Lampiran A

LAMPIRAN A
LEMBAR PENGESAHAN DATA
Berdasarkan pengamatan yang telah dilakukan di bagian Central Control

Room (CCR) PT Semen Baturaja (Persero) Tbk selama 5 hari mulai dari tanggal
26 Juli 2018 sampai dengan 30 Juli 2018 diperoleh data pengamatan kondisi
proses sebagai berikut.
Data Pengamatan Kondisi Proses 26 Juli 2018

No Data Pengamatan Satuan Nilai
1 Kiln Feed Rate ton/jam 303
2 Raw Mill Feed Rate ton/jam 361
3 Fine Coal Feed to Calciner ton/jam 13,3
4 Fine Coal Feed to Kiln ton/jam 7,7
5 Combustion Heat of Fine Coal [NHV] kcal/kg 5385
Sumber: Central Control Room PT Semen Baturaja (Persero) Tbk.,2018


75
76


Berdasarkan pengamatan yang telah dilakukan di bagian Lab Quality

Control PT Semen Baturaja (Persero) Tbk selama 5 hari mulai dari tanggal 26
Juli 2018 sampai dengan 30 Juli 2018 diperoleh data pengamatan yang sebagai
berikut.
Data Pengamatan Komposisi dan Kondisi Bahan 26 Juli 2018

Fine Coal Ash, %db, [FCA] = 14,49 %
Raw Coal Ash, %db, [RCA] = 6,79 %
Oxides Tot. Raw Raw Raw EP-Dust Kiln Kiln Act. Fine Coal, Raw Coal,
Mill Feed Meal Meal + from EP Feed Feed + Clinker Moist & Ash Moist & Ash
EP-Dust EP-Dust Composition Composition
[FT] [1] [2] [3] [4] [5] [6] [7/8] [10]
H2O 7.10 0.62 7.72 17.00
LOI 34.46 34.70 36.39 34.57 34.57
SiO2 13.48 13.45 10.56 13.57 13.57 21.89 33.63 54.01
Al2O3 3.54 3.66 3.56 3.75 3.75 5.70 9.47 25.60
Fe2O3 2.62 2.01 1.93 2.26 2.26 3.43 3.06 7.40
CaO 43.09 43.38 45.52 43.15 43.15 65.99 30.96 3.97
MgO 0.54 0.55 0.56 0.60 0.60 1.43 0.87 0.92
LSF 98.78 100.22 129.97 98.31 98.31 93.94 28.85 2.13
SM 2.19 2.37 1.92 2.26 2.26 2.40 2.68 1.64
AM 1.35 1.82 1.84 1.66 1.66 1.66 3.09 3.46
Sumber: Laboratorium Quality Control PT Semen Baturaja (Persero) Tbk.,2018
77

Mill Feed Meal Meal + from EP Feed Feed + Clinker Moist & Ash Moist &
EP-Dust EP-Dust Composition Ash
[FT] [1] [2] [3] [4] [5] [6] [7/8] Composition
[10]
H2O 8.71 0.33 8.19 20.00
LOI 35.18 34.51 38.61 34.57 34.57
SiO2 13.55 12.64 10.21 13.42 13.42 21.61 33.53 53.42
Al2O3 3.41 3.36 3.76 3.57 3.57 5.59 9.28 26.87
Fe2O3 2.30 1.98 2.11 2.49 2.49 3.60 2.99 6.93
CaO 43.18 43.33 45.62 43.24 43.24 66.40 36.82 6.73
MgO 0.53 0.61 0.61 0.54 0.54 1.24 0.88 1.05
LSF 99.36 106.61 132.63 99.62 99.62 95.62 34.48 3.62
SM 2.37 2.37 1.74 2.21 2.21 2.35 2.73 1.58
AM 1.48 1.70 1.78 1.43 1.43 1.55 3.10 3.88
Fine Coal Ash, %db, [FCA] = 16.32 %

Mill Feed Meal Meal + from EP Feed Feed + Clinker Moist & Ash Moist &
EP-Dust EP-Dust Composition Ash
[FT] [1] [2] [3] [4] [5] [6] [7/8] Composition
[10]
H2O 8.12 0.30 6.54 19.00
LOI 34.66 35.50 36.44 34.55 34.55
SiO2 13.40 12.99 10.23 13.60 13.60 21.56 34.00 54.01
Al2O3 3.53 3.51 2.66 3.60 3.60 5.65 9.40 24.44
Fe2O3 2.68 2.13 2.00 2.44 2.44 3.87 3.12 7.31
CaO 43.57 43.79 44.98 43.19 43.19 66.25 34.79 5.54
MgO 0.53 0.49 0.52 0.55 0.55 1.22 0.85 0.88
LSF 100.33 104.51 135.96 98.35 98.35 95.25 32.12 3.00
SM 2.16 2.30 2.20 2.25 2.25 2.26 2.72 1.70
AM 1.32 1.65 1.33 1.48 1.48 1.46 3.01 3.34
78

[FT] [1] [2] [3] [4] [5] [6] [7/8] [10]
H2O 9.87 0.33 5.57 18.00
LOI 34.43 35.01 37.37 34.46 34.46
SiO2 14.07 13.56 11.51 13.77 13.77 21.89 33.79 53.35
Al2O3 3.70 3.21 3.36 3.63 3.63 5.71 9.54 25.76
Fe2O3 2.23 2.22 1.95 2.34 2.34 3.66 3.11 7.53
CaO 43.02 43.40 46.62 43.06 43.06 65.99 37.11 7.22
MgO 0.57 0.60 0.71 0.55 0.55 1.29 0.99 0.73
LSF 95.15 100.47 124.45 97.07 97.07 93.72 34.40 3.91
SM 2.37 2.50 2.17 2.31 2.31 2.34 2.67 1.60
AM 1.66 1.45 1.72 1.55 1.55 1.56 3.07 3.42

[FT] [1] [2] [3] [4] [5] [6] [7/8] [10]
H2O 9.04 0.75 8.92 17.50
LOI 36.45 34.79 36.40 34.48 34.48
SiO2 13.41 13.00 10.66 13.43 13.43 21.69 33.91 53.63
Al2O3 3.44 3.35 3.49 3.57 3.57 5.57 9.25 26.59
Fe2O3 2.54 2.11 1.68 2.43 2.43 3.94 3.24 7.58
CaO 43.51 43.69 45.48 43.19 43.19 66.08 30.82 4.56
MgO 0.56 0.68 0.62 0.64 0.64 1.55 1.52 0.84
LSF 100.58 104.71 129.73 99.53 99.53 94.58 28.55 2.45
SM 2.24 2.38 2.06 2.24 2.24 2.28 2.71 1.57
AM 1.35 1.59 2.08 1.47 1.47 1.41 2.85 3.51
79
DATA DESAIN PT SEMEN BATURAJA (PERSERO) Tbk.
PLANT OPERATING
Nr. PARAMETERS
DESIGN STANDARD
I Production
Total Kiln Fresh Feed, tph 290 275 - 290
Opening damper to kiln string, % 40 40 - 45
Clinker production rate, tpd 4292,1 4000 - 4200
Clinker Factor to Kiln Feed 1,622 1,65 - 1,75
II Conversion
% Calcination of out mat. Cyc. A55 78 75 - 85
% Calcination of out mat. Cyc. B54 72 70 - 80
III Thermal Energy

Specific HC, kcal/kgcl 773,8 750 - 800
Coal to Kiln , kg/kgcl 0,057 0,05 - 0,07
% Coal to Kiln 45 40 - 45
Coal to SLC, kg/kgcl 0,066 0,06 - 0,08
% Coal to SLC 55 55 - 60
T Clinker at Cooler exit, deg.C 95 90 - 110
T Clinker to Cooler entrance, deg.C 1566 1550 - 1600
T gas at outlet Kiln String, deg.C 370 365 - 375
T gas at outlet Calciner String, deg.C 376 370 - 380
IV Combustion Air
Excess air at Kiln back end, % theoretic 12 10 - 14
% O2 Content at Kiln back end 2,00 2,0 - 2,5
Excess air at PH exhaust, % theoretic 14 12 - 17
% O2 content at outlet Calciner String 3,50 2,5 - 3,5
% O2 content at outlet Kiln String 3,50 2,5 - 3,5
V Heat losses
Heat loss at Cooler, kcal/kgcl 6 3 - 9
Heat loss at Kiln, kcal/kgcl ~ ~ - ~
Heat loss at TAD, kcal/kgcl ~ ~ - ~
Heat loss at SLC, kcal/kgcl ~ ~ - ~
Heat loss at SP, kcal/kgcl ~ ~ - ~
Heat loss at Kiln+TAD+SLC+SP, kcal/kgcl ~ 60 - 95
80
PLANT OPERATING
Nr. PARAMETERS
DESIGN STANDARD
VI Air distribution
Specific Cooling air, Nm3/kgcl 2,39 2,20 - 2,50
Secondary air, Nm3/kgcl 0,36 0,30 - 0,50
Secondary air temperature, C 1056 900 - 1.100
Teriary air, Nm3/kgcl 0,57 0,45 - 0,75
Tertiary air temperature, C 900 750 - 900
Hot air to RM, Nm3/kgcl 0,54 0,40 - 0,70
Hot air to RM temperature, C 363 330 - 360
Exhaust air from Cooler, Nm3/kgcl 0,92 0,50 - 1,00
Exhaust air from Cooler temperature, C 219 215 - 225
Cooler'air from Grate I, Nm3/kgcl 1,02 0,90 - 1,10
Cooler'air from Grate II, Nm3/kgcl 0,80 0,70 - 0,90
Cooler'air from Grate III, Nm3/kgcl 0,57 0,50 - 0,70
Cooler'air from Grate I + Grate II, Nm3/kgcl 1,82 1,70 - 1,90
Combustion air ( Sec + Tert ), Nm3/kgcl 0,94 0,80 - 1,00
Combustion air (Sec+Tert+Hot air to RM),
1,48 1,40 - 1,60
Nm3/kgcl
VII Effisiency of Cooler, % 66 65 - 70
( Heat recovered by Sec.& Tert. air )
VIII Energi proportion
Heat recovered by Secondary air, kcal/kgck 128 125 - 135
Heat recovered by Tertiary air, kcal/kgck 172 160 - 180
Heat taken away by comb. air ( Sec+Tert ),
300 290 - 310
kcal/kgck
Heat taken away by Hot air to Raw Mill,
62 55 - 65
kcal/kgck
Heat taken away by Exh. air from Cooler,
62 55 - 65
kcal/kgck
Heat taken away by Cooler Exit air ( to
125 120 - 130
RM+Exh.), kcal/kgck
Heat taken away by Clinker, kcal/kgck 18 15 - 25
Heat taken away by gas out SP, kcal/kgck 184 180 - 190
Baturaja, 3 Oktober 2018

Pembimbing KP Perusahaan/Instansi
M. Aidil Ali Fahmi
NIK 1880.1697

Lampiran A

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Lampiran A

Caricato da

Copyright:

Formati disponibili

LAMPIRAN A

LEMBAR PENGESAHAN DATA

Berdasarkan pengamatan yang telah dilakukan di bagian Central Control

Data Pengamatan Kondisi Proses 26 Juli 2018

Data Pengamatan Kondisi Proses 27 Juli 2018

Data Pengamatan Kondisi Proses 28 Juli 2018

Data Pengamatan Kondisi Proses 29 Juli 2018

Data Pengamatan Kondisi Proses 30 Juli 2018

Berdasarkan pengamatan yang telah dilakukan di bagian Lab Quality

Data Pengamatan Komposisi dan Kondisi Bahan 26 Juli 2018

Data Pengamatan Komposisi dan Kondisi Bahan 27 Juli 2018

Fine Coal Ash, %db, [FCA] = 14,43 %

Data Pengamatan Komposisi dan Kondisi Bahan 28 Juli 2018

Fine Coal Ash, %db, [FCA] = 16.32 %

Data Pengamatan Komposisi dan Kondisi Bahan 29 Juli 2018

Data Pengamatan Komposisi dan Kondisi Bahan 30 Juli 2018

DATA DESAIN PT SEMEN BATURAJA (PERSERO) Tbk.

III Thermal Energy

Baturaja, 3 Oktober 2018

M. Aidil Ali Fahmi

Potrebbero piacerti anche