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WD-40
Rustlick 631
Molykote Supergliss
Lubrication Sprays
Insulating Sprays
Special Products
sales@projectsalescorp.com
Introduction
Q
uick maintenance products are designed to assist you in your maintenance,
repair and overhauls of critical components during your routine activities in
running the plant smoothly.
Lately, there has been a trend to move towards environment friendly CFC free
propellants. And the use of a CO2 as a propellant is gaining popularity. These are
certain features of a spray can for your information:
Head
Valve
Propellant
Actuator
Valve Cap
Stem
Spring
Can
Housing
Dip Tube
Base
If the propellant is CO2, the active content in the spray can will be more delivering
more quantities for the can volume. Some sprays have inverta valves as in LPS that
allows you to spray upside down.
When you need to choose a spray, you need to frame certain criteria as the number of
available products for one application is many – Project Sales Corp alone has over 200
varieties of products and not all of them are featured here.
sales@projectsalescorp.com
What to look for in quick maintenance spray ?
We are using this category as an illustration of what’s normally the criteria when it
comes to a right selection of a quick maintenance spray product.
- a low surface tension allowing it to penetrate into the depositions quickly and
thoroughly.
- fast evaporation allowing you to finish your job quicker allowing for assembly
of component
Similarly, a better penetrating oil/ lubricant would have the following features:
- a extreme pressure lubricant for high load application should have certain
amount of solid lubricants for better load handling, emergency lubrication and
thin-film lubrication under hydro-dynamic conditions.
- Similarly, a spray for use in food and beverage plants should be USDA
certified and contain additives that will not harm in case of incidental contact.
- And, the product should be easy to use, rightly priced, easily available and from
a recognized source.
Project Sales Corp, is associated with world leaders in their respective fields of
specialization in sprays and maintains sufficient quantities of stocks at all times, and
sells direct to key accounts and to hundreds of other customers through its network of
dealers and sub-dealers.
sales@projectsalescorp.com
Electrical Cleaners and Degreasers
In the case of heavily soiled applications where carbonaceous depositions can play
From the cost-effective havoc with electrical equipments, cleaners and degreasers help in
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Molykote® contact
smooth operations.
cleaners to highly
efficient cleaners from
LPS, Project SalesMolykote S-1002, the rightly priced fast evaporating contact
Corp, has it all, and
cleaner is safe on plastics, residueless (hence no further cleaning
sold over 1000 cleaner
cans in 2004.T
required) and can be used for electrical as well as electronic
equipment. It can replace electrical cleaners and electronic PCB
cleaner, with single product. 400 ml spray can.
LPS CFC Free from world renowned LPS Labs, USA with a low
surface tension, high KB value delivers better cleaning efficiency
than most other electrical contact cleaners. 340 grams net weight
indicates a CO2 propellant and more active contents delivering a
powerful performance.
All the cleaners above have to be used off-line as they could contain solvents which
could cause a flash-fire.
sales@projectsalescorp.com
WD-40: Undoubtedly, the world’s most popular rust loosener with over a
1000 other applications. This multi-functional product, in 311 grams, comes
from WD-40 company, US which probably is the single largest penetrating
oil brand in the world. Rightly priced, delivers value and widely available
from a network of dealers and sub-dealers.
Molykote® Supergliss: The cost-effective rust loosening product for general purpose
dismantling applications of rusted components. The special feature of this product is
that it has a very good salt water resistance, making it ideal for short-term corrosion
protection of components disassembled for re-assembly after a certain period. 400 ml
spray can used extensively at Nalco, NTPC, VSP, etc.
sales@projectsalescorp.com
Assembly and Anti-seize Spray
Probably not known, but true, that the one of the key waste of time in the field, is the
dis-assembly of corroded and seized components. Whether be it nuts and bolts or
bearings, gears or key ways, what’s assembled must be dis-assembled one day for
maintenance, repair or overhaul. And that is the reason, we assume for world-wide
popularity of penetrating oils and rust looseners.
Smart engineers need not do the assemblies the old way now. Molykote®, the 50 year
old brand with perhaps the strongest pedigree when it comes to maintenance product,
and with the most solid fundamental research in the field of solid lubricants and its use
in assembly applications, has two products that would be useful in over 90% of the
assemblies that happens in either the field or the workshops.
As the illustrations and pictures show, whether it is assembly of a fastener or any other
component that is press-fitted, application of assembly aids like Molykote® G Rapid
Spray or Molykote® 1000 Anti-seize sprays are important to ensure dis-assembly after
long periods are easy. In addition to smooth assembly and subsequent dis-assembly,
the products from Molykote® also help in the following ways:
Molykote 1000 Anti-seize spray ensure correct torque tension ensuring uniform
clamping. There is no loss of force due to dissipation caused by friction. With a co-
efficient of friction in the range of oiled bolts, Molykote 1000 prevents seizure of
fasteners at temperatures operating at temperatures beyond 600 degree C also.
Available in 400 ml imported cans from France, the product is a real value for money
for the function it serves. It saves time, allows non-destructive dismantling of
expensive fasteners, ensures uniform torque, and is effective even after repeated
assemblies and dis-assembly operations.
Molykote® 1000 is used whether high temperatures prevail or otherwise. The product
apart from the industry’s most popular use on turbine studs is also used during
assemblies of all threaded components in gear boxes, engines, valves, etc that must be
protection from fretting, corrosion, galling, and seizures.
Molykote® G Rapid Spray: Based on Mos2 and other solid lubricants, Molykote G-
Rapid spray exhibits a co-efficient of friction of 0.04µ without the need for rubbing-in
or burnishing. Just sprayed onto the components meant for press-fit, it prevents
scuffing and scoring and allows for a smooth press-fit. During operation, it forms a
thin separating film between the components which prevents fretting. This allows the
component to be easily disassembled after long periods. The load carrying capacity of
the product and pressure absorption is exceptionally good.
Technical Advantages include :Very low co-efficient of friction; Prevents fretting and
scoring; Suppresses stick-slip; Emergency running properties when grease or oil run
low; Easy non-destructive dismantling after long periods; Excellent surface coverage.
The Application Areas include: Press-fit of bearings, keyways, splined shafts, etc; Steam
Joints, hinges, etc; Boiler Mountings; All high temperature threaded connections upto
450 deg C; Turbine Pedestal Gibs; Chains operating in high temperature areas;
Couplings, Valve bonnets, etc
With the use of Molykote® G Rapid Spray, you save time, prevent scuffing and
scoring of shafts during assembly and dis-assembly and avoid the use of expensive
metal repair putties.
Coatings
when they are in the open environments exposed to fumes,
T
Molykote Metal
T
Molykote® Metal Protector Plus, is as the name suggests, used
Protector Plus for protection of all kinds of metals against corrosion and rust,
T
Molykote Zinc
T Molykote® L-0500 Zinc Coating Spray is one of the most
Coating Spray T
popular Molykote products for protection of galvanized surfaces
which have got damaged due to any reason. It is also used for
junction boxes, cable trays, structural equipments and provides a cold galvanizing
coating with one spray application. Proven in the most saline of atmospheres, pure
99% zinc based spray, is very cost-effective method to protect expensive and not so
expensive electrical equipments in the switchyards and utilities.
on 0891 2590482.
Repair and Detection Sprays
The products in this category include specialty like dye Penetrant kits, on-line leak
repair of cables, and products used during repairs and overhauls of major equipments.
Permatex® in a way taught the world about gasketing. So we start with the brand and
its products used for repairs, but limited to those available in quick to use spray cans.
Both the above are examples of specialty repair products that, if made part of an
Engineer’s maintenance kit can help simplify jobs in the field.
Also, in this mailer, for the sake of comprehensiveness is included a range of aerosol
products that is extremely critical for quality. The dye-Penetrant kit. With all major
turbine overhauls, engine components, or critical components like twist locks in
container handling, to hinges and latches exposed to extremes of conditions where
early detection can avoid failures, now using the DPT kit as it is popularly known, we
decide to include the same here.
As distributors for world’s leading brand, Magnaflux® which has the most complete
range of dye Penetrant kits, equipments and accessories, and supplying to most of the
leading quality testing and quality conscious organizations, we take this opportunity to
list here that Magnaflux® Cleaner, Magnaflux® Developer and Magnaflux® Penetrant
are available with us in 400 ml spray cans.
For people aware of the brand or having past experience, Magnaflux® symbolizes the
best in quality, justifying the need for a 10-15% premium over other brands if DPT
kits. With its higher coverage area, certifications from ISO, conformance to all major
specifications, its use in the general industry is likely to grow, when prevention of
failure can not be an option, it is a must.
Spray Products Available for Lubrication
Open Gears Molykote® 1122 is a synthetic grease designed for open gears
including slewing rings with extreme tackiness to prevent run-
off from the mating areas of the drive and pinion. With
complete resistance to steam, hot water and cold water, and high temperature
resistance, the product can be used for most open gears working in difficult
environments. The synthetic base helps in improved lubricity, the tackifier additives
prevents fling-off and the solid lubricants has a very high load handling capacity. With
the availability in 400 ml sprayable cans the product is a very convenient way to
lubricate open gears, chains, and wire ropes in extreme conditions.
Wire Ropes Wire ropes must be protected from wear and corrosion in open
environments. The strands and core must be protected against
premature failure with proper lubrication, to prevent corrosion,
rope breakage and extend relubrication intervals. The ideal wire rope lubricant must be
adhesive, have high load bearing capacity, resistant to moisture and water, and
penetration abilities. Molykote S-0104 available in 400 ml spray cans has all these
qualifications as an ideal wire rope lubricant for hoist wire ropes, cranes,etc.
For food and beverages industry, Molykote® has general purpose food grade lubricant
spray. Information and data sheet available upon request.
From the makers of WD-40, is also available the 3-in-1 Lithium Grease in spray form
when you want the properties of grease in a convenient to apply spray form. Used for
general purpose lubrication of chains, hinges, joints, and other machinery lubrication,
this product comes in very handy in the field when you require a heat and water
resistant formulation for long lasting heavy duty lubrication. Use it on trailer rollers,
winches, turnbuckles, shackles, bearings, slides, motor pivot points and all external
moving parts in the industry. Sprays as a liquid and settles as a thick dry grease coating.
Available in 290 grams spray can. From the house of WD-40, brought to you by
Project Sales Corp, reason enough to trust it works.
Insulation Products in spray cans
Again in the range of quick maintenance products are insulation products
available in easy to apply spray form.
The products from ICC, include the air-drying insulating varnish in pigmented
colors of green and red, and from Helena, Korea a product that’s extremely
convenient to use for various sealing and insulation jobs.
Description: Tough, flexible, air dry insulation & protection coating, thoroughly
penetrates into windings & coils and seals out air, dust & moisture. Protection on
unprotected Motor surfaces. 700 ml spray cans.
Key Features: High arc resistance & non cracking properties. Class-F
insulation. Air curing. Non-ageing. Fast drying. Thermal conformal coating.
Epoxy finishing coat. Excellent resistance to tracking, acids, alkalis, oil and
moisture. Excellent Adhesion and flexibility. Dielectric 1300 v/mil.
The product is available in aerosol cans of 750 ml (Product Code: 523706) and is
to be used with the applicator gun accessory. The tack free time is 10-15 minutes
and material cures to a fire class of ASTM D 1692 & B Class 2 Flame Spread –
Self Extinguishing.
No shrinkage, can be painted over after 24 hours. Also available World Foam
Cleaner to clean or dissolve excess spray or where rework is required.
Application Areas include: windows and door frames, AC duct shafts, pipe
openings, air conditioners wall voids, electrical openings, etc where immediate
sealing is required. Technical assistance in use is provided.
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Special Products
There are certain products that are difficult to be classified into one group or
other. Two such products find mention here. One of them is the world’s leading brand of non-
hardening sealants developed by Rolls Royce for sealing of metal to metal joints where oil
resistance is required in aero-derivative gas turbines, and the other product is a dry lubricant spray
that works in the most extremes of conditions and hence finds mention in this special products
section.
Molykote® 321R anti-friction coating spray air dries in about 5 minutes to form a film of solid
lubricant providing dry lubrication in dusty environment. Does not attract contaminants. Low co-
efficient of friction and high load carrying capacity.
This sums up the current mailer on aerosol quick maintenance products. Just to remind you once
more, that aerosol products are meant for quick maintenance applications. There is no rocket
science involved. Look for the right product, make sure it is priced right, comes with some
pedigree and serves the function for which it is bought.
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