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the button and read the temperature. However, measurement results will be quite
disappointing without a thorough understanding of the instruments’ principle of
operation and specifications.
In some applications, this contact creates problems: The measured object or media
may be located at a distance or in a hazardous environment with no easy access.
Measurements of moving objects are also difficult. A small object’s temperature may
be altered when a relatively large sensor touches it and acts as a heat sink.
Depending on the object material, thickness, and the radiation wavelength, part of
the radiation can go through the object or be transmitted. The coefficient of
transmission can vary from 0 (no energy transmitted through object) to 1.0 (100%
energy transmitted through object). High transmittance examples include glass,
quartz, plastic film, and various gasses. Materials opaque in the IR spectrum have
close to zero transmission coefficients.
The remaining energy is absorbed by the object and raises its temperature. A
hypothetical body that has no reflection or transmission and absorbs all incident
energy across the entire spectrum has a coefficient of absorption equal to 1.0 and is
called a blackbody. Real-life objects, referred to as gray bodies, have coefficients of
absorption that fall between 0 and 1.0.
WI = W R + W T + W A
Where:
When incident heat energy reaches an object, part of this energy is reflected, part passes
through the object, and the rest is absorbed. The coefficients of reflection, transmission,
and absorption depend on the object material and surface finish and on the wavelength
spectrum of the incident energy.
As the object absorbs energy and heats, it also emits energy. When an object is in a
state of thermal equilibrium, the amount of energy it absorbs (W A) equals the amount
of energy it emits (W E): W A = W E. When an object absorbs more energy and its
temperature increases, the amount of radiation it emits also increases.
IR thermometry is based on the fact that anybody (solid, liquid, or gaseous) that has
a temperature above absolute zero (0oK or -273oC) emits radiant energy. This energy
is proportional to the forth power of the body temperature, and the body’s ability to
absorb and emit IR energy is called emissivity. Energy radiated by a body can be
expressed as follows:
W = E σ T4 A
Where:
W = energy, W
E = emissivity
σ = Stefan-Boltzmann Constant = 5.6703 10-8, W/m2K4
T = absolute temperature, oK
A = emitting area, m2
When the temperature of a hypothetical blackbody increases, the radiated IR energy also
increases. Temperature T2 is several times greater than temperature T1. The rise between
1 and 10 microns is most pronounced.
Emissivity can range from 0 to 1 for various bodies. A hypothetical blackbody emits
and absorbs all energy and thus has an emissivity equal to 1. Real-life objects have
an emissivity between 0 and 1.
IR Thermometers
Infrared temperature sensor instrument design varies from simple hand-held
thermometers that can be purchased for less than a hundred dollars to complex
special-purpose instruments that cost hundreds and even thousands of dollars.
However, some building blocks are common for most designs.
The emissivity of many materials and surfaces remains relatively constant over the
IR wavelength range, and measuring energy in any narrower band will be
acceptable. Other materials have wavelength bands with higher and lower emissivity
due to high reflectivity or transmission and require narrowband detectors tuned to
high emissivity wavelengths.
To measure temperature of objects with emissivity that varies greatly over the IR
wavelength spectrum and objects obscured by glass, smoke, steam, or other
barriers, engineers need to use narrow band IR detectors. For example, short-
wavelength detectors handle variable emissivity objects, lens contamination, and
measurements through glass windows. Long-wavelength detectors are more prone
to errors due to emissivity changes, but have a wide temperature range.
Based on the principle of operation, IR detectors fall into one of two categories:
thermal detectors and photo detectors (photodiodes). Thermal IR detectors absorb
the incident energy, raise the sensing element temperature, and change the
detector’s electrical properties: thermopiles generate thermoelectric voltage,
bolometers change resistance, and pyroelectric devices change their polarization. In
general, they are slower than photo detectors.
Photo detectors are built on a silicon substrate with an IR sensitive area that
releases free electrons when impacted by the photons. The flow of electrons
produces electrical signals proportional to the incident energy. These detectors are
often used as arrays in thermal imaging systems.
A detector needs protection from the environment, and the selected window material
must allow the correct wavelength band to pass through with minimum attenuation. A
zinc sulfide or germanium window is best for the long-wavelength detectors, glass is
suitable for short-wavelength detectors, and quartz for the mid-wavelength spectrum.
Some instruments use a fiber-optic light guide to direct the radiation to the detector.
Since all types of IR detectors produce signals in the microvolt range, a high-gain
amplifier should follow the detector. Detector output vs. temperature curves are not
linear and fluctuate greatly with a change in ambient temperature. To remedy this a
signal-conditioning circuit stabilizes the temperature and linearizes the signal. Many
applications require an analog-to-digital converter (ADC) to convert the temperature
reading to a digital format.
Hand-held and many other instrument types have a built-in display, while other
devices connect to a computer, data acquisition system, or temperature control
system via an RS232 or RS-485 cable. Some instruments simulate a thermocouple
output, others have a 0 – 20 mA or 4 – 20 mA current loop, or voltage output.
The key specifications and considerations for any infrared temperature sensor
application are field of view (FOV) and distance; spectral band; response time;
accuracy and repeatability; emissivity of the object or media being measured; media
between the object and infrared temperature sensor, such as vacuum, air, steam,
gas, glass, or other; object temperature range; mounted or hand-held application;
and type of output signal or display.
The FOV characterizes the diameter of a circle (target) that the IR detector will “see”
at a certain distance from the measured surface. However, there is always a
minimum target diameter that depends on the optical system and detector size. The
detector measures and averages temperatures of all objects within the target
area. FOV is commonly called distance-to-spot size ratio and is a ratio of the
distance between the meter and the target to the diameter of the target.
For example, a 10:1 distance-to-spot size ratio means that if a measured surface is
located 10 inches from the thermometer it will measure and average the temperature
of a circle with 1 in.diameter. Move the thermometer away to 20 in. and the target will
increase to 2 in., and so on. A thermometer with a 1:1 ratio will measure within a
one-foot diameter circle when held one foot away from the target.
Thermometers designed for measurements of small areas have a very narrow FOV
and measure temperatures of objects less than a tenth of an inch. For example, such
a thermometer held near a component on a pc board will measure the temperature
of just that component and ignore the
components around it.
Practical considerations:
Avoid degrading measurement accuracy by environmental elements, such as
dirt, dust, smoke, steam, other vapors, extremely high or low ambient
temperatures, and electromagnetic interference from other devices.
Select an infrared temperature sensor with a wavelength band compatible with
the measured object (especially high reflectivity objects) and with the media
between the thermometer and measured object (especially glass, smoke, or
steam).
Select an instrument with a temperature range not much greater than the
maximum application temperature. Wider than needed temperature ranges
lead to lower accuracy or higher instrument cost.
An infrared temperature sensor averages the temperature of all objects within
its field of view: Select the instrument with an appropriate FOV, and calculate
the proper distance so that only the desired area is measured.
Avoid hot objects near the measured object. They radiate energy that can be
reflected or transmitted by the measured object into the thermometer FOV.