GENSET ENGINE NEF45 SM1

NEF
The 4 and 6 cylinder Diesel engines of
the NEF family, are the most versatile
and efficient offered by Iveco Motors in
genset duty market engines.
The traditional injection systems cou-
pled to full electronic control of the fuel
feed system, allow a wide power range
and a low gaseous emission level in ac-
cordance with European 2002/88/EC
and American EPA CARB directives.

PERFORMANCES
1500 rpm 1800 rpm
RATINGS 1)
PRIME STAND-BY PRIME STAND-BY 3)

Rated output 2) kWm 53.5 59 59 65

1) Ratings in accordance with ISO 8528 - For duty at temperature over 40°C and/or altitude over 1000 meters must be considered a power
derating factor. Contact the Iveco Motors sales organization.
2) Net power at flywheel available after 50 hours running with a ± 3 % tolerance.
3) EPA / TIER 2 homologated power.

PRIME POWER STAND-BY POWER

The Prime Power is the maximum power available with varying loads
for an unlimited number of hours. The average power output during a
24 h period of operation must not exceed 80% of the declared prime
power between the prescribed maintenance intervals and at standard
environmental conditions.
A 10% overload is permissible for 1 hour every 12 hours of operation.
This is the maximum power available for a period of 500 hours/year
with a mean load factor of 90% of the declared stand-by power.
No kind of overload is permissible for this use.
CONTINUOUS POWER
Contact the Iveco Motors sales organization.
 NEF45 SM1
TECHNICAL DATA SCOPE OF SUPPLY
Engine model NEF45 SM1 Iveco Motors engine NEF45 SM1 equipped with :
- Mounted radiator .
Diesel 4 stroke - Injection direct, mechanical
- Mounted belt driven pusher fan.
Nb. of cylinders and arrangement 4, in line - Fan guard.
- Mounted air filter with replaceable cartridges.
Speed governor mechanical
- Fuel filter.
Total displacement liters 4.5 - Primary fuel filter/water separator.
- Replaceable oil filter.
Bore x Stroke mm 104 x 132
- Front engine mounting brackets.
Aspiration turbocharged - Flywheel housing SAE 3 and flywheel 11” ½.
- Re-directable exhaust gas elbow.
Cooling system liquid (water + 50% Paraflu 11)
- Recirculed oil breather system.
Flywheel housing / Flywheel SAE3 / 11” ½ - Oil dipstick.
- HWT and LOP sensors.
Flywheel rotation CCW
- 12 Vdc electrical system.
Lube oil specifications ACEA E3 - E5 - User’s handbook.
Lube oil consumption < 0,1% of fuel consumption THE ENGINE IS SUPPLIED WITHOUT LIQUIDS.
Fuel specifications EN 590
Oil and filters interval for replacement hours 600

OPTIONAL EQUIPMENT
RPM 1500 1800
On request the engine can be supplied with :
Fuel consumption at : - Oil drain pump.
100% load l/h (g/kWh) 13.7 (210.8) 15.5 (213.4) - Oil drain valve.
80% load l/h (g/kWh) 10.2 (210.2) 11.7 (214.5) - 120/230 Volt water jacket heater.
- WT and OP sensors for gauges.
50% load l/h (g/kWh) 7.0 (216.3) 8.2 (226.6) - Low water level sensor.
Coolant capacity: - Turbo and exhaust gas guards.
engine only liters ~ 8.5 - Exhaust gas flexible joint.
- 24 Vdc electrical system.
engine + radiator liters ~ 18.5
ATB (without canopy) °C 50
No remote cooling radiator allowed.
OVERALL DIMENSIONS
Lube oil total system capacity including
pipes, filters etc. : liters ~ 12.8
Electrical system 12 Vcc
Starting batteries :
recommended capacity Ah 1 x 100
discharge current (EN 50342) A 650
Cold starting :
without air preheating °C -10
with air preheating °C -25
Specifications subject to change without notice
Illustrations may include optional equipment.

Engine dry weight kg ~ 480

L = 1259 mm
Publication P4A04N022E - 05.06

W = 657 mm
H = 1016 mm

Iveco Motors
Via Puglia, 15 - 10156 Torino IT
Tel. +39 (011) 0076245 - Fax +39 (011) 0076275
Local distributor
Iveco Motors
V.le dell’Industria, 15/17- 20010 Pregnana Mil.se Milano IT
Tel. +39 (02) 935101 - Fax +39 (02) 93590029

www.ivecomotors.com
 NEF45 SM1
59 kW (1500 rpm) - 65 kW (1800 rpm)

1/ GENERAL 1500 rpm 1800 rpm

Engine NEF 45 SM1

Engine model NEF45 SM1.1
Basic engine type F4GE0455C*F600 - 504082455XY
Number cylinders 4
Firing order (N° 1 nearest to fan) 1-3-4-2
Cylinder arrangement in line
Valves per cylinder 2
Cycle diesel 4 stroke
Injection system direct
Induction System Turbocharged
Bore mm 104
Stroke mm 132
Total displacement lit 4,5
Mean piston speed m/s 6,6 7,9
Compression ratio 17,5 : 1
Flywheel rotation anti clockwise viewed on flywheel
Housing flywheel SAE 3
Flywheel 11''1/2
Moment of inertia
without flywheel Nm2 1,86
flywheel only Nm2 6,96
BMEP gross
Prime Power bar/kPa 9,7 / 969,7 9,0 / 902,4
Stand-by Power bar/kPa 10,7 / 1066,7 9,9 / 992,6
Dry weight ( including cooling package ) kg ~ 450
Energy to coolant kcal/kWh 485,4 588,2
Energy to radiation kcal/kWh 172 141
Dimensions L x W x H mm 1259 x 657 x 1016

2/ PERFORMANCES 1500 rpm 1800 rpm

Continuous Power (gross) kWm 43,5 49

Prime Power (gross) kWm 54,5 61
Stand-By Power (gross) kWm 60,0 67,0
Fan consumption kWm 1,3 2,2
Continuous Power (net) kWm 42 47
Prime Power (net) kWm 53,5 59
Stand-By Power (net) kWm 59 65
Performance condition
temperature °C ≤ 40
altitude a.s.l m ≤ 1000
Derating
temperature > T 40°C %/5°C
altitude >1000 m %/500m

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 NEF45 SM1
59 kW (1500 rpm) - 65 kW (1800 rpm)

3/ COOLING SYSTEM 1500 rpm 1800 rpm

Engine NEF 45 SM1

Type liquid
Recommanded coolant water - paraflu 50%
Coolant capacity
engine only liter 8,5
radiator and hoses liter 10
Coolant pump flow l/min 103,3 123,9
Pressure cap setting kPa (bar) 70 (0,7)
Shutdown switch setting °C 103
Maximum additional restriction Pa 147
Air To Boil Prime Power °C 58 60
Fan
diameter mm 500
number of blades 5
drive ratio 1,4 : 1
speed rpm 2115,0 2538,0
air flow m3/s 2,86 3,44
power consumption kWm 1,3 2,2

4/ LUBRICATION SYSTEM 1500 rpm 1800 rpm

Oil sump capacity

max liter 8,5
min liter 5,5
Oil system capacity including filter liter 12,8
Oil pressure at rated speed kPa 300 - 500
Oil temperature
normal °C ---
max °C 120
Engine angularity
longitudinal degrees 25°
transverse degrees 25°
Servicing interval hours 600
Oil specification ACEA E3 / E5
Oil consumption %fuel < 0,1

5/ INTAKE SYSTEM 1500 rpm 1800 rpm

Air consumption at 100 % of load m3/h (Kg/h) 377 (313) 464 (385)
Air intake restriction, clean filter kPa (mbar) ---
Air intake restriction, dirty filter kPa (mbar) 5 (50)
Air filter type dry

6/ EXHAUST SYSTEM 1500 rpm 1800 rpm

Gas flow at stand-by Power kg/h 325 400

Max temperature at PRP (25°C) °C 483 385
Max allowable back pressure kPa (mbar) 6 (60)
Exhaust gas temperature kcal/kWh 655,3 722,9

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 NEF45 SM1
59 kW (1500 rpm) - 65 kW (1800 rpm)

7/ FUEL SYSTEM 1500 rpm 1800 rpm

Engine NEF 45 SM1

Fuel consumption at
Stand-By gr/kWh (l/h) [kg/h] 210,0 (15,0) [12,6] 211,9 (16,9) [14,2]
Full load gr/kWh (l/h) [kg/h] 210,8 (13,7) [11,5] 213,4 (15,5) [13,0]
80% gr/kWh (l/h) [kg/h] 210,2 (10,2) [8,60] 214,5 (11,7) [9,80]
50% gr/kWh (l/h) [kg/h] 216,30 (7,0) [5,90] 226,6 (8,20) [6,90]
Fuel specifications EN 590
Feed pump max suction head m
Injection pump type STANADYNE DB4427-5955

8/ ELECTRIC SYSTEM 1500 rpm 1800 rpm

Voltage (negative to ground) V 12

Starter motor
make Bosch
power kW 3
pull current Amp 60
hold current Amp 12
break away current +20°C Amp 1580
cranking current +20°C Amp ---
Number of teeth on starter motor 10
Number of teeth on flywheel 125
Starting batteries
recommended capacity Ah 1x 100
discharge current Amp 650
(EN 50342)
Stop solenoid energized to run Amp
Alternator
voltage V 14
charge Amp 90

9/ COLD STARTING 1500 rpm 1800 rpm

Without air preheating °C -10

With air preheating °C -25

10/ EMISSION GASEOUS AND PARTICLES 1500 rpm 1800 rpm

Nox Oxides of nitrogen gr/kWh 6,8 5,69

HC Hydrocarbons gr/kWh 0,5 0,25
Nox+HC gr/kWh 7,3 6,6
CO Carbon monoxide gr/kWh 1,8 2,1
PT Particles gr/kWh 0,23 0,25
Smoke Bosch <2 1,5
Specifications subject to change without notice
Illustrations may include optional equipment.
Date of update 06.30.2006

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 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
WASHINGTON, DC 20460
2006 Model Year Certificateof Conformity

Manufacturer:
Engine Family:
CertificateNumber:
Intended Service Class: NR 4 (37-75)
Fuel Type: DIESEL

Effective Date:
Date Issued MAY 26

Zaw-Mon, Director
Certification and ComplianceDivision
Office of Transportation and Air Quality
Pursuant to Section 213 of the Clean Air Act (42 U.S.C. section 7547) and 40 CFR Part 89, and subject to the terms
and conditionsprescribed in those provisions, this certificate of conformity is hereby issued with respect to the test
engines which have been found to conform to applicable requirements and which represent the following nonroad
engines, by engine family, more described in the documentationrequired by 40 CFR Part 89 and produced in
the stated model year.

This certificate of conformity covers only those new nonroad compression-ignition engines which conform in all
material respects to the design specifications that applied to those engines described in the documentationrequired
by 40 CFR Part 89 and which are produced during the model year stated on this certificate of the said manufacturer,
as defined in 40 CFR Part 89.

It is a term of this certificatethat the manufacturer shall consent to all inspections described in 40 CFR 89.129-96
and 89.506-96 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant
or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 89. It is
also a term of this certificatethat this certificatemay be revoked or suspended or rendered void ab initio for other
reasons specified in 40 CFR Part 89.

This certificate does not cover nonroad engines sold, offered for sale, or introduced, or delivered for introduction,
into commerce in the U.S.prior to the effective date of the certificate.