MN04008005E HMAX Installation Manual

H-Max™ Series Variable Frequency Drive
Installation Manual
Effective May 2017
Supersedes September 2011
H-Max Series Variable Frequency Drive
Disclaimer of Warranties and Limitation of Liability

The information, recommendations, descriptions, and safety notations in this document are
based on Eaton Corporation’s (“Eaton”) experience and judgment, and may not cover all
contingencies. If further information is required, an Eaton sales office should be consulted.
Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the
purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR
MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING
CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE
OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME
PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be
responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever,
including but not limited to damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing power facilities, or claims
against the purchaser or user by its customers resulting from the use of the information,
recommendations, and descriptions contained herein.
The information contained in this manual is subject to change without notice.
Cover Photo: H-Max Series Drives
H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com i

Support Services
The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our
products. We are dedicated to providing fast, friendly, and accurate assistance. That is why
we offer you so many ways to get the support you need. Whether it’s by phone, fax, or
e-mail, you can access Eaton’s support information 24 hours a day, seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing, availability, ordering, expediting,
and repairs.
Web Site
Use the Eaton Web site to ﬁnd product information. You can also ﬁnd information on local
distributors or Eaton’s sales offices.
Web Site Address
www.eaton.com/drives
EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with placing an order, stock
availability or proof of shipment, expediting an existing order, emergency shipments, product
price information, returns other than warranty returns, and information on local distributors
or sales offices.
Voice: 877-ETN-CARE (877-386-2273) (8:00 a.m.–6:00 p.m. Eastern Time U.S. [UTC –5])
FAX: 800-752-8602
After-Hours Emergency: 800-543-7038
(6:00 p.m.–8:00 a.m. Eastern Time U.S. [UTC –5])
If you are in the U.S. or Canada, and have OI or PLC questions, you can take advantage of our
toll-free line for technical assistance with hardware and software product selection, system
design and installation, and system debugging and diagnostics. Technical support engineers
are available for calls during regular business hours.
Drives Technical Resource Center
Voice: 800-322-4986 or +1 828-651-0984 (8:00 a.m.–5:00 p.m. Central Time U.S. [UTC –6])
Fax: +1 920-262-6070
e-mail: TRCDrives@Eaton.com
For Customers in Europe, Contact:
Eaton Industries GmbH
Electrical Sector
After Sales Service
Hein-Moeller-Str. 7-11
D-53115 Bonn
Phone: +49 (0) 228 6 02-3640
Fax: +49 (0) 228 6 02-61400
Hotline: +49 (0) 180 5 223822
e-mail: AfterSalesEGBonn@Eaton.com
www.moeller.net/aftersales
ii H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Table of Contents
SAFETY
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
ENGINEERING
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Power Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety and Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EMC Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Motor and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SYSTEM OVERVIEW
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Service and Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
H-MAX SERIES OVERVIEW

How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Ratings and Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
INSTALLATION REQUIREMENTS
Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
NEMA Type 1/12 Open Drives (1–250 hp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Wiring Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
EMC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
APPENDIX A
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
APPENDIX B
Cable Power and Motor Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
APPENDIX C
Dimension Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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List of Figures
Figure 1. Drive System (PDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2. AC Power Networks with Grounded Center Point (TN-/TT Networks) . . . . . . 2
Figure 3. EMC Environment and Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4. Parallel Connection of Several Motors to One Frequency Inverter . . . . . . . . . 6
Figure 5. Example of a Motor Ratings Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 6. Star and Delta Circuit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 7. V/Hz-Characteristic Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 8. Bypass Motor Control (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 9. H-Max Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 10. Description of the H-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 11. Block Diagram, Elements of H-Max Frequency Inverters . . . . . . . . . . . . . . . 10
Figure 12. Selection Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 13. Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 14. Approval Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 15. Carton Labels (U.S.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 16. H-Max Series Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 17. Mounting Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 18. Mounting Drive Dimensions—FS4–FS7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 19. Mounting Drive Dimensions—FS8 and FS9 . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 20. Input Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . 26
Figure 21. Wiring the VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 22. H-Max Series Variable Frequency Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 23. DIP Switch Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 24. Digital Input Ground Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 25. EMC-Compliant Setup (Example: H-Max) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 26. Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 27. Locations of the EMC-Jumpers in Frames FS4 to FS6 . . . . . . . . . . . . . . . . . 37
Figure 28. Three-Phase Input Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 29. Connection to Power Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 30. Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 31. Removing the Jumper, FS5 as Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 32. Grounding Bar Location, FS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 33. Removing the EMC Jumper, FS7 and FS8 . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 34. Detaching the DC Grounding Bus Bar from Frame, FS7 . . . . . . . . . . . . . . . . 40
Figure 35. Molex Connector Placement, FS9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 36. Removing the EMC Jumper, FS9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 37. Product Modified Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 38. FS4 Dimension Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 39. FS4 Dimension Drawing Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 46. FS8 Dimension Drawing IP00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 47. FS8 Dimension Drawing IP2154 Flange Mount . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 50. FS9 Dimension Drawing IP2154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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List of Tables
Table 1. Identification on the Residual-Current Circuit-Breakers . . . . . . . . . . . . . . . . . . . 4
Table 2. Assignment of Frequency Inverters to Example Motor Circuit . . . . . . . . . . . . . 7
Table 3. Maintenance Measures and Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 4. NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 7. H-Max Series Variable Frequency Drive Option Boards . . . . . . . . . . . . . . . . . . . 19
Table 8. Space Requirements for Mounting the H-Max Series VFD and Airflow . . . . . . 22
Table 9. Mounting Drive Dimensions—FS4–FS7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 10. Mounting Drive Dimensions—FS8 and FS9 . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 11. Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 12. Spacing Between Parallel Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 13. Maximum Cable Length by Frame Size without DV/DT
Protected C2 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 14. Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . . 26
Table 15. LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 16. DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 17. International EMC Protection Cable Requirements . . . . . . . . . . . . . . . . . . . . . 36
Table 18. H-Max Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 19. Standard I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 20. Relay Board 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 21. Relay Board 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 22. North America Cable and Fuse Sizes—208–240 Vac Ratings . . . . . . . . . . . . . 47
Table 25. International Cable and Fuse Sizes 380–480 Vac Ratings . . . . . . . . . . . . . . . . 50
H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com v

Safety
Warning!
Dangerous Electrical Voltage!
Before Commencing the Installation ● Measures should be taken to ensure the proper restart of
● Disconnect the power supply of the device programs interrupted after a voltage dip or failure. This
should not cause dangerous operating states even for a
● Ensure that devices cannot be accidentally restarted short time. If necessary, emergency-stop devices should
be implemented
● Verify isolation from the supply
● Wherever faults in the automation system may cause
● Earth and short circuit the device
injury or material damage, external measures must be
● Cover or enclose any adjacent live components implemented to ensure a safe operating state in the event
of a fault or malfunction (for example, by means of
● Follow the engineering instructions (IL04020001E) for the separate limit switches, mechanical interlocks, and so on)
device concerned
● Depending on their degree of protection, variable
● Only suitably qualified personnel in accordance with frequency drives may contain live bright metal parts,
EN 50110-1/-2 (VDE 0105 Part 100) may work on this moving or rotating components, or hot surfaces during and
device/system immediately after operation
● Before installation and before touching the device ensure ● Removal of the required covers, improper installation, or
that you are free of electrostatic charge incorrect operation of motor or variable frequency drive
● The functional earth (FE, PES) must be connected to the may cause the failure of the device and may lead to
protective earth (PE) or the potential equalization. The serious injury or damage
system installer is responsible for implementing this ● The applicable national accident prevention and safety
connection regulations apply to all work carried out on live variable
● Connecting cables and signal lines should be installed so frequency drives
that inductive or capacitive interference does not impair ● The electrical installation must be carried out in
the automation functions accordance with the relevant regulations (for example,
● Install automation devices and related operating elements with regard to cable cross sections, fuses, PE)
in such a way that they are well protected against ● Transport, installation, commissioning, and maintenance
unintentional operation work must be carried out only by qualified personnel
● Suitable safety hardware and software measures should (IEC 60364, HD 384 and national occupational safety
be implemented for the I/O interface so that an open regulations)
circuit on the signal side does not result in undefined ● Installations containing variable frequency drives must be
states in the automation devices provided with additional monitoring and protective devices
● Ensure a reliable electrical isolation of the extra-low in accordance with the applicable safety regulations.
voltage of the 24V supply. Only use power supply units Modifications to the variable frequency drives using the
complying with IEC 60364-4-41 (VDE 0100 Part 410) or operating software are permitted
HD384.4.41 S2 ● All covers and doors must be kept closed during operation
● Deviations of the input voltage from the rated value must ● To reduce hazards for people or equipment, the user must
not exceed the tolerance limits given in the specifications, include in the machine design measures that restrict the
otherwise this may cause malfunction and dangerous consequences of a malfunction or failure of the drive
operation (increased motor speed or sudden standstill of motor).
● Emergency stop devices complying with IEC/EN 60204-1 These measures include:
must be effective in all operating modes of the automation ● Other independent devices for monitoring safety-related
devices. Unlatching the emergency-stop devices must not variables (speed, travel, end positions, and so on)
cause a restart
● Electrical or non-electrical system-wide measures
● Devices that are designed for mounting in housings or (electrical or mechanical interlocks)
control cabinets must only be operated and controlled after ● Never touch live parts or cable connections of the
they have been installed and with the housing closed.
variable frequency drive after it has been disconnected
Desktop or portable units must only be operated and
from the power supply. Due to the charge in the
controlled in enclosed housings
capacitors, these parts may still be live after
disconnection. Fit appropriate warning signs
vi H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Safety
Definitions and Symbols Warnings and Cautions
WARNING CAUTION
This symbol indicates high voltage. It calls your attention When selecting the cable cross-section, take the voltage
to items or operations that could be dangerous to you drop under load conditions into account.
and other persons operating this equipment. Read the
message and follow the instructions carefully. The consideration of other standards (for example, VDE 0113
or VDE 0289) is the responsibility of the user.
CAUTION
This symbol is the “Safety Alert Symbol.” It occurs with
either of two signal words: CAUTION or WARNING, as The specified minimum PE conductor cross-sections
(EN 50178, VDE 0160) must be maintained.
described below.
WARNING WARNING
With frequency inverters, only AC/DC sensitive residual
Indicates a potentially hazardous situation which, if not
current circuit breakers (RCD type B) are to be used
avoided, can result in serious injury or death.
(EN 50178, IEC 755).
CAUTION CAUTION
Indicates a potentially hazardous situation which, if not
Debounced inputs may not be used in the safety circuit
avoided, can result in minor to moderate injury, or serious
diagram.
damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results. Residual current circuit breakers (RCD) are only to be
Important safety measures are described in CAUTION (as installed between the AC power supply network and the
well as WARNING). frequency inverter.
Hazardous High Voltage CAUTION

WARNING Debounced inputs may not be used in the safety circuit
diagram.
Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing If you are connecting multiple motors on one frequency
drives and electronic controllers, there may be exposed inverter, you must design the contactors for the individual
components with housings or protrusions at or above motors according to utilization category AC-3.
line potential. Extreme care should be taken to protect
against shock. Selecting the motor contactor is done according to the rated
operational current of the motor to be connected.
Stand on an insulating pad and make it a habit to use only
one hand when checking components. Always work with CAUTION
another person in case an emergency occurs. Disconnect
power before checking controllers or performing Debounced inputs may not be used in the safety circuit
maintenance. Be sure equipment is properly grounded. Wear diagram.
safety glasses whenever working on electronic controllers or A changeover between the frequency inverter and the input
rotating machinery. supply must take place in a voltage-free state.
H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com vii

WARNING CAUTION
The frequency inverter outputs (U, V, W) must not be Debounced inputs may not be used in the safety circuit
connected to the input voltage (destruction of the diagram.
device, risk of fire).
Ground contact currents in frequency inverters are greater
than 3.5 mA (AC). According to product standard IEC/EN
CAUTION 61800-5-1, an additional equipment grounding conductor
Debounced inputs may not be used in the safety circuit must be connected, or the cross-section of the equipment
diagram. grounding conductor must be at least 0.39 in2 (10 mm2).
Switch S1 must switch only when frequency inverter T1 is at
zero current. WARNING
The components in the frequency inverter’s power
WARNING section remain energized up to five (5) minutes after the
supply voltage has been switched off (intermediate
Carry out wiring work only after the frequency inverter circuit capacitor discharging time).
has been correctly mounted and secured.
Pay attention to hazard warnings!
WARNING
Electric shock hazard—risk of injuries!
Carry out wiring work only if the unit is de-energized. DANGER
5 MIN
CAUTION
WARNING
diagram. Do not perform any modifications on the AC drive when
it is connected to mains.
Fire hazard!
Only use cables, protective switches, and contactors that CAUTION
feature the indicated permissible nominal current value. Before connecting the AC drive to mains make sure that the
EMC protection class settings of the drive are appropriately
made.
viii H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Engineering
Engineering
Introduction
This chapter describes the most important features in the energy circuit of a drive system
(PDS = Power Drive System) that you should take into consideration in your project planning.
Figure 1. Drive System (PDS)

L1
Item
L2 Number Description
a
L3
PE 1 Network configuration, input voltage, input frequency,
interaction with p.f. correction systems
b
2 Breakers, fuses, and cable cross-sections
I> I> I> 3 Protection of persons and domestic animals with

residual-current protective devices
c RCD 4 Input contactor
5 Frequency inverter: mounting, installation; power connection;
d
EMC measures; circuit examples
6 Motor reactor, dv/dt filter, sine-wave filter
7 Motor protection; thermistor
8 Cable lengths, motor cables, shielding (EMC)
L1 L2 L3 PE
9 Motor and application, parallel operation of multiple motors
on a frequency inverter, bypass circuit; DC braking
PE U V W
#
f g
PES
h
PES
M
3~
H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 1

Engineering
Electrical Power Network
Input Connection and Configuration Input Voltage and Frequency

The H-Max series frequency inverters can be connected and The standardized input voltages (IEC 60038, VDE017-1) for
operated with all control-point grounded AC power networks energy suppliers (EVU) guarantee the following conditions at
(see IEC 60364 for more information). the transition points:
● Deviation from the rated value of voltage: maximum ±10%
Figure 2. AC Power Networks with Grounded Center
Point (TN-/TT Networks) ● Deviation in voltage phase balance: maximum ±3%
L1 L1 ● Deviation from rated value of the frequency:
L2 L2 maximum ±4%
L3 L3
N PEN The broad tolerance band of the H-Max frequency inverter
PE considers the rated value for
European as (EU: ULN = 230V/400V, 50 Hz) and
American as (USA: ULN = 240V/480V, 60 Hz) standard
voltages:
While planning the project, consider a symmetrical

● 230V, 50 Hz (EU) and 240V, 60 Hz (USA) at HMX32
distribution to the three external conductors, if multiple ● 400V, 50 Hz (EU) and 480V, 60 Hz (USA) at HMX34_
frequency inverters with single-phase supplies are to be
connected. The total current of all single-phase consumers is ● 600V, 60 Hz at HMX35
not to cause an overload of the neutral conductor
(N-conductor). For the bottom voltage value, the permitted voltage drop of
4% in the consumer circuits is also taken into account,
The connection and operation of frequency inverters to therefore a total of ULN –14%.
asymmetrically grounded TN networks (phase-grounded ● 200V device class (HMX32):
Delta network “Grounded Delta”, USA) or non-grounded or 208V –10% to 240V +10% (188V –0% to 264V +0%)
high-resistance grounded (over 30 ohms) IT networks is only
conditionally permissible. ● 400V device class (HMX34):
380V –10% to 480V +10% (342V –0% to 528V +0%)
If the H-Max frequency inverters are connected to an
asymmetrically grounded network or to an IT network ● 600V device class (HMX35):
(non-grounded, insulated), the internal interference 525V –10% to 600V +10%
suppression filter must be disconnected (unscrew the screw
marked EMC, see “Installation in IT System” on Page 37). The permitted frequency range is 50/60 Hz (48 Hz –0%
The required filtering for electromagnetic compatibility (EMC) –66 Hz +0%).
is then no longer present.
Measures for electromagnetic compatibility are mandatory in
a drive system in order to meet the legal requirements for
EMC and low voltage regulations.
Good grounding measures are a prerequisite for the effective
insert of further measures such as shielding or filters.
Without respective grounding measures, further steps are
superfluous.
2 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Engineering
Voltage Balance Idle Power Compensation Devices

Because of the uneven loading on the conductor, and with Compensation on the power supply side is not required for
the direct connection of greater power ratings, deviations H-Max series frequency inverters. From the AC power
from the ideal voltage form and asymmetrical voltages can supply network, they take on very little reactive power of the
be caused in three-phase AC power networks. These fundamental harmonics (cos ~ 0.98).
asymmetric divergences in the input voltage can lead to
different loading of the diodes in input rectifiers with In the AC power networks with non-choked idle current
three-phase supplied frequency inverters, and as a result, compensation devices, current deviations can enable parallel
an advance failure of this diode. resonance and undefinable circumstances.
In the project planning for the connection of three-phase In the project planning for the connection of frequency
supplied frequency inverters (HMX32, HMX34), consider inverters to AC power networks with undefined
only AC power networks that handle permitted asymmetric circumstances, consider using main chokes.
divergences in the input voltage +3%.
If this condition is not fulfilled, or symmetry at the
connection location is not known, the use of an assigned
main choke is recommended.
Total Harmonic Distortion (THD)
The THD (Total Harmonic Distortion) is a measurement for
the occurring harmonic distortion of the sinusoidal oscillation
(input power side) input variables with the frequency
inverter. It is given in percent of the total value.
U1 = fundamental component
THD k = 0.1 K = 10% ~ –20 dB (THD suppression)
With H-Max series frequency inverters, the permitted value

for the total harmonic distortion THD is >120%.

Engineering
Safety and Switching
Fuses and Cable Cross-Sections Residual-Current Device (RCD)

The fuses and wire cross-sections allocated for power-side RCD (Residual Current Device): Residual current device,
connections depend on the rated input current ILN of the residual current circuit breaker (FI circuit breaker).
frequency inverter (without input reactor).
Residual current circuit breakers protect persons and animals
from the existence (not the origination) of impermissibly high
CAUTION contact voltages. They prevent dangerous, and in some
When selecting the cable cross-section, take the voltage cases deadly injuries caused by electrical accidents, and also
drop under load conditions into account. serve as fire prevention.
The consideration of other standards (for example, VDE 0113
or VDE 0289) is the responsibility of the user. WARNING
The national and regional standards (for example VDE 0113, With frequency inverters, only AC/DC sensitive residual
EN 60204) must be observed and the necessary approvals current circuit breakers (RCD type B) are to be used
(for example UL) at the site of installation must be fulfilled. (EN 50178, IEC 755).
When the device is operated in a UL-approved system, use Table 1. Identification on the Residual-Current
only UL-approved breakers, fuses, fuse bases, and cables. Circuit-Breakers
The leakage currents to ground (to EN 50178) are greater AC/DC sensitive
than 3.5 mA. The connection terminals marked PE and the (RCD, type B)
housing must be connected with the ground circuit.
Frequency inverters work internally with rectified AC
CAUTION currents. If an error occurs, the DC currents can block a type
A RCD circuit breaker from triggering and therefore disable
The specified minimum PE conductor cross-sections the protective functionality.
(EN 50178, VDE 0160) must be maintained.
Choose the cross-section of the PE conductor in the motor CAUTION
lines at least as large as the cross-section of the phase lines
(U, V, W). Debounced inputs may not be used in the safety circuit
diagram.
Cables and Fuses Residual current circuit breakers (RCD) are only to be
installed between the AC power supply network and the
The cross-sections of the cables and line protection fuses frequency inverter.
used must correspond with local standards.
Safety-relevant leakage currents can occur while handling
For an installation in accordance with UL guidelines, the and when operating the frequency inverter, if the frequency
fuses and copper cable that are UL-approved and have a inverter is not grounded (because of a fault).
heat-resistance of 167° to 194°F (75° to 90°C) are to be used.
Leakage currents to ground are mainly caused by foreign
Use power cables with insulation according to the specified capacities with frequency inverters; between the motor
input voltages for the permanent installation. A shielded phases and the shielding of the motor cable and via the
cable is not required on the input side. Y-capacitors of the noise filter. The size of the leakage
A completely (360°) shielded low impedance cable is current is mainly dependent upon the:
required on the motor side. The length of the motor cable ● length of the motor cable
depends on the RFI class and must not exceed 500 ft (153m)
without additional filtering. ● shielding of the motor cable
● height of the pulse frequency (switching frequency of the
inverter)
● design of the noise filter
● grounding measures at the site of the motor

Engineering
The leakage current to ground is greater than 3.5 mA with a EMC Measures
frequency inverter. Based on the requirements of EN 50178, Electrical components in a system (machine) have a
an increased ground (PE) has to be connected. The cable reciprocal effect on each other. Each device not only emits
cross-section must be at least 10 mm2 or consist of two interference but is also affected by it. The interference can
separately connected ground cables. be produced by galvanic, capacitive, and/or inductive
Residual current circuit breakers must be suitable for: sources, or by electromagnetic radiation. In practice, the limit
between line-conducted interference and emitted
● the protection of installations with DC current component interference is around 30 MHz. Above 30 MHz, cables and
in case of fault scenario (RCD type B) conductors act like antennas that radiate electromagnetic
waves.
● high leakage currents (300 mA)
Electromagnetic compatibility (EMC) for frequency controlled
● brief discharges of pulse current spikes
drives (variable speed drives) is implemented in accordance
with product standard IEC/EN 61800-3. This includes the
Input Contactor complete power drive system (PDS), from the input supply to
The input contactor enables an operational switching on and the motor, including all components, as well as cables (see
off of the supply voltage for the frequency inverter, and figure on Page 1). This type of drive system can consist of
switching off in case of a fault. several individual drives.
The input contactor is designed based on the input current The generic standards of the individual components in a PDS
(ILN) of the frequency inverter and the utilization category compliant with IEC/EN 61800-3 do not apply. These
AC-1 (IEC 60947). Input contactors and the assignment to component manufacturers, however, must offer solutions
H-Max frequency inverters are explained in the appendix. that ensure standards-compliant use.
While planning the project, make sure that inching operation In Europe, maintaining the EMC guidelines is mandatory.
is not done via the input contactor of the frequency inverter
A declaration of conformity (CE) always refers to a “typical”
on frequency-controlled drives, but through a controller input
power drive system (PDS). The responsibility to comply with
of the frequency inverter.
the legally stipulated limit values and thus the provision of
The maximum permitted operating frequency of the input electromagnetic compatibility is ultimately the responsibility
voltage with the H-Max frequency inverter is one time per of the end user or system operator. This operator must also
minute (normal operation). take measures to minimize or remove emission in the
environment concerned (see figure below). He must also use
means to increase the interference immunity of the devices
of the system.
With their high interference immunity up to category C2,
H-Max frequency inverters are ideal for use in commercial
networks (1st environment).
Figure 3. EMC Environment and Category

Public Medium-Voltage Supply Grid
Public
Measuring Low-Voltage Industry Industry
Point Supply Grid Grid 1 Grid 2
Category C1
Category C1/C2 Category C3/C4 Category C3/C4
1st Enviroment 2nd Enviroment

Engineering
Motor and Application
Motor Selection Figure 4. Parallel Connection of Several Motors to

General recommendations for motor selection: One Frequency Inverter
● Use three-phase powered asynchronous motors with

short-circuit rotors and surface cooling, also called
asynchronous motors or standard motors for the
frequency-controlled drive system (PDS). Other
specifications such as external rotor motors, slip-ring
motors, reluctance motors, synchronous or servo
motors can also be run with a frequency inverter, but
normally require additional planning and discussion
with the motor manufacturer
● Use only motors with at least heat class F
(311°F [155°C] maximum steady state temperature)
● Four-pole motors are preferred (synchronous speed:
1500 min–1 at 50 Hz or 1800 min–1 at 60 Hz)
● Take the operating conditions into account for S1 operation
(IEC 60034-1)
Q11 Q12 Q13
● When operating multiple motors in parallel on one
frequency inverter, the motor output should not be more F1 F2 F3
than three power classes apart U1 V1 W1 U1 V1 W1 U1 V1 W1
● Ensure that the motor is not overdimensioned. If a motor M M M

in speed control mode is underdimensioned, the motor M1 M2 M3
3˜ 3˜ 3 ˜
rating must only be one rating level lower
Connecting Motors in Parallel Connecting motors in parallel reduces the load resistance at
the frequency inverter output. The total stator inductance is
The H-Max frequency inverters allow parallel operation of lower and the leakage capacity of the lines greater. As a
several motors using multi-pump application control mode: result, the current distortion is greater than in a single-motor
● Multi-pump application: several motors with the same or circuit. To reduce the current distortion, you should use
different rated operational data. The sum of all motor motor reactors (see [1] in figure above) in the output of the
currents must be less than the frequency inverter’s rated frequency inverter.
operational current The current consumption of all motors connected in parallel
● Multi-pump application: parallel control of several motors. must not exceed the frequency inverter’s rated output
The sum of the motor currents plus the motors’ inrush current I2N.
currents must be less than the frequency inverter’s rated Electronic motor protection cannot be used when operating
operational current the frequency inverter with several parallel connected
motors. You must, however, protect each motor with
Parallel operation at different motor speeds can be thermistors and/or overload relays.
implemented only by changing the number of pole pairs and/
or changing the motor’s transmission ratio. The use of a motor protective circuit breaker at the frequency
inverter’s output can lead to nuisance tripping.
CAUTION
diagram.
If you are connecting multiple motors on one frequency
inverter, you must design the contactors for the individual
motors according to utilization category AC-3.
Selecting the motor contactor is done according to the rated
operational current of the motor to be connected.

Engineering
Motor and Circuit Type Because of the higher thermal loading, using only the next
The motor’s stator winding can be connected in a star or higher motor output according to the list (1.1 kW) is
delta configuration, in accordance with the rated operational recommended. The motor (in this example) therefore still has
data on the nameplate. 1.47-fold higher output compared with the listed output
(0.75 kW).
Figure 5. Example of a Motor Ratings Plate With the 87-Hz characteristic curve, the motor also works in
the range from 50 to 87 Hz with an unattenuated field. The
pull-out torque remains at the same level as in input
230 /400 V 3.5/2 A operation with 50 Hz.
S1 0.75 kW cos 0.79 The heat class of the motor must be at least F in 87-Hz
1430 RPM 50 Hz operation.
Figure 7. V/Hz-Characteristic Curve

Figure 6. Star and Delta Circuit Types U2 (V)
400
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
230
The three-phase motor with the rating plate based on the 0

50 87
figure shown above, can be run in a star or delta connection. fmax f (Hz)
The operational characteristic curve is determined by the
ratio of motor voltage and motor frequency, in this case. The following table shows the allocation of possible
frequency inverters depending on the input voltage and the
87-Hz Characteristic Curve type of circuit.
In the delta circuit with 400V and 87 Hz, the motor shown in
the figure above was released with three times-fold output
(~1.3 kW).
Table 2. Assignment of Frequency Inverters to Example Motor Circuit (See Figure Above)
Frequency Inverters HMX32AG3D7 HMX34AG3D4 HMX34AG4D8
Rated operational current 3.7A 3.4A 4.8A
Input voltage 3 AC 230V 3 AC 400V 3 AC 400V
Motor circuit Delta Star Delta
V/Hz-characteristic curve 2 1 3
Motor current 3.5A 2.0A 3.5A

Motor voltage (ratings plate) 230V 400V 230V
Motor speed 1430 min–1 1430 min–1 2474 min–1 4
Motor frequency 50 Hz 50 Hz 87 Hz 4
Notes
1 Star connection: 400V, 50 Hz.
2 Delta connection: 230V, 50 Hz.
3 Delta connection: 400V, 87 Hz.
4 Note the permitted limit values of the motor.

Engineering
Bypass Operation
CAUTION
If you want to have the option of operating the motor with
the frequency inverter or directly from the input supply, the Debounced inputs may not be used in the safety circuit
input branches must be interlocked mechanically. diagram.
Switch S1 must switch only when frequency inverter T1 is at
CAUTION zero current.
Debounced inputs may not be used in the safety circuit Contactors and switches (S1) in the frequency inverter
diagram. output and for the direct start must be designed based on
A changeover between the frequency inverter and the input utilization category AC-3 for the rated operational current of
supply must take place in a voltage-free state. the motor.
Connecting EX Motors
WARNING
Note the following when connecting explosion-protected
The frequency inverter outputs (U, V, W) must not be motors:
connected to the input voltage (destruction of the
device, risk of fire). ● The frequency inverter must be installed outside the
EX area
Figure 8. Bypass Motor Control (Example) ● Note the branch- and country-specific standards for
L1 L2 L3
explosion-protected areas (ATEX 100a)
● Note the standards and information of the motor
Q1 manufacturer regarding operation on frequency inverters—
for example, if motor reactors (du/dt-limiting) or sinus
filters are specified
● Temperature monitors in the motor windings (thermistor,
thermo-Click) are not to be connected directly to frequency
I> I> I> inverters but must be connected via an approved trigger
apparatus for EX areas
Q11
L1 L2L3
T1 U V W
S1
M1 M
3~
Item
Number Description
1 Input/bypass contactor
2 Output contactor

System Overview
System Overview
Component Identification
Figure 9. H-Max Series Figure 10. Description of the H-Max
1 1 2
5
2
BYPASS
Back HOA
3
OK
2 sec.
STOP
RESET
BYPASS
START
Back HOA
2 sec.
OK
STOP
RESET
START
Item
Number Description
1 Frequency inverter HMX-_ 4
2 I/O option boards Item

Number Description
3 Motor reactor DEX-LM3, sinusoidal filter SFB400
4 Keypad 1 Mounting holes
2 Device fan
3 Front cover
4 Power terminals
5 Keypad with display
Features
The H-Max frequency inverter converts the voltage and
frequency of an existing AC network into a DC voltage. This
DC voltage is used to generate a three-phase AC voltage
with variable frequency and assigned amplitude values for
the variable speed control of three-phase asynchronous
motors.

System Overview
Figure 11. Block Diagram, Elements of H-Max Frequency Inverters

R+ R–
L1 U/T1
+ V/T2 M
L2
3~
L3 W/T3
PE PE
EMC
Item
Number Description
1 Supply L1, L2/N, L3, PE, input supply voltage ULN = Ue at 50/60 Hz:
HMX32: 200V class, three-phase input connection (3 AC 230V/240V)
2 Internal interference suppression filter, category C2 to IEC/EN 61800-3
EMC-connection of internal interference suppression filter to PE
3 Rectifier bridge, converts the AC voltage of the electrical network into DC voltage
4 DC link with charging resistor, capacitor and switching mode power supply unit
(SMPS = Switching Mode Power Supply):
DC link voltage UDC with three-phase input connection (3 AC): UDC = 1.41 x ULN
5 Inverter. The IGBT based inverter converts the DC voltage of the DC link (UDC) into a three-phase AC voltage (U2) with variable amplitude and
frequency (f2). Sinusoidal pulse width modulation (PWM) with V/f control can be switched to speed control with slip compensation
6 Motor connection U/T1, V/T2, W/T3 with output voltage U2 (0–100% Ue) and output frequency f2 (0–320 Hz) output current (I2):
HMX32: 3.7–310A
HMX34: 3.4–310A
HMX35: 3.9–208A
100% at an ambient temperature of 104°F (40°C) with an overload capacity of 110% for 60s every 600s and a starting current of 200% for 2s every 20s
7 Keypad with control buttons, graphic display, control voltage, control signal terminals, microswitches, and interface for the PC interface
module (option)
8 Three-phase asynchronous motor, variable speed control of three-phase asynchronous motor for assigned motor shaft power values (P2):
HMX32: 0.55–90 kW (230V, 50 Hz) or 0.75–125 hp (230V, 60 Hz)
HMX34: 1.1–160 kW (400V, 50 Hz) or 1.5–250 hp (460V, 60 Hz)
HMX35: 3–200 hp (600V, 60 Hz)
9 DC link—chokes, to minimize current harmonics

System Overview
Selection Criteria
The frequency inverter [3] is selected according to the supply When connecting multiple motors in parallel to the output of
voltage ULN of the input supply [1] and the rated current of a frequency inverter, the motor currents are added
the assigned motor [2]. The circuit type ( / ) of the motor geometrically—separated by effective and idle current
must be selected according to the supply voltage [1]. The components. When you select a frequency inverter, make
rated output current Ie of the frequency inverter must be sure that it can supply the total resulting current. If
greater than/equal to the rated motor current. necessary, for dampening and compensating the deviating
current values, motor reactors or sinusoidal filters must be
Figure 12. Selection Criteria connected between the frequency inverter and the motor.
The parallel connection of multiple motors in the output of
1 the frequency inverter is only permitted with V/Hz-
U, I, f characteristic curve control.
If you connect a motor to an operational frequency inverter,
the motor draws a multiple of its rated operational current.
When you select a frequency inverter, make sure that the
starting current plus the sum of the currents of the running
3 motors will not exceed the rated output current of the
BACK
RESET
OK
LOC
REM
frequency inverter.
I
2 Switching in the output of the frequency inverter is only

permitted with V/Hz-characteristic curve control.
400/690V / 15.2/8.8A
7.5 kW cos 0.82
1410 min–1 50 Hz
When selecting the drive, the following criteria must be

known:
● Type of motor (three-phase asynchronous motor)
● Input voltage = rated operating voltage of the motor
(for example, 3 AC~400V)
● Rated motor current (guide value, dependent on the circuit
type and the supply voltage)
● Load torque (quadratic, constant)
● Starting torque
● Ambient temperature (rated value 122°F [50°C])

System Overview
Proper Use Maintenance and Inspection

The H-Max frequency inverters are not domestic appliances. H-Max frequency inverters are maintenance free. However,
They are designed only for use as HVAC or pumping system external influences may affect the function and the lifespan
components. of the H-Max frequency inverter. We therefore recommend
that the devices are checked regularly and the following
The H-Max frequency inverters are electrical apparatus for maintenance measures are carried out at the specified
controlling variable speed drives with three-phase motors. intervals.
They are designed for installation in machines or for use in
combination with other components within a machine or There are no plans for replacing or repairing individual
system. components of H-Max frequency inverters.
After installation in a machine, the frequency inverters must If the H-Max frequency inverter is damaged by external
not be taken into operation until the associated machine has influences, repair is not possible. Dispose of the device in
been confirmed to comply with the safety requirements of accordance with the respectively applicable environmental
Machinery Safety Directive (MSD) 89/392/EEC (meets the laws and provisions for the disposal of electrical or electronic
requirements of EN 60204). The user of the equipment is devices.
responsible for ensuring that the machine use complies with
the relevant EU Directives. Table 3. Maintenance Measures and Intervals
The CE markings on the H-Max frequency inverter confirm Maintenance Measure Maintenance Interval
that, when used in a typical drive configuration, the apparatus
Clean cooling vents (cooling slits) If required
complies with the European Low Voltage Directive (LVD) and
the EMC Directives (Directive 73/23/EEC, as amended by Check the fan function 6–24 months (depending on the
93/68/EEC and Directive 89/336/EEC, as amended by environment)
93/68/EEC). Filter in the switching cabinet doors 6–24 months (depending on the
(see manufacturer specifications) environment)
In the described system configurations, H-Max frequency
inverters are suitable for use in public and non-public Check the tightening torques of the Regularly
networks. terminals (control signal terminals,
power terminals)
A connection to IT networks (networks without reference to
earth potential) is permissible only to a limited extent, Check connection terminals and all 6–24 months (depending on the
because the device’s built-in filter capacitors connect the metallic surfaces for corrosion environment)
network with the earth potential (enclosure). On earth free
networks, this can lead to dangerous situations or damage to
the device (isolation monitoring required).
To the output of the frequency inverter (terminals U, V, W)
you must not:
● connect a voltage or capacitive loads (for example, phase
compensation capacitors)
● connect multiple frequency inverters in parallel
● make a direct connection to the input (bypass)
Observe the technical data and connection requirements. For

additional information, refer to the equipment nameplate or
label at the frequency inverter, and the documentation.
Any other usage constitutes improper use.

System Overview
Storage Service and Warranty

If the frequency inverter is stored before use, suitable In the unlikely event that you have a problem with your
ambient conditions must be ensured at the site of storage: H-Max frequency inverter, please contact your local sales
office.
● Storage temperature: –40° to 158°F (–40° to 70°C)
When you call, have the following information ready:
● Relative average air humidity: <95%, noncondensing
(EN 50178) ● the exact frequency inverter part no. (see nameplate)
● Thin film capacitors are used to allow up to five years ● the date of purchase
non-powered shelf life
● a detailed description of the problem that has occurred
with the frequency inverter
If some of the information printed on the nameplate is not

legible, please state only the information that is clearly
legible. This information can also be found on the cover of
the control terminals.
Information concerning the guarantee can be found in the
Eaton General Terms and Conditions of Sale.

H-Max Series Overview

This chapter describes the purpose and contents of this Check to make sure that the package includes the Installation
manual, the receiving inspection recommendations and the Manual (MN04008005E), Quick Start Guide (MN04008004E)
H-Max Series Open Drive catalog numbering system. and accessory packet. The accessory packet includes:
● Rubber grommets
How to Use this Manual ● EMC grounding clamps for power cables
The purpose of this manual is to provide you with information ● Control cable grounding clamps
necessary to install, set and customize parameters, start up, ● EMC jumper locking clips
troubleshoot and maintain the Eaton H-Max Series variable
frequency drives (VFD). To provide for safe installation and ● M4 screw for EMC level change (FS7 only)
operation of the equipment, read the safety guidelines at the
beginning of this manual and follow the procedures outlined
● Additional grounding screw
in the following chapters before connecting power to the ● Real time clock battery
H-Max Series VFD. Keep this operating manual handy and
distribute to all users, technicians and maintenance ● UL conduit plate
personnel for reference.
Inspect the unit to ensure it was not damaged during
shipment.
Receiving and Inspection Make sure that the part number indicated on the nameplate
corresponds with the catalog number on your order.
The H-Max Series VFD has met a stringent series of factory
quality requirements before shipment. It is possible that If shipping damage has occurred, please contact and file a
packaging or equipment damage may have occurred during claim with the carrier involved immediately.
shipment. After receiving your H-Max Series VFD, please
If the delivery does not correspond to your order, please
check for the following:
contact your Eaton Electrical representative.
Note: Do not destroy the packing. The template printed on
the protective cardboard can be used for marking the
mounting points of the H-Max VFD on the wall or in a
cabinet.

Figure 13. Rating Plate
Type: HMX34AG3D421-B
Made in Finland
Input: Vin/Uin 3~AC, 380-480, 50/60 Hz, 3.4 A
Output: Vout/Uout 3~AC, 0- Vin/Uin, 0-320 Hz, 3.4 A @ 40°C, 2.7A @ 50°C
Power (IL): 1.5HP: 480V / 1.1kW: 400V
Chassis: NEMA Type 1/IP21
S/N:123456789012
Figure 14. Approval Sticker
VAC LISTED
9D42
®
S/N:123456789012
B.ID: 09391
Code:12345678901234567890123456789012345
Figure 15. Carton Labels (U.S.)
Powering Business ™
Worldwide
AC DRIVE 0020510471
Type: HMX34AG01221-B
S/N: V12345678901
Code:
Made in Finland
INPUT: Uin 3~ AC,380-480V, 50/60 Hz,12A

OUTPUT: 3~ AC, 0 -Uin, 0-320 Hz, 12A
Power (IL): 5.5kW: 400V/7.5HP: 480V
Firmware: LISTED
®
Application: 9D42
Marks: POWER CONVERSION EQUIPMENT
Style: H34AG01221EB
EATON CORPORATION
Frequency inverter
Frequenzumrichter
Convertiesseur des fréquences
1 234567 890128
07W09
U.S. Carton Label

Catalog Number Selection
Figure 16. H-Max Series Drives
HMX 3 4 A G 3D4 2 1 - N
Product Braking/Application
HMX = HVAC drive N = No brake chopper (low overload)
Phase
3 = Three-phase Enclosure
1 = Open NEMA Type 1 IP21
2 = Open NEMA Type 12 IP54
Voltage
2 = 200–240 V
4 = 380–480 V Input Options Frame and
5 = 525–600 V Voltage Specific
2 = EMC C2
Software Series
A–Z
Keypad
G = Graphical panel
Amperes
200–240 Volts 380–480 Volts 525–600 Volts
3D7 = 3.7 A–0.75 hp, 0.55 kW 3D4 = 3.4 A–1.5 hp, 1.1 kW 3D9 = 3.9 A, 3 hp, 2.2 kW
4D8 = 4.8 A–1 hp, 0.75 kW 4D8 = 4.8–2 hp, 1.5 kW 6D1 = 6.1 A, 5 hp, 3.7 kW
6D6 = 6.6 A–1.5 hp, 1.1 kW 5D6 = 5.6 A–3 hp, 2.2 kW 9D0 = 9 A, 7.5 hp, 5.5 kW
8D0 = 8 A–2 hp, 1.5 kW 8D0 = 8 A–4 hp, 3 kW 011 = 11 A, 10 hp, 7.5 kW
011 = 11 A–3 hp, 2.2 kW 9D6 = 9.6 A–5 hp, 4 kW 018 = 18 A, 15 hp, 11 kW
012 = 12 A–4 hp, 3 kW 012 = 12 A–7.5 hp, 5.5 kW 022 = 22 A, 20 hp, 15 kW
018 = 18 A–5 hp, 4 kW 016 = 16 A–10 hp, 7.5 kW 027 = 27 A, 25 hp, 18.5 kW
024 = 24 A–7.5 hp, 5.5 kW 023 = 23 A–15 hp, 11 kW 034 = 34 A, 30 hp, 22 kW
031 = 31 A–10 hp, 7.5 kW 031 = 31 A–20 hp, 15 kW 041 = 41 A, 40 hp, 30 kW
048 = 48 A–15 hp, 11 kW 038 = 38 A–25 hp, 18.5 kW 052 = 52 A, 50 hp, 37 kW
062 = 62 A–20 hp, 15 kW 046 = 46 A–30 hp, 22 kW 062 = 62 A, 60 hp, 45 kW
075 = 75 A–25 hp, 18.5 kW 061 = 61 A–40 hp, 30 kW 080 = 80 A, 75 hp, 55 kW
205 = 205 A–75 hp, 55 kW 170 = 170 A–125 hp, 90 kW
261 = 261 A–100 hp, 75 kW 205 = 205 A–150 hp, 110 kW
310 = 310 A–125 hp, 90 kW 261 = 261 A–200 hp, 132 kW
310 = 310 A–250 hp, 160 kW
Notes
All boards are varnished (conformed coated). Corrosion resistant.
Battery included in all drives for real-time clock.
Keypad kit includes HOA bypass.
Keypad kit includes HOA, back reset for Europe application.
EMI/RFI filters included.
DC link choke included.
Notes
All boards are varnished (conformed coated). Corrosion resistant.
Battery included in all drives for real-time clock. Three year lifetime.
Keypad kit includes HOA bypass.
Keypad kit includes HOA, back reset for Europe application.
EMI/RFI filters included.
DC link choke included.

Power Ratings and Product Selection
H-Max Series Drives—208–230 Volt
Table 4. NEMA Type 1/IP21 or NEMA Type 12/IP54

Assigned
Drive Rated Current and hp De-Rated Motor Ratings _ Can Be:
Drive Rating Open Drive 1 = N1 = IP21
FS Low Overload 230V Drive NEC Motor Low Overload kW 2 = N12 = IP54
Frame Full Load 60 Hz Input 60 Hz Full Load 230V
Size Amps at 40°C Horsepower Amps 230V Amps 1 Amps at 50°C 50 Hz Catalog Number
FS4 3.7 0.75 3.2 3.2 2.6 0.55 HMX32AG3D72_-N
4.8 1 4.3 4.2 3.7 0.75 HMX32AG4D82_-N
6.6 1.5 6 6 4.6 1.1 HMX32AG6D62_-N
8 2 7.2 6.8 6.6 1.5 HMX32AG8D02_-N
11 3 9.7 9.6 8 2.2 HMX32AG0112_-N
12.5 4 10.9 N/A 9 3 HMX32AG0122_-N
FS5 18 5 16.1 15.2 12.5 4 HMX32AG0182_-N
24 7.5 21.7 22 18 5.5 HMX32AG0242_-N
31 10 27.7 28 25 7.5 HMX32AG0312_-N
FS6 48 15 43.8 42 31 11 HMX32AG0482_-N
62 20 57 54 48 15 HMX32AG0622_-N
FS7 75 25 69 68 62 18.5 HMX32AG0752_-N
88 30 82.1 80 75 22 HMX32AG0882_-N
105 40 99 104 88 30 HMX32AG1052_-N
FS8 140 50 133 130 114 37 HMX32AG1402_-N
170 60 163 154 140 45 HMX32AG1702_-N
205 75 198 192 170 55 HMX32AG2052_-N
FS9 261 100 256 248 211 75 HMX32AG2612_-N
310 125 303 N/A 251 90 HMX32AG3102_-N
Note
1 For sizing reference, full-load motor running currents—UL508C.

H-Max Series Drives—380–480 Volt

Assigned
Drive Input Rated Current and hp De-Rated Motor Ratings _ Can Be:
Open Drive 1 = N1 = IP21
FS Low Overload 460V Drive NEC Motor Low Overload kW 2 = N12 = IP54
Frame Full Load 60 Hz Input 60 Hz Full Load 400V
Size Amps at 40°C Horsepower Amps 460V Amps 1 Amps at 50°C 50 Hz Catalog Number
FS4 3.4 1.5 3.4 3 2.6 1.1 HMX34AG3D42_-N
4.8 2 4.6 3.4 3.4 1.5 HMX34AG4D82_-N
5.6 3 5.4 4.8 4.3 2.2 HMX34AG5D62_-N
8.0 5 8.1 7.6 5.6 3.0 HMX34AG8D02_-N
9.6 5 9.3 N/A 8 4 HMX34AG9D62_-N
12 7.5 11.3 11 9.6 5.5 HMX34AG0122_-N
FS5 16 10 15.4 14 12 7.5 HMX34AG0162_-N
23 15 21.3 21 16 11 HMX34AG0232_-N
31 20 28.4 27 23 15 HMX34AG0312_-N
FS6 38 25 36.7 34 31 18.5 HMX34AG0382_-N
46 30 43.6 40 38 22 HMX34AG0462_-N
61 40 58.2 52 46 30 HMX34AG0612_-N
FS7 72 50 67.5 65 61 37 HMX34AG0722_-N
87 60 85.3 77 72 45 HMX34AG0872_-N
105 75 100.6 96 87 55 HMX34AG1052_-N
FS8 140 100 139.4 124 105 75 HMX34AG1402_-N
170 125 166.5 156 140 90 HMX34AG1702_-N
205 150 200 180 170 110 HMX34AG2052_-N
FS9 261 200 258 240 205 132 HMX34AG2612_-N
310 250 303 302 251 160 HMX34AG3102_-N
Note
1 For sizing reference, full-load motor running currents—UL508C.

H-Max Series Drives—600 Volt

Drive Rated Current and hp De-Rated _ Can Be:
1 = N1 = IP21
FS Drive Rating Low 600V Drive 2 = N12 = IP54
Frame Overload Full Load 60 Hz Input Low Overload Full
Size Amps at 40°C Horsepower Amps Load Amps at 50°C Catalog Number
FR5 3.9 3 4.6 3.3 HMX35AG3D92_-N
6.1 5 6.8 5.2 HMX35AG6D12_-N
9 7.5 9 7.7 HMX35AG9D02_-N
11 10 10.5 9.4 HMX35AG0112_-N
FR6 18 15 19.9 15 HMX35AG0182_-N
22 20 23.3 18 HMX35AG0222_-N
27 25 27.2 23 HMX35AG0272_-N
34 30 32.8 28 HMX35AG0342_-N
FR7 41 40 45.3 34 HMX35AG0412_-N
52 50 53.8 44 HMX35AG0522_-N
62 60 62.2 52 HMX35AG0622_-N
FR8 80 75 90 68 HMX35AG0802_-N
100 100 106 85 HMX35AG1002_-N
125 125 127 106 HMX35AG1252_-N
FR9 144 150 156 122 HMX35AG1442_-N
208 200 212 176 HMX35AG2082_-N
Table 7. H-Max Series Variable Frequency Drive Option Boards

Assigned to
Option Board Control
Part Number Module Slot: Description
XMX-IO-B1-A D or E Expanded 6 digital output—two outputs are programmable as digital inputs or outputs
XMX-IO-B2-A D or E Expanded relay outputs—two programmable relays (each with a NO and NC contact) and thermistor input
XMX-IO-B4-A D or E Expanded analog inputs and outputs—one analog input and two analog outputs (isolated)
XMX-IO-B5-A D or E Expanded relay outputs—contains three programmable relays (one NO contact each)
XMX-IO-B9-A D or E Accepts up to five AC inputs (42–240 Vac) and one relay output (NO)
XMX-IO-BF-A D or E Expanded analog and digital output—one analog, one digital, and one relay output (NO)
XMX-COM-C4-A D or E LonWorks® communication

Electrical Installation
WARNING
Carry out wiring work only after the frequency inverter
has been correctly mounted and secured.
WARNING
Electric shock hazard—risk of injuries!
Carry out wiring work only if the unit is de-energized.
CAUTION
diagram.
Fire hazard!
Only use cables, protective switches, and contactors that
feature the indicated permissible nominal current value.
CAUTION
diagram.
Ground contact currents in frequency inverters are greater
than 3.5 mA (AC). According to product standard IEC/EN
61800-5-1, an additional equipment grounding conductor
must be connected, or the cross-section of the equipment
grounding conductor must be at least 0.39 in2 (10 mm2).
WARNING
The components in the frequency inverter’s power
section remain energized up to five (5) minutes after the
supply voltage has been switched off (intermediate
circuit capacitor discharging time).
Pay attention to hazard warnings!
DANGER
5 MIN
Note: Complete the following steps with the specified tools

and without using force.

Installation Requirements
This chapter contains all of the information required to properly When mounting one unit above the other the lower unit air
install and prepare the H-Max Series VFD for operation. The outlet must be directed away from the inlet air used by the
contents are listed to serve as a list of tasks needed to upper one. The clearance between the upper and lower unit
complete the installation. Included in this section are: should equal C + D.
● Line (mains) and motor power wiring 1. Measure the mounting space to ensure that it allows the
minimum space surrounding the H-Max Series drive.
● I/O control wiring Drive dimensions are on Page 23.
Standard Mounting Instructions 2. Make sure the mounting surface is flat and strong
enough to support the drive, is not flammable, and is not
● Select the mounting location based on requirements listed subject to excessive motion or vibration.
in this chapter
3. Ensure that the minimum airflow requirements for your
● Mounting surface must be a vertical, flat, non-flammable drive are met at the mounting location.
surface
4. Mark the location of the mounting holes on the
● H-Max Series open drives may be mounted side-by-side or mounting surface, using the template provided on the
stacked vertically, as outlined in this chapter cover of the cardboard shipping package.
● Surface must be strong enough to support the drive and 5. Using fasteners appropriate to your drive and mounting
not subject to excessive motion or vibration surface, securely attached the drive to the mounting
surface using all four screws or bolts.
● Mark the location of the mounting holes on the mounting
surface, using the template provided on the cover of the
cardboard shipping package
● Using fasteners appropriate to your VFD and mounting
surface, securely attach the VFD to the mounting surface
using all four mounting hole locations

Mounting dimensions:
● Refer to Page 23 for drive dimensions
Figure 17. Mounting Space

B B
A A
D2
Table 8. Space Requirements for Mounting the H-Max Series VFD and Airflow
Frame Line A2 B2 C D Cooling Air
Size Voltage hp (VT) kW 1 Amperes in (mm) in (mm) in (mm) in (mm) Required
FS4 230V 0.75–4 0.55–3.0 3.7–12.5 0.8 (20) 0.8 (20) 3.9 (100) 3.0 (50) 27 CFM
480V 1.5–7.5 1.1–5.5 3.4–12 45 m3/h
FS5 230V 5–10 4–7.5 18–31 0.8 (20) 0.8 (20) 4.7 (120) 2.4 (60) 45 CFM
480V 10–20 7.5–15 16–31 75 m3/h
600V 3–10 — 3.9–11
FS6 230V 15–20 11–15 48–62 0.8 (20) 0.8 (20) 6.3 (160) 3.1 (80) 112 CFM
480V 25–40 18.5–30 38–61 190 m3/h
600V 15–30 — 18–34
FS7 230V 25–40 18.5–30 75–105 0.8 (20) 0.8 (20) 9.8 (250) 3.9 (100) 109 CFM
480V 50–75 37–55 72–105 185 m3/h
600V 40–60 — 41–62
FS8 230V 50–75 37–55 140–205 0.8 (20) 0.8 (20) 11.9 (300) 6.0 (150) 209 CFM
480V 100–150 75–110 140–205 335 m3/h
600V 75–125 — 80–125
FS9 230V 100–125 75–90 261–310 0.8 (20) 0.8 (20) 13.8 (350) 7.9 (200) 366 CFM
480V 200–250 132–160 261–310 621 m3/h
600V 150–200 — 144–208
Notes
1 kW ratings are at 400V/50 Hz.
2 Minimum clearances A and B for drives with NEMA 12 (IP54) enclosure is 0 mm (in).

NEMA Type 1/12 Open Drives (1–250 hp)

Approximate Dimensions in Inches (mm)
Figure 18. Mounting Drive Dimensions—FS4–FS7

W1 W2
H3 H1 H2
D W3
H-Max Series Frames FS4—FS7
Table 9. Mounting Drive Dimensions—FS4–FS7

Frame Line hp Weight in
Size Voltage (VT) kW Amperes D H1 H2 H3 W1 W2 W3 Lbs (kg)
FS4 230V 0.75–4 0.55–3.0 3.7–12.5 7.77 12.89 12.32 11.22 5.04 3.94 3.94 13.2 (6.0)
(197.3) (327.5) (313) (285) (128) (100) (100)
480V 1.5–7.5 1.1–5.5 3.4–12
FS5 230V 5–10 4–7.5 18–31 8.73 16.50 15.98 15.04 5.67 4.53 3.94 22 (10.0)
(221.6) (419) (406) (382) (144) (115) (100)
480V 10–20 7.5–15 16–31
600V 3–10 — 3.9–11
FS6 230V 15–20 11–15 48–62 9.29 21.93 21.28 20.24 7.68 5.83 5.83 44.1 (20.0)
(236) (557) (540.5) (514) (195) (148) (148)
480V 25–40 18.5–30 38–61
600V 15–30 — 18–34
FS7 230V 25–40 18.5–30 75–105 10.49 25.98 25.39 24.29 9.06 7.48 7.48 82.6 (37.5)
(266.5) (660) (645) (617) (237) (190) (190)
480V 50–75 37–55 72–105
600V 40–60 — 41–62

Approximate Dimensions in Inches (mm)
Figure 19. Mounting Drive Dimensions—FS8 and FS9

W1 W2
W3
H3 H1 H2
H-Max Series Frames FS8 and FS9
Table 10. Mounting Drive Dimensions—FS8 and FS9

Frame Line hp Weight in
Size Voltage (VT) kW Amperes D H1 H2 H3 W1 W2 W3 Lbs (kg)
FS8 230V 50–75 37–55 140–205 13.76 38.02 37.26 37.26 11.42 9.29 1.42 154.3 (70)
(350) (965.7) (946) (946) (290) (236) (36)
480V 100–150 75–110 140–205
600V 75–125 — 80–125
FS9 230V 100–125 75–90 261–310 14.63 33.09 31.89 31.89 18.90 15.75 1.57 238.1 (108)
(372) (1150.4) (810) (810) (480) (400) (40)
480V 200–250 132–160 261–310
600V 150–200 — 144–208

Power Wiring Selection Table 11. Power Connection Tightening Torque

Tightening Tightening
Torque Torque
Line (Mains) and Motor Cable Installation Fame Size (in-lbs) (Nm)
Motor cable connections are made to terminals U/T1, V/T2, FS4 4.5–5.3 0.5–0.6
and W/T3.
FS5 10.6–13.3 1.2–1.5
Cable Selection: Power and Motor Leads FS6 88.5 10
FS7 70.8 1/49.6 2 8 1/5.6 2
● Use UL approved heat-resistant copper cables only
● 75°C or higher for all units rated <480V FS8 266 30
FS9 354 40
● 90°C or higher for all 480V units
Notes
● Line voltage/mains should be Class 1 wire only outside 1 The tightening torque for a Torz screw.
North America 2 The tightening torque for an Allen screw.
● Refer to the following tables for cable sizing guidelines

Note: Strip the motor and power cables as shown in figure
North America 208–240V Page 47 on next page.
North America 380–480V Page 48

All other International 380–600V Page 50 Table 12. Spacing Between Parallel Motor Cables
Cable Length Distance Between Cables
The input line and motor cables must be sized in accordance
Less than 164 ft (50 m) 1 ft (0.3m)
with the rated H-Max VFD input current.
Less than 657 ft (200 m) 3 ft (3.3m)
If motor temperature sensing is used for overload protection,
the output cable size may be selected based on the motor
specifications.
Table 13. Maximum Cable Length by Frame Size without
Maximum symmetrical supply current is 100,000A RMS for DV/DT Protected C2 Ratings
all size H-Max VFDs.
Frame Size Maximum Cable Length
Input Fusing FS4 328 ft (100m)

Fuses are rated based on H-Max rated output current. FS5 493 ft (150m)
FS6
Use Class T (UL or CSA) or type gG/gL (IEC 60269-1).
FS7 657 ft (200m)
Refer to Pages 47, 48, and 50 for proper fuse size selection.
FS8 657 ft (200m)
Fuses with an operating speed of less than 0.4 seconds may
FS9 657 ft (200m)
be used including the following types:
● High Speed J (UL and CSA)
● aR (UL recognized, IEC 60269-4)
● gS (IEC 60269-4)
Consult with Eaton Electrical for further information on fusing

requirements.

Figure 20. Input Power and Motor Cable Stripping Lengths

Ground Ground
A1 C1 A2 C2
B1 D1 B2 D2
Power Motor
Table 14. Input Power and Motor Cable Stripping and Wire Lengths
Power Wiring Motor Wiring
in Inches (mm) in Inches (mm)
Frame
Size A1 B1 C1 D1 A2 B2 C2 C4
FS4 0.59 1.38 0.39 0.79 0.28 1.97 0.28 1.38
(15) (35) (10) (20) (7) (50) (7) (35)
FS5 0.79 1.57 0.39 1.18 0.79 2.36 0.39 1.57
(20) (40) (10) (30) (20) (60) (10) (40)
FS6 0.79 3.54 0.59 2.36 0.79 3.54 0.59 2.36
(20) (90) (15) (60) (20) (90) (15) (60)
FS7 0.98 4.72 0.98 4.72 0.98 4.72 0.98 4.72
(25) (120) (25) (120) (25) (120) (25) (120)
FS8 1.10 9.45 1.10 9.45 1.10 9.45 1.10 9.45
(28) (240) (28) (240) (28) (240) (28) (240)
FS9 1.10 11.61 1.10 11.61 1.10 11.61 1.10 11.61
(28) (295) (28) (295) (28) (295) (28) (295)

Cable Routing
If conduit is being used for wiring, use separate conduits for Refer to the table on Page 25 for maximum cable lengths by
line voltage (mains), motor cables, and all interface/control frame size.
wiring.
If three or more motor cables are used, each conductor must
Avoid running motor cables alongside or parallel to any have its own overcurrent protection.
other wiring. If it is necessary to run motor cables with other
wiring, then maintain spacing between motor cables and If three or more motor cables are used, each conductor must
other wiring in accordance with the table on Page 25. have its own overcurrent protection.
Figure 21. Wiring the VFD
H-Max
VFD
*Dedicated Dedicated
Ground Ground
L1 L2 L3 U/T 1 V/T 2 W/T 3
L1
Incoming L2
Optional
Utility
Motor
Power
L3
*Conduit Only Does Not Represent Ground.

Power Wiring
Notice
Do not discard the plastic bag
containing the wiring hardware.
1. Remove the cover by removing
(4) screws, then lifting the cover
away from the base.
Wiring Hardware Contents
● European rubber grommet and
flat rubber grommet (for IP54 integrity).
● Modification label
● Wire (grounding strap)
● Detachable cable clamp
● Attachable grounding clamps
● Ground lug mounting screw size M4
Power Wiring/Grounding
2. Remove power wiring protection plate.
Use power/motor cable tables on Pages 47,
48, and 50.
3. Add attachable grounding clamps (qty 2),
one on each side of drive.
4. Pass motor, input power wires/cables
through base wiring plate.
5. If shielded cable is used, connect the
shields of input power and motor
cables shields to ground.

Power Wiring/Grounding, continued

Line Motor
6. Wire power terminals (L1,L2,L3),

motor terminal (U/T1, U/T2, U/T3), Removable Removable
and grounding terminals per diagram EMC Filter Clip
L1 L2 L3 R+ R– U/T1 V/T2 W/T3
EMC Filter Clip
below. Power and motor leads must Line Ground Motor Ground
be in separate conduit. Clamp Location Clamp Location
Note: Do not wire motor leads to R+, R–.

This will cause damage to the drive.
GROUND WIRING
Grounding Grounding
Strap Location Strap Location
● Run motor cables in separate conduit Line Side Motor
● DO NOT RUN CONTROL WIRES

in same conduit
● Cables sized per NEC
● Provide dedicated wire for low
impedance ground between drive
and motor. DO NOT USE conduit as
ground
Utility Drive Motor Ground

(Inside Motor
Conduit Box)
IMPORTANT: Improper grounding could result

in damage to the motor and/or drive and could
void warranty.
Control Wiring
7. Wire the control terminals following the
details for the specific option boards
shown on the following pages.
Note: For ease of access, the board
terminals blocks can be unplugged
for wiring.

Control Wiring RJ-45 BACnet/IP Ethernet Industrial Protocol

Modbus/TCP Transmission Control Protocol (Ethernet Based) No R+
Optional
Function R-
8. Wire control to the control board. L1
5% DC Link
U (T1)
Circuit Three-Phase Input Reactor
Three-Phase
Input
Note: Drive default is programmed for Breaker L2
(Single-Phase not available)
Output V (T2) Motor
L3 W (T3)
external interlock.
Slot A
Terminal Factory Default Signal
Mandatory Ground Wiring
Resistor 1 +10V Reference Output
Analog Input Voltage (Range 0–10 Vdc)
Be sure to pull a dedicated low impendance 2 AI–1+ (can be programmed to current 4–20 mA)
ground wiring from customer power to drive 3 Vin Analog Output Common (Ground)
Test
Analog Input Current (Range 4–20 mA)
and ground wire from drive to motor. 4 AI–2+ (can be programmed to voltage 0–10 Vdc) ON OFF RS485
PI Setpoint or Feedback
CURRENT VOLTAGE AO1
Factory 5 AI–2– Analog Input Common CURRENT VOLTAGE AI2
Jumper PI Setpoint or Feedback CURRENT VOLTAGE AI1
6 24Vout Control Voltage Output (0.1A max.)
7 GND I/O Ground
8 DIN1 START/STOP (Contact closed = start)
9 DIN2 External Fault (Closed = fault)
10 DIN3 Run Interlock Permissive IP Interlock
Utility Drive Motor Ground (Closed = OK)
(Inside Motor 11 COM DIN1–DIN6 Common
Conduit Box)
12 24Vout Control Voltage Output (0.1A max.)
13 GND I/O Ground
I/O Connection
14 DIN4 Speed Select 0–100% (Preset speed)
● Run 110 Vac and 24 Vdc control wiring 15 DIN5 Fire Mode (Contact closed = fire mode)
in separate conduit 16 DIN6 Force Bypass (Contact closed = bypass)
17 CMB DIN1–DIN6 Common
● Communication wire to be shielded
18 AO–1+ Output Frequency (0–20 mA)
19 AO–1– Analog Output Common (Ground)
30 24 Vdcin Auxiliary Input Voltage
Analog
A DATA- RS-485 DATA- Programmable BACnet,
Modbus, FLN, N2
B DATA+ RS-485 DATA+
21 Relay Board 1 Slot B
Default Signal
22 RO1 Bypass Run
23
24 Vdc/8A
24 250 Vac/8A
25 RO2 Drive Run 125 Vdc/0.4A
26
32
RO3 Fault
33

Control Board
The main H-Max Series VFD consists of a main control board, control I/O connections block
and two slots for extra option boards.
This main control board launched March 2017. Serial Numbers after C171201265 were
manufactured with this main control board. All units manufactured prior shipped with an
old style control board. The new main control board contains backward compatibility.
Figure 22. H-Max Series Variable Frequency Drive
I Legend
A. The control terminals for the standard I/O connections
K B. The Ethernet connection
C. The relay board terminals for 3 relay outputs
H
A or 2 relay outputs and a thermistor
D. The option boards 1
E. A DIP switch for the RS-485 bus termination
F. A DIP switch for the signal selection of analog output
G
G. A DIP switch for the isolation of the digital inputs
from ground
H. A DIP switch for the signal selection of Analog Input 2
I. A DIP switch for the signal selection of Analog Input 1
J. The status indicator of the Ethernet connection
K. A fan (only in IP54 of FR4 and of FR5)
L. The battery for the RTC
J
Note
B F 1 Expansion slots D and E will accept option boards. Slot C is
inactive and will not function with any option board.

Control Wiring DIP Switch Functionality

● All control I/O wiring must be segregated from line (mains) You can make 2 selections with the DIP switches for
and motor cabling specified terminals. The switches have 2 positions: up and
down. You can see the location of the DIP switches and the
● Control wiring shall be shielded twisted pairs. To meet possible selections below.
EMC levels required by ENG1800-3 (2004).
Control wiring must be Type 4 cable
Figure 23. DIP Switch Functionality
● Run 120 Vac and +24 Vdc control I/O in separate conduit
● Control I/O terminals must be tightened to 4.5 lb (0.5 Nm) A B
AI1
LED Functionality U
I
The status LED of the drive shows the status of the drive.
The status LED is located in the control panel, below the AI2
U
keypad, and it can show 5 different statuses. I
Table 15. LED Status

A
Color of the LED Light Status of the Drive
B
AO1
Green—blinking slowly Ready U
I
Green—steady Run
Red Fault
RS-485
Orange Alarm OFF
ON
Green—blinking fast Downloading software
C
D E
A. The voltage signal (U), 0–10 V input

B. The current signal (I), 0–20 mA input
C. OFF
D. ON
E. The RS-485 bus termination
Table 16. DIP Switch

DIP Switch Default Position
AI1 I
AI2 I
AO1 I
RS-485 bus termination OFF

Digital Input Ground Isolation

It is possible to isolate from ground the digital inputs
(terminals 8–10 and 14–16) on the standard I/O board. To
do this, change the position of a DIP switch on the control
board.
Figure 24. Digital Input Ground Isolation
A
B
A. The digital inputs

B. Floating
C. Connected to GND (default)
Battery for Real Time Clock

To use the Real Time Clock (RTC), you must install a battery
in the drive.
1. Use a 1/2 AA battery with 3.6 V and a capacity of
1000–1200 mAh. You can use, for example, a Panasonic
BR-1/2 AA or a Vitzrocell SB-AA02.
2. Install the battery on the left side of the control panel.
The battery will last approximately 10 years. See more about
the functions of the RTC in the Application Manual.

EMC Installation
The responsibility to comply with the legally stipulated limit Install the frequency inverter as directly as possible (without
values and thus the provision of electromagnetic spacers) on a metal plate (mounting plate).
compatibility is the responsibility of the end user or system
operator. This operator must also take measures to minimize Route input and motor cables in the switch cabinet as close
or remove emissions in the environment concerned (see to the ground potential as possible. This is because free
figure on Page 5). He must also use means to increase the moving cables act as antennas.
interference immunity of the system devices. When laying HF cables (for example, shielded motor cables)
In a drive system (PDS) with frequency inverters, you should or suppressed cables (for example, input supply cables,
take measures for electromagnetic compatibility (EMC) while control circuit and signal cables) in parallel, a minimum
doing your planning, because changes or improvements to clearance of 11.81 in (300 mm) should be ensured in order to
the installation site, which are required in the installation or prevent the radiation of electromagnetic energy. Separate
while mounting, are normally associated with additional cable routing should also be ensured when large voltage
higher costs. potential differences are involved. Any necessary crossed
cabling between the control signal and power cables should
The technology and system of a frequency inverter cause the always be implemented at right angles (90 degrees).
flow of high frequency leakage current during operation. All
grounding measures must therefore be implemented with Never lay control or signal cables in the same duct as power
low impedance connections over a large surface area. cables. Analog signal cables (measured, reference and
correction values) must be shielded.
With leakage currents greater than 3.5 mA, in accordance
with VDE 0160 or EN 60335, either Earthing
● the protective conductor must have a cross-section The ground connection (PE) in the cabinet should be
10 mm2 connected from the input supply to a central earth point
(mounting plate). All protective conductors should be routed
● the protective conductor must be open-circuit monitored, in star formation from this earth point and all conductive
or components of the PDS (frequency inverter, motor reactor,
● the second protective conductor must be fitted motor filter, main choke) are to be connected.
Avoid ground loops when installing multiple frequency
For an EMC-compliant installation, we recommend the
inverters in one cabinet. Make sure that all metallic devices
following measures:
that are to be grounded have a broad area connection with
● Installation of the frequency inverter in a metallic, the mounting plate.
electrically conducting enclosure with a good connection
to earth Screen Earth Kit
● Shielded motor cables (short cable lengths) Cables that are not shielded work like antennas (sending,
receiving). Make sure that any cables that may carry
Ground all conductive components and housings in a drive disruptive signals (for example, motor cables) and sensitive
system using as short a line as possible with the greatest cables (analog signal and measurement values) are shielded
possible cross-section (Cu-braid). apart from one another with EMC-compatible connections.
The effectiveness of the cable shield depends on a good
EMC Measures in the Control Panel shield connection and a low shield impedance.
For EMC-compatible installation, connect all metallic parts of
the device and the switching cabinet together over broad Use only shields with tinned or nickel-plated copper braiding.
surfaces and so that high-frequencies will be conducted. Braided steel shields are unsuitable.
Mounting plates and cabinet doors should make good Control and signal lines (analog, digital) should always be
contact and be connected with short HF-braided cables. grounded on one end, in the immediate vicinity of the supply
Avoid using painted surfaces (anodized, chromized). An voltage source (PES).
overview of all EMC measures is provided in the figure on
Page 35.

Figure 25. EMC-Compliant Setup (Example: H-Max)
(15 mm)
0.59 in
PES
PE
PES
W2 U2 V2
U1 V1 W1
PE
24 Vdc 24 Vdc
115/120 Vac
11.81 in 115/120 Vac
230/240 Vac
( 300 mm) 230/240 Vac
400 Vac
400 Vac
460/480 Vac
460/480 Vac
Notes
1 Power cable: L1, L2, L3 and U/T1, V/T2, W/T3.
2 Control and signal lines: 1 to 30, A, B, fieldbus connection
Large-area connection of all metallic control panel components.
Mounting surfaces of frequency inverter and cable shielding must be free from paint.
Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential (PES).
Large-area cable shield contacts with motor.
Large-area earth connection of all metallic parts.

Table 17. International EMC Protection Cable Requirements

1st Environment 2nd Environment EMC Levels According to EN61800-3 (2004)
Cable Type Category C2 Category C3 Level T
Line voltage/mains 1 1 1
Motor cable 31 2 2
Control cable 4 4 4
Cable Categories
Description Recommended
Cable Category (All cables are rated for the specific operating voltage) Cable Types
1 Intended for fixed installation MCMK or similar
2 Symmetrical power cable equipped with a concentric protection wire. MCMK or similar
3 Symmetrical power cable with compact low-impedance shield. MCCMK, EMCMK,
Recommended cable transfer impedance of 1–30 Mhz max. See figure below. or similar
4 Screened cable equipped with compact low-impedance shield JAMAK, SAB/
ÖCuY23
-0 or similar
Figure 26. Cable Description

PE Conductor PE Conductor
and Shield
Shield
Note
1 360° earthing of the shield with cable glands in motor end needed for EMC Level C2.

Installation in Corner-Grounded Network Installation in IT System

Corner grounding is allowed for the drive types rating from If your supply network is an IT (impedance-grounded) system
72–310A at 380–480V supply and from 75–310A at but your AC drive is EMC-protected according to class C2
208–240V supply. you need to modify the EMC protection of the AC drive to
EMC level C4. This is done by removing the built-in EMC
In these circumstances the EMC protection class must be jumpers with a simple procedure described below:
changed to level C4 following the instructions below.
Corner grounding is not allowed for the drive types with WARNING
rating from 3.4–6A at 380–480V supply and 3.7–62A with
208–240V supply. Do not perform any modifications on the AC drive when
it is connected to mains.
Installation in High Leg Systems Frames FS4 to FS6

High leg systems are not recommended with the H-Max Remove the main cover of the AC drive (see figure below)
series drives. and locate the jumpers connecting the built-in RFI-filters to
ground. See figure below.
Figure 27. Locations of the EMC-Jumpers in Frames FS4 to FS6
FS4 FS5 FS6

Connection to Power Section Figure 29. Connection to Power Section

The following figure shows the general connections for the
frequency inverter in the power section. HMX32_, HMX34_, HMX35_
Input Output
Figure 28. Three-Phase Input Connection
L1 L2 L3 U/T1 V/T2 W/T3
햲
V1
U1 W1
3~
햴 Motor
햳 PE L1 L2 L3
Figure 30. Ground Connection
PZ2
PE M4
11.5 lb-in
(1.3 Nm)
15 mm
0.17 in
(0.59 in)
(4.3 mm)
The ground connection is connected directly with the cable

clamp plates.
PES The shielded cables between the frequency inverter and the
motor should be as short as possible. Connect the shielding
on both ends and over a large surface area with protective
ground PES (Protective Earth Shielding). You can connect the
Terminal Designations in the Power Section
shielding of the motor cable directly to the cable clamp plate
● L1, L2, L3: Connection terminals for the supply voltage (360 degrees coverage) with the protective ground.
(input, input voltage):
The frequency inverter must always be connected to the
● Three-phase AC voltage: Connection to: L1, L2, L3 ground potential via a grounding cable (PE).
with HMX3_
● U/T1, V/T2, W/T3: Connection terminals for the
three-phase line to the AC motor (output, frequency
inverter)
● PE: connection for protective ground (reference
potential). PES with mounted cable routing plate for
shielded cables

Disconnect the RFI-filters from ground by removing the Frames FS7 and FS8
EMC-jumpers using long-nose pliers or similar. See figure
below. Follow the procedure described below to modify the EMC
protection of the AC drive of frames FS7 and FS8 to
EMC-level C4.
Figure 31. Removing the Jumper, FS5 as Example Remove the main cover of the AC drive and locate the jumper.
FS8 only: Push down the grounding arm. See figure below.
Figure 32. Grounding Bar Location, FS8

FS7 and FS8: Locate the EMC box under the cover. Remove FS7 only: Locate the DC grounding busbar between
the screws of the box cover to expose the EMC-jumper. connectors R- and U and detach the busbar from the frame
Detach the jumper and re-fix the box cover. See figure below. by undoing the M4 screw. See figure below.
Figure 33. Removing the EMC Jumper, FS7 and FS8 Figure 34. Detaching the DC Grounding Bus Bar from
Frame, FS7

Frame FS9 Further remove the extension box cover, the touch shield
and the I/O plate with I/O grommet plate. Locate the EMC
Follow the procedure described below to modify the EMC jumper on the EMC board (see magnification in figure below)
protection of the AC drive of frame FS9 to EMC-level C4. and remove it.
Find the Molex connector in the accessories bag. Remove
the main cover of the AC drive and locate the place for the
connector next to the fan. Push the Molex connector in its Figure 36. Removing the EMC Jumper, FS9
place. See figure below.
Figure 35. Molex Connector Placement, FS9
Molex Connector
CAUTION
Before connecting the AC drive to mains make sure that the
EMC protection class settings of the drive are appropriately
made.
Note: After having performed the change write “EMC level
modified” on the sticker included in the H-Max
delivery (see figure below) and note the date. Unless
already done, attach the sticker close to the name
plate of the AC drive.
Figure 37. Product Modified Sticker
Product modified
Date:
Date:
EMC-level modified C1->C4 Date: DDMMYY

Checking the Cable and Motor Insulation

1. Check the motor cable insulation as follows:
● Disconnect the motor cable from terminals U, V and W
of the H-Max Series drive and from the motor
● Measure the insulation resistance of the motor cable
between each phase conductor as well as between
each phase conductor and the protective ground
conductor
● The insulation resistance must be >1 mohm
2. Check the input power cable insulation as follows:

● Disconnect the input power cable from terminals L1, L2
and L3 of the H-Max Series drive and from the utility line
feeder
● Measure the insulation resistance of the input power
cable between each phase conductor as well as
between each phase conductor and the protective
ground conductor
3. Check the motor insulation as follows:

● Disconnect the motor cable from the motor and open
any bridging connections in the motor connection box
● Measure the insulation resistance of each motor
winding. The measurement voltage must equal at least
the motor nominal voltage but not exceed 1000V

Appendix A
Appendix A
Technical Data
Table 18. H-Max Technical Data

Attribute Description Specification
Mains connection Input voltage Uin 208–240V, 380–480V, 525–600V, –10 to 10%
Input frequency 50–60 Hz, –5 to 10%
Connection to mains Once per minute or less
Starting delay 230/480V: 4S (FS4 to FS6), 6s (FS7 to FS9)
600V: 6s (FS4 to FS6), 8s (FS7 to FS9)
Motor connection Output voltage 0-Uin
Continuous output current IL: Ambient temperature maximum 40°C, up to 50°C
with derating, overload 1.1 x IL (1 min./10 min.)
Output frequency 0–320 Hz (standard)
Frequency resolution 0.01 Hz
Control characteristics Switching frequency 1.5–10 kHz
(see parameter P3.1.2.1) Defaults:
FS4–6: 6 kHz (except 0012 2, 0031 2, 0062 2, 0012 4,
0031 4 and 0061 4: 4 kHz)
FS7: 4 kHz
FS8–9: 3 kHz
Automatic switching frequency derating in case of
overload.
Frequency reference
Analog input Resolution 0.1% (10-bit), accuracy +1%
Panel reference Resolution 0.01 Hz
Field weakening point 8–320 Hz
Acceleration time 0.1–3000 sec.
Deceleration time 0.1–3000 sec.
Ambient conditions Ambient operating temperature IL: –10°C (no frost) to 40°C, up to 50°C with derating
Storage temperature –40° to 70°C
Relative humidity 0–95% RH, non-condensing, non-corrosive
Air quality: Tested according to IEC 60068-2-60 Test Ke:
• Chemical vapors Flowing mixed gas corrosion test, Method 1
• Mechanical particles (H2S [hydrogen sulfide] and SO2 [sulfur dioxide])
Designed according to:
IEC 60721-3-3, unit in operation, class 3C2
IEC 60721-3-3, unit in operation, class 3S2
Altitude 100% load capacity (no derating) up to 1000m
1% derating for each 100m above 1000m
Max. altitudes:
208–240V: 4500m (TN and IT systems)
380–480V: 4500m (TN and IT systems)
525–600V: 2000m (TN and IT systems, no corner
grounding)
Voltage for I/O signals:
Up to 2000m: Allowed up to 240V
2000–4500m: Allowed up to 120V
Corner-grounding: Up to 2000m only

Appendix A
Table 18. H-Max Technical Data, continued

Attribute Description Specification
Ambient conditions, Vibration: 5–150 Hz
continued • EN61800-5-1 Displacement amplitude:
• EN60668-2-6 1 mm (peak) at 5–15.8 Hz (FS4–FS9)
Maximum acceleration amplitude:
1g at 15.8–150 Hz (FS4–FS9)
Shock: UPS drop test (for applicable UPS weights)
• EN61800-5-1 Storage and shipping: Maximum 15g, 11 ms (in
• EN60068-2-27 package)
Enclosure class IP21/Type 1 standard in entire kW/hp range

IP54/Type 12 option
Note: Keypad required for IP54/Type12
EMC (at default settings) Immunity Fulfils EN61800-3 (2004), first and second
environment
Emissions EN61800-3 (2004), Category C3
The drive can be modified for IT-networks
Noise level Average noise level (cooling fan) FS4: 65 FS7: 77
sound power level in dB(A) FS5: 70 FS8: 86
FS5: 77 FS9: 87
Safety — EN61800-5-1 (2007), CE, cUL (see nameplate for more
detailed approvals)
Protections Overvoltage trip limit 240V drives: 456V
480V drives: 911V
600V drives: 1094V
Undervoltage trip limit Depends on supply voltage (0,8775*supply voltage):
Supply voltage 240V: Trip limit 211V
Earth fault protection Yes
Mains supervision Yes
Motor phase supervision Yes
Overcurrent protection Yes
Unit overtemperature protection Yes
Motor overload protection Yes
Motor stall protection Yes
Motor underload protection Yes
Short-circuit protection of 24V Yes
and 10V reference voltages

Appendix A
Technical Information on Control Connections
Table 19. Standard I/O Board

Terminal Signal Description
1 Reference output 10V, 3%: Maximum current 10 mA
2 Analog input, voltage or current Analog input channel 1
0–10V (Ri = 200 kohms)
4–20 mA (Ri = 250 ohms)
Resolution 0.1%, accuracy ±1%
Selection V/mA with DIP switches
Short-circuit protected
3 Analog input common (current) Differential input if not connected to ground:
Allows ±20V differential mode voltage to GND
4 Analog input, voltage or current Analog input channel 2
Default:
4–20 mA (Ri = 250 ohms)
0–10V (Ri = 200 kohms)
5 Analog input common (current) Differential input if not connected to ground:
Allows 20 differential mode voltage to GND
6 24V auxiliary voltage 24V, ±10%, maximum voltage ripple <100m Vrms,
maximum 250 mA
Dimensioning: Maximum 1000 mA/control unit
7 I/O ground Ground for reference and controls (connected
internally to frame earth through 1 mohms)
8 Digital input 1 Positive or negative logic
Ri = minimum 5 kohms
9 Digital input 2
0–5V = “0”
10 Digital input 3 15–30V = “1”
11 Common A for DIN1–DIN6 Digital inputs can be disconnected from ground
12 24V auxiliary voltage 24V, ±10% maximum voltage ripple <100m Vrms,
maximum 250 mA
Dimensioning: Maximum 1000 mA/control unit
13 I/O ground Ground for reference and controls (connected
internally to frame earth through 1 mohms)
14 Digital input 4 Positive or negative logic
Ri = minimum 5 kohms
15 Digital input 5
0–5V = “0”
16 Digital input 6 15–30V = “1”
17 Common A for DIN1–DIN6 Digital inputs can be isolated from ground
18 Analog signal (+output) Analog output channel 1, selection 0–20 mA,
load <500 ohms
19 Analog output common
Default:
0–20 mA
0–10V
30 24V auxiliary input voltage Can be used as external power backup for the
control unit
A RS-485 Differential receiver/transmitter
Set bus terminal with DIP switches
B RS-485

Appendix A
Table 20. Relay Board 1 1

21 Relay output 1 2 Switching capacity 24 Vdc/8A
250 Vac/8A
22
125 Vdc/0.4A
23 Minimum switching load 5V/10 mA
250 Vac/8A
25
125 Vdc/0.4A
250 Vac/8A
33
125 Vdc/0.4A
Minimum switching load 5V/10 mA
Table 21. Relay Board 2 3

250 Vac/8A
22
125 Vdc/0.4A
250 Vac/8A
25
125 Vdc/0.4A
28 Thermistor input Rtrip = 4.7 kohms (PTC), measuring voltage 3.5V
29
Notes
1 Relay board with two change-over contact (SPDT) relays and one relay with normally-open (NO or SPST) contact.
5.5 mm isolation between channels.
2 If 230 Vac is used as control voltage from the output relays, the control circuitry must be powered with a separate
isolation transformer to limit short circuit current and overvoltage spikes. This is to prevent welding on the relay
contacts. Refer to standard EN60204-1, section 7.2.9.
3 Relay board with two change-over contact (SPDT) relays and a PTC thermistor input. 5.5 mm isolation between
channels.

Appendix B
Appendix B
Cable Power and Motor Wiring Guidelines
See Page 26 for cable stripping guidelines.
Table 22. North America Cable and Fuse Sizes—208–240 Vac Ratings
Terminal
NEC NEC NEC Wire Size Connection Size
Motor Motor VFD VFD (AWG) (AWG)
Amp Amp I(L) I(L) [kW]
Rating Rating Amps Amps 230V Fuse Line Line
Amp at at at at at Rating and and
Frame Suffix hp 208 Vac 230 Vac 40°C 50°C 50 Hz (Class T) Motor Ground Motor Ground
FS4 3D7 0.75 3.5 2.2 3.7 2.6 0.55 10 14 14 24–10 18–10
4D8 1.0 4.6 4.2 4.8 3.7 0.75 10 14 14 24–10 18–10
6D6 1.5 6.6 6.0 6.6 4.6 1.1 10 14 14 24–10 18–10
8D0 2 7.5 6.8 8.0 6.6 1.5 10 14 14 24–10 18–10
011 3 10.6 9.6 11 8.0 2.2 15 14 14 24–10 18–10
012 4 N/A N/A 12 9.0 3 15 14 14 24–10 18–10
FS5 018 5 16.7 15.2 18 12.5 4 20 12 12 20–6 18–8
024 7.5 24.2 22 24 18.0 5.5 30 10 10 20–6 18–8
031 10 30.8 28 31 25.0 7.5 40 8 10 20–6 18–8
FS6 048 15 46.2 42 48 31.0 11 60 4 8 14–0 14–2
062 20 59.4 54 62 48 15 80 3 8 14–0 14–2
FS7 075 25 74.9 68 75 62 18.5 100 2 8 10–2/0 10–2/0
088 30 88 80 88 75 22 110 1 6 10–2/0 10–2/0
105 40 114 104 105 88 30 125 2/0 6 10–2/0 10–2/0
FS8 140 50 143 130 140 114 37 175 2/0 6 1–350 1–350
kcmil kcmil
170 60 169 154 170 140 45 200 250 6 1–350 1–350
kcmil kcmil kcmil
205 75 211 192 205 170 55 250 350 4 1–350 1–350
kcmil kcmil kcmil
FS9 261 100 273 248 261 211 75 350 500 4 1–350 1–350
kcmil kcmil kcmil
310 125 343 312 310 251 90 400 2X 3 1–350 1–350
250 kcmil kcmil
kcmil
Note:
1. If power cubes are used, a UL recognized Type T fuse is recommended.

2. Based on maximum environment of 104°F (40°C).
3. If bypass is used, a UL recognized Type T fuse is recommended.

Appendix B
Terminal
NEC NEC Wire Size Connection Size
Motor VFD VFD (AWG) (AWG)
Amp I(L) I(L) [kW]
Rating Amps Amps 230V Fuse Line Line
Amp at at at at Rating and and
Frame Suffix hp 480 Vac 40°C 50°C 50 Hz (Class T) Motor Ground Motor Ground
FS4 3D4 1.5 3 3.4 2.6 1.1 10 14 14 24–10 18–10
4D8 2 3.4 4.8 3.4 1.5 10 14 14 24–10 18–10
5D6 3 4.8 5.6 4.3 2.2 10 14 14 24–10 18–10
8D0 4 N/A 8.0 5.6 3.0 10 14 14 24–10 18–10
9D6 5 7.6 9.6 8 4 15 14 14 24–10 18–10
012 7.5 11 12 9.6 5.5 15 12 14 24–10 18–10
FS5 016 10 14 16 12 7.5 20 10 12 20–6 18–8
023 15 21 23 16 11 30 10 10 20–6 18–8
031 20 27 31 23 15 35 8 8 20–6 18–8
FS6 038 25 34 38 31 18.5 50 6 8 14–0 14–2
046 30 40 46 38 22 60 4 8 14–0 14–2
061 40 52 61 46 30 80 2 6 14–0 14–2
FS7 072 50 65 72 61 37 100 2 6 10–2/0 10–2/0
087 60 77 87 72 45 110 1 6 10–2/0 10–2/0
105 75 96 105 87 55 125 1/0 4 10–2/0 10–2/0
FS8 140 100 124 140 105 75 175 3/0 2 1–350 kcmil 1–350 kcmil
170 125 156 170 140 90 200 4/0 0 1–350 kcmil 1–350 kcmil
205 150 180 205 170 110 250 300 2/0 1–350 kcmil 1–350 kcmil
FS9 261 200 240 261 205 132 350 350 3/0 1–350 kcmil 1–350 kcmil
310 250 302 310 251 160 400 2 x 250 300 1–350 kcmil 1–350 kcmil
Note:

3. If bypass is used, a UL recognized Type T fuse is recommended.

Appendix B
NEC Wire Size (AWG) Terminal Connection Size (AWG)
VFD I(L) VFD I(L) Fuse
Amp Amps Amps Rating Line and
Frame Suffix hp at 40°C at 50°C (Class T) Motor Ground Line and Motor Ground
FR5 3D9 3 3.9 3.3 6 14 12 20–6 18–8
6D1 5 6.1 5.2 10 14 12 20–6 18–8
9 7.5 9 7.7 10 14 10 20–6 18–8
11 10 11 9.4 15 14 8 20–6 18–8
FR6 18 15 18 15 20 10 8 14–0 14–2
22 20 22 18 25 10 8 14–0 14–2
27 25 27 23 30 8 8 14–0 14–2
34 30 34 28 40 8 6 14–0 14–2
FR7 41 40 41 34 50 6 6 9–2/0 9–2/0
52 50 52 44 60 6 6 9–2/0 9–2/0
62 60 62 52 70 4 4 9–2/0 9–2/0
FR8 80 75 80 68 90 1/0 2 1 AWG–350 kcmil 1 AWG–350 kcmil
100 100 100 85 110 1/0 0 1 AWG–350 kcmil 1 AWG–350 kcmil
125 125 125 106 150 2/0 2/0 1 AWG–350 kcmil 1 AWG–350 kcmil
FR9 144 150 144 122 175 3/0 3/0 1 AWG–350 kcmil 1 AWG–350 kcmil
208 200 208 176 250 300 kcmil 300 kcmil 1 AWG–350 kcmil 1 AWG–350 kcmil

Appendix B
Table 25. International Cable and Fuse Sizes 380–480 Vac Ratings
Terminal
VFD VFD Cable Size
I(L) I(L) [kW] Mains and
Amps Amps 400V Fuse Motor Main Earth
Amp at at at Rating Cable Terminal Terminal
Frame Suffix 40° C 50° C 50 Hz (gG/gL) Cu (mm2) Cu (mm2) Cu (mm2)
FS4 3D4 3.4 2.6 1.1 6 3*1.5+1.5 1–6 solid or 1–6
1–4 stranded
4D8 4.8 3.4 1.5 6 3*1.5+1.5 1–6 solid or 1–6
1–4 stranded
5D6 5.6 4.3 2.2 10 3*1.5+1.53 1–6 solid or 1–6
1–4 stranded
8D0 8.0 5.6 3.0 16 3*2.5+2.5 1–6 solid or 1–6
1–4 stranded
9D6 9.6 8 4 16 3*2.5+2.5 1–6 solid or 1–6
1–4 stranded
012 16 12 7.5 16 3*2.5+2.5 1–6 solid or 1–6
1–4 stranded
FS5 016 23 16 11 20 3*6+6 1–10 1–10
023 31 23 15 25 3*6+6 1–10 1–10
031 38 31 18.5 32 3*10+10 1–10 1–10
FS6 038 46 38 22 40 3*10+10 2.5–50 2.5–35
046 61 46 30 50 3*16+16 2.5–50 2.5–35
061 72 61 37 63 3*25+16 2.5–50 2.5–35
FS7 072 87 72 45 80 3*35+16 6–70 6–70
087 105 87 55 100 3*35+16 6–70 6–70
105 140 105 75 125 3*50+25 6–70 6–70
FS8 140 170 140 90 160 3*70+35 35–185 6–70
170 205 170 110 200 3*95+50 35–185 6–70
205 261 205 132 250 3*120+70 35–185 6–70
FS9 261 310 251 160 315 3*185+95 35–185 6–95
310 3.4 2.6 1.1 350 2*3*95+50 35–185 6–95
Note:

3. If bypass is used, a UL recognized Type T fuse is recommended

3.94
(100.0) ø0.28
0.13 (7.0)
(3.3) 0.55
Appendix C
7.77 2.84
(197.3) (72.0) (14.0) ø0.51
(13.0)
4.00
Dimension Drawings
(101.6) 12.32
(313.0)
11.22 12.89
(285.0) (327.5)
7.48 0.30
Figure 38. FS4 Dimension Drawing
(189.9) (7.6)
ø0.28
0.59 0.59 5.04 0.55 (7.0)
(14.8) (14.8) (128.0) (14.0)
3.94
(100.0)
1.24
A/B = 0.79 (20.0)
(31.5)
1.24 (31.5)
1.28 1.36 Minimum dimensions
(32.5) (34.5)
A = Air gap around drive
C = 3.94 D = 1.99
ø0.98 B = Space between two drives
(100.0) (50.0)
(25.0) or drive and e.g. cabinet
4.40 C = Free space above drive
(111.9) D = Free space below drive
A/B = 0.79
(20.0) For class IP54 dim A and B = 0
W eight
Dimensions = Inches (mm)
Frame size Voltage HP (VT) kW Amps Lbs (kg)
H-Max Series Variable Frequency Drive MN04008005E—May 2017

230 Vac 0.74–4 HP 55–3.0 3.7–12.5 13.2 (6.0) 2 FS4 NEMA Type 1/IP24
4
460 Vac 1.5–7.5 HP 1.1–5.5 3.4–12.0 13.2 (6.0) NEMA Type 12/IP54
www.eaton.com
51
Appendix C
52
Appendix C
5.67
0.13 (144.0) ø0.26
1.14 0.43 (6.7)
(3.3) ø0.28
7.77 (29.0) (11.0) 4.80
4.01 (7.0)
(197.3) (122.0)
(101.9)
ø0.51
(13.0)
0.95 4.00
(24.0) (101.6) 12.70
13.25 (322.4)
11.22 12.32
(285.0) (336.4) (313.0)
7.63
0.73 0.74 (193.9)
0.28
(18.5) (18.8)
(7.0)
0.88 0.43 ø0.26 ø0.28

4.74 0.30
Figure 39. FS4 Dimension Drawing Flange Mount
(22.5) 3.03 (11.0) 4.80 (6.7) (7.5) 3.79 (7.0)

(120.3)
(77.0) (122.0) (96.5)
IP 21/54 Metric IP 21/54 UL

1.95

A/B = 0.79 (20.0)
1.24 2.05 (49.5) 1.58
1.24 Minimum dimensions
(31.5) (52.0) (40.0)
(31.5)
1.59 1.77 (45.0) A = Air gap around drive
1.36
(40.5) C = 3.94
(34.5) ø0.89 (22.5) D = 1.97 B = Space between two drives
ø1.11 or drive and e.g. cabinet
(100.0) (50.0)
ø1.00 (28.3)
www.eaton.com
C = Free space above drive
4.40 4.55 1.40
1.34 (111.9) (115.5) (35.5) A/B = 0.79 For class IP54 dim A and B = 0
1.52
(34.9) (20.0)
(38.5)
Weight Dimensions = Inches (mm)

230 Vac 0.74–4 HP 55–3.0 3.7–12.5 13.2 (6.0) 2 FS4 NEMA Type 11/IP21
4
460 Vac 1.5–7.5 HP 1.1–5.5 3.4–12.0 13.2 (6.0) NEMA Type 12/IP54
4.53
0.57
(115.0)
(14.5)
0.19
0.59
0.95 (4.8) 2.84 ø0.28
(15.0)
(24.0) (72.1) (7.0)
8.73
(221.6) ø0.55
(14.0)
4.53
15.98 (115.0)
15.04 (406.0)
16.50
(382.0) (419.0) 4.01
(101.9) 3.94
0.16
9.90 (4.0) (100.0)
(251.5)
ø0.28
(7.0)
0.30 5.67
0.51
(7.5) (144.0) 0.57 0.59
(13.0)
(14.5) (15.0)
4.53
(115.0)

1.48 1.48 A/B = 0.79 (20.0)
1.48 (37.5) (37.5) Minimum dimensions
1.48 (37.5)
(37.5) 1.48 3x ø0.89
1.48 1.36 (37.5) A = Air gap around drive
1.36 (22.5)
(34.5)
(34.5) (37.5) C = 4.72 D = 2.36 B = Space between two drives
4x ø1.30 (33.0) 3x ø1.11 (120.0)
2x ø1.23 (33.0) (28.3)
5.13 5.26 D = Free space below drive
(130.2) (133.7)
1.38 A/B = 0.79 (20.0)
For class IP54 dim A and B = 0
1.38 (35.0) (35.0)
1.46 5.26
1.46 (37.0)
1.46 (37.0) (37.0) (133.7)

Weight Dimensions = Inches (mm)
230 Vac 5–10 HP 4–7.5 18–31 22 (10) 2 FS4 NEMA Type 1/IP24
5
460 Vac 10–20 HP 7.5–15 16–31 22 (10) NEMA Type 12/IP54
www.eaton.com
53
Appendix C
54
0.95
ø0.26 4.53
Appendix C
(24.0)
0.19 6.34 (6.7) (115.0)
(4.8) (161.0) ø0.28
8.72 0.32 5.71 3.35 (7.0)
(221.5) (8.00) (145.0) (85.0)
1.14 2.84 ø0.55

(29.0) (72.2) (14.0)
15.04
(382.0) 17.09 16.54 15.98
(434.1) 4.01 (420.1) (406.0)
(101.9)
0.51 0.91
(13.0) (23.0) 0.69 0.28
10.30 ø0.28
(17.5) (7.0)
(261.5) (7.0)
ø0.26
5.71 (6.7) 0.55 3.35
4.78
(145.0)
3.94 (121.5) (14.0) (85.0)

(100.0) 0.32
(8.0) 4.53
(115.0)

1.48 A/B = 0.79 (20.0)

1.48 1.48
1.48 (37.5) 1.48 Minimum dimensions
(37.5) 1.69 (37.5)
1.69 (37.5) (37.5)
1.48 (43.0)
(43.0) (37.5) 1.33 A = Air gap around drive
0.14
4x ø1.00 (25.3) 3x ø0.89 (22.5) (33.7) C = 2.36 D = 4.72 B = Space between two drives
(3.5)
(60.0)
www.eaton.com
2x ø1.30 (33.0) 3x ø1.11 (28.3)
5.26 5.26 D = Free space below drive
1.33 (133.7) (133.7)
(33.7) A/B = 0.79 For class IP54 dim A and B = 0
(20.0)
1.71 (43.5) 1.71 (43.5)
1.46 (37.0)
1.46 (37.0) 1.46 (37.0) 1.46 (37.0)
Weight
Frame size Voltage HP (VT) kW Amps Lbs (kg) Dimensions = Inches (mm)
230 Vac 5–10 HP 4–7.5 18–31 22 (10) 2 FS4 NEMA Type 1/IP24
5
460 Vac 10–20 HP 7.5–15 16–31 22 (10) NEMA Type 12/IP54
9.29
0.19 1.03 (236.0) 5.83 ø0.35
(4.9) (26.2) 2.84 0.93 (148.0) (9.0)
(72.2) (23.5)
4.01
(101.9) ø0.61
(15.5)
21.28
20.24 21.93 (540.5)
(514.0) (557.0)
13.50
0.44 (342.8)
(11.2)
0.28
(7.0) ø0.35
(9.0)
7.68
0.66 (195.0) 5.83
(16.8) (148.0)
0.93
IP 21/54 Metric IP 21/54 UL (23.5)
1.42
(36.1) 1.42 (36.1) A/B = 0.79 (20.0)
2.42 1.65
(61.4) 2.42 (42.0)
1.42 1.42 Minimum dimensions
(61.4)
1.65 (36.1) 3x ø1.00 (25.3) (36.1)
(42.0) A = Air gap around drive
2x ø1.59 (40.3) B = Space between two drives
or drive and e.g. cabinet
C = 6.30 C = Free space above drive
ø1.30 (33.0) 5.95 (160.0)
5.95 (151.2) D = Free space below drive
(151.2) 0.14
(3.5) D = 3.15
2.00 For class IP54 dim A and B = 0
1.83 (80.0)
1.83 (51.0)
2.00 (46.5)
(51.0) (46.5) 1.83
1.83 (46.5)
(46.5) A/B = 0.79 (20.0)

W eight
230 Vac 5–10 HP 11–15 48–62 44.1 (20) 2 FS4 NEMA Type 1/IP24
6
www.eaton.com
460 Vac 10–20 HP 18.5–30 36–61 44.1(20) NEMA Type 12/IP54
55
Appendix C
56
Appendix C
8.31 ø0.35
1.03 0.17 1.04 ø0.28 (9.0)
(26.2) (4.3) (26.4) (211.0) (7.0) 5.83
9.29 0.30 7.72 (196.0)
(236.0) (7.5) (148.0)
4.01
(101.9) ø0.61
(15.5)
2.84
(72.2)
20.24 21.28
22.05 21.5 (540.5)
(514.0) (560.1) (546.1)
0.66
(16.8) 13.61
(345.7)
0.77 0.56 0.28 ø0.35
(19.6) (14.1) (7.0) (9.0)
ø0.28
0.55 7.24 0.28
5.12 (7.0)
(14.0) (184.0) (7.0) 5.83
(130.0) (148.0)
4.17
(106.0)
IP 21/54 Metric IP 21/54 UL A/B = 0.79 (20.0) Minimum dimensions

1.42 1.42

2.75 (36.1) 2.75 (36.1)
(69.9) 1.42 3x ø1.00 (69.9) 1.42 3x ø0.89 A = Air gap around drive
(36.1) (25.3) (36.1) B = Space between two drives
ø1.30 (33.0) (22.5) C = 6.30
2x ø1.59 1.65 (42.0) or drive and e.g. cabinet
3x ø1.38 (160.0)
(40.3) (35.0) C = Free space above drive
D = Free space below drive
www.eaton.com
1.65 0.14 5.95 5.95
(151.2) D = 3.15 For class IP54 dim A and B = 0
(42.0) 1.78 (3.5) (151.2) 1.78 (80.0)
(45.2) (45.2)
2.34 (59.5) 2.34 (59.5)
A/B = 0.79 (20.0)
1.83 (46.5) 1.83 (46.5) 1.83 (46.5) 1.83 (46.5)
W eight
230 Vac 5–10 HP 11–15 48–62 44.1 (20) 2 FS4 NEMA Type 1/IP24
6
460 Vac 10–20 HP 18.5–30 36–61 44.1(20) NEMA Type 12/IP54
9.06
(230.0)
9.21
10.49 (234.0) ø0.79
3.61
(266.5) (20.0) ø0.34
(91.6) 2.84 2.56 0.79 7.48 (8.5)
(72.1) (65.0) (20.0) (190.0)
ø0.63
0.98 (16.0)
(25.0) 4.01
(101.9)
24.65 25.39
24.29 (626.0) 25.98 24.80 (645.0)
(617.0) (660.0) (630.0)
17.39
(441.7)
ø0.79
0.71 0.43 (20.0)
(18.0) 0.25 ø0.34
(11.0)
(6.2) (8.5)
3.09 ø0.34 0.59

(78.5) (8.5) 0.39
(15.0) 0.79 7.48
(10.0)
0.59 (20.0) (190.0)
2.17
(55.0) (15.0)
IP 21 IP 54
A/B = 1.18 (30.0) Minimum dimensions
1.77 1.77
2.76 (45.0) (45.0)
1.77 A = Air gap around drive
(70.0) 2.76 1.77
(45.0)
(70.0) (45.0) B = Space between two drives
3x ø1.00 14pcs ø(7x15) C = 9.84 or drive and e.g. cabinet
(25.3) 3x ø1.00 (250.0) C = Free space above drive
3x ø1.98 (25.3) D = Free space below drive
(50.3)
6.28 2.24 3x ø1.98
6.28 2.24
(159.5) (56.8) (50.3)
(159.5) (56.8) D = 3.94 For class IP54 dim A and B = 0
(100.0)
1.81
2.72 (69.0) 1.81 2.72
(46.0)

(46.0) (69.0)
2.72 (69.0) 2.72 (69.0) A/B = 1.18 (30.0)
Weight
www.eaton.com
230 Vac 25–40 HP 18.5–30 75–105 82.6 (37.5)
7
460 Vac 50–75 HP 37–55 72–105 82.6 (37.5)
57
Appendix C
58
9.06
(230.0)
0.22 0.30
(5.5) (7.5)
Appendix C
Detail A
Scale 1:2
0.79 ø0.34
(20.0) 2.84 ø0.79 2.56 7.48 (8.5)
(72.1) See Detail A (20.0) (65.0) (190.0)
0.28 ø0.63
26.77 (16.0)
(7.0) (680.0) 23.33
(592.5) 25.39
25.98 24.65 (645.0)
4.01
(660.0) (626.0) (101.9) 15.55 24.80
17.39 (395.0) (630.0)
ø0.79
(441.7) (20.0)
0.49 7.78 0.25
(12.5) 0.43 0.39 (6.3) ø0.34
(11.0) (197.5)
(10.0) (8.5)
6.16 ø0.34
1.16 0.59 0.59
4.33 (156.5) 0.22 10.04 (8.5) 7.48
(29.5) (15.0) (15.0)
(110.0) (5.5) (255.0) (190.0)
10.47 2.17
10.49
(266.0) (55.0)
(266.5)

Metric/UL A/B = 1.18 (30.0) Minimum dimensions
1.77 2.24
(45.0) (56.8)
3.47 1.77 A = Air gap around drive
(88.0) (45.0) 1.95 B = Space between two drives
ø1.00 (49.5) C = 9.84 or drive and e.g. cabinet
(25.3)
(250.0) C = Free space above drive
www.eaton.com
ø1.98 D = Free space below drive
6.28
(50.3)
(159.5)
D = 3.94 For class IP54 dim A and B = 0
2.52 (100.0)
(64.0) 2.72
2.72 (69.0)
(69.0) A/B = 1.18 (30.0)
W eight
230 Vac 25–40 HP 18.5–30 75–105 82.6 (37.5)
7
460 Vac 50–75 HP 37–55 72–105 82.6 (37.5)
13.76
(349.6) 9.29
(236.0)
13.30
(337.7) 11.42 8.54
2.84 (290.1) (217.0) ø0.35
10.78 (72.2) ø0.87 1.42
(273.7) (22.0) 7.34 (9.0)
3.08 (186.5) 2.40 (36.0) 0.75
(78.1) (61.0) (19.0) ø0.35
(9.0)
4.01
(101.8)
1.15 ø0.71
(29.2) (18.0)
25.51
26.89 (647.9) 26.10
(683.0) (663.0)
31.10
Figure 46. FS8 Dimension Drawing IP00
1.50 (790.0)
2.79 (38.2)
(70.7) 0.67 ø0.43
16.57
(17.1) (11.0)
(420.8)
ø0.87
(22.0) 0.42
6.75 (10.7)
8.49
4.18 4.21 (171.5)
(215.7)
(106.2) (107.0)
1.44
1.58
11.23 (36.6)
(40.0)
(285.1)
1.54
(39.0) 1.50 A = Air gap around drive
(38.0) B = Space between two drives
3.43 C = 11.81
1.54 or drive and e.g. cabinet
(87.1)
(39.0) (300.0) C = Free space above drive
D = Free space below drive
ø0.98
12.03 (150.0)
(305.4)

A/B = 1.18 (30.0)
W eight
Frame size Voltage HP (VT) kW Amps Lbs (kg) Dimensions= Inches (mm)
www.eaton.com
230 Vac 50–75 HP 37–55 104–205 154 (70) FR8 OPEN Chassis/IP00
8
460 Vac 100–150 HP 75–110 140–205 154 (70) To be mounted in enclosure
59
Appendix C
60
13.76
(349.6)
9.29
(236.0)
Appendix C
13.30
(337.7) 11.42 ø0.87 1.42
7.34 8.54 ø0.35
(290.1) (22.0) (36.0)
10.78 2.84 (186.5) 2.40 0.75 (217.0) (9.0)
(273.7) (72.2) (61.0) (19.0)
ø0.35
3.08 (9.0)
1.15 (78.1)
(29.2)
4.01 ø0.71
(101.8) (18.0)
37.26
36.64 (946.4) 8.49
(930.7) (215.7)
38.02
10.32 ø0.35
(965.7) 1.42
(262.0) (9.0)
(36.1)
23.48
12.63 (596.5) ø0.79 ø0.71
0.67 0.39
(320.9) (0.20) (18.0)
(17.0) (10.0)
ø0.35
(9.0)
11.26
2.38
Figure 47. FS8 Dimension Drawing IP2154 Flange Mount
(286.1) 1.04 9.25

(60.5)
(26.5) (235.0)

1.54 1.50 A/B = 1.18 (30.0) Minimum dimensions

(39.0) (38.0)
3.24 3.43 1.54 (39.0)
3.24 (87.1) A = Air gap around drive
(82.2) 12.03
(305.4)
C = 11.81 or drive and e.g. cabinet
ø0.98 (25.0)
ø2.32 8.58 D = Free space below drive
www.eaton.com
8.31 ø2.95 (75.0)
(59.0) (218.0) 5.83
(211.0)
(150.0)
5.69 2.51 (63.8) 3.19 (81.0)
(144.5) 3.19 (81.0) A/B = 1.18 (30.0)
W eight
230 Vac 50–75 HP 37–55 104–205 154 (70) FS8 NEMA Type 1/IP21
8
1.36 1.32
(34.5) (33.5)
11.42 11.50 14.13

8.97 (290.1) (292.0) (359.0)
(227.7) 13.15 9.29
0.49 (334.0) (236.0)
ø0.26
6.45 4.93 (12.5) (6.5) 8.54
0.53 7.19 1.42
(163.7) 3.78 (125.2) 2.98 (182.5) (217.0)
(13.5) ø0.28 5.41 (36.0)
(96.0) (75.8) ø0.35
(7.0) (137.5) 0.75
(19.0) (9.0)
ø0.35
(9.0)
10.16
ø0.87 ø0.71
(258.0)
4.01 (22.0) (18.0)
34.96 (101.8)
(888.0) 26.10
34.41 25.51 (663.0)
4.29 10.16
34.96 (647.9)
(109.0) (258.0) (874.0)
(888.0)
0.80 4.96 ø0.87 0.42

16.64 0.27
(20.4) (126.1) (22.0) (10.7) ø0.43
(422.8) (6.8) 12.19
(11.0)
(309.7)
5.80
(147.2)
6.89 0.65
0.08 12.84 ø0.28 1.44
4.33 (175.1) (16.5) 4.00 8.49
(2.0) (326.0) (7.0) (36.6)
(110.0) (101.5) (215.7)
9.43
(239.6)
13.76
(349.6) 1.54
3.43 1.54 C = 11.81 or drive and e.g. cabinet
(87.1) (39.0) (300.0) C = Free space above drive
ø0.98 D = Free space below drive
12.03 (25.0)
(150.0)
7.69
(195.4)

A/B = 1.18 (30.0)
W eight
www.eaton.com
8
61
Appendix C
62
14.63
Appendix C
(371.6)
13.98
(355.0) 18.90
(480.0) ø0.35
10.30 2.84 3.35 3.21 1.58
4.39 15.75 (9.0)
(261.5) (72.2) ø0.87 (85.0) (81.5) (40.0)
(111.4) (400.0)
(22.0)
ø0.79
1.63 (20.0)
(41.5)
33.09
(840.5) 31.50 31.89

4.01 38.15
(101.8) (800.0) (810.0)
(969.0)
1.59 ø0.35
1.96 (40.5) 13.43 0.75 (9.0)
(49.9) (341.0) ø0.87 (19.0) 0.65
(22.0) ø0.39 (16.5)
(10.0)
2.36
4.41 (60.0)
5.06 5.12 3.21 ø0.39 (10.0)
(112.0)
(128.5) (130.0) (81.5) 2.17 12.01
11.50 (55.0) (305.0) ø0.35 (9.0)
(292.0)

14.17
(360.0)
1.65
www.eaton.com
3.33 1.65 C = 13.78 or drive and e.g. cabinet
(84.5) (42.0) (350.0)
ø1.00 C = Free space above drive
12.52 D = 7.87 For class IP54 dim A and B = 0

(318.0) (200.0)
A/B = 1.18 (30.0)
W eight
230 Vac 100–125 HP 75–90 261–310 238.1 (108) Dimensions = Inches (mm)
9
460 Vac 200–250 HP 132–160 261–310 238.1 (108) FS9 OPEN Chassis/IP00
14.63
(371.6)
13.98
(355.0)
10.30
(261.5) 18.90 (480.0) 3.35 3.21
4.39 15.75 ø0.35
(111.4) 2.84 (72.2) ø0.87 (85.0) (81.5) 1.58
(400.0) (9.0)
(22.0) (40.0)
1.63
(41.5) ø0.79
(20.0)
4.01
(101.8)
45.28
(1150.0) 43.78 44.17
5.12 (1112.0) 14.17 (360.0) (1122.0)
ø0.35 (9.0) ø0.35
(130.0) 12.01 (305.0) (9.0)
Figure 50. FS9 Dimension Drawing IP2154
ø0.87 3.21 2.36 (60.0) 2.17 (55.0)

25.61 ø0.39m (10.0)
(22.0) (81.5)
13.78 (650.5) ø0.39m (10.0)
1.10 (350.0) 14.17 (360.0)
(28.0) 12.28 2.36 (60.0)
0.65 (312.0)
ø0.35 (9.0) 11.20
ø0.87 (16.5)
(284.5)
10.30 (22.0) ø0.35 (9.0)
(261.5)
11.50 3.35 3.21 14.17 0.55 12.28
(292.0) 2.36 (60.0) (312.0)
(85.0) (81.5) (360.0) (14.0)
IP 21/54 Metric IP 21/54 UL 1.65 (42.0) A/B = 1.18 (30.0) Minimum dimensions
3.33 1.65 (42.0)
ø2.32 (84.5) A = Air gap around drive
(59.0) ø1.00 (25.3) B = Space between two drives
3.21 C = 13.78 or drive and e.g. cabinet
(81.6) 2.60 (350.0)
12.52 (66.0) C = Free space above drive
ø2.95 (75.0)
6.16 5.91
(156.5) (150.0) D = 7.87 For class IP54 dim A and B = 0
6.42 3.21 3.74 (200.0)
(163.0) (81.4) (95.0)
2.85 (72.5)

9.36 6.42 2.85 (72.5)
(237.8) (163.0) 2.85 (72.5) A/B = 1.18 (30.0)
2.85 (72.5)
W eight
www.eaton.com
230 Vac 100–125 HP 75–90 261–310 238.1 (108)
9
63
Appendix C
64
0.26
(6.5)
0.26
(6.5)
14.63
(371.6) 20.87 0.32
(530.0) (8.0)
Appendix C
18.90 0.32
13.98 (8.0)
(480.0)
(355.0)
Detail B
0.49 Scale 1:5
19.88 (505.0)
10.30 (12.5)
3.54 6.89 (175.0) See Detail B 6.04 0.98
(261.5) 2.56 15.75
(90.0) (153.5) (25.0) (65.0) (400.0)
6.02 ø0.87 ø0.35
(153.0) (22.0) 3.21 (9.0)
(81.5)
41.34 11.81
(1050.0) ø0.79
1.63 5.37 (300.0) (20.0)
(41.5) (136.4) 33.68
(855.5)
4.01 2.84 40.51
(101.8) (72.2) (1029.0) 39.76
11.81 31.89
33.09 (1010.0)
(300.0) (810.0)
(840.5)
2.19 14.17 (360.0)

1.59 5.12 (55.5)
15.65 (130.0) 12.01 (305.0)
(40.5) 11.81 2.87
2.22 (300.0) 3.21 2.17 (55.0)
2.84 (397.5) (73.0)
(56.5) (81.5)
(72.0)
ø0.87 3.35
4.27 2.54 6.04 0.79 (85.0) ø0.35 ø0.39m (10.0)
3.54 (22.0)

(108.5) 3.54
(90.0) (64.5) (153.5) (20.0) (9.0)
(90.0) 6.89 6.89 ø0.35
11.50 0.41 ø0.39m (10.0) (9.0)
(175.0) (175.0)
(292.0) (10.5) A/B = 1.18 (30.0) Minimum dimensions
1.65
(42.0) 1.65
(42.0) A = Air gap around drive
4.31 ø1.00
1.65 B = Space between two drives
www.eaton.com
(109.5) (25.3)
(42.0) C = 13.78 or drive and e.g. cabinet
8.25 D = Free space below drive
12.52 (209.5)
(200.0)
A/B = 1.18 (30.0)
W eight
9
460 Vac 200–250 HP 132–160 261–310 238.1 (108) FS9 OPEN Chassis/IP00
At Eaton, we believe that power is a fundamental part of just
about everything people do. Technology, transportation, energy
and infrastructure-these are things the world relies on every
day. That’s why Eaton is dedicated to helping our customers
find new ways to manage electrical, hydraulic and mechanical
power more efficiently, safely and sustainably. To improve
people’s lives, the communities where we live and work, and
the planet our future generations depend upon. Because that’s
what really matters. And we’re here to make sure it works.
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
© 2017 Eaton
All Rights Reserved Eaton is a registered trademark.
Printed in USA
Publication No. MN04008005E / Z19442 All other trademarks are property of their
May 2017 respective owners.

MN04008005E HMAX Installation Manual

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H-Max™ Series Variable Frequency Drive

Disclaimer of Warranties and Limitation of Liability

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com i

ii H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

H-MAX SERIES OVERVIEW

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com iii

iv H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com v

vi H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Hazardous High Voltage CAUTION

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com vii

viii H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Figure 1. Drive System (PDS)

I> I> I> 3 Protection of persons and domestic animals with

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 1

Electrical Power Network

Input Connection and Configuration Input Voltage and Frequency

While planning the project, consider a symmetrical

2 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Voltage Balance Idle Power Compensation Devices

With H-Max series frequency inverters, the permitted value

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 3

Safety and Switching

Fuses and Cable Cross-Sections Residual-Current Device (RCD)

4 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Figure 3. EMC Environment and Category

1st Enviroment 2nd Enviroment

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 5

Motor and Application

Motor Selection Figure 4. Parallel Connection of Several Motors to

● Use three-phase powered asynchronous motors with

● Ensure that the motor is not overdimensioned. If a motor M M M

6 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Figure 7. V/Hz-Characteristic Curve

The three-phase motor with the rating plate based on the 0

Motor current 3.5A 2.0A 3.5A

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 7

8 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Figure 9. H-Max Series Figure 10. Description of the H-Max

2 I/O option boards Item

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 9

Figure 11. Block Diagram, Elements of H-Max Frequency Inverters

10 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

2 Switching in the output of the frequency inverter is only

When selecting the drive, the following criteria must be

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 11

Proper Use Maintenance and Inspection

Observe the technical data and connection requirements. For

12 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Storage Service and Warranty

If some of the information printed on the nameplate is not

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H-Max Series Overview

14 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com

Figure 13. Rating Plate

Figure 14. Approval Sticker

Figure 15. Carton Labels (U.S.)

INPUT: Uin 3~ AC,380-480V, 50/60 Hz,12A

Marks: POWER CONVERSION EQUIPMENT

U.S. Carton Label

H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com 15

Catalog Number Selection

Figure 16. H-Max Series Drives

16 H-Max Series Variable Frequency Drive MN04008005E—May 2017 www.eaton.com