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This paper illustrates the geotechnical aspects of the development of one of the world's largest copper
tailings disposal facilities, located at Zelazny Most in south-west Poland. Its operation commenced in
1977 and, by the end of 2013, 527 X 106 m 3 of tailings had already been stored within a confining
embankment dam ('ring dam') of about 14 ·3 km in total length. The foundations of the ring dam lie
on Pleistocene deposits, underlain by a thick sequence of Pliocene sediments. The period of operation
of the facility will continue until exhaustion of the ore body, which is estimated to occur in 2042,
when the total volume of tailings stored will reach 1000 X 106 m 3. The development and the use of
the Zelazny Most facility is affected by a number of significant geotechnical hazards, including the
phenomenon of flow liquefaction, as is often the case for such structures. However, the most important
geotechnical hazard at Zelazny Most is a consequence of its location in an area that, during the
Pleistocene, experienced at least three major glaciations. The ice sheets, over 1000 m thick, which
overrode the area, induced substantial glacio-tectonic phenomena, the most geotechnically important
of which is the formation of extensive sub-planar shear planes in the Pliocene clays that extend to
depths of around 100 m. The shear strength in these shear zones, which occur mostly in high-plasticity
clays, is close to residual, thus controlling the stability of the confining dams. Moreover, the area of
the disposal is also subject to a moderate degree of mining-induced seismicity. Discussion of this is
omitted from this paper because of its relatively minor influence on the design of the depository.
Given the large scale of the disposal facility, the complexity of the geological and geotechnical
settings, and its anticipated life span, the owners KGHM (the Polish acronym for Copper Mine and
Mill Company), on the advice of the World Bank, appointed an international board of experts (IBE).
The IBE, supported by a Polish geotechnical expert as local liaison, have the responsibility to oversee
the safe development of the tailings dams by applying Peck's observational method. This paper
describes the monitored behaviour of the dams, with particular reference to the presence of the glacio-
tectonic phenomena and the remedial measures adopted for their mitigation. The geotechnical
characterisation of the foundation soils and of the tailings is described, and the stability analyses of
the tailings dams are discussed in the context of the safe development of the whole facility.
INTRODUCTION
This paper describes the geotechnical aspects of the develop- i
ment of one of the world's largest copper tailings disposal
facilities, located at Zelazny Most in south-west Poland,
0•
close to the borders with the Czech Republic and Germany O 100 km
-==:J
(see Fig. I). KGHM (the Polish acronym for Copper Mine
and Mill Company), the government-owned mining com-
pany, started mining the copper ore body in 1972, and plans
to continue until exhaustion of the ore, which is estimated to
occur in 2042. By the end of 2013, 527 X 106 m3 of tailings
had been stored in the disposal facility, consistent with an
average storage rate of 17 X I 06 m3/year, with a maximum
dam height approaching 63 m. An aerial view of the Zelazny
Zelazny
Most disposal facility is shown in Fig. 2, together with Most
further data on the confining ring dam.
As with all tailing dams, the Zelazny Most disposal poses
a number of challenges for the geotechnical engineer, in
partirnlar flow liquefaction of the stored tailings, which Fig. l. Location of the Zelazny Most depository
potentially threatens the stability of the confining dams. This
in tum depends on the height of the dam and on the
mechanical behaviour of the foundation soils. This latter issue, as will be seen, has turned out to be the main factor
controlling the development of the disposal , a consequence
of the complex Pleistocene geological history of the area.
Manuscript received 23 June 2014; revised manuscript accepted l
July 2014 . KGHM, in 1992, appointed a four-member international
Discussion on this paper closes on I January 2015 , for further details board of experts (IBE) : Dr David Carrier (USA); Professor
seep. ii. Richard Chandler (UK); Professor Kaare HQ1eg (Norway);
* Technical University of Torino, Italy. and Professor Michele Jamiolkowski (Italy). The IBE was
590
JAMIOLKOWSKI 591
(a) continuous enhancement of the monitoring network, and Fig. 3. Dam height and crest elevation (updated December 2013)
of the communication system between the monitoring
groups and the end users of the results of monitoring
(b) geotechnical analyses of the observed displacements of
the dams so as to predict their further evolution with the
continuing increase of dam height with time
(c) modification of the plans for design and construction in
the light of the monitoring results and stability analyses.
TAILINGS DISPOSAL
The Zelazny Most dam, which completely surrounds the
tailings disposal, will hereafter be referred as the 'ring dam'. Fig. 4. Ring dam: schematic cross-sections
The original ground surface where the disposal facility is
placed was saddle-shaped, so that the eastern and western drains have been installed as the dam was raised (see Fig.
portions of the ring dam are higher than those to the north 5). Further circumferential drains will be added as the dam
and south. The present elevation of the crest of the ring dam is raised further. As will be described in the later section on
ranges between 177 m and 177 ·5 m above sea level (as!) . A ' Behaviour of the ring dam', this drainage system has
plan view to show the dam heights above the original down- proved to be efficient, and has considerably reduced the risk
stream ground level is given in Fig. 3. of flow failure of the tailings, so that the dam stability is
The Zelazny Most tailings dam is being raised using the now effectively controlled by the foundation soils.
upstream construction method (see Fig. 4). The shell of the The tailings disposal facility at Zelazny Most is roughly
dam is built using the coarser tailings, which are fine sand half complete. Its further development will be monitored by
with a low-plasticity (Ip ~ I 0%) silt fraction, separated from a rigorous and continuously enhanced application of the
the remainder of the tailings by spigotting. The construction observational method, combined with a feasibility study
of the Zelazny Most starter dam from local earthen material examining different deposition technologies, aimed at redu-
began in 1975, and the storage of tailings started in 1977. cing the enormous volume (500 X 10 6 m3) still to be stored
Since then, the dam crest has risen at a rate of approxi- in the disposal.
mately 1·0 to l ·5 m/year, constructed with an average down-
stream slope of 3 ·5 horizontal to I vertical. Furthermore, the 177·50
170·00
beach (i.e. the distance from the dam crest to the pond edge) 175·0? ' 162·00
Starter dam
146-91
is maintained with a length of not less than 200 m. These Tailings --~ "W'
conservative practices have the effect that the finest tailings,
the softer, weaker ' slimes' , are deposited closer to the pond, Circumferential Toe drains i:;-·
drains
and a thick, strong dilative dam shell is fonned .
To keep the phreatic surface in the shell depressed, in
addition to the toe drain, four levels of circumferential Fig. 5. Ring dam: circumferential drains
592 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
+ 149
LOCAL GEOLOGY 0
The Zelazny Most tailings depository is located in a + 139
complex geological environment. From the ground surface 10 0
a
downwards, the foundation soi ls consist of Pleistocene de- 20 10
posits, including silty lake clays and out-wash sands, rare
sandy gravel inclusions and silty sands. These are underlain 30 a 20 0:: Q = Quaternary deposits
PI = Pliocene deposits
by thick layers of freshwater, medium- to high-plasticity
Pliocene clays, which incorporate thin, brown coal and sand
strata. The Pliocene deposits overlie Triassic strata, which
include beds of halite, below which the copper ore body is
encountered.
E 40
%50
" 60
0
E 40
30
:§_50
a
•
[§]
Man-made
Coarse grained
110
Czech
Republik
0 25 50 km
90
Glaciations
(ii
Elsterian Wartanian ~ 80
Orenthe Vistulian c0
~
Fig. 6. Pleistocene glaciations: maximum extent in south-west iii 70
Poland w
60
50
•
E
0
0
0
A\
• Glacio-tectonic shear planes I
80 160 240 320
Cumulative displacement: mm
Fig. 7. Deformations ahead of an ice sheet Fig. 9. Inclinometer surveys beyond the East dam toe
JAMIOLKOWSKJ 593
Inclinometer
180 + 167·5 XVlllE1-3
+ 165·0+ 160·0
160
- - - - - - -- - - - - - - - - - '7
140
u; 120
"'~ 100
c
0
1ii 80
iD
u::; 60
40
-------------------
-----
--------------
PI
,_,. ;::;;;:::;.....,
PI
20
0 100 200 m
0
~ Fluvio-glacial sand ~ High-plasticity clays, shear surfaces LJ Silty sands Glacio-tectonic shear surface
~ Moraine clays ~ High-plasticity clays F?"'l
~
Silt QP = Quaternary, PI = Pliocene
~
0
50
E
E
iQ)
100
E
Q)
""'
a. 150
"'
'i5
<ii w
c0 .D
~
200 w
N w
.§
w x"'
xx
I
250
x"' w
x
I
~
I
w >
~
x
w
>
'
300
!!:! .D
x
>
Maximum displacement x x I Cross-sections
since 1981: 646 mm XVI E
350
Fig. 12. Eastern starter dam: plan view of horizontal surface displacements
190 I!)
Updated as of
I!)
.._
CD .._
September 2013 .._
v .._
180 -
""iii 170
"'
"'
E
c
0
160
E
~ (")
> <D
Q) 150
Qj :E
Cl
iii "iii
~ 140 .r:;
"E E
0"' 130 0"'
120 114·0 Original ground level
-~~
~ _________________________________________ .Y-_ ___________ _
600
0
.._ .._ .._
v .._ CD
I!)
.._ co
.._ .._ 0) 0 a; N (") v I!) CD .._ co 0) 0 o; N (") v I!) CD .._ co 0) 0
00 N (") v I!) CD .._ co 0) 0 N (") v I!)
co co 0)
co co co 0)
co 0)
co 0)
co 0)
co 0) 0)
0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0) 0)
0)
0)
0)
0)
0)
0)
0)
0)
0)
0)
0)
0)
0)
0)
0
0
N N
0
0
N
0
0
N
0
0
N
0
0
N
0
0
N
0
0
N
0
0
N
0
0
N
0 N0 N0 N0 N0 N0
N
Year
Fig. 13. Cross-section XVIE: construction history and horizontal surface displacements
reached the height of ~ 40 m, the rate of horizontal surface The deep inclinometers that were installed after 2003 have
displacement increased, so that during 2001 - 2009 displace- provided evidence that most movements in the dam founda-
ment rates were between 40 and 50 mm/year (see Table !). tion are concentrated along sub-horizontal glacio-tectonic
Fig. 14 shows the general pattern of the horizontal surface shear planes.
displacements and of the settlements of cross-section XVIE, Figure 15 shows the surveys of the inclinometers installed
as well as the numbers of the bench marks. in the starter dam, indicating the shear planes re-activated in
JAMI OLKOWSKI 595
140
Table 1. Horizontal surface displacement rates of BM-208
mm/year Year
120
28·3 1999- 2000 11 Dec. 2013
19·5 2000- 2001
24 Aug. 2005
41 ·5 2001 - 2002
37· l 2002- 2003 100
37·8 2003- 2004
38·0 2004- 2005
58·9 2005- 2006
21 ·8 2006- 2007 u;
80
41-4 2007- 2008* "'
E
42·3 2008- 2009 c0
48·6 2009- 2010 ~
15·3 2010- 2011 >
13·0 2011 - 2012 "'
UJ 60
~ ~
20
g 140
_!... "
.....
N
_!...
~
iii 130
120
UJ
120
28 Jan. 2004
110
Not to scale 100
100
0 100 200 300 400 500 600
Distances: m
L
596 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
160 pervious horizons encountered in the wells. The discharge
of the 14 wells in the region of cross-section XVIE
(measured once continuous pumping started in 2008)
140 varies considerably between 0·5 m 3/day and 8 m3/day,
with a trend to decrease slowly with time.
North dam
Although only about half as high as the East dam, the
North dam (original ground level between 137 and
141 m asl; stated dam elevation ~ 145 m asl, ground water
table 3- 5 m deep) started exhibiting horizontal displacements
in 2006/2007, a trend that has increased with time. Fig. 19
shows the movements of the northern starter dam since
2008 . These displacements are localised along two lengths
of the dam between cross-sections VaN-IXN and XIVN-
Dam crest moved 150 m towards pond XIXN. The intervening length of dam, near cross-section
XN, is subject to much smaller movements. Fig. 20 shows
Fig. 17. East dam, relocation of dam crest the history of the North Dam construction, together with the
JAMIOLKOWSKJ 597
Table 2. East dam - response of 14 vibrating wire piezometers to relief wells operations according to NGI report by DiBiagio & Strout
(2013)
Cross-section Piezometer Groundwater level elevation: m asl Filter elevation : m asl t!i.u: kPa
Note: Origina l ground level elevation : 11 6 m asl; starter dam elevation : 135 m asl; groundwater level, depth I m to 3 m below ground level;
(0) = dam; (SO) = starter dam.
220 180
-i::j
"'
Q)
.!:: 210
I Pz1A I -i::j
"'
Q)
.!:: 170
I Pz7A I f
u- u u;
sec~i2~-
. - . - . -)(\illlE.
E~ 200
~ E
0
N
Q)
a:
190 -·~-
Pliocene clay
-----"\.._. • :S m
~ E
0
N
Q)
a:
160
150
Pliocene cla
:-~.-.,.,..,·(.
~
180<Xl en 0
0 0
N C') .... 140<Xl en O ~ N C') ....
0 0 0 0
N
0 0N 0N 8N 8N 0N 0N 0 0N 0
N N N N N N
Year Year
-i::j 165 r;:;:::;;;-i
"' ~
••
Q)
.!:: 155
WV piezometer PZ Elevation: m asl u-
·-"'
;, "' 145
Relief wells Ground level Filter ~ E
-~:;·-·"""
0
•
1A 166 37 N 135
Start of pumping Q) Pl iocene
7A 168 61 a: 125<X> en O
78 168 82 ~ N C') ....
0
0
N
0
0
N
aN oN oN 0N 0
N
Year
Fig. 18. East dam, cross-section XVIHE: example of vibrating wire piezometers response to relief wells operation (adapted after DiBiagio
& Strout (2013))
~ E>
C') C')
:::;: :::;: :::;:
CD CD CD
50
E
E
cQ)
E 100
Q)
u
"'
a.
"'
'6
Cii 150
c0
N z
'§ x
I z z x
200 ~
>
I
z z z ~
> ~ x
I z
> z
z z
250 z ~
x >
x z >
x
x
> > >
'
x
Cross-sections
300
Fig. 19. Northern starter dam: pla n view of horizonta l su rface displacements
time history of horizontal displacements of BMs 304 and displacements (and the displacement rates) of cross-section
312, located on the starter dam, from 1987. lXN (Fig. 19) remain lower than those of adjace nt cross-
Table 3 summarises the horizontal surface displacement sections VIIIN and XVIN, although with a slight trend to
during the period 20I0- 2013 for the two benchmarks shown increase with time.
in Fig. 20. During the same period the corresponding Unlike the East dam, the horizontal displacements of the
598 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
200
Updated as of
September 2013
Vi 190
"'E
0
c 180
-~
ij) 170 E
Qi <J>
C')
iil
~ 160
E
"' 150
0
500
"'
a.
"'
'6
]j 200
c
.82
I 100
0
....
'<!"
.... ........ ....co <J>....
.... <D
l{) 0
;o N C') '<!" l{) <D co <J> 0
co co co co co co co co <J>
.... a;<J> N C') '<!" l{) <O ....<J> co <J> 0
c; N C') '<!" l{) <O .... co <J> 0 N C') '<!" l{)
Fig. 20. Cross-sections VIIIN and XVIN: construction history and horizontal surface displacements
Table 3. North dam horizontal surface displacements rates of The inclinometer data shown in Fig. 22 indicate that
benchmarks quoted in Fig. 20 neither inclinometer casing is fixed at the toe, which is
typical for all inclinometers in the East and North dams. As
Section VlllN Section XVIN stated earlier, all inclinometers have been interpreted using
the 'top-down' approach.
mm/year Year nrn1/year Year Both Table 4 and Fig. 22 demonstrate that the mechanism
of the movements of the North dam is different and more
32·9 2008- 2009 27·9 2008- 2009 complex than that of the East dam. Although horizontal
22-0 2009- 2010 21 ·8 2009- 2010 displacements occur on glacio-tectonic shear planes, the
29·7 2010- 2011 51 ·7 2010- 2011 inclinometers indicate that there is also rotational movement.
90·0 2011 - 2012 38·0 2011 - 2012
This is consistent with the data in Table 4, which show that
41 ·0 2012- 2013 83·0 2012- 2013
the horizontal movement of the top of the inclinometers is
Note: Total displacements (section VIIIN) from 1987 to December less than at the depth of the active glacio-tectonic shear
2013: 283 mm; total displacements (section XVlN) from 1987 to planes. This trend is more pronounced for inclinometers
December 2013: 408 mm. installed within the dam at higher elevations, compared to
those in the starter dam.
As a consequence of the high displacement rates of the
North dam are accompanied by heave of the crest of the North dam, and the observed heave of the starter dam,
starter dam and of the adjacent area downstream of the dam stabilisation measures are presently being implemented. In
toe (see Fig. 21), which in correspondence with the cross- view of the positive response of the East dam to remedial
section VIHN, at the end of 2012, reached 66 mm. The measures, similar stabilisation measures have also been
geodetic surveys carried out in 2013 suggest that the rate of adopted for the North dam.
heave of cross-section VIIIN has reduced to a few mm/year In 2012 the crest of the entire length of the North dam ,
or has even ceased, while cross-section XVI has maintained then at elevation of 175 m asl, was realigned I 00 m inwards
a rate of about 9·5 mm/year, where the total heave is, how- towards the pond. Of the 36 relief wells planned as remedial
ever, smaller, about 35 mm. Table 3 gives the impression measures for the North dam, six have already been installed,
that the movements of cross-sections VIIIN and XVI tend to three near cross-section VIIIN, and three in the region of the
alternate with time, which displays the greater displacement cross-section XVIE. These wells have been in operation
rate. However, the results of the inclinometer measurements since March 2013. The remaining relief wells will be
given in Fig. 22 (inclinometers 16aN-7A and 7N-7A), show installed and brought into operation over the next 12- 18
that the horizontal displacements at depth on the glacio- months. The small number of wells, and the limited time
tectonic shear planes are greater than those measured at the over which they have been in operation, has not yet had an
starter dam. This trend is common to all ten inclinometers effect on the movements of the North dam, although a few
located in the area of cross-sections VIIN and XVIN (see of the vibrating wire piezometers are exhibiting a reduction
Table 4). in pore pressure.
JAMI OLKOWSKI 599
Horizontal distance: m
800 1200 1600 2000 2400
E
E
c
Ql
E
Ql
u
"'
a.
"'
ii
~
:;:;
~ 0
z z z z ~ z z z z z ~ ~ z
> > > x > > > x
?: > ~
x x x >
x > x
/ x
- 50
'
Cross-sections
Fig. 21. Cross-sections VIIIN and XVN: heave of the nothern starter dam, benchmarks (BMs) 314, 312·06, 304, 304·03
The discharge rate given by the wells is as random as boreholes drilled to depths between 90 m and I 00 111,
experienced at the East dam, ranging between about 0·5 m 3/day and were sent to three geotechnical laboratories: Geoteko
and 4 m 3/day. (Warsaw, Poland), Ismgeo (Bergamo, Italy) and orwegian
Because of the intensity of the glacio-tectonic disturbance Geotechnical Institute (NGI, Oslo, Norway). The following
experienced by the dam foundation, the success of the tests were carried out, concentrating on the Pliocene clay
stabilisation measures at the North dam cannot be taken for
granted. (a) index properties and grading curves
In comparison with the behaviour of the East dam, a (b) in-situ stress state
period of at least 12- 18 months may be necessary before a (c) shear strength: undrained (not discussed here), drained
reduction of the displacement rate is observed, the only and residual strength tests
criterion that can be used to assess the effectiveness of the (d) stress- strain- time behaviour.
stabilisation measures. Given the behaviour of the East and
North dams it is worth recalling a statement by Hutchinson Figures 23- 26 summarise the results of the index proper-
( 1995): 'In any stability problem the most important ques- ties and grading of the clay samples. The ranges of the
tion is generally whether or not pre-existing discontinuities, depth over which the inclinometers indicate the presence of
espec ially shears, are present.' The behaviour of the Zelazny glacio-tectonic shear planes are indicated .
Most ring dam is an excellent example that confirms fully Figure 23 reports the variation of the bulk unit weight, y 1
the wisdom of this statement. Since KGHM intend to raise with depth, which ranges between 20·5 kN/m 3 and 22·0 kN/m 3 .
the ring dam to provide eventual further storage capacity of Somewhat lower values, 19·5 kN/m 3 to 20·0 kN/m 3, are found
abo ut 500 X 106 m 3 of tailings until the ore body is ex- within the zones containing intensely slickensided clay.
hausted in 25- 30 years, the Zelazny Most development The specific gravity, Gs, of the Pliocene clay, is
strategy needs to be carefully re-examined. 2·70 ± 0·02. The clay fraction (CF) varies as a function of
w1 and typically falls in the following ranges: for w1 < 70%,
CF = 50 ± 12%, and for w1 > 70%, CF = 66 ± 15% . Fig. 24
GEOTECHNICAL SITE CHARACTERISATION shows the values of the natural water content wn, together
Foundation soils with the values of the Atterberg limits.
The characterisation of the foundation soils considered In spite of the scatter, the data shown in Fig. 24 seem to
here refers mainly to the East dam, where movement was suggest that the zones containing intensively slickensided
first observed. A representative soil profile is exhibited by clay layers are characterised by fairly high values of w 11 (e.g.
cross-section XVIE as shown in Fig. 10. The upper strata Skempton & Petley, 1967) and very high values of w1. This
are of mainly sandy deposits, with a combined thickness of is particularly evident in the deeper slickensided zone, which
about I 0 m. Below, well beyond the maximum depth ex- is the most active shearing plane under the East dam. Fig.
plored of about 100 m, are Pliocene deposits, consisting 25, shows that the values of liquidity index (LI) vary be-
mainly of fresh water medium to very high-plasticity clay. tween O·O and -0·2, and that the values of clay activity (Ac)
As previously stated, the extreme spatial variability of the range between I ·O and 1-4. To complete the review of the
Pliocene sediments makes it very difficult to develop a index properties, Fig. 26 shows the variation of initial void
satisfactory geotechnical model. ratio, e0 , of the Pliocene clay, which ranges between 0·40
For this reason, the soil investigation was carried out and 0·75. Again, note that there is a concentration of higher
downstream of the dam, more than 100 m downstream from values in the zones of intensely slickensided layers.
the toe of the starter dam, to ensure that laboratory and in- With respect to the degree of saturation, the clay can be
situ test results were not affected by the presence of the regarded as fully saturated (S, = 1), the values > l ·O result-
dam. Undisturbed samples were retrieved from a series of ing from measurement errors in the values of wn and/or Gs.
SOIL MECHANICS AND THE OBSERVATIONAL METHOD
600
160 Table 4. Response of inclinometers on the North dam
145 57 98 l ·07
5aN-7 I ·08
145 85 113
29 July 2008 5aNl - 9 1-43
9Nl - 9 146 52 67
120 82 89 1·22
16 -7 146
60 80 1·29
16aN7 146
""iii
"'E Dam:
g 100 5aN-8 165 65 74 2·31
~ 7N-7 151 95 62 1·92
1-43
"'
w 9N2- 9 160 68 82
l ·74
165 65 91
16aN-8 2·78
9N4- 10 178 49 120
80
* Active shear plane.
Sho
Casing head >----"--~
60
40'----'----'----'----'--__J.._ _..l-_~
100 200 300
0 Shear
Cumulative displacement: mm - - - - --- - ------------ ~
- ---
plane
(a) %
0"'
160
2 Dec. 2013
140
120
3
y1: kN/m
""iii J-5~~~~17~~~-1-9~~~-2_1~~~~23~~~~25
"'E • • •
-~ 100
ro 10
•
5;
w
20 •
80 •
E 30
(i)
>
E!
"O
• •
c 40
•
• • ••
::>
60 0
(;,
!ii
·c;, 50
c
·g
3:
0 60
Intensely
slickensided - ..'. • •••
..
100 200 300 (i)
.0
layers
Cumulative displacement: mm
•• • •
~
(b) a.
0 "' 70
Fig. 22. Northern starter dam, response of deep inclinometers: • •• •
(a) 16aN-7 A; (b) 7N-7 A 80
0
0 20 40 0 20 40 60 80 100 120 00
..• •
20 40 0 20
I
.• 40
I
60
I
80
I
100
I
l
••• • • •
10 • • 10
20 • • 20 • •
Intensely
E
30
• • 30
• slickensided •
Qi layers
>
~
-0
c
::J
e
Ol
40
•• ••
•
•
• •
• •
•
40
•• ... ..•
I
roc 50
·c;,
••• •
•
. 50
••• •
•• A
... •• ••
'§
:;:: ••• • • • • • •
'··
60
•••• •
60
•••• •
0
Qi
.••"• .. ..
.D
..
.<::
a. • • •
0
Q) 70
:t-
,, •• 41& ••
•••
70
•
A •
• I
80
90 -• ••
Intensely
slickensided
•• •• •
80
90
... ••
•
••• • •
100
layers
L ... •
100
• .,
(a) {b} (c) (d)
Fig. 24. Pliocene clay: water content and Atterberg's limits: (a) natural water content; (b) liquid limit; (c) plastic limit; (d) plasticity
index
•• ••• ••• • ••
10 • 10 - •
20 • • 20 • •
• • E 30
• •
E 30 Qi
>
Qi
>
~
• •
~
-0
• • •
-0
c 40
• •• •
c
::J
e
40
••• •• ....' •
••
::J
e Ol
• roc 50 •
..
Ol
ro
·c;, 50
c
•
·c;,
·rs ••• • _.
•• • • •
..
"§
•• •• •
:;::
0
:;::
Qi
.D
60
.....• • •
••
0
Qi
.D
.<::
60
••••
...... ••
."..
a.
•¥. • •
•
. •• .
.<::
,,
a. Q)
70
•
-·.••
Q) 0
0 70
'-
r
••
-
80
,..
80 Intensely
slickensided • •••
••
Intensely
slickensided 90 layers
90
•
layers
¥ 100 "' ••
100 L Fig. 26. Pliocene clay: void ratio and saturation degree
Fig. 25. Pliocene clay: activity and liquidity index
30 -
• .;:::
iU
land, 1993 , 1995), is shown in Fig. 29, taken from Chandler
et al. (2011 ). The measurements were made in a field
E J!l
'iii laboratory shortly after sampling, on selected clay samples
a;
> • 0
0. lacking any significant amount of silt. The favourable condi-
-
~ Q)
c 40
'O
:>
eCJ)
••• •• 'O
>-
u"'
tions for sampling enabled an assessment of the coefficient
.
of earth pressure in Pliocene clay using these suction meas-
Q)
roc 50 -
:Ql
••• c
.~
urements.
The evaluation of the coefficient of the earth pressure at
0
•• • 11: rest (Ko = a{, 0 / a ~o) based on suction measurements origi-
3
0
a; 60 ' • ·'
0
~
nates from Skempton ( 1954). Assuming that the soil is
- ,..
.0
.r::. :0 isotropic, elastic and fully saturated, and assuming that
a.
0
Q)
70
.... '
•• • • ro
"'Q)E
~
cQ)
Skempton 's pore pressure coefficient As is 1/3 (Skempton,
1954), Ko can be computed by means of the following
formula .
80 • .2:
:>
rr
K o= (3p k - a~.o) /2a ~o
w where Pk is the measured suction, a ~o is the effective
•••
-
vertical stress, and a{, 0 is the effective horizontal stress.
90
' •
The values of Pk measured on the Pliocene high-plasticity
clay samples, ignoring the samples containing silty lenses,
100
Coefficient of
Fig. 27. Pliocene clay: permeability coefficient Suction measured, pk: kPa earth pressure, K
.
the results of tests on undisturbed specimens of the Pliocene
•
clay. Fig. 28 shows the in-situ initial state of the tested
specimens, plotted in terms of effective overburden stress 30
• • ....
• +
(a ~o) and void index Iv (Burland, 1990).
The same figure also shows the intrinsic compression line 40 •• SL
(lCLoed), the one-dimensional compression curve for recon- E
stituted normally consolidated clay; that is, a clay that has a;
> 50
neither sensitivity nor bonding (Skempton & Hutchinson, ~
'O
1969; Burland, 1990; Cotecchia & Chandler, 1997; Chandler, c
:>
2000, 2010).
e
CJ) 60 • •
As will be seen, all the undisturbed samples exhibit an roc
initial in-situ state well below the ICLoed (see Fig. 28). This :2>
0 70 SL
condition, together with the low values of k, the negative
values of LI and the lack of bonding, is conducive to high-
3
0
a; • • •
quality undisturbed sampling, thanks to dilation generating
.0
.r::.
a.
80 1
Intensely slickensided layers +
Q) +
2
0
90
+
+
• + •
100 +
r- Intrinsic compression line +
0
..,./ Burland (1990) +
110 +
xQ) +'\.EIM
~ - 1 +
'O 120 +
~ +
-2 +
130
& 30-FEA, EIM,
- 3 ice sheet 1 km high
o Laboratory + K from finite-element analysis
- 4 L-~...J,...J....l.,....U.1..-.....l--'-"--o.U.-''--........~-----''--~~'---.!.U
1000 10000 100000 Fig. 29. Measured Pk and computed K values (SL: intensely
10 100
slickensided layers; EIM: end of ice melting (FEA))
Fig. 28. Undisturbed samples of Pliocene clay: in-situ state
JAMIOLKOWSKl 603
are shown in Fig. 29 . Also shown in Fig. 29 are the values specimens were trimmed to 50 mm in diameter and 100 mm
of K inferred from the FEA at EIM. The symbol K is used high.
rather than Ko as the Pleistocene ice sheets will have The triaxial test types used were
imposed a stress state akin to simple shear to the foundation
soils. This implies that radial stress symmetry in the ground (a) isotropically consolidated, drained compression tests
is very unlikely, so the symbol Ko is inappropriate. (TX-CID-C)
The stress history of the Zelazny Most foundation clays (b) isotropically consolidated drained extension tests (TX-
can reasonably be modelled as a mechanically overconsoli- CID-E).
dated clay, subjected in the past to a maximum vertical
effective stress a ~ max. considerably higher than the current The specimens were reconsolidated to the best estimate of
a ~o. Based on geological evidence it can be postulated that the in-situ mean effective stress (p') with K in the range of
during the Pleistocene the foundation soils at Zelazny Most l ·5 ,,;;;: K ,,;;;: l ·7 as obtained from the suction measurements
were subject to at least three cycles of ice sheet transgres- (Fig. 29).
sion and subsequent melting. The thickness of the ice sheets Figures 30 and 31 summarise the results of the TX-CID-C
probably ranged between 800 m and 1200 m. In the follow- and TX-CID-E tests respectively. Figs 32 and 33 show the
ing, neglecting the effect of the several loading- unloading stress- strain curves in compression and extension typical of
cycles to which the Pliocene sediments must have been very high-plasticity (w 1 ~ 70%) destructured clay. In compres-
subject in the past, it is assumed that there was a single ice sion there is very limited strain-softening. The stress- strain
advance, which provided a maximum effective overburden curves of the extension tests do not show any deviatoric stress
stress a~ max = 10 MPa, equivalent to an ice sheet thickness decrease after reaching peak.
of 1000 m. This conclusion does not entirely apply to the results of
triaxial tests carried out on clay specimens of medium to
high-plasticity clays (w1 < 70%). These samples contain only
Shear strength. The deve lopment of the Zelazny Most small slickensides, and apparently do not have any signifi-
depository is an on-going construction project, with frequent cant shear planes; in the following discussion such samples
analyses of the stability and displacements of the dams, both will be referred to as ' bulk' clay.
with limit equilibrium and finite-elements methods. These Stress- strain curves for the bulk clay, again with TX-CID-C
analyses have to be carried out in terms of effective stresses, and TX-CID-E tests, are shown in Figs 34 and 35 . In this case,
whereby the drained soil strength is of primary interest, in curves from compression tests show slightly more post-peak
conjunction with the pore pressures measured in the field . For strain-softening than do the high-plasticity clays, while the
these reasons the following is limited to discussion of the extension test curves do not show any sign of deviatoric stress
results of drained triaxial compression and extension tests on decrease after reaching peak.
undisturbed samples, and of drained ring-shear tests carried Figure 36 summarises the effective stress peak friction
out on reconstituted clay specimens in the Imperial College- angle if;' as a function of w 1 obtained from triaxial tests on
NGI apparatus . undisturbed samples of Pliocene clay taken downstream of
The undisturbed samples were obtained using a double- the toe of the East dam. These have been interpreted
tube rotary core sampler with an internal spring-loaded assuming that, due to the glacio-tectonic disturbance suffered
cutting shoe. The samples had a diameter of 80 mm, and a by the clay, the Mohr- Coulomb strength envelope has an
length between 600 mm and 800 mm, from which triaxial effective stress cohesion intercept c ' = 0. This disturbance
1800
I W1 ,;;; 70%: 22 ·0°,;;; </>' ,;;; 23·7° I
1600
c
1400 ~23 0
'iii
.l "'0.
l!!
E
0
1200 (.)
1000
"'
CL
""'i:j-
800 I I
600
400
200
I W1 > 70% 133°.;<f/.; 174° 1
I I I I I I I I I
Fig. 30. Drained shear strength from drained triaxial compression test on isotropically
consolidated specimen (TX-CID-C) tests
SOIL MECHANICS AND THE OBSERVATIONAL METHOD
604
1800 I~I .;;; 70%: 26·5' .;;; <f/ ,;;; 27·6' l ,
1600
,,/
/42 ,
/
/ / it"'
1400
<?- <?- [ 0 39 // /
•"' ,,,"'
0 ,.._ 0,.._ ,,,"'
/I VI
~ / /
~ / /
/ / c
1200 0
/ / ·;;;
34 / ,,,"' c
~
~J/
"'
o._
1000 A A (?)max ,,,"' .
/ ,/84 /
"'/ "'
81 / x
w
~
5~ ///
i:i- I I
(*' )1a~e ' /// /
.,/
/. / / /
800 strain
,,,"',,, 49 / , ' ,,'
//// ,,'
/// / / 85 75 , '
600
/:/ 74// ~ 3M0
'l / _,'' 94 sin <P' =
6 _ Me
'l 'l / ' ,. /
400 /.'l ,..,,,03,,
·112 '
51 j .... "94/ .A'
~ ~~· 9-', -1
'
200
~~~/
,~.-;./
I:"/,'
I W1 > 70% : 15·8°.;;; </>'.;;; 20-4° \
~~
0 1200 1600 2000
400 800
0 p' : kPa
Fig. 3 t. Drained shear strength from drained triaxial extension test on isotropically
consolidated specimen (TX-CID-E) tests
450
400
350
300
"'
o._ 250
~
i:i- 200
150 Compression
East dam - depth = 70·9 m;
100
W = 114%; /p = 81%;
1
50 CF = 85%; </J' = 12·3·
0 8 10 12 14 16 18 20 22
0 2 4 6
Ea: O/o
Fig. 32. Stress-strain curve of very high plasticity clay from TX-CID-C tests
0
Extension
- 50
East dam - depth = 74 ·8 m;
W1 = 94%; /P = 71%;
- 100
CF = 55% ; ip' = 13·2°
- 150
- 200
"'
Cl.
-"'
- 300
- 350
- 400
- 450
0 -2 -4 -6 -8 -10 - 12 - 14
Fig. 33. Stress-strain curve of very high plasticity clay from TX-CID-E tests
ZM7-TX CDCL
1200
1000
800
"'
Cl.
-"' 600
i:j.
400
Compression
East dam - depth = 68·0 m;
200
W1 = 60% ; /p = 39% ;
CF = 37% ; ip' = 25·1 °
0
0 2 4 6 8 10 12 14 16 18 20 22
£3 : o/o
Fig. 34. Stress-strain curve of high plasticity clay from TX-CID-C tests
overconsolidated clays of comparable plasticity. The lower to 100%. The residual friction angle (<jJ;) values are sum-
plasticity clays (40% .;; w1 < 60%) are similarly affected, marised in Fig. 37.
although less dramatically, as also seen in Table 5. In this The use in design of <jJ; from ring-shear tests is not
case, lhe upper bound of </J' values at the peak falls between directly applicable at Zelazny Most. The reasons for this are
22° and 26°, equal to or slightly lower than </J ~v of unstruc- given below.
tured clays with comparable plasticity.
The residual shear strength (Skempton & Hutchinson,
1969; Lupini et al. , 1981; Skempton, 1985 ; Wedage et al. , (a) At both East and North dams the horizontal movement
1998 ; Georgiannou & Burland, 2001 ; Toyota et al., 2009) along the glacio-tectonic shear planes occurs at 90° and
was assessed at Imperial College London and at NGI using I 80°, respectively, to the approximate north- south
drained multi-stage ring-shear tests. The ring-shear speci- direction of the ice sheets during the Pleistocene. It
mens were consolidated under vertical stresses between seems likely that, where the direction of movement on
150 kPa and 1000 kPa, and cover the range of w1 from 70% pre-existing shear planes has changed, a higher value of
606 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
ZM35 - TX CDE L
-200 Extension
East dam - depth = 95·5 m;
-400 W1 = 42%; /p = 25%;
CF = 41%; </>' = 26°
- 600
"'
o._
-"'- -800
0-
-1000
- 1200
- 1400
- 1600
0 - 1 -2 -3 -5 -6 -7 -8
Fig. 35. Stress-strain curve of medium plasticity clay from TX-CID-E tests
40 12 0
• TX-CID extension
35
,,, 10
<1>
• TX-CID compression
fl!CJ)
<1>
30 "
:s: 8 -------.&--------8-----------'O ~
• Oi
c
aS ~ l;l
25 6
• • <f>~v range "'c
0
I u
'.s. 20
•• • • • • :E
<ii
:J
4
15 •• • •• • "·v;
<1> • Imperial College: 64·2 ,,;; w1 ,,;; 74·8%
•• 2
•• • •
0::
a NGI: 79·5 ,,;; w1 ,,;; 98·5%
10 0
<1>; range 0 200 400 600 800 1000
Effective normal stress: kPa
5
Fig. 37. Residual shear strength: tests in ring shear apparatus
0
0 20 40 60 80 100 120
Liquid limit, w1: % example Chandler (1977) and Gibo et al. (2002). For
similar reasons it is presumed that values of cp' relating to
Fig. 36. Summary of the drained triaxial tests results extensive glacio-tectonic shear zones will also be larger
than the ring-shear value of cp;.
cp' than cp; will be mobilised, at least until substantial
displacement has occurred in the 'new' direction. The FEA discussed in the following section considers only
(b) It has been known for some time that when existing the effects of a single ice sheet advance on the shear
landslides are re-activated, the shear streng1h (cp ', c' = 0) strength. The finite-element simulation, however, shows that
inferred from back analysis is often somewhat higher a single cycle of ice melting is enough to reduce the
than measured in the ring-shear apparatus; see for mobilised bulk value of cjJ' of the intensely slickensided
Table 5. Range of triaxial tests results in terms of M value and <P~eak at failure
10 •••
·~
••
seismic Marchetti (Marchetti et al. , 2008) dilatometer
(S-DMT) penetration tests.
Overall, the down-hole geophysical methods, including the
20 '~ •• two types of seismic penetration test, have proved particu-
.i$
larly useful for the characterisation of the tailings. In
30 particular, the geophysical tests were of great help in asses-
• t.
E
.c
c. 50
40
Intensely
t •• t
~
7ii"ckensided - t~ \
. - --- --]
sing the risk flow failure of the tailings.
The measurement of compression wave velocity VP in the
CHTs enabled a simple and reliable distinction to be made
between fully saturated and near-saturated tailings. This has
layers •
0"' -- ----- --~-- -- - become a standard approach, which, having been repeated
60 ••• • •• periodically, enables the location and evolution of the satura-
70
l~sely~kensid~ ~ --~,~~- - -J tion line in the tailings to be established.
layers .. • • •. • Systematic measurements of V5 , when normalised with
----- ~ -- --~---- - respect to the ambient effective stress (V51 ), are a useful
• •• •t
• •
80
90 ~~~~~~~~~~~~---'•:..,
• Cross-hole test
• Bender element test - corrected values
.. •
index for coarse-grained soils at risk of liquefaction (Robert-
son et al. , 1992, 1995; Andrus & Stokoe, 2000; Olson ,
2001; Liu & Mitchell , 2006; Idriss & Boulanger, 2008).
Measurements of Vp and V5 have been made periodically.
100
Figs 41 and 42 present the results of CHTs carried out at
Fig. 38. East dam: shear waves velocity of Pliocene deposits the East and North dams, showing the position of the
608 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
D = 40m D = 80m D = 120 m D = 160 m D = 200 m D = 240 m
40 m 40 m 40 m
Dam I
crest "-~~--fl~,:.;;...:..;.__::;...::;...,~~,;.,..:~.;....2'..:;:~-e-:i;.:.,....:..;..:..;.....:;....:~--f~-,-.'..:~....:;.._::.;,.~~.;...~;-:r=;~-e:;.-r;.-'-T-=r=-t-:
I
2 I
I
4 I
I
I
6 I
I
8 I
I
I
10 I
II
12 11
11
11
E 14 ........
.<:: 16 ·~!-
I
fil-18 I
0 I
20 I
I
22 I
I
I
24 I
I
26 I
I
I
Tailings 28 I
______
I
30 I
I
32 I
I
34'.;;I...._ _• I
I
I
----------~~--- :
Fig. 40. East dam: example of static cone resistance profiles
II
8 I I
II
20 II
II
II
E 16 E II
II
.<::
Q_
~ 30
II
· ... ~
0"' 24
0"' .....~::.·
II
II
40 40 II
II
Tailings II
II
0
~
"'
(.)
<J)
40._......................
0 800 1600
Tailings so f'v, 50
}
~
v,
11
II
ii
II
II
60~.._.._.._i;....i 60 11
400 1200 2000 0 800 1600 0 800 1600 : :
10m V,, VP: m/s 400 1200 2000 400 1200 2ooq :
II
V,, VP: m/s II
0 25 m PH = perched water table I I
II
Horizontal scale I I
I I
I I
I I
I I
saturation line. Since the compression wave velocity in water ~ 320 m from the initial dam crest at an elevation of
is ~ 1450 m/s, VP becomes a very accurate indication by 165 m asl (see also Fig. 41).
which to recognise fully and near-saturated tailings, as seen Together with the measured values of V,, Fig. 44 also
in Fig. 43. For further details see Ishihara et al. (1998, shows V51 values normalised with respect to the current in-
2004), Tsukamoto et al. (2002), Nakazawa et al. (2004) and situ effective stresses, a ~0 and al,o. The values of Vs1 below
Takahashi et al. (2006). It can be seen from Figs 41 and 42 the saturation line, which is 6 m below the beach, are all
that, thanks to the effectiveness of the internal drainage greater than 160 m/s, the value which is approximately the
system in the depository, the position of the saturation borderline between contractive and dilative responses to
surface in the tailings, particularly close to the dam crest, is shearing for tailings-like material during monotonic un-
well the below beach level. Table 6 summarises the monitor- drained triaxial tests (Robertson et al., 1995). These rel-
ing results related to the saturation line for the period 1997- atively high values of V51 indicate that the likelihood of a
2011. flow failure within the saturated tailings is low. Although not
Figure 44 shows typical Vs profiles obtained from tests strictly pertinent to the issue of static liquefaction, Fig. 45
carried out below the beach of the East dam at a distance of shows an example of the beneficial effects that even slightly
JAMIOLKOWSKI 609
CH-Va-1N CH-Va-4N CH-Va-7N
CH-Va-2N CH-Va-5N CH-Va-SN
40 m 80 m
D = 200 m
Dam
5 5
crest
10 10
15 15 15
-
E E E
~ 20 ~ 20 ~20 ....... "
0
Tailings
Q)
0
25
30
PH
Q)
0
25 -- Q)
0
25
_ -_
-,,,__ _~
~~,
I
I
I
I
I
I
I
Q) 30
c;;
u
en
5 c;;
~"" vs
.-ilo5 35 35
""
u
:;::;
10 m ~ vs
40 40 40 I
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
0 50 m V,. VP: m/s V5 , VP: m/s V5 , VP: m/s [:
Horizontal scale
1
- ------ - -- -- - -- -11
II
II
II
II
II
II
en
E
;_-.. 1800
I a;., =35 kPa I en
1800
O Wash mortar sand
-:::."- E
ui 1500 ;.c. 1500 0 Ottawa sand
Q)
:;::;
·13 ui
0 Q)
Qj 1200 :;::; 1200
1
> ·13
Q) 0
> Qj
>
"';;:: 900 Q)
>
900
IiiQ)
.J::
"';;::c:
en 600 0
·u; 600
"c: en 0
"'c:
0 300
~
Cl. 0 0 (j:) 0 0 o o9
·u; E 300
en 0
~ 0
Cl.
E 0 0
0 0 0·1 0·2 0·3 0-4 0·5 0·6 0·7 0·8 0·9 1·0 86 88 90 92 94 96 98 100
0
B coefficient Degree of saturation, S,: %
Fig. 43. Saturation degree plotted against compression waves velocity (Valle-Molina, 2006)
Note: Ho = dam height; Le= distance from the dam crest; Ds = saturation depth .
unsaturated states have on the resistance to cyclic liquefac- Dyvik & H0eg (1999); and H0eg et al. (2000)), 'undis-
tion of Toyoura sand. turbed ' sampling of the tailings has been carried out from
The classification and the index property tests shown in hand-dug pits located in the beach, at varying distances from
Table 7, the only other laboratory testing of the tailings has the dam crest. Thin-wall, sharp edged stainless steel sam-
been undrained triaxial tests. Since 1998 ((Dyvik (1998) ; plers, 70 mm diameter and 140 mm height, were pushed into
610 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
Shear wave velocity, V5 , V51 : m/s
the base of the trial pits to take 'undisturbed' samples at
0 0~~~-1~0_0~~~2oro~~~3,o_o~~---.400 depths l to 3 m below beach level. These samples were sent
to three different geotechnical laboratories, where after
........ ........
... a • v. v.1
saturation they were subjected to undrained triaxial tests .
The 'undisturbed' samples were reconsolidated both isotropi-
.........•-...••..•......
~CH cally (TX-CIU-C) and anisotropically (TX-CKoU-C) .
10 [;_I;] S-DMT Although the sampling method adopted does not guaran-
tee truly undisturbed specimens, the test results were very
.. .........
... • . ... ....
Most 'undisturbed ' specimens initially exhibited contrac-
tive behaviour, passed through the phase transformation
--
20
....•- .........
(Ishihara, 1993) threshold, before showing continuous dila-
E
tion. In contrast, all the reconstituted specimens, apart from
1
... . ..
... a few prepared by slurry sedimentation, either exhibited flow
"O a
... • collapse, or yielded at an undrained residual strength, Sur
~ 30
a
.... (normalised with respect to a~ 0 ) less than 0 ·2 .
Moreover, as seen in Table 8 where the behaviour of
- -
E
_g
.t::
a.
.... ...
... .. ...
• ....
undisturbed and reconstituted specimens is compared, not
only is the strength of the 'undisturbed ' samples greater, but
... - •
....
Q)
0 • the values of the small strain shear modulus Go are also
40 .... ... consistently higher. Thus, it appears that the 'undisturbed'
sampling procedure has at least partially preserved the in-
......... ......
situ fabric of the tailings. Encouraged by these positive
...... ... ...
results (from Lipinski, 2012), two further similar series of
these tests were carried out (Lipinski, 2012), which yielded
50
... sim ilar results for 'undisturbed' compared to ' reconstituted'
""c.<u :2
TAILINGS DISPOSAL FACILITY
As indicated in the section entitled 'Behaviour of the ring
dam', the construction period for the Zelazny Most disposal
"' "'
1-5
Cl'.
Cl'.
Cl'.
facility, which commenced in 1977, is planned to continue
Cl'. (.)
(.) until 2042. Thus construction is at present about half
complete, with the need for additional storage capacity for
~ 500 X 10 6 m3 of tailings in excess of the 518 x 106 m3
presently deposited. However, in light of the continuing
horizontal displacements along the deep re-activated glacio-
2000
tectonic shear planes below the East and North dams, and
the high construction pore pressures observed in the Plio-
Fig. 45. Effect of partial saturation on the cyclic resistance ratio cene clay, and because of the presence of other shear zones
(CRR) of Toyoura sand (Ishihara et al., 1998; Tsukamoto et al., shown by the inclinometers, a review of the disposal
2002); D. A., double cyclic shear strain amplitude development plans was considered to be mandatory.
40 14·5 ± 4.9 0·798 ± 0·055 I ·023 ± 0·028 0·531 ± 0·028 46-4 ± 8·2
100 18·9 ± 7·5 0·797 ± 0·032 l ·034 ± 0 ·037 0 ·513 ± 0·036 45·6 ± 8·2
140 24·7 ± 11 ·2 0·847 ± 0·032 l ·076 ± NA 0·510 ± NA 36·3 ± 5·8
200 24·8 ± 6·3 0·897 ± 0·077 l ·076 ± 0·049 0·513 ± 0·034 29·3 ± 7·5
320 320
o._
• o._ *V5 measured during TX tests
••
-"' -"'
• ~
•• • e0 = 0·825 I
!'f.•• a~c = 250 kPa !:?: 160
•••• a~c = 125 kPa [::!
:\ ........
~
:t.,. . . . .
... •
••
.......... .•••••••••••••
80
l(f~••
.! •rf ffe
80
•• •
• • •.t • Undisturbed
••• • Reconstituted
O'--~~-'-~~--"~~~.._~~-"-~~--' o~~~~~~~~~~~~~~~~~~~~~~-
0 4·0 8·0 12·0 16-0 20·0 o 80 160 240 320 400 480
Axial strian, e.: % s' = 1/2(a~ - a;): kPa
Fig. 46. Undrained triaxial compression tests on specimen consolidated in K0-condition (TX-CK0-C tests) on undisturbed and
reconstituted tailings specimens (Dyvik, 1998)
* TX-CAU-C, a ~c : 50, 250 and 500 k.Pa; a;c/a~c = 0·5; (Go)1 = Go at a;,,= I bar; FC: fines
content, low-plasticity silt; U: undisturbed specimens; R: reconstituted specimens.
' 03~
-"'
800 K 0 = 0·5 as paste, in cones up to an elevation of 212 m asl.
0-
(/)
(/) Given the considerable geotechnical problems at Zelazny
~ 600
(ii Most, the future development is a significant challenge for
.9 the engineers responsible for the stability of the dams . Of
"'
·:;:
Cl)
400 paramount importance is to explore the stability of the ring
0 dam foundation. Until 2010 this was evaluated solely by
200 means of the limit equilibrium method. In that year KGHM
0·40
commissioned the NGI to carry out a series of FEAs to
0 explore the stability of the East dam. This was done by
0 100 200 300 400 500 600 700 800
Mean effective stress p ' : kPa modelling the soil behaviour through constitutive laws of
increasing complexity.
Fig. 47. Undrained strength of undisturbed tailings (adapted As described in various NGI reports (NGI, 2010, 2011,
after Lipinski (2012)) 2013a, 2013b), in addition to static FEAs, a dynamic
analysis was also carried out to explore the effects of
mining-induced seismicity on the stability of the East dam
Because of the large horizontal displacement experienced and of the tailings. This analysis of mining seismicity is not
by the North dam, the first important decision was to adopt covered here as it has limited impact on the stability of the
a 3- 5-year idle period, during which the dams will be not be ring dam, and only a minor influence on the susceptibility of
raised above elevation 180 m asl. This idle period, which is tailings to flow failure.
scheduled to start in 2017, will allow a partial dissipation of The results of the NGI static analyses, summarised in the
the excess pore pressures in the foundation below the ring following section, take into account the observed excess
dam, and will provide time to observe the effectiveness of pore pressures, the stabilisation measures that have already
the stabilisation measures being adopted for the North dam. been implemented and the active glacio-tectonic shearing
Meanwhile, to allow tailings deposition to continue during planes encountered in cross-section XVIE.
the idle period, a new storage facility, the 'southern exten-
sion' will be built. This is to be located adjacent to the (a) The analyses, particularly when using the more advanced
South dam, and will have a capacity of~ 115 X 106 m 3 (see constitutive models of soil behaviour, yield computed
Fig. 49) . horizontal surface displacements, measured at the starter
612 SOIL MECHANICS AND THE OBSERVATIONAL METHOD
Fig. 48. Histogram of the undrained triaxial tests results (adapted after Lipinski (2012))
I Section XVIE I
LO
.....
0
N
::;;:
CD
800
I BM-2081
~ 600
i
,,
Q) SGI FEA ( ,''
E
~ I
"' 400
c. I
"'
'6 I
I
iiic I j,
I •
2 ,'I
£ 200
Fig. 49. Southern extension
dam crest (BM-208, Fig. 50 (note that this figure also 130 140 150 160 170 190
shows the results of the back analysis carried out by SGI Dam elevation: m asl
and discussed next)), that are in very good agreement
Fig. 50. Cross-section XVIE, FEA: computed plotted against
with the geodetic survey. measured surface horizontal displacements
(b) At a dam elevation of 175 m asl the factor of safety
Fs = 1-45, inferred from the FEAs using an elastic-
perfectly plastic soil model, is in good agreement with shows as a pronounced increase of the horizontal
the value Fs = l -40 computed by the limit equilibrium displacement rate.
method. (d) These analyses suggest that a form of ultimate limit
(c) By raising the dam in steps of l ·0- l ·5 m the FEAs damage state in tem1s of the total horizontal displacement
predict failure of the dam when the dam crest elevation and of displacement rate, expressed as a function of the
reaches between 190 m and l 98 m asl, depending on the dam crest elevation, might be used.
constitutive soil model and the soil parameters that are (e) The FEAs suggest that it is unlikely to be feasible to raise
used. In all the cases that have been considered, failure the crest of the East dam to the planned elevation of
JAMI OLKOWSKI 613
195 m asl without relying on both the beneficial effects of consider the same foundation soil profile, dam geometry and
a significant reduction of the excess pore pressure during construction rate.
the idle period, and also on the effectiveness of The SGI analyses assumed effective stress coupled con-
stabilisation measures similar to those at the East dam. solidation, and investigated the dam behaviour without a
Neither of these beneficial effects can be taken for shaft in two dimensions, and with shafts in three-dimensional
granted given the geological complexities, but must be conditions. The FEA model with the shaft included is shown
confirmed through continuous monitoring. To ensure the in Fig. 52.
continuity of tailings disposal over the next 30 years Displacement along the bottom boundary is prevented,
many alternative solutions are being examined, including while rollers are applied at the vertical boundaries. The
the re-activation of the decommissioned tailings disposal finite-element mesh consists of 61 272, 15-noded tetrahedral
Gilow, dry stacking of tailings to reduce significantly zone elements with 171 009 nodes.
their volume, and increasing the storage capacity of the The characteristics of the shaft adopted in the model are
southern extension. shown in Fig. 52, where Do is the external diameter, t the
wall thickness, L the length and s the spacing between
If the 2017 idle period and the various stabilisation meas- shafts. The shaft was modelled by cylindrical shell elements,
ures are not effective in allowing the ring dam to be raised and interface elements were employed to avoid refining the
to an elevation of 195 m as!, there is another alternative. mesh around the shaft. The constitutive model adopted for
This would be to install large-diameter, deep, structural the shell elements and related material properties are repre-
shafts just downstream of the dam toe (see Fig. 51). sentative of good quality concrete. The constitutive model
Preliminary FEAs of this proposal carried out by NGI adopted for the Pliocene clay was developed by Rocchi et
(2013a, 2013b) have explored the effect of cylindrical shafts al. (2012) for mechanically overconsolidated, high-plasticity
of 18 m diameter and with wall thickness of l ·9 m, with clay, taking into account strain softening in shearing.
depths from 115 to 135 m, spaced 50 m apart; this is Strain softening is a result of one or more of the follow-
feasible thanks to the new generation of hydromills capable ing phenomena: loss of dilatancy/interlocking, previous
of constructing diaphragm wall panels to a depth in excess
of 200 m.
As with the previous analyses without a shaft, the results
suggest that the stability of the dam is controlled by the
magnitude of the allowable horizontal displacement. Based
on the NGI analyses, the effectiveness of the shafts appears Circular shaft
quite limited. Assuming a horizontal displacement of the 00 = 21 m
starter dam of l ·5 m to be the threshold for the ultimate t = 1·5m
damage state, such a value is attained at about dam elevation L = 120 m
205 m asl. s = 2·3 m
However, because this value results from analyses that
involve both simplified constitutive relationships and the use
48 m
of a conservative peak <f/ value (= 14·5°) for the bulk
Pliocene clay, the analyses underestimate the shaft efficiency.
To add further detail on the use of deep shafts as a potential
stabilisation measure for the North dam, an FEA carried out
independently by Studio Geotecnico Italiano (SGI) of cross-
Shear planes
w1 :;.. 70%
1°, elev. 75 m
j
section XVIE is described (Rocchi & Da Prat, 2014). Before 2°, elev. 45 m
going into details it is worth pointing out that results of the
analyses by both NGI and SGI are comparable because they Fig. 52. East dam: finite-element model with circular shaft
w
~ Quaternary sands
~ ~
0 Pliocene sands
N
::::; u
cc c:
G Pliocene clay I I
0
180 w + 177·5 cO
0
N
E 180
+ 170
::::;
160 cc 160
140
I Berm
140
Tailings
jjJ 60 60 jjJ
+ 42
40 40
0 50 100 m
~ 22 ~---~
...
~ 35 ••
i2o -~--~ [jJ
~ 18
••
Q) •
gi 16 15 ••
§"' 14 ••
~
>,
12 "' ••
'3
"O
~ 10 -5 • Dam elevation = 195 m asl
Q)
c: •
Q)
(.) •
a: ••
:.0
0 8 + Dam elevation = 180 m asl .Q
:2
6 + EIM -"'
:;
ell
••
- 25
4,____..~_._~..._~....___..~ ........~...___..__.......~........__. •
0 2 4 6 8 10 12 14 16 18 20 22 •
Deviatoric plastic strain , ,~ : %
Fig. 54. Cross-section XVIE: 30 FEA model, computed </J'm
Fig. 53. East dam: 30 FEA, shear strength degradation functions degradation
JAMI OLKOWSKI 615
0 0·1 0·2 0·3 0-4 0·5 0·6 0·7 0·8 0·9 1·0 1-1 1-2 1·3 1-4
0 0·1 0·2 0·3 0-4 0·5 0·6 0·7 0·8 0·9 1 ·0 1 ·1 1 ·2 Horizontal dispaclements: m
Horizontal displacements: m
Fig. 55. Cross-section XVIE: 3D FEA model, pattern of horizon- Fig. 57. Cross-section XVIE: 3D FEA model, pattern of horizon-
tal displacements, dam at elevation 195 m asl tal displacements with shaft, dam at elevation 210 m asl
Horizontal displacement: m
Horizontal displacement: m
115°
0-4 0·8 1·2 1·6 115 0r-~~~-0~-4~~~-r-On·8.-""""'.-~1~·2..-~~~~1· 6
...... BM-208
BM-208
... •• *•
*• ••
... • •• .... •• *•
*• ••
... •
95 ... • ••
95
.... ••*•
*• ••
... ••
... •• ..
.. .. •• *•
• *• ••
... •• *• •
... •
h:~ /
75
h:~·/
75
... ...
. *- •
... • • ... • *- •
... •• ••• ... . *- •
<ii
<ii
... • *- •
. .. .... ..
"' 55
55 ... . . • *• •
"'E ... •• E
c0
~
> ..........
....
~
,,. ...
. . •
~
c0
........:~: -··
....~ -- -
........ .
~ 35
Q)
Ui 35 .... .... i:. .
.... i:. •
..
.... i:. •
15 ...... .
...... .
15
......:.
....13 •
.
.... i:. •
.... i:. •
....i:. .
......
..
....i:. •
.....:.•
-5
- 25
-
••
• Dam elevation: + 180 m asl
95
85
....--•••• "'"'"'"'..."' 95
85
.............. e
"' Dam elevation = + 195 m asl (shaft)
E
c0 45 ~,,
E
c0 45
~ ..
-
.,,,,~
~
>
Q)
w
35
25
15
.....---
.........
....
-~
~
>
Q)
w
35
25
15
..-
.....
-- Model symmetry B
·-·- -·- - -·-·-·- ->V
.........
5 5
.......
- 5 - 5
- 15
- 25 0
- 15
- 25 ....
.
0 0
- 35 - 35 ..
Fig. 59. Cross-section XVIE: 3D FEA model, total horizontal displacements profiles at points A and B since start of dam construction
•l •l
\• \• BM-208
95 •
••
••
•• •• ••• • •+
•• • • •••
•• •+
I ..•• ~~ p-• 95 •+
-
75 •+
• •••
•+
••
"iii
•
"'
E
c
55
•: •': ••• ••••
I
EIM
. -
./o:•• ~
.Q 75
+"li-+ Intensely slickensided
•
~Q)
w
35
15 =-..
••
••
••
.... .
•••
••••
~-----------~
• "'
55
•• •
• + 180 + + 195
l
E EIM
-5 ~- + 180 + + 200 c ~•• · ++++/
• With shaft .Q
••
Intensely slickensided
• + 180 + + 208 co> •• ++
... -
- 25 • •
.,•• • + 180 + + 210 w
Q)
35 -- - - ----- ~- ~- :I- -
..
*Shaft installed when dam crest elevation = 180 m ...
Fig. 60. Cross-section XVIE: 3D FEA model, increment of
15 ..
i!f;.