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CONTENTS
SUPPLIER LISTINGS
ASSET MANAGEMENT 36 CONVEYORS
16 CMMS SOFTWARE 37 DRYERS
17 CONDITION MONITORING TOOLS, 37 DUST COLLECTION & VACUUMS
SOFTWARE & SERVICES 38 FEEDING/DOSING EQUIPMENT
17 ERP/MES SOFTWARE 40 FILTRATION/SEPARATION
18 MAINTENANCE PRODUCTS & SERVICES 42 HEAT TRANSFER
18 TRAINING 46 MIXERS & BLENDERS
49 MOTORS & DRIVES
AUTOMATION 50 PIPING, TUBING, HOSES & FITTINGS
19 ALARM MANAGEMENT SOFTWARE 50 PUMPS
19 ANALYZERS & SENSORS 54 REACTION/SYNTHESIS
20 CONTROL VALVES 55 SEALS & GASKETS
21 DESIGN/SIMULATION SOFTWARE 56 SIZE REDUCTION
22 FLOW METERS 58 STEAM SYSTEMS (BOILERS,
24 FLUID PROPERTY INSTRUMENTS STEAM TRAPS, ETC.)
24 LEVEL MEASUREMENT 62 TANKS & VESSELS
27 PRESSURE MEASUREMENT 63 USED EQUIPMENT/AUCTION
28 SAFETY INSTRUMENTED SYSTEMS COMPANIES
29 TEMPERATURE MEASUREMENT 64 VACUUM SYSTEMS
64 VALVES & ACTUATORS
ENVIRONMENTAL PROTECTION 67 WEIGHING EQUIPMENT
30 AIR POLLUTION/EMISSION CONTROL
32 WATER/WASTEWATER TREATMENT SAFETY/SECURITY
& HANDLING 68 BUILDINGS & ENCLOSURES
68 CYBER SECURITY
PROCESSING EQUIPMENT 68 E XPLOSION PROTECTION
34 BLOWERS & FANS EQUIPMENT
34 BULK BAG LOADERS/UNLOADERS 71 SAFETY EQUIPMENT, APPAREL
36 COMPRESSORS & SERVICES
Chemical Processing (ISSN 0009-2630) is published monthly by Putman Media Inc.,1501 E. Woodfield Road, Suite 400N, Schaumburg, IL 60173. Phone (630) 467-1300. Fax (630) 467-1109. Periodicals postage paid at Schaum-
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Control, Control Design, Food Processing, The Journal, Pharmaceutical Manufacturing, Plant Services and Smart Industry. Chemical Processing assumes no responsibility for validity of claims in items reported.
fly
AMERICAN cal manufacturers increased in 2016, and growth is happening even in the face of
CHEMICAL some serious economic challenges. Fortunately, compared to producers in other
MAKERS parts of the world, American chemical makers retain advantages, thanks to access
higher
Strength in key markets and feedstock
advantages bode well for the industry.
to cheaper and more-abundant feedstock and energy.
In “Efforts Bolster Operator Training,” CP’s Editor-at-Large Seán Ottewell
reported that chemical makers such as Eastman and BASF are continuing to
fine-tune their operator training strategies. Meanwhile, research by the Center for
Operator Performance (COP) and Honeywell Advanced Solutions highlights the
EFFORTS BOLSTER
OPERATOR TRAINING
importance of how knowledge itself is acquired and used.
CUT CALIBRATION COSTS
FEBRUARY
This month’s cover story, “Process Safety: Get Ready For 10 Changes,” pointed
to a significant coming transformation in how chemical manufacturers think
CONSIDER THERMAL
INSULATIVE COATINGS
about and implement safety. These 10 emerging trends impact diverse aspects of
MAKE SUCCESS WITH
CENTRIFUGAL BLOWERS
process safety such as the very definition of safety excellence, who is responsible
A BREEZE
REFRIGERANT
REPLACEMENT
for safety leadership and the focus of safety programs.
Seeing such an article in Chemical Processing shouldn’t come as a surprise,
HEATS UP
said Editor in Chief Mark Rosenzweig in his editorial. “We publish more content
focused on safety than any other trade magazine serving chemical engineers and
the chemical industry,” he adds. Since 2015, CP has published 28 articles and col-
umns covering aspects of safety; this includes four cover stories. That’s an average
of more than one item each issue!
TEN EMERGING TRENDS WILL RESHAPE In addition to covering safety efforts, environmental compliance also is a
HOW CHEMICAL MAKERS APPROACH
AND MANAGE SAFETY major focus this month. “Refrigerant Replacement Heats Up” explains how the
mandated phase-out of chlorofluorocarbon and now of hydrofluorocarbon refrig-
erants is prompting significant revamping of refrigeration systems at plants, and
also spurring investments for manufacturing alternative refrigerant gases.
We also highlighted two new processes, one lab-based and the other operat-
ing commercially, that are forcing engineers and scientists to rethink their strate-
gies for dealing with carbon dioxide emissions.
Go to http://goo.gl/xok7tX to check out these articles and more.
APRIL
Managing Editor Amanda Joshi summarized the results of the Chemical
Processing annual salary survey in “It’s Not All Roses”. While many engineers
have good reason to be happy, not everyone shared the love. The average
salary, along with bonuses and raises, edged up slightly from last year. Visit
http://goo.gl/tjPavB to download the full survey report and read what chemi-
cal engineering professionals had to say about their jobs.
Some processing operations can’t tolerate leaks from pump seals for safety,
environmental or economic reasons. Yet, some difficult services pose a night-
mare for seal selection. This has spurred the development of sealless centrifugal
SALARY AND
pump technologies. Resident pump expert Amin Almasi offers a guide to
JOB SATISFACTION:
selecting between the two most common options — magnetic drive and sub-
IT’S NOT
ALL ROSES SELECT THE RIGHT
SEALLESS PUMP
merged motor pumps — in “Select the Right Sealless Pump.”
CLOUD-BASED
CONFIGURATION OFFERS
Providing sound advice from the field, Dirk Willard touches on his years
DOWN-TO-EARTH SAVINGS
CFD STIRS UP MIXING of experience and warns newly minted engineers and seasoned professionals
alike to watch out for phony interviews. Some companies use a nonexistent
job opening and other ruses to pick the brain of a “candidate” and gain free
consulting. “A real interview should delve into who you are and how you fit in
an organization, not just your unique expertise. Be wary if you only get uncon-
vincing or canned responses,” he says.
Check out these articles and more at http://goo.gl/5Vi7TX.
viega.us/mpstainless
EMBRACE ISO 9001:2015 Many people working on safety-instrumented-system projects equate a func-
FUNCTIONAL SAFETY:
DON’T CONFUSE AN AUDIT
WITH AN ASSESSMENT
tional safety audit with a functional safety assessment. However, they differ and
serve different purposes. John Walkington of ABB clarifies the roles of each.
We also provided tips on adopting the ISO 9001:2015 standard for quality
management, reviewed new remote assess technologies and showcased how
installing a dividing wall column helped achieve significant energy savings. To
read these articles, visit http://goo.gl/JBLYwd.
JUNE
The June issue kicked off with several articles focusing on data rich, information
poor (DRIP) facilities. The emergence of easy-to-use handheld tools for data
capture and storage, as well as powerful apps for smartphones and tablets, is
FINDING enabling plants to more easily gather inputs from local sensors. However, many
WHAT’S HIDING
GETS EASIER plants face how best to manage the ever-increasing amounts of data.
Sophisticated predictive analysis
software can reveal valuable insights
Fortunately, as our cover story “Data: Finding What’s Hiding Gets Easier,”
concealed in disparate data
notes, the prospect of engineers at a plant successfully dissecting disparate data
for insights is becoming increasingly achievable thanks to developments in
predictive analytics software.
Another article in this issue, “Predictive Analytics Capture Plant’s Heart-
beat,” describes the impressive results one operating company achieved with
SPRAY EFFECTIVELY
CONQUER COOLING WATER statistical multivariate techniques that enabled real-time monitoring and fault
TREATMENT CHALLENGES
REFINERIES: RETHINK
CORROSION MONITORING
diagnosis at its plants worldwide.
Furthermore, greater emphasis on condition monitoring to foster predictive
maintenance and optimization of asset performance is leading to the installa-
tion of more sensors to check vibration, bearing temperature and a host of other
parameters. For instance, technical developments in sensors, such as for online
corrosion monitoring (see this issue’s “Refineries: Rethink Corrosion Monitor-
ing”) are opening up further opportunities to gather data more frequently.
For more on each of these stories, go to http://goo.gl/C5Gu7N.
continue to pay increasing attention to curbing greenhouse gas emissions. continuing progress
koNobel’s Imagine Chemistry Startup Challenge that introduced several BE CLEAR ABOUT CLARIFIERS
game-changing startups whose products and processes have the potential DELVE DEEPER INTO
“PREMATURE FAILURES”
OF RUPTURE DISKS
AUGUST
In “Operational Excellence Extends its Reach,” Seán Ottewell shares how
companies such as Air Products, BASF and Lanxess are taking a broader fo-
cus and tying in supply-chain partners in initiatives that include taking fuller
advantage of digitalization. O P E R AT I O N AL E XC E LLE N C E
When implementing projects, modularization can promise quicker delivery EXTENDS ITS REACH
and lower cost in some situations but it also adds some challenges. Catalin Tying in supply chain
partners often is becoming
an important element
EFFECTIVELY DETECT
latory editor Lynn Bergeson walks readers through the U.S. Environmental HAZARDOUS GAS LEAKS
MAINTENANCE PLANNING
Protection Agency’s final framework rules under the Toxic Substances Control
Act (TSCA).
We also offer tips on selecting an appropriate detection system for alerting
operators to hazardous gas leaks.
Check out other columns from this month at http://goo.gl/dBxHTP.
OCTOBER
In a two-part series, John Champion, Sheila Van Geffen and Lynnette
Borrousch of The Dow Chemical Co. describe what the company’s success
CYBER SECURITY GETS A LOCAL LOOK
and dispersion are key to avoiding environmental and safety hazards. SUCCESSFULLY REDUCE
PROCESS SAFETY EVENTS II
A control system and a suite
Properly designed systems that collect or supress dust can play an im- of software applications
earn the coveted honor
DECEMBER
In this month’s cover story “Dodge DCS Migration Startup Surprises,”
Laurie Ben, Aaron Crews and James Beall of Emerson Automation
Solutions explain that while migrating from a legacy distributed con-
trol system (DCS) to a state-of-the-art one can offer many important
advantages, plants often make mistakes that lead to start-up surprises
and thwart attaining the full benefit of the new system. Here, they offer
some cutover commissioning tips and tricks.
GC Shah of Wood., reveals in “Make Hazard Analyses Better” that
some process hazard analyses pay scant attention to human factors,
despite errors by people contributing to a majority of industrial inci-
dents. He offers some pointers for effectively taking human factors into
consideration in hazard assessments.
“Single Use Devices Gain Permanent Place” explains how a variety
of drivers, such as the cost of cleaning equipment before reuse, coupled
MAKE HAZARD ANALYSES BETTER
with new developments are leading pharmaceutical makers and other SINGLE-USE DEVICES GAIN
PERMANENT PLACE
ASSET MANAGEMENT
CMMS SOFTWARE
ERP/MES SOFTWARE
TRAINING
AUTOMATION
ALARM MANAGEMENT SOFTWARE
CONTROL VALVES
DESIGN/SIMULATION SOFTWARE
FLOW METERS
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PRESSURE MEASUREMENT
TEMPERATURE MEASUREMENT
ENVIRONMENTAL PROTECTION
AIR POLLUTION/EMISSION CONTROL
+1 248 450-2000
www.durr-cleantechnology.com
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PROCESSING EQUIPMENT
BLOWERS & FANS
Beacon Industries, Inc. 800 454-7159 www.beacontechnology.com
Blowers
Handle specialty gases with reliability.
Vacuums
Built for severe duty use.
Systems
Vacuum systems and engineered
solutions designed for your application.
COMPRESSORS
Atlas Copco 866-546-3588 www.atlascopco.us
CONVEYORS
Carrier Vibrating Equipment 502-969-3171 www.carriervibrating.com
DRYERS
FEEDING/DOSING EQUIPMENT
Acrison Inc. 201-440-8300 www.acrison.com
Feeders Save
Time and Money
The uniquely designed MECHATRON® is the only feeder on the market that can be
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www.schenckprocess.com and nozzles for challenging feeding applications. Contact us for more information.
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FILTRATION/SEPARATION
Andritz 570-546-8211 www.andritz.com
800-453-2321 | rotex.com
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FILTRATION/SEPARATION (CONTINUED)
HEAT TRANSFER
Advanced Heat Recovery, Inc. 410-421-9180 www.advancedheatrecovery.com
Machining
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Environmental Processing
Asset Management Automation Safety/Security
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Traci Purdum,
Amec Foster Wheeler Senior Digital Editor, x428
770-360-0600 www.amecfw.com tpurdum@putman.net
Seán Ottewell,
Editor at Large
Bechtel Ireland
415-768-234 www.bechtel.com sottewell@putman.net
CONTRIBUTING EDITORS
EDITORIAL BOARD
Linde Dan Brown, Elanco
610-834-0300 www.linde-engineering.com Vic Edwards, Consultant
Tim Frank, Dow Chemical
Frederick Gregory, Lubrizol
Radix Julie O’Brien, Air Products
832-390-2244 www.radixeng.net Roy Sanders, Consultant
Ellen Turner, Eastman Chemical
Sheila Yang, Genentech
S&B
PUBLISHER
713-645-4141 www.sbec.com
Brian Marz, Publisher, x411
bmarz@putman.net
Siemens Process Safety Consulting EXECUTIVE STAFF
713-570-2900 www.siemens.com/oilandgasconsulting
John M. Cappelletti, President/CEO
Rick Kasper, CFO
Technip Jerry Clark, Vice President of Circulation
281-870-1111 www.technip.com/en/entities/usa
Wood.
832-809-8000 www.woodplc.com
WorleyParsons
713-407-5000 www.worleyparsons.com
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ADVERTISER INDEX
Admix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
American Machining Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 PUBLISHING HEADQUARTERS
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PEGGY HARRINGTON-MARZ, Inside Sales Manager
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Foster Reprints
Tubacex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 866-879-9144
Tuthill Vacuum & Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 www.fostereprints.com
VEGA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Viega. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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