Engineering

the Future
Eurotech Benelux
For over 20 years, Eurotech Benelux has designed and produced
turnkey and custom made engineered products, from single
castings, forgings and fabrications to massive structural and
mechanical assemblies.

Every project is a unique challenge, and our engineers tailor each

parameter to your exact requirements. This gives you absolute
control over materials choice, tolerances, price and performance.

The Eurotech Benelux team is always there to help: from design,

manufacturing, and delivery to anywhere in the world, to on-site
installation and training.

Nothing matters more than customer satisfaction. We work hard

to maintain our unequalled delivery of quality and value for money.

The Eurotech Benelux advantage:

 Extensive experience of materials and manufacturing
 Advanced engineering design and analytical services
 Computer-controlled production technology
 Proven maximum safety through our rigorous QA/QC system
 Custom designs and packing
 Experienced and qualified customer service team
 Site installation and on-site supervision

If you want to know more about other Eurotech Benelux product ranges, or read our latest news, please visit
our website at www.eurotechbenelux.com. After registering you can download catalogues, product guides, our
corporate brochure and useful utilities.

Wind Turbine
Fenders Forged Ring Bollards
Foundation Systems
English A4 Metric v1.8
Flanges English A4 Metric v1.0a
& Mooring Systems
English A4 Metric v1.0d
Group structure
Eurotech Benelux BV
Eersel, the Netherlands
Headquarters, QA/QC, sales, technical engineering

Eurotech Benelux China QuayQuip BV

Beijing The Netherlands
Production, QA/QC management Technical Engineering, QA/QC

Eurotech Benelux China Eurotech Benelux China QuayQuip Ltd

Baoding, Hebei Yuncheng, Shanxi Malmesbury, UK

Production facility: Production facility: Sales and design

steel structures, forgings steel castings

QuayQuip regional sales offices

Zhenjiang QuayQuip Australia France China
Eurotech Benelux China
China
Qingdao, Shandong North America Chile India
Zhenjiang, Jiangsu
Production facility:
Production facility: Philippines Malaysia Turkey
rubber compounds
PE compounds
Thailand Malta

The group has its Eurotech Benelux’s main factory

headquarters in Eersel, occupies 70,000m² of an ultra-modern
the Netherlands manufacturing complex in Baoding, China.
Applications
Port and
harbour
Bollards
Fender systems
Floating bollards
Recessed and pin
Quay wall structures

Engineered
products
Castings and forgings
Bearings, bushings and pins
Machine parts
Fasteners

Dredging and
offshore
Dredge buckets
Bucket teeth and adapters
Slewing bearings
Rope sheaves
Fender racks
Beams

Civil
construction
Railings and barriers
Noise barrier beams
Sheet-pile anchoring
Bridge and lock components
Tension bars and tie rods

Foundation
structures
Forged ring flanges
Wind turbine anchor cages
Cast steel nodes
 Design

 Finite element analysis helps us create lighter,  3D visualisations help our

stronger, safer components and structures. customers to approve designs

Material development Our designers pay close attention to materials science. As a result of our
research programme we now use higher grades of steel and other materials
than ever before.

Design for longevity Carefully designed products will always outperform and outlast cheaper
off-the-shelf components. Lower maintenance means lower lifetime costs.

Modelling and analysis
Using new creative technologies – including solid modelling and FE analysis
– Eurotech Benelux has left behind the traditional boundaries of design. Our
in-house finite element and structural analysis software helps analyse the
behaviour of every component and load path in each system at its ultimate
limit state.

A 3D design initiated in a European office in the morning can be converted

overnight into manufacturing drawings in Beijing, proofed the next day, before
sending out to the client for approval.

 Visualising a floating barrier system design

 Testing
Eurotech Benelux’s specialist testing and R&D team keep a close, constant watch on every dimension of
manufacturing and material quality. Ask us for more information about their stringent inspection regime.

 Direct-reading spectrometer  Hardness testing  Magnetic particle inspection

 4000 tonne pull  Mechanical testing  High resolution metallurgical

test machine machine microscopic inspection

Testing and inspection

Test and inspection reports are usually provided as a 3.1 certificate according to EN 10204. Additional
documentation and third party inspection is available on request. Our in-house testing regime includes a full range
of destructive and non-destructive testing programmes.

 American Bureau of Shipping (ABS)  Det Norske Veritas (DNV)  Lloyd’s Register (LRS)

 Bureau Veritas (BV)  Germanischer Lloyd (GL)

Quality
Eurotech Benelux’s stringent quality system never compromises on safety and doesn’t cost the earth.
You can be sure of the highest quality product every time, at the best possible price.

Quality Assurance
Eurotech Benelux can provide a full A typical Quality Management plan includes:
Quality Management Plan, the basis for a
comprehensive quality programme.  General arrangement (GA) drawings
 Detailed shop and assembly drawings
 Load capacity calculations and analyses
 Installation, operation and maintenance manuals
- 999
- 9999 -
- 9999 - EME
QUALITY MANAG
QUALITY N 9- QUALITY
NT PLAMANAGEMENT PLLAMA
PLANN NAGEMENT PLA
AN  Inspection and test plan (ITP)
960000000

9600000000 960000
000
000
00
AUTHOR:
Chemical analysis requirements
AUTHOR:

Hereby the author

states that this
AUTHOR:

Hereby ent
docum
author es
the describ
Name Signature
the proces
states
Title
Hereby the author
s as intended
that this document
states that this
document describ
Namedescribes the process as intended
Date
Signature
Title
Date
es the process
Signature
as intend
ded
ed
 Mechanical requirements

Title M. van der Vegt Date
e
Name

M. van der Vegt

QA/QC
M. er
Engine
van der Vegt
2012-01-01
QA/QC Engineer

APPROVED BY:
QA/QC Engine
er
2012-01-01
2012-01-01
Corrosion Protection inspection requirements
APPROVED BY:

Hereby the ETB

Project manag
APPROVED BY:

er approves the
Name Signature Title
Hereby the ETB
of this docum
Projecttsmanager
Hereby the ETB conten
ent
approves
Project manag
er approves the
Namethe contents of this document
Date
Signature
Title
contents of this

Date Signature
document  Dimensional ‘as-built’ requirements

Title Date

Visual inspection requirements

M. Boom
Name 2012-01-01 Project Manag
M.er
Boom Project Manager er
2012-01-01
Project Manag 2012-01-01
1
M. Boom


This document

Welding procedure specification (WPS)

printed. is uncontrolled when printed. is uncontrolled
when
This document when printed.
is uncontrolled
This document

Statement of Confor We ETB cerƟfy:

SpeciĮ
withWe
Statement of Confor
caƟon/Contractwith SpeciĮcaƟon/Contract
ETB cerƟfy:
Statement of Conformance/Compliance
mance/Compliance That complian
ce with
standards, these t, notany
mance/Compliance
with SpeciĮcaƟon
/Contr act
 Welding procedure qualification (PQR) requirements

standard agreed
g tomenƟone
cŽŶĮrmin
. d in this document and/or

Magnetic particle inspection (MPI) requirements

other documen standards will oīer
That compliance with and/or any
any tstandard Complian
menƟoned ceininthis the agreed
document Standards
and/or equivalen
any othert document, not cŽŶĮrming to anyagreed
We ETB cerƟfy: this documen with
place
theofagreed orďĞƩer levels other documen
menƟone d in
standards, these standards n and tesƟng requirements in place of theofagreed
fabricaƟo t, not cŽŶĮrmin
of will oīer equivalent
fabricaƟo orďĞƩer levels of fabricaƟon tesƟng
andand Standards.
n and tesƟng in
place of the agreed g to agreed
ce with any standard equivalent orďĞƩer levels speciĮcaƟ ons
That complian oīer Compliance with the onsagreed requirements and speciĮcaƟons Standards
standards will ards..
standards, these ents and speciĮcaƟ PROJECT DOCUM
the agreed requirem Project Number ENT
Compliance with T DOCUM ENT NO. PROJECT DOCUMENT NO.
Docume Number NO.
PROJEC ETB nt reference
Project Number Docume- ntreference
Document
Name9999
Document
1 Name Docume
Number


e - Rev - 960000000 nt Name
Document referenc

Liquid Penetrant Inspection (PT) requirements

Applicable are PLANBV
MENTBenelux
Eurotech - Number
Project Number ETB - 9999 - -
QUALITY MANAGE
available
960000000
on www.eurote - osch
chbenelux.co QUALITY
sales condiƟons MANAGEMENT
and18-05-2011
Version 4, dated
and
purchase condiƟons, PLAN QUALITY Rev MANAGE - 1 MENT PLAN ber
- 960000000 onsthe District Court in ’s-Hertogenb
m.A printed hard copy
will be send
Įled at the Registry
by postal mail Version 4,ofdated
Rev - 1
9999 Applicable are Eurotech Benelux BV sales
at the condiƟof
condiƟons
Registry and condiƟons, Įled
purchase condiƟons, Įled at the Registry of the District 1 of in20’s-Hertogenbosch
PageCourt
the District
18-05-2011
Court and
in ’s-Hertogenb
ETB - available condiƟons, Įled
on www.eurotechbenelux.com.A
and purchase postal mail on
printed hard copy will be send by postal mail on request.
request.
on request. osch Version 4,
dated 18-05-2011
BV sales condiƟons will be send by 1 and
Eurotech Benelux printed hard copy Page 1 of 20
Applicable are chbenelux.com.A
available on www.eurote Page 1 of 20

 Ultrasonic requirements

Factory certification

Our factory certifications include

GB/T19001:2008 Quality, IS014001
Environment and OHSAS 18000
Occupational Health and Safety
Management System, a state-issued special
equipment manufacturing licence, and the
full range of factory approval certificates
from China’s CCS, the ABS and Lloyd’s
Register, among others. Our laboratories
are certified by an Accreditation Body
Member of the IAF for quality systems,
products and services.
 Logistics
Eurotech Benelux’s logistics department routinely
delivers heavy components and structures to sites
around the world – no matter how remote.

Full packing diagrams are drawn up for container and

break bulk delivery, in 3D for ease of identification.

Photographs are taken during the loading process.

Our production facilities are close to first-tier ports in
China: some major projects are loaded directly onto
the vessel that will transport and install them.

 Fender systems are loaded on a convoy of trucks and readied for transport.  Overseeing the final delivery of a large system.

 3D packing diagrams
and tables are produced
by our logistics team for
engineered systems.
After-market
Commissioning Experienced technicians are available worldwide
and inspection to oversee installation or visit as part of a planned
maintenance programme.

Supervision Complex engineered systems require higher levels

and training of competency at installation. We are on hand to
offer on-site supervision and training.

Warranties Just like our designs, every warranty is tailored to

the exact needs of the customer.

 Installing a floating bollard

Other services
Eurotech Benelux’s expert advice in metallurgy, manufacturing,
testing and inspection can make all the difference to the success
of your next project.

Design and Eurotech Benelux’s experience design engineering

analysis can get your project up and running faster and
more cost-effectively.

Quality Quality doesn’t just happen all by itself. Eurotech

planning Benelux will help you with all the necessary
planning and documentation.

Casting A full range of visual, NDT and finishing checks

inspections are available. Our new 3D measurement system
can verify the geometry of any part or structure.

Upgrades and When an obsolete parts nears the end of its

replacements working life, Eurotech Benelux can cast, forge or
machine the perfect replacement.

 3D dimensional analysis of a node casting

 Port and harbour
Marine fenders
Eurotech Benelux offer the
entire range of QuayQuip
fenders, from the most
complex engineered systems
to the simplest rubber unit.
Every major component is
made in-house for optimum
quality and performance.

Mooring systems
From the integrated load fuses
in our ETG bollards, or the
versatility of floating bollards,
to the convenience of wall-
mounted mooring points and
a full range of specialist types,
the Eurotech Benelux range is
the most complete available.

Port and harbour

equipment
Eurotech Benelux design and
create ramps and walkways,
safety and access ladders,
cope edge protectors, marine
piling arrays, and custom port
and harbour structures.

Marine Plastics
Our UHMW-PE facings,
panels and sliding fenders are
made from only top-grade
‘virgin’ material. QuayPile and
QuayTimber are fully recyclable
marine composites. High quality
regenerated UHMW-PE is
available for other applications.
Civil structures

 Tendon terminator block  Movable bridge system

With a unique combination of structural, civil, mechanical and design

engineering expertise, Eurotech Benelux is ideally placed to make any
kind of steel structure or moving component for building and transport
infrastructure construction.

Specialities include barriers and railings for road and rail transport projects,
moving bridge and lock components, and connections for suspension bridges and
sheet piling systems.

Our cross-disciplinary approach brings to bear our design and manufacturing

experience in large steel fabrications, casting, forging and machining.

Eurotech Benelux’s logistics department knows how to get large structures

anywhere in the world in perfect condition, on time, and within budget.

 Running wheel for lift bridge  Bridge safety barrier

 Dredging and offshore
Eurotech Benelux has made components
for some of the largest excavating dredgers
currently in service.

We have long experience of manufacturing vital

dredging and offshore components including
beams, buckets, running wheels and rope sheaves,
hinges, barge and vessel fendering.

Work is always carried out to the exact customer

specification. A full range of finishes and surface
treatments is available and, as with every Eurotech
Benelux product, each part undergoes stringent
quality control before leaving the factory.

 Dredge bucket in operation in Vlissingen

 Fender racks mounted to a dredger  Running wheels

 A newly installed dredger beam  Dredge buckets ready to transport

 Casting and forging
Eurotech Benelux’s ability to cast and forge pieces is second to none, whether one-off or mass produced,
small or weighing hundreds of tonnes and many metres in size.

Castings Casting equipment includes arc furnaces from 2–80 tonnes, 12–150 tonne ladle refining furnaces,
60 and 160 tonne VD/VOD refining furnaces, and R-H vacuum circulating degassing units.
Casting weights up to 600 tonnes are possible for carbon steel, 30 tonnes for grey iron, 20
tonnes for spherical graphite iron, and 2.5 tonnes for non-ferrous metals.

Forgings As well as a comprehensive suite of drop forging equipment, Eurotech Benelux produces forged
annular rings up to 10m in diameter.

The right Eurotech Benelux offer a complete range of surface treatments, including induction hardening and
finish shot-blasting, and finishes from multi-layer paint systems to powder coating.

Quality Our rigorous in-house testing regime includes a full range of destructive and non-destructive
testing programmes.

 Cast components leaving a furnace

 Roll-forging annular flanges  A gas-fired furnace

 Machine parts
Eurotech Benelux designs, produces and assembles large machine parts to the closest tolerances.

These machine parts include large hinges (bearings, bushings, pins), crankshafts and special pivot and clamp
assemblies. Components can be made in any materials by casting or forging. Maching, grinding and surface
treatments will be carried out to your exact requirements.

Because Eurotech Benelux’s quality and reliability come as standard, your machines will run at peak performance.
If you need a custom part, we will design it to match your specifications and outperform expectations.

Eurotech Benelux can manufacture and assemble complete units, so customers know that products will arrive
on-site ready to install and use immediately.

 Collar bushing for a back-hoe excavator  A machine shaft housing

 A precision-machined crankshaft  Microscopic examination of a bearing part
 Foundation structures
Eurotech Benelux manufacture foundation
structures for all kinds of onshore and
offshore uses, from wind energy systems
to bridges to oil and gas installations.
Typical offshore applications include forged
flanges for monopiles, anchor cages for
gravity-based structures and node castings
for jackets.

Forged ring flanges

Eurotech Benelux produce annular forged
flanges at one of the world’s most advanced
facilities. In an age of ever-taller wind turbines,
it pays to use the strongest flange between
tower sections.

Wind turbine anchor cages

Bolted anchor cages from Eurotech Benelux
have an optimum dynamic response and use
the highest grade materials and cold-rolled
threads for a long, safe service life.

Cast steel nodes

High strength cast steel nodes can exceed 3 metres in diameter
and weigh over 100 tonnes. Special alloys offer ideal strength,
toughness and weldability. Tolerances of under ±1.5mm are
expected, verifiable by detailed 3D analysis of the finished piece.
 English A4 Metric

WWW.EUROTECHBENELUX.COM

Mooring Systems | Fender Systems HEAD OFFICE (NL)

Sigarenmaker 14 | 5521 DJ | Eersel
Floating Structures | Port Furniture P.O. Box 61 | 5520 AB Eersel
The Netherlands
Castings | Steel Fabrications Ph +31 (0) 497 53 22 22 (NL)

Engineered Plastics | Machine Parts info@eurotechbenelux.com