PROJECT SPECIFICATION APPENDIX : 7.

4
FOR KALTIM AMONIUM NITRAT Sheet No. : 1 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

APPENDIX 7.4
2 (TWO) YEARS SPARE PART WITHIN LUMP SUM FIXED PRICE FIXED
PRICE
FOR ELECTRIC

NO. EQUIPMENT SPARE PART QUANTITY

LV
1 SELECTOR SWITCH 3 ea
MCC/SWITCHGEAR
MCB OF EACH TYPE AND RATING 3 ea
AUXILIARY RELAY WITH SOCKET 10 ea
FUSE CONTROL OF EACH TYPE AND
10 ea
RATING
PILOT LAMP (RED, GREEN &
10 ea
YELLOW)
RELAY PROTECTION OF EACH TYPE
1 set
AND RATING
MV
2 SELECTOR SWITCH 3 ea
MCC/SWITCHGEAR
MCB OF EACH TYPE AND RATING 3 ea
AUXILIARY RELAY WITH SOCKET 6 ea
FUSE CONTROL OF EACH TYPE AND
6 ea
RATING
PILOT LAMP (RED, GREEN &
6 ea
YELLOW)
RELAY PROTECTION OF EACH TYPE
1 set
AND RATING
UPS & BATTERY
3 FUSE OF EACH TYPE AND RATING 1 set
CHARGER
COOLING FAN MODULE 2 set
CELL UNIT INVERTER OF EACH
4 VSD 1 set
TYPE AND RATING
COOLING FAN MODULE 2 set
5 CONVEYOR SYSTEM BELT MISALIGNMENT SWITCH 3 set
PULL CORD SWITCH 3 set
BELT SLIP/ SPEED SWITCH
2 set
DETECTOR
LIMIT SWITCH 2 set
WARNING/HORN DEVICE 1 set
CHUTE SWITCH 2 set
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 2 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

APPENDIX 7.4
2 (TWO) YEARS SPARE PART WITHIN LUMP SUM FIXED PRICE FIXED
PRICE
FOR INSTRUMENT

NO. EQUIPMENT SPARE PART QUANTITY

1 DISTRIBUTE CONTROL
CPU MODULE 1 set
SYSTEM (DCS)
POWER SUPPLY
1 set each type
MODULE
ANALOG INPUT
1 set each type
MODULE
ANALOG OUTPUT
1 set each type
MODULE
DIGITAL INPUT
1 set each type
MODULE
DIGITAL OUTPUT
1 set each type
MODULE
PROGRAMMABLE
2 CPU MODULE 1 set
LOGIC CONTROL (PLC)
POWER SUPPLY
1 set each type
MODULE
ANALOG INPUT
1 set each type
MODULE
ANALOG OUTPUT
1 set each type
MODULE
DIGITAL INPUT
1 set each type
MODULE
DIGITAL OUTPUT
1 set each type
MODULE
MACHINERY
3 MONITORING SYSTEM CPU MODULE 1 set
(MMS)
POWER SUPPLY
1 set each type
MODULE
VIBRATION MODULE 1 set each type
TEMPERATURE
1 set each type
MODULE
SPEED MODULE 1 set each type
RELAY MODULE 1 set each type
4 GOVERNOR CONTROL CPU MODULE 1 set
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 3 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

POWER SUPPLY
1 set each type
MODULE
ANALOG INPUT
1 set each type
MODULE
ANALOG OUTPUT
1 set each type
MODULE
DIGITAL INPUT
1 set each type
MODULE
DIGITAL OUTPUT
1 set each type
MODULE
OVERSPEED
OVERSPEED
5 PROTECTION DEVICE 1 set
PROTECTION
– SET
DP TRANSMITTER - 1 set each type
6 TRANSMITTER
HIGH RANGE
DP TRANSMITTER - 1 set each type
LOW RANGE
PRESSURE 1 set each type
TRANSMITTER - HIGH
RANGE
PRESSURE 1 set each type
TRANSMITTER - LOW
RANGE
HIGH RANGE Minimum 10% from total
7 TEMPERATURE GAUGE
TEMPERATURE GAUGE Installed for each type
LOW RANGE Minimum 10% from total
TEMPERATURE GAUGE Installed for each type
HIGH RANGE Minimum 10% from total
8 PRESSURE GAUGE
PRESSURE GAUGE Installed for each type
LOW RANGE Minimum 10% from total
PRESSURE GAUGE Installed for each type
TEMPERATURE Minimum 10% from total
9 RTD PT-100 TYPE
SENSOR ELEMENT Installed for each type
Minimum 10% from total
T/C TYPE
Installed for each type
SET WITH
10 CAPACITANCE LEVEL 1 set each type
TRANSMITTER
SET WITH 1 set each type
11 DISPLACER LEVEL
TRANSMITTER
WEIGHING 1 set each type
12 LOAD CELL
MEASUREMENT
SPEED SENSOR 1 set each type
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 4 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

TEMPERATURE 1 set each type

SENSOR
TRANSMITTER 1 set each type
ANALYZERS 1 set each type
13 DENSITY ANALYZER
MEASUREMENT
pH ANALYZER 1 set each type
CONDUCTIFITY 1 set each type
ANALYZER
CONTROL AND ON- 1 set from total Installed
14 POSSITIONER
OFF VALVES for each type
DIAGPHRAM 1 set from total Installed
ACTUATOR for each type
1 set from total Installed
SEAL O-RING
for each type
1 set from total Installed
PACKING
for each type
1 set from total Installed
PLUG (TRIM)
for each type
1 set from total Installed
SEAT (TRIM)
for each type
1 set from total Installed
CAGE (TRIM)
for each type
1 set from total Installed
STEM
for each type
1 set from total Installed
GASKET
for each type
1 set from total Installed
SOLENOID VALVE
for each type
1 set from total Installed
BOOSTER
for each type
1 set from total Installed
REGULATOR
for each type
1 set from total Installed
LIMIT SWITCH
for each type
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 5 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

APPENDIX 7.4
2 (TWO) YEARS SPARE PART WITHIN LUMP SUM FIXED PRICE FIXED
PRICE
FOR MECHANICAL

NO. EQUIPMENT SPARE PART QUANTITY

1 SEA WATER PUMP BEARING 100 % for 1 (one) pump
PACKING 100 % for 1 (one) pump
CUTTLES BEARING
(SUBMERGED 100 % for 1 (one) pump
BEARING
VERTICAL
100 % For 1 (one) Pump
2 SUBMERGED PUMP BEARING
For each Item Number
(PIT PUMP)
100 % For 1 (one) Pump
MECHANICAL SEAL
For each Item Number
100 % For 1 (one) Pump
SHAFT SLEEVE
For each Item Number
100 % For 1 (one) Pump
BUHSING BEARING
For each Item Number
100 % For 1 (one) Pump
ORING & GASKET
For each Item Number
RECIPROCATING 100 % For 1 (one) Pump
3 PACKING
PUMP For each Item Number
100 % For 1 (one) Pump
SUCTION VALVE
For each Item Number
100 % For 1 (one) Pump
DISCHARGE VALVE
For each Item Number
100 % For 1 (one) Pump
GUIDE RING
For each Item Number
100 % For 1 (one) Pump
RETAINING RING
For each Item Number
100 % For 1 (one) Pump
PLUNGER/PISTON
For each Item Number
METERING PUMP DIAPRAGHM 100 % For 1 (one) Pump
4
(CONTROL VOLUME) MEMBRANE For each Item Number
100 % For 1 (one) Pump
PLUNGER/PISTON
For each Item Number
100 % For 1 (one) Pump
SUCTION VALVE
For each Item Number
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 6 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

100 % For 1 (one) Pump

DISCHARGE VALVE
For each Item Number
100 % For 1 (one) Pump
GROOVE RING
For each Item Number
100 % For 1 (one) Pump
LANTERN RING
For each Item Number
100 % For 1 (one) Pump
ORING
For each Item Number
100 % For 1 (one) Pump
AUTOMATIC VENT
For each Item Number
5 COMPRESSOR AREA
BEARING (THRUST &
5.1 STEAM TURBINE 100%
JOURNAL)
LABYRINTH 100%
CASING BOLT & NUT 1 ea for each Size
TTV AND GV GLAND
100%
PACKING
FELT RING 100%
ORING 200%
E/H ACTUATOR FOR
1 ea
GV VALVE
E/H ACTUATOR FOR
ADMISSION CONTROL
1 ea
VALVE (IF BE
INSTALLED)
ELECTRONIC
1 set
GOVERNOR
SEAL RING 100%
OIL SLINGER 100%
BEARING (THRUST &
5.2 COMPRESSOR 100%
JOURNAL)
LABYRINTH 100%
ORING & BACK UP
200%
RING
DAMPER RING FOR
100%
OVERHUNG DUMPER
BEARING (THRUST &
5.3 EXPANDER 100%
JOURNAL)
LABYRINTH 100%
ORING & BACK UP
200%
RING
DAMPER RING FOR
100%
OVERHUNG DUMPER
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 7 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

5.4 LUBE OIL CONSULE

MECHANICAL SEAL
5.4.A LUBE OIL PUMP 1 Set
ASSEMBLY
COUPLING 1 Set
BEARING 100 % For 1 (one) Pump
ORING 100 % For 1 (one) Pump
WEARING RING 100 % For 1 (one) Pump
SHAFT SLEEVE 100 % For 1 (one) Pump
OIL SEAL 100 % For 1 (one) Pump
STEAM TURBINE FOR
5.4.B BEARING 100%
LUBE OIL PUMP
ORING 100%
OIL SEAL 100%
MOTOR FOR STAND
5.4.C BEARING 100%
BY PUMP
5.4.D LUBE OIL FILTER ORING 100%
FILTER ELEMEN 2 ea
5.4.D ACCUMULATOR BLADDER 1 ea
ORING & GASKET 100%
6 BLOWER BEARING 100 % For 1 each Blower
COUPLING DISK 100 % For 1 each Blower
N2 GENERATOR
7
SYSTEM
EMERGENCY AIR SERVICE KIT FOR
7.1 100%
COMPRESSOR 4000 RUNNING HOUR
SERVICE KIT FOR
100%
8000 RUNNING HOUR
LP AND HP
7.2 NITROGEN PISTON RING 100%
COMPRESSOR
PISTON GUIDE 100%
ROD SEAL RING 100%
OIL SCRAPPER RING 100%
SCRAPPER RING 100%
8 CONVEYOR SYSTEM BELT CONVEYOR 1ea for Each Dimension
ROLLER 10%
DRIVE PULLEY 1ea for each size
TAIL PULLEY 1ea for each size
BELT SCRAPPER 20 meter
GEAR BOX 1 ea for each rating
RUBBER FOR INSERT
100%
COUPLING
PROJECT SPECIFICATION APPENDIX : 7.4
FOR KALTIM AMONIUM NITRAT Sheet No. : 8 of 8
AMMONIUM NITRATE PLANT PROJECT Date : February 2018

9 BUCKET ELEVATOR BELT 1ea for Each Dimension

BUCKET 40%
DRIVE PULLEY 1ea for each size
GEAR BOX 1 ea for each rating
RUBBER FOR INSERT
100%
COUPLING

OVERHUNG 100 % For 1 (one) Pump

10 BEARING
CENTRIFUGAL PUMP For each Item Number
MECHANICAL SEAL 100 % For 1 (one) Pump
COMPLETE SET For each Item Number
100 % For 1 (one) Pump
OIL SEAL
For each Item Number
BETWEEN BEARING 100 % For 1 (one) Pump
11 BEARING
CENTRIFUGAL PUMP For each Item Number
MECHANICAL SEAL 100 % For 1 (one) Pump
COMPLETE SET For each Item Number
100 % For 1 (one) Pump
OIL SEAL
For each Item Number
100 % For 1 (one) Pump
BUSHINGSLEEVE
For each Item Number
100 % For 1 (one) Pump
ORING & GASKET
For each Item Number
BUBBLE CAP 30%
12 ABSORPTION TOWER
GASKET 200%
13 ECONOMIZER GASKET 200%
14 COOLER CONDENSER GASKET 200%
FEEDWATER
15 GASKET 200%
PREHEATER
GASKET COVER 8 ea
16 NA REACTOR
SIGHT GLASS 100%
PROCESS GAS
17 GASKET 200%
COOLER UNIT
18 SEPARATOR GASKET 200%
19 FINAL SCRUBBER GASKET 200%
20 AN EVAPORATOR GASKET COVER 200%
21 AN NEUTRALIZER GASKET 200%
22 PRILL SHOWER SHOWER SPARE PART 200%