Micro Power

Installation Guide
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Information in this document is subject to change without notice and does not represent a
commitment on the part of Eltek Energy AS.
No part of this document may be reproduced or transmitted in any form or by any means —
electronic or mechanical, including photocopying and recording — for any purpose without
the explicit written permission of ELTEK Energy.
Copyright ©: Eltek Energy AS, Norway 2005

NS-EN ISO 9001:1994 Certifícate no: 900005Q
NS-EN ISO 14001:1996 Certifícate no: 900005E.
This product holds a CE mark and satisfies all requirements covering relevant standards and
directives.
EMC LVD
▫ EN61000-6-2 Industrial Environment ▫ LVD73/23/EEC Low Voltage Directive
▫ EN61000-6-3 Residential, Commercial and Light Industry ▫ EN60950 Safety of Technology Equipment
▫ ETS 300386 v1.3.1 Telecommunication Equipment ▫ UL60950,UL1801
Certificate no: 900005 Certificate no: 900005E
POWER DISTRIBUTION
CENTER FOR
COMMUNICATIONS EQUIPMENT
9N73
Art. No. 351433.033 Issue 1, 2005 August

Published 2005-08-18
ESB.
Flatpack PSB 3kW, 48VDC (Outdoor Power Cabinet) has part no. 105417
Installation Guide Flatpack
Flatpack MicroPower
MicroPower Outdoor Cabinet,
Cabinet, Art. 351433.033, v1-2005-08
TABLE OF CONTENTS
1 DESCRIPTION OF FLATPACK PSB 3KW, 48VDC 4

IMPORTANT NOTICES 4
OVERVIEW – GENERAL ARRANGEMENT, INPUT AND DISTRIBUTION ARRANGEMENT 5
BLOCK DIAGRAM 5
AC INPUT TERMINAL BLOCKS 6
DC DISTRIBUTION AND LVBD DEVICE 7
2 INSTALLATION PROCEDURES 8
SAFETY PRECAUTIONS 8
MECHANICAL INSTALLATION 9
• Organize the installation site 9
• Get the installation tools ready 9
• Prepare AC mains supply 9
• Remove packaging and check equipment 10
• Lifting the cabinet 10
• Position and fasten the cabinet 11
• Wind resistance 12
• Preventing condensation 12
• Mount the batteries on the shelf. 13
• Fixing point for temperature sensor 13
ELECTRICAL INSTALLATION 14
• Cable access for outdoor MicroPower cabinet and battery cabinet 17
• Block Diagram 18
• About Negative DC Distribution 19
• About AC, DC Earthing Systems 19
• Rectifier Installation — Handles and Locking Mechanism 20
• Commissioning 20
• Installation and maintenance instruction for filter mat for M icroPower Cabinet 21
3 ALARM RELAY OUTPUTS AND SIGNAL CONNECTIONS 23

ALARM RELAY SPECIFICATION 23
• About Fail-Safe Operation Mode 24
• Connections for Internal system wiring 24
TEMPERATURE COMPENSATION SLOPE 25
CHARGING VOLTAGE DEFAULT VALUE 25
Installation Guide Flatpack MicroPower Outdoor Cabinet Art. 351433.033, v1-2005-08

1 Description of Flatpack PSB 3kW, 48VDC
This Installation Guide contains information about how to install the Flatpack PSB 3kW,
48VDC system, for the outdoor power cabinet (fan cooled).
Important notices
WARNING:
Cabinet must not be lifted using eyebolts when batteries are fitted
DEVICE
HAZARD
To be installed only in restricted access areas or the like, in

accordance with articles 110-16, 110-17, and 110-18 of the National
Electrical Code, ANSI/NFPA 70.
For supply connectors’ use wires suitable for at least 75 C ˚
Type: FEPW, RH, RHW, THHW, THW, THWN, ZHHW, USE, ZX or similar.
Use copper conductors only.
The over voltage protection kit contains a class C protection. This requires an external class B
protection on the system’s mains feed .
Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08
Page 4 of 28
Overview – General Arrangement, Input and distribution arrangement
The Flatpack PSB 3kW, 48VDC is a DC power supply system based on the Flatpack 1500
48V rectifier. The system contains AC terminal blocks, DC distribution, Flatpack Power Rack
and Flatpack 1500 rectifier modules. The system is designed for cable entry trough locknuts
underneath. The cabinet size is 590x427x775mm, (23,2 x 16,8 x 30,5”) (WxDxH).
BTS breaker Flatpack 1500 rectifier

modules
Control card with

alarm terminals
and LVBD device
Battery breaker
Temp. Probe
Battery Shelf OVP Kit

(option)
Heater Kit
(option) 2-pol AC breaker
(option)
Figure 1
Flatpack Power
Rack System
General
Arrangement
Block Diagram
Outdoor battery
cabinet*
MicroPower
Outdoor cabinet
OVP* BTS1 Telecom
Flatpack equipment
BTS2*
Telecom
2-pole AC equipment
AC breaker* Rack 1x2u DC distribution
terminal
blocks
Heater*
*Optional Kits
Figure 2. Block diagram.
Page 5 of 28
AC Input Terminal blocks
The AC terminal blocks are factory configured for mains supply type: 230V AC, 1 phase. The
AC DIN rail is designed for mounting of an over voltage protection (OVP) kit and an internal
2-pole AC input breaker. See the respective manuals for further information.
L1 N
PE N L1
Figure 3 Example picture AC input terminals, L1 & N with OVP and AC breaker installed.
Page 6 of 28
DC Distribution and LVBD device
The system is configured for negative distribution. The standard distribution is equipped
with 1 battery breaker (Fb1) and 1 BTS load breaker (F1). The load breaker is a double pole
type. If both poles are connected in parallel with the copper fish-plate the breaker will be
rated at 32A. If the bottom fish-plate is removed and only 1 pole is used for the load, the
breaker is rated at 16A.
Between Fb1 and F1 there is free space for a second BTS load breaker and a terminal block
for an external battery back-up. Both the second BTS load breaker and the battery terminal
block are options delivered with their respective kits.
See the installation manual for both kits for further info.
F1
Fb1
51mm +VE
CBI CBI
60A 32A
I I
TRIP TRIP
0 0
CURVE U2 CURVE U2
QY-1(13)-D QY-2(13)-D
80V 80V
10 kA 10 kA
+ +
0V
Load and
Battery
-48V
Battery
-48V Load
Costumer connections BASIC BUILD

Figure 4 DC distribution.
Page 7 of 28
2 Installation Procedures
This section describes how to install the Flatpack PSB 3kW, 48VDC . A step-by-step
procedures will guide you through the installation.
For full description of the Flatpack Rectifier and the Flatpack MCU monitoring and control
unit, please refer to the Operation Guides for the respective modules.
Safety Precautions
 The equipment described in this manual must only be

installed by authorized personnel, and only operated by
persons who have attended a suitable Eltek Energy
training course.
 The equipment represents an energy hazard and failure

to observe this could cause terminal injury and invalidate
our warranty.
 There are hazardous voltages inside the rectifier system.

As the rectifier units incorporate large charged
capacitors, it is dangerous to work inside the system
even if the mains supply is disconnected.
 Products into which our components are incorporated

have to comply with a number of requirements.
Installation is to be in accordance with the
recommendations herein.
 Please read the manual carefully before using the

equipment.
Page 8 of 28
Mechanical Installation
Organize the installation site
Begin preparing the installation site, tools, AC supply cables and fuses, etc
Check that clearances in front and over the cabinet are sufficient for cooling and
to facilitate operation and cable entry. Also, ensure that the site is ventilated
adequately in a non-explosive atmosphere.
Get the installation tools ready
Always use insulated tools suitable for telecom installations (screwdrivers,
wire cutters, spanner and socket wrenches, etc.)
TOOLS
recommended tools needed on the
installation of OEM systems
Phillips No.3 Battery shelf

Flat screwdriver 3mm All Terminal clamps, screw or spring
clamps
Flat screwdriver 4,5mm
Flat screwdriver 6mm
Flat screwdriver < 3mm Release of rectifiers+ spring connections
to alarm/controller card
Posidrive No2 (Flat screwdrivers also suited) OVP, BTS and AC fuses
Socket wrench 10mm Common earth and battery poles
Prepare AC mains supply

Prepare the following AC input cables and external AC input
breaker:
External AC Fuse & AC Input Cables

(Recommended ratings for certain output power values)
3.6kW incl usiv e heater

AC Mai ns Type
230VAC, 1 phase 30A –C char.
2x4sqrmm cable - Max 30m
NOTE! An external breaker

is required on all sites.
This must be turned OFF
under all installation.
Page 9 of 28
Remove packaging and check equipment
Eltek Energy’s products include semiconductors and
circuits which are protected against over-
voltage and electro static discharge (ESD), to
comply with applicable parts of the EMC directive. When
handling circuit boards, you must use special aids and
handling methods which prevent damage, in
Special treatment of circuit accordance with NS-ISO-9001.
boards
(ESD-sensitive equipment)
CAUTION: The product can be damaged, perform poorly or have

reduced lifecycle if exposed to incorrect treatment during transport,
Device installation or servicing.
hazard
Check that you have received all the parts — cabinet, modules,
batteries (if applicable), documentation, etc. — and inspect them for
physical or transit damages; contact Eltek Energy otherwise. Protect
all the parts.
To facilitate transport, standard Flatpack outdoor MicroPower
deliveries consist of two strong packages on pallets: one
contains batteries, the other the cabinet.
Lifting the cabinet

Open the cabinet door and demount the 2 screws in the front.
Take off the roof.
Unscrew these 2
screws and take
the roof off.
Fix straps to the eye-bolts. Close the door again so the door
does not swing during lifting. Lift the cabinet via the straps with
lifting equipment to its intended position. Balance the weight.
Eye-bolts.
Remove the straps and remount the roof once the cabinet has
been moved and fixed to its installation position.
Page 10 of 28
Position and fasten the cabinet
Flatpack PSB 3kW, 48VDC, Outdoor Power Cabinet has different mounting
possibilities; Pole mounting, Wall mounting and Floor mounting options are
available. Please refer to the Installation guides for the respective mounting kit.
Pole
Pole mounting kit makes it possible to mount the Micropower Outdoor
Cabinet to a pole with minimum diameter 60mm and maximum diameter
115mm.
Floor
The floor mounting kit is intended for mounting the Micropower Outdoor
Cabinet to a pad/floor.
480mm
Four M8 holes
for fixing the
plinth to the
200mm
Two M8 screw holes ground
for fixing the
cabinet to the linth
250mm 410,5mm
505mm
545mm
Figure 5 Drilling template floor mounted plinth.

Wall
The Micropower Outdoor cabinet can be mounted to a wall with the wall
mounting kit.
Top of cabinet
400mm
160mm
Upper wall mount bar 530mm
505mm
Hole for wall
Lower wall mount bar
85mm
Hole for cabinet
Bottom of cabinet
Figure 6 Drilling template wall mounting kit.

Page 11 of 28
Wind resistance
Cabinets are tested according to GR 487.
Depending upon the geographic location of a cabinet, exposure to high wind speed
wind gusts is often a threat. Unbalanced forces may be applied to pole or wall
mounted cabinets resulting in a turning moment. Pole or wall mounted cabinets are
capable of resisting the turning moment resulting from a 67m/s wind gust acting on
half of the front or rear of the cabinet surface, without damage to the mounting
hardware.
Plinth mounted cabinets are capable of resisting the overturning moment resulting
from a wind gust of 67m/s perpendicular to the largest vertical surface.
Preventing condensation
Condensation might be a problem in case the cabinet is left unpacked overnight
without powering it up. In order to avoid condensation put drying agent next to
the system and pull a plastic bag over the cabinet. It is important to cover the
roof (air outlet) and the air inlet gills on the door.
The system is packed in a plastic bag at delivery. This bag can be wrapped
around the system. Only fresh drying agent should be put inside. Use tape
and/or rubber bands to tighten the plastic bag to the cabinet.
Adhesive tape
Figure 7 Cabinet wrapping. Drying agent
Page 12 of 28
Mount the batteries on the shelf.
Lift and position the batteries (PRSB system only) on the shelf.
Fit the inter-links between the batteries.
Do not terminate the battery cables yet.
Use lifting straps for heavy batteries; Read the site specific
drawings for the type and number of batteries.
WARNING: The batteries represent a major energy hazard. To avoid

short-circuit of battery poles, you must always remove metallic objects —
Electric uninsulated tools, rings, watches, etc. — from the vicinity of the
shock batteries.
Fixing point for temperature sensor

It is recommended to place the temperature sensor in the middle of the
battery bank. Fix the sensor with a cable tie to the inter-link between
battery number 2 and 3.
Temperature
sensor
Figure 8. The temperature sensor fixed with a cable tie to the inter-link between
battery no. 2 and 3.
Page 13 of 28
Electrical Installation
CAUTION: For safety reasons, the commissioning and configuration of the equipment
is only to be performed by Eltek’s personnel or by authorized and qualified persons; Qualified
otherwise the warranty may be invalidated. personnel
Please, read the user documentation carefully before installing and using the equipment,
as installation and operation is to be performed as described.
WARNING: Opening the equipment may cause terminal injury — even if
the mains AC supply is disconnected. Hazardous voltages may be
present inside, as large capacitors may still be charged. Electric
shock
For location of components, see Figure 1 -page 5.
Installation Comments OK
To ease access to the DIN rail, located at the bottom of the Outdoor
1. PREPARATION
MicroPower cabinet, it might be necessary to remove the factory
mounted battery shelf.
• Remove four PAN screws minding the nuts for square hole in
rack.
• Pull battery shelf out.
Cable entry is from bottom of cabinet. See Figure 9. The cable

2. CABLE ENTRY
glands are mounted the wrong way in order to avoid transport
damages to them.
• Demount all the cable glands and mount them the correct
way.
Pre installation Post installation
Cut along the

dashed lines
• Remove the metal disc in the cable glands to be used. Leave

this metal disc in all un-used cable glands in order to ensure
full IP protection.
• Make a cut in the rubber sealing inside the glands. Make the
Cable gland cut smaller than the cable diameter. See picture to the left.
• Pull the cables through the glands. All cables should be
pulled at least 10mm too far inside the cabinet and then be
pulled a little bit back again. This will lock the cable in the
gland and ensure full IP protection.

• Switch OFF the AC input power (external MCB), before
3. AC CONNECTIONS
connecting the mains cables.
• Connect the external AC ground wire (min. 4 mm²/max. 10mm²)
to the mains Protective Earth (E) terminal block.
• Connect the AC cables (min. 4 mm²/max. 10mm²) to the
terminal blocks. Do not power up the system until the whole
installation is complete.
4 2 4 2

8 O 8 8 O 8
2 A
/ 2
G / 2 A
/ 2
G /
2 W 1 2 W 1
8 8 8 8
2 2 2 2
1 1 N N

L L
PE L N
Mains input
• Turn OFF the Load/BTS MCB.

4. LOAD CONNECTIONS
• Customer connection is at the bottom of all MCBs. Connect the
load cable to the double pole breaker F1. For 35A load connect to
the cable to the copper link. For 16 A load remove the copper link
and connect the cable to either of the F1 poles.
F1
Fb1
+VE
CBI CBI
60A 32A
I I
TRIP TRIP
0 0
CURVE U2 CURVE U2
QY-1(13)-D QY-2(13)-D
80V 80V
10kA 10kA
+ +
0V Load
and Battery
-48V -48V BTS
Battery Load
• Connect the loose end of the battery cables to the battery

5. BATTERY CONNECTIONS
terminals; blue cable to the negative terminal and black cable to
the positive terminal.
• Connect all battery inter-links. Fix the temperature sensor to the
battery bank. For location of temperature sensor see `Fixing
point for temperature sensor` Figure 8.

COMMISSIONING Comments
Switch ON external (and internal, if additional AC breaker kit
6. POWER UP
is installed) AC breaker. Measure and verify that the AC input
voltage is correct.
Make sure that rectifiers are firmly plugged in, and all handles
7. MOUNT ALL
in locked position. Ensure all rectifiers are ON and no alarms
RECTIFIER MODULES
are present.
IN THE POWER
SHELVES
Measure and verify that the output voltage is correct.

8. TURN ON THE LOAD
BREAKER
Check that the batteries are connected correctly before

9. TURN ON THE
turning the battery breaker on.
BATTERY FUSES
MAINTENANCE Comments
Carefully vacuum clean or remove any accumulation of dust
10.VERIFY THAT THE
corrosion or dirt. Especially notice to clean the grill in front of
EQUIPEMENT IS FREE
the filter mat. See ‘Installation and maintenance instruction
FROM DAMAGE, DUST
for filter mat for MicroPower Cabinet’.
OR DIRT
Correct any loose connections, excessive cable temperature,

11. ALL CABLING AND
defective insulation, etc.
COPPER BARS ARE
SECURELY
TERMINATED AND
SUPPORTED
Replace faulty rectifiers.

12. ALLRECTIFIER
MODULES ARE ON,
NO ALARM PRESENT
Verify that the LEDs illuminated on each rectifier’s bar graph

13. RECTIFIERS
LOAD
are equal (±1LED).
CURRENT SHARING

Cable access for outdoor MicroPower cabinet and battery cabinet
Figure 9 View on inside of cabinet base
APPLICATION POWER CABINET BATTERY CABINET

AC input HOLE E1, CABLE DIA 13.0 TO20.0mm HOLE J1, CABLE DIA 9.0 TO 16.0mm
FOR 3X4.0mmSQ OR 3X6.0mmSQ FOR 3X2.5mmSQ
BTS1 HOLES G1 &G2, CABLE DIA 5.0 TO10.0mm ------
BTS2 HOLES G3 &G4, CABLE DIA 5.0 TO10.0mm ------
BATTERY HOLES F2 &F3, CABLE DIA 7.0 TO12.0mm HOLES F2 &F3, CABLE DIA 7.0 TO12.0mm
ALARM HOLES G5, CABLE DIA 5.0 TO10.0mm ------
GROUND HOLES F1, CABLE DIA 7.0 TO12.0mm HOLES F1, CABLE DIA 7.0 TO12.0mm
DC CONTROL HOLES H1 & H2, CABLE DIA 2.0 TO 5.0mm HOLES H1 & H2, CABLE DIA 2.0 TO 5.0mm
SPARE HOLES E2 & E3, CABLE DIA 13.0 TO 20.0mm HOLES E2 & E3, CABLE DIA 13.0 TO 20.0mm

Block Diagram
y
r t
. y
e x .
t r
t
t x e
t
a e e t
a
y
B l y B
l p l l
a p p
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e 1 2
p
u y
r
a
n
e s S S t
t t S S s e
t
r
e
x C T T a t t
E D B B B T T C a x
+ + + + + B
- B
- D
- B
- E
-
E
V N
+ 2 t A
t
) x
t
a F
n e 1
b
1 2 o F
i .
t
F F t b x
p F E
o
( -
n n
a a
F
- F
+
D
B
V
L
1
2
3
4
5
6
7
8 0
9 1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
1
1
4
n
o
C
m - -
k e
+ +
t )
c s
y
5
4 )
e
c d
a S J 5
4 m a r
r f
p
t
R
( J a r
l
a
e o
a r
l e E E
3
M 8
R
(
1 A t
n B
F w L N P L N P
O J I
o C
P 1
n
o
C 6
n
o
C
1
2
3
4 1
2
3
4
e e
n s
i
l
- u
n f
I
)
n
o
i
t
p
o
(
P
V
O
r
N e
t + - e
r
s t a ) u r
t
n u L N E
i e n r o
a
s
a p
M
n
I
P H
y
o
i
t T e
p n
e
r p m s
e o
t (
t e
a T
L B
s r
e
n k
i )
a a n
e i
m r o
t
e b
l p
o t O
p u
p (
n
2 i
Figure 10. Block diagram of Micropower Outdoor Cabinet with all options installed.

About Negative DC Distribution
In 48VDC power supply systems for Telecom

Common DC Rail + equipment, it is common practice to use a positive DC
rail as a common positive output. On the other hand,
d
— a s
o e the negative DC outputs are “distributed” over all
r
L i
— C w load breakers/fuses. This practice is denominated as
D
— “Negative DC Distribution ”.
Negative DC
Distribution
About AC, DC Earthing Systems

The AC earth is connected to the system’s chassis. Also the positive DC output from the
rectifiers is connected to chassis. If required this DC earth connection to chassis can be
removed in order to separate AC earth and DC earth. All DC outputs must then be
connected to Telecom earth (TE).
PE (Protective Earth)
TE (Telecom Earth)
EG (Exchange Ground)
Link 2 Common earth

DC Earth Chassis
Flatpack PSS
Common
AC Mains AC Mains EG DC Rail TE
In ut
Link 1 .
PE (AC Earth)
DC Load
Circuit
Chassis
Figure 11

Rectifier Installation — Handles and Locking Mechanism
The Flatpack 1500 rectifier module is equipped with handles that serve two purposes:
1.1.1.1 Locking the module into position
Open both handles, insert and plug the module into power
shelf. Then lock it into position by rotating the handles upwards
and pushing them firmly home; failure to do so will prevent the
module from making proper contact.
Figure 12 Module with released handles
1.1.1.2 Pulling the module out

Unlock and release the handles by inserting
a small screwdriver into the upper holes, Upper hole to
thus releasing the spring mechanisms. Do release the spring
not use excessive force. The handles will mechanism
release and pop out. When both handles are
released, use them to pull the module out.
Do not hold or carry the rectifier by its
handles.
Handle in locked position
Figure 13 Releasing the module handles
Commissioning
For information regarding system commissioning, please read manual “Quick Start Guide
Flatpack PS System“, art.no. 356803.103.

Installation and maintenance instruction for filter mat for MicroP ower Cabinet
1. Open the front door of the cabinet by operating the swing handle.
Figure 14. Door with filter
2. Pull the filter mat out of the rectangular aperture at the inside of the front door.
Figure 15. Pull out the filter
3. Fit the filter mat into the aperture in the opposite way of item 2.
Figure 16. Fit the new filter
 Please consider the right direction of the filter. The side with the
higher density (harder surface) is to fit towards the door side and is not
visible to the user.
Wrinkled surface towards
the door.
Smooth surface visible

from inside of door.
Figure 17. Direction of filter.

Make sure that the grill in front of the filter is free from damage,
carefully vacuum clean or remove any accumulation of dust and dirt.
The filter should be replaced by a new one with same density and material
quality (EU5 grade acc. to EN 779, Eltek part nr. 200892).
Under normal operational conditions (normal industrial pollution) we
recommend to change the filter on a yearly period.
Under ambient conditions with high pollution and near the coast we
recommend to change the filter twice a year or shorter.
The pollution of the filter can be detected by durable increase of the internal
cabinet temperature without any failure of the fan or/and the change of the
colour of the mat from white to grey/dark grey.

3 Alarm Relay Outputs and Signal Connections
The alarm relays are operated in fail-safe, i.e. the relays are energized when there is no
alarm. If several external devices are going to the same digital input, they must be
connected in series.
The description below describes the pin out in normal state, i.e. the NO output is open in
normal operation and shorts to the COM output in the alarm-state.
Alarm relay specification
Nominal switching capacity 2A/30V DC

Maximum switching power 60W (resistive load)
Maximum switching voltage 220V DC
Maximum switching current 2A DC
1-15 alarm relays CON 4 16-19 Control relays
Figure 18. Alarm relay outputs
CON 4 Pin Assignments For Analog Controller card- Micro Power

Pin Signal Function Pin Signal Function
1 NO Relay 1: 10 NO Relay 4:
2 Com Low Voltage Alarm 11 Com Low Temp Alarm
3 NC 42±0,5Vdc 12 NC Below -5°C ±1-2°C
5 Com Module Fail Alarm 14 Com Mains abnormal alarm
6 NC 15 NC Below85Vac or above 300Vac
8 Com High Temp Alarm 17 Com LVBD Control
9 NC Over 40°C ±1-2°C Disconnect at 39±0,5Vdc
18 NO Relay 7:
19 Com Fan Control
Fan ON: +25°C ±1-2°C
Fan OFF: +18°C±1-2°C

About Fail-Safe Operation Mode
All Flatpack PSS alarm outputs use the Fail-Safe Operation Mode (relay coils energized
in the system’s normal operation mode). In order to implement fail-safe digital inputs
circuits, the external relay coil must be energized and the contact closed in the
system’s normal mode of operation.
Normal
Relay X NC +
(Energized coil) COM -
NO
Alarm
Relay X NC +
(De-energized coil) COM -
NO
Correct Use of Alarm Outputs (example)
Figure 19
Connections for Internal system wiring
Figure 20
CON 1 Pin Assignments CON 6 Pin Assignments

For Analog Controller card- Micro Power For Analog Controller card- Micro Power
Pin Signal Function Pin Signal Function
1 L AC Mains Temperature Probe
2 N 1 + Red
2 - Blue
3 N Heater Control System Voltage
4 L Heater ON: +5°C 3 + Red
Heater OFF: +15°C 4 - Blue

Temperature compensation slope
The MicroPower alarm interface board controls the battery charging voltage according to the
ambient temperature measured by the temperature sensor. The charging voltage drops
when the temperature rises in order to protect the batteries from damage.
58V
56V
e
g
a
t
l
o 54V
v
e
g
r
a 52V
h
C
50V
48V
-10°C 0°C 10°C 20°C 30°C 40°C 50°C 60°C
Ambient temperature
Figure 21. Temperature compensated battery charging.
Charging voltage default value
Charging voltage default value is set to 54,48VDC at 20°C, with slope 96mV/°C (4mV/°C
per cell).

Main Office:
Eltek Energy A S
P.O. Box 2340 Strømsø
N-3003 DRAMMEN
Norway
Phone: 47 32 20 32 00
Fax: 47 32 20 32 10
E-Mail: mailto:eltek@eltek.no
eltek@eltekenergy.com
Internet: www.eltekener .com

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Copyright ©: Eltek Energy AS, Norway 2005

Certificate no: 900005 Certificate no: 900005E

Art. No. 351433.033 Issue 1, 2005 August

1 DESCRIPTION OF FLATPACK PSB 3KW, 48VDC 4

3 ALARM RELAY OUTPUTS AND SIGNAL CONNECTIONS 23

Installation Guide Flatpack MicroPower Outdoor Cabinet Art. 351433.033, v1-2005-08

To be installed only in restricted access areas or the like, in

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

BTS breaker Flatpack 1500 rectifier

Control card with

Battery Shelf OVP Kit

Figure 2. Block diagram.

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

Costumer connections BASIC BUILD

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

 The equipment described in this manual must only be

 The equipment represents an energy hazard and failure

 There are hazardous voltages inside the rectifier system.

 Products into which our components are incorporated

 Please read the manual carefully before using the

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

installation of OEM systems

Phillips No.3 Battery shelf

Prepare AC mains supply

External AC Fuse & AC Input Cables

3.6kW incl usiv e heater

NOTE! An external breaker

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

CAUTION: The product can be damaged, perform poorly or have

Lifting the cabinet

Figure 5 Drilling template floor mounted plinth.

Upper wall mount bar 530mm

Hole for wall

Lower wall mount bar

Figure 6 Drilling template wall mounting kit.

Figure 7 Cabinet wrapping. Drying agent

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

WARNING: The batteries represent a major energy hazard. To avoid

Fixing point for temperature sensor

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

For location of components, see Figure 1 -page 5.

Cable entry is from bottom of cabinet. See Figure 9. The cable

Pre installation Post installation

Cut along the

• Remove the metal disc in the cable glands to be used. Leave

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

4 2 4 2

1 1 N N

• Turn OFF the Load/BTS MCB.

• Connect the loose end of the battery cables to the battery

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

Measure and verify that the output voltage is correct.

Check that the batteries are connected correctly before

Correct any loose connections, excessive cable temperature,

Replace faulty rectifiers.

Verify that the LEDs illuminated on each rectifier’s bar graph

Installation Guide Flatpack MicroPower Outdoor Cabinet, Art. 351433.033, v1-2005-08

Figure 9 View on inside of cabinet base

APPLICATION POWER CABINET BATTERY CABINET

BTS1 HOLES G1 &G2, CABLE DIA 5.0 TO10.0mm ------

BTS2 HOLES G3 &G4, CABLE DIA 5.0 TO10.0mm ------