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Indian Standard
( First Revision )
ICS 53.040
0 BIS 1999
BUREAU OFINDIANSTANDARDS
MANAK BHAVAN, 9 BAHADWR SHAH ZAFAR MARG
NEW DELHI 110002
NATIONAL FOREWORD
This Indian Standard which is identical with IS0 5049-l : 1994 ‘Mobile equipment for continuous
handling of bulk materials - Part 1: Rules for the design of steel structures’ issued by the International
Organization for Standardization (ISO), was adopted by the Bureau of Indian Standards on the
recommendations of the Bulk Handling Systems and Equipment Sectional Committee and approval
of the Heavy Mechanical Engineering Division Council.
This standard was first published in 1991. This (first) revision has been carried out to align it with
IS0 5049-l : 1994.
The text of IS0 standard has been approved for publication aslndian Standard without deviations.
Certain terminology and conventions are, however, not identical to those used in Indian Standards.
Attention is particularly drawn to the following:
a) Wherever the words ‘International Standard’ appear referring to this standard, they should be
read as ‘Indian Standard’.
b) Comma(.) has been used as a decimal marker while in Indian Standards, the current practice
is to use full stop (.) as the decimal marker.
In the adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their place
are listed below along with their degree of equivalence for the editions indicated:
IS0 286-2 : 1988 IS0 system of IS 919 (Part 2) : 1993 IS0 system of Identical
limits and fits - Part 2 : Tables limits and fits - Part 2 : Tables of
of standard tolerance grades standard tolerance grades and limit
and limit deviations for holes deviations for holes and shafts (first
and shafts revision)
IS0 630 : 1980 Structural steels IS 2062 : 1992 Steel for general Related
structural purposes (fourth revision)
IS0 5048 : 1989 Continuous IS 11592 : 1985 Code of practice for Technically
mechanic~al handling equipment selection and design of belt conveyors Equivalent
- Belt conveyors with carrying
idlers - Calculation of
operating power and tensile
forces
ln reporting the results of afest or analysis made in accordance with this standard, if the final value,
observed or calculated, is to be rounded off, it shall be done in accordance with IS 2 : 1960 ‘Rules for
rounding off numerical values (revised)‘.
IS 13148 (Partl):1999
IS0 5049-1:1994
Contents
Page
1 Scope . .. . . .. . .. . . .. . . . . .. . . . . .. . . . . .. . .. .. . .. . . . .. . . .. . .. . . .. .. . . .. . .. . .. . .. . . .. .. . . .. . .. . .. . .. . . .. 1
3 Loads ......................................................................................... 1
4 Load cases .. . . . .. . . . . . .. . . .. . . . . .. . .. . . . .. . .. . .. . . .. . . . .. .. . . .. . .. . . .. .. . . .. .. . . .. .. .. .. .. 9
7.1 General . . . .. . . . .. . . . . .. . . . .. . .. . .. .. . . . .. . . . .. . . . .. . .. . . . .. . . .. . . .. . . .. . . . .. . .. . . .. . . . .. 20
(i)
IS 13148 (Part 1 )~: 1999
IS0 5049-l : 1994
.
Annex
( ii )
IS 13148 (Part 1) : 1999
IS0 5049-l : 1994
Indian Standard
( First Revision )
- excavators,
- scrapers, 3 Loads
- reclaimers with scraper chain,
Depending on their frequency, the loads are divided
- rnixed tyre or caterpillar-mounted stackers into three different load groups: main loads, additional
snd reclaimers, loads and special loads.
the clauses in this International Standard as adapted a) The main loads comprise all the permanent loads
to each type of apparatus are applicable. which occur when the equipment is used under
normal operating conditions.
1
t!S 13148 (PartI):
IS0 5049-l : 1994
- permanent dynamic effects; Dead loads are load forces of all fixed and movable
construction parts, always present in operation, of
- inclination of the machine; mechanical and electrical plants as well as of the
support structure.
- loads on the gangways, stairs and platforms.
3.1.2 Material loads
b) The additional loads are loads that can occur
intermittently during operation of the equipment
The material load carried on conveyors and reclaimers
or when the equipment is not working; these
is considered.
loads can either replace certain main loads or be
added to the main loads.
3.1.2.1 Material load carried on the conveyors
They include, -among others:
These loads are determined from the design capacity
- (in cubic metres per hour).
wind load for machines in operation;
c) The special loads comprise the loads which Unless otherwise specified in the contract, the
should not occur during and outside the operation cross-sectional area shall be determined assuming
of the equipment but the occurrence of which is a surcharge angle r3 = 20”.
not to be excluded.
The maximum sections of materials conveyed are
They include, among others: calculated in accordance with IS0 5048.
2
IS 13148 (Part 1 ) : l-999
IS0 5049-l : 1994
the buckets multiplied by the maximum number follow shall be taken as guidance. The actual values
of discharges. In the case of bucket wheels, the can deviate towards either higher or lower values.
factor 1,5, which takes into account the volumes
which can be filled in addition to the buckets, can For storage yard appliances, the values are generally
be replaced by taking into account the actual value lower, while for other equipment (for example in
of nominal and additional filling. mines) they shall be taken as minimum values.
b) Where there are automatic capacity limiters, the Loads due to dirt accumulation shall be taken into ac-
design capacity shall be the capacity thus limited. count:
Where the unit is intended to convey materials of on the conveying devices, 10 % of the material
different densities (for example, coal and ore), safety load calculated according to 3.1.2;
devices shall be provided to ensure that the calculated
load will not be exceeded with the heavier material. for bucket wheels, the weight of a 5 cm thick
layer of material on the centre of the bucket
Dynamic load factor: wheel, considered as a solid disc up to the cutting
circle;
In order to take into account the dynamic loads which
could be applied to the conveyor during transport, the for bucket chains, 10 % of the design material
load shall be multiplied by a factor of 1,I. load calculated according to 3.1.2, uniformly dis-
tributed over the total length of the ladder.
The degree of incrustation (dirt accumulation) de- Unless otherwise specified, the normal lateral resist-
pends on the specific material and the operating con- ance can be assumed to be 0.3 times the value of the
ditions prevailing in each given case. The data which normal digging resistance.
3
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
3.1.5 Forces on the conveyor fied because of local conditions. The aerodynamic
m. pressure, 4, in kilopascalslr, shall be calculated using
Belt tensions, chain tensions, etc. shall be taken into the foliowing generally applied formula:
consideration for the calculation as far as they have ?
L
If possible, the drive motors and brakes shall be de- It shall be assumed that the wind can blow horizon-
signed in such a way that the acceleration value of tally in all directions,
O,2 m/s2 is not exceeded.
The effect of wind action on a structural element is a
If the number of load cycles caused by inertia forces resultant force, P, in kilonewtons, the component of
due to acceleration and braking is lower than 2 x IO4 which resolved along the direction of the wind is
during the life-time of the machine, the effects shall given by the equation
be considered as additional loads (see also 3.2.7).
P=Axqxc
3.1.7 Loads due to inclination of the machine
where
In the case of inclination of the working level, forces
will be formed by breaking down the weight loads A is the area, in square metres, presented to
acting vertically and parallel to the plane of the work- the wind by the structural element, i.e. the
ing level. The slope loads shall be based on the max- projected area of the structural element on
imum inclinations specified in the delivery contract a plane perpendicular to the direction of
and shall be increased by 20 % for the calculation. the wind;
1) 1 kPa = 1 kN/m’
4
IS 13148 (Partl): 1999
IS0 5049-l :1994
The value of this coefficient tl will depend on h and b A, is the enveloped area (solid portions +
(see figure 1 and table21 and on the ratio voids);
A is the visible area (solid portion area); When, for lattice girders, the ratio rp = A/A, is hi-gher
than 0,6, the reducing coefficient is the same as for
a solid girder.
Tvpe of girder c
Solid-web 20 1.6
tor 10 I,4
or
0 5 1.3
box girders 2 12
I -
NOTE - Certain values of c can be lowered if wind tunnel tests show that the values contained in the table are too high
Table 2 - Values of reducing coefficient q as a function of cp= A/A, and the ratio b/h
I b/h = 0.5 1 0.75 1 0.4 1 0.32 1 0.21 I 0.15 -7 0.05 1 0.05 0.05
I
b/h = 1 1 0.92 1 0,75 1 0.59 I 0.43 I 0.25 I 0.1 1PO.lmI 0.1
5
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
Figure 2 - Curves giving values of rj 3.2.5 Resistances due to friction and travel
Temperature effects need only be considered in spe- b) For calculating the resistances to travel, the fric-
cial cases, for example when using materials with tion coefficients are as follows:
very different expansion coefficients within the same
component. - on wheels of rail-mounted machines: P = 0,03
The abnormal digging resistance acting tangentially to - between crawler and ground: P = 0,60
6
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
there are horizorltal guiding wheels, the distance The mass forces due to the acceleration and braking
between the guiding wheels shall be taken as of moving structural parts occurring less than 2 x lo4
value a. times during the lifetime of the appliance shall be
checked as additional loads. They may be disregarded
Figure4 gives the values of 1 as a function of the p/a if their effect is less than that of the wind force during
ratio. operation as per 3.2.1.
7
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
3.3 Special loads derailment or rail fracture. The maximum drive effort
of non-blocked wheels shall then be determined. It
shall not exceed the friction-transmitted effort be-
3.3-1 Blockage of chutes
tween wheels and rails.
The weight of material due to a blockage shall be
calculated using a load which is equivalent to the ca-
3.3.5 Lateral collision with the slope in the case
pacity of the chute in question, with due reference to
of bucket wheel machines
the angle of repose. The material normally within the
chute may be deducted. The actual bulk weight shall The maximum lateral resistance in bumping against
betaken for the calculation. the slope is determined by the safety coupling in the
slewing gear or the kinetic energy of the superstruc-
3.3.2 Resting of the bucket wheel or the bucket ture. This load shall be applied in accordance with
ladder on the face 3.1.4. In calculating the lateral resistance from the
kinetic energy, a theoretical braking distance of
Where safety devices, for example slack rope safe- 30 cm and a constant braking deceleration shall be
guard for rope suspensions or pressure switches for assumed.
hydraulic hoists, are installed which prevent the full
weight of the bucket wheel or the bucket ladder from
coming to rest, the allowable resting force shall be 3.3.6 Wind load on non-operating machines
calculated as a special load at I,1 times its value.
For this case, unless otherwise specified because of
Where such safety devices are not provided, the local conditions, the wind speeds and aerodynamic
special load shall be calculated with the full resting pressures given in table3 shall be taken, with refer-
weight. ence to the above-ground height of the structural el-
ement in question.
For rail-mounted equipment, it shall be taken into ac- For horizontal speeds below 0,5 m/s, no account shall
count that bogies may be blocked, for example by be taken of buffer effects. For speeds in excess of
derailment or rail fracture. For the loads occurring un- 0,5 m/s, account shall be taken of the reaction of the
der such conditions, the coefficient of friction be- structure to collision with a buffer, when buffering is
tween driven wheels and rails shall be taken as not made impossible by special devices.
P = 0,25 provided that the drive motors can generate
sufficient power. It shall be assumed that the buffers are capable of
absorbing the kinetic energy of the machine with op-
For equipment mounted on fixed rails, a wheel can erating load up to the rated travelling speed, vr, as a
be considered as blocked (i.e. unable to rotate but minimum.
sliding on the rail).
The resulting loads on the structure shall be calculated
For equipment mounted on movable rails, blocking of in terms of the retardation imparted to the machine
a trailing wheel or bogie shall be assumed as due to by the buffer in use.
8
IS 13148 (Part 1) : 1999
IS0 5049-l : 1994
If the delivery contract includes data concerning the The main, additional and special loads mentioned in
effects due to earthquakes, these loads shall be con- clause 3 shall be combined in load cases I, II and III
sidered in the calculation as special loads. according to table4. .
I II
T IMain, additional and special loads
-
Ill
1
-
II
2
-
Ill
3
-
-
II
4
-
Ill
5
-
-
II’)
6
-
-
II
7
-
Ill
8
Ill
9
3.1 .I Dead loads X X X X X X X X X
wheel)
3.3.6 Wind load on non-operating machine X
1’ The removal of abnormal digging resistances (see 3.2.4) shall be ensured, when necessary, by appropriate devices
(rocking device which prevents slewing of appliance when out of service due to wind force)
I 2) See 3.2.7.
9
IS 13148 ( Part 1 ) 5 1999
IS0 5049-l : 1994
5 Design of structural parts for general - exceeding the permissible fatigue strength.
stress analysis The cross-sections to be used in such analysis shall
be the net sections for all parts which are subjected
5.1 General to tension (i.e. deducting the area of holes) and the
cross-sections for all parts which are subjected to
The stresses arising in the structural parts shall be pressure (i.e. without deducting the area of holes); in
determined for the three load combinations and a the latter instance, holes are only included in the
check shall be made to ensure that an adequate cross-section when they are filled by a rivet or bolt.
safety margin exists with respect to the critical
stresses, considering the following: Conventional strength of materials calculation pro-
cedures shall be used to calculate the strength.
- straining beyond the yield point or the permissible
stress, respectively, 5.2 Characteristic values of materials
- straining beyond the permissible crippling or For structural steel members, the values in table5 ~
buckling stress, and, possibly, shall be used.
Material
(1SO 630) R po,2, min. R, E G a/
Grade Quality e’) < 16 16<e<40 40 < e < 63
C 355 345 335 490 to 630 21 x IO4 8.1 x lo4 1.2 x lo-’
1) e = thickness in millimetres
10
IS 13148 (Part 1) : 1999
IS0 5049-l : 1994
5.3 Calculation of allowable stresses with position and, when applicable, the weldability of the
respect to the yield point material are guaranteed by the producer.
For high yield point steels RpO,JR, > 0,7, the allow-
The stresses for load combination cases I, II and III
able stresses, ug, shall satisfy the following condition:
calculated according to clause 4 shall be compared
with the allowable stresses CT~for these load combi-
nation cases.
Tension or compressionll, ug 160 180 200 180 210 230 240 270 300
11
IS 13148 (Part 1) : 1999
IS0 5049-l : 1994
54.2 Suckling of cylindrical circular shells The safety factor, v B, against buckling of flat plates is
given by the ratio
The buckling stress, ski, of cylindrical circular shells
(for example tubes) with transversal frames at a %ki *vk
vB =Q or ~a==~
maximum spacing of 1~2~shall be determined accord- CP CP
uti = 0,2 *
is the comparative stress for the
where
E is Young’s modulus of the material stud- The safety factor, va, against buckling of cylindrical
ied; circular shells is given by the ratio
Table 7 - Safety factor againat buckling, vB For the walls of closed box girders which are sub-
jected to bending loads around the two main axes, the
values for the web plates are decisive.
Component Load csse I LoarFcase I Load case
For rectangular plates forming members of a bar un-
der compression, the security regarding buckling, vs,
shall not be lower than the allowable security regard-
ing buckling of the whole bar.
12
IS 13148 ( Part 1 ) : 1999
IS0 5049-l : 1994
‘%k
uvlci
Fe 360 Fe 430 Fe 510
6 Design of joints for general stress types -of welds and compared with the allowable
stress a,, as follows:
checking
DWCP=J~-<6,
13
IS 13148 ( Part 1 ) : 1999
IS0 5049-l : 1994
Tnhla
._-._ 9_ - Main
._._... tvnns
-.I---
nf
-_ wnld
__-_- iaints
a------
X
X-rays
the direction of the external
forces
As for the special quality, but
utt weld solely:
I the
sickness - under tensile stress (see ta-
f as- Gauge root of weld-back before
Standard ble 1O),with o,,, calculated P 100
embled sealing run execution, without g
quality z 06 ua
lements end craters
0, as a function of K (see
7.2.2)
Cdouble
LL
K
blevel Gauge root of weld-back. Com-
1
Special
tButt weld plete penetration weld. Notchless
quality
ir the weld edges, grind if necessary
lngle T
; ormed Width of unwelded portion at root
t mythe of joint is less than 3 mm or less Non-destructive test of the plate
t wo com- than 0,2 times the thickness of under tensile stress
Fjonents the welded portion. The lowest is perpendicularly to its surface to D
Lwith a determinant tl detect laminations (for example
Egroove in
()ne of
Standard
quality
e
K using ultrasonic testing)
V
t he as-
<sembled
f4ements
ijt the <3mm or02e
r‘Oat &I!+_
Iillet
Neld in
the angle
Special
quality
Notchless weld edges; grind if
necessary
q q
DLrc
formed
by the
assem-
Standard
bled
quality
compo- Bo
nents
1) Weld symbols are taken from IS0 2553; see also IS0 5817 and IS0 6520.
14
IS 13148 (Parti):
IS0 5049-l: 1994
Types of welding
I quality
K-weld, special or current
quality
( 160 ( 180 / 200 1 173 1 195 1 216 ( 240 ( ~270 1 300 (
!---l- 1 I I
2 Filiet weld, special or current 244
130 145 163 141 157 176 195 220
8hearing stress
AI! types of welds ?I3 127 141 123 138 153 170 191 212
6.2 Bolted and riveted joints 6.2.2 Non-fitted boYts (forged black bolts)
6.2.1 Fitted bolts Bolts of this type are tolerated only for secondary
joints of members subjected to light load. They are
The allowable stresses specified in table 11 presup-
not tolerated for joints subjected to fatigue.
pose bolts whose shanks bear against the full length
of the hole
15
IS 13148 (Partl) :1999
IS0 5049-1:1994
r
._w._ . . -..---““..a =8...aee.x* .“. YVICS mm.” .,.wta
I 96 210 100
I 80 160 100
I 96 210 -
16
IS 13148 (Part1 ): 1999
IS0 5049-l : 1994
T=Fxpxn
a vT 6.3.1.2 Safety coefficients regarding slipping
I I
I,4
II I,25
is the slipping safety. Ill
vT 1.1
The tensile force after tightening is calculated on the
basis of the permissible stress~of the bolt material.
High-strength friction-grip bolt nuts shall be supported
The allowable stress is: by washers which shall have a hardness of at least
the same degree as that of the nut material. Inter-
- for a normal case: uF = 0,7R,o,2 mediate spring washers shall not be used. The bolts
need not be specially secured.
(This determination takes into account the ad-
ditional stresses when the bolt is tightened.)
17
IS 13148 (Partl):1999
IS0 5049-l : 1994
12 84.3 53,3 126 11.4 12,8 14,5 19,l 21,4 24,2 21 23,5 26.7
14 115 72.6 200 15,5 17,4 19.7 25,9 29 33 28,5 31,9 36.3
16 157 99 310 21,2 23.8 27,5 35.4 39.6 45 38,9 43,6 49,5
18 192 121,5 430 26 29,2 33,l 43,4 48.7 55,2 47.9 53.5 60.9
20 245 155 610 33.2 37,2 42.2 55.4 62 70,5 61 68.2 77,5
22 303 192 830 41.1 46.1 52.2 68,s 76,8 87.1 75,5 84.5 96
24 353 222 1050 47,5 53.2 60.4 79.2 88.7 100,s 87,2 97,5 111
27 459 290 1540 62,l 69.6 78 103.5 116 132 114 127,5 145
When precautions are taken against thread stripping metal construction, on the length of tightening, lg, and
(gF = 0,8K,,,,), these values shall be multiplied by the diameter of the bolt, d.
1.14.
For the normal case where the bolt is pre-tightened
Bolts pre-tensioneo with such loads shall not be ad- with
ditionally subject to tensile stress.
OF = 0,7& 2
18
IS 13148 (Partl): 1999
IS0 5049-1:1994
= 900 N/mm2
19
IS 13148 ( Part 1) : 1999
IS0 5049-l : 1994
Qmin 7min
7 Calculation of allowable fatigue K=---.-.
a max
or K.=-
7max
strength for structural members and for
This is the ratio of the lowest ultimate stress (U,i” or
joints 7,,,,J to the highest ultimate stress according to its
sum (amaX or rmax ). It varies as a function of the ulti-
mate stress sign, in the surging region from + 1 to 0
7.1 General
and in the alternating region from 0 to - 1.
Metal fatigue (failure due to fatigue) occurs when a
structural member is subjected to frequently repeated 7.2,3 Stress spectrum
surging or alternating loads.
This is the frequency which can be reached by a given
For structural members and joints, the fatigue stress according to the operating conditions. It is as-
strength shall be checked for the load case I forces sumed that the ultimate stress amax occurs almost al-
(main loads) when main loads occur which are likely ways for the repetition cycles on which the lifetime
to noticeably modify their value, namely by more than of the appliance is based.
2 x IO4 times in the course nf the lifetime of the ap-
pliance.
7.2.4 Construction case
Below 2 x IO4 load cycles, fatigue strength checking
is not required. The notching effect on structural members and joints
has an adverse influence on the fatigue strength. To
All static loads which may occur to various extents, take the notching effect into account, the types of
for example incrustation, shall be calculated with that construction and the joints are classified into eight
value which produces the highest tensile stress. construction cases listed in table 18.
20
IS 13148 (Partl):1999
IS0 5049-1:1994
No. I Dascriation
---_.. and _
r_._.. _.._ svmhnlizatinn
, ...__..___._.. nf
-. ihr
-.._ main
..._... e-eat __““”
C.,...k..ll\
Y,lllY”l
I
P 100
P 100
d
,_I?_/
k St
‘1
Single or double V butt weld (special quality) of \
014
web transverse joint. A6
P 100
,f
x
021
Elements connected by single or double V butt P 100
weld carried out parallel to the stress direction. or P
X
IS 13148 (Partl):1999
IS0 5049-1:1994
I7
112
direction:
P
- asymmetrical connecting slope: l/5 to l/4 or PlOO
I or P
- symmetrical connecting slope: 113
X
y
Gusset fixed by single or double V butt weld per-
113
pendicular to the stress direction.
X
y
Single or double V butt weld of web transverse /-I~]~
114
joint.
X
V
!
Elements connected by single or double V butt
129
weld parallel to the stress direction.
23
IS 13148 ( Part 1 ) : 1999
ISO 5049-l : 1994
8
Elements connected by fillet weld parallel to the
123
stress direction.
cc
D
K
Continuous main element on which the parts per-
131 pendicular to the stress direction are fixed by
double bevel continuous weld (special quality).
Vcc
-
/ LL
KT
Continuous element on which discs perpendicular
132 to the stress direction are fixed by double bevel
J
continuous weld (special quality).
III
V
IA
154
Double bevel continuous weld (special
connecting the web to the curved flange.
quality)
K
4
Vcc
24
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
No. i Dascriatian
---.. r _._..and avmhalintinn
_.._ -,...--..---.-.. nf 4hr
_. _.._.mrin
.._... CI~M
““_“”
C.,...hnll)
I
X
P
Parts of different thicknesses connected by single ?!!i
or double V butt weld (special quality) perpendic-
I
JI _
ular to the stress direction:
P
212
- asymmetrical connecting slope: l/3 or P 100
I or P
- symmetrical connecting slope: l/2
-
g
Butt weld seam (special quality) and continuous -
element, both perpendicular to the stress direction
213 where the flats cross, with welded auxiliary P 100
gussets. The ends of the seams are ground, -
thereby avoiding the forming of notches.
g
c_p
P
Parts connected to a gusset by single or double
214 V butt weld (special quality) perpendicular to the P 100
stress direction.
25
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
26
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
27
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
-
No. 1 Description and symbolization of the main cases 1 Symbol’)
312
- asymmetrical connecting slope: l/2 or
X
of notches.
28
IS 13148 ( Part 1 ) : 1999
IS0 5049-l : -t994
X
Vcc
P
K
the flats cross.
31
IS 13148 (Partl):1999
IS0 5049-1:1994
32
IS 13148 (Partl):1999
IS0 5049-1:1994
33
IS 13148 ( Part 1 ) :, 1999
IS0 5049-l : 1994
Tension and compression in the material and in the weld joints for construction cases W, to I(,
Class A units (see 7.2.1)
I I I I wx
-1 -(I,8 -0,6 -0,4 -0.2 Q 0,2 O,$ 0,6 0.8 1
I I I I
-Fe360=-160 N/mm?
+e 430=-175 N/mm2
- 200 N/mm2
Steel Fe510
240Nlmm2
I I I I I I I I I
t CX
-1 -0,8 -0.6 -d.4 -0.2 0 0.2 0,4 0,,6 0.8 1
.-s? 1 I
PI I I-SO-
- 240N/mm2
34
IS 13148 (Part 1) : 1999
IS0 5049-l : 1994
Tension and compression in the material and in the weld joints for construction cases W, to K,
Class B units be 7.2.1)
N/mm2
N/mm2
i
.P
I 160 N/mm2
E” 175 N/mm2
s
- 200 N/mm2
Steel Fe 510
‘-c-240 N, m2
I I I I I/I /I/ I
240 N/ ‘mm2
35
IS 13148 (Part 1 ) : 1999
IS0 5049-l : 1994
200 N/mm2
200 N/mm2
I 1
I I Fe
,! I 510 = 170 N/mm2
N/mm2
N/mm2
37
IS 13148 ( Part 1 ) : 1999
IS0 5049-l : 1994
200 N/mm2
Fe430=101 N/mm2
Fe 360= 92,3N/mm2
50 .
bX
-1 -0.8 -0,6 -0,4 -0,2 0 0,2 0,4 0,6 0.8 1
200N/mm2
Fe 510=170 N/mm2
Fe4-30=124 N/mm2
Fe360=?13 N/mm2
38
IS 13148 (Partl):1999
IS0 5049-d :1994
200 N/mm2
11
101 N/mm2
92.3 N/mm:!
200 N/mm2
Single-shear joint
,200 N/mm2
IS0 tolerance
for fitted Hlllhlt
bolts
Multiple-shear joint
IS0 tolerance
for fitted Hll/k6 Hll/hll
bolts
1I See 60 286-2.
40
IS 13148 (Part 1) : 1999
IS0 5049-l : 1994
Single-shear joint
200 N/mm2
144 N/mm2
96 N/mm2
Multiple-shear joint
=lY2 N/mmz
= 128 N/mm2
IS0 tolerance
for fitted Hll/ hll
bolts
41
IS 13148 (Parti):
IS0 5049-1:1994
Single-shear joint
200 N/mm*
IS0 tolerance
for fitted
bolts
Multiple-shear joint
IS0 tolerance
for fitted
Hlllk6
bolts
42
IS 13148 ( Part 1 ) : 1999
IS0 5049-l : 1994
Single-shear joint
480 N/mm*
NLmm2
N/mm2
Multiple-shear joint
480 N/mm2
~420 N/mm2
= 280 Nlmm2
160
80 c-x
-1 -0,8 - 0.6 -0,4 -0.2 0 0.2 0,4 0,6 0.8 1
7
IS0 tolerance Hll/k6 Hll/hll
for fitted
bolts I-
43
IS 15148 (Part 1) : 1999
IS0 5049-I : 1994
Fittedboltsand rivets
cl-y.6units k.ee7.2.1)
Single-shear joint
480 N/mm2
N/mm2
IS0 tolerance
for fitted
bolts
Multiple-shear joint
480 N/mm2
- bolt5.6
I-w = 420 N/mm*
rivet A 44
,
3 20”
/- bolt 4.6
Ic = 280 N/mm*
240 rivet A 34
160
I I I I I sol I 1 I I I LCX
IS0 tolerance
Hll/hll
for fitted
bolts t
44
c
IS 13148 (Partl):1999
IS0 5049-l : 1994
Fittedboltsand rivets
Class C unitsbe 7.2.1)
Single-shear joint
480 N/mm2
N/mm*
210 N/mm2
Multiple-shear joint
480 N/mm*
=420N/mm*
~280 N/mm2
45
IS 13148 ( Part 1 ) : 1999
IS0 5049-l : 1994
I
Load case
9.1 Checking for safety against overturning I ‘I: I
I I,5
For safety against overturning, the following ratio shall
be applied: II 1.3
Ill 1.2
is the stabilizing moment of the total per- On agreement with the user, it can be specified that
manent load referred to a possible tipping different structural members shall occupy definite
axis; positions, taking into account the stability of the ap-
pliance when idle (for example crane boom). Such
Mk is the overturning moment resulting from measures shall appear in the operating instructions.
all the variable horizontal and vertical
forces (= zP, + cP,,) of load cases I, II and
Ill, to the extent these forces increase the 10 Safety against drifting
overturning moment.
As safety against drifting, the ratio is taken between
The check shall be carried out for the tipping axis with the sum of the drag forces and the sum of the drift
the smallest overturning safety, by assuming that the forces due to the wind or the inclination. The calcu-
movable parts of the dead load are in the most un- lation shall be based on the greatest inclination at
favourable position. which the machine has to work, in accordance with
3.1.7. The resting of the digging device on the face
The same safety regarding overturning can be written
or ground need not, in this case, be taken into con-
in the following form (see figure 5):
sideration.
MS f/e
Yk=---=
The friction values to be used are as follows:
Mk
- for driven wheels on rails: p = 0.14
where
- for non-driven ball-mounted wheels: P = 0,Ol
46
IS 13148 (Part 1):1999
IS0 5049.1:1994
Annex A
(informative)
Bibliography
[l] IS0 2553:1992, Welded, brazed and soldered joints - Symbolic representation on drawings
[2] IS0 E817:1992, Arc-welded joints in steel - Guidance on quaky levels for imperfections.
[S] IS0 6520: 1982, Classification of imperfections in metallic fusion welds, with explanations.
48