Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Publication No.
9803/8070-4
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 2 - General Information
Notes:
Special Tools
Numerical List .........................................................................................1 - 10
Tool Detail Reference .............................................................................1 - 14
Section B - Body and Framework ......................................................1 - 14
Section C - Electrics ..........................................................................1 - 17
Section E - Hydraulics .......................................................................1 - 20
Section F - Transmission ...................................................................1 - 24
Section G - Brakes ............................................................................1 - 25
Section S - Suspension .....................................................................1 - 26
Service Consumables
Sealing and Retaining Compounds ........................................................1 - 27
1-i 1-i
Section 1 - General Information
1 - ii 1 - ii
Section 1 - General Information
A B C D E F G
C038640-B1
Fig 2.
A Manufacturing
code
B Engine type
C Transmission type (gearbox & axle
combination)
Fig 1. D Vehicle max. speed
40 = 40 kph
50 = 50 kph
65 = 65 kph
E Authenticity Code
F Year Code (e.g. 8 = 2008)
G Serial number
Engine M
Gearbox N
Front axle P
Rear axle R
N
Fig 4.
Fig 5.
Fig 3.
Fig 6.
Introduction
Some external fasteners on Fastrac machines are
assembled using an improved type of corrosion resistant
finish. This type of finish is called Dacromet and replaces
the original Zinc and Yellow plating used on earlier
machines.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Metric Grade 10.9 Bolts Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
Size Torque Settings required settings.
Nm kgf m lbf ft
Diameter Hexagon (A/F)
(mm) mm
M6 (6) 8 16 1.6 12
M8 (8) 13 39 4 29
M10 (10) 17 78 8 57
M12 (12) 19 137 14 101
M16 (16) 24 343 35 253
M20 (20) 30 657 67 485
M24 (24) 36 1157 118 853
Hydraulic Connections
T11-003
Fig 8.
Hoses 8-B screwed into adaptors 8-A seal onto an `O' ring Note: Dimension 8-D will vary depending upon the torque
8-C which is compressed into a 45° seat machined into the applied.
face of the adaptor port.
Fig 9.
`Torque Stop' Hoses 9-B screwed into adaptors 9-A seal Stop' Hoses have an additional shoulder 9-D, which acts
onto an 'O' ring 9-C which is compressed into a 45° seat as a physical stop.
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque Note: Minimum dimension 9-E fixed by shoulder 9-D.
Special Tools
Numerical List
The tools listed in the table are special tools required for Note: Tools other than those listed will be required. It is
removal and replacement of Body and Framework parts. expected that such general tools will be available in any
These tools are available from JCB Service. well equipped workshop or be available locally from any
good tool supplier.
C071920
Fig 12.
Cab Lifting Frame: Produce locally to dimensions shown. Test to Safe Working Load (SWL) of 1200 kg (2645 lb).
Fig 13.
Fig 14.
892/00801 Clutch Spanner for air conditioning compressor 892/00807 Font Plate Puller for air conditioning compressor
Fig 16.
Fig 15.
892/00802 Rotor Puller Set for air conditioning compressor 892/00808 Shaft Protector for air conditioning compressor
Fig 17.
892/00803 Rotor Installer Set for air conditioning compressor
Section C - Electrics
2
C D
B E
A
J F
H G
6
Fig 21. Data Link Adapter Kit 892/01174
1 Interconnecting cable, DLA to machine ECU
diagnostics socket - 721/10472.
2 Interconnecting cable, DLA to machine ECU
diagnostics socket - 718/20237.
3 Kit carrying case.
4 Interconnecting cable, DLA to laptop PC USB
port - 718/20235.
5 Data Link Adaptor (DLA), enables data exchange
between the machine ECU (Electronic Control
Unit) and a laptop PC loaded with the applicable
diagnostics software - 718/26500.
6 Interconnecting cable, DLA to laptop PC serial
port - 718/20236.
Section E - Hydraulics
1
892/00202 Replacement Gauge 0-40 bar (0-600 lbf/in2)
892/00203 Replacement Gauge 0-400 bar (0-6000 lbf/in2)
2
Fig 35.
892/00318 Hose and Adapter Kit
To enable flow and pressure test equipment to be connected
to adapters fitted with `O' ring face seals.
Section F - Transmission
Fig 36.
Fig 37.
892/00280 Gauge 0-600 bar (0-8500 lbf/in2). Required 993/45400 Torque Multiplier (use in conjunction with a torque
specifically for CVT high pressure check. wrench to give a 5:1 multiplication)
Fig 38.
Fig 39.
892/00817 17 mm A/F x 3/4in. square drive 892/00179 Bearing Press
892/00818 22 mm A/F x 3/4in. square drive
892/00819 15 mm A/F x 1/2in. square drive
892/00333 19 mm A/F x 3/4in. square drive
Fig 40.
Fig 41.
892/00224 Impulse Extractor Set for Hub Bearing Seals 892/00225 Adapter - Impulse Extractor
892/01053 Adapter for Impulse Exrtractor (PTO intermediate Small17mm to 25mm, Medium25mm to 45mm, Large45mm
shaft, wet clutch transmission) to 80mm
Retaining tool for differential lock spring and circlip.To be made from M24 threaded rod, nuts and spacers as shown
Section G - Brakes
Fig 42.
Section S - Suspension
Fig 43.
Service Consumables
Sealing and Retaining Compounds
T11-001_4
Table 6.
Type Description Part No. Quantity
JCB Multi-Gasket A medium strength sealant suitable for all sizes of 4102/1212 50 ml
gasket flanges, and for hydraulic fittings of 25-65 mm
diameter.
JCB High Strength Threadlocker A high strength locking fluid for use with threaded 4102/0551 50 ml
components. Gasketing for all sizes of flange where
the strength of the joint is important.
JCB Retainer (High Strength) For all retaining parts which are unlikely to be 4101/0601 10 ml
dismantled. 4101/0651 50 ml
JCB Threadlocker and Sealer A medium strength locking fluid for sealing and 4101/0250 10 ml
retaining nuts, bolts, and screws up to 50 mm 4101/0251 50 ml
diameter, and for hydraulic fittings up to 25 mm
diameter.
JCB Threadlocker and Sealer A high strength locking fluid for sealing and retaining 4101/0550 10 ml
(High Strength) nuts, bolts, and screws up to 50 mm diameter, and 4101/0552 200 ml
for hydraulic fittings up to 25 mm diameter.
JCB Threadseal A medium strength thread sealing compound. 4102/1951 50 ml
JCB Activator A cleaning primer which speeds the curing rate of 4104/0251 200 ml (Aerosol)
anaerobic products. 4104/0253 1 ltr (Bottle)
JCB Cleaner/Degreaser For degreasing components prior to use of 4104/1557 400 ml (Aerosol)
anaerobic adhesives and sealants.
Direct Glazing Kit For one pane of glass; comprises of: 993/55700
Notes:
2-i 2-i
Thank you very much
for your reading.
Please Click Here
Then Get More
Information.