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Table of Contents
Table of Contents
▌PVC Pressure Pipe 3
Applications 3
SABS Specification 3
Joining 6
SG Iron Fittings 9
▌Physical Properties 16
General 16
Chemical Resistance 19
▌Design Considerations 20
Pressure Considerations. 20
Temperature Considerations 23
Bending 29
Thrust Support 29
Flow Considerations 30
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SABS Specification
uPVC and mPVC pressure pipes are manufactured to, and carry the SABS Mark for SABS 966 Parts 1 and 2
respectively. Customers are therefore assured of consistently high quality pipes manufactured in an ISO 9001
accredited factory with a design life of 50 years and a substantial safety factor at the end of that period.
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250 49.00 35.33 5.90 42.46 8.70 62.66 11.50 81.12 15.10 105.03 18.60 127.58 22.80 153.55
315 6.20 56.44 7.40 67.28 11.00 99.04 14.50 129.29 19.00 167.12
355 7.00 72.19 8.40 86.55 12.40 126.57 16.30 164.83 21.40 213.49
400 7.90 90.90 9.40 109.40 14.00 161.41 18.40 210.21 24.10 271.22
450 8.90 115.20 10.60 139.39 15.70 204.60 20.70 266.65
500 9.60 140.97 11.60 172.59 17.40 252.34 22.90 327.84
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mm kg mm kg mm kg mm kg mm kg mm kg
50 1.50 2.10 1.50 2.10 1.70 2.40 2.20 3.00 2.70 3.70 3.30 4.40
63 1.50 2.70 1.60 2.80 2.10 3.70 2.70 4.70 3.40 6.00 4.10 7.00
75 1.50 3.20 1.90 4.00 2.50 5.30 3.20 6.80 4.00 8.20 4.90 10.00
90 1.80 4.60 2.20 5.60 3.00 7.60 3.90 9.70 4.80 11.90 5.90 14.40
110 2.20 6.90 2.70 8.40 3.60 11.10 4.70 14.40 5.80 17.60 7.20 21.50
125 2.50 8.90 3.10 11.00 4.10 14.40 5.40 19.10 6.60 22.70 8.20 27.90
140 2.80 11.20 3.50 14.20 4.60 18.10 6.00 24.10 7.40 28.60 9.10 35.80
160 3.20 14.60 4.00 18.20 5.20 23.50 6.90 30.80 8.50 37.60 10.40 45.50
200 3.90 22.30 4.90 27.90 6.50 36.80 8.60 48.20 10.60 60.30 13.00 71,30
250 4.90 35.10 6.10 44.90 8.10 57.60 10.70 75.40 13.20 94.60 16.30 112.50
315 6.20 56.30 7.70 69.70 10.20 91.70 13.50 120.30 16.60 146.70
355 7.00 72.00 8.70 89.20 11.50 117.30 15.20 153.60 18.70 187.02
400 7.80 90.30 9.80 113.50 13.00 149.80 17.10 195.40 21.10 238.59
450 8.90 116.70 11.00 144.00 14.60 190.10 19.20 247.35 23.70 302.13
500 9.80 144.40 12.20 177.70 16.20 234.80 21.30 305.46 26.40 347.57
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Joining
PVC Fittings
PVC Bends
All bends are made to suit either Class 9 or Class 16 applications and are available in 11¼°, 22½°,
45° and 90° angles.
90 ° Pressure Bend
45 ° Pressure Bend
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22½°Pressure Bend
Adaptors PVC – AC
The table below lists the available adaptors.
50 50 69
63 50 69
75 75 96
90 75 96
110 100 122
125 125 150
140 125 150
160 150 177
200 200 232
250 250 286
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Size Length
(mm) (mm)
50 300
63 300
75 300
90 330
110 330
125 380
140 450
160 450
200 540
250 615
SG Iron Fittings
SG Iron Equal Tees
Nominal
Diamter C (mm) D (mm) Mass (kg)
(mm)
Scour Tees
Diameter of
Specifications PCD (mm) No. of Hole (mm)
Holes
4” Table D 177.8 4 18.0
BS10
100mm Table 10
SABS 180.0 8 18.0
1123
100mm Table 16
SABS 180.0 8 18.0
1123
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Nominal Size
(mm) C (mm) D (mm) Mass (kg)
SG Iron Reducers
There are two types of reducers available, namely socketed both sides and spigot and socket. Both are used for
in-line reduction of pipe size. However, the spigot /socket reducer has an advantage when used in conjunction
with a fitting. The spigot end can be fitted into any of the sockets on these fittings.
Nominal
Size Mass
C (mm) D (mm) E (mm) T (mm) (kg)
(mm)
50 105 150 47 19 2.2
63 135 165 55 19 2.8
75 124 200 70 19 3.4
90 155 200 80 20 4.3
110 158 220 90 20 4.7
125 160 255 110 22 14.0
140 154 255 130 22 14.0
160 185 280 140 22 9.1
200 177 340 180 25 14.8
250 210 405 230 28 23.8
50 117 0.9
63 121 1.5
75 128 1.8
90 129 2.5
SG Iron Saddles
Saddles are manufactured from SG iron, have four galvanised bolts and nuts, two straps and a rubber gasket
which seats in a recess under the saddle. The standard drilling and tapping is 25mm BSP. Tappings up to 40mm
BSP can be ordered.
Nominal
Size C (mm) D (mm) Mass (kg)
(mm)
63 76 133 1.6
75 76 142 1.6
90 76 160 1.7
63 220
75 232
90 250
110 272
160 320
200 345
250 438
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Materials
Body and bonnet Ductile iron, GGG-50, to DIN
1693 (BS 2789 grade
500 - 7)
Electrostatically applied
Coating* epoxy resin to DIN 30677
- internally and externally
Pipe
DN A L H F C E Mass
Diameter
(mm) (mm) (mm) (mm) (mm) (mm) (Kg)
External
(mm)
40 50 103 270 236 14 64 44 7
Physical Properties
Polyvinyl Chloride (PVC) is a thermoplastic
material which consists of a PVC resin
compounded with varying proportions of
stabilizers, lubricants, fillers, pigments,
plasticizers and processing aids. Different
formulations of these ingredients are used
to obtain specific properties for different
applications. Pipes can therefore be
developed to meet the requirements of a
wide variety of applications and conditions.
General
The general properties given in the table below are those for PVC compound formulations used in pipe
manufacture. It should be noted that these properties are relative to temperature and the duration of stress
application.
Mechanical
Friction Factors
Numerous actual test results, measured at 20°C and 60°C, over a range of times up to 10,000 hours, are plotted
on a log scale and a regression line is calculated to fit this data. The resultant regression line is then extrapolated
to 50 years (438,000 hours). The method of calculation is an internationally accepted procedure described in
ISO/TR 9080. The required values of stress and time are specified in SABS 966 Parts 1 and 2.
The internationally accepted method for calculating circumferential hoop stress is derived from Barlow's formu-
la and is as follows:
σ = p(d -t)/2t
Working Pressure
Safety factors take into account handling conditions,
service conditions and other circumstances not directly The standard design temperature for PVC pipes is 20°C
considered in the design. and working pressures are usually quoted for this tem-
perature. PVC pressure pipes function perfectly well be-
In terms of SABS 966 the following safety factors have
low 20°C, right down to freezing point, and can in fact
been adopted. These factors have resulted in the given
withstand higher pressures than those quoted at 20°C.
design stresses being applicable. The design stress is
derived by dividing the 50 year hoop stress (26 MPa -
from the stress regression line ) by the chosen safety
As can be seen from the stress regression lines, the
factor.
creep rupture strength diminishes with increasing tem-
perature and working pressures must be down-rated if
uPVC mPVC the same factors of safety are to be maintained. The
Sizes ≤ Sizes ≥ All applicable reduction factors are given under
90 mm 110 mm Sizes "Temperature Considerations" later.
Safety Factor 2.5 2.0 1.4
Chemical Resistance
PVC pipes and fittings are highly resistant to acids, sewage or the most aggressive soils. Alkalis have very little effect
on PVC. The table below summarises this resistance but further information can be obtained by contacting our
technical department.
Aromatic hydrocarbons
and highly polar organic Not suitable.
materials such as ke-
tones, esters, cyclic
ethers, nitro-compounds
and hydrocarbons.
Aliphatic hydrocarbons No effect.
Aliphatic alcohols No attack at room temperature but design stress must be reduced by half.
Oxidizing agents Little attack even by the strongest, such as concentrated potassium
permanganate, but design stress must be reduced by 25%.
Reducing agents No effect up to 60°C
Detergents No attack
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Design Considerations
In SABS 966 there are 7 different pressure classes. These classes inlude suitable safety factors and are intended as a
guide to trouble free operation under average service conditions. There are however many factors which must be
considered when determining the severity of service and the appropriate class of pipe. This section is provided as a
guide to the designer in the light of his or her knowledge of the particular circumstances.
Static conditions
Dynamic conditions
Water hammer
Cyclic loads
Temperature
Effect on pressure
Effect on dimensions
Soil loads
Traffic loads
Bending
Thrust support
Flow considerations
Pressure Considerations.
Static Pressure
The ratio between the outside diameter and the wall thickness (standard dimension ratio)
The hydrostatic design stress of the PVC pipe being used (uPVC or mPVC)
The duration and variability of the stress applied by the internal hydrostatic pressure
Although PVC pipe can withstand short-term hydrostatic pressures at levels substantially higher than the pres-
sure rating, or class, (see "The stress Regression Line" and "Design Stress and Safety Factor" earlier) the duty of
PVC pipe should always be based on the pipe's long-term strength at 20°C to ensure a design life of at least 50
years.
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As stated earlier, the relationship between the internal PVC pipes are capable of handling accidental events,
pressure, the diameter and wall thickness and the cir- such as pressure surges due to a power cut. However, if
cumferential hoop stress in the pipe wall, is given by the repetitive surges are likely to exceed about 100,000
occurrences during a 50 year operating lifetime, which
Barlow Formula, which can also be expressed as follows.
is equivalent to an average of one surge wave every four
hours for the total life of the pipe, then fatigue is a pos-
sibility and a fatigue design should be carried out. For
p = 2 x t x σ/d most water supply lines this frequency of surges never
occurs.
or alternatively
t = p x d/(2σ + p)
Where: p = internal pressure (MPa) If stress peaks in excess of the design stresses are pre-
t = minimum wall thickness (mm) sent, fatigue proceeds more rapidly and failure can
occur earlier. For this reason peak pressures should
d = mean outside diameter (mm)
not be allowed to exceed maximum recommended
q =circumferential hoop stress (MPa) working pressures.
Where:c = wave celerity (metres per second) 3. A statement of the required service life
needed from the pipe.
g = acceleration due to gravity
The wave celerity for uPVC and mPVC have been calcu- The design can be done on the basis of the
lated and are given below. established relationship between pressure
amplitude and the number of cycles to failure.
This relationship is represented graphically
Class m/s. m/s. below. The pressure amplitude is defined as
6 263 249 the maximum pressure, minus the minimum
9 325 270 pressure experienced by the system, including
12 378 312
all transients, both positive and negative.
16 439 363
20 495 407
25 559 458
1. Since part of the formula for calculating wave celerity incorporates the ratio between
diameter and wall thickness (SDR), which is roughly constant for all sizes within a
pressure class, the wave celerities are also constant for all sizes within a pressure
class.
2. By way of comparison the wave celerity for steel pipes is about 3 times higher than for
PVC (1000 to 1400 m/s).
14000
12000
10000
8000
6000
4000
2000
Depth Of Cover-Metres
50mm Class 6 75mm Class 6 110mm Class 6 200mm Class 6 315mm Class 6 500mm Class 6
Soil Loading on PVC Class 16 (No Live Load, Soil Modulus: 3 MPa)
20000
18000
16000
14000
12000
10000
8000
6000
4000
2000
Depth Of Cover-Metres
50mm Class 16 75mm Class 16 110mm Class 16 200mm Class 16 315mm Class 16 500mm Class 16
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14000
12000
10000
8000
6000
4000
2000
0
0.9 1.2 1.5 2 4 6 8 10
Depth of Cover-Metres
50mm Class 6 75mm Class 6 110mm Class 6 200mm Class 6 315mm Class 6 500mm Class 6
20000
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
0.9 1.2 1.5 2 4 6 8 10
Depth of Cover-Metres
50mm Class 16 75mm Class 16 110mm Class 16 200mm Class 16 315mm Class 16 500mm Class 16
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1.80
1.60
1.40
1.20
1.00
0.80
0.60
0.40
0.20
50mm Class 6 75mm Class 6 110mm Class 6 200mm Class 6 315mm Class 6 500mm Class 6
Deflection vs Soil Load PVC Class 16 (No Live Load, Soil Modulus: 3 MPa)
1.4
1.2
0.8
0.6
0.4
0.2
0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
50mm Class 16 75mm Class 16 110mm Class 16 200mm Class 16 315mm Class 16 500mm Class 16
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1.60
1.40
1.20
1.00
0.80
50mm Class 6 75mm Class 6 110mm Class 6 200mm Class 6 315mm Class 6 500mm Class 6
Defection vs Soil Load PVC Class 16 (60 kN Live Load, Soil Modulus: 3 MPa)
1.6
1.4
1.2
0.8
0.6
0.4
0.2
0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Note:
Calculations with a higher soil modulus (not shown), implying better compaction, show much lower deflection percentages and
reduce the gap between the static soil load and the live load.
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Valves and Endcaps. Sand and gravel, cemented with clay 200
Tee
90° Closed or 22 1/2°
Pipe O.D. Bend 11 1/4°
end 45° Bend
(mm) (k) (kN) Bend (kN)
Bend (kN)
(k)
50 0.27 0.19 0.15 0.08 0.04
In most cases the soil bearing capacity is 125 1.70 1.20 0.92 0.47 0.24
Example:
Calculate the bearing area of a thrust block for a 200mm
x 90° bend.
Class of pipe 12
Maximum working pressure 96mPa
Test pressure 120mPA
Bearing soil Sand /
gravel
Flow Considerations
The tables that follow provide a guide to friction losses that can be expected when using clean uPVC and
mPVC pressure pipes with clean water at 20C̊. Possible
fittings in line was not taken into account.
Choose the particular chart for the type (uPVC or mPVC) and class of pipe being used.
In one of the first three columns find the nearest value of the quantity of water to be pumped accord-
ing to the preferred unit of measurement.
GPH = Gallons per hour
m³/hr = Cubic meters per hour
l/s = Litres per second
Align the selected reading horizontally to the light green shaded values. The value in the shaded block
is the friction loss for the size of pipe given at the top of that particular column. (Expressed in meters
per 100 metres).
The reverse sequence can be used to determine the amount of water that can be pumped through a
given pipe size (and how much friction loss is created)
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Class 4 6 9 12 16 20 25
Working Pressure kPa 4 600 900 1200 1600 2000 2500
0
0
Test Pressure 1.25
* 5 750 1125 1500 2000 2500 3125
Pressure Class (SABS 0
1200) 0
kPa
Outside Diameter uPVC mP uPVC mPVC uPVC mPVC uPVC mPVC uPVC mPVC uPVC mPVC uPVC mPVC
(mm) VC
16 13 - 13 - 13 - 13 - 13 - 13 - - -
20 17 - 17 - 17 - 17 - 17 - 16 - - -
25 22 - 22 - 22 - 22 - 21 - 20 - - -
32 30 - 29 - 29 - 28 - 27 - 25 - - -
40 38 - 37 - 36 - 35 - 34 - 32 - - -
50 48 - 46 47 45 47 44 46 42 45 40 44 - 43
63 60 - 59 60 57 60 55 58 53 57 51 56 - 54
75 71 - 70 72 68 71 66 70 63 68 60 66 - 65
90 85 - 84 86 82 85 79 84 76 82 72 79 - 78
125 - - 119 120 116 118 113 116 109 114 104 111 101 108
140 - - 133 134 129 133 126 130 122 127 118 124 113 121
160 - - 152 153 148 151 144 149 139 145 134 142 129 138
200 - - 190 192 185 190 180 186 174 182 168 178 161 173
250 - - 237 240 231 237 225 233 218 227 210 222 201 216
315 - - 299 302 291 299 264 293 274 287 - 280 - -
355 - - 337 340 328 337 320 331 309 323 - 316 - -
400 - - 380 384 370 379 360 373 348 364 - 356 - -