Ct4 Series Illustrated Parts Manual Rev1

TEMPORARY REVISION CT/IPM/00/001
ILLUSTRATED PARTS MANUAL
for the
CT/4 SERIES AIRTRAINER

AIRCRAFT
Type Certificate No. A-10
Issued: August 2012

CT/4 SERIES ILLUSTRATED PARTS MANUAL
INTENTIONALLY LEFT BLANK
Page ii Issued: August 2012

INTRODUCTION
INTRODUCTION
1. GENERAL
This Illustrated Parts Manual provides an illustrated breakdown of the parts necessary for the support of the
CT/4 Series aircraft. It is intended as an aid in identifying and requisitioning parts, and for illustrating assembly
and disassembly relationships.
This Illustrated Parts Manual is a companion document to the CT/4 Series Maintenance Manual and contains
parts information for which maintenance practices coverage has been provided.
This manual along with its companion volume is broken down into Chapters per ATA Specification No 100.
2. HOW TO USE THIS MANUAL
A. HOW TO FIND THE LOCATION OF A PART AND DESCRIPTION WHEN THE

PART NUMBER IS KNOWN:
(1) Locate the part number in the numerical index.

(2) Opposite the part number is the chapter and figure number in the detailed parts list on which
the part is listed.
(3) Turn to the chapter indicated and locate the figure number then locate the part number.
(4) If a pictorial representation of the part is required note the index number and locate on the
relevant illustration.
B. HOW TO FIND A PART WHEN THE PART NUMBER IS NOT KNOWN.
(1) Determine the system or category on which the part is used. Turn to the table of contents of
the applicable chapter that covers the system or category. Select the most appropriate
subject title and note the figure number.
(2) Turn to the figure indicated and locate the part, noting the index number.
(3) Refer to the index number on the detailed parts list for the part number and description.
3. SPECIFICATION/SOURCE CONTROL DRAWINGS
Components manufactured for or procured by Pacific Aerospace Limited under Specification/Source Control
Drawings must meet specific design and reproduction test specifications.
Each part delivered to Pacific Aerospace Limited for installation on production aircraft or for use as spare parts
inventory must also meet specific Quality Assurance requirements detailed in the applicable
Specification/Source Control Drawing. Pacific Aerospace Limited assumes no responsibility for the quality,
tolerances or interchangeability of components procured under vendor assigned part numbers from sources
other than Pacific Aerospace Limited.
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INTRODUCTION
4. HOW TO ORDER PARTS
Place the order with the nearest Pacific Aerospace Limited Appointed agent or order direct from:
Pacific Aerospace Limited

Private Bag HN3027
Hamilton
New Zealand
Telephone (+64) 7-843-6144 Fax (+64) 7-843 6134
Always specify the part number, description and quantity of the item required, together with the serial
number/numbers of the aircraft for which the parts are intended. Orders not accepted without approved
company purchase order number.
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INTRODUCTION
LIST OF CONTENTS
2
CHAPTER SUBJECT
INTRODUCTION
11 PLACARDS
12 GROUND SUPPORT EQUIPMENT
21 HEATING, VENTILATION & AIRCONDITIONING
23 COMMUNICATIONS
24 ELECTRICAL POWER
25 SAFETY EQUIPMENT & FURNISHINGS
27 FLYING CONTROLS
28 FUEL SYSTEM
31 INDICATING / RECORDING SYSTEMS
32 LANDING GEAR
33 LIGHTING
34 NAVIGATION & PITOT/STATIC
53 FUSELAGE
55 STABILISERS
56 WINDOWS
57 WINGS
61 PROPELLER
71 POWER PLANT
73 ENGINE CONTROLS
77 ENGINE INDICATING
78 EXHAUST
79 OIL
NUMERICAL INDEX
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INTRODUCTION
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INTRODUCTION
RECORD OF REVISIONS
3
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NO. DATE DATE NO. DATE DATE
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INTRODUCTION
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INTRODUCTION
REVISION NOTICE
4
Revision List:- REVISION 1
Date of Issue:- 15 JULY 1992
1. INCORPORATION ACTION
(1) Remove and destroy affected pages.

(2) Insert new pages into manual.
(3) Enter date of incorporation on Revision Certificate and sign against the appropriate Revision
No.
PAGES AFFECTED BY THIS REVISION

CHAPTER PAGES CHAPTER CHAPTER
INTRODUCTION 5, 7, 8, 9, 10, 11, 13, 14 57 3, 5, 8, 9, 11, 16, 17, 19, 20, 22, 23,
25
11 3 61 3
21 1, 2, 3, 4 71 3, 5, 7, 8, 11, 12, 13
23 3, 5, 11, 12, 13, 14, 15, 16 73 3
24 3, 5, 6, 10, 13, 17, 31, 33, 37, 39, 43, 78 2, 3

45, 49, 53, 54, 55, 56, 57, 58, 59, 60
25 3, 5, 7, 8, 9, 10, 11 79 3
27 3, 4, 5, 6, 9, 10, 17, 18, 21, 22, 23, NUMERICAL 8, 9, 11, 12, 13, 14, 15, 17, 18, 19,
26, 27, 28, 31, 32, 33, 35, 36, 39, 40, INDEX 20, 21
43, 44, 49, 53, 57
28 5, 7, 10, 11, 15, 17, 19
31 3, 4, 5, 6, 7, 8, 9, 11
32 3, 4, 5, 11, 12, 13, 15, 17, 18, 19
33 3
34 3, 4
53 4, 9, 10, 18, 20, 27
55 3, 8, 11, 15
56 3, 4, 5, 7, 8, 11, 12, 15
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INTRODUCTION

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INTRODUCTION

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INTRODUCTION
CHAPTER 73
ENGINE ‒ FUEL & CONTROLS CHAPTER 73
TABLE OF CONTENTS
FIGURE PAGE
1. ENGINE CONTROLS - INSTALLATION ............................................................................................ 2

A. ENGINE CONTROLS - INSTALLATION .................................................................................. 4
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NSTALLAT
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CHAPTER 73
ENGINE CONTROLS – INSTALLATION UNITS

EFFECT
FIG - ITEM. PART NUMBER PER
PART DESCRIPTION CODE
ASSY
1234567
1&1A 07-43100-4 Installation of Engine Controls ..................................................... Ref
1 MS20392-2C13 . Clevis Pin .................................................................................. 5
2 AN960-10L . WASHER .................................................................................. 12
3 AN380-2-2 . SPLIT PIN ................................................................................. 12
4 07-43139-3 . PUSH ROD ASSEMBLY – Propeller Govenor .......................... 1
5 07-49139-11 . . ROD ........................................................................................ 1
6 07-48060-1 . . FORK END .............................................................................. 1
7 AN315-3R . . NUT ......................................................................................... 2
8 RF3U . . BALL END ............................................................................... 1
ALTERNATE PART
8 MW-3TM-500 . . BALL END (Aurora) ................................................................. 1
9 AN310-3 . NUT – Castelated ...................................................................... 1
10 07-43138-1 . BELLCRANK ASSEMBLY ......................................................... 1
ATTACHING PARTS
11 AN310-4 . NUT – Castellated ..................................................................... 1
12 AN4-12 . BOLT ......................................................................................... 1
13 AN960-416 . WASHER .................................................................................. 2
07-43138-11 . . BELL CRANK .......................................................................... 1
07-43138-12 . . TUBE ....................................................................................... 1
14 07-43138-14 . . BEARING TUBE...................................................................... 1
15 C-1216-4 . . BEARING ................................................................................ 1
16 07-43142-1 . BELL CRANK SUPPORT .......................................................... 1
17 07-48060-1 . FORK END ................................................................................ 4
18 07-43112-2 . FORK END ................................................................................ 1
19 AN315-3R . NUT ........................................................................................... 5
20 07-06115-1 . . JOINT – Ball and Socket ......................................................... 1
21 07-43144-1 . FRONT SUPPORT BRACKET – Mixture Cable ........................ 1
22 07-43157-2 . MIXTURE CONTROL LEVER ................................................... 1
23 07-43141-1 . FRONT SUPPORT ASSEMBLY – Throttle Cable ..................... 1
07-43141-11 . . ATTACHMENT BRACKET ...................................................... 1
07-43141-12 . . PLATE ..................................................................................... 1
24 GRO-1-9 . GROMMET................................................................................ 1
25 MS21919-DG4 . CLAMP – Cushioned ................................................................. 1
26 AN502-10-12 . SCREW ..................................................................................... 1
– Item not shown

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GURE 73-1A
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Pa
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CHAPTER 73
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1&1A 27 07-43101-5 . CABLE – Throttle Control .......................................................... 1
28 07-43101-6 . CABLE – Propeller Control ........................................................ 1
29 07-43101-7 . CABLE – Mixture Control .......................................................... 1
ATTACHING PARTS
30 AN936A-716 . WASHER – Shakeproof ............................................................ 12
31 07-43111-1 . LAYSHAFT BRACKET, Inboard, Rear ...................................... 1
32 07-43109-1 . LAYSHAFT BRACKET, Inboard, Front ..................................... 1
33 07-43110-1 . LAYSHAFT BEARING BLOCK, Inboard ................................... 1
ATTACHING PARTS
34 AN3-5A . BOLT ......................................................................................... 1
35 AN3-13A . BOLT ......................................................................................... 1
36 AN365-1032 . NUT – Self Locking ................................................................... 2
37 AN960-10 . WASHER .................................................................................. 3
38 07-43113-1 . CABLE SUPPORT – Throttle and Mixture ................................ 1
39 07-43108-1 . CABLE SUPPORT – Propeller .................................................. 1
. LAYSHAFT BEARING BLOCK AND SUPPORT BRACKET
40 07-43107-1 1
ASSEMBLY, Outboard ................................................................
07-43107-11 . . SUPPORT BRACKET ............................................................. 1
07-43123-1 . . BEARING BLOCK ................................................................... 1
41 07-43100-11 . SPACER ................................................................................... 1
42 07-43102-1 . PROPELLER LAYSHAFT ASSEMBLY ..................................... 1
07-43102-11 . . SHAFT .................................................................................... 1
07-43102-12 . . LEVER .................................................................................... 1
07-43102-13 . . LEVER .................................................................................... 1
07-43102-14 . . LEVER .................................................................................... 1
AN960-816 . . WASHER................................................................................. 2
AN960-8 . . WASHER................................................................................. 3
43 07-43103-1 . THROTTLE LAYSHAFT ASSEMBLY........................................ 1
07-43102-11 . . SHAFT .................................................................................... 1
07-43102-12 . . LEVER .................................................................................... 1
07-43102-13 . . LEVER .................................................................................... 1
07-43102-14 . . LEVER .................................................................................... 1
AN960-816 . . WASHER................................................................................. 2
AN960-8 . . WASHER................................................................................. 3
– Item not shown

CHAPTER 73

EFFECT
ASSY
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1&1A 44 07-43104-1 . MIXTURE LAYSHAFT ASSEMBLY ........................................... 1
07-43102-11 . . SHAFT ..................................................................................... 1
07-43102-12 . . LEVER ..................................................................................... 1
07-43102-13 . . LEVER ..................................................................................... 1
07-43102-14 . . LEVER ..................................................................................... 1
AN960-816 . . WASHER ................................................................................. 2
AN960-8 . . WASHER ................................................................................. 3
45 07-43105-3 . R.H. ENGINE CONTROLS ASSEMBLY .................................... 1
ATTACHING PARTS
46 AN526-1032-6 . SCREW ..................................................................................... 4
47 07-43129-1 . . SIDE PLATE ASSEMBLY, L.H. ............................................... 1
07-43129-11 . . . SIDE PLATE, L.H................................................................... 1
07-43022-1 . . . BOSS ..................................................................................... 1
48 07-43129-2 . . SIDE PLATE ASSEMBLY, R.H. ............................................... 1
07-43129-12 . . . SIDE PLATE, R.H. ................................................................. 1
07-43022-1 . . . BOSS ..................................................................................... 1
49 07-43130-1 . . CENTRE BEARING SHAFT ASSEMBLY ................................ 1
07-43130-11 . . . TUBE ..................................................................................... 1
AN960-1216 . . . WASHER ............................................................................... 1
50 AN960-1216 . . WASHER ................................................................................. 1
51 AN380-4-5 . . SPLIT PIN ................................................................................ 1
52 07-43134-1 . . FRICTION WASHER ............................................................... 1
53 07-43133-1 . . FRICTION PIVOT .................................................................... 1
54 AN960-616 WASHER ..................................................................................... 1
55 AN380-2-3 . . SPLIT PIN ................................................................................ 1
56 07-43158-2 . . . THROTTLE LEVER, R.H. ...................................................... 1
57 07-43162-11 . . . THROTTLE KNOB, R.H. ........................................................ 1
AN525-10-20 . . . SCREW.................................................................................. 2
58 07-43118-1 . . PROPELLER LEVER, R.H. ..................................................... 1
59 07-43035-1 . . KNOB, Propeller Control .......................................................... 1
60 07-43116-1 . . MIXTURE LEVER, R.H. ........................................................... 1
61 07-43034-1 . . KNOB, Mixture Control ............................................................ 1
62 AN507-1032-12 . . SCREW ................................................................................... 2
ALTERNATE PART
62 AN507-1032R11 . . SCREW ................................................................................... 2
– Item not shown
Page 6 Issued: August 2012

CHAPTER 73

EFFECT
ASSY
1234567
1&1A 63 07-43114-1 . . PUSH ROD ASSEMBLY, Mixture Control, R.H. ...................... 1
64 07-43114-11 . . . ROD ...................................................................................... 1
65 AN160-16RS . . . FORK END ............................................................................ 1
ALTERNATE PART
65 MS21252-3RS . . . FORK END ............................................................................ 1
66 AN315-3R . . . NUT ....................................................................................... 1
67 AN315-3L . . . NUT ....................................................................................... 1
68 AN161-16LS . . . FORK END ............................................................................ 1
ALTERNATE PART
68 MS21252-3LS . . . FORK END ............................................................................ 1
69 07-43114-2 PUSH ROD ASSEMBLY, Propeller Control, R.H. ....................... 1
07-43114-12 . . ROD ........................................................................................ 1
AN160-16RS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3RS . . . FORK END ............................................................................ 1
AN315-3R . . . NUT ....................................................................................... 1
AN315-3L . . . NUT ....................................................................................... 1
AN161-16LS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3LS . . . FORK END ............................................................................ 1
70 07-43114-3 PUSH ROD ASSEMBLY, Throttle Control, R.H. ......................... 1
07-43114-13 ROD ............................................................................................ 1
AN160-16RS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3RS . . . FORK END ............................................................................ 1
AN315-3R . . . NUT ....................................................................................... 1
AN315-3L . . . NUT ....................................................................................... 1
AN161-16LS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3LS . . . FORK END ............................................................................ 1
71 MS20392-2C11 . . CLEVIS PIN............................................................................. 3
72 AN380-2-2 . . SPLIT PIN ............................................................................... 3
73 AN960-10L . . WASHER................................................................................. 3
74 07-43119-1 . . FRICTION PAD ....................................................................... 2
75 07-43120-1 . . SPACER PAD ......................................................................... 6
– Item not shown

CHAPTER 73

EFFECT
ASSY
1234567
1&1A 76 07-43131-2 . . COVER ASSEMBLY, CONSOLE ............................................ 1
07-43131-13 . . . RETAINER PLATE ................................................................ 1
07-43131-12 . . . SEAL ...................................................................................... 1
07-43131-14 . . . COVER PLATE ...................................................................... 1
AN526-632-6 . . . SCREW.................................................................................. 4
AN960-6 . . . WASHER ............................................................................... 4
AN365-632 . . . NUT, Self Locking .................................................................. 4
77 07-43106-4 . L.H. ENGINE CONTROLS ASSEMBLY .................................... 1
78 AN525-10-6 . SCREW ..................................................................................... 6
79 07-43137-1 . . PIVOT PLATE, Outer ............................................................... 1
80 07-43136-1 . . PIVOT PLATE, Inner ................................................................ 1
81 07-43124-1 . . PIVOT FITTING ASSEMBLY, L.H. Engine Controls ................ 1
07-43124-21 . . . PIVOT TUBE.......................................................................... 1
07-43124-22 . . . PLATE ................................................................................... 2
07-43124-23 . . . FRICTION ANCHOR TUBE ................................................... 1
82 07-43121-1 . . L.H. ENGINE CONTROL MOUNT ........................................... 2
83 07-43159-2 . . . THROTTLE LEVER, L.H. ...................................................... 1
84 07-43162-11 . . . THROTTLE KNOB ................................................................. 1
AN525-10-20 . . . SCREW.................................................................................. 2
85 07-43155-1 . ENGINE CONTROLS SHROUD ASSEMBLY, L.H. .................. 1
ATTACHING PARTS
86 AN526-1032-6 . SCREW ..................................................................................... 6
07-43147-1 . ENGINE CONTROLS SHROUD ................................................ 1
07-43148-1 . . GUARD, FLAP CONTROL....................................................... 1
07-43152-1 . . SEAL RETAINER, Inner .......................................................... 1
07-43153-1 . . SEAL ........................................................................................ 1
07-43154-1 . . SEAL RETAINER, Outer .......................................................... 1
PK 4 x 3/8 . . SCREW, Self Tapping ............................................................. 7
07-43156-1 . . INSERT .................................................................................... 1
87 07-43117-1 . . PROPELLER LEVER, L.H. ..................................................... 1
88 07-43115-1 . . MIXTURE LEVER, L.H. .......................................................... 1
89 07-43034-1 . . MIXTURE KNOB...................................................................... 1
90 07-43035-1 . . PROPELLER KNOB ................................................................ 1
91 07-43135-1 . . FRICTION KNOB ..................................................................... 1
– Item not shown

CHAPTER 73

EFFECT
ASSY
1234567
1&1A – 92 07-43114-4 . . PUSH ROD ASSEMBLY, Mixture Control L.H. ...................... 1
07-43114-14 . . . ROD ...................................................................................... 1
AN160-16RS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3RS . . . FORK END ............................................................................ 1
AN315-3R . . . NUT ....................................................................................... 1
AN315-3L . . . NUT ....................................................................................... 1
AN161-16LS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3LS . . . FORK END ............................................................................ 1
93 07-43114-5 . . PUSH ROD ASSEMBLY, Propeller Control L.H. ....................
07-43114-15 . . . ROD ......................................................................................
AN160-16RS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3RS . . . FORK END ............................................................................ 1
AN315-3R . . . NUT ....................................................................................... 1
AN315-3L . . . NUT ....................................................................................... 1
AN161-16LS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3LS . . . FORK END ............................................................................ 1
94 07-43114-6 . . PUSH ROD ASSEMBLY, Throttle Control L.H. ...................... 1
07-43114-16 . . . ROD ...................................................................................... 1
AN160-16RS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3RS . . . FORK END ............................................................................ 1
AN315-3R . . . NUT ....................................................................................... 1
AN315-3L . . . NUT ....................................................................................... 1
AN161-16LS . . . FORK END ............................................................................ 1
ALTERNATE PART
MS21252-3LS . . . FORK END ............................................................................ 1
95 07-43119-1 . . FRICTION PAD ....................................................................... 5
96 07-43120-1 . . SPACER ................................................................................. 4
97 AN960-1216 . . WASHER................................................................................. 2
98 MS20392-2C11 . . CLEVIS PIN............................................................................. 3
99 AN380-2-2 . . SPLIT PIN ............................................................................... 3
– Item not shown

CHAPTER 73

EFFECT
ASSY
1234567
1&1A –100 AN960-10L . . WASHER ................................................................................. 3
101 AN380-2-1 . . SPLIT PIN ................................................................................ 1
102 AN525-10-7 . . SCREW ................................................................................... 6
103 AN366F-1032 . . ANCHOR NUT ......................................................................... 6
104 AN507-1032-12 . . SCREW ................................................................................... 2
105 AN3-10 . . BOLT ....................................................................................... 1
106 AN960-10 . . WASHER ................................................................................. 1
107 AN970-3 . . WASHER ................................................................................. 1
108 MS20392-2C11 . . CLEVIS PIN ............................................................................. 7
– Item not shown


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TEMPORARY REVISION CT/IPM/00/001

ILLUSTRATED PARTS MANUAL

CT/4 SERIES AIRTRAINER

Type Certificate No. A-10

Issued: August 2012

TEMPORARY REVISION CT/IPM/00/001

INTENTIONALLY LEFT BLANK

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2. HOW TO USE THIS MANUAL

A. HOW TO FIND THE LOCATION OF A PART AND DESCRIPTION WHEN THE

(1) Locate the part number in the numerical index.

B. HOW TO FIND A PART WHEN THE PART NUMBER IS NOT KNOWN.

3. SPECIFICATION/SOURCE CONTROL DRAWINGS

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4. HOW TO ORDER PARTS

Pacific Aerospace Limited

Telephone (+64) 7-843-6144 Fax (+64) 7-843 6134

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12 GROUND SUPPORT EQUIPMENT

21 HEATING, VENTILATION & AIRCONDITIONING

25 SAFETY EQUIPMENT & FURNISHINGS

31 INDICATING / RECORDING SYSTEMS

34 NAVIGATION & PITOT/STATIC

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REV REVISION INSERTION INITIAL REV REVISION INSERTION INITIAL

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Revision List:- REVISION 1

Date of Issue:- 15 JULY 1992

(1) Remove and destroy affected pages.

PAGES AFFECTED BY THIS REVISION

23 3, 5, 11, 12, 13, 14, 15, 16 73 3

24 3, 5, 6, 10, 13, 17, 31, 33, 37, 39, 43, 78 2, 3

32 3, 4, 5, 11, 12, 13, 15, 17, 18, 19

53 4, 9, 10, 18, 20, 27

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RECORD OF TEMPORARY REVISIONS

REV NO CHAPTER PAGES DATE INSERTED BY DATE REMOVED BY

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LIST OF EFFECTIVE PAGES

Page Revision Date Page Revision Date Page Revision Date

INTRODUCTION CHAPTER 23 20 ................ 0 ............ Nov 1991

CHAPTER 12 8 ................. 0 ................ BLANK 46 ................ 0 ............ Nov 1991

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CHAPTER 27 41................ 0 ............ Nov 1991 CHAPTER 31