\ Refractory Calculations

Steady State Heat Tran fer Calculation Tube Wall

Calculation Number 198012
Unit Ammonia Plant
Plant Fauji Fertilizer Bin Qasim Limited
Equipment Secondary Reformer C-102
Details Central Cylinderical Part

Inside Outside Unit

Ambient Temperature-(Input) 1300 50 °C
Assumed Surface Temperature 1272 232
Assumed Interface Temperature 1118
00
Surface Temperature Calculated (Caclucated) 1272 233.4
Calculated Interface temperature 1118
Heat Transition Coefficient 117 18.06 W/m20K
Calculation Formula C-680 C-680
Wind Velocity 0 m/sec
Shapes and Conditions Flong Vertical Cylinder

Shape Factor 1.235

Emissivity 70.0
I 1_1
Diameter 3352.8 3860.8 mm
Heat Loss per m 2 3789.8 3291 W/m2
39,919 39,919 W/m
, age Molecular Weight 15.96
Orientation

Inclination from Vertical 0 Degrees

CO Resistance Class- ASTM C288 A" V

„„..—
UnAffected
Refractory Material PLILINE T 95 PLILINE MW -25-G LI
Refractory Thickness 101.3 152.4 mm

Appparant Porosity 0 0

Composition Wet Basis Wet Basis Dry Basis
Oxygen 0 20.99 Mol %
Hydrogen 36.87 0 Mol %
Nitrogen 16.01 78.04 Mol %
Carbon Monoxide 9.04 0 Mol %
Carbon Dioxide 5.03 0.03 Mol %
Argon 0.19 0.94 Mol %
.^ rlethane 0.41 0 Mol
1T1 ' r 32.45 0 Mol
Flow 297,044 Nmc/hr
Total Mass Flow 211,519 Kg/hr
Results

Flow Area 8.83 M2

Mass Velocity 23,958 Kg/hr m2
Inside Reynold Number 146,069
Inside Prandtl Number 27.86
Inside Nusselt Number 1,218
" 2 ok
Inside Heat Transfer Film Coefficient 117
Convective Surface Coefficient 6.229 W/m20K
Radiation Coefficient 11.83 W/m20K
Overall Coefficient 18.06 W/m20K
oC
Mean Temperature for Hot face 1195
Mean Thermal Conductivity of Hard Face 1.912 W/m °K
Thermal conductivity of Gas 0.304 W/m °K
Thermal Conductivity Multiplier 1.350
Corrected Thermal Conductivity of Hard face 2.581160 W/m °K
Inside Radius 1676 mm
Inside radius of hot face 1575 mm
Resistance of Hot Face 0.040
Mean Temperature for Soft face 675 °C
Mean Thermal Conductivity of Soft Face 0.388 W/m°K
Thermal conductivity of Gas 0.207 W/m °K
Thermal conductivity Multiplier 1.350
Corrected Thermal Conductivity of Soft face 0.388 W/m °K

Temperature Profile
1400
c3 1200
e 1000
2 800
600
400-
200 INSULATING FACE
01— PLILINE MW-25-G
1 S1

1 2 3 4 5
Series1 1300 1272 1118 233 50

101.3 mm 152.4 mm