CONSTRUCTION FLOWCHART FOR FABRICATION, ERECTION & TESTING OF PIPING

Initiate Project
Non Conformity
Report
Receiving Approved Construction Drawings
Underground Piping
Prepare Material Storage Place
Excavation
Receiving Materials & Proper Storage Aboveground Piping

Shifting Materials to Laying area

Shifting Materials Blasting Area
Material Rejected
Inspection
Acceptance of compacted Pipe Surface Cleaning
trench bed & crane pad
Accepted

Preparing Weld map & spool generation Grit Blasting & Primary Painting
Prepare the Temporary on Isometric Drawings
Supports inside Trench
Shifting Materials to installation area
Determine Materials location, level &
mark them
Lowering the pipe inside trench Cutting adequate size of pipe pieces

Preparing the beveled end edge

Cleaning inside the pipe

Rejected Fit-up & tack weld

Cutting adequate size of pipe Fit-up
Inspection

Accepted
Preparing the beveled end edge

Welding Shifting supports to their

Line up installation area
Accepted

Root Back gauging & welding

Acceptance of Structure &
Support Foundation
Fit-up & tack weld Repair of Accepted
Welding
Finishing of Welding Surface Cleaning
Installation of Structures & Supports
Accepted

Rejected Mark support position into

Welding Visual
Inspection pipe spool

Accepted Installation of pipe spool

Rejected
Dye Penetrant Test

Accepted Field Joint Fit-up & Tack Weld

On field Surface
Preparation & Priming Rejected
Radiographic Test

Accepted
Wrapping Coating Rejected Reinforcement Pad
Pneumatic Pressure Test
Repair

Installation of Valves
Accepted

Holiday Acceptance of NDT Results

Test
Torqueing of the flanges
Rejected
Accepted
Water fill service Test/
Whitewash over Water fill Service Test Secondary & Final Coat
Hydrostatic Test
Wrapping Tape Painting

Punch List Work Rejected

Laying of Pipe
Accepted
In Trench Bed Paint Integrity Test
Pre-commissioning Work

Backfilling Acceptance & Handover of all documents

Closing

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