Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
IMPLEMENTATION AT CNG
STATIONS (INCLUDING DTC &
RETAIL OUTLET ) & PNG
SEGMENT
Project No. P.011489
Document No. P.011489 R11050 001
IGL Tender No. IGL/ND/C&P/EC14876
PUBLIC
19 June 2018
TECHNICAL DOCUMENTATION
Technical, Vol II of II, Rev. 0
MAIN TABLE OF CONTENTS
SCADA IMPLEMENTATION AT CNG STATION
P.011489
(INCLUDING DTC & RETAIL OUTLET) & PNG
SEGMENT
S.No. Description Document / Drawing No. Rev. No. Pages Page Nos.
A VOLUME I OF II (COMMERCIAL)
B VOLUME II OF II
Page
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P.011489
MATERIAL REQUISITION I-11071
01
h. Engineering work station with 21” monitor, key board, mouse 1 Nos
and all license software and hardware
i. Operator work station with 21” monitor, key board, mouse and 2 Nos
all license software and hardware
j. Min 24 Port LAN switch 2 Nos
p. Fire wall security system with dedicated ports for SCADA 1 Nos
server, web server, achieve server etc
B ERECTION/ SERVICES
B. REMARKS / COMMENTS
VENDOR's compliance
Vendor shall submit his bid in full compliance with the requirements of this MR and attachments.
We certify that our bid is fully complying with your enquiry dated……………, and
referenced………………….
Compliance with this material requisition in any instance shall not relieve the Vendor of his responsibility
to meet the specified performance.
The VENDOR shall be completely responsible for the design, materials, fabrication, testing, inspection,
preparation for shipment and transport of the item strictly in accordance with the Material Requisition and
all attachments thereto.
Vendor's scope of work includes all the items with its internals and accessories as shown on the data sheets,
specifications and all unmentioned parts necessary for a satisfactory operation.
4.0 INSPECTION
Vendor shall appoint anyone of the following TPIA for inspection purpose.
General prescriptions, requirements and information are listed in annex C of this Material Requisition.
Vendor shall submit the documentation as listed under point D of this Material Requisition.
All documents shall be submitted in English language.
C. LIST OF ATTACHMENTS
The table herebelow lists the documents which are integral part of
Material Requisition revision
this Material
Requisition. The applicable revision index of each document is
mentioned in the column below the current Material Requisition
revision index.
When the Material Requisition revision index is “A” or “1”, all
0 1 2 3 4 5 6 7
listed documents are attached. For other Material Requisition
revision index, only modified or new documents are attached.
The table hereunder specifies the quantities and the nature of the documents to be submitted by the CONTRACTOR to
the ENGINEER.
The documents required at the inquiry stage and to be included in the bid are listed under column A.
The documents required after award of the AGREEMENT and subject to the written approval of the ENGINEER are
listed under column B.
The final and certified documents are listed under column C.
Any document, even when preliminary, shall be binding and therefore duly identified and signed by the CONTRACTOR.
THE DOCUMENTS ARE FULLY PART OF THE SUPPLY WHICH SHALL BE COMPLETE ONLY IF AND WHEN
THE DOCUMENTS COMPLYING FULLY WITH THE MATERIAL REQUISITION REQUIREMENTS ARE
RECEIVED BY THE ENGINEER.
A B C
Documents and Data Number
Number Number Required Required
of
of copies of copies date date
copies
Field instruments documentation: Cable schedule, JB - 3 2 weeks 4 2 Weeks
wiring & Termination details, loop drawings, Instrument
index, Hook up drawings, Sizing Calculation etc
Bill of Material/list of all the equipment with make and 3 3 2 weeks 4 2 Weeks
model number
Specification for RTU & SCADA System with - 3 2 weeks 4 2 Weeks
catalogue, SCADA Control room GA drawing, RTU
cabinet GA drawing, wiring & Termination details, IO
allocation details, FDS, system architecture FAT, SAT
documents.
SCADA and RTU system- Annexure 1-SOS and 3 3 2 weeks 4 2 Weeks
Annexure II-PCR
Specification for Telecom System modem with - 3 2 weeks 4 2 Weeks
catalogue, VPN, band width calculation, fire wall
security.
1) Durations in column B (Required date) are weeks after LOA date or as indicated in table
3) Final technical document file shall be supplied in hard copy as indicated and in electronic format
(pdf Acrobat files) on six (6 Nos.) CD-ROMs.
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PTS - SPECIAL INSTRUCTIONS
I-11078
TO CONTRACTOR
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TABLE OF CONTENTS
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PTS - SPECIAL INSTRUCTIONS
I-11078
TO CONTRACTOR
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1.0 GENERAL
1.1 Bidder shall submit their offer in a well-documented manner with all required documents as listed in
“Material Requisition” (but not limited to) of this tender document.
1.2 The language of bidder’s offer including catalogue, technical literature or any other documents or any
software shall be English language only. This shall be applicable for bought out items also.
1.3 Scope of the bidder shall be as per the PTS- Scope of Work. Any other activities not specifically mentioned
/covered in the tender documents but otherwise required for satisfactory completion /safety of work has to
be carried out by the contractor within specified schedule at no extra cost to CLIENT.
1.4 Bidder shall strictly follow the Recommended Vender List attached with the tender document for various
items.
2.0 DEFINITIONS
Subject to the requirements of the context, the terms (hereafter listed in alphabetical order) used in this
specification are given the following meaning:
CONTRACTOR Designates the individual or legal entity with whom the order has
been concluded by the CLIENT. The term "CONTRACTOR"
may be used indifferently for a supplier, a manufacturer, an
erection contractor, etc.
DAYS - WEEKS – MONTHS Specify the number of calendar days, weeks or months and not of
working days, weeks or months.
GOODS and/or SERVICES Designate, depending on the case, all or part of the drawings or
documents, substances, materials, materiel, equipment,
structures, plant, tools, machinery to be studied, designed,
manufactured, supplied, erected, built, assembled, adapted,
arranged or put into service by the CONTRACTOR under the
AGREEMENT, including all the studies, tasks, works and
services specified by the order. The Terms GOODS or
SERVICES may by indifferently used one for the other as
required by the context.
Whenever CLIENT and/or ENGINEER review and/or approval is requested on a document to be submitted
by the CONTRACTOR, or before an action is implemented by the CONTRACTOR, such review and/or
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PTS - SPECIAL INSTRUCTIONS
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approval shall always be requested in writing by the CONTRACTOR to the CLIENT and/or the
ENGINEER, before any action subject of this review and/or approval is taken.
The following Indian/ international or relevant codes and standards shall be used for designing the system.
In all cases, latest revisions with amendments, if any, to be followed Apart from the specific codes
mentioned herein, all other relevant and related codes concerning the specific job under consideration and/or
referred to in these codes and technical specifications will be followed wherever applicable. All codes will
be of the latest revision as on the date of issuing the tender/ bid document.
In the event of any conflict between this specification, related standards and codes, any other attachment to
this tender, the Contractor shall refer the matter to CLIENT’S/CLIENT’ REPRESENTATIVE for
clarification and only after obtaining the confirmation on the same, should proceed with the manufacture/
supply / engineering of the item in question. The decision of the CLIENT’S/CLIENT’ REPRESENTATIVE
shall be binding on the Contractor.
CONTRACTOR shall seek COMPANY's final interpretation of any conflicts prior to the execution of
work. Rework of engineering and relevant scope arising out of underestimation shall be done at no
additional cost to the COMPANY.
8 IS-1554 Part 1 PVC insulated (heavy duty) electric cables- working voltage up
to and including 1100V.
12 IS-3975 Mild steel wires, formed wires and tapes for armoring of cables.
13 ASTM D 2843 Test method for Max smoke density for cable
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PTS - SPECIAL INSTRUCTIONS
I-11078
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17 BS 6121, EN 50262 Cable gland – flame proof Exd or Exe increase safety.
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PTS - SPECIAL INSTRUCTIONS
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IEC-60870-5-104/ DNP 3
40 SCADA Communication protocol
(TCP/IP)
• IS (Indian Standards).
4.1 The bidder shall be responsible for obtaining all statutory approvals, as applicable for all instruments and
instrumentation systems.
4.2 Equipment / instrument / systems located in electrically hazardous areas shall be certified for use by
statutory authorities for their use in the area of their installation. In general, following certification shall be
provided by the bidder.
i) For all flameproof equipment / instrument / systems, which are manufactured abroad (outside India)
certification by any approving authority like BASEFA, FM, UL, PTB, LCIE, CENELEC etc. shall be
required.
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ii) For all flameproof equipment / instrument / systems manufactured locally (within India), certification
shall be carried out by any of the approved testing houses – Central Mining Research Institute
(CMRI) etc. The manufacturer shall hold a valid Bureau of Indian Standards (BIS) license.
Approval certificate from Chief Controller of Explosives (CCE) or Petroleum and Explosive Safety
organisation (PESO) is mandatory for all electronic / electrical instruments / equipments to be installed in
India, irrespective of country of origin.
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SCOPE OF WORK I-11075
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SCOPE OF WORK
RERT
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SCOPE OF WORK I-11075
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TABLE OF CONTENTS
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1.0 INTRODUCTION
1.1 This document details the scope of work to be carried out by Contractor for this Project of M/s IGL.
2.1 This Project is all about to build a SCADA and Remote terminal unit for collection of important data and
control & monitoring from master station of CNG station and its ancillaries across the Delhi , NCR & NCT
of Delhi, Rewari City & Karnal City.
2.2 This project is divided into three phases and will be executed in phase wise. Scope of work is covered about
all the phases. For total number of stations and equipment covered in phase I refer “Annexure IV. This list
is indicative only, further details such as number of CNG compressor, dispensers, metering skid etc. at each
CNG station will be shared with successful bidder.
• Fully equipped SCADA system which cater the capacity of all the upcoming phases and future
expandable capability with scalability in terms of tags and license, as per PTS – SCADA and RTU
system.
• Each CNG station shall be equipped with RTU. Existing equipment and sub system shall be interfaced
with RTU. For details refer PTS- SCADA and RTU system, Input Output list and List of equipment.
3.1 Contractor shall read this document in conjunction with material requisition and Particular specification.
3.2 Scope of work shall comprise of System Design, Detail Engineering, Procurement of Materials,
manufacturing or fabrication, Supply, Installation, Inspection & Factory Acceptance Testing (total
Equipment & System Integration) & Testing of system, Packaging, forwarding, Insurance, Shipping related
all formalities, Inland Transportation to site, and Supply of all related goods including Mandatory,
Commissioning consumables spares, operational spares, Loading & Unloading, Handling, Storage & Safe
custody, Supply of all type of Erection Items, Erection, site engineering, Pre-Commissioning activity,
Testing, Interconnection and interfacing interface with Large Display Screens and Third Party leased line or
MPLS available Networks, Trial Run, Commissioning, Training, support and Warranty Including any civil
works etc.
3.3 SCADA vendor shall supply, install, integrate, configure and commission all software and hardware
equipment like RTU, Servers, Switches Routers, firewalls, installation materials computers, Operators
consoles with controller and panels and workstation, printers laptop etc customized to IGL requirements and
minimum specifications shall be complied refer [Refer PTS- SCADA &RTU system for details].
3.4 Owner reserves the right to increase or decrease the scope of work ± 50% of tender quantities on same rate,
terms & conditions, during the period of contract including AMC period.
3.5 Vendor shall integrate and configure any upcoming and /or additional or left out or upgraded equipment that
will be installed and /or available at existing CNG stations (mentioned in Contract / Purchase Order) and
upcoming CNG stations in station RTU and SCADA system without any cost to client within contract
period including AMC period.
3.6 Vendor shall integrate their SCADA System with any other SCADA system in IGL/ SAP applications/
Business Analytic Tool/ or any other upcoming Applications without any extra cost to client during their
contract period including AMC period.
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3.7 Vendor shall integrate other make of RTUs/PLCs or any other equipment (limited upto 300 Nos) from any
of IGL Sites (or Locations), having compatibility with their SCADA protocol in to their SCADA system
without any extra cost to client within their contract period including AMC period.
3.8 Vendor shall upgrade all the supplied software including SCADA system for the next 10 years, without any
cost to client.
3.9 Contractor shall collect all the necessary drawings , document and information require for interfacing for
those equipment which are not in contractor’s scope of supply from Client
3.10 Contractor shall carry all the required Tools and Tackles require for installation, erection , testing and
commissioning of SCADA and RTU. Quantities of all the tools and tackles shall be adequate as per the
quantum to work. These qualities may require to enhance as and when required by Client to achieve the
project schedule or to expedite the progress.
3.11 Contractor shall also carry all the calibration equipment/ testing equipment like multi-meter, hand held
calibrator /4-20mA simulator, MODBUS Simulator, Profibus / Profinet Simulator etc.
3.12 Interconnection & interfacing of signals and communication cables, cabling, laying, terminations, ferruling,
cable numbering, marking, testing including hot & cold loop testing. Cable shall be laid in cable tray.
Between Junction box to RTU cabinet – Multi-pair cable 6P x 0.5mm² (IS &OS) for Analog/Modbus
serial RS 485 and 6P x 0.5mm² (OS) for digital. Tentative aerial distance between JB and RTU is 15
mtrs.
Between LAN switches, Router SCADA system and Telecom system-Ethernet cable – As applicable
Note – Size and Type of cable as given above is indicative. Contractor shall choose the cable size and type
according to need bases to reduce the number of runs but cable size and type shall be according to PTS-
Instrument cables only. No extra claim will be entertained at any stage of project.
3.13 Required masonry works for installation of consoles/servers/PCs/RTU systems etc. shall be in contractor’s
scope of supply.
3.14 The contractor to submit the proposed site organization to be set up for the execution of the work. It is
understood that this will be augmented from time to time depending upon requirement for timely
completion of work as directed by CLIENT project manager/site in charge. A chart showing the manpower
allocation and deployment to this job with specific job allocations shall be submitted by the contractors to
CLIENT. The contractor shall take prior approval from CLIENT/ for any change in allocation and
deployment.
3.15 Drinking water, construction water, lodging, boarding, transportation for all workers shall be arranged by
contractor at their cost.
3.16 The contractor shall engage sufficient number of workforce skilled/semiskilled along with experienced and
competent supervisors and engineers to ensure quality of work and also for smooth and uninterrupted
progress of the works under this work order. The contractor shall arrange at its own cost the necessary
consumables, accessories, equipment, tools & tackles required for execution of the job under this work
order/contract. The contractor shall also arrange transportation, lodging, boarding of its personnel deployed
for executions of the work at site.
3.17 Contractor to plan and execute their work in a phased manner as directed by Client/PMC and from time to
time and fully co-operate with other agencies working at site simultaneously so as not to obstruct or retard
the work being executed simultaneously by other agencies.
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3.18 Any other equipment /material not specifically mentioned herein but required to complete the work (i.e. to
install, commission and successfully run the Installation) is covered under this document.
3.19 Labor license has to be taken by contractor; Form-V shall be issued by CLIENT. Any other local statutory
liasoning shall be in contractor scope.
3.20 Contractor shall prepare, maintain and submit inspection reports, erection/installation progress reports,
material log etc. as decided by Client.
3.21 Daily/Weekly/Monthly progress report, Documentation like procedure preparation and approval, furnish of
inspection reports, handing over the documents after completion of project etc shall be done by contractor at
their cost.
3.22 Contractor shall submit all test reports like Calibration reports, cable Megger Report, loop checking report,
material reconciliation report. Contractor shall also collect the Manufacture test certificate, Inspection
reports, Equipment drawing, wiring received along with equipment/packages and submit the same to Client.
3.23 Fabrication and installation of MS base frames, supports for Panels/cabinet, console/panel/ cabinet supports,
pipes, plates etc. including welding, bolting, riveting, supply of necessary anchor bolts, grouting etc., supply
of paint and applying one coat of anti-rust primer and two finished coats of approved synthetic enamel
paint, breaking walls, floors etc. for structures as required and supply of all GI hardware materials as
required
3.24 Contractor to supply the material as per recommended vendor list. If any item is not covered under
approved vendor list, contractor shall take written approval of CLIENT before supply of material.
3.25 Necessary documentation for Gate Passes and Work Permit for man power and
removal/shifting/Installation/Commissioning/or any project work will be in Vendor’s scope.
3.26 Unloading of material/equipment related received at site shall be in the scope of contractor. Bidder shall
depute requisite manpower to unload project material received on site. In addition to this bidder shall be
responsible to transport the project material from IGL store to site or site to site, if needed.
3.27 Inspection of received material by unpacking/opening boxes at site including spares & material to be
received at site in presence of Client/Engineer in charge/OEM.
3.28 Contractor shall store/shift the packing material at designated location decided by Client. Assistance in
temporary preservation of equipment.
3.29 Permission for late hours working and working on Saturday/Sunday and Holidays
3.30 Contractor shall follow Quality and Safety requirement during construction phases of the Project.
3.31 Contractor shall follow permit to work system of CLIENT. All activities shall be in line with CLIENT’s
HSE policy, contractor shall conduct tool box talks, safety review meetings, promotional activities,
awareness programs etc., machinery and equipment shall meet with HSE requirements, contractor has to
provide warning sign boards, cordoning of working area, PPE to workers. Contractor to comply
observations raised by any inspection agency/Client internal audit.
3.32 Any special training for height work, electrical/mechanical safety, Scaffolding work, special toolbox, etc.,
for workers, promotional programs, motivational programs etc., shall be in scope of contractor.
3.34 Correction, updating and submission of all drawings/layouts/documents. Contractor shall submit marked up
drawings for final as built.
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Part A
4 Cables (Single cable, Cable laying, glanding, termination Supply and cable laying of
cable, communication (from existing JB to RTU), ferruling, communication and signal
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cable, LAN cable, RS- lugging, tagging, clamping, marking cables from CNG station
232/485 cables, OFC etc. Scope includes supply of cable tag, equipment and field
etc.) Cable ferrule, clamps and all the instruments to Junction
required items to complete the laying box, including loop testing,
works. Cable laying from as per above multi dropping etc.
clause 3.12 Providing terminal details
to SCADA vendor
SCADA & Telecom communication
cable (Ethernet) Multidrop loop testing
equipment wise on
LAN cable for work stations. For LAN simulator software at
cable, contractor shall supply conduit junction box end in
of proper size and lay cable inside the presence of SCADA
conduit. vendor
5 Earthing pit Provision for earth connection (IE and Earthing pit (IE and PE)
PE) in system and laying of earthing strip
and connectivity upto
SCADA and RTU system.
Part B
Scope
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Equipments shall be designed with built-in safety to protect against the effects of monitor induced high
voltages.
4.7 Earthing
Transmitters, Junction box and control cabinets shall be provided with earthing lugs. All these lugs/ strips
shall be properly secured to the electrical earthing bus.
All system grounds of various cards and equipment, shields of instrument cables shall be connected to
system ground bus, which is electrically isolated from the AC mains earthing bus. The equipment shall
provide separate earthing strip for the same. The system ground bus shall be connected to independent
ground buses through insulated wires.
The wire and cable shielding is required to prevent the equipment from propagating interference and to
protect the equipment from the effect of interference propagated by other devices. Shielding is typically
floating on the device end, tied to IE at the control console.
a) System grounding (earth resistance less than 1 ohm)
b) Frame and AC mains grounding (earth resistance less than 5 ohms)
Accordingly, the equipments shall provide separate earthing strips as mentioned above.
a. Instrument earth(IE)/system ground
IE earth shall be copper earth. IE ground protects sensitive electrical and electronic device, circuit and
wiring from electromagnetic interference (EMI) and radio frequency interference (RFI). IE should be
free from transient voltages and electromagnetic noise. It is, therefore, normally isolated from PE
ground. Instrument earth should be tied in the most direct possible path to a common earth electrode.
IE grounds resistance is less than 1 ohm to ground
b. Power Earth (PE)/AC mains grounding
PE ground provides a route to dissipate the power line transient to earth potential. PE should be tied in
the most direct possible path to a common earth electrode
PE grounds resistance is less than 5 ohm to ground
4.8 Safety Requirements
It is the intent of the CLIENT that operational hazards be reduced to a minimum. Contractor shall use
sound engineering judgment to complete installation that will perform the required function without
compromise of safety.
All controls shall operate in a fail-safe mode. A fail-safe mode defines what a plant, equipment or system
will do when it fails, so as to ensure a safe condition.
Provision shall be made to isolate all 230 V AC (If any) incoming signals to a cabinet, before gaining access
to cabinet internals. Shrouded terminals with warning labels shall be provided, with these terminals being
segregated from other incoming terminals.
4.9 Electromagnetic Compatibility - EMC
The equipment shall be efficiently screened against EMI, RFI and conductive interference and shall not
interfere with other equipment in the vicinity or installed in the same building.
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The equipment shall be required to meet one of the relevant EMC standards (IEC, MIL, VDE, BS, IEEE
etc.).
4.10 All the electronic component shall be protected from airborne contaminants as per ISA 71.04 environmental
conditions for process measurement and control system. For those equipment mounted in field shall be G3
compliant and control room mounted shall be G2 compliant.
Electrical work associated at all the stations shall be consisting of (but not limited to):
a) All earth cable work associated with the installation of the supplied equipment.
b) Any temporary electrical works associated with the installation and commissioning of the system.
c) Testing and certification of all electrical works.
4.13 Measuring Units
The metric SI system shall be used for all documents. The following units of measurement as well as their
multiples and sub-multiples, shall be used:
Flow
Gas : Sm3/h (15.556OC; 1.01325 bar), MSCMD, Kg/Hr
Liquid : m3/h (at flowing temperature)
L/h for flow lower than 0.1 m3/h
Steam, condensate and mass flow: kg/h.
Pressure
Gauge pressure : kg/cm2 (g) and Bar (g)
Absolute pressure : kg/cm2 (a) and Bar (a)
Differential pressure : kg/cm2, mm of H2O, mm of Hg and mill bar
Level
0 - 100 % (Process)
Temperature
Deg C
Other Measurements
Current: A or mA
Voltage: V or mV
Power: kW
Force: N
Mass: kg or t
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Density: kg/m3
Time: d or h or s.
Scales and Charts
Temperature instruments shall have scales calibrated in °C.
Pressure + be 0 - 100 linear.
4.14 Cable Ties
All cable ties shall be constructed from black PVC and have a breaking load greater than 20 kg. They shall
be of a self-locking style and non-slip, but shall be releasable for the addition of extra cables. Cable ties for
use on trays shall fix into the tray slots (two-piece ties).
4.15 Nameplates Tags labels
The nameplates, tags and labels for identifying junction boxes, instruments, panels, cabinets, etc shall be
made from engraved trifoliate.
5.0 QUALITY ASSURANCE AND QUALITY CONTROL
CONTRACTOR/ VENDOR shall be fully responsible for their Quality Assurance and associated Quality
Control process.
Unless otherwise agreed by the PURCHASER, the CONTRACTOR/ VENDOR’s quality system shall meet
the requirements of ISO 9001:2007 Quality System and shall be accredited by a recognized authority.
CONTRACTOR/ VENDOR are required to establish an acceptable Quality Plan, inclusive of quality
manual and procedures that cover all activities of the order, in order to comply with the Quality System
requirements.
CONTRACTOR/ VENDOR shall be responsible for arranging/liaising with the Third Party Inspection
Agency and other agencies for design appraisal, inspection, survey and certification requirements as
required by the specification/requisition.
When required, waiver and acceptance of non-conformances shall be subjected to Third Party Inspection
Agency approval before COMPANY endorsement. These concession records shall be included in the
Manufacturer’s Final Documentation.
6.0 HSE REQUIREMENTS
The contactor shall abide by all the safety and other rules and regulations of COMPANY site.
The contractor shall provide the Personal Protective Equipment to his operators / electricians / labor / helper
/ engineer etc. This personal protective equipment includes a minimum of coverall, safety glasses, safety
hard hat, safety shoes, hand gloves and ear protection. The contractor will have to get these PPEs approved
by COMPANY HSE Engineer.
All waste generated at company site due to the contractor’s equipment / personnel shall be cleared by the
contractor and disposed of properly in accordance with company rules and local government regulations. A
record of such waste disposal shall be maintained by the contractor for submission to Company whenever
required.
Upon demobilization, the contractor shall ensure that the site is cleaned properly of all debris and waste.
These shall be disposed of properly by the contractor in accordance with company rules and local
government regulations.
Contractor shall ensure to carry out work after obtaining "WORK PERMIT" from CLIENT/COMPANY's
authorized engineer.
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1.13 When the SCADA Server starts up after recovery from failure, the real time and historical SCADA
database shall become identical to the active SCADA Server. The event indicating that this recovered
SCADA Server has become STANDBY shall denote that SCADA databases have been synchronized.
1.14 The failed SCADA Server on recovery if it finds itself isolated from the active SCADA Server in the
Local area network, it shall not become active SCADA Server automatically. Additionally the active
Server, if it gets isolated from LAN (i.e. failure of both LAN connections) then it shall loss its active
(primary) status and the other SCADA Server (which is connected with the network Server) shall become
active Server automatically (i.e. implying that the disconnected Server from both LANs shall not
become active automatically). However, when the system is started for the first time, the network
connectivity shall be available and checked the SCADA Server being started first shall become active
SCADA Server or by operator choice.
1.15 For user presentation, the data source for SCADA displays, reports, trends, alarms/ events etc at HMI
workstations at ICC shall be from active SCADA Server. The HMI software shall operate in client-server
mechanism where the HMI shall make direct database connection to the directly accessible active
SCADA Server (which contains the complete SCADA database).
1.16 SCADA server # C will have all the functionality for operation as per ICC server. Server#C will be a
hot standby to ICC servers. In case both the server at ICC are down i.e ICC is not available then the
polling shall be done by this automatically using the above philosophy. All the OWS, EWS at ICC and
RTU will get connected to this.
1.17 Server # C will be started automatically for polling the RTUs as described above. On restoration of ICC,
it shall be possible by system engineer at ICC under suitable security password control to put cloud
SCADA server in hot standby and subsequently make ICC to take control.
1.18 Normally, server #C shall poll all the RTUs on primary path. In case of any problem on primary path,
server#3 shall poll the RTUs on secondary path. In case of problem in both primary and secondary paths,
System shall inform the operator by flashing or pop of message on HMI screen/Mobile/SMS/Email about
the failur of cloud system.
1.19 During standby mode of server #C, it should be possible for user to access the data with remote desktop
or on mobile in case of cloud. this should get synchronized with master server always. It shall also be
possible for authorized personnel of IGL to change dispenser price, same shall be updated in master
server even though cloud is in standby mode.
NOTE – At present, SCADA Server # C is not required. Server #C, may be cloud server of or
physical server at any different seismic location. Proposed SCADA system shall be compatible to
above philosophy and any make or services provider cloud system. Client is intended to implement third
server during any stage of project. Therefore, bidder is required to give their compliance to above
functionality.
2.0 RTU PHILOSOPHY
All the RTUS shall have two Ethernet communication for primary and secondary LAN, port A and Port
B respectively. Port A and Port B shall be reachable from ICC LAN A and LAN B.
Generally, ICC tries all the RTU on Port A from LAN A. In case of any problem in that path, the RTU
shall be tried on Port A through LAN B. In case of RTU not accessible through Port A from ICC end, it
shall try through Port B from either LAN A or LAN B from ICC.
Switch over from Port A to Port B or via-a-versa shall automatically without loss of data. Appropriate
fault message shall be generated on SCADA system about failure of fault port.
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3.0 TELECOM MODEM
Telecom modem/gateway shall have three ports, two ports are dedicated to GPRS SIM and one ports is
dedicated to MPLS.
For those locations where MPLS line is available, there MPLS will work as a master ports, when MPLS
is down, one GPRS port will take over and communication with master station will continue. In this case
MPLS will be active ports and any one port of GPRS will act as a standby and second GPRS port will
remain spare.
For those location where MPLS line is not available, there one GPRS port will acts as master and second
port will be standby. Failure of master port, standby port will take over the communication with master
station. In this case MPLS port will remain spare.
4.0 WEB SERVER
• To view all the online SCADA MMI displays i.e. graphics and alarms with online updating trends
and reports using browser through Internet.
• Functionality for Important alarms and messages through email and SMS servers to concern person.
The email server shall also send daily reports/messages automatically and on event trigger basis. It
shall be possible to configure the users to whom the SMS and e-mails are sent. The mobile number
and e-mail addresses shall be editable/configurable as and when required.
• System shall have provision to escalate the levels for sending the SMSs and emails based on the
time elapsed from occurrence of alarm. In case of occurrence of a critical alarm, a SMS and email
shall be sent automatically to concerned maintenance persons. If the alarm does not return to normal
within a specific time of occurrence of alarm e.g. 1 hour (configurable), then the SMS/email shall
be sent to some higher officials (configurable) also. If the alarm does not return to normal within a
specific time of occurrence of alarm e.g. 6 hour (configurable), then the SMS shall be sent to some
further higher officials (configurable).
• Facility for control /ON-OFF operation for critical equipment(s) at CNG station such as CNG
Compressors, Station inlet valve, etc. and probable remote price in CNG Dispensers from web server
with administrative access level with One level of authorization.
• Live data access based on hierarchy (configurable), with secure password authentication.
• Historical data for min, max avg for day, week, month and year
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TABLE OF CONTENTS
Σ Σ Σ
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1.0 INTRODUCTION
1.1 This specification covers the basic requirements of SCADA AND RTU systems along with associated
equipment purchased as a "Single point responsibility package unit" for CNG stations and other field
segments/equipment(s) (i.e. MRS, FRS, TR Units etc.).
1.2 This Project is an important tool for IGL to maintain control over its exponential growth of CNG & PNG
Network across the Delhi , NCR & NCT of Delhi, Rewari City & Karnal City and upgrade existing
products and maintain competitive position in the market with the existing infrastructure, human resource
etc.
2.0 CONVENTIONS
In this document, the following words are used to define the significance of each particular requirement.
These words are used for all type of Gas facilities/ equipment(s) in IGL, i.e. Gas Chromatograph,
Odourizing Units, Sectionalizing Valves etc.
These Words are used for main Control Centre where SCADA system will get installed which will
communicate with all type of RTU station.
3.1 Design, engineering, supply, installation, integration with existing CNG system, other Field Equipment &
its associated ancillary and commissioning of SCADA and RTU system. Refer “scope of work” enclosed
with tender document for detailed scope.
3.2 System shall ensure safety and reliable operation of the equipment as per following functionality.
• Monitoring and control (if required by IGL) of dispenser parameters as per defined authorization from
IGL Head Quarters or Master Control Station/ Integrated Control Centre (ICC) and web server (from
remote location) with one-layer authentication.
• Valve ON/OFF operation from MCS/ ICC as well as from web server
• Motor/compressor ON/OFF operation from MCS/ ICC as well as from web server
• Single modem/router/gate way with MPLS and Dual SIM 3G/4G (1W+1S) functionality, compatible
with SCADA system with switchover facility to achieve uninterrupted data transfer from RTU station
to ICC.
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3.3 Master control station /Integrated Control Centre (ICC), SCADA system shall be located at “IGL
Kakanagar office”, New Delhi for monitoring and controlling.
3.4 RTU, shall be installed at each CNG station/Field in safe area identified by IGL. The system shall be rugged
in construction and suitable for working in non-AC ambient. RTU, shall be designed by considering
required Inputs & outputs and future expansion. All the inputs & outputs including spares, shall be fully
wired upto the terminal blocks.
3.5 RTU shall be interfaced with telecommunication system for transferring data to Master control stations
/Integrated Control Centre. Telecom system shall be redundant wireless 3G/4G MPLS type. Telecom
modem at RTU end shall be compatible with dual SIM cards as well as MPLS connectivity and can be
inbuilt/ integrated with RTU or separate modem linked with RTU.
3.6 RTU shall be comprised of CPU, Power supply card, communication cards/ports, input cards, output cards,
controller card, interface cards, wall mounted IP 54 cabinet and required internal accessories such as fan,
illuminating lamps, barriers, relay MCBs, terminal blocks etc.
3.7 It is the prime responsibility of vendor to establish the communications between field instrument, RTU,
Telecom and SCADA. If any additional items are required to make the system fully functional during
interfacing stage, that shall be made available to Client by vendor without any price implication even
though it was not considered during bid submission.
3.8 The system shall meet the requirements of interoperability, portability and scalability as per the
international standards (latest version).
3.9 Vendor shall submit duly filled in and signed SCADA source of supply (SOS) and power consumption
requirement (PCR) form during bid submission.
3.10 Vendor shall undertake full responsibility for providing a complete and evolutionary state of the art SCADA
System with Open architecture, meeting the objectives, functional and specific requirements described in
the tender.
3.11 Vendor shall submit the drawings and documents of the complete system as indicated in Material
Requisition (MR). Vendor shall submit as-built documentation, drawings of the complete system. These
submissions shall be made in hard copies and in CDs
3.12 Execute civil works associated with the installation of supplied equipment(s) at various stations and at
master station/ Integrated Control Centre.
4.1 All equipment shall be designed for operation, storage and transportation under the following environmental
condition:
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Electrical power supply shall be provided at one point inside the battery limit as per the details provided
below. Further distribution shall be in the scope of the CONTRACTOR. If any other voltage levels are
required, then all necessary conversions shall be in the scope of CONTRACTOR.
There may be the case of availability of passive port in existing system which are to be interfaced with RTU
as per tender requirement. In such a case, Vendor shall supply the appropriate voltage level converter with
require quantity (DC to DC) for establishment of communication between RTU and existing system on
Modbus (RS485). Vendor shall ascertain the requirement of voltage level converter for communication port
after consulting with client/OEM or their own site and supply accordingly.
Normal supply : 230 V AC UPS power supply will be provided at all the stations for RTU.
Field Transmitters: 24 V DC loop power through barrier/ isolators. Contractor will arrange to
convert the power supply from 230V AC to 24V DC.
230 V AC Non UPS power supply for panel lights, fans, power sockets, etc.
a) SCADA system shall be inclusive of two number data polling Servers (real time server) on latest
Windows (OS) (one working and 1 standby) along with one number of 21” monitors (Common for real
time server, and history server), keyboard, mouse and KVM switch. Server must have OPC UA (server
and client) for third party interface. OPC UA may be inbuild in SCADA server or separate PC.
c) License will be maintained by SCADA implementation agency during the entire tenure of AMC &
Project implementation without any cost to IGL.
d) One number archive server (History server) for providing offline storage of historical files for period of
three years.
e) One number Server cabinet for mounting all the servers, server monitor, key board, mouse, KVM
switch, GPS, network switches etc.
f) One number GPS with NPT server, antenna and cable min 30 mtrs for time synchronization.
The GPS clock envisaged at master station /Integrated Control Centre shall be used to synchronize the
clock of servers, workstations, engineering workstation on the dual SCADA LAN at master station /
Integrated Contrl Centre (ICC) and to synchronize the RTU time with ICC.
k) Fire wall security for SCADA server and web server shall be for complete system. This shall comply
ISA 99/ISO 27001 standard.
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l) One number engineering work station (EWS), 21” monitor, mouse and keyboard. EWS operating
system shall be windows based. EWS shall have latest software with license like HMI/MMI
development, Microsoft office, antivirus etc. EWS is required for configuration, MMI development,
maintenance and engineering aspects of the SCADA system. EWS can also serve the purpose of
operator workstation.
m) Two number operator workstation (OWS), 21” monitor, mouse and keyboard. OWS shall have latest
software with license like HMI / MMI run time, Microsoft office, antivirus etc. Operator workstations
are required to allow the plant operator to monitor and control safely.
n) EWS& OWS shall have HDMI & DVI Ports for connecting to existing Video Wall (DELTA make).
o) Redundant LAN: The redundant LAN consists of two distinct Ethernet segments; each segment has its
own dedicated Ethernet switch. Critical components including SCADA servers, archive servers, GPS,
EWS and OWS will be provided with dual Ethernet ports allowing connection to both segments of the
LAN. Non-critical items including printers connect on single segment of the redundant LAN.
a) The SCADA software with main SCADA database shall be in SCADA server resident. Operating
system for SCADA server shall be Windows latest.
b) EWS and OWS shall be loaded with Application software MMI and Microsoft office. Operating system
shall be built around latest windows based.
d) Web server shall loaded with latest windows operating system, Mobile Apps, SMS/email facility
f) The Communication protocol with SCADA and RTU’s will conform to IEC 870-5-101/104 or DNP3
over TCPIP, OPC UA, Modbus TCP/IP, etc.
g) The Servers will be loaded with OPC (UA) software (both client and server.) with license for data
exchange (reading and writing) with other system like APPS, SAP, Business Analytical Platform,
existing SCADA system etc.
OPC UA shall Open Platform Communications Unified Architecture (OPC UA) for machine-to-
machine communication protocol and shall be the following requirement
• Security Model
• Mappings
• Profiles
• Event
• Programs
• Historical Access
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Note: In case of integration of with 3rd party applications, SCADA vendor shall provide support and ensure
the same without any cost implication to IGL.
h) The solution shall be able to interoperate with Multiple RDBMS platforms like Oracle, MS SQL, MY
SQL, DB2, Informix, Sybase or any other RDBMS confirming to ANSI/ISO SQL-200n standards
i) The system shall support on multiple hardware such as Dell, HP, Cisco, etc.
• Analogue input
• RTU shall support all Protocols like MPI/PPI/Profinet/profibus directly or using convertor of Siemens
PLC's and MODBUS RS485 for another device at stations like Dispensers, Flow Meters, Soft starters,
VFD's etc.
• Diagnostic port
All the Software License will be maintained by SCADA implementation agency during the entire tenure of
AMC & Project implementation without any cost to IGL.
6.5 Any additional interfacing device if required to achieve the functionality as per the philosophy mentioned
elsewhere in this document shall be provided or consider during bid stage.
6.6 Third party interface provision/compatibility shall be available in the SCADA servers for APPS system, any
other SCADA system, SAP system, Business Analytical Platform etc.
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7.1 SCADA servers shall operate on a dual redundant configuration. All the SCADA servers at MCS /ICC are
of identical configuration and each server shall have capability of providing the full SCADA facilities in the
event of failure of the other machine. MCS/ ICC SCADA server(s) shall be rack mounted within the
equipment cabinets.
7.2 The servers with a redundant network connection interface card and connected to both segments of the
redundant LAN. In addition, servers shall be connected via a dedicated connection so that the standby
server to remain in synchronization with active server.
7.3 Operator control functions shall include alarming acknowledgments and suppression, request for printouts
of logs & reports, open-close-stop type discrete controls and controlling of set points at remote.
7.4 RTU shall have capability of updating process parameters data and configuration data in its own built-in
memory. Time stamping of all field values shall be required at RTU. In the event of failure or break of
communication link, the RTU shall continue to scan all parameters and update its database. RTU must
retain complete database analog & digital information of the field until it completely and correctly read by
SCADA Station to take care of no loss of data in case of failure of communication. The memory buffer is to
be sized (by considering min 15 days down time of SCADA system or communication between RTU and
SCADA) to store all the changing data (i.e. exception report for the data every poll time). SCADA system
shall receive the same without any loss of data after resuming the communication.
7.5 For “offline” storage of archive files , Network Attached Storage (NAS) device shall be attached to each
SCADA server. The NAS device provides a high capacity, fast access storage system allowing archive files.
Archive server shall store the data upto to minimum 36 month , automatic backup shall be initiated
before overwrite. This will be used for preparation of reports, historical trend and for detailed system
analysis. The archive server shall be located in the SCADA cabinet. The server shall have the feature to
store, configure and display the user defined trends /historical data of the operating parameters of the
machines in graphical / table format to facilitate the predictive maintenance.
7.6 Engineering workstation shall have the ability to undertake key system wide engineering functions such as:
• System security
7.7 Specifications mentioned above are basic minimum requirements. However, Vendor shall upgrade / resize
(on higher side) specifications of offered system to meet functional requirements specified in this tender. At
any stage of system implementation, if it is found that Servers, HMI workstations and RTU by Vendor are
not having adequate processing power, main memory etc to meet system performance requirements of this
specification, Vendor shall replace these with higher end machines with no cost and time implication.
The supplied SCADA system shall be web enabled. The Web server shall be installed in MCS/ ICC. The
users using Internet explorer/chrome/Mozilla, and/ or any Navigator browser shall access the web server at
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MCS /ICC. The web server shall be able to provide the real-time trend and other information irrespective of
which SCADA server is primary at that instant. The supplied system shall have the following facilities
implemented: -
• To view all the online SCADA MMI displays i.e. graphics and alarms with online updation, trends and
reports using browser through Internet.
• Web server shall be inclusive of SMS/Email facility, Mobile application software compatible with
android, iOS and windows. Web server must be of unlimited user license, but concurrence users shall
have 30 number with auto refresh in 1-minute facility while viewing the data.
1. All mobile phones must be authenticated on IMEI number based for secured data access.
Authentication fails if the IMEI not registered.
3. Historical data for min, max avg for day, week, month and year
7.10 Web site information as per Mimic Graphic and flow chart section as a minimum. During contract period,
vendor to attend all additional web site viewing features as per IGL process requirements at his cost.
7.11 As a minimum requirement, SCADA software shall have the following facilities:
b) Data Acquisition from the RTUs, generation and management of real time database.
e) Generation, storage, presentation of mimic diagrams with dynamic information on MMI monitor.
f) Display Management for Alarm, Alerts, Mimic diagrams, Analog and digital values, Trend graphs,
Bar charts in high-resolution colour graphic modes.
h) Data logging at periodic intervals, on operator request and automatically on occurrence of an event.
7.12.1 Contractor shall size both the servers and MMI capability considering as per tender requirement, future
requirement and data archiving period as per Annexure 1 SOS.
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7.13.1 Contractor is required to incorporate the complete requirements of telemetered points for SCADA system
taking the inputs from the I/O point list. The RTUs I/O cards shall be considering the complete I/O
requirements of RTU I/O count.
7.13.2 Contractor shall furnish the poll time calculations during detail engineering considering the requirements of
50% I/Os parameter changes every poll. The calculation shall be carried out by properly and evenly
distributing the RTU over the communication channels.
The supplied SCADA system shall be OPC UA compliant and have necessary provision for interfacing
(data interchange) with third party applications.
The primary function of the SCADA system shall have operational and monitoring interface to support the
operation and monitoring of the CNG Stations network/ Field Equipment. This interface shall provide the
capability to acquire process data from CNG Stations/ Field in respect to operating conditions and status,
abnormal or alarm conditions and will also facilitate remote operation.
The data acquisition function shall provide all the aspects needed to support data collection from the field
including the requesting of data from RTU and the processing of analog and digital data received from the
RTU.
The data items listed below (but not limited to) are representative of the data required from the various
types of stations/Field.
a) Pressure
b) Temperature
f) Valve controls
g) Valve position
h) Flow computer
i) Flow meter
j) CNG Dispenser
k) CNG compressor
m) Multifunction meter
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o) Gas chromatograph
p) Odourizing Unit
All analog and status data shall be requested on a report by exception basis to avoid unnecessary processing
when the analog dead band has not been exceeded or no status changes have occurred. This is to avoid
unnecessary data communication between RTU & SCADA. Depending on the database downloaded to the
individual RTU, an RTU will scan the I/O points and determine the points to be reported when polled by
SCADA and communicate it along with time stamp.
The analog dead band, debounce time, backup report update time etc. shall be configurable as part of
database definition.
The SCADA system shall be capable of periodically polling all RTUs with data request messages according
to polling information in polling tables developed by the Contractor. It shall be possible to define an RTU
or RTUs/PLCs more than once in a polling table per data channel.
b) Backup update report updation for all parameters shall be every 5 minutes (user configurable).
c) Data polling rate in respect to SCADA and RTU for digital signals shall be instantaneously and Analog
signals shall be within 5 sec.
The retrieval of status data shall have a high priority than the retrieval of analogue data and check back
execute indications of just completed control actions shall have the higher priority.
The SCADA system shall include data validity analysis function. This validity analysis shall be for out of
range, Instrument Bad, scan failure, point on test, RTU on test, manual input, point in alarm, alarm
inhibition, point off-scan, RTU off-scan, point in manual mode etc. Database qualifiers shall be indicated in
database, displayed in the graphics and logged in the reports. These quality tags shall be implemented on all
tags in SCADA system.
In addition to the general polling requirements outlined above, several other poll modes [user configurable]
shall be implemented as below: -
- Poll Inhibit - to enable individual points or complete RTUs from the polling function.
The control function shall include the basic start/stop/open/close and set point capabilities. The basis of all
control actions shall be the select-check back-execute sequence.
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• Station shutdown,
Control requests initiated by the operator, SCADA system shall validate the control point and control the
action according to system status, defined interlocks, permissive and assigned responsibilities. System shall
display the error messages in case the operation is not permitted. Contractor shall incorporate the required
changes in the operation as desired by COMPANY during the site implementation phase. It shall also be
possible to override all interlocks /permissive under suitable password control and execute control. It shall
also be possible to configure from SCADA station the width of the digital output pulse used for remote
opening / closing of valves etc
After verification of selected point and control action, the software shall initiate a select-check back-execute
control sequence with the selected RTU.
When the control action is initiated, the software shall set a flag showing that a device change-of-state is
expected. Failure to receive a status change within a predefined period shall show a faulty control action
and initiate a timeout alarm at SCADA. It shall also applicable for all the digital controls.
Reliable detection and correction mechanism shall be implemented for data communication. If valid data is
not received from control device in response to a poll request, the software shall attempt to obtain the valid
data from that control device. The number of re-tries to be attempted shall be configurable.
If control device fails, or its communication channel fails, or control device is on test/masked, then all
individual points at that RTU shall be marked in the database to indicate telemetry failure but only one
alarm shall be generated linking with the corresponding failure status. The database shall retain the last
good value or status for every point affected until the telemetry returns to normal. Return to normal event
shall be generated and RTU shall update (when polled) w.r.t all points.
The operator shall have the capability to inhibit any point from scanning or an entire RTU from poll
processing. In this situation, the operator may substitute values for the data for points with defective
telemetry or which have been inhibited for poll processing. In addition, a point taken in manual mode shall
automatically put the point off scan. The substitute value shall retained until poll processing on that point or
station is restore.
a) Call-up time of any graphic display on color monitor: not to exceed 2 sec.
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b) Updation time of any graphic display on color monitor: not to exceed 2 sec. and Updation time of
Historical trend graphics not to exceed 10 sec.
c) Call-up & Updation time of Historical trend graphics: not to exceed 10 sec.
Comprehensive diagnostics and the test facility for each sub-system shall be an integral part of the SCADA
system.
8.15.1 Features
The Man Machine Interface (MMI) system is the primary interface to the SCADA functionality. It is
critical to the operation of the SCADA system and the Contractor shall provide a secure, flexible and "User-
Friendly" interface by which engineers, supervisors and the operators may interact with the system and
CNG/ Field network by way of the computing equipment, database and software.
The MMI shall exploit the best characteristics of colour graphic monitors, keyboards, cursor control
devices, and printers.
The graphic displays shall be windowed, fully supported with appropriate graphics and symbolic diagrams.
All procedures shall be selectable by menu and context sensitive help displays shall be available.
The SCADA MMI shall support the feature of full screen data entry update wherein changes made to the
number of tags/ fields/ parameters on the graphical display shall be buffered and updated in the database of
SCADA.
- Display requests
- Supervisory control
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- Database management
8.15.3 The MMI shall be equipped with full-fledged graphic editor. The graphic editor as a standard shall contain
large no. of objects such as meters, bar graphs, slide bars, `Chart recorders', trend windows, alarm
annunciators control buttons and other such items which the user can create for placing in the library.
Objects shall include database links for alarm/mode/state/value fetching, for alarm coding and for animation
& dynamics.
Facility shall be provided to easily generate and edit the graphic displays, and to move, delete, change
symbols, characteristics, color, dynamic field assignments, copying etc.
Control to command a change of the state of CNG network/ Field devices from the console shall be
supported. In addition, control of the SCADA system functions for starting & stopping, network
management, diagnostics, maintenance & house keeping itself shall be supported.
The MMI shall support the presentation of alarms and events, on displays and printers, to provide
information regarding the behavior of the process. Facilities shall be provided to acknowledge alarms and
to inhibit alarms.
8.15.6 The facility to manually enter numeric and status data from an MMI.
8.16 Displays
8.16.1 Features
Displays shall be in a window format and standardized to the extent that fields necessary for effective
operational communication with the SCADA system are fixed. This shall provide efficient and standard
MMI procedures across all system functions and serve to reduce the risk of operating errors. However,
display support shall be flexible with regard to the presentation of data and customization with maintenance
utilities to suit the specific operating requirements shall be available. The operators shall have easy
operational access for data from hierarchy of display pages, using `point and click' cursor actions.
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Using ‘command scripts' it shall be possible to automate many of the operators procedures such that mouse
click operation is all that is required to open/close valves, , change set points, while performing logical
checking permissive, authorization checking, check before execute security functions and time out
functions. The control points shall be selected by clicking their related symbols on the graphic display. The
Contractor shall supply standard set of control panel script and these shall be user configurable as well.
a. The SCADA MMI shall support a comprehensive range of displays to enable maximum operational,
engineering, maintenance and planning benefit to be obtained from the system.
b. The Operator/Engineering Work Station displays to be split in such a manner to ensure proper view
ability and legibility covering all the facilities and covering all the signals & controls as per SCADA
telemetry database document.
c. The soft keys/buttons for accessing P&ID diagrams, station schematic displays, SCADA system status
displays, SCADA reports shall be available at all the time for direct access. Further displays shall have
navigation built-in covering Page forward, Page backward, Page up, Page down facilities indicating the
corresponding names of the displays for navigation.
• Station Displays
• Data Trending
• Electrical parameters
• SCADA reports
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d. The dynamic field values along with engineering units shall be indicated next to the analog tag numbers
and serial link data. The tag numbers are to be displayed only wherever necessary and the remaining
tag nos. may be displayed in another layer of graphic. The attributes viz. change of colour, flashing
shall be done with the numeric value to show alarm on these tags in the displays.
e. The CNG station/ Field displays having Compressors, Dispensers, Flow computers/Flowmeters or
other equipment(s) shall constantly display the dynamic field/process values in engineering units. The
corresponding display to be obtained by clicking the “Poke point” related equipment as mentioned
above. This shall include the field values in engineering units for all the equipment parameters
telemetered through serial link along with corresponding tag nos.
f. The digital points along with their tags and alarm & normal status shall be shown in the displays.
g. The hot spots shall be configured in all the displays for further navigation/ selection and direct access.
h. The remote/ local status of ON/OFF valves shall be indicated by the static text 'R/ L' respectively, with
'R' in green and 'L' in red colour in all the station schematic displays.
i. Valve displays shall be Green open, red when closed, flashing red when bad, flashing green travel.
j. Stations/epuipment displays shall be Green when it is powered on, red when powered off, flashing
green when in operation and flashing red when there is communication problem of equipment/station
with RTU/SCADA system. Also the colour schematic shall be user configurable.
It shall be possible for the user to quick access to any required display with one or two mouse ‘clicks' using
the feature of inter page links (poke points) plus associated display links. .
• Select window
• Activate window
• Move window
• Close window
8.16.3.1 Colour coding of device symbols and numeric values on the display pages shall be used to show the status
of the corresponding device or numeric value. Colour codes shall be subject to CLIENT/CLIENT’s
representative approval prior to implementation.
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8.16.3.2 The display hierarchy to be built to permit overview of the CNG station/ Field with alarms and important
parameters & controls and linking with the detailed displays of various sections of the station with complete
details of all parameters & controls. All the displays will be linked by properly implementing the display
navigation mechanism through clicking the mouse.
- ALARMS
- EVENTS
Functions classified as monitored states shall present on the display for all possible states. It shall also be
required to announce the change of states as they occur and such change of state shall display discretely
identifying the function changing from one state to the other for operator interaction.
All the alarms shall be available in a consolidated alarm list. The event list shall also contain all alarms,
return to normal of alarms and change of state.
The SCADA station shall facilitate the alarm reporting to alert the system operator of abnormal conditions.
It will be required to give (but not limited to) alarm on the absolute value of measured variable, rate of
change of measured variable, deviation high and low, change in discrete status to abnormal state, sensor
bad, system related alarms. The system shall also be capable of generating alarms on the computed
variables. The user shall be able to acknowledge the alarms either from the alarms list (single alarm, full
page or own selection of alarms in a single go) or by selecting the point or object on the process graphics.
It shall be possible to assign points in various alarm categories differentiated through colour combination.
Alarms shall be flashing in respective colours before operator acknowledgment. Dedicated alarm summary
page shall be provided giving chronological information of tag no., set point, time/date of occurrence, text
descriptor etc. of the unacknowledged alarms and acknowledged but existing alarms in the system.
The alarms, which are returned to normal before operator acknowledgement, should continue to remain
flashing on the alarms display. The alarms, which are acknowledged and also return to normal should be
cleared from alarms summary. Also when the field conditions are abnormal and operator acknowledges the
alarm, the alarm message should go to steady state from flashing. Facility shall be provided to acknowledge
alarm on point/ page basis. Daily alarm/ event file should be available for further processing purpose.
The alarm manager shall provide alarm filtering current alarm/ historic alarm presentation group/ point
alarm acknowledgment plus enables/ disable alarm history logging & printing specifying start time, plus
audible and visual alarm presentation.
Alarms filter mechanism to be provided to screen the alarms and show specific alarms for review purposes.
A filter shall be able to operate based on:
• Location of CNG Station. Different types of station (IGL Owned, OMC & DTC).
• Location of devices installed at field (other than CNG stations) like Odourizing Units, Pilot Line, Gas
Chromatograph, etc.
• Various class of point database types like AI, DI, accumulators, calculated points, manual inputs etc.
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• Priority wise for various categories of alarms like unacknowledged alarms, acknowledged alarms etc.
• Reason code such as command, manual entry, acknowledgement, unsuccessful command etc.
• Every operator action w.r.t configuration and database changes, ACKS, control commands etc.
• The change of Alarm limits and Set-point changes shall be logged on SCADA system as events.
Alarm and event history shall be maintained in the history server upto 3 year, file indicating all the alarms
and events that occurred and acknowledged. Report of Alarms & Events shall be downloadable in .xls / pdf
/ any required format by OWNER.
A procedure shall provide to inhibit individual points from all or partial alarm processing. Inhibited alarms
shall not annunciate or display although an inhibited alarm list shall display all these points having inhibited
alarms. The action of inhibiting or enabling alarm shall be logged as event.
Telemetered analog measurement values shall also be capable of display as horizontal and vertical Bar
charts, in which the length/height of the bar shall vary according to the current telemetered value of the
measurement function.
8.20 Trending
8.20.1 Real time trends and historical trends shall be possible on any parameter or variable as measured variable,
set point, output, calculated variable and digital parameters, results etc., which shall also be capable of being
drawn out on printers as hardcopy. Contractor has to ensure that all analog inputs, analog outputs and
calculated parameters in SCADA database are configured in both real time and historical database with
correct telemetry tag names and engineering units & ranges.
8.20.2 Trend displays shall be single line type or bar graph type with additional information like tag no.,
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engineering units, span, present value of the trended point, alarm status etc. displayed. The display of
trending parameters from the screen should be user configurable.
8.20.3 Selection of the tag no. and sampling time for real time and historical trending shall be possible from
operator keyboard.
8.20.4 It shall be possible to select number of measurements for sampling and storing over selected polling
intervals.
8.20.5 The time interval shall be selectable up to one year (Customizable) for all process parameters.
8.20.6 Facility to select using mouse, the required period of displayed trend for zooming and to fall back to
previous trend screens. It shall be possible to see the value at a particular time on the trend curve by clicking
the mouse on the curve.
8.21.1 General
The SCADA System shall support the definition, generation, scheduling, buffering, spooling and printing of
both logs and reports.
8.21.2 LOGS
A log is defined as a continuous and generally chronological listing of spontaneous messages such as alarms
and events. Logs shall contain no summations or other calculations using the logged quantities.
A log shall comprise single line alarm and event messages printed one at a time as they occur. Each
message shall have the same format as the corresponding message in the list displayed on the screen.
Operator interaction (commands, set points etc.) shall be logged with tagging of user ID of the operator and
shall be viewable at any time through the MMI.
8.21.3 Reports
a) Reports define as an output of preselected data organized in a specific format. Report software to
support output to all the three defined destinations-screen, printer and text file. Reports shall print on
demand or on the occurrence of predefined trigger events, such as the time of the day, shift wise, daily,
monthly. All reports shall be viewable on monitors prior to printing on demand.
b) Shift reports shall give hourly-metered values of parameters for the previous 8 hours from the time of
scheduling of these reports. These reports shall be printed three times a day on predefined times.
Definition of shifts to be incorporated in the shift definition screen and data to be sorted out
accordingly. For status shift reports, the ‘Abnormal state’ to be maintained for the complete hour even
though the status returns to normal within the same hour.
c) The SCADA shall allow the definition of new report formats and the modification of existing report
formats as “system maintenance mode function”. The report generator tool of SCADA package shall be
able to access real time database and history database. The reports software shall also support
embedded arithmetical functions.
d) All shifts & daily reports shall generate automatically at predefined time (configurable) and
automatically stored on hard disk (if ‘printing of reports’ option is enabled). The user shall be able to
enable or disable the “printing of reports” option.
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e) The following types of reports (configurable as per Client/company requirements) shall, as a minimum,
be made available covering all the requirements of the P&IDs and not limited to:
• Metering data reports (shift, daily, and monthly) with various metering and related parameters for all
the metering runs.
• Gas Reconciliation reports (shift, daily, and monthly) related to IGL (drilled down to individual
station and equipment level), as and if required by IGL.
• CNG Station/ Field data reports (shift, daily, monthly) with parameters as parameters and related
station parameters
• Other daily/ monthly/ yearly/ on demand operational reports such as SCADA system abnormality
report, Operator tracking report, abnormal instrumentation report, station availability report etc.
• The monthly report will be generated every day containing the data from the start of the month to the
latest completed day.
• The yearly report will be generated every day containing monthly data up to the current month. The
current month data will be from starting of the current month up to the latest completed day.
The Contractor shall provide, as an integral part of the system, data archiving, reports archiving functions
and facilities.
The archiving process shall be automatic except for those tasks where manual operation is a fundamental
requirement.
The archiving function shall not interfere with the operational functionality of the SCADA.
8.23.1 All operator and engineering functions shall be initiated from the keyboards and mouse associated with the
works stations.
8.24.1 The facility shall be provided for restriction of access. Using this facility, the names, authorized access
level, access codes shall be entered.
8.24.2 Each workstation shall have no. of defined authorization for process control and for control system
interaction along with login capability with password protection. Each operator login account shall define
the level of access and the control for various equipment. The password security shall be built on all
SCADA MMI. , broadly within the following levels from SCADA MMI. These shall be finalized during
FDS stage.
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Engineer : Allowed to access and modify anything in the database and display
& report formats (database, display & report configuration).
a) The operator functions shall be comprehensively covering all aspects of information call up, assignment
of display, function select, panning, and windowing for quick display call up and navigation from the
keyboard and mouse.
b) Operator control functions shall include alarming acknowledgments and suppression, request for
printouts of logs and reports, open-close-stop type discrete controls and set point controls (if required
by IGL) by transmission of set points to CNG station/Field equipment by telemetry.
c) Operator control functions shall also include entering non-telemetered values, constants, limits (if
required by IGL), set points (if required by IGL) and manual entered text messages for display on
selected frames. These values shall be retained until changed to new values by operator entry and
erased as would be the case for manually entered text messages. Manual data entry under password
control shall be available on all the displays with validity/limit checking feature.
The system shall facilitate on line SCADA system configuration, compilation, modification of configurable
parameters i.e. Report by exception value, alarm limits, analog display range, addition and deletion of
points for installed I/O, display, logs and reports.
Engineering function shall include running of system diagnostics for on line system testing.
8.25.1 Supervisory control functions shall comprise a multi-step interactive procedure to avoid accidental
operation of equipment(s).
This control function shall be used to control multiple state devices in the process and the SCADA system.
All these control functions shall utilize the select-check back-execute control sequence and Digital output
subsystem of RTUs/PLCs shall recognize two commands associated with device control.
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The set point control function shall be used to provide a set point for controllers/ write data in dispenser.
Operator shall have a facility to change flow, pressure & speed set points manually from SCADA. Write
data in dispenser shall have manager login access.
The system shall have capability of defining computed variables (including host resident analog
accumulator points) by arithmetic and logical operators from the real time parameters. The arithmetic
operators will include as a minimum +, -, *, /, SQRT, MAX, MIN. and logical operators will include AND,
OR, NOT functions on the real time operational parameters.
The calculation tool shall also include all types of database access and starting of programs with features of
specifying customer specific formulae.
These calculated results can be embedded for the purpose of display, reports etc.
The GPS timeserver shall be connected with the SCADA system at Master control station(MCS)/ Integrated
Control Cenre (ICC). The primary SCADA server at MCS/ ICC shall be the "Master Clock" for the overall
system Date and Time Facility utilizing GPS time reference and all the nodes on the LAN at MCS/ ICC.
In case of failure of Master clock, the redundant SCADA server shall receive the signals from GPS
timeserver and shall have the Master Clock. Whenever the MCS/ ICC Date and Time is set or reset, an
automatic synchronizing signal shall be transmitted by telemetry to all remote stations. Any remote station
subject to a "Station Failure" shall automatically sent a synchronization signal on restoration of the same.
The RTUs shall also be synchronized with the master clock with the resolution of 100 msec.
9.1 RTU shall be rugged in construction, capability to implement control logics, interlocks & functionality as
specified in tender specification and suitable for working in hazardous area & open environment conditions.
9.2 This shall be microprocessor based programmable units with both erasable ROM and RAM memory.
Control device shall have its own processor, memory, power supply unit & communication processors and
I/O cards complete in all respects. All RTUs shall be modular and from the same model product line with
identical capabilities.
9.3 USB/SD card port shall be provided to collect the storage backup from RTU in pen drive/USB drive/SD
card, in readable format i.e. MS Excel.
9.4 The complete system shall be supplied with all its components including the cabinets.
9.5 The I/O cards can be combined for the functionalities (if required) w.r.t analog input, analog output, digital
input, digital output.
9.6 The entire supplied control device shall be with same make & model no., differing only in number of I/O
cards and communication ports.
9.7 Configruable Communication ports master or slave (MODBUS (RS 485) as per requirement.
9.8 Provision for Profibus / Profinet port in order to communicate with exsiting compressor’s PLC.
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Contact Rating : Potential free contact rating of output interposing relay for each DO
point
(Contact rating 48 V DC, 2A; 230V AC, 5A)
Ranges : 4 - 20 mA/1-5V
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Coefficient
9.12 The control device shall be configured such that failure of any part of an RTU subsystem (module) except
the CPU, power supply module shall not directly affect the integrity of the unit, as a whole.
9.13 COMMUNICATIONS
The RTU shall support both internal and external communications functions.
The communications network internal to the RTU shall be designed and implemented in such a way that the
passing of data and commands between modules shall not be prevented by the failure of any module not
directly involved in the communication exchange. In addition, the internal network shall not become
overloaded under the heaviest traffic possible in RTUs ultimate expansion configuration.
Each RTU shall recognize its own unique address. The LED indication shall be provided in the RTU to
check the health of RTU communication.
e) Operator initiated discrete control action with check before execute and time out feature.
g) Derivation of calculated digital points based on logical functions AND, OR, NOT etc. from digital and
analog points.
h) Derivation of calculated analog points based on arithmetic functions +, -, /, *, sq, root etc. and driving
external hardware. Calculation shall be performed in RTU in engineering units with 16 bit floating
point accuracy, required in case engineering conversion is being done at RTU level. (Calculations shall
be performed in the SCADA host in case engineering conversion is being implemented in the SCADA
server.)
i) Derivation of counter values using Integration of hardware and software generated Analog points.
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9.14.2 Automatic time synchronization of Remote telemetry units shall be implemented from master Station/
Integrated Control Centre with a resolution of 100 msec.
9.14.3 The RTUs shall have a self-diagnostic feature and software watchdog timer devices to monitor & report the
healthiness of CPU, memory, power supply, comm. interfaces and Input /Output channels at the local level.
Further, the RTUs shall support remote diagnostics from different station so that all these status shall be
transmitted to master station/ ICC and displayed in the RTU status graphic.
9.14.4 The analog input card shall generate an event, if it is out of calibration, which shall be sent to SCADA
station. Further, if analog output card is not self-calibrating type then all analog outputs shall be wired back
as analog inputs and calculations performed on each channel to detect AO card out of calibration. This out
of calibration shall be available as part of RTU status graphic along with set point value displayed in the
graphic, next to the corresponding controller symbol.
9.14.5 It shall scan and acquire parameters from process as per programmed scan cycles.
l) It shall process the analog data for high-low limit violations as per stored limit tables and communicate
the same to SCADA station along with time stamping.
m) Linear conversion to engineering units and input filtering, in case engineering unit conversion is being
done at RTU level [conversion of raw data to normalized value (e.g. 0 to 1.0) for communication shall
also be acceptable].
n) To support remote reconfiguration and downloading of parameters i.e. addition, deletion, modification
and reassignment with different range, limits etc. from SCADA station to avoid local engineering at
RTU level. The following requirements of RTU configuration from SCADA station shall be fulfilled:
• Threshold value
9.14.7 RTU shall be capable of updating process parameters data and configuration data in its own built-in
memory. Time stamping of all field values at RTU shall be required. In the event of failure or break of
communication link, the RTU shall continue to scan all parameters and update its database. RTU shall
retain in its database the complete analog & digital information of the field till it is completely and correctly
read by SCADA Station in order to take care of no loss of data in case of failure of dispatched, SV, and
Receiving Station. The RTU shall scan the field and the memory buffer is to be sized to store all the
changing data (i.e. exception report for the data every poll time) without any loss of data and alarms in the
SCADA system to take care of channel, SCADA server switchover times.
RTU shall have the memory capability to store the data of 15 days, at remote level in case of network
failure between RTU & SCADA server (located in Integrated Control Station).
9.14.8 Further to take care of long term communication outage with SCADA system , RTUs shall be designed to
scan the field and store in the memory upto 1000 field exception reports during the period of
communication outage for retrieval by Master Station/ ICC subsequently.
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9.14.9 The RTU system shall have the facility to attach to each digital event signal a time tag generated by the
RTU local clock to enable the occurrence to be recorded and transferred with a resolution of 100 ms.
9.14.10 Every control associated with RTU shall report the status of the point after control execution. In case the
status has not changed within fixed specified time it shall report to SCADA station for not having executed
the control.
9.14.11 RTU shall not generate any false control signal due to power supply on-off conditions.
9.14.12 RTU shall support communication protocol supporting report by exception to prevent unnecessary data
communication when the data is not changing.
9.14.13 It shall provide error detection and control feature for data communication with SCADA Station to ensure
data integrity.
9.14.14 It shall have feature of connecting a pluggable Programmable Diagnostic Test unit (PDT) with keyboard &
monitors diagnostic and programming aid to trouble shoot and configuration tool for RTU and I/O boards.
It shall be possible to exercise all the functions of the RTU without disconnecting the RTU from process.
9.14.15 RTU shall have provision of applying filtering on the input signals and scaling for engg. units conversion.
9.14.16 In case of failure of complete RTU or off-scan of complete RTU, only one alarm shall be generated and the
RTU analog & digital points shown in various graphics and printed in reports shall correspondingly have
data integrity qualifier flag.
9.14.17 RTU shall operate from power supply as indicated in the tender. Separate on/off power supply switch and
fuse shall be supplied with each RTU. Adequate isolation of input, output and power supply circuits shall be
provided along with over voltage and short circuit protection.
9.14.18 Terminations for connections of power supply should be of standard industrial type. The PDT as diagnostic
aid to RTU shall be a notebook (laptop) with proper enclosure and shall operate on integral battery which
shall be rechargeable type. Also the PDT shall operate on 230 V AC power supply. Vendor shall provide all
the necessary converter/adaptor along with PDT.
9.14.19 The I/O point wires shall not be directly terminated on the RTU I/O boards. Screw less Terminal blocks/
shall be provided in the RTU cabinet. I/O termination blocks shall have both male and female portions so
that to isolate the field wiring at RTU level, male/ female termination block attached to the field wiring can
be pulled out instead of removing the wiring. Cross ferruling shall be done.
9.14.20 The electronics in the RTU shall consist of plug-in PCB's or units with Gold plated edge connectors that
utilize a wiping action for connection for PCB's to the back frame wiring. SCADA Vendor shall detail the
shelf and inter-shelf wiring and the termination of the wiring harness between the RTU and the terminal
block area. Easy access to cabinet wiring, for maintenance purposes is essential. The PCBs and RTU
components shall be designed for high temp rating and low power consumption so that air exchange with
the ambient environment will not be required.
9.14.21 The RTU shall be immune to radio frequency interference generated by any nearby source meeting the
latest international standards in this regard (MIL, VDE etc.).
9.14.22 The RTU equipment shall function continuously without requiring any preventive maintenance.
9.14.23 SCADA Vendor to ensure that the open/ close status of valves (open state first wired and thereafter close
state) be wired consecutively in the RTUs.
9.14.24 Identification labels for RTUs, RTU card files, power distribution boards, terminations etc complete in all
respects properly correlating with the drawings is to be ensured by the SCADA Vendor.
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The local scan rates for individual I/O channels shall be such that the time-tagging resolution and system
performance requirements are achieved.
The consideration of scan times shall include the acquisition of data, processing and updating of the RTU
database. The overall local scan shall be defined as the time required to acquire field data and update the
RTU database and the same shall be much faster than RTU poll time by SCADA station. It is expected that
scan rate shall not exceed 100 msec.
a) All analog output control functions shall utilize the select-check-operate control sequence associated
with set point control.
b) At the RTU, failure of a module in a subsystem shall be identified by an individual LED display.
c) Each I/O protected against the reversal polarity of the power voltage to I/O.
d) All the data shall be available in the engineering units in the RTU database. The Contractor has the
option to implement the feature of engineering unit conversion at the RTU level.
a) RTU vender shall provide appropriate number of RS 485 & RS 232 serial ports for each RTU as per
tender requirement.
b) Vendor shall provide all the software tools and programs (source code) used to interface RTUs with
different IEDs. CLIENT shall integrate other IEDs with the RTU in future. Hence, RTUs shall have all
necessary software, compilers, tools that makes device compatible with third-party IED device.
Integration of IEDs (of any protocol and not just MODBUS) with the RTUs shall be totally end-user
configurable.
c) The alarms for power supply/ serial link failure/ malfunction through serial link.
d) The RTU memory sizing shall be adequate for required nos. (As applicable) of IED system & serially
connected with the RTU including the spare ports.
e) All RTUs shall be user programmable for interfacing with any kind of IEDs like Flow Computers, flow
meter , Gas Chromatographs , pressure and temperature transmitters etc.
10.1 The language used in all correspondence, documentation, literature, drawings, markings etc., shall be
English.
10.2 Contractor shall furnish all relevant technical manuals, literature and other technical data as required at the
various stages of the project indicated in MR.
10.3 All the drawings and documents shall be verified by the Contractor before presenting the same for review.
10.4 All these documentation shall be furnished in hard cover loose ring folders in A4 size (210mm x 297 mm).
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10.8 Contractor shall take care of the complete requirements of designing, generation and implementation of
SCADA displays for monitoring & control, SCADA reports, SCADA alarms/ events, SCADA trending
taking care of P&IDs and list of electrical parameters and covering the requirements outlined in this
specification for SCADA implementation.
10.9 The review code will be furnished by CLIENT’S/CLIENT’S REPRESENTATIVE only when the complete
document is furnished by Contractor.
10.10 Contractor shall furnish point wise response to CLIENT’S/CLIENT’S REPRESENTATIVE comments
indicating the document section/clause/page no. reference where the same has been included in the revised
document. The body of the document and corresponding pages will show the revision bars only at the
places where the revision has been carried out. CLIENT’S/CLIENT’S REPRESENTATIVE will be
required to check the revised document w.r.t. these changes only, while considering that rest of the
document has remained unchanged.
10.11 Contractor to note that all programming langauges, commands, display langauges etc. for the entire SCADA
system shall be in ENGLISH langauge only.
10.12 Latest anti-virus software shall be provided by the Contractor for all SCADA server and it shall be
upgraded by the Contractor ( as and when required) during warranty period and AMC period.
10.13 Documents
FAT document for SCADA systems and shall contain test sections to test all the aspects of SCADA System
integrated with RTU as covered in FDS and MMI documents.
SAT document for SCADA systems and shall contain test sections to test all the aspects of integrated
SCADA System.
RTU documentation shall be covering engineering manuals, user manuals, installation, operation &
maintenance manuals for all software, hardware and equipments.
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SCADA documentation covering engineering manuals, user manuals, installation, operation & maintenance
manuals for all software and hardwares.
Bill of Material, Quality assurance plan, Billing procedure, Installation & Test procedure (which also
includes the mounting arrangement of each cabinet), Site execution plan.
1. Contractor to note that the SCADA System completely covers the operational and functional
requirements of this project and the requirement of FDS shall focus on the implementation aspects of
these requirements.
2. FDS shall be custom defined for this project and include the implementation aspects of tender
requirements.
3. FDS document shall cover SCADA implementation aspects such as complete details of systems
configuration, process parameter monitoring, changing of set points (if required by IGL), control
philosophy, Redundancy and backup (system failovers & fail backs). Also covers the implementation
aspects of tender requirements, Integration between various subsystems such as telecom system, RTU
system, description of SCADA/ third party software interface, System resource sizing basis and
performance parameters covering CPU, disk and main memory utilization, memory mapping, system
timeouts, computers switchover timings, Display updates, Display call-ups, poll time calculations etc.
The MMI documents shall cover all the displays, graphics and reports, in colour printouts ensuring
proper view ability and legibility. The colouring scheme for various displays taking care of the colours
for the titles/ headings/ sub-headings, background color, static text, dynamic values, CNG station/Field
process parameters and other equipments etc. shall be highlighted in the dedicated section of the
MMI document.
Contractor is required to incorporate the complete requirements of telemeted points for SCADA system
taking the inputs from the I/O point database (I/O Point list). The information like engineering units,
ranges, alarm limits, set points, and digital contact configuration shall be taken care of by Contractor
during detailed engineering.
6. All the calculated, server resident points and system status related points are also be included in this
document.
10.14 Drawings
This document shall be submitted covering the following drawings:- interconnection diagrams, supplied
RTU cubicle typical layout and GA, RTU internal layout and interconnection drawings for each type of IO
cards, PDB internal layout, Internal layout of RTU cabinets,.
This document shall also be submitted covering the following drawings: - Mounting arrangement of each
cabinet, cable schedule, IO Termination & Wiring diagrams, grounding schemes/ diagrams.
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11.1 The installation and commissioning of all the equipments associated with SCADA,Teelcom and RTU
system at various sites including the activities of interconnections between RTU & Telecom facilities,
including termination of all signal & power cables & points into RTU (from Junction Box) & RTU to
Telelmetry system. Further SCADA implementation agency will also be responsible to facilitate and
cordinate with various sub-contractors is the responsibility of the vendor.
11.2 Contractor shall be responsible for proper selection of the communication cables [with suitable cable
properties, shielded cable with low capacitance (8-10 pF/foot)] for ensuring good quality communication
with telecommunications & other panels.
11.3 Contractor shall bring all installation aids, test equipments and qualified and experienced personnel, in order
to carry out the job successfully. A list of the same shall be submitted to the CLIENT’S/CLIENT’
REPRESENTATIVE for review.
11.4 Contractor shall carry all the necessary tool and tackles like 4-20 mA current source, multimeter,
RS232/RS485 converters, protocol analyser and other diagnostic tools as required during testing and
commissioning.
11.5 All technical personnel assigned to the site by Contractor must be fully conversant with the specific system
and its software packages. The Contractor’s field personnel shall have both hardware and software
capability to bring the system on line quickly and efficiently and with a minimum of interference with other
concurrent construction and commissioning activity.
11.6 The commissioning spares for all the items/ equipments is included along with commissioning services as
required to commission the complete system. The consumables required during commissioning of system is
included as part of commissioning spares.
11.7 Contractor shall at his own expense supply and provide all the equipment, tools, temporary works materials
both for temporary and for permanent works, labour, supervisors, engineers and specialists, movement of
the supplied equipment at the site, required for installation, commissioning, execution and completion of the
works. The Contractor shall make his own arrangements at his own cost for the transport where necessary
of his staff and labour to and from the Site of the works.
11.8 Appropriate storage of the materials to be supplied in this contract will be arranged at the site by the
Contractor at the various stations after the materials have been delivered by the Contractor. The Contractor
shall be responsible for the storage, security and safety of all other materials, tools etc. brought by the
Contractor for the installation and commissioning of the system at the site.
11.9 The Contractor's responsibility at site shall include all the activities necessary to be performed to complete
the entire job as per the contract requirements including the following as a minimum.
a) Receipt of hardware, software and checking the adequacy and completeness of supply.
b) Storage, safety and security of the equipments and other materials including software at site.
c) Installation of the complete system including power supply, earthing, cable terminations, calibration,
civil & electrical works. Obtaining information/ Coordination/ interfacing with various other
contractors (Electrical, Instrumentation, Telecom etc.) through CLIENT’S/CLIENT’
REPRESENTATIVE.
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g) Coordination/ interfacing (including obtaining relevant details) with Metering contractor through
CLIENT’S/CLIENT’ REPRESENTATIVE
11.10 Contractor to note that there could be minor database changes & logic changes during site commissioning
phase as required by the CLIENT’S. The same to be taken care by the Contractor as part of the project
requirements.
12.1 Inspection
b) CLIENT’S/CLIENT’ REPRESENTATIVE shall have free entry and access at all phases of the project
to all parts of Contractor's facilities associated with manufacturing and testing of system.
d) The equipment will not be shipped before they have been officially released in the form of release notes
by CLIENT’S/CLIENT’ REPRESENTATIVE.
f) Contractor to note that acceptance of the equipments and the system by CLIENT or exemption of
inspection & testing shall in no way absolve the Contractor of his responsibility to deliver the system
meeting all the requirements specified in the specification. Contractor shall be responsible till the
completion of the warranty, for any corrections/ modifications including supply and implementation of
hardware & software to fulfill the requirements of the contract/ up gradation including supply and
implementation of hardware & software to meet the functionality and performance of the contract.
g) Contractor personnel shall be actively involved during factory acceptance and site acceptance testing.
h) All the RTU tests as per the approved documents shall be carried out at the Contractor's works, testing
laboratory and work sites at Contractor's cost. The Contractor shall provide assistance; instruments,
labor and materials as are normally required for the examining, measuring and testing any
workmanship as may be selected and required.
i) These tests will encompass all the material, equipment delivered, and software pertaining to SCADA
system including the equipment and software supplied by Contractor. Pre-FAT report duly witnessed
and cleared by Contractor shall be available for reference during FAT.
12.2 Testing
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d) Test Run
12.2.1 Pre-FAT
Pre-FAT shall be conducted based on the approved FAT document and the same shall be duly witnessed &
cleared by the system engineering group of the Contractor.
During the Pre-FAT testing phase, the Contractor shall ensure that the SCADA and RTU system performs
according to the requirements of tender, FDS & other finalised engineering documents and furnishes the
written undertaking to the CLIENT in this regard, prior to offering the system for FAT to CLIENT.
Contractor shall submit pre FAT report for our review before FAT call. Pre FAT shall be conducted as per
the approved FAT procedure and on real or project specific component with observed results. Pre FAT test
shall covers minimum aspect as specified in FAT clause. Pre FAT result shall be verified during FAT.
The FAT document shall be prepared covering all hardware, software and system functionalities including
system expansion requirements of tender & FDS. Factory acceptance test will be done based on the
stipulations in the approved FAT document, which shall completely fulfill the contract requirements and
approved RTU FDS documents.
a) Visual and mechanical testing to ensure correct, proper, good and neat workmanship.
b) Demonstration of the complete system functionalities, hardware & software compliances wrt all the
equipments including RTUs.
f) Checking of system loading w.r.t CPU, memory, disk, as per the requirements.
g) Checking of system diagnostics for all the equipments as per the requirements, power failure and
system restarts.
k) On/Off Control and various sequences and interlocks as per Operation and Control Philosophy if any.
l) Checking of monitor updates of HMI/MMI, database updates and display call up timings.
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a) Prior to SAT, Contractor shall test all the stations hardware & software such as correctness of complete
SCADA database, complete checking and testing of I/O database, testing of serial interfaces as
applicable.
b) Prior to SAT, the activities of installation, system on-line testing and commissioning shall be performed
by Contractor as per their Company standard & established practices & procedures to ensure that good
techniques and best engineering practices had been followed, while ensuring correctness &
completeness of the same.
c) Contractor shall conduct the SAT after successful integration & commissioning of the complete system
and after interfacing of all actual field signals with the system including the successful completion of
on-line testing of all the system.
a) The SAT document shall be prepared for RTU system and SCADA system and Contractor to submit it
one month in advance to CLIENT’S/CLIENT’S REPRESENTATIVE for review and approval.
b) SAT shall involve integrated testing of complete system including third party devices. Site Acceptance
Testing will be done based on the stipulations in the approved SAT document. Once the test is
successfully performed, then the system would be ready for commencement of test run.
c) SAT shall be conducted by the experienced system-engineering group of the Contractor (earlier
involved in system design, engineering, integration & FAT).
d) Checking of hot standby functions, switchover of data channels to meet the system functional
requirements without any loss of data and operation.
• Real data testing of all the serial interface signals and hardwired interface signal, third party signals to
RTU with SCADA.
• Time stamping, storage capacity during communication failure, off loading data after communication
recovers, set point changing from remote, control function, etc.
Contractor shall submit to CLIENT’S/CLIENT’S REPRESENTATIVE detailed test plans and procedures,
three months prior to actual testing for all factory and site acceptance tests and test run for review.
a) Test for continuous functional operation of the system with the required system reliability and
availability. This test aims at keeping the complete integrated system operation for a period of 21 days
for all the 24 hours a day.
b) In case of failure, the tests will be restarted again till the system operates without failure of any system
functionality for 21 days. Failure of tests shall be limited to such system failures which will affect
system availability & reliability and shall not be dependent upon established failure of third party
supplied items. CLIENT’S/CLIENT’S REPRESENTATIVE shall have the right to reject the complete
system or part there of in the event of the acceptance tests failing in two attempts.
c) Test run shall be carried out as per the approved test plans and procedures. The 'Test Run' shall be
carried out after successful SAT, duly witnessed by CLIENT’S/CLIENT’ REPRESENTATIVE.
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d) The observations, exceptions and test results obtained during the test run shall be documented and
produced in the form of a report by the Contractor within seven days of the completion of Test Run
which shall be subsequently reviewed / approved by CLIENT’S/CLIENT’ REPRESENTATIVE within
ten days of submission of test report by Contractor. After that the PREWARRANTY COMPLETION
CERTIFICATE shall be issued by the CLIENT’S and thereafter Warranty phase will start.
a) During test run a log of all failed hardware and software modules shall be maintained which shall give
date and time of failure, description of the failed components & cards/ software along with designation,
effect of failure on the system, cause of failure and number of hours of operation of the part before it
failed.
b) Upon failure of the components/ cards/ modules, the same shall be replaced by better-graded
components/cards and the test shall be restarted from the beginning or the previous logical point as the
case may be. If after this one replacement the unit of sub-system still fails to meet the specifications,
the Contractor shall replace the complete unit or sub-system with the one that meets the requirements
and restarts the test all over again.
c) At least one Contractor engineer fully conversant with the system hardware and software shall be
present at SCADA station during the test run.
d) If a unit or sub-system has failed during the test, contractor is responsible to repair failure part or
replace within few hours of active repair time after the failure and made successfully operational, the
test shall be suspended and restarted all over again only after the Contractor has placed the device back
into acceptable operation. The CLIENT’s/CLIENT’ Representative approval shall be obtained for any
allowable logistic time required to replace the failed component/sub-system. All cost for repair/
replacement of defective component/ system shall be to Contractor's account.
e) The CLIENT’S/CLIENT’ REPRESENTATIVE shall be free to request any specific test on any
equipment and the system considered necessary by him, although not listed in the testing documents to
verify the compliance with the specifications.
f) Contractor is responsible to provide any statutory test/ inspection certificate, as may be required, under
any law or directive issued by Govt. or any competent authority.
g) For operational software tests, the plans shall include summary of the method, a list of typical test
cases, the sequence of execution and expected results.
h) For hardware tests, the plans shall include purpose of the test, definition of test inputs, specifications of
test procedures and definition of results to be obtained.
13.0 TRAINING
Contractor shall train CLIENT’S operation engineers on internals and maintenance of the supplied system.
The training shall include the following:
d) RTU configuration
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e) Modem configuration
i) System internals.
14.1 The bidder shall include proposal at the time of bid for providing post warranty maintenance for three years
after completion of warranty period and provide the total i.e comprehensive maintenance of the SCADA &
RTU system and any other system/ sub system which is part of this MR.
14.2 The proposal shall include supply of maintenance spares, tools and tackle as required; travel, boarding &
lodging of service engineer. The bid shall be made year wise upto 3 years and the price validity shall be
available for the entire period of contract.
14.3 In the event of any malfunction of the system hardware/ system software , experienced service engineer
shall be made available at site within 24 h ours on the receipt of such information from owner.
14.4 Client personnel will work on system day to day basis and wherever possible, owner shall inform the type
of failure of hardware/ software to vendor based on diagnostic available with the system. However bidder
shall be fully responsible to attend and rectify the root cause and the failure at the shortest possible time.
14.5 The service under Comprehensive Post Warranty Maintenance Agreement, including supply of spare parts
and services, shall broadly comprise of
Preventive Maintenance
Periodic Maintenance
Emergency Service
Software Support
• Preventive Maintenance:
Once in a year during planning shutdown, client will inform the bidder one month in advance for shutdown
dates. Preventive maintenance shall involve complete overhaul of the system, inspection of hardware and
software, fault prediction, inspection of power supply quality, environmental operating condition checks,
calibration checks, major repairs/ replacements, replacement of cards and accessories because of expected
ageing failure and detailed reporting, manual cleaning of each card and cabinet filters.
• Periodic Maintenance:
Site visits, minimum two (2) times in a year (total days expected 10 in a year), schedule of visits to be
discussed and finalized jointly between bidder and client after placement of order/ delivery. It shall include
inspection of general healthiness of the system, study and advice on daily maintenance, inspection of H /W
& S /W, if any problem is reported, running of test programs, on-line servicing and solving reported
problems. Checks shall be conducted on running system i.e.
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System check
LED
Printer etc.
Cleaning of cabinet filters, minor modification / addition related to system configuration/ data base. Bidder
shall take backup in 2 copies of last updated software and commented program also and provide it to IGL in
desirable open format.
In the event of any malfunction of the system hardware/system software during this period, Service
Engineer must report at site within 24 hours of report of failure, with necessary spares. The system must be
brought back within 24 hours after reporting at site.
In the event of any malfunction of the system hardware/system software during this period, Service
Engineer must report at site within 24 hours of report of failure, with necessary spares. The system must
be brought bac k within 24 hours after reporting at site.
Bidder to maintain the existing operating & application software to improve upon performance of the
system. Software modification and up gradation, as & when required, shall also be covered under this scope
at no extra cost.
Σ Σ Σ
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ANNEXURE I
This form shall be duly filled and signed by bidder and shall be submitted along with bid. All the points shall be
unambiguously responded, if anything is kept blank by the bidder, it shall be considered as non-compliance of the tender.
1. SCADA SYSTEM
Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance No.
5 System 99.98 %
availability
8 MMI updata
Call-up time of any graphic display on
time
color monitor: not to exceed 2 sec.
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance No.
2. SCADA SERVER:
Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
2. Model -
or
4. External CPU 10 MB
cache
5 RAM 16 GB expandable to 32 GB
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
8 Hot Pluggable 4
bays
1. LAN A
2. LAN B
4. MMI
16 Mouse Optical
19 FAN Redundant
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
cabinet
23 Quantity As per MR
3. WEB SERVER
Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
2. Model -
or
4. External CPU 10 MB
cache
5 RAM 16 GB expandable to 32 GB
8 Hot Pluggable 4
bays
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
1. LAN A
2. LAN B
17 Mouse Optical
21 FAN Redundant
25 Quantity As per MR
4. ARCHIVE SERVER:
Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
2. Model -
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
3. Processor
One or two numbers of latest
generation Intel 4/6/8/10/12/14/18
Core E5-2600v3 processor
or
One or two numbers of latest
generation Intel
4/6/8/10/12/14/18/20/22 Core E5-
2600v4 processor
4. External CPU 10 MB
cache
5 RAM 16 GB expandable to 32 GB
8 Hot Pluggable 6
bays
17 FAN Redundant
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
pluggable.
21 Quantity As per MR
5. OWS/EWS
Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
2. Model -
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
13 Mouse Optical
16 FAN Require
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Spanning Tree (IEEE 802.1 d), Multiple
Spanning Tree Protocols (IEEE 802.1
w)
IGMP snooping
4 Connectivity/ Total 24 port switches with a minimum
Ports Required of 22 nos. non-blocking, wire speed
Fast Ethernet (10/100 BASE-T) ports
and 2 nos. non-blocking, wire speed
Fast Ethernet Fibre Optic (100 Base-FX
ports) per switch along with SFPs
At Master station
Remote station
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Support for broadcast / multicast/
unicast storm control to prevent
degradation of switch performance from
faulty end station.
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10. Layer-3 Services Should support static routing, RIP
v1/v2.
Required
Shall be able to support OSPF and BGP
by upgrading the software in future
DHCP Snooping
Regulatory Compliances
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Safety UL 60950/ EN 60950/CSA-C22.2
Certifications No.60950/ IEC 60950
Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
9 Paper Size A4
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Sr. Items As per Tender requirement Bidder Make & model Remark
No. Compliance no.
12 Quantity As per MR
2 Model -
5 RAM Min 16 MB
11 Interfacing
ports
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Sr. Items As per Tender requirement Bidder Make & Remark
No. Compliance model no.
card
11.4 Profibus and As per PTS and Annexure III In case these ports
profinet are not available in
RTU, then bidder
shall consider a
protocol converter
compatible to their
RTU.
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Sr. Items As per Tender requirement Bidder Make & Remark
No. Compliance model no.
of data.
18 Quantity As per MR
Protection - IP 52.
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Sl.No Items As per Tender Bidder Make & model Remark
Compliance
power earth.
12 Quantity As per MR
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Sl.No Items As per Tender Bidder Make & model Remark
Compliance
15 As per MR
Quantity
17
Cabinets shall be with lockable front and rear doors with
gasket and fittings to keep out moisture, corrosive,
salts, dust & gases. All doors, drawers, trays and other
weight supporting parts shall be fabricated of metal
adequately reinforced to limit vibration and ensure plane
surfaces and shall be well housed and tidy in appearance.
All fasteners including nuts, bolts, flat/ lock washers and
screws shall be of SS. All doors shall have flush mounted
handles with key operated mechanical door locking
arrangement. The locking arrangement shall be
interchangeable and shall have common key for
locking/ unlocking all locks (master keying
arrangement).
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Sl.No Items As per Tender Bidder Make & model Remark
Compliance
11 As per MR
Quantity
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12. PROGRMMABLE DIAGNOSTIC TOOL (PDT)
One number of note book PDT/Laptop is used for programmable and diagnostic test tool. Programming and
unity pro configuration software is being loaded in the laptop and used for the development of logic and
diagnostic of RTU hardware and software.
2 Model -
4 Cache 4 MB
5 RAM Min 4 GB
16 Quantity As per MR
Note:
All the electronic component shall be protected from airborne contaminants as per ISA 71.04 environmental
conditions for process measurement and control system. For those equipment mounted in field/CNG stations shall
be G3 compliant and master control room mounted shall be G2 compliant.
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13. Signal Multiplier & Barrier
• Function: To limit the transfer of energy to hazardous area.
• Hazardous Area (Field): IEC Zone I Gr. IIA & IIB, T3 as per IS 2148.
• Model: By Vendor.
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Indication LED for SUPPLY ON
Fuse To be provided on AC & DC lines
Output monitoring Socket to be provided with adjustment facility
Protection Short circuit and over load, potential free contact required for
health signal of power supply
Ripple and noise 1 mV (rms) or less
Make As per recommended vendor list
This shall be an intelligent computing platform of industrial grade capable of running 24x7 having central
processing unit of having RAM min 1GB, clock speed min 1 Ghz, storage of min 4GB
This should consist of minimum of 2 number ethernet ports with two different IP address for communication with
RTU. And one number for local configuration
Modem/gateway must also support cloud communication with protocol like MQTT/AMQP/equivalent for
supporting industrial cloud network technology.
Industrial Grade
EMC Specifications:
o Surge Immunity:
Environment
o Storage 6 to 60℃
o Working 6 to 50℃
Features
o Link Backup
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o Various Heartbeat Package, Automatic Recover from Failure
1. The above specification of servers and workstations are the minimum that is required. The SCADA vendor shall
also refer other documents/drawing attached elsewhere in RFP during the system sizing and shall accordingly
select the hardware. If at any stage of system implementation, it is found that the servers & work stations,
selected by SCADA vendor are not having adequate processing power, main memory etc to meet the system
performance requirement of this specification, SCADA vendor shall replace these with higher end machine with
no cost and time implication
2. The above specification and functional details of server/HMI/MMI are the minimum that is required. The
SCADA vendor shall provide SCADA system by meeting all the requirement mentioned in tender document and
has to finalize equipment in total for successful functioning of SCADA system.
Σ Σ Σ
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ANNEXURE II
This form shall duly fill and signed by bidder and submit along with bid.
1. SCADA SYSTEM
SCADA Server
Archive server
Operator work
station
Engineering work
station
Web server
GPS
Monitors
LAN Switch
Cabinet accessories
1. FAN
2. Illumination
lamp
Printer
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1 AI
2 DI
3 DO
4 AO
5 Serial
cards
6 CPU,
7 Any item/s
not included
above like
GSM or
GPRS
modem
NOTE:
1. All RTU cards (including CPU, communication cards, AI, AO, DI, DO, Serial cards along with power
supply unit) are included for power consumption.
2. The digital output cards power consumption (watts) shall also include the power requirements for
interposing relays.
Σ Σ Σ
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ANNEXURE III
TYPICAL I/O COUNTS DETAILS FOR RTU SYSTEM
Modbus serial
7 Modbus RS 232/RS 485 0 1 1
configruable port
ANNEXURE III
TYPICAL I/O COUNTS DETAILS FOR RTU SYSTEM
Modbus serial
7 Modbus RS 232/RS 485 0 1 1
configruable port
ANNEXURE III
TYPICAL I/O COUNTS DETAILS FOR RTU SYSTEM
Modbus serial
7 Modbus RS 232/RS 485 0 1 1
configruable port
Note
1 Refer below table for ports distribution. However this may be change as per site requirement.
Category – 1
Category – 2
Equipment No of port Type of interface Remark
Compressor 1 Profibus/Profinet Refer note 2 & 3
Dispensers 1 RS 485 Master Multidrop , master port
Flow meter
ANNEXURE III
TYPICAL I/O COUNTS DETAILS FOR RTU SYSTEM
Flow computer
VFD
Softstarter 1 RS 485 Master Multidrop , master port
Multifunction meter
GGset
Air compressor
Category – 3
Equipment No of port Type of interface Remark
Compressors 1 Profibus/Profinet Refer note 2
Dispensers 2 RS 485 Master Multidrop , master port
Flow meter
Flow computer
VFD
Softstarter 1 RS 485 Master Multidrop , master port
Multifunction meter
GGset
Air compressor
RTU shall have both the ports profibus and profinet or bidder shall consider a compatiable protocol converter. Few compressors are with Profibus, few
2 compressors are with profinet and few compressors are with both. Number of ports as shown above are tentative, SCADA vendor shall ascertain the quantity of
ports in RTU category wise by considering with or without daisy chain or switch as applicable wherever number of CNG compressors are more than one
RTU shall be compatible to communicate with both PPI and MPI ports of Siemens PLC. For reference of identification and compatibility check with Siemens
3
PLC refer Annexure VI consisting MLFB numbers of Siemens PLC's in IGL
4 In addition to above, RTU shall have dual ethernet communication port for telecom modem , dedicated diagnostic and USB port etc.
ANNEXURE III
TYPICAL I/O COUNTS DETAILS FOR RTU SYSTEM
Spare slot shall be compatible/configurable for inserting all type of cards as analog input, analog output , digital input or digital out cards or mix /hybrid IOs or
7
RS485, Profibus, Profinet.
1 Category – 1 Configuration of MODBUS RS485 ports at Stations having 1 number of CNG Compressors
2 Category – 2 Configuration of MODBUS RS485 ports at Stations having 2 number of CNG Compressors
3 Category – 3 Configuration of MODBUS RS485 ports at Stations having 3 to 4 number of CNG Compressors
2 NH 8 DEFENCE CR02 DELTA (1200 SCM) Siemens S7-200 Compac 6 EMERSON MICRO MOTION FISHER KOHLER INGERSOLL RAND Soft Starter 2 1 CTG 1
D-RAND (1200
3 ROHINI MEGA CR07
SCM)
Siemens S7-300 Compac 3 KOHLER INGERSOLL RAND CTG 3
CR07 DELTA (1200 SCM) Siemens S7-300 Compac 2 ATLAS COPCO Soft Starter
CR05 SAFE 1 CHEMTROLS HEINRICHS SCHNEIDER E&H KOHLER INGERSOLL RAND Soft Starter 2 1
CBD KIRLOSKAR (1200
9 Siemens S7-300 CTG 1
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ANNEXURE - IV
Phase -I
List of Equipment at CNG stations (Tentative)
CBD KIRLOSKAR (1200
9
SHAHDARA CR05 SCM)
Siemens S7-300
Delta 1 CTG 1
CR05 Compac 3
BURCKHARDT (400 SUCTION
SHAKURPUR CR06
SCM)
Siemens S7-300
METERING
MICRO MOTION E&H INGERSOLL RAND 2 1
10 CTG 1
DIESEL SHED CR06
MICRO
MOTION
SUCTION
CR06 Compac 4
METERING
MICRO MOTION KOHLER cp 2 1
11 SHAKURPUR CTG 1
INTERMECH (2400
CR06 Siemens S7-1200 VFD
SCM)
KIRLOSKAR (1200 BRISTOL
CR07
SCM)
Siemens S7-300 Compac 4 CHEMTROLS HEINRICHS
BABCOCK
KOHLER INGERSOLL RAND 2 1
12 ROHINI SEC X CTG 2
KIRLOSKAR (2400
CR07 Siemens S7-300 Compac 2 ELGI VFD
SCM)
D-RAND (1200 BRISTOL
CR07
SCM)
Siemens S7-300 Compac 3 EMERSON MICRO MOTION
BABCOCK
KOHLER INGERSOLL RAND 2 1
ROHINI -22
13 (NEAR AGARSEN CR07 Compac 1 INGERSOLL RAND CTG 2
COLLEGE)
CR07 DELTA (1200 SCM) Siemens S7-300 Compac 1 Soft Starter
BRISTOL
ROHINI -22 CR07 Compac 3 EMERSON MICRO MOTION
BABCOCK
KOHLER INGERSOLL RAND 2 1
14 (NEAR MGF CTG 2
MALL) CR07 DELTA (1200 SCM) Siemens S7-300 Compac 2 INGERSOLL RAND Soft Starter
CR02 Delta 3 EMERSON MICRO MOTION FISHER KOHLER INGERSOLL RAND Soft Starter 2 1
15 SHANTI PATH CR02 DELTA (1200 SCM) Siemens S7-300 Compac 3 CTG 1
CR02
KIRLOSKAR (1200
16 JAHANGIRPURI CR04
SCM)
Siemens S7-300 Compac 6 EMERSON MICRO MOTION FISHER KOHLER ELGI Soft Starter 2 1 CTG 1
BRISTOL
CR01 Delta 2 CHEMTROLS HEINRICHS
BABCOCK
KOHLER 2 1
17 NEHRU PLACE CTG 1
CR01 DELTA (1200 SCM) Siemens S7-200 Compac 3 INGERSOLL RAND Soft Starter
D-RAND (1200
CR07
SCM)
Siemens S7-300 Safe 1 EMERSON MICRO MOTION FISHER KOHLER INGERSOLL RAND 2 1
18 ROHINI SEC XIX CR07 compac 4 ELGI CTG 2
KIRLOSKAR (1200
CR07 Siemens S7-300 FTI 1 INGERSOLL RAND Soft Starter
SCM)
BURCKHARDT
CR31
(1200 SCM)
Siemens S7-300 COMPAC 5 CHEMTROLS HEINRICHS FISHER E&H KOHLER INGERSOLL RAND 2 1
19 NOIDA SEC 122 CTG 2
CR31 DELTA (1200 SCM) Siemens S7-300 COMPAC 2 INGERSOLL RAND
BRISTOL
NH-24 POCKET A
CR05 Compac 3 CHEMTROLS HEINRICHS
BABCOCK
KOHLER INGERSOLL RAND 2 1
20
IFC-III GAZIPUR
CTG 1
CR05 DELTA (1200 SCM) Siemens S7-200 Soft Starter
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ANNEXURE - V
Total List of Equipment at CNG stations
LCV Air compressor
GG Set
Compressor Package Detail Dispenser Detail Station Inlet /Meter Skid Detail flowmeter Compressor electrical cascade UPS
Detail
Detail Detail equipment
Control RTU Implementatio
Sno. Station Name
Room Meter Skid CATEGORIES n Phase 1, 2,
Flow Flow
Compressor No.of Make/ Make (IF VFD/Soft and 3
PLC Make Meter Computer Make Make quantity quantity
Make Dispensers SUCTION PRESENT) Starter
Make Make
METERING
GALILEO (1150 MICRO
CR01 SAIA Compac 1 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
SCM) MOTION
1 OKHLA I DEPOT CTG 2 2
Siemens S7-
CR01 SULZER (600 SCM) Compac 1 INGERSOLL RAND STAR/DELTA
300
GALILEO (1150 MICRO
CR01 SAIA Compac 2 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
SCM) MOTION
2 OKHLA II DEPOT CTG 2 2
Siemens S7-
CR01 SULZER (600 SCM) INGERSOLL RAND STAR/DELTA
300
MICRO
CR01 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
MOTION
GALILEO (1150
3 I P DEPOT CR01
SCM)
SAIA Compac 1 INGERSOLL RAND CTG 1 2
CR01 TGT 1
BRISTOL
CR07 NP 1 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
D-RAND (1200 Siemens S7- BABCOCK
8 ROHINI II DEPOT
SCM) 300
CTG 1 2
CR07 Compac 2 INGERSOLL RAND
MICRO
MAYAPURI CR03 D-RAND (1200 Siemens S7- SAFE 1 Emerson FISHER INGERSOLL RAND 2 1
10
DEPOT SCM) 300
MOTION CTG 1 2
CR03 Compac 1
HARI NAGAR I D-RAND (1200 Siemens S7-
11
DEPOT
CR03
SCM) 300
NP 2 KOHLER INGERSOLL RAND 2 1 CTG 1 2
MICRO
CR02 TGT 1 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
VASANT VIHAR MOTION
15
DEPOT
CTG 1 2
KIRLOSKAR (1200 Siemens S7-
CR02 Compac 1 ELGI Soft Starter
SCM) 300
BURCKHARDT Siemens S7- MICRO
16 OKHLA III DEPOT CR02
(1200 SCM) 300
Compac 2 EMERSON
MOTION
FISHER INGERSOLL RAND 2 1 CTG 1 2
MICRO
CR06 EMERSON FISHER INGERSOLL RAND 2 1
D-RAND (1200 Siemens S7- MOTION
22 NANGLOI DEPOT
SCM) 300
CTG 1 2
CR06 Compac 2 INGERSOLL RAND
MICRO BRISTOL
CR02 Compac 2 EMERSON INGERSOLL RAND 2 1
AMBEDKAR MOTION BABCOCK
25
NAGAR DTC
CTG 1 2
BURCKHARDT Siemens S7-
CR02
(1200 SCM) 300
D-RAND (1200 Siemens S7-
DWARKA CR08 Compac 2 CHEMTROLS HEINRICHS FISHER INGERSOLL RAND 2 1
SCM) 300
26 SECTOR VIII CTG 2 2
Siemens S7-
DEPOT CR08 DELTA (1200 SCM) INGERSOLL RAND
300
BURCKHARDT Siemens S7- BRISTOL
DWARKA CR08 FTI 2 CHEMTROLS HEINRICHS INGERSOLL RAND 2 1
(1200 SCM) 300 BABCOCK
27 SECTOR II CTG 2 2
DEPOT BURCKHARDT Siemens S7-
CR08 INGERSOLL RAND
(1200 SCM) 300
BURCKHARDT Siemens S7- BRISTOL
CR05 Compac 2 CHEMTROLS HEINRICHS INGERSOLL RAND 2 1
DILSHAD (1200 SCM) 300 BABCOCK
28
GARDEN DEPOT
CTG 2 2
BURCKHARDT Siemens S7-
CR05 INGERSOLL RAND
(1200 SCM) 300
D-RAND (1200 Siemens S7- MICRO
29 NARELA DTC CR04
SCM) 300
Compac 2 EMERSON
MOTION
FISHER KOHLER INGERSOLL RAND 2 1 CTG 1 2
Siemens S7-
37 BAWANA DTC CR07 DELTA (1200 SCM)
300
Compac 2 CHEMTROLS HEINRICHS FISHER INGERSOLL RAND 2 1 CTG 1 2
Siemens S7-
CR08 DELTA (1200 SCM) Compac 4 CHEMTROLS HEINRICHS FISHER INGERSOLL RAND 2 1
300
43 KAIR DEPOT CTG 2 2
Siemens S7-
CR08 DELTA (1200 SCM) INGERSOLL RAND Soft Starter
300
SUNHERI PULA Siemens S7- MICRO BRISTOL
44
(DIMTS DEPOT)
CR01 DELTA (1200 SCM)
300
Compac 2 EMERSON
MOTION BABCOCK
INGERSOLL RAND 2 1 CTG 1 2
PATPARGANJ
53
MEGA
CR05 FTI 1 INGERSOLL RAND CTG 3 2
Siemens S7-
CR05 DELTA (1200 SCM) Compac 2 INGERSOLL RAND Soft Starter
200
KIRLOSKAR (2400 Siemens S7-
CR05 Compac 3 ELGI VFD
SCM) 300
D-RAND (1200 Siemens S7- MICRO
CR01 Compac 4 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
SCM) 300 MOTION
54 SARITA VIHAR CTG 2 2
Siemens S7-
CR01 DELTA (1200 SCM) Compac 1 INGERSOLL RAND Soft Starter
200
MADANPUR D-RAND (1200 Siemens S7- MICRO
55
KHADAR I
CR01
SCM) 300
Compac 4 EMERSON
MOTION
FISHER MICRO MOTION KOHLER INGERSOLL RAND 2 1 CTG 1 1
Siemens S7-
CR01 DELTA (1200 SCM) Compac 2 INGERSOLL RAND Soft Starter 2 1
MADANPUR 200
56
KHADAR II
CTG 2 2
Siemens S7-
CR01 DELTA (1200 SCM) Compac 3 Soft Starter
300
GALILEO (1150 MICRO
CR02 SAIA EMERSON FISHER E&H KOHLER INGERSOLL RAND 2 1
SCM) MOTION
R K PURAM SEC D-RAND (1200 Siemens S7-
57
XII
CR02 Compac 4 INGERSOLL RAND CTG 3 2
SCM) 300
Siemens S7-
CR02 DELTA (1200 SCM) Compac 4 Soft Starter
200
D-RAND (1200 Siemens S7- MICRO
CR02 Compac 7 EMERSON FISHER E&H KOHLER INGERSOLL RAND 2 1
R K PURAM SEC SCM) 300 MOTION
58
X
CTG 2 2
D-RAND (1200 Siemens S7-
CR02 INGERSOLL RAND Soft Starter
SCM) 300
D-RAND (1200 Siemens S7- MICRO
CR02 Delta 6 EMERSON FISHER E&H KOHLER INGERSOLL RAND 2 1
SCM) 300 MOTION
Siemens S7-
CR04 DELTA (2400 SCM) Delta 3 VFD
300
GALILEO (1150
CR04 SAIA Compac 3 E&H KOHLER INGERSOLL RAND 2 1
SCM)
DHEERPUR I
CR04 KOHLER INGERSOLL RAND
Siemens S7-
CR04 DELTA (1200 SCM) FTI 1 Soft Starter
200
GALILEO (1150 BRISTOL
CR03 SAIA Compac 4 CHEMTROLS HEINRICHS E&H KOHLER INGERSOLL RAND 2 1
SCM) BABCOCK
GHERGO (1200
CR03 GE Phanukh Compac 3 KOHLER INGERSOLL RAND
SCM)
67 JAIL ROAD CTG 3 2
BURCKHARDT Siemens S7-
CR03 FTI 8
(1200 SCM) 300
Siemens S7-
CR03 DELTA (1200 SCM) Soft Starter
200
D-RAND (1200 Siemens S7- BRISTOL
CR08 Compac 6 CHEMTROLS HEINRICHS MICRO MOTION KOHLER INGERSOLL RAND 2 1
SCM) 300 BABCOCK
72 DWARKA SEC IX CTG 2 1
KIRLOSKAR (1200 Siemens S7-
CR08 ELGI Soft Starter
SCM) 300
BRISTOL
CR05 Compac 1 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
BURCKHARDT Siemens S7- BABCOCK
(1200 SCM) 300
73 I F C GAZIPUR II CR05 FTI 3 INGERSOLL RAND CTG 2 1
Siemens S7-
CR05 DELTA (2400 SCM) Compac 2 BRAVO VFD
300
BRISTOL
CR08 Compac 4 CHEMTROLS HEINRICHS MICRO MOTION KOHLER 2 1
BABCOCK
Siemens S7-
CR08 DELTA (1200 SCM) Compac 2 INGERSOLL RAND Soft Starter
DWARKA SEC 300
74
XX
CTG 3 2
Siemens S7-
CR08 DELTA (1200 SCM) INGERSOLL RAND Soft Starter
300
CR03 FTI 3
Siemens S7- MICRO BRISTOL
CR05 DELTA (1200 SCM) Delta 1 EMERSON E&H KOHLER INGERSOLL RAND Soft Starter 2 1
300 MOTION BABCOCK
80 MAYUR VIHAR CTG 2 2
Siemens S7-
CR05 DELTA (1200 SCM) Compac 7 Soft Starter
200
BRISTOL
CR05 Delta 1 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
NAND NAGARI I BABCOCK
81
&2
CTG 2 2
Siemens S7-
CR05 DELTA (2400 SCM) Compac 5 VFD
300
CR05 SAFE 1 CHEMTROLS HEINRICHS SCHNEIDER E&H KOHLER INGERSOLL RAND Soft Starter 2 1
CBD KIRLOSKAR (1200 Siemens S7-
82
SHAHDARA CR05 SCM) 300 Delta 1
CTG 1 1
CR05 Compac 3
Siemens S7- MICRO
CR01 DELTA (1200 SCM) Compac 8 EMERSON FISHER MICRO MOTION KOHLER INGERSOLL RAND Soft Starter 2 1
200 MOTION
Siemens S7-
83 NAGLA MACHI CR01 DELTA (1200 SCM) KOHLER INGERSOLL RAND Soft Starter CTG 3 2
300
Siemens S7-
CR01 DELTA (1200 SCM)
300
Siemens S7- MICRO BRISTOL
CR05 DELTA (1200 SCM) Compac 5 EMERSON MICRO MOTION KOHLER INGERSOLL RAND Soft Starter 2 1
300 MOTION BABCOCK
84 SHASTRI PARK CTG 2 2
MICRO
CR06 Delta 1 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
D-RAND (1200 Siemens S7- MOTION
SCM) 300
94 ROHTAK ROAD CR06 SAFE 1 INGERSOLL RAND CTG 2 2
CR06 KIRLOSKAR (1200 Siemens S7- Compac 3 ATLAS COPCO Soft Starter
CR06 SCM) 300 FTI 1
KIRLOSKAR (1200 Siemens S7- BRISTOL
CR03 Delta 1 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
SCM) 300 BABCOCK
CR03 SAFE 1 ATLAS COPCO
95 JANAKPURI D C CR03 Compac 2 CTG 2 2
CR03 FTI 1
Siemens S7-
CR03 DELTA (1200 SCM) Compac 1 Soft Starter
200
KIRLOSKAR (1200 Siemens S7- BRISTOL
CR02 Compac 6 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
SCM) 300 BABCOCK
Siemens S7-
CR02 DELTA (1200 SCM) Soft Starter
300
BURCKHARDT Siemens S7- MICRO
CR02 Delta 4 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
PUSHPA (1200 SCM) 300 MOTION
97 CTG 2 2
BHAWAN Siemens S7-
CR02 DELTA (1200 SCM) INGERSOLL RAND Soft Starter
300
D-RAND (1200 Siemens S7- BRISTOL
CR05 Delta 4 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
SCM) 300 BABCOCK
DILSHAD BURCKHARDT Siemens S7-
98 CR05 Compac 3 INGERSOLL RAND CTG 3 2
GARDEN (1200 SCM) 300
Siemens S7-
CR05 DELTA (1200 SCM) Compac 3 INGERSOLL RAND Soft Starter
200
BRISTOL
CR05 Compac 3 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
NH-24 POCKET A BABCOCK
99 CTG 1 1
IFC-III GAZIPUR Siemens S7-
CR05 DELTA (1200 SCM) Soft Starter
200
KIRLOSKAR (1200 Siemens S7- BRISTOL
CR07 Compac 4 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND 2 1
SCM) 300 BABCOCK
100 ROHINI SEC X CTG 2 1
KIRLOSKAR (2400 Siemens S7-
CR07 Compac 2 ELGI VFD
SCM) 300
Siemens S7- MICRO BRISTOL
CR07 DELTA (1200 SCM) Compac 2 EMERSON KOHLER INGERSOLL RAND 2 1
300 MOTION BABCOCK
101 ROHINI 21 CTG 2 2
Siemens S7-
CR07 DELTA (1200 SCM) Compac 2 INGERSOLL RAND Soft Starter
300
Siemens S7-
CR07 DELTA (1200 SCM) Compac 1 Soft Starter
300
CR07 KIRLOSKAR (1200 Siemens S7- Compac 1 CHEMTROLS HEINRICHS FISHER ELGI Soft Starter 2 1
104 ROHINI 25 - II CTG 2 2
CR07 SCM) 300 Compac 4
D-RAND (1200 Siemens S7- MICRO BRISTOL
CR07 Compac 3 EMERSON KOHLER INGERSOLL RAND 2 1
SCM) 300 MOTION BABCOCK
ROHINI -22
105 (NEAR AGARSEN CR07 Compac 1 INGERSOLL RAND CTG 2 1
COLLEGE)
Siemens S7-
CR07 DELTA (1200 SCM) Compac 1 Soft Starter
300
MICRO BRISTOL
ROHINI -22 CR07 Compac 3 EMERSON KOHLER INGERSOLL RAND 2 1
MOTION BABCOCK
106 (NEAR MGF CTG 2 1
Siemens S7-
MALL) CR07 DELTA (1200 SCM) Compac 2 INGERSOLL RAND Soft Starter
300
MICRO
CR02 Delta 3 EMERSON FISHER KOHLER INGERSOLL RAND Soft Starter 2 1
Siemens S7- MOTION
107 SHANTI PATH DELTA (1200 SCM) CTG 1 1
CR02 300 Compac 3
CR02
Siemens S7- MICRO
CR01 DELTA (2400 SCM) Compac 15 EMERSON FISHER KOHLER SCHULZ(BRAVO) VFD 2 1
300 MOTION
BURCKHARDT Siemens S7-
CR01 Compac 2 INGERSOLL RAND
(1200 SCM) 300
108 C G O COMPLEX CTG 3 2
Siemens S7-
CR01 DELTA (1200 SCM) INGERSOLL RAND Soft Starter
200
BURCKHARDT Siemens S7-
CR01
(1200 SCM) 300
KIRLOSKAR (1200 Siemens S7- MICRO
109 JAHANGIRPURI CR04 Compac 6 EMERSON FISHER KOHLER ELGI Soft Starter 2 1 CTG 1 1
SCM) 300 MOTION
Siemens S7- MICRO
CR01 DELTA (1200 SCM) Compac 6 EMERSON FISHER KOHLER INGERSOLL RAND Soft Starter 2 1
200 MOTION
110 JASOLA CTG 2 2
BURCKHARDT Siemens S7-
CR01 INGERSOLL RAND
(1200 SCM) 300
BRISTOL
CR01 Delta 2 CHEMTROLS HEINRICHS KOHLER 2 1
BABCOCK
111 NEHRU PLACE CTG 1 1
Siemens S7-
CR01 DELTA (1200 SCM) Compac 3 INGERSOLL RAND Soft Starter
200
Siemens S7- BRISTOL
OKHLA CR02 DELTA (1200 SCM) Delta 4 CHEMTROLS HEINRICHS KOHLER INGERSOLL RAND Soft Starter 2 1
300 BABCOCK
112 INDUSTRIAL CTG 2 2
Siemens S7-
CR08 DELTA (1200 SCM) Compac 3 CHEMTROLS HEINRICHS FISHER KOHLER INGERSOLL RAND 2 1
DWARKA SEC 300
126 CTG 2 2
XIV KIRLOSKAR (1200 Siemens S7-
CR08 ELGI Soft Starter
SCM) 300
Siemens S7-
127 NARELA SEC X CR04 DELTA (1200 SCM) Compac 2 CHEMTROLS HEINRICHS FISHER KOHLER INGERSOLL RAND 2 1 CTG 1 2
300
DWARKA SEC 23 Siemens S7-
128 CR08 DELTA (1200 SCM) Compac 3 CHEMTROLS HEINRICHS FISHER KOHLER INGERSOLL RAND 2 1 CTG 1 2
PH II 300
BURCKHARDT Siemens S7- BRISTOL
CR08 CHEMTROLS HEINRICHS 2 1
DWARKA (1200 SCM) 300 BABCOCK
129 CTG 2 2
SECTOR 17 KIRLOSKAR (1200 Siemens S7-
CR08 Soft Starter
SCM) 300
D-RAND (1200 Siemens S7- MICRO BRISTOL
CR04 Compac 3 CHEMTROLS KOHLER INGERSOLL RAND 2 1
SCM) 300 MOTION BABCOCK
130 NARELA CTG 1 2
CR04 Compac 2 INGERSOLL RAND
KIRLOSKAR (2400
CR04 siemens s7-300 Compac 5 CHEMTROLS HEINRICHS SCHNEIDER KOHLER ELGI VFD 2 1
131 NANAK PYAU SCM) CTG 1 2
CR04 FTI 1
CR02 Compac 6 CHEMTROLS HEINRICHS SCHNEIDER ATLAS COPCO 2 1
132 SAN MARTIN INTERMECH (2400 Siemens S7- CTG 1 2
CR02 VFD
SCM) 1200
D-RAND (1200 Siemens S7- MICRO
CR07 Safe 1 EMERSON FISHER KOHLER INGERSOLL RAND 2 1
SCM) 300 MOTION
133 ROHINI SEC XIX CR07 compac 4 ELGI CTG 2 1
KIRLOSKAR (1200 Siemens S7-
CR07 FTI 1 INGERSOLL RAND Soft Starter
SCM) 300
Siemens S7- BRISTOL
134 ROHINI SEC 28 CR07 DELTA (1200 SCM) Compac 2 CHEMTROLS HEINRICHS INGERSOLL RAND Soft Starter 2 1 CTG 1 2
300 BABCOCK
Siemens S7- SUCTION MICRO
135 ANAND PARBAT CR06 DELTA (730 SCM) Delta 2 KOHLER INGERSOLL RAND Soft Starter 2 1 CTG 1 2
300 METERING MOTION
Siemens S7-
136 DWARKA SEC V CR08 DELTA (1200 SCM) Compac 2 CHEMTROLS HEINRICHS FISHER KOHLER INGERSOLL RAND 2 1 CTG 1 2
300
Siemens S7-
137 ROHINI SEC 27 CR07 DELTA (1200 SCM) Compac 2 CHEMTROLS HEINRICHS FISHER Soft Starter 2 1 CTG 1 2
300
MICRO
CR05 Siemens S7- Delta 2 EMERSON FISHER E&H KOHLER INGERSOLL RAND Soft Starter 2 1
138 GEETA COLONY DELTA (1200 SCM) MOTION CTG 1 2
300
SAHAS FILLING
192 CR03 HYBRID Compac 2 2 1 NR
STATION
209 JINDAL S S CR01 DELTA (600 SCM) SAIA Compac 1 CHEMTROLS HEINRICHS SCHNEIDER INGERSOLL RAND 2 1 CTG 1 3
NMRC NOIDA
339 CR31 HYBRID COMPAC 1 2 1 NR
SEC 90 HYBRID
Siemens S7-
404 NARELA SEC 7 CR04 DELTA (1200 SCM)
300
Compac 4 CHEMTROLS HEINRICHS FISHER INGERSOLL RAND 2 1 CTG 1 2
PARADISE
FILLING Siemens S7- SUCTION MICRO
410
STATION, BPCL
CR21 ICL BOOSTER
200
Compac 2 METERING MOTION
ELGI STAR/DELTA 2 1 CTG 1 3
RO REWARI
5 Phase-I 20 RTUs
6 Phase II 151 RTUs
7 Phase III 218 RTUs
Nos of packages
Sno CPU Description Type of PLC Siemens Part No
(Approx)
1 CPU 315-2DP S7 300 6ES7 315-2AG10-0AB0/6ES7 315-2AH14-0AB0 170
CPU ET200S,PN/DP CPU IM151-
2 S7 300 6ES7 151-8AB01-0AB0 112
8
3 CPU 226/ CPU 226-CN S7 200 6ES7 216-2BD23-0XB0/6ES7 216-2BD23-0XB8 155
6ES7 216-2AD23-0XB0/6es7 214-1AD23-0XB0/6ES7
4 CPU 226 /CPU 224/CPU 226-CN S7 200 13
216-2AD23-0XB8
5 Siemens CPU-1214C(DC/DC/DC) S7 1200 6ES7 214-1AG31-0XB0 5
Note: This list of CPU is indicative only. However quantity and MLFB numbers may differ.
TABLE OF CONTENTS
Σ Σ Σ
1.0 SCOPE
Contactor’s scope covers supply, design, testing at works, dispatch in well packed condition, laying,
glanding, termination of signals cables and power cables. Scope also includes the supply of cable tray, cable
glands and associated accessories of Instrument cables required for this Project.
The related standards referred to herein (but not limited to) and mentioned below shall be of the latest
editions prior to the date of purchaser’s enquiry:
a) IS-1554 Part 1- PVC insulated (heavy duty) electric cables – working voltage up to and including 1100
V.
c) IS-3975 - Mild steel wires, formed wires and tapes for armouring of cables.
h) ASTM D 2863 - Test method for measuring the minimum oxygen concentration to support candle, like
combustion of plastics (oxygen index).
1P x1.5 mm², 2P x1.5 mm², 6P x 0.5 mm², 12P x 0.5 mm², 1Q x 1.5 mm² and 3 c x 2.5mm² power cable
shall be used for instrumentation purposes. No other combination shall be acceptable. Contractor to also
note that all multipair cables shall have 20% spare pairs which may be used in future. These spare pairs
shall be terminated in junction box.
Separate multipair cables shall be used for analog input, analog output, digital input & digital output signal.
No signal mixing shall be permitted.
Triad or Quad cable shall be used for temperature element to temperature transmitter. Vendor shall consider
the length as required.
Each core shall be 1.5 mm2 made of 7 stranded annealed electrolytic copper conductor. Each strand
shall be 0.53 mm dia.
For Intrinsically safe application, primary insulation shall be low density poly ethylene (LDPE). For
non-intrinsically safe application, primary insulation shall be 85 °C poly-vinyle chloride (PVC) as per
IS5831 Type C. Thickness shall be 0.5 mm minimum.
A pair shall have twisted cores and number of twists shall be not less than 10 per metre. Colour of
core insulation shall be black blue in pair and black, blue and brown in triad.
Individual pair shall be shielded. Shield shall be Aluminium backed by mylar / polyester tape with the
metallic side down helically applied with either side 25% overlap and 100% coverage. Minimum
shield thickness shall be 0.05 mm. Drain wire shall be 0.5 mm2 multi-strand bare tinned annealed
copper conductor. The drain wire shall be in continuous contact with Aluminium side of the shield.
Inner and outer jacket shall be made of extruded flame retardant 90oC PVC to IS 5831-Type ST2.
Oxygen index of PVC shall be over 30%. Temperature Index shall be over 250oC. The thickness of
the jacket shall be as per IS-1554 Part 1.
Inner jacket colour shall be black. Outer jacket colour shall be black except, for cables to be used in
intrinsically safe systems, where it shall be light blue. A rip cord shall be provided for inner jacket.
Armour over inner jacket shall be galvanized steel wire as per IS-1554 Part 1.
Generally the cable shall be same as single pair shielded cable except conductor sizes shall be 0.5 mm2
made of 7 strands of annealed electrolytic copper conductor. Each strand shall be of 0.30 mm dia.
Overall shield shall be of Aluminium backed up by mylar / polyester tape helically applied with the
metallic side down with either side 25% overlap and 100% coverage. Minimum shield thickness shall
be 0.075 mm. Drain wire shall be similar to individual pair drain wire and shall be of the overall
shield.
A pair of communication wire shall be provided for multi-pair cables. Each wire shall be 0.5 mm2 of
plain annealed single or multi-strand copper conductor with 0.4 mm thick 85 °C PVC insulation.
Insulation shall be green and red colour coded.
Pair identification shall be with numbers at interval of not more than 250 mm as per vendor’s
standard.
These cables shall be same as described in above Section except that the individual pair shall not have
shielding.
Two core Control cables shall be used between field mounted solenoid valves and junction
boxes/local control panels.
Multi core shall be multi-strand of size 4C x 1.5mm², 6C x 1.5 mm², 12C x 1.5mm² control cables
shall be used between junction boxes/local control panel and control room mounted devices in
general.
These control cables shall have 1.5 sq mm conductor size with 7 stranded conductors of annealed
electrolytic grade copper, with each strand of 0.53 mm diameter.
Single pair shielded thermocouple extension cables shall be used between thermocouple head and
junction boxes transmitters/local control panel mounted instruments.
Multi pair, individually and overall shielded thermocouple extension cables shall be used between
junction boxes and control room mounted devices.
The type of thermocouple extension cables shall be compatible with thermocouple used. In addition
the colour coding of the primary insulation shall be as per ANSI MC 96.1.
The cable shall have 16 AWG and 20AWG solid conductors for single and multipairs respectively.
Shield shall be aluminium backed by mylar/polyester tape bonded together, helically applied with the
metallic side down with either side having 25% overlap and 100% coverage. The minimum shield
thickness shall be 0.05 mm in case of single pair/ traid and 0.075 mm incase of multipair/triad cable
surface. Minimum shield thickness shall be 0.05 mm for single pair and 0.075 mm for multipair cable.
Drain wire shall be 0.5 mm2 multistrand bare tinned annealed copper conductor. The drain wire shall
be in continuous contact with the aluminium side of the shield.
Inductance shall not exceed 4mH/Km. However for J-type thermocouple inductance could be 8
mH/km.
All power supply cables shall be as per IS-1554 Part I and shall have copper /aluminium conductors
depending on conductor size.
Power cables shall be 3-core, minimum 2.5 mm2 copper conductors with PVC insulation, galvanized
steel armoring and overall PVC sheathing.
Earthing cable/wire shall be single core, outer sheath green in colour, size 1C x 6mm² mult-strand.
PVC insulated with grey colour, AWG 22 (0.3 mm²)or AWG 24 (0.2mm²) 4Pair, solid conductor,
CAT 5e, UTP cable (TIA/EIA 568) as per requirement with flexible PVC conduit and PVC gland & 8
pin RJ/Male /Female connector wherever require.
Cable gland shall be provided for all the above mentioned cables both at field instrument, junction
boxes side, RTU and at control room side along with PVC hood.
All cables glands shall be of nickel-plated brass, Double compression type, & WP to IP 65 as per IEC
60529 / IS 2147 and they shall be double compression type suitable for armoured cables.
Contractor shall provide insulating glands wherever applicable to protect the CP current drainage.
Ex/Flame proof glands at hazardous area location and shall be supplied with Ex (d) certification.
These cable trays shall be made out of galvanized iron-perforated type of 2.5 mm thickness. 50 mm x 50
mm angle shall be used as a minimum.
Suitable cable clamps shall be supplied for binding the cables/tubes at every 500 mm. Instrument
Support/Structural Steel.
Maximum width of the cable tray shall be 600mm and height 50mm, 75mm or 100mm as applicable. 25%
spare capacity shall be provided for cable trays.
Size - by contractor
Junction box Protection – As per IEC 60529 WP IP 52, with certificate
Material - dia cast aluminium (LM6),
Colour - RAL 7035 interior and exterior.
Terminal blocks – Din rail mounted screw less clamp type, wire terminal screw less press
to fit type. TB shall be of traceable standard make. Number of TBs shall be as per requirement with 20%
spare
Gasket – Neoprene rubber
Power earth and system earth bus bar – required
Hings - require
Entry –
Left entry – 6 nos (1/2” NPT) with blind plug (SS 304)
Right entry – 6 nos (1/2” NPT) with blind plug (SS304)
Top entry – Not recommended
Bottom entry – 4 Nos 1 ½” with Bling plug (SS304) along with adapter
Appropriate gland size SS 304 adaptor shall be provided by contractor in case varies in sizes or contractor
shall consider the size according to cable size. Spare 20% inlet and out let cable entries with plugs shall be
provided in each junction box in case of occupancy of all above entries.
7.0 ELECTRICAL CHARACTERISTICS
7.1 Resistance:
Maximum DC resistance of the conductor of the completed cable shall not exceed 12.3 Ω / km at 20oC for
cables with 1.5 mm2 conductors and 39.7 Ω / km at 20oC for cables with 0.5 mm2 conductors.
The mutual capacitance of the pairs or adjacent cores shall not exceed a maximum of 250 pF / m at a
frequency of 1 kHz.
The capacitance between any core or screen shall not exceed a maximum of 400 pF / m at a frequency of 1
kHz.
7.4 L/R ratio of adjacent core shall not exceed 40 µH / Ω for cables with 1.5 mm2 conductors and 25 µH / Ω for
cables with 0.5 mm2 conductors.
7.5 The drain wire resistance including shield shall not exceed 30 Ω / km.
Cable shall be two cores with each core shall be of 0.65 mm dia
For Intrinsically safe application, primary insulation shall be low density poly ethylene (LDPE).
Both the cores shall be shielded. Shield shall be Aluminium backed by mylar / polyester tape with the
metallic side down helically applied with either side 25% overlap and 100% coverage. Minimum
shield thickness shall be 0.05 mm. Drain wire shall be 0.5 mm2 multi-strand bare tinned annealed
copper conductor. The drain wire shall be in continuous contact with Aluminium side of the shield.
Inner and outer jacket shall be made of extruded flame retardant 90oC PVC to IS 5831-Type ST2.
Oxygen index of PVC shall be over 30%. Temperature Index shall be over 250oC. The thickness of
the jacket shall be as per IS-1554 Part 1.
Inner and outer jacket colour shall be violet. Insulation colour shall be red/green. A rip cord shall be
provided for inner jacket.
16 MHz/Maximum – 0.042dB/m
Impedance
16 MHz/Maximum – 0.042dB/m
8.3 CONNECTORS
Design of terminating resistor – Integrated resistor combination that can be selected with slide switch.
Owner reserves the right to test and inspect all the items at the manufacture’s works.
Manufacturer shall furnish documents such as test certificates to prove the quality and composition of the
materials used for manufacturing the cable to the satisfaction of Owner/Owner’s Representative during
expediting and inspection.
a) These tests shall be carried out by manufacturer during various stages of manufacturing. Owner shall
review the related documents.
a) Insulation and Sheaths : All tests as per IS-5831 except insulation resistance, voltage and spark test
shall be as per BS-5308 Part 2.
b) Armour test as per IS-3975.
d) Conductor resistance.
e) Cable capacitance, L/R ratio.
9.3 Acceptance Test:
These tests shall be carried out in the presence of Owner / Owner’s Representative.
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Note
1) Above vendor list is indicative recommended vendor list only and any other vendor(s) apart from mentioned above
are acceptable subject to approval by Owner/Owners representative based on past track record. Also for the vendors
of items not covered in above vendor list, but required for project, bidder has to take approval from Owner/Owners
representative for the same.
2) The details of Vendors indicated in this list are based on the information available with TE; Contractor shall verify
capabilities and timely deliveries of material of each vendor for producing the required quantity and delivery.
Consultant does not guarantee any responsibility on the performance of the Vendor; it is the contractor's
responsibility to verify the correct status of vendor and quality control of each party and also to expedite the
material in time. Any delays in deliveries by vendors, shall not be a cause of schedule and cos implication.
3) Contractor may consider additional/alternate “Owner/Owners representative approved Indian vendor” not included
in above list, with prior intimation of Owner/Owner’s Representative approval status, documents /credentials
furnished by vendors in such cases shall solely be the responsibility of the contractor.
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Manish CHANDRA
tel. +91 124 471 22 00
fax + 91 124 4698585
manish.chandra@tractebel.engie.com