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INTERNATIONAL
PARTS, OPERATION AND MAINTENANCE MANUAL
for
QUANTUM Series
Electric Chain Hoists
Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting
loads over people.
Always operate, inspect and maintain this hoist in accordance with American National
Standards Institute Safety Code (ASME B30.16) and any other applicable safety codes and
regulations.
Form MHD56124
Edition 1
December 1997
Specifications
Description of Hoist Operation ................................................................................................. ................................................................. 5
Model Code Explanation ......................................................................................................... ................................................................... 6
Hoist Performance .............................................................................................................. ........................................................................ 7
Hoist Specifications ........................................................................................................... ......................................................................... 8
Installation
Trolley and Hoist ......................................................................................................................................................................................... 9
Power Connection ...................................................................................................................................................................................... 10
Load Chain ................................................................................................................................................................................................. 11
Chain Container ................................................................................................................ ......................................................................... 12
Wiring Diagrams ..................................................................................................................................................................................... 14-19
Operation. ................................................................................................................................................................................................. 20
Inspection
Records and Reports ............................................................................................................ ...................................................................... 21
Frequent Inspection ............................................................................................................ ........................................................................ 21
Periodic Inspection ............................................................................................................ ......................................................................... 23
Hoists Not in Regular Use ...................................................................................................... ................................................................... 23
Inspection and Maintenance Report .............................................................................................. ............................................................ 24
Lubrication
Hook and Suspension Assemblies ................................................................................................. ............................................................ 25
Load Chain ................................................................................................................................................................................................. 25
Gears ........................................................................................................................................................................................................... 25
Troubleshooting. ....................................................................................................................................................................................... 26
Maintenance
Maintenance Intervals .......................................................................................................... ...................................................................... 27
General Maintenance Instructions ............................................................................................... .............................................................. 27
Chain Replacement .............................................................................................................. ...................................................................... 28
Brake Adjustment Procedure ..................................................................................................... ................................................................ 29
Model QI25, QI50 and QI100 Hoists Disassembly .................................................................................. ................................................ 31
Model QI200 and QI300 Hoists Disassembly ....................................................................................... .................................................... 32
Cleaning, Inspection and Repair ................................................................................................ ................................................................ 33
Model QI25, QI50 and QI100 Hoists Assembly ..................................................................................... .................................................. 34
Model QI200 and QI300 Hoists Assembly .......................................................................................... ..................................................... 35
Control Pendant Disassembly and Assembly ....................................................................................... ..................................................... 36
Handi-Pendant, (optional feature) Disassembly and Assembly ..................................................................... ........................................... 37
Warranty. .................................................................................................................................................................................................. 59
Danger is used to indicate the presence Ingersoll-Rand Material Handling hoists are manufactured in
of a hazard which will cause severe accordance with the latest ASME B30.16 standards.
injury, death, or substantial property
damage if the warning is ignored. The Occupational Safety and Health Act of 1970 generally
places the burden of compliance with the user, not the
Warning is used to indicate the manufacturer. Many OSHA requirements are not concerned or
presence of a hazard which can cause connected with the manufactured product but are, rather,
severe injury, death, or substantial associated with the final installation. It is the owner s and users
property damage if the warning is responsibility to determine the suitability of a product for any
ignored. particular use. It is recommended that all applicable industry,
trade association, federal, state and local regulations be
Caution is used to indicate the presence checked. Read all operating instructions and warnings before
of a hazard which will or can cause operation.
injury or property damage if the
warning is ignored. Rigging: It is the responsibility of the operator to exercise
caution, use common sense and be familiar with proper rigging
Notice is used to notify people of techniques. See ASME B30.9 for rigging information,
installation, operation, or maintenance American National Standards Institute, 1430 Broadway, New
information which is important but not York, NY 10018.
hazard-related.
This manual has been produced by Ingersoll-Rand to provide
Safety Summary dealers, mechanics, operators and company personnel with the
information required to install, operate, maintain and repair the
products described herein.
It is extremely important that mechanics and operators be
Do not use this hoist or attached equipment for lifting, familiar with the servicing procedures of these products, or like
supporting, or transporting people or lifting or supporting or similar products, and are physically capable of conducting
loads over people. the procedures. These personnel shall have a general working
The supporting structures and load-attaching devices used knowledge that includes:
in conjunction with these hoists must provide a liberal safety 1. Proper and safe use and application of mechanic s common
factor. This is the customer s responsibility. If in doubt, hand tools as well as special Ingersoll-Rand or
consult a registered structural engineer. recommended tools.
Electrical installation should be performed by licensed 2. Safety procedures, precautions and work habits established
electricians in accordance with the latest edition of the by accepted industry standards.
National Electrical Code (ANSI/NFPA 70) and any
applicable local, state and national electrical codes and Ingersoll-Rand cannot know of, or provide all the procedures
ordinances. by which product operations or repairs may be conducted and
the hazards and/or results of each method. If operation or
maintenance procedures not specifically recommended by the
manufacturer are conducted, it must be ensured that product
Lifting equipment is subject to different regulations in safety is not endangered by the actions taken. If unsure of an
each country. These regulations may not be specified in this operation or maintenance procedure or step, personnel should
manual. place the product in a safe condition and contact supervisors
and/or the factory for technical assistance.
Each hoist is shipped from the factory with the warning labels
and tag shown. If the labels or tag are not attached to your
hoist, order new labels or tag and install them. Refer to the
parts list for the part numbers. Labels and tag are shown
smaller than actual size. WARNING
WARNING
Quantum electric chain hoists are driven by cylindrical, Quantum series electric chain hoists are equipped with a
squirrel cage motors (1). The electric chain hoist is fitted with waterproof NEMA 4R rated control pendant for the following
an AC multiple disc brake (2). The brake magnet is opened and functions:
closed by means of the disc system s torque arm. In a de- Up / down
energized mode the compression spring produces the braking Single or dual speed
torque. The asbestos-free slip clutch (3) is found in the first Emergency stop (red button)
gearing stage and operates as an overload safety device. It is
factory adjusted to limit hoists from lifting loads in excess of Additionally, the following push button switches can be
150% of rated hoist capacity. The two-stage (QI25/50/100) or incorporated.
Left / right (trolley operation)
1. Electric Motor
2. Disc Brake
3. Slip Clutch
4. Gearing
5. Chain Wheel
6. Control System
7. Limit Switch
(Dwg. MHP0762)
Series
QUANTUM INTERNATIONAL(QI)
Frame Size
25 = 250 - 1,100 lb (125 - 500 kg)
50 = 500 - 2,200 lb (250 - 1,000 kg)
100 = 2,000 - 4,400 lb (500 - 2,000 kg)
200 = 6,600 lb (3,000 kg)
300 = 4,400 - 8,800 lb (2,000 - 4,000 kg)
Chain Falls
1 = Single fall
2 = Double fall
Speed
NS = Normal Speed
ND = Normal/Dual Speed
HS = High Speed (1)
HD = High/Dual Speed (1)
Capacity
12 = 275 lb (125 kg) (2)
25 = 550 lb (250 kg)
50 = 1,100 lb (500 kg)
100 = 2,200 lb (1,000 kg)
200 = 4,400 lb (2,000 kg)
300 = 6,600 lb (3,000 kg)
400 = 8,800 lb (4,000 kg)
Suspension
E = Eye Bolt (No Trolley)
H = Top Hook
P = Plain Trolley
M1 = Motorized Trolley Normal Speed
M2 = Motorized Trolley Normal/Dual Speed
M3 = Motorized Trolley High Speed (3)
M4 = Motorized Trolley High/Dual Speed (3)
Lift (Length in feet (ft.))
XX = Specify
Pendant Drop (Length in feet (ft.))
6, 11, 16 = Standard
XX = Specify
Flange (4)
A = Standard (Refer to Trolley Parts, Operation and Maintenance Manual)
B = Refer to chart in Trolley Parts, Operation and Maintenance Manual
C = Refer to chart in Trolley Parts, Operation and Maintenance Manual
D = Refer to chart in Trolley Parts, Operation and Maintenance Manual
(-) = Eyebolt (No Trolley)
Power Supply (volts / phase / Hz)
1 = 115/1/60 (5)
2 = 230/1/60 (5)
3 = 230/3/60
4 = 460/3/60
5 = 575/3/60
6 = 380/3/50
Options
B = Trolley Brake
K = 110 Volt Control
C = Chain Container
P = Pendant with vertically aligned buttons (Not covered in this manual)
F = F xx , Specify power cord length (Std. = 15 ft. on E, H and P suspension, Std. = 3 ft. on M suspension)
H = Handi-Pendant (1/8 and 1/4 ton only)
Notes
(1) = Available as three (3) phase models on QI50-1HS25, QI50-1HD25, QI100-1HS50 and QI100-1HD50 only
(2) = Single phase models only
(3) = Not available on QI300-2
(4) = For specifications refer to individual charts for plain and motorized trolleys
(5) = Available in 125 kg, 250 kg and 500 kg capacities only
For special applications please contact the factory or your local Ingersoll-Rand distributor.
(Dwg. MHP0816)
10
Hoist operation must be in accordance with the control 1. Install chain stopper on the free end of the load chain.
pendant symbols. If hoist does not operate in accordance Refer to distance X in the Table 4 for correct position of
with control pendant symbols then hoist is misphased. chain stopper from the end of the load chain.
Should this be the case, then on single phase hoists the two 2. Attach the free end of the load chain to the hoist housing.
power cables (L1 and L2) must be switched. For three
phase hoists switch any two power cables. After installing load chain, make sure it is not twisted or
kinked. Adjust as required before using hoist.
Load Chain
Prior to hoist start-up and during operation the load chain must
be regularly lubricated along its full length. The internal,
contacting and rubbing surfaces of the chain links must have If no chain bucket is mounted, then the chain free end
constant lubrication. Refer to LUBRICATION section for must be affixed to the hoist housing in accordance with
additional information. Dwg. MHP0799 and Table 4.
Limit Switch
(Dwg. MHP0799)
(Dwg. MHP0798)
11
12
13
(Dwg. MHP0815)
14
L1
Black wire
L2 L1
Black wire
Brown wire
L3 460 Volt
Connection
L2
PE
H3 H2 Red wire
H1 H4 *
K5 H3 H2
H1 H4 *
X1 X2
F1 T1 X1 X2
1 8 7
T1
8
1.6 Amp Orange wire
K1 K2 Orange wire
10
K5
S1 K2
3 5
K1
E-Stop
S2 K1
2 6
*9 U/U1 V W K2
* Brown wire
460 VAC
Black
* Red wire
Up
230 VAC
Motor Single-speed Hoist Motor
Y1 3-ph
Brake
Notes:
K1 = Down Relay
Down
(Dwg. MHP0814)
L1
Black wire
L1
L2 Black wire
Brown wire
L2
L3 460 Volt
Connection Red wire
PE
H3 H2
H1 H4 * H3 H2
H1 H4 *
K5
X1 X2 X1 X2
T1
F1 T1
1 8 7 8
Orange wire
1.6 Amp Orange wire
K1 K2 10
K5
230 Volt Connection
S1 K2
3 5
K1
S2 K1
2 6
K2
E-Stop
4
K3
K3
*9 U/U1 V W V1 W1
Up
* Brown wire
Black
460 VAC
* Red wire
230 VAC Motor Notes:
Y1 3-ph Two-speed K1 = Down Relay
Hoist Motor K2 = Up Relay
Down
15
L1
L2
L3
PE H3 H2 H3 H2
H1 H4 *
H1 H4 *
K45
X1 X2 X1 X2
T1 T4
F4 41
48
1.6 Amp
K41 K42
47
L3 L2 L1
A A A 50
K45
* Brown wire
460 VAC K42
43
* Red wire K41
230 VAC
K41 42
* 49 U/U1 V W
K42
Black
Optional
Brake 1
Trolley Enclosure
E-Stop
Hoist Enclosure
PE
L1 460 Volt
Connection
Up
L2
L3
Down
H3 H2 H3 H2
230 Volt H1 H4 * H1 H4 *
Connection
X1 X2 X1 X2
T1 T1
F1
Right
8 1
1.6 Amp
K1 K2
7
Left
* Brown wire
460 VAC K2 5 S1 3
* Red wire
K1 Pendant Station
230 VAC
*9 U/U1 V W
K1 6 S2 2
K2
Black
(Dwg. MHP1111)
16
L1
L2
L3
PE H3 H2 H3 H2
H1 H4 * H1 H4 *
K45
X1 X2 X1 X2
T1 T4
F4 41
48
1.6 Amp
K41 K42
47
L3 L2 L1
A A A 50
K45
K42 43
K41
* Brown wire
460 VAC K41 42
* 49 U/U1 V W
* Red wire K42
230 VAC
Black
Trolley Enclosure
Hoist Enclosure
PE
L1
E-Stop
L2
L3
Up
H3 H2
H1 H4 *
X1 X2
T1 Down
F1
1.6 Amp
K1 K2
7
Right
* Brown wire
460 VAC
* Red wire
230 VAC K2
5 S1 3
Left
K3 K1
*9 U/U1 V W V1 W1
K1
6 S2 2 Pendant Station
K2
Black
Motor
Y1 Two-speed Hoist Motor
3-ph
4
K3 Notes:
Brake
K1 = Down Relay
K2 = Up Relay
K3 = Fast Speed Relay
K41 = Trolley Left Relay
K42 = Trolley Right Relay
K45 = E-Stop Relay
S1 = Down Limit Switch
S2 = Up Limit Switch
(Dwg. MHP1112)
17
L1
L2
L3
PE
H3 H2
H1 H4 *
K45
X1 X2
T4
F4 41
48
1.6 Amp
K41 K42
47
L3 L2 L1
A A A 50
K45
K42
* Brown wire 43
K41
460 VAC
K43
* Red wire
230 VAC K41
* 49 U/U1 V W V1 W1 42
K42
Black
44
K43
Motor
Y4 Two-speed Trolley Motor
3-ph
Optional
Brake
2
Trolley Enclosure
Hoist Enclosure
PE
460 Volt
E-Stop
L1 Connection
L2
L3 Up
H3 H2 H3 H2
230 Volt H1 H4 * H1 H4 *
Connection
Down
X1 X2 X1 X2
T1 T1
F1
8
1.6 Amp
K1 K2
Right
* Brown wire
460 VAC
* Red wire
Left
230 VAC K2
5 S1 3
K1
*9 U/U1 V W
K1 Pendant Station
6 S2 2
K2
Black
Motor
Single-speed Hoist Motor Notes:
Y1 3-ph
K1 = Down Relay
K2 = Up Relay
Brake
K41 = Left Relay
K42 = Right Relay
K43 = Trolley Fast Relay
K45 = E-Stop Relay
S1 = Down Limit Switch
S2 = Up Limit Switch
(Dwg. MHP1113)
18
L1
L2
L3
PE H3 H2
H1 H4 *
K45
X1 X2
T4
F4 41
48
1.6 Amp
K41 K42
47
L3 L2 L1
A A A 50
K45
K42
* Brown wire 43
K41
460 VAC
K43
* Red wire
230 VAC K41
* 49 U/U1 V W V1 W1 42
K42
Black
44
K43
Motor
Y4 Two-speed Trolley Motor
3-ph
4
Optional
Brake
2
Trolley Enclosure
Hoist Enclosure
PE
460 Volt
E-Stop
L1 Connection
L2
Up
L3
H3 H2
H1 H4 *
Down
X1 X2
T1
F1
8
1.6 Amp
K1 K2
Right
* Brown wire
460 VAC
* Red wire
Left
230 VAC K2
5 S1 3
K3 K1
*9 U/U1 V W V1 W1
K1 Pendant Station
6 S2 2
K2
Black
Motor
Two-speed Hoist Motor Notes:
Y1 3-ph
K1 = Down Relay
K2 = Up Relay
Brake K3
K3 = Hoist Fast Relay
K41 = Left Relay
K42 = Right Relay
K43 = Trolley Fast Relay
K45 = E-Stop Relay
S1 = Down Limit Switch
S2 = Up Limit Switch
(Dwg. MHP1114)
19
Pendant Operation
The pendant is a remote control that allows an operator to
control the positioning of a load. It will allow the operator to
control hoist movements while maintaining his position at the
work position thereby; allowing exact positioning of the hook.
Optional controls can be supplied with motorized trolley (Dwg. MHP0801)
operation. The Emergency Stop will stop all operations of the
hoist and trolley in the event of an emergency. The trolley For dual speed operation, control pendant buttons have two
control will move a suspended load (left or right) along its positions. Depressing the button to the first position produces
track with a powered trolley. normal speed. Depressing the button to the full extent of its
travel produces high speed.
Emergency Stop
The emergency stop button will remain depressed after
activation. To reset twist (rotate) emergency stop button
clockwise until button releases and spring returns to its original
position. When a hoist and trolley combination is used the
emergency stop is integrated in the trolley relay box.
20
(Dwg. MHP1010)
(Dwg. MHP0040)
(Dwg. MHP0043)
(Dwg. MHP0102)
On hoist models QI25 and QI50 only, replace damaged or
worn spring components. Check limit switch arm
movement is smooth and unrestricted.
Excessive wear or stretching may not be apparent from 10. SLIP CLUTCH. The slip clutch is factory pre-adjusted to
visual observation. At any indication of wear or stretching slip at a nominal 150% of the hoist rated capacity. If the
inspect the chain in accordance with instructions in wear resistant lining is overheated the slip load will be
Periodic Inspection. A worn load chain may cause the reduced to 125%.
load sheave to wear rapidly. Inspect the load sheave and
replace if damaged or worn.
22
* Measurement of the chain link diameter dm = ( d1 + d2 )/2 ; (dm min. = 0.9 x d).
23
24
Load Chain
25
26
27
110 112
(Dwg. MHP0817)
(Dwg. MHP0804)
28
113
(Dwg. MHP0805)
Double Fall (Reeved Hoist) All models Check chain is not twisted along its length. Use correct
With double fall operation, the load side of the chain end is screws to secure the chain end to the hoist housing. Refer to
affixed in the chain port (A) of the housing using special Dwg. MHP1266.
capscrew (91), refer to Dwg. MHP1266. Use only
Ingersoll-Rand original capscrews. DO NOT SUBSTITUTE. Brake Adjustment Procedure
Refer to Dwg. MHP0808.
A 91
Test
1. Use a test load that is 100% of hoist capacity.
2. With cover off, hoist load, in low speed mode,
approximately 1 ft. (0.3 m).
3. Listen to brake while hoisting.
4. When hoisting stops, brake should hold load.
(Dwg. MHP1266)
29
QI25
Brake Cage
Brake Disc
Assembly
Lock
Nut
QI50
Brake
Lever
Adjusting
Nut (5) or (7)
S (air gap)
QI100
Brake
Solenoid
(Dwg. MHP0808)
QI300
Motor
End
17 16
(Dwg. MHP0810)
30
31
32
33
Model QI25, QI50 and QI100 Hoists Assembly Models QI50 and QI100 hoists do not use brake washer
Instructions (18).
Refer to Dwgs. MHP1004 and MHP1122.
1. Lubricate and install two new O rings (36) in the grooves 17. Ensure brake discs are clean and dry. Install brake discs
provided in the small bores of hoist body (64). Model (16) and (17) in brake cage (14). Refer to drawing
QI100 hoists use one each of O rings (36) and (135). MHP0809 for correct sequence. Begin with a outer brake
2. Press bearings (55) and (58) onto load sheave (56). Install disc (16) and alternate with inner brake disc (17) until they
chain guide (97) in the hoist body (64). Threaded hole for are all used.
chain stripper (98) must be positioned nearest the gear end
of the hoist body.
3. Secure the chain guide to the hoist body (64) with two
capscrews (95) and lockwashers (96) using a small amount On models QI25, QI50 and QI100 hoists never install a
of RTV on the capscrew threads. rotating disc next to the housing.
4. Partially install load sheave with assembled bearings into
hoist body from the brake end. Install spacer (73) on load 18. Place brass cup disc (11) with dimple outward on top of
sheave from the gear end. Install key (57) in load sheave. last brake disc (16).
Position gear (74) on load sheave being careful to align 19. Thread screw (8) into brake lever (6). Install nut (7) on
bore and keyway. Gently tap load sheave from the brake screw (8).
side to engage parts. Secure with retainer ring (75). Secure 20. Locate spring (22) and guide (23) in recessed hole in motor
bearing (55) in hoist body with retainer ring (54). cover. Install brake lever (6) with brake solenoid attached
5. Install chain stripper (98) with capscrew (99) and and press down to compress the spring while installing
lockwasher (13) or (145). brake pin (9). The head of the brake pin must be toward the
6. Install the motor stator (34) in the hoist body from the brake contactor. Secure brake pin with retainer (4). Adjust brake
end. The stator has two cable bundles, each cable bundle gap to 0.06 to 0.079 in. (1.5 to 2 mm). Refer to brake
contains three wires. Refer to schematic drawings for correct adjustment procedure in MAINTENANCE section and
wiring connections. When installing the stator in the hoist Dwg. MHP0808.
body, ensure the groove in the stator outside diameter is 21. Connect leads from motor, limit switch, condenser and
aligned with the groove in the hoist body bore. Install pin transformer to terminal strip (37, 38 or 39). Refer to
(35). appropriate schematic drawing.
7. Lightly coat setscrew (92) threads with Loctite ® 242 and 22. Install brake cover (2) and new gasket (3) on hoist body.
install setscrew in hoist body. Tighten setscrew (92) to Secure in position with four slotted head screws (1).
clamp stator. 23. Turn the hoist body assembly over so the gear case end is
8. Install rotor assembly (31) or (32) through the stator so up.
helical gear end enters first. Carefully tap into position 24. Ensure the pinion shaft (77) has a bearing installed on both
until bearing is seated. ends then press the assembly into the hoist body using
9. Pull motor leads through opening in motor cover (27) and special tool. The bearing on the end of the pinion shaft
install motor cover in hoist body, tap until seated. Secure which enters the hoist body first will slide into place. The
motor cover with three lockwashers (13) and socket head second bearing (outer) on the pinion shaft may need to be
capscrews (12) or (21). tapped into position. Tap on the pinion shaft until bearings
10. Install the limit switch (41) in hoist body using two slotted are fully seated.
head screws (43) and lockwashers (13) or (145). 25. Install retainer ring (79) to hold the assembly in the hoist
11. Ensure bracket (48) is securely attached to transformer body.
with two capscrews (47), lockwashers (51) and nuts (52). 26. Install key (78) in pinion shaft (77) and slide slip clutch
Install transformer (53) in hoist body using two slotted assembly onto pinion shaft (77). Ensure keyway aligns
head capscrews (43) and lockwashers (13) or (145). with key. Tap slip clutch assembly into position.
Position transformer wires toward the motor stator. 27. Install retainer ring (87).
12. Ensure leads between contactor and terminal assembly are 28. Install new gasket (3) and gear cover (2) on hoist body.
connected. Install contactor (59) or (63) in the hoist body Secure cover in position with four socket head capscrews
and secure with two slotted head screws (43) and (88).
lockwashers (13) or (145). The contactor mounts parallel 29. Place the hoist body on its side with the cable connector
to the rotor assembly. Secure the terminal assembly with and the pendant strain relief port visible.
two slotted head screws (43) and lockwashers (13) or 30. With the cable release pointing upward, install cable
(145). The terminal strip mounts at right angles to the connector (93) and pendant assembly.
contactor.
13. Position limit lever (45) on the underside of hoist body and Eye Bolt/Top Hook Assembly
slide limit shaft (42) through the limit lever from the inside 1. Position eye bolt (69) between the lugs on the top of the
of the hoist body. Secure limit lever with setscrew (44). hoist body. Secure with two capscrews (71), lockwashers
Limit lever should be flush with the surface of the hoist (68) and nuts (67).
body when installed. 2. For hook mount hoists, place spacers (72) between the lugs
14. Install brake solenoid (24) on motor cover (27) with two on the top of the hoist body and position the top hook
socket head capscrews (25) and lockwashers (26). assembly (66) over the lugs.
15. Install brake cage (14) on motor cover and secure in 3. Install two capscrews (65) through holes to locate top hook
position with three socket head capscrews (12) and assembly. Capscrews (65) must pass through the spacers (72).
lockwashers (13). Position pivot ears on brake cage nearest
the brake solenoid.
34
35
Repair
Replace any electrical components that have tested faulty or are
burnt. Replace any buttons that are not functioning. Replace any
components that are cracked or worn.
36
(Dwg. MHP1067)
37
Load Test
Prior to initial use, all new, extensively repaired, or altered
hoists shall be load tested by or under the direction of a person
trained in safety and the operation of this hoist, and a written
report furnished confirming the rating of the hoist. Dynamically
load test hoist to 125% of its rated capacity in accordance with
ASME B30.16 standards. Testing to more than 125% is
necessary to set slip clutch and may also be necessary to
comply with standards and regulations set forth in areas outside
of the USA.
38
204
206
200
202
201
205
(Dwg. MHP1082)
39
34
33
32
1
31 13
13 12
27 18
16
17
29 23
28 14
26 22 13
12
25 8
7
15 4
86 19
24
85
11
9
69 67 68 6
71 5
66
114
84 78
77 65
83 76
68
82 72
79 67 64 63 59
81 76
2
88
3
75 13
43
74 73 62 37
70
87
132 38
60 43 48
47 13 50
123 92
53 43
93
51 49
57 52
94 40
46 41
36 13 43 42
58 39 13
144 97 56
89 96 55
89 98 13 95 43
134 45
91 99 54 44
102
101
104
103
105
(Dwg. MHP1004)
40
Recommended Spare
41
Recommended Spare
42
(Dwg. MHP1138)
(Dwg. MHP1139)
43
34
33
32
1
13
21
27
16
17
23 14
26 22 13
12
25 8
7
15 4
86 19
24
85
11
9
69 67 68 6
71 5
66
114
84 78
77 65
83 147
68
82 72
79 67 64 63 59
81 76
2
88
3
75 145
43
74 73 62 37
70
87
60 132 48
43
47 145
123 92
53 43
93
51 49
57 52
94
46 41
145 43 42
135
58 39 145
97 56
145 96 95 55
13 98 99 43
91 45 54
7 44
101
13
103
105
(Dwg. MHP1122)
44
Recommended Spare
45
Recommended Spare
46
(Dwg. MHP1138)
(Dwg. MHP1139)
47
13 1
21
18
17
16
27
14
13
23 12
22
87 8
15 7
86 26 4
25 19
163 11
82 24
66 9
76 114 6
78
85 77 7
80 147
84
83 69
81
152 151
162 150
155
161 160 148
143
157 156 13 62
158
154 43
153
91 150
75 146
2 37
74
21
64 43 145
3
17 132
70
43
91 92 145
123 41 42 142 145
43 47
60 48 141
51
93 63 140
94 46
145
52
53 43 39
101
49 59
57
97
103 98 58
56
45
13 44 55
21 54
(Dwg. MHP1115)
48
Recommended Spare
49
Recommended Spare
50
126
125
127 129
128
130 124
128
124
131
131
(Dwg. MHP1100)
51
108
107
114
115
109
112 116
111
114 116
117
118
113 115
Hoist Models 121
QI100
119 108
Double Fall
111
114
Hoist Models 115
QI300
Single Fall
113
173 115
175
177
114 174
116
115
175 108
113
177
114 111
116
113
(Dwg. MHP1109)
52
Recommended Spare
53
Pendant Length
Description of Control Pendant Assembly Part Number
ft metre
11 3.4 71272983
Down/Up and Emergency Stop
21 6.4 71272991
11 3.4 71273023
Down/Up and Left/Right with Emergency Stop
21 6.4 71273031
Contact your nearest Ingersoll-Rand distributor or the factory for Pendant drop lengths not shown.
54
Recommended Spare
* Required on Pendant without Trolley control.
55
Recommended Spare
Note: Handi-Pendant assemblies are only available for use on QI25 Hoists.
57
Quantum electric chain hoists are designed and constructed to Return Goods Policy
provide long, trouble-free service. In time it may become If it becomes necessary to return the complete hoist or certain
necessary to order and install new parts to replace those that parts to the factory, contact the Distributor from whom you
have been subjected to wear. purchased the hoist, or the nearest Ingersoll-Rand Distributor
in your area.
The use of other than Ingersoll-Rand Material Handling Ingersoll-Rand will not accept any returned goods for
replacement parts may result in decreased hoist performance, warranty or service work unless prior arrangements have been
and may invalidate the warranty. For prompt service and made and written authorization has been provided from the
genuine Ingersoll-Rand Material Handling parts, provide your location where the goods were purchased.
nearest Distributor with the following:
1. Complete hoist model number and serial number as they
appear on the hoist labels.
2. Part number and part description as shown in the parts section. Continuing improvement and advancement of design may
3. Quantity required. cause changes to this hoist which are not included in this
manual. Manuals are periodically revised to incorporate
The model and serial number labels are located on the hoist housing. changes. Always check the manual edition number on the
front cover for the latest issue.
QUANTUM Disposal
ELECTRIC When the life of the hoist has expired, it is recommended that
HOIST
the hoist be disassembled, degreased and parts separated as to
MODEL materials so that they may be recycled.
SERIAL NO.
CAPACITY TON
VOLTAGE PH
AMPS Hz
Additional information on the QUANTUM Electric Chain Hoist and its options is available in the following documents:
QUANTUM Electric Trolley Parts, Operation and Maintenance Manual Form Number MHD56108
PT and RT Series Trolley Parts, Operation and Maintenance Manual Form Number MHD56102
QUANTUM International Electric Hoist Parts, Operation and Maintenance Manual Form Number MHD56124
QUANTUM International Electric Trolley Parts, Operation and Maintenance Manual Form Number MHD56125
58
59
Montreal, Quebec
3501 St. Charles Blvd.
Kirkland, Quebec
H9H 4S3
Phone: (514) 695-9040
Fax: (514) 695-0963
Printed in USA