You may need a third pass of the blade if you encountered any ‘hills’ in the foam (denser areas of foam)
which you didn’t fully cut through in the second pass. Again – go lightly – you will also have an
opportunity to clean up any extra foam later.
Cutting the edge piece for a single facing cut rabbet joint
4) For single face cut rabbet joints gently pry the cut extent from the foam board leaving the rabbet joint
Trying the cut piece from a single face cut rabbet joint
5) For single face cut rabbet joints If you have any remaining foam ‘hills’ in the joint, you can remove these by
rubbing them away from the cardboard layer with a dull instrument – like the sculpting tool in the
photograph below.
Scraping out foam fragments from the exposed foam board card stock
6) For double face cut rabbet joints you will need to “chisel” out the foam board between the two cuts using
either a sculpting tool (used in step 5 above) or a flat head screw driver.
Other ways to avoid gluing walls is to use a tacky wax such as Bard’s Tacky Wax to seat joins firmly. (Tacky Wax is
also great to have around for seating your miniatures solidly in displays.)
Another advantage of not gluing wall pieces in place is that, should you need to, you can replace individual wall
pieces without having to redo an entire floor assembly.
5.6.2 When to use white glues and when to use Photo Mount spray
1) It is highly recommended that you use a photo mount spray for gluing large sections of card stock to foam
board (i.e. walls and rooves). Photo Mount spray does not contain water and will cure in minutes.
2) Note however that card stock sprayed with Photo Mount must be very carefully positioned as it is difficult…
sometimes impossible to reposition once it touches the target surface.
3) White glue or hobby glue should be used on smaller components as directed (sparingly in most cases).
White glues have a water component which, when applied to large surfaces, interacts with card stock and
foam board paper promotes warping. The standard method for minimizing warping is to spread the glue
evenly and thinly and once applied to cover the glued component with a large weighted object (i.e. a coffee
table book) and leave it for 24-48 hours to dry. Even then, the component will probably warp slightly… and
assembly will take much longer.
1) Read and adhere to, all the instructions on the photo mount aerosol can.
2) Lay cardstock sections to be glued face down on wax paper such that the wax paper extends 6 – 8” on all
sides.
3) Try to protect as much of your work area as possible with wax paper. (Computer monitors, keyboards, lunch
should all be covered).
4) Ensure that your work area is properly ventilated – the glue spray is very fine and tends to remain airborne
for quite a while after release. (It is best to do this outdoors!!)
5) Spraying
a) Use horizontal and vertical stokes in spraying
b) Ensure that all areas (especially corners) have been covered.
c) Avoid applying glue to any tabs or other fold sections by folding them under the front (design) side
before spraying the photo mount on the reserve side.
Photo mount spraying card stock (on a wax paper cover sheet).
d) Remove the card stock sections carefully from the wax paper (don’t slide the card stock – lift it up
directly) and place the sections aside.
e) Allow 1 minute for the glue to become tacky.
6) If you do overspray – note that the photo mount glue does wash up quite easily with a soapy sponge and
warm water.
7) Applying the first side of cardstock to foam board:
a) Ensure that you select a section of the foam board big enough to base your cardstock image.
b) Take the glued sections of cardstock and apply them to the foam board starting at one corner or side
and smoothing the rest of the section onto the foam board without creasing.
c) Take the rounded edge of a wooden ruler or use the flat of your hand to press all areas of the card stock
section into the foam board.
8) Discard the wax paper or overlay it with a clean piece of wax paper if you will be mounting more designs.
b) ENSURE that the orientation of both the glued cardstock and foam board section is correct.
c) Take the longest edge of the glued cardstock and carefully line it up with the edge of the foam board
then apply the edge when satisfied.
d) Carefully smooth from the applied edge to the rest of the foam board.
3) Sketch out the area on the foam board where the card stock piece will be applied.
Sketch out the foam board area for the design by tracing the design
4) Apply the glue to the sketched-out area of foam board ensuring that all sides and corners are covered. Apply
glue in a criss-cross fashion over the center of the foam board.
Applied glue for good coverage within the sketched out area.
5) Use the moistened #2 brush to spread the glue to all corners and the edges of each side of the sketched-out
piece. Spread the glue out in the center of the sketch out. Smooth out any remaining hills of glue on the
foam board.
Spread the glue evenly and thinly over the sketch out area. You can also use the brush and a paper towel to sop off any excess glue.
6) Lay down the card stock design starting at one end of the sketched-out area to the other. Smooth the card
stock down with your hands or the rounded side of a wooden ruler. Glue may squeeze out onto the foam
board not covered by card stock - mop it up with paper towel or Kleenex.
Smoothing the design onto the glue area with the rounded edge of a wooden ruler.
7) To prevent warping, cover the glued assembly with wax paper and then add a covering board or book whose
weight will keep the assembly flat while glue cures and dries (approximately 24 – 48 hours depending on the
relative humidity of your environment)
Any of James T. and Karla L. Murray's books on New York Storefronts not only make excellent reading/viewing, but they are also
great for weighting down glued assemblies.
2) You needn’t weight down the assembly to protect against warping as, for small components, warping is
usually not a concern.
3) Fold the tab onto the target surface and hold until tacky.
4) Keep pressure on the tab until the glue begins to set. There are several ways to do this:
Using a finger to apply a tab to a foam board surface with glue already applied
b) For hard to reach places, roll the ball of your scoring stylus or burnishing tool over the tab.
Rolling a burnishing tool over a glued step. For gluing into corners, using a burnishing tool is highly effective.
c) For long tabs roll the side of your scoring stylus or burnishing tool over the length of the tab.
5) For small assemblies, warping is usually not a concern so just set aside the glued component and allow it to
dry.
2) Orient both pieces into their proper positions and flip over the first piece
3) Pick the first conjoining edge of the flipped piece. If the edge is one which won’t be glued to foam board
(such as an overlap edge) move down to the first position which will be glued to foam board.
4) Apply a small amount of scotch tape as shown such that the overlap can be used later to join to the second
piece.
5) Repeat the above two steps for the second conjoining edge.
Tape on the other corner (backside). Note that the placement is back from the fold line.
6) Now flip the flipped piece back over such that the design on this sheet as well as the other are facing up.
7) Join the two sheets such that there is no overlap nor gap between the two and such that their texture
patterns line up. Press lightly on the scotch tape such that you can reposition it if necessary.
8) Once you are satisfied with the fit, press the scotch tape down firmly and then trim any excess tape.
2) Ensure that you have a piece of foam board which can accommodate the two (or more) pieces when joined.
Sketch out, in pencil, where the pieces will be placed.
3) Apply glue to the back of the first piece as per section 5.6.4 Using White/Craft Glues on large assemblies.
4) Paste the first piece to the foam board in the place sketched out for it.
5) Apply glue to the back of the second piece as per section 5.6.4 Using White/Craft Glues on large assemblies
but do not mount.
6) Mounting: Lift the second piece by the conjoining edge, one hand on each end and lower the piece down to
join the first piece while carefully aligning the texture patterns and ensuring that the second piece is butt up
against the first.
8) Weight down and set aside as per the large assembly instructions.
Individual walls can be easily replaced without requiring the entire assembly to be rebuilt.
Walls can be removed to open-up camera angles for photographing miniatures in various “scenes”.
Having a jar of Tacky Wax is also handy for keeping your miniatures well-seated in their display cases:
1) Use Tacky wax when slotting a wall component into a rabbet joint:
3) Ensure that you only apply the Tacky Wax to the component (foam) edge – avoid getting the wax on the
card stock design.
5) Slide the component edge into the rabbet joint and press the supporting sides together.
Inserting a wall component into a rabbet joint using Tacky Wax to secure the joint.
To remove the component, just pull it out. You can reinsert it without having to add more Tacky Wax.
Police Station No 4 first floor Interior. None of the wall are glued in place for this floor. Tacky Wax has been used on all the exterior corners
and a few of the internal wall rabbet joint connections.
6 TIPS
Pulp Places will provide either templates for the foam board pieces or simple measuring instructions to aid the
modeller in cutting these “fill”.
You may find however, that the fit of the foam board components is a bit looser than you’d like.
The best remedy for this is to use the same template or measurements to cut out “fill” pieces of cardboard to
add to the assembly.
Bottom of file cabinets assembly showing filling consisting of 3 foam board and 1 cardboard pieces.
Cardboard can be taken from various household sources such as cereal or food boxes, shirt cardboard, backing
sheets from card stock packaging, junk mail!!!, etc.
Cardboard is generally thicker than card stock and will require more care and pressure when cutting with an X-
ACTO blade. When possible use scissors instead.