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(John

(John Wiring Diagrams Industrial Generator Sets Models: 20--300 kW Deere-Powered Models) Controllers: 550 3000 6000

Wiring Diagrams

Industrial

Generator

Sets

(John Wiring Diagrams Industrial Generator Sets Models: 20--300 kW Deere-Powered Models) Controllers: 550 3000 6000

Models:

20--300 kW

Deere-Powered

Models)

Controllers:

550

3000

6000

Decision-Maker

Decision-Maker

Decision-Maker

20--300 kW Deere-Powered Models) Controllers: 550 3000 6000 Decision-Maker Decision-Maker Decision-Maker TP-6798 2/13d

TP-6798

2/13d

Product Identification Information

Product identification numbers determine service parts. Record the product identification numbers in the spaces below immediately after unpacking the products so that the numbers are readily available for future reference. Record field-installed kit numbers after installing the kits.

Generator Set Identification Numbers

Record the product identification numbers from the generator set nameplate(s).

Model Designation

Specification Number Serial Number

Accessory

Accessory

Description

Number

Engine Identification

Record

engine nameplate.

Manufacturer

Model Designation Serial Number

the

product

identification

information

from

the

Controller Identification

Record the controller description from the generator set operation manual, spec sheet, or sales invoice.

Controller Description

Introduction

This manual provides wiring diagrams for the 20--300 kW generator sets equipped with one of the following controllers:

Decision-Maker 550

Decision-Maker 3000

Decision-Maker 6000 (100--300 kW)

Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever.

Service Assistance

For professional advice on generator set power requirements and conscientious service, please contact your nearest Kohler distributor or dealer.

Consult

the

Yellow

Pages

under

the

heading

Generators—Electric.

 

Visit

the

Kohler

Power

Systems

website

at

KOHLERPower.com.

 

Look at the labels and stickers on your Kohler product or review the appropriate literature or documents included with the product.

Call toll free in the US and Canada 1-800-544-2444.

Outside the US and Canada, call the nearest regional office.

Headquarters

(EMEA) Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France

Europe,

Middle

Phone: (33) 1 49 178300

Fax:

(33) 1 49 178301

East,

Africa

Asia

Pacific

Power Systems Asia Pacific Regional Office

Singapore, Republic of Singapore Phone: (65) 6264-6422

Fax:

(65) 6264-6455

TP-6798

2/13

China

North China Regional Office, Beijing Phone: (86) 10 6518 7950 (86) 10 6518 7951 (86) 10 6518 7952

Fax:

East China Regional Office, Shanghai Phone: (86) 21 6288 0500

(86) 10 6518 7955

Fax:

(86) 21 6288 0550

India,

Bangladesh,

Sri

Lanka

India Regional Office Bangalore, India

Phone: (91) 80 3366208 (91) 80 3366231

Fax:

(91) 80 3315972

Japan,

Korea

North Asia Regional Office Tokyo, Japan Phone: (813) 3440-4515

Fax:

(813) 3440-2727

Latin America Latin America Regional Office Lakeland, Florida, USA Phone: (863) 619-7568

Fax:

(863) 701-7131

Introduction

3

4 Service Assistance

Notes

TP-6798

2/13

Wiring Diagrams

Use the Wiring Diagram Cross-Reference chart to determine the wiring diagram version number for a given model number and spec number. Then find that version number and the controller type on the Wiring

Wiring Diagram Cross-Reference

Diagrams Reference chart to determine the wiring diagram numbers for your unit. Refer to Controller Identification for controller type identification, if necessary.

Generator Set

   

Wiring Diagram

Model No.

Hz

Generator Set Spec No.

Version No.

20REOZJC

60

GM73381-GA5

1-1, 1-2, or 1-3

30REOZJC

60

GM73381-GA6

1-1, 1-2, or 1-3

40REOZJC

60

GM73881-GA3

2-1 or 2-2

50REOZJD

60

GM79513-GA2

3

60REOZJD

60

GM79513-GA1, -GA8

3

80REOZJF

60

GM81567-GA1, -GA2, -GA3, -GA4

4

100REOZJF

60

GM81567-GA5, -GA6

5

125REOZJG

60

GM79239-GA1, -GA2

5

150REOZJF

60

GM81645-GA1, -GA2

6

180REOZJF

60

GM81290-GA1

7

180REOZJG

50/60

GM84750-GA1

7

200REOZJF

60

GM81290-GA2, -GA3

7

230REOZJE

60

GM66100-GA4

8

250REOZJE

60

GM66100-GA5

8

275REOZJE

60

GM66100-GA6

8

300REOZJ

60

GM66100-GA7

8

TP-6798

2/13

Wiring Diagrams

5

20/30REOZJC Wiring Diagrams Reference

Controller Description

Version 1-1

Page

Version 1-2

Page

Version 1-3

Page

Decision-Maker 550 Controller Control and Harness Module Nos. Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3

GM59851-MA1

 

GM76184-MA1

 

GM76184-MA2

 

GM60084A-E

47

GM78237A-B

62

GM86653A-

95

GM60084B-E

48

GM78237B-B

63

GM86653B-

96

GM35943-D

44

GM35943-D

44

GM35943-D

44

ADV-7447A-D

17

ADV-8036A-A

24

ADV-8520-

41

ADV-7447B-D

18

ADV-8036B-A

25

ADV-6957-B

15

ADV-6957-B

15

ADV-6957-B

15

GM16088A-H

42

GM78247A-D

71

GM78247A-D

71

GM16088B-H

43

GM78247C-D

73

GM78247C-D

73

GM78247D-D

74

GM78247D-D

74

Decision-Maker 3000 Controller Control and Harness Module Nos. Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM75562-MA1

 

GM76185-MA1

 

GM76185-MA1

 

GM70301A-B

52

GM78238A-A

64

GM78238A-A

64

GM70301B-B

53

GM78238B-A

65

GM78238B-A

65

GM35943-D

44

GM35943-D

44

GM35943-D

44

ADV-7714-B

20

ADV-8037-

26

ADV-8037-

26

ADV-6957-B

15

ADV-6957-B

15

ADV-6957-B

15

GM67191-B

49

GM78246-

70

GM78246-

70

Alternator Reconnections

           

4-Lead

ADV-5875A-P

13

ADV-5875A-P

13

ADV-5875A-P

13

12-Lead

ADV-5875B-P

14

ADV-5875B-P

14

ADV-5875B-P

14

Note:

The Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.

6

Wiring Diagrams

TP-6798

2/13

40REOZJC Wiring Diagrams Reference

Controller Description

Version 2-1

Page

Version 2-2

Page

Decision-Maker 550 Controller Control and Harness Module Nos. Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3

GM57157-MA3

 

GM76186-MA1

 

GM58940A-D

45

GM78239A-

66

GM58940B-D

46

GM78239B-

67

GM35943-D

44

GM35943-D

44

ADV-7425-B

16

ADV-8038-

27

ADV-6957-B

15

ADV-6957-B

15

GM16088A-H

42

GM78247A-D

71

GM16088B-H

43

GM78247C-D

73

GM78247D-D

74

Decision-Maker 3000 Controller Control and Harness Module Nos. Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM69855-MA1

 

GM76187-MA1

 

GM69527A-B

50

GM78240A-

68

GM69527B-B

51

GM78240B-

69

GM35943-D

44

GM35943-D

44

ADV-7691--B

19

ADV-8039-

28

ADV-6957-B

15

ADV-6957-B

15

GM67191-B

49

GM78246-

70

Alternator Reconnections

       

4-Lead

ADV-5875A-P

13

ADV-5875A-P

13

12-Lead

ADV-5875B-P

14

ADV-5875B-P

14

Note:

The Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.

TP-6798

2/13

Wiring Diagrams

7

50/60REOZJD Wiring Diagrams Reference

80REOZJF Wiring Diagrams Reference

Controller Description

Version 3

Page

Controller Description

Version 4

Page

Decision-Maker 550 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3

GM78239A-

66

Decision-Maker 550 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections

Sheet 1 Sheet 2 Sheet 3

GM79689A-B

77

GM78239B-

67

GM79689B-B

78

GM35943-D

44

GM35943-D

44

ADV-8038-

27

ADV-8040-B

29

ADV-6957-B

15

ADV-6957-B

15

GM78247A-D

71

GM78247A-D

71

GM78247C-D

73

GM78247C-D

73

GM78247D-D

74

GM78247D-D

74

Decision-Maker 3000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM78240A-

68

Decision-Maker 3000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM79690A-A

79

GM78240B-

69

GM79690B-A

80

GM35943-D

44

GM35943-D

44

ADV-8039-

28

ADV-8041-A

30

ADV-6957-B

15

ADV-6957-B

15

GM78246-

70

GM78246-

70

Alternator Reconnections

   

Alternator Reconnections

   

4-Lead

ADV-5875A-P

13

4-Lead

ADV-5875A-P

13

12-Lead

ADV-5875B-P

14

12-Lead

ADV-5875B-P

14

8

Wiring Diagrams

TP-6798

2/13

100REOZJF and 125REOZJG Wiring Diagrams Reference

Controller Description

Version 5

Page

Decision-Maker 550 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3

GM79689A-B

77

GM79689B-B

78

GM35943-D

44

ADV-8040-B

29

ADV-6957-B

15

GM78247A-D

71

GM78247C-D

73

GM78247D-D

74

Decision-Maker 3000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM79690A-A

79

GM79690B-A

80

GM35943-D

44

ADV-8041-A

30

ADV-6957-B

15

GM78246-

70

Decision-Maker 6000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9

GM81336A-A

89

GM81336B-A

90

GM35943-D

44

ADV-8200-B

35

ADV-6957-B

15

GM78247B-D

72

GM78247C-D

73

GM72449A-A

54

GM72449B-A

55

GM72449C-A

56

GM72449D-A

57

ADV-8493A-

38

ADV-8493B-

39

ADV-8493C-

40

Alternator Reconnections

   

4-Lead

ADV-5875A-P

13

12-Lead

ADV-5875B-P

14

TP-6798

2/13

150REOZJF Wiring Diagrams Reference

Controller Description

Version 6

Page

Decision-Maker 550 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM79692A-A

81

GM79692B-A

82

GM35943-D

44

ADV-8042-B

31

ADV-6957-B

15

GM78247A-D

71

Sheet 2 Sheet 3

GM78247C-D

73

GM78247D-D

74

Decision-Maker 3000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM79693A-B

83

GM79693B-B

84

GM35943-D

44

ADV-8043-C

32

ADV-6957-B

15

GM78246-

70

Decision-Maker 6000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9

GM81337A-A

91

GM81337B-A

92

GM35943-D

44

ADV-8201-B

36

ADV-6957-B

15

GM78247B-D

72

GM78247C-D

73

GM72449A-A

54

GM72449B-A

55

GM72449C-A

56

GM72449D-A

57

ADV-8493A-

38

ADV-8493B-

39

ADV-8493C-

40

Alternator Reconnections

   

4-Lead

ADV-5875A-P

13

12-Lead

ADV-5875B-P

14

Wiring Diagrams

9

180/200REOZJF and 180REOZJG Wiring Diagrams Reference

230--275REOZJE and 300REOZJ Wiring Diagrams Reference

Controller Description

Version 7

Page

Controller Description

Version 8

Page

Decision-Maker 550 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3

GM79934A-B

85

Decision-Maker 550 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections

Sheet 1 Sheet 2 Sheet 3

GM75953A-C

58

GM79934B-B

86

GM75953B-C

59

GM35943-D

44

GM35943-D

44

ADV-8049-B

33

ADV-7932-B

21

ADV-6957-B

15

ADV-6957-B

15

GM78247A-D

71

GM78247A-D

71

GM78247C-D

73

GM78247C-D

73

GM78247D-D

74

GM78247D-D

74

Decision-Maker 3000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM79935A-B

87

Decision-Maker 3000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1

GM77079A-A

60

GM79935B-B

88

GM77079B-A

61

GM35943-D

44

GM35943-D

44

ADV-8050-A

34

ADV-7933-A

22

ADV-6957-B

15

ADV-6957-B

15

GM78246-

70

GM78246-

70

Decision-Maker 6000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9

GM81338A-B

93

Decision-Maker 6000 Controller Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Permanent Magnet Alt. Schematic Diagram Sheet 1 Permanent Magnet Alt. Accessory Connections Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9

GM78254A-F

75

GM81338B-B

94

GM78254B-F

76

GM35943-D

44

GM35943-D

44

ADV-8225-C

37

ADV-7934-E

23

ADV-6957-B

15

ADV-6957-B

15

GM78247B-D

72

GM78247B-D

72

GM78247C-D

73

GM78247C-D

73

GM72449A-A

54

GM72449A-A

54

GM72449B-A

55

GM72449B-A

55

GM72449C-A

56

GM72449C-A

56

GM72449D-A

57

GM72449D-A

57

ADV-8493A-

38

ADV-8493A-

38

ADV-8493B-

39

ADV-8493B-

39

ADV-8493C-

40

ADV-8493C-

40

Alternator Reconnections

   

Alternator Reconnections

   

4-Lead

ADV-5875A-P

13

4-Lead

ADV-5875A-P

13

12-Lead

ADV-5875B-P

14

12-Lead

ADV-5875B-P

14

10

Wiring Diagrams

TP-6798

2/13

Controller Identification

Controller Identification Decision-Maker 550 Controller Decision-Maker 550 Controller with Keyswitch TP-6798 2/13

Decision-Maker 550 Controller

Controller Identification Decision-Maker 550 Controller Decision-Maker 550 Controller with Keyswitch TP-6798 2/13

Decision-Maker 550 Controller with Keyswitch

TP-6798

2/13

Decision-Maker 3000 Controller

Keyswitch TP-6798 2/13 Decision-Maker 3000 Controller Decision-Maker 6000 Controller Controller Identification

Decision-Maker 6000 Controller

Controller Identification

11

12 Controller Identification

Notes

TP-6798

2/13

13Wiring

Diagrams

2/13

TP-6798

13Wiring Diagrams 2/13 TP-6798

2/1314

TP-6798

Wiring Diagrams

2/1314 TP-6798 Wiring Diagrams
TP-6798 2/13 15Wiring Diagrams
TP-6798
2/13
15Wiring
Diagrams

2/1316

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2/1316 TP-6798 Wiring Diagrams

17Wiring

Diagrams

2/13

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17Wiring Diagrams 2/13 TP-6798

2/1318

TP-6798

Wiring Diagrams

2/1318 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/1320

TP-6798

Wiring Diagrams

2/1320 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/1322

TP-6798

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2/1322 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/1324 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/1326 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/1328

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2/1328 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/13

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2/1332 TP-6798 Wiring Diagrams

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2/13

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2/1336 TP-6798 Wiring Diagrams

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2/13

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2/1338 Wiring Diagrams TP-6798
2/1338
Wiring Diagrams
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Diagrams

2/13

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2/1340
Wiring Diagrams
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2/13

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Diagrams

2/13

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2/1346 TP-6798 Wiring Diagrams

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Diagrams

2/13

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2/1348

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2/1348 TP-6798 Wiring Diagrams

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2/13

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2/13

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2/13

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2/13

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2/13

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2/13

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2/13

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2/13

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2/13

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Notes

Notes

TP-6798

2011,

2012,

2013

2/13d

by

Kohler

Co.

All

rights

reserved.

2011, 2012, 2013 2/13d by Kohler Co. All rights reserved. KOHLER CO. Kohler, Wisconsin 53044 Phone

KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455