Precast Erection SMC2-2-Phase 2

METHOD
STATEMENT
SMC MANUFACTURING (VIETNAM) 2ND
FACTORY – PHASE 2
Sub - Contractor: PHAN VU CO., LTD
Work: Precast Concrete Structure Installation
1
PROJECT: SMC MANUFACTURING (VIETNAM) 2NDFACTORY- PHASE 2
ERECTION METHOD STATEMENT
Precast Erection
SMC2.2/PVC/MS/05.06/PCW/001_REV.01
Revision History
Revision Date of issue Purpose of issue
(approved/revision)
Submitted by Phan Vu Co., Ltd

Name Position Date Signature
Prepared by
Reviewed by
Approved by
Approved by Kajima Viet Nam
Checked by Position Date Signature
Design Team Chief Design
Coordinator
Engineering
QA-QC Chief QA-QC
Construction/
M&E
HSE HSE Manager
Reviewed by
Construction Manager
Approved by
Project Manager
2
CONTENTS
1.INTRODUCTION ..................................................................................................4
2.BUILDING DESCRIPTION ..................................................................................5
3.OGANIZATION CHART FOR THIS PROJECT .................................................8
4.FLOW CHART AND DIRECTION OF WORK ...................................................9
5.SCHEDULE ..........................................................................................................12
6.SPECIFIC STANDARD .......................................................................................13
7.TOOLS & EQUIPMENT .....................................................................................13
8.MATERIALS ........................................................................................................17
9.MATERIAL HANDING,STORAGE AND DELIVERY ....................................20
10.PREPARATION WORKS..................................................................................25
11.CONSTRUCTION METHOD ...........................................................................26
12.QUALITY CONTROL .......................................................................................50
13.HEALTH & SAFETY AND ENVIRONMENT ................................................51
14.APPENDIX .........................................................................................................56
Appendix 1: Risk Assessment .................................................................................56
Appendix 2: Inspection and Test plan .....................................................................67
Appendix 3: Inspection Checklist ............................................................................72
Appendix 4: Inspection and Test Request ...............................................................84
Appendix 5: Caculation Sheet .................................................................................86
Appendix 6: Scaffolding Certificate ......................................................................111
Appendix 7: Erection Drawing A3 size .................................................................154
3
1. INTRODUCTION
1.1 PURPOSE:
- Archive highest quality of project that cast in place structure cannot do.
- Shortening project schedule
- Saving Labor
-Easy to manage site
1.2 PROJECT PARTICULARS:
Project: : SMC MANUFACTURING (VIETNAM) 2ND FACTORY – PHASE 2
Investor: SMC Manufacturing (Vietnam) Co., Ltd
Main Contractor: KAJIMA VIETNAM CO., LTD
Site Address : Lot A1,D2 street, Long Duc IP, Long Duc Ward, Long Thanh District, Dong
Nai Province Vietnam
Work Package: Precast erection for factory 05 & 06
1.3 SCOPE OF WORK
1. Fabricate Reinforce concrete structure: Column, Beam, Staircase and slab.

2. Installation all PC structures, content all equipment in use.
4
2. BUILDING DESCRIPTION
No Component Dimension Unit Quantity Remark
1 Column 500x500 PC 202 Factory 05&06
2 Beam PC
Beam 10m 250x550 PC 48 Factory 05&06
Beam 4.5m 300x550 PC 52 Factory 05&06
3 Slab PC
Thickness 70mm PC 2352 Factory 05&06

(Toping 80mm)
Thickness 70mm PC 130 Factory 05&06

(Toping 110mm)
4 Staircase PC Factory 05&06
5
6
7
3. OGANIZATION CHART
8
4. FLOW CHART OF WORK
4.1 Chart of installation and acceptance of columns
9
4.2 Chart of installation and acceptance of beam
10
4.3 Chart of installation and acceptance of slab
11
5. SCHEDULE (A3)
12
6. SPECIFIC STANDARD
- TCVN 9115 - 2012: Assembled concrete and reinforced concrete structures – Practice for
erection and acceptance.
- TCVN 5757- 2009: Steel wire ropes for general purposes − Minimum requirements
- TCVN 5873-1995: Welds in steel.
- KVN Project Specification and ITP sheets for inspection.
7. TOOLS & EQUIPMENT
No. Description Job Classification Manpower Remarks
I FACTORY 5 37
Engineer 2
Safety 1
Surveyor 2
ERECTING Foreman 2
1
PRECAST TEAM
Welder 4
Workers 10
Crane Operator 2
Signaler 2
Engineer 1
2 GROUTING TEAM Foreman 1
Workers 10
II FACTORY 6 37
Engineer 2
Safety 1
ERECTING Surveyor 2
1
PRECAST TEAM
Foreman 2
Welder 4
Workers 10
13
Crane Operator 2
Signaler 2
Engineer 1
2 GROUTING TEAM Foreman 1
Workers 10
Total 54
Equipment
No Equipment Quantity Capacity Remarks
I Factory 5 & Factory 6
1 Container office 1 20 feet
2 Container storage 1 20 feet
3 Crane Crawler 2 80 Tons
4 Scissor lift 4 8m≥

14m
14
5 Generator Welding 4
Machine
6 Grout mixer 2 hande
7 Crane truck 2 5 Tons
8 Air compressor 2 3kg
15
9 Cable D10 many
10 Counter-weight many 5 Tons
11 Turnbuckle many M20
12 PAL-scaffold many
16
13 QUICKSTAGE-scaffold many
14 Column’s Cang many

15 Lifting system 4
8. MATERIALS
8.1 Materials list
No Item Description
Branch Size Origin

name
1
Sika grout Sika Viet 25kg/bag PVC supply
214-11 Nam
2
Steel plate 6mm-12mm PVC supply
3
Welding rod Kim Tinh E 42 PVC supply
17
8.2 Non shrink grout for structure joint.
- Sika grout 214-11 is a cement mortar, self-leveling, non-shrinkage with time allowed for
construction is extended to adapt to the local temperature.
- Sika grout 214-11 HS is a grout of self-leveling, high strength early, free of iron, shrinkage
compensation, use immediately, products have selected and pre-mixed aggregates to create
Make a homogeneous mixture.
- Properties at 27 ° C / ambient humidity
Specifications Sika grout 214-11 Sika grout 214-11 HS
Quantity Standard Quantity Standard
Water content 15% 14%
Viscosity 27-32cm ASTM C230-90 29-33cm ASTM C230-90
Dehydration None ASTM C940-89 None ASTM C940-89
Expansion(24 >=0.1% ASTM C940-89 >=0.1% ASTM C940-89

hours)
Initial setup time >=5 h ASTM C403-90 >=5 h ASTM C403-90
Setup time ends <=12 h ASTM C403-90 <=12 h ASTM C403-90
- Compressive strength 27 ° C
18
Specifications Sika grout 214-11 Sika grout 214-11 HS
Quantity Standard Quantity Standard
1 day >=25𝑁/𝑚𝑚2 ASTM C349-95 >=40𝑁/𝑚𝑚2 ASTM C349/C109
Technical requirements in construction of jointing:
+ Concrete surfaces must be clean, solid, none grease, dust and other impurities. Metal
surfaces (iron, steel) must be free of scale, grease or oil. Surfaces Water absorption must be
completely saturated, but not to stagnate.
+ When mixing grout, it should be slowly added to the pre-dosed water to achieve the desired
consistency. Mix with a low speed mixer with a mixing disc...
+ When pouring the mortar into the substrate must keep the flow of mortar without
interruption
+ Formwork must be secure and watertight.
8.3 Requirements for welding steel sheets link
- CT38 steel (or SS400) capable of bearing large, high load, difficult to deformation during
use, resilient.
- The chemical composition of steel CT 38, SS400
19
Steel grade The chemical composition (%)
C Si Mn P(Max) S(Max)
CT38 0.14 ~ 0.22 0.12 ~ 0.30 0.40 ~ 0.65 0.04 0.045
SS400 ≤0.050 ≤0.050 ≤0.050 ≤0.050 ≤0.050
- Physical-mechanical properties of CT 38, SS400 steel
Steel grade Tensile strength Limit of stretching strain Relatively elongation
N/mm² N/mm² (%)
CT38 380 ~ 490 250 26
SS400 400 ~ 510 235 21
9. MATERIAL HANDING, STORAGE AND DELIVERY
9.1 Site plan
All materials delivery plan and storage location have to follow daily plan approved by KVN
engineers that needed to coordinate every day in site daily meeting.
20
THE SITE PLAN (add bản vẽ bằng cách dùng phần mềm better WMF cho rõ)
21
9.2 Transportation of components
-Pc delivery outline
+Trailer type 1 : 03 trailer (size 14300x2500x2500)
+Trailer type 2 : 03 trailer (size 12400x2500x2500)
- Transportation PC components after finished factory inspection by PHAN VU, KVN and
other relevant contractors engineers.
- Components are arranged on vehicles of appropriate size and load and are tightly
constrained to prevent shocks and impacts.
22
- Transport calculation data:
PRECAST
Height of TRANSPORT
DESCRIPTION Unit Dimension Weight of 1
Quantity segment CACULATION
(mm) segment(ton)
(m)
I. COLUMN
11.75(m
Gridline E1 pc 13 500x500 8.07
)
Gridline E pc 15 500x500 7.00 (m) 4.81
12.35(m
Gridline D pc 15 500x500 8.49
) Using
13.40 VEHICLE
Gridline C Pc 15 500x500 9.21
(m) Type 2 for
12.35 delivery.
Gridline B pc 15 500x500 8.49
(m) 6 nos /day
Gridline A Pc 15 500x500 7.00 (m) 4.81
11.75
Gridline A1 pc 13 500x500 8.07
(m)
Total pc 101
II. Slab Length Width Weight Using
VEHICLE
Thickness Type 1 for
Pc 1176 3.093 2.086 1.13 Tons
70mm delivery. 42
nos/day
Total pc 1176
III. Beam Using

VEHICLE
400X950
L=9.5M pc 94 3.26 > 9.02 Type 1 & type 2
250X550
for delivery. 6
L=4.5M pc 26 300X550 1.86 nos/day
L=14.5 M pc 172 300X950 10.33
9.3 Site Stock Plan (A3) (sử dụng bản vẽ đính kèm cho cả e nhà)
23
24
10. PREPARATION WORKS
- All components content all Factory QA-QC documents.
- All components have to marking center lines every face of them before installation.
- Site works have to use all approved drawing.
- Cast-in-situ structure need to marking center line and inspection level and location.
25
11. CONSTRUCTION METHOD
11.1 General Sequence

- Before lifting:
+ Clean all components by water and clean cloths only.
+ Check type of components make sure get the right structure by: Name, tag, number.
+ Check the position and tolerances.
+ Installation of scaffolds following approved design.
+ Check location of machines and safety matters.
- When hooking and lifting have to check:
+ If steel cables are used, cushions should be placed to avoid damaging the concrete, and
protect the cable.
+ When lifting, the middle clamping mechanism must be used to ensure the distribution of
load on the structure.
+ Cable must comply with standards and have a special structure to remove the hook.
26
+ The use of installed structures for linking to other lifting devices must following
approved design.
+ Do not drag the components
+ Remove the crane hook after: fixed temporary bracing system or temporary connection
that approved by engineers and surveyors.
+ Before jointing, check the position of the components following design.
+ Care should be taken in the assembly process to prevent damage. Damaged components
must be replaced or repaired following KVN instruction.
+ Engineers and surveyors have to monitor workers to minimize the tolerance of location
as well as level at connection.
+ The assembly of the secondary components shall be carried out after the joints of the
lower load-bearing structures reached strength or finished temporary connection.
+ The assembly of components and installation of equipment following coordinated

drawings.
11.2 Erection column.

- Equipment used: 80T crawler crane
27
b. Sequence of erecting column
28
29
c. Detailed sequence
30
31
-Install cang type 2 at two locations on pc column and install cable + turnbuckle
-Setting up lifting system and hook up column
-Using the 80T crane to raise the column slowly upward and move the column to position.
- Column braced by 8 cables following design, local load is 5 tons in 4 directions. After pc
column is installed, connect bracing cables into counterweight, tight turnbuckle to adjust pc
column verticality.
32
-After bracing cables fixed and location inspected, remove crane’s hook.
33
- Construction of joints between the neck columns and columns by Non-shrink grout.
34
- When the grout reaches strength checked by sample test, bracing cable can be removed.
- Some details to be noted during construction:
+ Stump column connect to column detail
+ Cable and the cang connecting detail
+ Detail of cang for column type 1,type 2
+ Details anchor column type 1, type 2
35
+ Lifting system and bolts
36
11.3 Erection Beam

a. Preparation:
- Check all center lines that marked on beam

- Prepare the scaffolding to support the bottom of the beam.
- Scaffolding systems following design detail.
b. Sequence of erecting beam
37
250x550
L= 10(m),
400x950 W=3.43(t)
L= 10 (m), ,12pcs
W= 9.5(t)
400x950
L= 10(m),
W=9.5(t),
400x950 14pcs
L= 10 (m),
W= 9.5(t)
400x950
L= 10 (m),
W= 9.5(t)
400x950
L= 10(m),
250x550 W=9.5(t),
L= 10(m), 14pcs
W=3.43(t)
38
v
300x520
L= 4.5(m)
W=1.76(t)
300x950
13pcs
L= 15(m)
W=10.69(t)
43pcs
300x950
L= 15(m)
W=10.69(t)
43pcs
300x950
L= 15(m)
W=10.69(t)
43pcs
300x950
L= 15(m),
W=10.69(t)
300x520
43pcs
L= 4.5(m)
W=1.76(t)
13pcs
39
c. Detailed sequence
- Checking measurement, centerline, elevation, beam installation, cable
- Welding wedge steel plate connect to embed steel plate of corbel (weld 1a, weld 1b)
40
- Place steel plate under scaffolding. Install scaffolding (using Pal scaffolding) to designed position. Welding scaffolding in to steel
plate. Use I200 bars to support under beam, adjust the height of the bar I200 to bottom beam level.
41
42
- Beams placed near column refer to beam stock plan.
- Crane is lifting and erecting beam into position, in-process erecting use two ropes to
adjusting beam. When adjusting beam into corbel, use wooden shim (~3cm) to keep the gap
between the column–beam.
43
44
- Fixing accurately center line, elevation

- Weld wedge steel plate to connect embed steel plate of beam (weld 2a, weld 2b).
- Remove crane cable and move to next beam.
- Grouting team will conduct cleaning, form fitting and grouting structure’s joints.
- Fill joints of column-beam by Sika grout 214-11
45
- Remove formwork after grout cured (6 hours)
11.4 Erection slab

a. Preparation:
Scaffolding, cable and seat belt, safety handrail.

b. Sequences of erecting Slab
46
70MM 70MM
W=1.55(t) W=1.55(t)
294pcs 294pcs
70MM
W=1.55(t)
294pcs
70MM
W=1.55(t)
294pcs
47
c. .Detailed sequence
- Install scaffolding system.
- Scaffolding has to weld into steel plate.
- The height of the scaffold is equal to the height of the bottom of the floor.
- Adjust slab joint gap by metal shim
48
49
12. QUALITY CONTROL
By KVN Checklist
I. Product Column Beam Footing

Length ± 10 ±5 ± 10
Width ±5 ±5 ±5
Height ±5 ±5 ±5
Sweep 0 ± 10
Deflection L/250 L/250
Local smoothness of product surface ±2 ±2 ±2
Location steel box to center line ±5 ±5 ±5
Skew of steel box ±3 ±3 ±3
Location of embedment
Longitudinal direction ±5 ±5 ±5
Transverse direction ±5 ±5 ±5
Smoothness of steel box, steel plate ±3 ±3 ±3
Location of strand ±5 ±5 ±5
Location of stirrup ± 10 ± 10 ± 10
Crack ≤ 0.2 ≤ 0.2 ≤ 0.2
Broken (maximum size) ≤ 30 ≤ 30 ≤ 30
II. Installation
Location of plan view
Parallel direction to axis ±5 ±5 ± 10
Perpendicular direction to axis ±5 ±5 ± 10
H/100 H/10
Skew to vertical line ±5
0 0
Skew to transverse line ± 10 ± 10 ± 10
Clearance between column and beam - 2; + 5
50
13. HEALTH & SAFETY AND ENVIRONMENT

a. Arrangement of components on the site
- By detailed stock plan onsite approved daily by KVN.
- High of a component’s package:
+ The floor is arranged from 10 to 12 layers but not exceeding 2.5m
+ Beams and columns don’t allow put on each other.
+ Between the layers supported with wood bars: 60 x 60mm or 100 x 100mm.
+ The components layers between must be maximum distance of 0.5 meter.
b. Precautions for accidents or occupational accident when using crane assemblies
- Crane assembly must meet the requirements for assembly of components in terms of weight,
dimensions (length, width and height), location of installation on the building (elevation,
mold installation set and distance from the installation position of the structure to the crane).
- In all cases, the crane must not be mounted with a weight greater than the load of the crane at
the corresponding reach.
c. Precautions crashed when hanging components
- Slipping, breaking or fall hazard, may cause accidents.
- Rigging steel cables Diameter have to following design.
- Shackle must tighten following KVN specs.
- Cables and all lifting devices must be checked before rigging.
- Hanging position must be follow designed location.
d. Prevention accidents when moving components
-When crane have to turn to other direction, the bottom of structure must be raised 0,5m
higher than highest top of all other structures.
- Use 2 wind lines to control rotation of lifting structures.
- Never to Lift and move.
- Absolutely forbid people to climb or sitting, standing on structures.
- During the installation crane components, the hazardous area must be barricaded. Prohibit
the person standing underneath the assembly, as well as in the moving area by crane.
51
e. Prevent material falling hazard during installation

- To prevent falling down, while adjusted and fixed (temporary or permanent) components in
place, remove the hook of the crane out of components after they has been fixed firmly and
inspected.
- Once the components have been removed from the hook, no further movement is allowed. If
you need to move the location of the installed components must be hung on the hook of the
crane, the crane lifted and adjusted when components are hanging on hook.
-In order to temporarily place the components in place, must be follow temporary joint design
approved.
f. Prevent falling from high
-To prevent workers from falling down when installation, must separate working zone with
life line and flag, use safety belt to hook on right place.
-When climbing up or down, must following plan and approved location or equipment.
-When working at high, labor must be equipped with personal protective equipment: safety
belts, shoes and safety helmets…
-In the assembly process: don’t work without technical engineers, safety engineers.
-Crane installation must consider and have approved plan at night time.
- Lifting work must stop if wind is too strong following TCVN.
52
53
54
55
METHOD STATEMENT FOR SAFETY
14. APPENDIX
Appendix 1
Risk Assessment
56
KV/FORM/SA/14.01
JHA
JOB HAZARD ANALYSIS FORM - PHÂN TÍCH MỐI NGUY TRONG CÔNG VIỆC
Project : SMC MANUFACTURING (VIETNAM) RA Leader : Prepared by : Document No. :

Dự án 2ND FACTORY – PHASE 2 Trưởng Chuẩn bị bởi __________________ Số hiệu tài liệu
Company : RA Member 1 : Approved by: ________________ SMC2.2/PVC/JHA/05.06/PCW/001_REV.00
PHAN VU CO., LTD
Công ty Thành viên 1 Duyệt bởi
Process : RA Member 2 : Signature - Chữ ký:
Thành viên 2
Activity Lot A1,D2 street, Long Duc IP, Long Duc RA Member 3 : Revision No. :
Location : Ward, Long Thanh District, Dong Nai
Thành viên 3 Phiên bản số
Địa điểm Province Vietnam
Last Review
RA Member 4 : Designation :
Date :
Thành viên 4 Chức vụ
Ngày gần nhất
Next Review
RA Member 5 : Date :
Date :
Thành viên 5 Ngày
Ngày tiếp theo
57
JOB HAZARD ANALYSIS: PC WORK

1. Hazard Identification 2. Risk Evaluation 3. Risk Control 4. Residual Risk
Đánh giá rủi ro Biện pháp kiểm soát rủi ro
Nhận diện mối nguy
No. Activity Hazard Severity Likelihood Risk Actions to Reduce Risk – Action by, Severity Likelihood Risk
Stt Hoạt động Mối nguy Mức độ Khả năng Level Reducing Severity and/or Designation Mức độ Khả năng Level
nghiêm nghiêm
trọng xảy ra (Follow up trọng xảy ra
Mức độ rủi Likelihood Date) Mức độ
ro
Hành động, rủi ro
Các hành động để giảm nguy cơ-giảm tên gọi (theo
(a) (b) (a)x(b) mức độ nghiêm trọng và/hoặc khả năng dõi ngày) (c) (d) (c)x(d)
01 Delivery Traffic accident 4 2 8 Provide appropriate platform & access HSE officer 4 1 4
Drop material 3 2 6 Provide signal man Site engineer 3 1 3
Ensure hand brake is engaged when the
truck ins in stationary
Site speed limit
Unloading the Crane failure 4 3 12 Crane inspection prior to using HSE officer 4 1 4
steel frame
Hit to worker 4 3 12 Don't allow people stay underneath the Site engineer 4 1 4
hoist during its operation
Cut, scratch hand 3 3 9 2 2 4
Barricade the lifting area and provide
Hit to structure 4 2 8 4 1 4
sufficient warning signs
People injuries 3 3 9 2 1 2
Wearing sufficient PPE
Tiny material should be placed in
containers or buckets
No material is placed at stacked along the
access or at the edges of the platform or
openings
Workers must carry loads within the safe
human lifting capacity
03 Assembling Crane failure 4 3 12 Crane inspection prior to using Barricade HSE officer 4 1 4
the working area
Hit to worker 4 3 12 Site engineer 4 1 4
Provide the signal man to control Provide
Cut, scratch hand 3 3 9 2 2 4
hand gloves
58
04 Sequencing of Conflict with other 3 3 9 Plan for safe, practical and economic HSE officer 2 2 4
erection work. parts of the project working, not just for time. Avoid return
Site engineer
construction visits for crane if possible.
creating unsafe
One bay must be properly braced and the
working
erection can continue from this braced bay.
conditions.
4 3 12 The first component erected must be
Wrong sequence
braced or tied-up properly – free standing
can lead to collapse 4 1 4
column is not allowed.
of the crane
overturning
05 Inadequately Unsafe working 4 3 12 Ensure working ground is designed, HSE officer 4 1 4

conditions for constructed and maintained in accordance
Site engineer
operatives. with published guidance or other
appropriate best practice.
Specify site investigation works to take
account of the need for measuring near
surface soil properties required for crane
set-up.
Construct ground according to
specification, inspect regularly and
maintain.
06 Overhead Injury to 4 3 12 Instigate appropriate method statements HSE officer 4 1 4

services. workforce. and lifting plans.
Site engineer
electrocution, fire.
Agree working clearances with utility
loss of amenity.
company (IP Management). Utilise
smaller/low headroom plant if required,
possibly with a change of construction
technique if technically acceptable
07 Working Plant or materials 3 3 9 Instigate appropriate method statements HSE officer 2 2 4

adjacent to falling onto road or and lifting plans.
Site engineer
roads people
Agree working clearances with relevant
authority (IP Management).
Barricade the work area to eliminate
passer-by.
59
08 Crane move Crane toppled 3 3 9 Crane toppled injuring workers involved HSE officer 3 1 3
and setting injuring workers addressing hazards associateds, best
Site engineer
practices, and control measure.
Select appropriate crane for the
job.Stabilize ground when moving the
crane..Matting the ground with steel plates
if it is so soft.
Solid road must be made to facilitate
movement of cranes and set up.
09 Erection Hoisting failure 4 3 12 Inspect equipment before use; HSE officer 4 1 4

injuring worker
Crane to be set up safely with outriggers Site engineer
fully extended on proper footpads
Pre-task planning to be made to highlight
preventive measures
Proper rigging techniques used. A lift plan
must be prepared and reviewed with
reference to load chart, working radius,
load weight and wind condition.
Workers falling 4 3 12 To train worker on steel erection 2 2 4

from height techniques, working at height.
Workers must use safety harness when
working at height.
Safe access by scaffolds is to be made
available and maintained appropriately for
workers to access high position..Lifelines
must be designed and installed properly on
truss, rafters, beams before lifting up for
installation.
The lifeline systems include stanchions,
steel cables, cable clamps. Safety net to be
installed properly as fall protection
resort..Safe scaffolding, scissors lifts,
boomlifts can be used to facilitate work at
height..Double lanyard safety harness
must be used to make sure 100% tie-off
during move at height.
60
Collapse of column 4 3 12 Inspection of anchor bolts before installing 2 2 4

column; Free standing not allowed
Bracing with steel cables implemented
before releasing crane.Barricade the work
area.
Strictly follow the safety procedure in truss
erection
Falling material or 4 3 12 Work areas to be barricaded. 2 2 4

tools and hit to
Tool wraps to be used.
worker below
Load hitting 4 3 12 To use taglines to control load. 2 2 4

adjacent structure
10 Welding work Electrical shock to 4 3 12 Proper use of electricity with double HSE officer 2 1 2
worker. Fire due to
insulated equipment, cables or/and Site engineer
fuel in contact with
welding slags grounding and ELCB installed.
Personal injury Fire extinguishers available; wet the
ground surface; flammable materials to
be removed from impact areas.. To use
proper PPE for the job.
11 Inadequate Personal injury 3 3 9 Ensure safe access - provide safe means of HSE officer 2 2 4
access for trips and slips.
access and egress. Site engineer
integrity
testing.
61
JOB HAZARD ANALYSIS:SCAFFOLDING

4. Hazard Identification 5. Risk Evaluation 6. Risk Control 4. Residual Risk
Đánh giá rủi ro Biện pháp kiểm soát rủi ro
Nhận diện mối nguy
No. Activity Hazard Severit Likelihood Risk Actions to Reduce Risk – Action by, Severity Likelihood Risk
y
Stt Hoạt động Mối nguy Khả năng Level Reducing Severity and/or Designation Mức độ Khả năng Level
Mức độ nghiêm
nghiêm xảy ra (Follow up xảy ra
Mức độ rủi Likelihood trọng Mức độ
trọng Date)
ro
rủi ro
Các hành động để giảm nguy cơ-giảm mức Hành động,
độ nghiêm trọng và/hoặc khả năng tên gọi (theo
(a) (b) (a)x(b) dõi ngày) (c) (d) (c)x(d)
01 Delivery the Traffic accident 3 3 9 Licensed operator, speed limit HSE officer 3 1 3
scaffold
Trip, slip, fall 3 3 9 Remove all the obstruction on access way Site engineer 2 1 3
components to
site Cut, scratch the hand 2 3 6 Wear the proper hand gloves 2 2 4
02 Unloading Crane failure 4 2 8 Crane inspection prior to use HSE officer 4 1 4

material
Check operator's license Site engineer
Hit to worker 3 2 6 Isolate the unloading area Provide signal man 3 1 3
to control
03 Erection the Cut, scratch the hand 2 3 6 Wear proper hand gloves HSE officer 1 2 2
scaffolding
Collapse the scaffold 4 3 12 Check base condition before work Site engineer 4 1 4
system due to erection
on the soft ground
Collapse the scaffold
due to using bad quality 4 3 12 Check the quality of scaffold components 3 1 3
of scaffold components before erection
Worker falls down
4 2 8 4 1 4
during erection
Only competent person can carry out the
work
62
04 Working on Scaffolding collapse 4 3 12 Using safe scaffold by notice to 'safe to work' HSE officer 4 1 4
scaffolding tag
Fall of person 4 3 12 Site engineer 2 1 2
Not using scaffold overload
Fall of material & tools 4 3 12 3 1 3
No person is allowed to adjust the scaffold

except the scaffold erector
People who work on scaffold not overreach

Adequate means of fall protection
05 Dismantling Cut, scratch the hand 2 3 6 Wear proper hand gloves HSE officer 2 2 4
the Strictly follow the dismantling procedure
4 3 12 Site engineer 4 2 8
scaffold Barricade the working area
Scaffold collapse due to
Stock the dismantled material
improper dismantling
procedure
4 2 8 4 1 4
Fall scaffold
components and hit to
worker below
63
Table 1- Severity categories and description

Bảng 1 - Thể loại và mô tả mức độ nghiêm trọng
Severity Description
Mức độ Mô tả
Negligible
Not likely to cause injury or ill-health.
1 Không đáng
Không có khả năng gây ra chấn thương hoặc bệnh tật
kể
Injury or ill-health requiring first aid only (includes minor cuts and
Minor bruises, irritation, ill-health with temporary discomfort).
2
Nhẹ Chấn thương hoặc bệnh tật cần sơ cấp cứu ( bao gồm vết cắt nhỏ và vết
bầm tím, rát da, bệnh tật với khó chịu tạm thời).
Injury requiring medical treatment or ill-health leading to disability
(includes lacerations, burns, sprains, minor fractures, dermatitis,
Moderate deadness, work-related upper limb disorders).
3
Trung bình Thương tích đòi hỏi phải điều trị y tế hoặc bệnh tật dẫn đến tàn tật (bao
gồm vết rách, bỏng, bong gân, gãy xương nhỏ, viêm da, tê liệt, rối loạn
liên quan đến chi trên).
Serious injuries or life-threatening occupational disease (include
amputations, major fractures, multiple injuries, occupational cancer,
Major acute poisoning).
4
Nặng Thương tích nghiêm trọng hoặc bệnh nghề nghiệp đe dọa mạng sống
(bao gồm đoạn chi, gãy xương lớn, đa thương tích, ung thư có liên
quan đền nghề nghiệp, ngộ độc cấp tính).
Catastrophic Fatality, fatal diseases or multiple major injuries.
5
Trầm trọng Tử vong, bệnh gây tử vong hoặc đa thương tích lớn
Table 2 - Likelihood categories and description

Bảng 2 - Thể loại và mô tả khả năng xảy ra
Likelihood Description
Khả năng xảy ra Mô tả
Rare Not expected to occur but still possible
1
Hiếm khi Không có khả năng nhưng vẫn có thể xảy ra
Remote Not likely to occur under normal circumstances
2
Từ xa Không có khả năng xảy ra trong trường hợp bình thường
Occasional Possible or known to occur
3
Thỉnh thoảng Có thể hoặc biết là có thể xảy ra
Frequent Common or repeating occurrence
4
Thường xuyên Xảy ra phổ biến hoặc lặp lại
Almost Certain
Continual or repeated experience
5 Chắc chắn xảy
Xảy ra liên tục hoặc lặp đi lặp lại
ra
64
Table 3 – Risk matrix to determine Risk Level

Bảng 3 - Ma trận rủi ro để xác định mức độ rủi ro
Likelihood Frequent
Khả năng Rare
Remote
Occasional
Thường
Almost
Severity xảy Hiếm khi (2)
Thỉnh thoảng
xuyên
certain
ra (1) (3) (5)
(4)
Mức độ
Catastrophic (5) 5 10 15 20 25
Trầm trọng
Major (4) 4 8 12 16 20
Nặng
Moderate (3) 3 6 9 12 15
Trung bình
Minor
(2) 2 4 6 8 10
Nhẹ
Negligible (1) 1 2 3 4 5
Không đáng kể
Table 4 - Acceptability of risk and recommended actions
Bảng 4 - Acceptability của nguy cơ và hành động được đề nghị
Risk Risk Acceptability
Level Scoring of risk Recommended actions
Mức độ Điểm Khả năng chấp Hành động đề nghị
rủi ro rủi ro nhận rủi ro No additional risk control measures may be needed.
However, frequent review may be needed to ensure
Low Risk that the risk level assigned is accurate and does not
Acceptable
Rủi ro increase over time.
1~3 Có thể chấp
thấp Không có biện pháp kiểm soát nguy cơ bổ sung có thể
nhận
cần thiết. Tuy nhiên, thường xuyên xem xét có thể cần
thiết để đảm bảo rằng nguy cơ phân cấp là chính xác
và không tăng theo thời gian.
A careful evaluation of the hazards should be carried
out to ensure that the risk level is reduced to as low
as is practicable within a defined time period.
Một đánh giá cẩn thận của các mối nguy hiểm nên
Medium Moderately được thực hiện để đảm bảo rằng mức độ rủi ro được
Risk acceptable giảm xuống là thấp như là tốt trong một khoảng thời
Rủi ro 4~12 Chấp nhận gian xác định.
trung được mức độ Interim risk control measures, such as administrative
bình vừa phải controls, may be implemented.
Biện pháp kiểm soát rủi ro tạm thời, chẳng hạn như
kiểm soát hành chính, có thể được thực hiện.
Management attention is required.
Sự chú ý quản lý là cần thiết.
65
High Risk level must be reduced to at least Medium

Risk before work commences.
Mức rủi ro cao phải được giảm thiểu xuống nguy cơ
trung bình trước khi bắt đầu làm việc.
There should not be any interim risk control
measures and risk control measures should not be
overly dependent on personal protective equipment
High Not acceptable or appliances. If need be, the hazard should be
Risk eliminated before work commences.
13~25 Không thể
Rủi ro Không nên có bất kỳ biện pháp kiểm soát rủi ro tạm
cao chấp nhận thời và các biện pháp kiểm soát rủi ro không có nên
quá phụ thuộc vào thiết bị bảo hộ lao động hoặc thiết
bị. Nếu cần, đoạt điều khiển nên được loại bỏ trước
khi bắt đầu công việc.
Immediate management intervention is required
before work commences.
Can thiệp quản lý ngay lập tức là cần thiết trước khi
bắt đầu công việc.
66
METHOD STATEMENT FOR

INSPECTION WORK
Appendix 2
Inspection and Test plan
67
68
69
70
71

INSPECTION WORK
Appendix 3
Inspection Checklist
72
73
74
75
76
77
78
79
80
81
82
83

INSPECTION WORK
Appendix 4
Inspection and Test Request
84
85

ANCHOR&CRANE
Appendix 5
Calculation sheet
86
a. Calculate for selection of cranes
N Components Weight Safety Erection Crawler Boom Working Boom lifting capacity Evaluate
o (ton) factor crane length radius
loading ( check catalogue Grane)(tấn)
(tấn)
(tấn) (m) (m)
(2) (2) >(1)
(1)
1 Column 9.21 1.2 11.05 80 39.6 10 20 acceptance
2 Beam 4 m 1.56 1.2 1.87 80 39.6 10 20 acceptance
3 Beam 9.5m 9.01 1.2 10.81 80 39.6 10-14 20-13.9 acceptance
4 Beam 14.5m 10.33 1.2 12.40 80 39.6 10-14 20-13.9 acceptance
5 Slab 1.55 1.2 1.86 80 39.6 14-26 13.9-5.9 acceptance
-> Select 80T crawler crane
-Catalog 80T crawler crane:
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
b. Calculate for column’s anchor system
CALCULATE FOR COLUMN ERECTION
-Input data:
Method to anchor:
Load:
104
-Tension load of cable.
Target load is 1kN.
-Calculate with model.
-Check.
Cables:
Force of cable max: 10kN.
Force on mass concrete:
Hook 1: H=4.4kN, V=6.0kN
Hook 2: H=4.6kN, V=8.9kN
Sum of load: H=9.0kN, V=14.9kN
Check mass concrete:
105
CALCULATE MASS CONCRETE FOR ANCHOR

weight of mass concrete
Nmass= 50 kN
𝑁
N=Nmass -V= 35.1 kN
𝑁 26.3 kN
= 9.0 kN
Safe factor 2.9 kN
c. Cable and turn buckle for column anchor system
106
** Calculate the cables according to the following formula:
Amitosis:
+P: Rope (kg).
+S: direct tension (kg).
+k: reserve factor:
Cable for lifting loads up to 50 tons ® k=8
Cables hung bending to lift heavier loads 50 ton ® k=6
Heavy-duty cable that hangs on hangers or hangers ® k=6
Cables, ligaments, lanyards, considering the wind force ® k=3.5
Hoist with winch ® k=4.5
Hoist with electric winch ® k=5
107
-Cables in vertical position:
Amitosis:
+Q: mass of things (kg).
+Sn: The actual traction on the cable branch (kg).
+m: number the branch wire.
+k: reserve factor
- The cable is in a tilt position
Traction in each branch is determined by the formula:
Amitosis :
+Q: mass of things (kg)
+m: number the branch wire
+c: coefficient of inclination angle of the cable
angle α (degree) 0 30 45 60
Coefficient c 1 1.15 1.42 2
108
Cable anchorage for column
Dimension Yield strength Rope cap Ultimate Remark

(mm) (N/mm2) (kN) tension (kN)
6 1470 8.82 10 refuse
7 10.29 acceptance
8 11.76 acceptance
9 13.23 acceptance
10 14.7 acceptance
11 16.17 acceptance
12 17.64 acceptance
According to the standard TCVN 5757-2009 and Steel specifications, choose d = 10mm
Turn Buckle
Type Weight (kN) Cable Dimension (mm) Rope cap (kN) Remark
M6 2.25 refuse
M8 4.1 refuse
M10 6.5 refuse
M12 9.3 refuse
M14 10.85 refuse

10 14.7
M16 13 refuse
M18 13.95 refuse
M20 17.7 acceptance
M22 32 acceptance
M24 39.2 acceptance
Select the type of cable Turnbuckle M20
109
Synthesis table choose the cable diameter to lift the Components
Components Dimension Height (m) Weight Rope cap TCVN 5757- 2009
(mm) (ton) min P selected steel cable
diameter (mm)
(ton)
Column 500x500 11.75 8.07 3.91 20
500x500 7.00 4.81 2.33
500x500 12.35 8.49 4.12
500x500 13.40 9.21 4.47
Beam 300x550 4.5 1.86 0.77 20
250x550 9.5 3.26 1.36
400x950 9.5 9.02 3.75
300x950 14.5 10.33 4.29
Slab 3093x2086 0.07 1.13 0.23 10
110
MENTHOD STATEMENT FOR

SUPPORTING SYSTEM
Appendix 6
Scaffolding certificate
111
a. Calculate scaffolding for main-beam and sub-beam
112
113
b. Spreadsheet and selection PAL scaffolding
CALCULATION SHEET FOR PAL SCAFFOLDING
(Ø76 x 3mm)
Height External Inner Gross Net Moment Operating Slenderness Convention Bucklin Proposed Remark
of the diamete diameter area area of height Slenderness g factor load
frame D (cm) d (cm) A Ath inertia Lo (cm)
H (cm) (cm2) (cm J (cm2) P1 (kg)
2)
150 7.5 6.9 44.16 6.78 44.03 75.00 29.44 0.94 1.15 16,887.51
Coefficie
300 7.5 6.9 44.16 6.78 44.03 150.00 58.87 1.88 0.89 13,001.20
nt of
working
450 7.5 6.9 44.16 6.78 44.03 225.00 88.31 2.83 0.66 9,686.10
condition
s is 0.8
600 7.5 6.9 44.16 6.78 44.03 300.00 117.75 3.77 0.47 6,942.20
Steel
tensile
750 7.5 6.9 44.16 6.78 44.03 375.00 147.19 4.71 0.33 4,769.50
strength
of 2,700
900 7.5 6.9 44.16 6.78 44.03 450.00 176.62 5.65 0.22 3,168.00
kg / cm2
1000 7.5 6.9 44.16 6.78 44.03 500.00 196.25 6.28 0.17 2,417.68
114
- Combination 1 frame consists of four buttress against single linked together by the
horizontal bracing.
- Combination of a single pillars including: foot size +3 frame 1.5m 1 frame 0.75m + U.
115
* Checking for Pal supporting (D76x3mm)/ Tính toán khả năng chịu tải một
chân giáo pal
-Horizontal distance /Khoảng cách giằng ngang: h = 1500(mm)
-Maximum length of support/Chiều cao làm việc của ống đứng:

Le = μ x L = 1 x 1.5 = 1.5 (m)
-Ratio of slenderness/ Độ mảnh = Le / r = 150/ 2.58 = 58.1
-Conventional ratio of slenderness/Độ mảnh quy ước:
-Buckling factor/ Hệ số uốn dọc:
116
-Compressive capacity base on the stable condition: Khả năng chịu nén do mất ổn
định
-Maximum compressive capacity for one support : : [P] = P = 117 kN
**APPLYING THE SUPPORT SYSTEM ( HEAVY PAL D76x3) FOR PROJECT

/ ỨNG DỤNG HỆ CHỐNG PAL CHO CHO DỰ ÁN :
Checking capacity of i beam
Vertical load
- Khoảng cách 2 khung giáo / distance of support a1= 1.2 m

- Khoảng cách 2 thép hình/ disstance of I beam @= 1.2 m
- Lực tác dụng lên cây chống/ loading to a supporting P1= 87.50 kN
- Calculated load P= 87.50 kN/m
- Nhịp tính toán L= 1.20 m
Strength check
+ Moment checking M= PL/4 =26.25 kNm
+ Stress =142,663 kN/m2 OK
Deflection check
+ Deflection = 1.4 mm OK
+ Limitation = 4.8 mm
117
Calculation of supporting system for Main beam 400x950mm/Tính toán giàn giáo
chống đỡ dầm 400x950:
Loading application :
-Span of beam: L= 9.2 m
-Height of beam: h= 1.1 m
-Width of beam: b= 0.5 m
-Thicking of slabs hs= 0.15 m
-Span of sub-beam Lsb= 14.70 m
-Height of Precast beam hp= 0.95 m
Load on sub-beam:
Dead Load of sub- beam: gb2=19.63kN/m
Live load of slabs on beam when casting: pb1=5.00 kN/m
Live load of slabs on beam when using: pb1=33.33 kN/m
Load on main- beam:
Distribute load
Dead load of beam: gb1=13.75 kN/m
space of two support is: 3.30 m
Load to corbel of subbeam: 65.98 kN
Load to support system: 177.34 kN
118
Structural load diagram / sơ đồ tải trọng kết cấu:
Mặt Cắt Bố Trí Chống cho dầm bê tông đúc sẵn

Structure Model
119
Loading application and Axis force results
Loading for one prop/ Tải trọng tính toán 1 chân giàn giáo: P = 44.3 (kN)
Apply support system for main beam/ Bố trí chống đứng cho dầm chính là:
[P] = 117 (kN) > P = 44.3(kN)
> the capacity of system enough to support for beam/ Hệ chống pal đủ khả
năng chịu lực với Hệ số an toàn : n = [P] / P = 2.6
Calculation of supporting system for Sub beam 300x950mm/Tính toán giàn giáo
chống đỡ dầm 300x950:
Dimension:
Span of beam: L= 14.35 m

Height of beam: h= 1.1 m
Width of beam: b= 0.3 m
Slabs Thickness hs= 0.15 m
Span of Slab Ls= 3.33 m
Height of Precast beam hp= 0.95 m
Load on slabs:
120
Dead Load of slabs gs1= 3.75 kN/m2

Live load of cast on place qs1= 1.50 kN/m2
Live load qs2= 10.00 kN/m2
Load on beam:
Dead Load of beam: gb1= 7.13 kN/m
12.50
Dead Load of slabs on beam: gb2= kN/m
Live load of slabs on beam when casting: pb1= 5.00 kN/m
Live load of slabs on beam when using: pb1= 33.33 kN/m
Combination load:
ultimate limited stage
Phase 1: crane and Erection P=1.4*1.1*gb1= 10.97 kN/m2
Phase 2: before weld end of beam P=1.1*gb1=7.84kN/m2
Phase 3: cast on place p=1.1gb1+1.1gb2+1.2qb2=27.59 kN/m2
Phase 4: finish and operate p=1.1g1+1.1g2+1.2q1= 61.59 kN/m2
Service limited stage
Phase 1: crane and Erection p=1.4*gb1= 9.98 kN/m2
Phase 2: before weld end of beam p=gb1= 7.1 kN/m2
Phase 3: cast on place p=gb1+gb2+qb2= 24.63 kN/m2
Phase 4: finish and operate p=gb1+gb2+q1b1= 52.96 kN/m2
Check for phases

Phase 3: cast on place
Calculation for support with two place
space of two support is: 4.78 m
Load to scaffold 131.96 kN
Load to corbel: 65.98 kN
121
Structural load diagram / sơ đồ tảo trọng kết cấu:

Structure Model
122
Loading application and Axis force results
-Loading for one prop/ Tải trọng tính toán 1 chân giàn giáo: P = 33.2 (kN)
-Apply support system for main beam/ Bố trí chống đứng cho dầm chính là:
[P] = 117 (kN) > P = 33.2 (kN)

>Hệ chống pal đủ khả năng chịu lực với Hệ số an toàn: n = [P] / P = 3.6
Checking capacity of jack base (D60)
-Loading for one jack base / Tải trọng tính toán 1 chân đế: P = 177.34 /4 = 44.3 (kN)
-The support of jacke base/ khả năng chịu tải của chân đế:
123
[P] = 465 (kN) > P = 44.3 (kN)

>the capacity of jacke base enough to support for beam/ chân đế đủ khả năng chịu
lực với Hệ số an toàn : n = [P] / P = 10
Checking capacity of U head jack (D60)

Loading for one jack base / Tải trọng tính toán 1 chân đế: P = 177.34 /4 = 44.3 (kN)
The support of jacke base/ khả năng chịu tải của chân đế:
[P] = 465 (kN) > P = 44.3 (kN)

>the capacity of jacke base enough to support for beam/ chân đế đủ khả năng chịu
lực với Hệ số an toàn : n = [P] / P = 10
124
Recommendation/ kiến nghị:

We recommended to make bracing for this system as the picture at below :
125
126
127
128
129
130
131
132
c. Calculate prop for slab
d. Spreadsheet and scaffolding selection

- Each floor plate will resist by 1 frame against (with gantry wedge) with 4 single abutments
linked together with struts horizontal
133
- One single brace: base jack +2 pier 3.0m 1+ 1 pier 0.5m + U-jack
134
*Checking for supporting base (D49x2mm)/ Tính toán khả năng chịu tải một
chân giáo nêm
-Horizontal distance /Khoảng cách giằng ngang: h = 990(mm)
Maximum length of support/Chiều cao làm việc của ống đứng:

Le= μ x L= 1 x 0.99 = 0.99 (m)
Ratio of slenderness/ Độ mảnh : = Le / r = 99/ 1.66 = 59
135
Conventional ratio of slenderness/Độ mảnh quy ước:
Buckling factor: Hệ số uốn dọc:

Compressive capacity base on the stable condition/Khả năng chịu nén do mất ổn
định:
Maximum compressive capacity for one support : : [P] = P = 38 kN

** APPLYING THE SUPPORT SYSTEM( QUICKSTAGE D49x2) FOR
PROJECT / ỨNG DỤNG HỆ CHỐNG QUICKSTAGE CHO CHO DỰ ÁN :
-Calculation of supporting system for SLAB THICK 70mm/Tính toán

giàn giáo chống đỡ sàn dày 70mm:
Loading application :
Dimension:
Span of slab: L= 3.03 m
Thickness of slab: h= 0.15 m
Thickness of Precast slab: hp= 0.07 m
Load:
Dead Load of Precast slabs g1= 1.75 kN/m2
Dead Load of concrete cast on place g2= 2.00 kN/m2
Live load of cast on place q1= 1.50 kN/m2
Live load q2= 10.00 kN/m2
Conbination load:
ultimate limited stage
Phase 1: crane and Erection p=1.4*1.1*g1= 2.70 kN/m2
Phase 2: cast on place p=1.1g1+1.1g2+1.2q2= 5.93 kN/m2
Phase 3: finish and operate p=1.1g1+1.1g2+1.2q1= 16.13 kN/m2
Service limited stage
136
Phase 1: crane and Erection p=g1= 1.75 kN/m2

Phase 2: cast on place p=g1+g2+q2= 5.25 kN/m2
Phase 3: finish and operate p=g1+g2+q1= 13.75 kN/m
Check for phases
Phase 2: cast on place
Calculation for support which it midle span
Load of support 8.976375 kN/m
if one slab support with one prop
wide of slab (max) 2.4m
Load to one prop 21.54 kN
Structural load diagram / sơ đồ tải trọng kết cấu:
137
-Loading for one prop/ Tải trọng tính toán 1 chân giàn giáo: P = 21.54 /4 = 5.39 (kN)
(We use Etabs program to calculate this structure)
138
Axis force model
-Apply support system for slab / Bố trí chống đứng cho sàn là:
[P] = 38 (kN) > P = 5.83 (kN)
>the capacity of system enough to support for beam/ Hệ chống pal đủ khả năng
chịu lực với Hệ số an toàn : n = [P] / P = 6.5
Checking capacity of jack base (D38)
Loading for one jack base / Tải trọng tính toán 1 chân đế: P = 5.83 (kN)
The support of jacke base/ khả năng chịu tải của chân đế:
139
[P] = 114 (kN) > P = 5.83 (kN)

>the capacity of jack base enough to support for beam/ chân đế đủ khả năng chịu
lực với Hệ số an toàn : n = [P] / P = 19.5
Checking capacity of U head jack (D38)
Loading for one u jack base / Tải trọng tính toán 1 chân đế: P = 5.83 (kN)
The support of jack base / khả năng chịu tải của chân đế:
P] = 129 (kN) > P = 5.83 (kN)

>the capacity of jacke base enough to support for beam/ chân đế đủ khả năng
chịu lực với Hệ số an toàn : n = [P] / P = 22
140
Recommendation/ kiến nghị:
We recommended to make bracing for this system as the picture at below :
141
142
143
144
145
146
147
148
149
150
151
152
153

PRECAST ERECTION
Appendix 7
Erection drawing A3
154
155
156
157
158
159
160
161

Precast Erection SMC2-2-Phase 2

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Precast Erection SMC2-2-Phase 2

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METHOD

Sub - Contractor: PHAN VU CO., LTD

Work: Precast Concrete Structure Installation

ERECTION METHOD STATEMENT

Submitted by Phan Vu Co., Ltd

- Shortening project schedule

-Easy to manage site

1.2 PROJECT PARTICULARS:

Project: : SMC MANUFACTURING (VIETNAM) 2ND FACTORY – PHASE 2

Investor: SMC Manufacturing (Vietnam) Co., Ltd

Main Contractor: KAJIMA VIETNAM CO., LTD

Work Package: Precast erection for factory 05 & 06

1.3 SCOPE OF WORK

1. Fabricate Reinforce concrete structure: Column, Beam, Staircase and slab.

No Component Dimension Unit Quantity Remark

1 Column 500x500 PC 202 Factory 05&06

Beam 10m 250x550 PC 48 Factory 05&06

Beam 10m 400x950 PC 140 Factory 05&06

Beam 15m 300x950 PC 343 Factory 05&06

Beam 4.5m 300x550 PC 52 Factory 05&06

Thickness 70mm PC 2352 Factory 05&06

Thickness 70mm PC 130 Factory 05&06

4 Staircase PC Factory 05&06

4. FLOW CHART OF WORK

4.1 Chart of installation and acceptance of columns

4.2 Chart of installation and acceptance of beam

4.3 Chart of installation and acceptance of slab

7. TOOLS & EQUIPMENT

No. Description Job Classification Manpower Remarks

1 Container office 1 20 feet

2 Container storage 1 20 feet

3 Crane Crawler 2 80 Tons

4 Scissor lift 4 8m≥

6 Grout mixer 2 hande

7 Crane truck 2 5 Tons

8 Air compressor 2 3kg

9 Cable D10 many

10 Counter-weight many 5 Tons

11 Turnbuckle many M20

14 Column’s Cang many

8.1 Materials list

Branch Size Origin

8.2 Non shrink grout for structure joint.

- Properties at 27 ° C / ambient humidity

Specifications Sika grout 214-11 Sika grout 214-11 HS

Quantity Standard Quantity Standard

Water content 15% 14%

Viscosity 27-32cm ASTM C230-90 29-33cm ASTM C230-90

Dehydration None ASTM C940-89 None ASTM C940-89

Expansion(24 >=0.1% ASTM C940-89 >=0.1% ASTM C940-89

Initial setup time >=5 h ASTM C403-90 >=5 h ASTM C403-90

Setup time ends <=12 h ASTM C403-90 <=12 h ASTM C403-90

Specifications Sika grout 214-11 Sika grout 214-11 HS

Quantity Standard Quantity Standard

1 day >=25𝑁/𝑚𝑚2 ASTM C349-95 >=40𝑁/𝑚𝑚2 ASTM C349/C109

3 day >=41𝑁/𝑚𝑚2 ASTM C349-95 >=60𝑁/𝑚𝑚2 ASTM C349/C109

7 day >=52𝑁/𝑚𝑚2 ASTM C349-95 >=70𝑁/𝑚𝑚2 ASTM C349/C109

28 day >=60𝑁/𝑚𝑚2 ASTM C349-95 >=80𝑁/𝑚𝑚2 ASTM C349/C109

Technical requirements in construction of jointing:

+ Formwork must be secure and watertight.

8.3 Requirements for welding steel sheets link

- The chemical composition of steel CT 38, SS400

Steel grade The chemical composition (%)

CT38 0.14 ~ 0.22 0.12 ~ 0.30 0.40 ~ 0.65 0.04 0.045