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Fujian Longyan Zhicheng Ep Co., Ltd.

PROPER USE:
1. Please erect cables and connecting wires correctly according to the precautions in the
installation wiring diagram. Installation, commissioning and operation of this equipment can only
be carried out by professional persons.
2. The earthing system must be checked strictly. The floor of plant power grid, the floor of high
voltage control cabinet, the floor of rectifier transformer and the anode of electrostatic precipitator
shall be connected with each other at the same point for earth connection. The shell of control
cabinet, the shell of transformer and the shell of main body must be connected reliably before being
connected with the earthing terminal. The resistance of earthing system must be ensured to be less
than 2.
3. A piece of multi-core copper cable with a cross section not less than 35mm2 must be arranged
for the earthing terminal of each rectifier transformer and directly connected with the earthing
busbar of the corresponding high voltage control cabinet, and the sharing of one piece of earthing
wire on the control cabinet is not allowed for many rectifier transformers. N line must be led into
each high voltage control cabinet, with a cross section not less than 2.5mm2.The secondary signal
feedback wire and oil temperature signal feedback wire must be separately arranged with shielded
wires respectively.
4. Before the no-load test, a megger must be used to carry out the insulation inspection on the
rectifier transformer, and a false load (incandescent lamp) must be used to carry out the power-on
test on the high voltage cabinet.
5. The high voltage safety interlocks, operating procedures and high voltage danger warning
signs must be improved before the equipment is put into operation formally.
6. During the commissioning and repair of equipment, the operation must be carried out in
accordance with the specifications, and the components and parts are strictly forbidden to be pulled
out or inserted when they are live.
7. During the operation of equipment, in order to protect the equipment and personal safety, the
live switch-over of high voltage isolation switch is strictly prohibited.
Copyright statement:
1. All copyrights are the property of our company. Without our explicit written permission, it is
not allowed to reproduce and transmit this manual or part of its contents and the violator must bear
corresponding responsibilities.
2. For the reason of product improvement, the contents in this manual are subject to change
without prior notice. We apologize for the inconvenience it may cause to you, and thank you for
your understanding.
3. We have already verified the conformity between the contents of this manual and the
hardware described. Because it is difficult of avoid errors, we cannot ensure complete conformity. If
you find any unclear matter or error, please do not hesitate to contact us, and we welcome your
valuable opinions. Our company reserves the right of final interpretation of this manual.
4. This product is provided with password activation and management functions. The
consequence caused by system locking due to uncompleted commercial contract shall be borne by
the defaulting party of commercial contract.
We will be with you in the future days. Providing you with top quality products and
services is our perpetual goal – Zhicheng Environmental Protection will create a good
business together with you!
Catalog
Chapter I General………………………………………..………………………..1
I. Product name, model and executive standard…………………………………………………..1
II. Product use, scope of application and features…………………………………………………1
Chapter II Main Technical Properties and Technical Parameters…….............4
I. Operating conditions of the product…………………………………………………………….4
II. Main technical parameters……………………………………………………………………..4
III. Product functions and features………………………………………………………………...5
Chapter III Main Structure and Operating Principle………….….…...............6
I. Product structure and outline dimensions……………………………………………………...6
II. Operating principle of primary circuit………………………………………………………...8
Chapter IV Equipment Installation and Use…………………………………...10
I. Equipment inspection and installation………………………………………………………...10
II. Simulation commissioning of equipment…………………………………………………….12
III. Equipment use………………………………………………………………………………..13
IV. Precautions for equipment use……………………………………………………………….16
Chapter V Analysis and Handling of Common Faults during the
OperationEquipment........................................................................….16
Chapter VI Equipment Maintenance and Service……………………….…….20
I. Service of high voltage control cabinet…………………………………………….………….20
II. Service of rectifier transformer……………………………………………………………….20
III. Measurement of earth resistance……………………………………………………………..20
IV. Active part inspection for rectifier transformer………………………………………………20
Chapter VII Product Integration and Spare Parts…………………………….23
1
Chapter VIII Packing, Transportation and Open-package Inspection of
Product as well as Liability and Warranty Period for Equipment Damage…....23
Annex: Figures & Tables…………………………………………………….24

Table 1: parameter list of common component and parts for GGAj02-A/KV series high voltage
rectifier for electrostatic precipitator…………………………………………………....25
Table 2: parameter list of component and parts for GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator……………………………………………….………….…27
Table 3: capacity list of GGAj02-A/KV series high voltage rectifier for electrostatic
precipitator…………………….…………………………………………………….…..29
Table 4: cross reference table for type selection of capacity of GGAj02-A/KV series high
voltage rectifier for electrostatic precipitator…………………………………………...31
Figure 1: wiring diagram for control system of GGAj02-A/KV series high voltage rectifier for
electrostatic precipitator…………………………………………………………...……32
Figure 2: schematic diagram for control system of GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator (without the communication with a third party)………….33
for electrostatic precipitator (with the communication with a third party)……………..34
Figure 4: outline and structural diagram for GGAj02-A/KV series high voltage control
cabinet…………………………………………………………………………………..35
Figure 5: outline and structural diagram and parameter list for GGAj02-A/KV series high
voltage silicon rectifier transformer………………………………………………….….36
Figure 6: outline diagram for side entry bottom exit high voltage isolation switch cabinet……..37
Figure 7: outline diagram for safety earthing switch cylinder……………………………………38
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Chapter I General
I. Product name, model and executive standard
1. Product name: high voltage rectifier for electrostatic precipitator.
2. The model of this product is defined as follows:
G G Aj 02 (ZC11) - A / kV -
Silicon rectifier Derivative code

For high voltage Rated rectified voltage (kV)
Oil-immersed natural cooling Rated rectified current (A)
Voltage regulation by thyristor Design code
3. Executive standard: JB/T9688-2007 Crystal Brake Pipe Controlled High-Voltage Source for
Electric Dust Collector.
II. Product use, scope of application and features
1. Applicable scope of product
The basic function of this product is to transform the power frequency alternating current
power into high voltage direct current power for output. It can be used with proper selected
mechanical devices such as electrode, etc. to form a high voltage electrostatic precipitator, which is
applicable to various applications in the industrial departments such as dedusting, defogging,
dehydration, impurity separation as well as recovery of rare metals and other raw materials, etc. and
is an important piece of equipment for environmental protection, comprehensive development and
utilization. The specific scope of application is as follows:
Sector Use
Metallurgical To be used for smelting of black and nonferrous metals, dedusting, recovery
industry of raw materials for metal smelting and their comprehensive utilization
Building To be used for dedusting and raw material recovery in the cement and
material industry refractory industries
Electric power
To be used for flue gas dedusting of the boiler
industry
Petroleum To be used for separation of salt, moisture or other impurities contained in
industry crude oil
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Chemical To be used for recovery of valuable constituents in flue gas and defogging
industry and dedusting, etc. in the acid production industry
Light and textile
To be used for recovery and dedusting in the paper and textile industries
industries
Precision
To be used for air purification and improvement of product quality
machinery
2. Product features:
As the high voltage power supply is a core product for electrostatic dedusting, we always pay
close attention to technical progress, seek innovation and improve strategies.
GGAj02 series high voltage power supply takes the HVC-ZC11 intelligent controller for high
voltage power supply most recently researched and developed by our company as its kernel control
component. The HVC-ZC11 intelligent controller for high voltage power supply is a new generation
controller designed and manufactured by using modern electronic technology, which is focused on
four great objectives of “all-digital technical feature, high precision spark response and control,
ingenious control function and network-based design concept”, based on sufficient absorption of the
essence of DAVC controller product manufactured by American GE company and in combination
with many incisive control theories. The product has the following main technical features:
Ƹ It selects the 32-bit ARM7 core based MCU as its central processing unit (CPU), which
can acquire relevant data in real time and calculate the electric field parameter and spark
parameter rapidly, thus controlling the trigger angle of silicon controlled rectifier accurately.
It has advantages such as rapid response speed, accurate control and high reliability, etc.
Ƹ It selects 240×128 high-brightness blue-screen LCD for information display. Total Chinese
information display and advanced wizard push-key program make the man-machine
interface become very clear and easy for operation. It can be designed into multiple
language display according to needs so as to meet the requirements of export projects.
Ƹ The advanced control program is provided with many operating modes, which can be
selected appropriately according to the use requirements in different industries and various
operating conditions on site so as to make the electrostatic precipitator reach the best
operating effect. Its dynamic spark tracing and detection technology can automatically
distinguish flashover in different intensities and carry out corresponding control, thus
2
making the voltage of electric field recovered from flashover as fast as possible and
improving the efficiency of dust collection. Its perfect and reliable protective functions
make the electrostatic precipitator able to operate stably and reliably for a long period of
time.
Ƹ With the photoelectric full isolation technology and switch power technology as well as the
circuit board designed and manufactured by adopting advanced surface mounting
technology (SMT), the product is featured with preeminent quality, high reliability, strong
anti-interference ability, etc. Meanwhile, the controller is mounted on the door plate with
advantages such as compact structure, convenient operation, etc.
Ƹ The shutdown recording program can record the most recent fault as well as the operating
parameters and time when the fault occurs, which provides great convenience in the
troubleshooting. Meanwhile, the controller implements registration management and green
shade service, thus the user can obtain the best aftersales service.
Ƹ With strong communication networking function, it can realize seamless communication
with the DCS system of our party or a third party.
a. It adopts the most common RS485 serial communication interface on site and
follows MODBUS communication protocol, thus it can conduct data exchange directly
with the PLC and DCS of any mainstream brand in the world; the operating data and
controlling parameters of each power supply can be uploaded to the host computer of DCS
through MODBUS communication protocol; alternatively, the high voltage data of several
electric fields can first be integrated to the PLC in the low voltage control system and then
be uploaded to the host computer through the communication interface (Ethernet or
MODBUS) on the PLC itself by utilizing the margin list, and the host computer manages,
regulates and controls each high voltage equipment indirectly through PLC.
b. It reserves CAN2.0 communication interface, which can realize the high speed
communication connection between up to 127 sets of high voltage power supplies and a
single PLC or host monitoring computer at the same time, build the required DCS work
station and realize data acquisition and exchange with the highest communication speed up
to 1MB/S (40M) and the maximum communication distance of a single node up to 10KM
(5KB/S). For the user who requires CAN2.0 communication, it only needs to change the
3
communication module.
c. Besides being designed with RS485 and CAN2.0 full open communication
interfaces, the HVC-ZC11 intelligent controller for high voltage power supply is also
designed with hard wired communication interfaces, which can build non-open
communication connection conveniently with the DCS of a third party and realize the
function of remote startup and shutdown and voltage regulation of equipment.
Chapter II
Main Technical Properties and Technical Parameters

I. Operating conditions of the product
1. The altitude above sea level shall not exceed 1000m. If the altitude above sea level is
beyond 1000m, corresponding modification shall be conducted according to Annex B of
GB/T3859.2-1993.
2. For the control cabinet, the ambient temperature shall be -10ć ~ +40ć; for the rectifier
transformer, the ambient temperature shall not be higher than +40ć and shall not be lower than the
temperature of condensation point specified by the transformer oil.
3. The maximum relative humidity of air is 90% (corresponding to the air temperature of
20±5ć).
4. No violent vibration or impact is found, and the vertical inclination shall not be more than
5%.
5. There shall not be any conducting and explosive dust or any gas or steam which can corrode
metal and damage insulation at the operating place.
6. The frequency fluctuation of alternating current power supply shall not be more than ±2ˁ.
7. The continuous fluctuation range of alternating current sinusoidal voltage amplitude shall
not exceed ±10ˁ of rated alternating current sinusoidal voltage.
8. If the high voltage power supply is required to operate in special working conditions, then
the user shall put forward this requirement when placing an order and solve it through consultation
with the manufacturer.
II. Main technical parameters
1. Input and output parameters
For the input and output technical parameters of common series products for GGAj02 (ZC11)
4
high voltage power supply, see attached table (3).

2. Output regulation range
Regulation range of output current: 0~100% of rated value;
Regulation range of output voltage: 0~100% of rated value.
3. Voltage regulation method
The voltage can be regulated at the net side of rectifier transformer with a thyristor, with
the regulation range of conduction angle of 0~179°.
4. Grade of load
The grade of load is “I" (100% of rated output current, continuous).
III. Product functions and features
1. Control function
The product is provided with many control modes, which can be selected by the user in
different operating conditions.
Ƹ Manual control
Ƹ Remote control
Ƹ Spark tracing control
Ƹ Maximum average voltage control
Ƹ Intermittent power supply control
Ƹ Constant voltage, constant current and constant conduction angle control
Other different control modes (e.g. critical spark control, constant spark rate control, back
corona detection control, etc.) can also be provided according to the user’s requirements.
2. Fault detection and protection function
The equipment is provided with the following protection functions. If any fault is found during
the operation of equipment, the controller will display the type of fault and automatically cut off the
power supply of primary circuit.
Ƹ Load short-circuit protection
Ƹ Load open-circuit protection
Ƹ Primary overcurrent protection
Ƹ Temperature sensor break-line protection
Ƹ Dangerous oil temperature protection
5
Ƹ SCR short-circuit protection

Ƹ Deflected excitation protection
Ƹ Transformer overtemperature protection
Ƹ Transformer gas protection (the control signal will be provided by the gas relay)
Ƹ Other protection for switching signals provided from outside
3. Fault display and operating parameter display function
The panel of control cabinet is provided with a 240x128 liquid crystal display (LCD), which
can display operating parameters such as primary voltage, primary current, secondary voltage,
secondary current, transformer oil temperature, conduction angle, etc. When a trip occurs due to a
system fault or a system fault is self checked out, it will display the cause of fault.
4. Flashover control function
The HVC-ZC11 intelligent controller for high voltage power supply is provided with two
methods, i.e. by means of hardware and software to detect the flashover signal simultaneously.
Especially, its dynamic spark tracing and detection technology by means of software can
automatically calculate the turn-off half-wave number of thyristor according to the flashover energy
of electric field. Thus, it ensures that the electric field will gain the maximum average voltage in
case no arc discharge appears in the electric field, thus improving the dedusting efficiency.
5. Automatic recovery function
When the program cannot be performed due to factors such as external interference suffered by
the controller or sudden decrease in the supply voltage, etc., the processing unit will be reset
automatically within the set time and restore to the original working condition before interference.
Chapter III
Main Structure and Operating Principle

I. Product structure and outline dimensions
The complete set of high voltage rectifier for electrostatic precipitator is commonly composed
of high voltage control cabinet, rectifier transformer and damping resistor. If the user selects the
outdoor type (with the cable exit at the high voltage side) rectifier transformer, the high voltage
isolation switch cabinet can be provided according to the user’s requirements.
1. High voltage control cabinet
The high voltage control cabinet is of standard cold bent steel frame structure, with uniform
6
outline dimensions of 600×600×2200. The color of cabinet frame is: GSB05-1426-2001 [light sea
(iron) blue], and the color of door plate is: GSB05-1426-2001 (sea grey). The cable entry mode is
divided into: top entry and bottom entry. If you have any special requirement for the outline
dimensions and colors, please put forward it when placing an order.
For the appearance of high voltage control cabinet, see attached figure (3).
2. Rectifier transformer
The rectifier transformer is an oil-immersed natural cooling type, including such two sections
as of alternating current booster and high voltage silicon bridge rectifier stack. The transformer
adopts the ri-shaped iron core (“ri” is a Chinese character), which is featured with small loss, low
temperature rise and small volume through computer-aided optimized design. The silicon rectifier
stack adopts avalanche components with long service lifetime, which can be recovered by itself
after instant breakdown and is mounted in the transformer container.
According to the series program recommended by the national standards, the rated output
direct current (average) of rectifier transformer is (unit: A): 0.05, 0.1, 0.2, 0.4, 0.6, 0.7, 0.8, 1.0, 1.2,
1.4, 1.6, 1.8 and 2.0, that is, thirteen grades altogether; and the rated output direct current voltage is
(unit: KV): 40, 50, 60, 66, 72, 80, 90, 100 and 120.
For the rated current and voltage beyond the above series program, we can provide them
according to the user’s requirements.
The structural type of rectifier transformer is high impedance rectifier transformer, which is
divided into the type of cable exit at the high voltage side (outdoor type) and the type of cable exit
at the top (indoor type).
For the outline drawing of rectifier transformer, see attached figure (4).
3. Damping resistor
The damping resistor is connected in series between the high voltage output end of rectifier
transformer and the cathode line of electrostatic precipitator, which is a protective component in the
electric circuit system of rectifier. It plays an important role in the suppression of flashover impact
current, absorption of higher harmonic wave and protection of control circuit during the operation.
For the outdoor type rectifier transformer (with cable exit at the high voltage side) provided
with high voltage isolation switch cabinet, the damping resistor is commonly mounted in the high
voltage isolation switch cabinet.
7
The resistance and power of damping resistor shall be selected according to “Parameter List
for Main Components in the Primary Circuit” (attached table 2).
4. High voltage isolation switch and switch cabinet
The high voltage isolation switch is used to connect the high voltage incoming terminal in the
electric field of electrostatic precipitator with the high voltage output terminal of rectifier
transformer or the ground so as to ensure the personal safety during the repair of electrostatic
precipitator.
The high voltage isolation switch cabinet is generally used with the outdoor type rectifier
transformer and is placed between the rectifier transformer and temperature holding cabinet. The
flange of high voltage protective cover on the outdoor type rectifier transformer shall be joined to
the inlet flange of switch cabinet. The high voltage inlet and outlet directions of high voltage
isolation switch cabinet as well as the on-off operating direction of high voltage isolation switch
shall be determined by the user according to site arrangement.
II. Operating principle of primary circuit
For the electric schematic diagram, see attached figure (2).
The electric schematic diagram is mainly composed of primary circuit, operating control
circuit and auxiliary circuit (e.g. cooling fan), etc. The single phase alternating current 380V, 50 Hz
power supply is connected with the primary contactor KM1 through fuses FU1 and FU2. After the
control of primary contactor KM1, one output is connected with the input terminal A of transformer
through two silicon controlled rectifiers V1 and V2 in inverse parallel; the other output is connected
with the X1 terminal of transformer through the primary current transformer TA1. The phase-shifted
and voltage-regulated single phase alternating current power supply is output as the negative high
voltage after the voltage boosting and current rectification of transformer, and is supplied to the
electrostatic precipitator through the damping resistor. R7 and R6 are respectively the current
sampling resistor and voltage sampling resistor at the direct current high voltage side. The
secondary current and secondary voltage sampling signals are sent to the controller, which output
the conduction angle of trigger signal controlled thyristor (silicon controlled rectifier) after the
operation and processing of computer system. This automatic control system adopts the dual
closed-loop automatic control system with current inner loop feedback and voltage outer loop
feedback. The functions of other main components in the primary circuit are as follows:
8
Alternating current voltmeter PV1: it displays the primary side voltage of rectifier transformer
after the voltage regulation of silicon controlled rectifier.
Alternating current ammeter PA1: it displays the primary side current of rectifier transformer.
Direct current voltmeter PV2: it displays the direct current voltage output by the equipment,
also called the secondary voltage.
Direct current ammeter PA2: it displays the direct current output by the equipment, also called
the secondary current.
R1 and C1 are resistance-capacitance absorption circuits.
Piezoresistors RV1-5: they absorb surge overvoltage.
Damping resistor R5: it buffers the spark discharge current and damps the parasitic oscillation
caused by LC distribution parameter in high voltage output circuit.
Resistor R4: it is a high voltage sampling dropping resistor.
Current transformer TA1: it provides the analog meter and controller with primary current
signal.
The power switch SA1 for control circuit: the on-off control for power supply of control circuit
and selection of local control/central control can be realized through SA1.
Isolation transformer T2: it provides the control circuit and remote control communication
board with AC 220V alternating current power supply after the isolation and voltage transformation
of single phase 380V, 50Hz power supply.
Safety interlock relay KA1: it realizes the safety interlock control of high voltage control
system. The system can be allowed to start up only after each safety interlock link is closed in
position and it is picked up.
Startup/shutdown control relay KA2: it realizes the startup and shutdown control of high
voltage control system. The control auxiliary contactor KM2 is energized after it is picked up, thus
controlling the pick-up of primary contactor KM1; and the control intermediate contactor KM2 and
the primary contactor KM1 are both de-energized and released after it is de-energized.
Fault alarm relay KA3: when any fault trip phenomenon appears in the system, it will act and
send out a sound and light alarm signal.
Primary contactor KM1: it controls the switch-on or cut-off of primary circuit.
Auxiliary contactor KM2: it controls the pick-up or release of primary contactor KM1.
9
Chapter IV
Equipment Installation and Use
I. Equipment inspection and installation

1. Installation and inspection of transformer
(1) After the transformer is transported to the installation site, make sure to inspect if the
porcelain bush has any collision injury and if the sealing section has any oil permeation
phenomenon.
(2) The body of transformer is provided with four symmetrical lifting hooks, which are used to
lift or hoist the entire transformer. The lifting eyes on the tank cover are only be used for core lifting
(note: these lifting eyes cannot be used for lifting the entire transformer). During the lifting, the
angle between the transformer body and vertical line shall not exceed 30%. If this condition cannot
be satisfied, a special intermediate crossbeam can be used to lift the transformer.
(3) Insulation inspection
The insulation resistance of rectifier transformer can be checked and measured with a
1000V/2500V megger. Before the inspection, the secondary voltage/current sampling board shall be
dismantled. The readings of insulation resistance are as follows:
Measurement High voltage output High voltage output to High voltage output to
object to earth current sampling voltage sampling
Reverse Forward
Resistance (M) ᧺2500 direction ˚ direction ˘ ᧹78
2500 0.5
High voltage output
Measurement Low voltage terminal to
to low voltage
object earth
terminal
Resistance (M) ᧺2500 ᧺1000
2. Installation of transformer
(1) When lifting the transformer, the wire cable with the diameter of 20~25mm shall be used to
10
hook up the lifting eyes on the transformer tank body for lifting; if the lifting hooks are used for
lifting, then the diameter of lifting hooks shall not be more than 30mm so as to avoid damaging the
radiating fins due to compression. It is strictly forbidden the use the lifting eyes on the tank cover to
lift the entire transformer.
(2) When the high voltage rectifier transformer is installed in the isolation chamber, it shall be
kept more than 1m away from walls.
(3) After the installation and commissioning of high voltage rectifier transformer are finished
in position, the universal wheel shall be fixed at the bottom of transformer with channel steel so as
to prevent the displacement.
3. Installation of high voltage control cabinet
The high voltage control cabinet must be fixed with anchor bolts according to the requirement
of outline drawing.
4. Installation and arrangement of circuit
(1) Conduct wiring according to attached figure 1. Besides providing 380V alternating current
power supply, the power supply incoming line must also provide N line with a cross section not less
than 2.5mm2.
(2) According to relevant provisions of low voltage power distribution, select the specified
copper core cable to connect the power supply, high voltage control cabinet and silicon rectifier
transformer. The current and voltage feedback signal wires shall adopt RVVP4×1.5mm² shielded
cable, and the metal shielded layer shall have single end earthing within the controller or high
voltage control cabinet. When the equipment communicates with the PLC or host computer, it shall
adopt DJYPVP3×2×0.5 mm² triple twisted pair pairwise shielded cable.
Note: the secondary current and voltage sampling signals and the rectifier transformer oil
temperature sampling signal must be connected with the control cabinet through their respective
shielded cables, which cannot be replaced by common control cables.
(3) The earthing terminals of control cabinet, rectifier transformer and load shell must all be
grounded very reliably, with their earthing resistance not more than 2.0. In order to prevent the
interference, the earthing terminals of high voltage control cabinet, rectifier transformer and load
(e.g. the anode of electrostatic precipitator) shall be connected with each other at the same point for
earth connection
11
The detailed arrangement method for earthing wires is as follows: a piece of multi-strand
copper core wire with a cross section not less than 35mm2 shall be directly arranged from the
earthing terminal of each rectifier transformer to the earthing busbar of high voltage control cabinet.
Meanwhile, a piece of multi-strand copper core wire with a cross section not less than 16mm2 shall
be arranged from the earthing terminal of rectifier transformer to the earthing bolt on the
transformer shell, then a piece of multi-strand copper core wire with a cross section not less than
16mm2 shall be arranged from the earthing bolt to the anode of load (i.e. the shell of main body).
(4) The equipment wiring shall comply with relevant provisions of high voltage and low
voltage wiring specified by the country.
(5) In order to prevent the interference, during the cable arrangement, the power cable, signal
cable and communication cable shall be separately arranged so as to avoid mutual cross
interference.
II. Simulation commissioning of equipment
1. False-load test of the high voltage control cabinet
In order to ensure the safe reliability of equipment, before the first operation and reoperation
after the repair of the equipment, two pieces of power primary cables must be disconnected between
the high voltage control cabinet and rectifier transformer; two incandescent lamp bulbs with their
power not less than 100W shall be connected with each other in series and then be connected with
the power outlet terminal of high voltage control cabinet. Do voltage stepup test in manual
operating mode by using normal equipment starting method so as to ensure that the equipment will
be connected with the rectifier transformer to work at load only after the silicon controlled rectifier
can be triggered normally.
2. Fault alarm test of the equipment
(1) Oil temperature alarm: the rectifier transformer shall be equipped with a PT100
temperature sensor. When the transformer oil temperature reaches 85ć, the controller will send out
a trip signal and give an alarm, and the display screen of controller will display the oil temperature
out-of-tolerance fault of transformer.
(2) High voltage safety interlock: after the installation of transformer, control cabinet and load,
it is necessary to interlock the high voltage output available switch with the startup operation of
control cabinet so as to ensure safe power supply. When the safety interlock is not available, it is not
12
allowed to start the equipment, and the controller has the prompt for unavailable safety interlock.
(3) Load open-circuit/short-circuit protection: when the high voltage output of transformer is
open-circuited, the controller can trip for open circuit and meanwhile control the secondary voltage
does not exceed the rated value; when the high voltage output of transformer is short-circuited, the
controller can trip for short circuit and meanwhile control the secondary current does not exceed the
rated value.
III. Equipment use
1. Check and adjustment before the first startup
(1) Disconnect the power supply for entering the control cabinet;
(2) Check if the plug of controller is connected reliably;
(3) Check if all wires are correct and reliable;
(4) Check if all fuses are in good conditions and without looseness;
(5) Check the insulation of load (electric field of electrostatic precipitator) with a 2500V
megger, and its resistance value shall be above 100M generally.
(6) Check if the secondary current and voltage sampling resistances comply with the
requirements with a multimeter. For the standard secondary current sampling resistance of the
equipment of various specifications, see attached table (2), and the secondary voltage sampling
resistance is 7.8K.
2. Local startup of the equipment:
Close the circuit breaker QF1 of operating power supply, and the “power indicator” green lamp
HL1 will be lit. The master switch SA1 will be changed over to “local” position. The HVC-ZC11
high voltage intelligent controller for power supply will be energized for self-check and be rest by
itself. The display screen will display the salutatory interface, then enter the shutdown recording
interface. After the “confirmation” key is pressed, the system will enter the initial waiting interface.
At this time, if the “automatic” key is pressed, then the controller will automatically control the
pick-up of primary contactor KM1. After that, the voltage will be increased slowly until it reaches a
set limit value. Then, it will operate around this value. When the “manual” key is pressed, it will
enter the manual waiting interface. At this time, the required operation can be selected according to
the menu. After the primary contactor KM1 is picked up, the “power indicator” green lamp HL1
will be turned out and the “system operating” red lamp HL2 will be lit, thus the system will enter
13
the operating state.

Note: when starting the equipment for operation, if the controller has the prompt for
“unavailable safety interlock”, then it indicates that the high voltage isolation switch is not changed
over to the “operating” position or the interlock is connected virtually. At this time, the equipment is
unable to start up. Please try it again after confirming the position of high voltage isolation switch.
3. Local shutdown of the equipment:
After the “stop” key is pressed, the controller will first make the output voltage drop to zero,
then release the primary contactor KM1 and disconnect the primary circuit. At this time, the
“system operating” lamp HL2 is turned out and the “power indicator” lamp HL1 is lit, then it will
be alright after making the master switch SA1 change over to the “off” position. 4. Remote control
of the equipment:
When the equipment requires remote centralized control, first close the circuit breaker QF1 of
operating power supply, then make the master switch change over to the “central control” position.
At this time, the controller is unable to carry out operations such as startup, voltage step-up or
step-down, etc. The work of equipment startup, voltage step-up or step-down, etc. is completely
controlled by the remote PLC or DCS.
5. Operating instructions of the controller
The HVC-ZC11 intelligent controller is provided with a 240x128 high-brightness liquid crystal
display (LCD) and four thin-film keys as the man-machine dialogue window. Among four keys,
except that the reset key is a fixed key, other three keys are draw keys, with their current functions
to be determined by the wizard push-key program. The operator only needs to carry out operation
according to the prompt on the LCD, which is very straight and simple. Six commonly used display
interfaces are shown as follows:
ķ Salutatory interface ĸ Shutdown recording interface
Faith moves mountains Record: the load has an open-circuit fault!
Primary voltage: 095V Secondary voltage: 072KV

-- Welcome you to use the product manufactured by
Primary current: 005A Secondary current: 000mA
Zhicheng Environmental Protection --
Mode of power supply:
Conduction angle: 045°
continuous
Rectifier transformer oil

14
temperature: 028ć
Shutdown time: July 16, 2011-15:30:25
Commissioning Setting Confirmation
Reset Reset
Ĺ Initial waiting interface ĺ Manual waiting interface
Prompt: the system is at the initial waiting state! Prompt: this cabinet is at the manual waiting state!
Primary voltage: 000V Secondary voltage: 000KV Primary voltage: 000V Secondary voltage: 000KV
Primary current: 000A Secondary current: 000mA Primary current: 000A Secondary current: 000mA
Mode of power supply: Mode of power supply:

Conduction angle: 000 Conduction angle: 000
continuous continuous
Rectifier transformer Rectifier transformer oil
Current limit: 800mA Locking: conduction angle
oil temperature: 000 temperature: 000
Spark rate: 000 Spark rate: 000
15:35:56 Manual Automatic Setting 15:36:20 Return Startup Setting
Reset Reset
Ļ Automatic operating interface ļ Parameter setting interface
Prompt: this cabinet is at the automatic voltage step-up state! Voltage limit: 072KV Turn-off wave number: 01
Primary voltage: 321V Secondary voltage: 066KV Current limit: 800mA Slow step-up rate: 05
Primary current: 198A Secondary current: 752mA Shortcut limit: current Recovery wave number: 06
Mode of power supply: Initial value of fast Peak value of fast

Conduction angle: 126
continuous step-up: 40% step-up: 95%
Rectifier transformer
Current limit: 800mA Tracing time: 000 Intermittent ratio: 2:02
oil temperature: 029
Mode of power supply: Voltage reduction by
Spark rate: 000
continuous rapping: 50%
15:38:25 Stop Step-down Limit Up Down Confirmation
Reset Reset
6. Fault trip:
15
When the faults such as permanent short circuit, open circuit, primary overload, oil
temperature out-of-tolerance, heavy gas alarm, etc. occur in the electric field, the HVC-ZC11
controller will judge them automatically and output the trip signal. At this time, the startup and
shutdown control relay KA2 will be de-energized, the contacts KM2 and KM1 will be released to
disconnect the primary circuit, the fault alarm relay KA3 will be energized, and the fault alarm
buzzer HA1 will give a sound and light alarm. LCD will display the fault parameters and fault
causes. After the “confirmation” key is pressed, the fault alarm relay KA3 will be energized, stop
giving an alarm and return to the initial waiting interface.
IV. Precautions for equipment use
1. In order to ensure the equipment and personal safety, it is strictly forbidden to change over
the high voltage isolation switch or switch off the power supply switch directly when the equipment
is at operating state.
2. The current and voltage feedback signal wires between the rectifier transformer and control
cabinet must use metal shielded wires so as to prevent from the interference.
3. In order to ensure the personal safety, it is strictly forbidden to enter the high voltage
isolation chamber during the operation of equipment.
Chapter V Analysis and Handling of Common
Faults during the Operation of Equipment

Abnormal fault
Cause analysis Handling method
phenomenon
1.Fault characteristics of (1) The high voltage isolating knife is (1) Put the high voltage
short circuit: very low grounded. isolating knife at the electric
primary voltage, relatively (2) The high voltage cable is breakdown or field position.
big primary current, nearly the insulation of terminal connector is (2) Handle or replace the
zero secondary voltage and damaged or breakdown, thus causing a cable or terminal connector.
very big secondary short circuit to earth. (3) Discharge the ash
current. (3) The ash hopper of electric field has a accumulated in the ash
serious ash accumulation, thus causing a hopper.
short circuit between the electric cathode (4) Shut down the boiler to
16
and dust collecting electrode. handle the broken line.

(4) The line of electric cathode is broken, (5) Replace the ceramic
thus causing a short circuit. rotating shaft or eliminate
(5) The ceramic rotating shaft on the the ash accumulation.
rapping device of electric cathode is (6) Restore or replace the
damaged or the ceramic shaft tank has a damping resistor.
serious ash accumulation, thus causing a (7) Shut down the boiler to
short circuit to earth. handle and eliminate the
(6) The damping resistor at the top of foreign matters.
electric field is dropped and grounded. (8) Replace the damaged
(7) The metallic foreign matters between insulator, eliminate the ash
different electrodes causes a short circuit. accumulation. Add a heating
(8) The high voltage insulator is damaged device or increase the
or the inner wall of quartz bush has dew heating temperature.
condensation, thus causing a short circuit (9) Repair the ash
to earth. discharging device and
(9) The ash discharging device has a fault discharge the ash
or the ash hopper has an ash accumulation, accumulated in the ash
thus causing a short circuit between two hopper.
electrodes.
2.Fault characteristics of (1) The high voltage isolating knife is not (1) Put the high voltage
open circuit: relatively in position. isolating knife at the electric
low primary voltage, field position.
nearly zero primary (2) The damping resistor at the top of (2) Replace the damping
current, very high electric field is blown out. resistor.
secondary voltage and
zero secondary current.
3.Fault characteristics: (1) The rapping period of electric cathode (1) Adjust the rapping
normal primary voltage, is too long, thus causing a serious ash period.
relatively low primary accumulation on the line of electric
17
current, relatively low cathode and generating a corona (2) Handle and improve the
secondary voltage and obstruction. rapping system.
obviously reduced (2) The rapping force of electric cathode is
secondary current. not big enough. (3) Handle the fault or shut
(3) The rapping device for the line of down the boiler to handle
electric cathode has a fault. the seized hammerhead, etc.
(4) The flue dust concentration at the inlet (4) Contact the boiler to
of electric field is too high. adjust the combustion and
(5) The dust specific resistance is too big, calcined powder.
thus causing a back corona (too high or too (5) Change the coal type.
low secondary current).
4.Fault characteristics:
lower primary voltage, (1) The trigger pulse circuit of silicon (1) Replace the pulse trigger
lower primary current, controlled rectifier is not symmetric. plate.
lower secondary voltage
and lower secondary (2) A silicon controlled rectifier is (2) Replace the damaged
current. All of them have short-circuited, thus causing deflected silicon controlled rectifier.
vibration. The high voltage excitation operation.
rectifier transformer is
accompanied by abnormal
sound. With the increase of
current, the “puffing”
sound will be raised and
the oil temperature will be
increased.
5. Fault characteristics:
normal primary voltage
and normal primary (1) The meter is damaged. Replace the meter.
current. No display on
the meter of secondary
18
voltage or secondary
current, but normal
display on the
controller.
when the “startup” key
is pressed, the fault type (1) The resistance-capacitance absorption
displayed on the capacitor C1 or the resistance-capacitance Replace the fault
controller is: “short absorption resistor R1 is damaged. component.
circuit alarm” or “open (2) One or two silicon controlled rectifiers
circuit alarm”, and are damaged.
meanwhile, measure the
output terminal with a
multimeter (wire size:
104, 108), which is as
big as power supply
voltage.
when the “step-up” key (1) The primary contactor has a fault or the
is pressed, the primary primary circuit is not formed. Replace the fault
current, primary (2) The controller or the pulse trigger plate component.
voltage, secondary has a fault.
current and secondary
voltage do not have any
reaction and are always
zero.
once startup, the
equipment will trip. The (1) One or two silicon controlled rectifiers (1) Replace the fault silicon
controller will display are short-circuited. controlled rectifier.
19
“primary overcurrent” (2) The primary side cable is breakdown or

or “very big primary short-circuited to earth. (2) Replace the fault cable.
current”, while the
secondary current and
secondary voltage are
almost zero.
Chapter VI
Equipment Maintenance and Service

I. Service of high voltage control cabinet
Regularly check if there is any overheating, looseness or damage on the components and parts,
circuits and wires within the high voltage control cabinet; according to the ambient conditions on
the site, regularly clean and wipe the high voltage control cabinet to keep the cleanness in the high
voltage control cabinet and rectifier transformer bushing.
II. Service of rectifier transformer
1. Regularly check if the drying agent of rectifier transformer has any change in color. If any, it
shall be replaced promptly.
2. Regularly check if the oil level and temperature rise of rectifier transformer are normal. If
not, please handle them promptly.
3. Regularly wipe the shell of rectifier transformer and check if the shell has any rusting so as
to ensure the cleanness of rectifier transformer and soundness of protective paint on the shell.
4. The transformer oil test shall be conducted annually, which shall comply with the provisions
of GB/T7595-2000. The breakdown voltage shall not be less than 40KV/2.5mm, otherwise,
the oil shall be filtered again or replaced with new oil. The withstand voltage value of new oil
shall be more than 45KV/2.5mm.
III. Measurement of earth resistance
The earth resistance of system shall be measured annually, and the earth resistance value of
each point shall not be more than 2.0.
IV. Active part inspection for rectifier transformer
20
1. When it has any doubt about the interior after the rectifier transformer has any collision or
other events during the transportation or it needs to conduct repair after a fault occurs during the
operation, the active part inspection shall be conducted.
2. Active part operation for rectifier transformer
(1) Before the active part is lifted, first loosen the oil drain valve on the lower part of
transformer tank and discharge about 80KGS of transformer oil. Pay attention to ensure that the
discharged oil is contained and sealed in a clean vessel so as to prevent the transformer oil from
being polluted. Meanwhile, its storage time shall be as short as possible for fear of becoming damp
and reducing the dielectric strength.
(2) Remove all connecting bolts on the tank cover and tank body.
(3) Before the active part is lifted, for the outdoor type, first open the small cover plate and
stretch the hand into the oil tank. The lifting can be conducted only when the wires between the
high voltage output and porcelain insulator connecting terminal are released with a wrench. After
the active part inspection is finished, the active part shall be put into the oil tank and then restored to
its original condition.
(4) When the active part is lifted, pay attention to the balance of gravity center on the active
part. Four corners of the oil tank shall be monitored so as to prevent from the collision between the
active part and tank body and cause any damage.
(5) After the active part inspection is finished, put the active part into the oil tank and install
and fasten it in opposite direction. Connect the high voltage output wire and fill in the transformer
oil.
3. Main items in the active part inspection are as follows:
(1) If the coil has any collision injury and if the silicon rectifier stack has any crack;
(2) If the high voltage porcelain insulator has any damage and if all parts and fasteners have
any looseness phenomenon;
(3) The iron core shall be grounded reliably and only grounded at one point; for that with a
core-crossing screw stem, measure the insulation resistance between it and core with a 2500V
megger, and the resistance value must be more than 1000M.
4. Precautions for the active part inspection for transformer:
(1) The lifting of active part shall be conducted in good weather conditions when it is dry
21
without dust and moisture (the relative humidity shall not be more than 75%) and at a clean position.
Its lifting time shall be as short as possible so as to avoid from becoming damp or being polluted
and thus reducing the dielectricity. The active part inspection cannot be conducted in rainy days.
(2) When the lifted active part is exposed to the air, its continuous time for contacting with the
air outside shall not exceed the following provisions:
In dry air (the relative humidity of air shall not be more than 65%) 3 hours.
In humid air (the relative humidity of air shall not be more than 75%) 1 hours.
(3) After the rectifier transformer goes through the active part inspection, the power-on test can
be conducted only after the transformer oil is filled back and generally stands for 24 hours for fear
of high voltage discharge in bubbles.
5. Withstand voltage test for transformer oil
If the condition permits, the breakdown voltage shall be measured for transformer oil. The oil
sample shall be taken from the oil drain valve. At this time, the oil temperature shall not be lower
than +5ć. The transformer oil must go through the withstand voltage test, and the average instant
breakdown voltage value of five tests shall be more than 35KV/2.5mm. If the breakdown voltage of oil
is lower than the required value, it can be used only when the causes are found out and it is handled
accordingly. In addition, if it needs to replenish oil, it is preferable to add the oil of same grade as far as
possible. In case the oil grade is different, then it can be mixed for use only after the chemical analysis is
conducted in advance.
6. Withstand voltage test for transformer
The rectifier transformer has already go through the induced voltage withstand test and applied
high voltage test before leaving the factory. If the high voltage test is required on the site, then it is
necessary to short circuit the high voltage set on the silicon rectifier stack, disassemble the high
voltage measuring resistor and current feedback outlet wire, put them into the oil again and stand
for 24 hours. Then the high voltage porcelain insulator shall go through the withstand voltage test to
earth. Otherwise, the applied high voltage test can not be conducted. For the silicon rectifier
transformer below 72KV, its test voltage shall be more than 1.1 times of rated voltage and less than
1.5 times of rated voltage.
22
Chapter VII
Product Integration and Spare Parts

1. High voltage control cabinet 1 set
2. High voltage silicon rectifier transformer 1 set
3. PT100 temperature sensor for rectifier transformer 1 piece
4. Damping resistor 1 piece
5. Sampling board for transformer 1 piece
7. Operating instructions 1 copy
7. Factory inspection report of product 1 copy
8. Certificate of conformity of product 1 copy
Chapter VIII
Packing, Transportation and Open-package Inspection of Product as well
as Liability and Warranty Period for Equipment Damage

I. The manufacturer must deliver the equipment only after it is well packed according to the
provisions specified by the country. For any equipment damage during the transportation due to
improper packing, the manufacturer shall bear the liability for such damage.
II. After the equipment arrives in the site, the open-package inspection shall be conducted promptly,
and the contents of inspection shall include:
1. Any damage in the appearance and inside component and parts of equipment.
2. Conformity of installation and selection of inside component and parts with the design
requirements.
3. Any looseness or drop-off phenomenon of wire connectors.
4. Conformity of spare components and parts and technical documents with the list provided in
the operating manual.
III. If it is found that the equipment delivered does not conform to the purchase order (shortage in
quantity, incorrect specifications and models), the manufacturer shall quickly replace it
unconditionally.
IV. If the equipment is lost or damaged due to the carelessness of transportation department, the
manufacturer shall first meet the requirements in the production of the user in principle to solve the
23
problems of missing and damage. After finding out the causes jointly, the responsible party shall
bear the responsibility and pay the amount dues to the manufacturer.
V. After the equipment arrives in the site, for any missing, damage, etc. of equipment purely due to
improper storage and use, all responsibilities shall be borne by the user itself.
VI. The warranty period of equipment shall be 12 months from the commencement date of
installation and commissioning or 18 months from the delivery date of equipment, whichever is
earlier.
Annex: Figures & Tables

rectifier for electrostatic precipitator
for electrostatic precipitator
Table 3: capacity list of GGAj02-A/KV series high voltage rectifier for electrostatic precipitator
Table 4: cross reference table for type selection of capacity of GGAj02-A/KV series high voltage
Figure 1: wiring diagram for control system of GGAj02-A/KV series high voltage rectifier for
electrostatic precipitator
for electrostatic precipitator (without the communication with a third party)
for electrostatic precipitator (with the communication with a third party)
Figure 4: outline and structural diagram for GGAj02-A/KV series high voltage control cabinet
Figure 5: outline and structural diagram and parameter list for GGAj02-A/KV series high voltage
silicon rectifier transformer
Figure 6: outline diagram for side entry bottom exit high voltage isolation switch cabinet
Figure 7: outline diagram for safety earthing switch cylinder
24
Position
No. Name Model Remarks
No.
Equipment power ND16-22B/4

1 HL1 Green
indicator lamp AC380V
Equipment operating ND16-22B/4

2 HL2 Red
indicator lamp AC220V
NFM1-22/FS
3 HA1 Fault alarm buzzer Yellow
AC220V
4 PV1 Primary voltage meter 6L2-450V
5 PV2 Secondary voltage meter 6C2-0.1MA-100KV
Power switch for

6 QF1 DZ47-60 C6A/2P
operating circuit
Power switch for inside

7 QF2 DZ47-60 C1A/1P
illumination of cabinet
To be supplied for that

8 M1/M2 Axial flow fan KA-1725HA(1)3
above 1.0A
9 T2 Isolation transformer 380/220V-60W
10 KA1 Safety interlock relay HF18FF/024-2Z1D With frame
Startup/shutdown control
11 KA2 HF18FF/024-2Z1D With frame
relay
12 KA3 Fault alarm relay HF18FF/024-2Z1D With frame
To be supplied for that with

Remote/local control
13 KA4 HF18FF/A220-2Z1D the communication with a
relay
third party
Relay with reserved

To be supplied as per the
14 KA5 interface for outside HF18FF/A220-2Z1D
user’s demand
signal
15 RV1 Piezoresistor MY31-1000V/5KA

25
RV2ᇬ
16 Piezoresistor MY31-720V/5KA
RV3
Signal sampling board of

17 U1 ZCHB01A Self-made
transformer
18 U2 Pulse trigger plate HVC-ZC12A Self-made
Intelligent controller for

19 U3 high voltage power HVC-ZC11 Self-made
supply
To be supplied for that with

Remote control
20 U4 ZCHB02A the communication with a
communication board
third party
21 X3 Secondary outlet terminal IN13SBK-C
22 QS2 Door limit switch YBLX-JW2/11H/W1
Inside illumination lamp 7W energy-saving

23 HR1
of cabinet lamp
26
for electrostatic precipitator
Name &
specification
of
Primary Silicon Direct Current
components Capacitor Current Alternating
contactor Common controlled Resistor current Damping sampling
and parts U1~3 transformer current
KM1 fuse rectifier R1 ammeter resistor resistor
CJ48B-2 TA1/TA2 ammeter
HDLRTO V1/V2 KP RX20 A2 6C2 - R5 ZG12 R7
-500V BH-0.66 A1 6L2-A
series 0.1MA RX20
Equipment
model
A KV A A A W/ UF A A MA W/K W/

60
66
0.1
72
80 50/5 50
60
66
0.2 250 20/30
72
80
500/2
60 75
66 200
0.3 20/20 0.47 20/20
72 100/5 100
100
80 150
500
60
66
0.4 20/15
72
125
80
300 150/5 150
60 50/20
66
0.5 200 1.0 20/12
72
80 160 200/5 200
800 1200/1
60 150/5 150
66
0.6 20/10
72 250 500 50/20 200/5 200
200
80
27
60
66
0.7 30/8.6
72
80 250/5 250
60 200/5 200
66
0.8 250 1000 30/7.5
72 300
250/5 250
80
500
60
66
1.0 300/5 300 30/6
72
80 400/5 400
315
60
350
66 300/5 300
1.1 30/5.5
72
80 400/5 400
1500
60 300/5 300
66
1.2 30/5
72
400 400
2800/
80
400/5 400
60 700
66
1.4 50/4.3
72
80 800 500/5 500
60
450 2.0 400/5 400
66
1.5 50/4
72
80
60
500
66
1.6 2000 50/3.75
72 500/5 500
80
500
60
66
1.8 50/3.4
72
3000/
80 600/5 600
60 500/5 500 500
550
66 630 1000
2.0 2500 50/3
72 600/5 600
80 600
28
Table 3: capacity list of GGAj02-A/KV series high voltage rectifier for electrostatic precipitator
Alternating Alternating Direct Direct Direct

Alternating
Equipment current current current current current
current
model input input output output output
input power
voltage current voltage current power
A KV V A KVA KV A KW
60 23 9 60 6
66 25 10 66 7
0.1 72 27 10 72 7
80 30 11 80 8
150 56 21 150 15
60 45 17 60 12
66 50 19 66 13
0.2 72 54 21 72 0.2 14
80 60 23 80 16
150 113 43 150 30
60 68 26 60 18
66 74 28 66 20
0.3 0.3
72 81 31 72 22
80 90 34 80 24
60 90 34 60 24
66 99 38 66 26
0.4 0.4
72 108 41 72 29
80 121 46 80 32
60 113 43 60 30
66 124 47 66 33
0.5 0.5
72 135 51 72 36
80 151 57 80 40
60 135 51 60 36
66 149 57 66 40
0.6 0.6
72 163 62 72 43
80 180 68 80 48
60 158 60 60 42
66 174 66 66 46
0.7 0.7
72 190 72 72 50
80 211 80 80 56
29
60 180 68 60 48
66 199 76 66 53
0.8 0.8
72 217 82 72 58
80 241 92 80 64
60 226 86 60 60
66 248 94 66 66
1.0 1.0
72 271 103 72 72
80 301 115 80 80
60 248 94 60 66
66 273 104 66 73
1.1 1.1
72 298 113 72 79
80 331 126 80 88
60 271 103 60 72
66 298 113 66 79
1.2 1.2
72 325 124 72 86
80 361 137 80 96
60 322 122 60 84
66 351 133 66 92
1.4 1.4
72 378 144 72 101
380/220
80 420 160 80 112
60 338 128 60 90
66 372 141 66 99
1.5 1.5
72 406 154 72 108
80 451 171 80 120
60 361 137 60 96
66 397 151 66 106
1.6 1.6
72 433 165 72 115
80 481 183 80 128
60 406 154 60 108
66 447 170 66 119
1.8 1.8
72 487 185 72 130
80 541 206 80 144
60 451 171 60 120
66 496 188 66 132
2.0 2.0
72 541 206 72 144
80 602 229 80 160
30
Table 4: cross reference table for type selection of capacity of GGAj02-A/KV series high voltage
Cross section of Area of

Equipment Corona wire Spacing of same
No. electrostatic electrode
specification length electrodes
precipitator plate
1 0.01/100 1.0-2 30-40 60-80 450-550
2 0.02/100 1.5-2.5 60-80 120-160 450-550
3 0.03/100 2-3 80-100 160-200 450-550
4 0.05/100 4-6 120-150 240-300 450-550
5 0.1/100 6-10 250-300 500-600 450-550
6 0.1/72 6-10 250-300 500-600 300-400
7 0.2/72 15-20 500-600 1000-1200 300-400
8 0.3/72 25-30 750-900 1200-2200 300-400
9 0.4/72 30-40 1000-1200 2000-2800 300-400
10 0.5/72 40-50 1250-1500 2500-3000 300-400
11 0.6/72 50-60 1500-1800 3000-3600 300-400
12 0.7/72 55-70 1750-2100 3500-4200 300-400
13 0.8/72 60-80 2000-2500 4000-5000 300-400
14 1.0/72 80-100 2500-2800 5000-5600 300-400
15 1.1/72 90-110 2800-3200 5600-6400 300-400
16 1.2/72 105-120 3000-3600 6000-7200 300-400
17 1.5/72 130-150 3800-4200 7500-8300 300-400
18 1.6/72 140-160 4200-5000 8000-10000 300-400
19 1.8/72 150-180 4500-5500 9200-11000 300-400
20 2.0/72 160-200 5000-6000 10000-12000 300-400
Due to difference in the body structure and operation site of equipment, the secondary current
of equipment will vary from each other. For specific type selection, the type selected by the design
institute shall govern, and this table is only for reference
31
Scope Of Business
★ GGAJ02 Series Single-Phase High Voltage Rectifier For Electrostatic Precipitator;
★ GGAJ06 Series Three-Phase High Voltage Rectifier For Electrostatic Precipitator;
★ HF Series High Frequency, High Voltage Power Supply For Electrostatic Precipitator;
★ Low Voltage Control System And Complete Project For Electrostatic Precipitator And
Bag Dust Collector, Desulphurization, Denitrification And Pneumatic Ash Handling.
★ Industrial Automatic Control System And Complete Project;
★ Development Of Application Software.
Address: Dongbao Industrial Concentrated Area, Longzhou Industrial Park, Fujian Province
Tel.: +86-597-2337888
Fax: +86-597-2303182
E-Mail: fjzchb@163.com
Postal Code: 364000

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Fujian Longyan Zhicheng Ep Co., Ltd.

I. Product name, model and executive standard…………………………………………………..1

II. Product use, scope of application and features…………………………………………………1

Chapter II Main Technical Properties and Technical Parameters…….............4

I. Operating conditions of the product…………………………………………………………….4

II. Main technical parameters……………………………………………………………………..4

III. Product functions and features………………………………………………………………...5

Chapter III Main Structure and Operating Principle………….….…...............6

I. Product structure and outline dimensions……………………………………………………...6

II. Operating principle of primary circuit………………………………………………………...8

Chapter IV Equipment Installation and Use…………………………………...10

I. Equipment inspection and installation………………………………………………………...10

II. Simulation commissioning of equipment…………………………………………………….12

III. Equipment use………………………………………………………………………………..13

IV. Precautions for equipment use……………………………………………………………….16

Chapter V Analysis and Handling of Common Faults during the

Chapter VI Equipment Maintenance and Service……………………….…….20

I. Service of high voltage control cabinet…………………………………………….………….20

II. Service of rectifier transformer……………………………………………………………….20

III. Measurement of earth resistance……………………………………………………………..20

IV. Active part inspection for rectifier transformer………………………………………………20

Chapter VII Product Integration and Spare Parts…………………………….23

Product as well as Liability and Warranty Period for Equipment Damage…....23

Annex: Figures & Tables…………………………………………………….24

rectifier for electrostatic precipitator…………………………………………………....25

for electrostatic precipitator……………………………………………….………….…27

voltage rectifier for electrostatic precipitator…………………………………………...31

for electrostatic precipitator (without the communication with a third party)………….33

for electrostatic precipitator (with the communication with a third party)……………..34

voltage silicon rectifier transformer………………………………………………….….36

Figure 7: outline diagram for safety earthing switch cylinder……………………………………38

Silicon rectifier Derivative code

Main Technical Properties and Technical Parameters

high voltage power supply, see attached table (3).

Ƹ SCR short-circuit protection

Main Structure and Operating Principle

Equipment Installation and Use

I. Equipment inspection and installation

Resistance (M) ᧺2500 ᧺1000

the operating state.

Primary voltage: 095V Secondary voltage: 072KV

Rectifier transformer oil

Shutdown time: July 16, 2011-15:30:25

Commissioning Setting Confirmation

Ĺ Initial waiting interface ĺ Manual waiting interface

Mode of power supply: Mode of power supply:

Spark rate: 000 Spark rate: 000

15:35:56 Manual Automatic Setting 15:36:20 Return Startup Setting

Ļ Automatic operating interface ļ Parameter setting interface

Mode of power supply: Initial value of fast Peak value of fast

15:38:25 Stop Step-down Limit Up Down  Confirmation

Chapter V Analysis and Handling of Common

Faults during the Operation of Equipment

and dust collecting electrode. handle the broken line.

“primary overcurrent” (2) The primary side cable is breakdown or

Equipment Maintenance and Service

Product Integration and Spare Parts

Packing, Transportation and Open-package Inspection of Product as well

as Liability and Warranty Period for Equipment Damage

Annex: Figures & Tables

Equipment power ND16-22B/4

Equipment operating ND16-22B/4

15:38:25 Stop Step-down Limit Up Down Confirmation