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Operating handbook

Feeder Ironer Folder


& Stacker
IC44819FFS – IC44825FFS – IC44832FFS

01102046/GB
08.2014
.
01102046 2714 1
INSTRUCTION 0
HANDBOOK 0. Table of contents Notice Date Page

Pages/Chapters Pages/Chapters
General instructions Appendices
Preliminary instructions ............................. 1/1 Conversion measurement units ............... 1/10
General ..................................................... 1/2 Washing symbols ..................................... 2/10
Precautions for use ................................... 1/3

Machine operation
Additional instructions ............................... 1/4
Machine starting ....................................... 2/4
The "Move back" key ................................ 2/4
Setting out ................................................. 2/4
Easy start

Diamms mode ........................................... 3/4


Manual mode ............................................ 4/4
Using the handle........................................4/4
Folds table choice.. ................................... 5/4
Stopping .................................................... 6/4
Cooling ...................................................... 7/4
Power is back ........................................... 8/4
Emergency stop ........................................ 9/4
Run a program ......................................... 10/4
Energy saving mode ................................ 11/4

Advanced use
Basic settings ............................................ 1/5
Set folds table ........................................... 3/5
Advanced settings .................................... 4/5
To select "statistics" .................................. 6/5
Daily statistics ........................................... 6/5
Clock adjustment ...................................... 7/5
Password change ..................................... 8/5
Language setting ...................................... 9/5
Programming ........................................... 10/5
Create wash program .............................. 11/5
Program edition ....................................... 12/5
Modify a program ..................................... 14/5
Delete a program ..................................... 18/5

Additional information of using


Diagram of Electrolux ITS menus ............. 1/6

Safety
Safety ........................................................ 1/7

Operating incidents
Order of service ........................................ 1/8

Maintenance
Preventive maintenance ........................... 1/9
Lubrification table ...................................... 6/9
Replacing ironing bands ........................... 7/9

The manufacturer reserves the right to modify construction and equipment characteristics.
01102046 0708 2
0 INSTRUCTION
Notice Date Page 0. Table of contents HANDBOOK

This page is left blank on purpose.


01102046 0508 1
INSTRUCTION 1
HANDBOOK 1. Preliminary instructions Notice Date Page

Preliminary instructions
Before any use, it is compulsory to read the instruction handbook.
Users must have learnt how the machine operates.
The identification plate is placed on electric cabinet side of the machine.
In order to prevent any risk of fire or explosion, flammable products should never be used to
clean the machine.
Any repair or maintenance intervention should be carried out by qualified personnel only.
Installation and putting into service must be carried out by trained staff.
N.B. : this machine has no part made of asbestos.

Explanation of graphic symbols

A flash of lightning with an arrow at


its end displayed inside an equilateral
triangle, warns the user about the
presence of uninsulated "dangerous
current" sufficient in intensity to cause
electrocution.

An exclamation mark inside an


equilateral triangle offers the user
important advice about usage, servicing
and hazardous conditions.

This symbol warns the user that there


are mechanisms inside the machine
which can be dangerous. The protective
housing must be in place during use.

This symbol warns the user of the


presence of high temperatures which
could cause severe burns. Some
surfaces can reach close to 200 °C
(392 °F).
01102046 0508 2
1 INSTRUCTION
Notice Date Page 1. Preliminary instructions HANDBOOK

You should have found an instruction handbook and keys to open the machine casings, and a
maintenance poster to display in your laundry, inside your machine.
Depending on its destination, the dryer ironer is delivered bare or may be placed on a transport
pallet and/or packed with plastic film. In some cases, it may be delivered in maritime packing
(wood crate).
Please refer to the handling chapter in this instruction handbook for a description of handling
operations.
This machine should be installed in conformance to the health and safety regulations, and
only used in a sufficiently aerated area. Check the instructions before installing or using the
machine.

The use and handling of chemical products such as detergent,


chlorine, acids, antiliming agents etc... may create hazards for health
and environment ; the following precautions should be taken.

- Do not breathe the dusts or steam.


- Avoid contact with skin or eyes (may cause burns).
- In case of important spillage, wear a protecting mask, gloves,
and eye protectors.
- Handle with care.
- Consult the use and first aid advice on the packings.
- Do not dispose pure products in the environment.

The machine can work without the protective casing when the electric
supply is not cut off.
Interlock the main isolating switch with a padlock.
Close the steam inlet valves.
01102046 0508 3
INSTRUCTION 1
HANDBOOK 1. Preliminary instructions Notice Date Page

Easy start

Easy start
For a quick drive of the machine, an insert «Easy start» surrounds some pages.
This allows you to realize yours first ironing programs in a quick time.
Easy start
01102046 0408 4
1 INSTRUCTION
Notice Date Page 1. Preliminary instructions HANDBOOK

Identification plate
01102046 0608 1
INSTRUCTION 2
HANDBOOK 2. General Notice Date Page

General instructions
The machines described in this hanbook have a ironing capacity of 190, 250, 320 cm wide
depending on the type. They are available with steam, electric, gas or thermal fluide heating.
They carry out five different fonctions with a single operator; the space required is very similar
to the standard ironer’s.
The ironing speed is adjustable as a function of the density (weight/m2) and humidity of the
washing.
The temperature of the ironing cylinder can also be adjusted by a thermostat (except for steam;
in this case, the temperature depends on the steam pressure).
The ironing parameters that you have selected are permanently checked by a microprocessor.
These parameters are displayed in real time on a tactile screen in front of the operator.
The feeding of the linen is completely automatized and includes smoothing; a single operator is
required; the folding of the items is calculated for each item fed.
Several piles of linen can be stored in the stacker with centering and numbering of the folded
items.
The machine can be used like a standard ironer with or without the automatic feeding.

Identification
plate
ELECTROLUX ITS

D1582
01102046 0608 2
2 INSTRUCTION
Notice Date Page 2. General HANDBOOK

This dryer ironer is controlled by a microprocessor-based program control unit placed on the
loading side. There are many advantages to this equipment, including :
• Folding adjustment is controlled with great precision and flexibility.
• The large display screen means that detailed information on iron programs, machine status
and operations, dry speeds and temperatures can be accessed in plain language.
• It is possible for the user to create new iron programs, and to adapt programs with great
precision, on the basis of experience and to suit various types of textile, degrees of moisture
etc.
• A very high level of machine safety through continuous monitoring and built-in safety
interlocks.
• Great flexibility during program operation :
- easy change from DIAMMS mode till MANUAL mode and inversely;
- the user can change temperatures and speeds directly, during program operation;
- change to running a different iron program, at any time during program operation of
the dryer ironer.

ELECTROLUX ITS
CPU Software Version 1.00
Display screen

START MACHINE Function keys.


Lever for manual mode The functions
OPTIONS MENU of these keys
change, depen-
Use up and down key then press ding on which
Emergency stop menu or part of
a menu you are
using.

Emergency stop

D1582
01102046 0508 3
INSTRUCTION 2
HANDBOOK 2. General Notice Date Page

Emergency stop
The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the red
button to the right).

If the machine for some reason has to be stopped, abnormal or dangerous running, press emergency
stop button.

Release the emergency stop, by turning it clockwise only after checking what motivated this stop.

D0543 D0544
01102046 0814 4
2 INSTRUCTION
Notice Date Page 2. General HANDBOOK

Control handle
The control handle will operate differently
depending on the parameters selected on the
display screen settings.

• In automatic mode, only function (1) is


available. Pull the control handle forwards
to release the sheet from the clamps and
cancel automatic feeding (the sheet will
fall into the reception tray).

• If you modify the parameters of the


«Basic settings» menu, the control
handle will switch to a semi-automatic or
manual mode. 2
Start auto feeding = 0
Push the handle to position (2) to start 1
feeding. D2225
Start auto feeding = 1
Feeding will occur automatically after
introducing the piece of linen to be dried into
the clamps.

Auto feeding return = 0


Pull the handle to position (1) to bring the
feeding clamps back to their initial position.
Auto feeding return = 1
Feeding return is automatic once the piece of
linen has been placed on the belts
01102046 0814 5
INSTRUCTION
HANDBOOK 2. General Notice Date Page
2

Stacker control panel


1. Emergency stop pushbutton

2. Linen stack removal indicator


1
3. Linen removal pushbutton or re-initialisation of
stacker defect

4. Sheet counter with reset function

Note: the ironer - dryer will not operate if the


stacker is not connected to the power supply.

When a stack has been created (approx. height: 2


210 mm) on the stacker deck, this stack will be
removed to the evacuation table.

The indicator (2) on the stacker control panel


will flash for a few seconds to indicate that a
stack has been completed. 3

4
0 0 0 0 0

D2223

Note: the evacuation table can contain one completed stack and another stack in progress on the
stacker deck.

Remove the stacks as they reach the evacuation ramp.

A pushbutton (3) can be used to evacuate the stack of linen manually.

A sheet counter (4) with reset function can be used to count the items ironed during a given period.
01102046 0508 6
2 INSTRUCTION
Notice Date Page 2. General HANDBOOK

Note about the A.C. power


• According to the EN 60204-1:1997 standard, the machine is provided for AC supplies
corresponding to the extracted caracteristics below :
4.3.2 AC supplies
Voltage :
Steady state voltage : 0,9…1,1 of nominal voltage.
Frequency :
0,99…1,01 of nominal frequency continuously.
0,98…1,02 short time.
Harmonics :
Harmonic distorsion not to exceed 10% of the total r.m.s. voltage between live
conductors for the sum of the second through to the fifth harmonic. An additional 2%
of the total r.m.s. voltage between live conductors for the sum of the sixth through to
the 30th harmonic is permissible.
Voltage unbalance :
Neither the voltage of the negative sequence component nor the voltage of the zero
sequence component in three-phase supplies shall exceed 2% of the positive
sequence component.
Voltage interruption :
Supply interrupted or at zero voltage for not more than 3ms at any random time in the
supply cycle. There shall be more than 1s between successive interruptions.
Voltage dips :
Voltage dips shall not exceed 20% of the peak voltage of the supply for more than one
cycle. There shall be more than 1s between successive dips.
01102046 0910 1
INSTRUCTION 3
HANDBOOK 3. Precautions for use Notice Date Page

Precautions for use


• The machine should not be used by children.
• This ironer must be used exclusively for textiles appropriate for machine ironing, which
have been previously and exclusively washed in water.
• This machine is for professional use and must be used exclusively by qualified person-
nel.
• Blankets should not be ironed.
• Be careful with synthetic linen and also with printed linen. They can melt and stick on the
cylinder.
• Do not iron articles that contain plastic, foam, sponge rubber or similarly textured rubber-
like materials.
• Do not iron linens coated with solvent, paint, wax, grease or any easily inflammable pro-
ducts.
• In case of a gas heated machine, do not assemble the machine on premises containing
a dry cleaning machines or other similar machines.

CAUTION
Do not push small pieces of laundry in
front of the DIAMMS turners to avoid
jamming.
74032535
01102046 1712 2
3 INSTRUCTION
Notice Date Page 3. Precautions for use HANDBOOK

PRACTICES TO AVOID :
- Sheets folded double.
- Draw-sheets or any other double-layer sheet or sheet pulled into the ma-
chine side by side.
- Fitted-sheet : May cause problem to smooth out; Measurements altered.
- Comforter cases with flap 
- Linen ≤ 80 gr /m² : gravitational pull difficult at lengthwise folding
- Linen ≥ 200 gr/m².
- Linen < 0,90m x 1,10m.

PRACTICES NOT ADVISABLE :


- Worn polycotton sheets (cotton worn away) : get out of shape when smoothed
out, uneven finish look when folded, high static electricity.
- Large cotton or flax-made sheets > 200 gr/m² (layers > 80 mm after the 3rd cross
fold).
- Linen other than flatwork : (butcher's apron  : watch that the cords do not
slide between the feeding belts).
- Sheets of 1m80 x 2m80 processed on type 25 - 2m50 - (gas heating : problem
of heating regulation with gas; gas burners cannot be modulated ).

CAUTIONS :
- Prepare the large sheets before feeding : ironing and folding defects, risks of
jamming at cross folding.
- Avoid the torn, worn or holed sheets : that may hook and alter the measurements
hampering proper lengthwise folding (back clearing).
- Comply with the mini-maxi sizes.
- Avoid when running, too low or bad adjusted temperatures as consequence of :
- A too high ironing speed with high moisture content in sheets :
bad sliding on metallic parts.
- A partial use of the ironing length of the cylinder creating
overheating : (be careful especially, to the risk for the
polycotton sheets to loose their shape, generally stabilized at
200 °C).

  
D0411
01102046 0708 1
INSTRUCTION 4
HANDBOOK 4. Machine operation Notice Date Page

Additional instructions to optimise a dryer-ironer

Easy start
When ironing small sheets or small washing, pass abreast the washing of the heating cylinder
to provide correct regulation of the cylinder temperature.
As a general rule, the whole of the cylinder should be used (1). Either iron the linen from the
front (2) or iron alternately (3), which makes maximum use of the heat units available over the
surface of the cylinder. It also overcomes difficulties arising from random control values caused
by partial use of the cylinder.

Cylinder
Easy start

Linen

D1097
01102046 0708 2
4 INSTRUCTION
Notice Date Page 4. Machine operation HANDBOOK

Machine starting

Easy start
The "Move back" key
If you find you are in The "Move back" function
the wrong place, or Each press of the "Move back" key
if you want to undo moves you back one menu, in reverse
earlier key presses : order.
Press the "Move back" By pressing this key repeatedly you can
key one or more times. return to this menu at any time :

180°C

5,5 m
min 1
2

250

1
1.........
2.........
STOP 3.........

Setting out
4.........

D1663

After putting the main


ELECTROLUX ITS
CPU Software Version 1.00 switch on 1, the menu
opposite is displayed
on the machine.
START MACHINE
OPTIONS MENU
Use up and down key then press

If "OPTIONS MENU" is
START MACHINE highlighted,
OPTIONS MENU
Press this key.

When "START
START MACHINE MACHINE" is
OPTIONS MENU highlighted,
Easy start

Press this key.

u"DIAMMS MODE" display (next page)


01102046 0708 3
INSTRUCTION 4
HANDBOOK 4. Machine operation Notice Date Page

"DIAMMS MODE" display

Easy start
During the operating Warming up
cycle, the display From the machine starting, the order
180°C shows the opposite of warming up is given. The cylinder
informations and temprature increases.
commands in
DIAMMS mode. The machine is adjusted in automatic
5,5 m
min 1
2

250 mode by default.

1
Temperature
1.........
2.........
STOP 3.........
4.........

D1663

To go in MANUAL
mode, push on : Shows the cylinder temprature.

"Diamms/Manual"
Speed
u"MANUAL MODE"
display (next page)
Shows the cylinder speed.
To go in feeding
mode, push on :
Moisture
"Feeding"

Shows the moisture.


To go in without
1 folding mode, push
on : Counter of items
"Folding"
D1639

180°C
To go in ejection Shows the number of items of linen
mode, push on : passed in the machine.

"Ejection"
5,5 m
min 2

250
Folds table choice
1

1
To go in select 1.........

program
STOP
mode,
2.........
3......... Shows the selected folds table.
4.........

push on : D1663

"Select program"
Easy start

To stop the
operating cycle,
push on :

"Stop"
01102046 1110 4
4 INSTRUCTION
Notice Date Page 4. Machine operation HANDBOOK

Remark:

Incompatibility of the DIAMMS with the ironing of the linen with double thickness

Easy start
The use of automatic control mode using the DIAMMS is not recommended for ironing clothes
with a double thickness (eg duvet covers), the measurement of residual moisture being carried
on thickness. It is advisable in this case return to MANUAL mode and adjust the speed of
ironing to get a good drying performance.
Easy start

Using the handle


The dryer ironer is fitted with a handle.
This is very useful to take out the washing
if there is a power failure while you are
ironing; or you can use it to feed a piece
3
of wet washing to protect the ironing bands Handle
when the ironing temperature is too high.
Lift the safety plate (1) then push (2) and
2
turn the handle in the clockwise direction 1
(3) to rotate the cylinder and take out the
washing.

D1092
01102046 0109 5
INSTRUCTION 4
HANDBOOK 4. Machine operation Notice Date Page

"MANUAL MODE" display

Easy start
During the operating MANUAL mode selection
+
cycle, the display
-
180°C shows the opposite
If you push on
informations and
+ commands in
MANUAL mode.
-
5,5 m
min 1
2

250 you go in manual mode.

1 In this mode, you select in the


1.........
following menus, the temperature and
STOP 2.........
3.........
4.........
the ironing speed you want apply to
D1662
use the machine.

To go in DIAMMS
mode, push on :
Set temprature
"Diamms/Manual"

Now the display waits


u"DIAMMS MODE"
for you to select the
display (previous page)
set temperature for the
ironing.
To go in feeding
mode, push on : The ironing temperature
can be adjusted degrees by degrees
"Feeding" Celsius by push.

N. B. : if you want a temperature below


100°C, the display shows a sign (0) to
To go in without indicate that the heating is cut off and
1 folding mode, push allows the machine to work without
on : heating.

"Folding"
D1639 Ironing speed

To go in ejection
mode, push on : Now the display waits for
you to select the ironing
"Ejection" speed.

The ironing speed is


adjusted between a
To go in select minimal value and a maximal value in
program mode, the Setting mode. The adjustment can
push on : be modified 1/10 by 1/10 of meter by
push.
"Select program"
Note that the minimal and maximal
ironing speeds are in accordance
Easy start

with the adjustment parameters of the


To stop the operating converter.
cycle, push on :
"Stop"

u"STOPPING" menu (next page)


01102046 1108 6
4 INSTRUCTION
Notice Date Page 4. Machine operation HANDBOOK

"FOLDS TABLE CHOICE" display

Easy start
In Diamms or Folds table choice
FOLDS TABLE CHOICE Manual mode, This screen allows you to select the
0. Factory folds table
when we touch the folds table :
1. Customized folds table (recommended) screen in the center
1. Reversed customized folds table area, the «FOLDS n° 0 Factory folds table,
2. Specific folds table TABLE CHOICE»
2. Reversed specific folds table
screen appears as n° 1 Customized folds table,
opposite. n° 1 Reversed cutomized folds
table,

n° 2 Specific folds table,

n° 2 Reversed specific folds table.


To choose the folds
table.
Press on  and  keys to select
the folds table you want to use, then
press the «Valid» key to validate your
choice or press the «Move back» key
to cancel.
To escape, push on :

"Move back" key

u"DIAMMS MODE / MANUAL MODE" display (previous page)

To valid, push on :

"Valid" key

u"DIAMMS MODE / MANUAL MODE" display (previous page)


Easy start
01102046 0708 7
INSTRUCTION 4
HANDBOOK 4. Machine operation Notice Date Page

"STOPPING" menu

Easy start
Stopping
This function allows you to stop the
machine or to access the «Options
STOPPING ? menu» to carry out a modification.
To confirm, push on
Before stopping, the machine
To access tools, push on
executes a cool down stage that
allows to avoid damage to the ironing
bands.

To escape, push
on :

"Move back" key


u"DIAMMS / MANUAL MODE" display (previous page)

To enter, push on :

"Valid" key

u"ELECTROLUX ITS" or "COOLING" menu (next page)

Otherwise, push
on :

"Tools"
u"OPTIONS MENU"
Easy start
01102046 0708 8
4 INSTRUCTION
Notice Date Page 4. Machine operation HANDBOOK

"COOLING" menu

Easy start
Cooling
This display allows you to follow the
cool down stage.

You can at every time stop this cool


down stage to start again, or access
the «Options menu» to carry out a
modification.
Stop confirmed, cooling

To escape, push
on :

"Move back" key


u"POWER IS BACK" display (next page)

Otherwise, push
on :

"Tools"
u"OPTIONS MENU"

"OPTIONS MENU"
To escape, push
OPTIONS MENU on :
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE
"Move back" key

u"COOLING" menu
Easy start
01102046 1209 9
INSTRUCTION 4
HANDBOOK 4. Machine operation Notice Date Page

"POWER IS BACK" display

Easy start
Power is back

In case of escaping of the cooling


stage, the screen opposite is
POWER IS BACK
displayed to take back the use of the
machine.
Do you want to continue the cycle ?

To escape the program,

press "Move back"


key

u"COOLING" menu (previous page)

To continue the cycle,

press the "Valid" key

u"DIAMMS / MANUAL MODE" display


Easy start
01102046 1209 10
4 INSTRUCTION
Notice Date Page 4. Machine operation HANDBOOK

"EMERGENCY STOP" display

Easy start
Emergency stop
After a pushing on
the emergency stop,
the opposite display
01. EMERG. STOP ACTIVE
appears.
Desactive emergency stop
and restart the machine

If the machine for some reason has to


be stopped, abnormal or dangerous
running, press emergency stop
button.

After the emergency Release the emergency stop,


stop releasing, push by turning it clockwise only after
on : checking what motivated this stop.

"Valid" key
D1362

u"ELECTROLUX ITS" menu


Easy start
01102046 1209 11
INSTRUCTION 4
HANDBOOK 4. Machine operation Notice Date Page

Run a program

Easy start
The "Select program" key

180°C

5,5 m
min 1
2

250

1
1.........
2.........
STOP 3.........
4.........

D1663

To go in select
program mode,
push on :

"Select program"

"SELECT PROGRAM" menu


Program

SELECT PROGRAM After pushing on select program, the


opposite display appears.
00 Universal
01 Folding adjustment mode The number and the name of program
02 Cloth 300x240 poly/cotton are indicated above the command
05 Draw-sheet 190x240 buttons.
Customer
10 Fitted-sheet 300x240 cotton
18 Cloth 190x240 poly/cotton programs
20 Draw-sheet 250x240

Allows to choose
the program.

Previous and next


page.

To enter, push on :
Easy start

"Valid" key

u"DIAMMS / MANUAL MODE" menu (next page)


01102046 0708 12
4 INSTRUCTION
Notice Date Page 4. Machine operation HANDBOOK

Start the selected dryprogram (in this case 18)

Easy start
Program mode
The functions are the same as for the
operating cycle in Universal Diamms
mode.

18 Cloth 190x240 poly/cotton Elis

"ENERGY SAVING MODE" display

Energy saving
MACHINE IN ENERGY SAVING MODE The «Energy saving» mode shuts off
the machine after a predefined time
in the settings. Push on the screen to
restart the machine.

uPrevious page (according to operation)

NOTE : in «Energy saving» mode, the


To restart at previous mode :
machine adjusts temperature to the
setpoint temperature minus 40°C.
Easy start
01102046 1108 1
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

BASIC SETTINGS
Since the "OPTIONS MENU"

OPTIONS MENU
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE

Select the "BASIC


SETTINGS" menu

by pressing this keys.

Then valid.

"NUMERIC KEYBOARD" menu


Numeric keyboard
A password (a four-digit number),
Password : #
protects the access to the "Basic
settings" functions.

Compose the four


D1312
number code with the
numeric keys.

D1371
You can correct a bad
D1376
capture

by pressing this key.


D1376 D1374

D1369
Then valid.

u"BASIC SETTINGS" menu (next page)


01102046 0210 2
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

"BASIC SETTINGS" menu


Basic settings
Feeding auto. start
BASIC SETTINGS 1= the feeding start is automatic after
Feeding auto. start :0 introduction of the linen item in the
Feeding auto. return :0 two pincers; 0= the central lever must
Folds table choice :0 be actionned.
Folding table setting
Feeding sucking system :0 Feeding auto. return
Standby timer (min) :0
Sleeping timer (min) :0
1= the feeding return is automatic
Lenght counter display :0 after putting the linen item on the
bands; 0= the central lever must be
Select the wished actionned.
function
Folds table choice
by pressing this keys. 0 = the machine will use the «factory»
folding table;
1 = the machine will use the
«customized» folding table;
0 Decrease or increase
the value 2 = the machine will use the
0 «specific» folding table.
by pressing this keys.
Folding table setting
Allows to access to the «customer
folding table» display.
0 u"FOLDING TABLE" display (next
1 page)

Then valid.
Feeding sucking system
1=, the feeding suction is on; 0= is
off for the little items of linen.This
allows to decrease the sound level
of the machine and so the electrical
consumption.

Standby timer (min)


Adjusts the time before standby
(minutes).

Sleeping timer (min)


Adjusts the time before automatic
stop (minutes).

Length measure display


1= shows the item length instead of
the counter of items (cm).

3rd Cross Fold activat.


0 = cross fold 3 disabled.
1 = cross fold 3 enabled.

Parameters saving
Saves board parameters in the event
that one of them is replaced.
01102046 1209 3
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

"SET CUSTOMIZED FOLDS TABLE" menu


Set customized folds table
0. Factory folds table
SET CUSTOMIZED FOLDS TABLE
0 = no adjustment possible.
0. Factory folds table 1 = use customer folds table.
Length = 182
180 ≤ Length < 185
2 = use specific folds table.
Fold 1 (0): 0
Fold 2&3 (0): 0 Lenght = 182
Fold 4&5 (0): 0 Length of the last item inserted into
Fold 6&7 (0): 0
= > Last fold =0 the machine (= 0, when the machine
& offset =0 is stopped).
Select the wished
180 ≤ Lenght < 185
function
Selected length range. Automatically
by pressing this keys. selected when the machine is in use.

Fold 1, Folds 2&3 ...


Value of each fold for the selected
length of fold (factry settings in
0 Decrease or increase brackets).
0 the value

by pressing this keys. CAUTION :


To guarantee a correct result,
ensure that the last fold ≥ 23 and
the penultimate fold has the largest
0 value.
1
NOTE :
Then valid.
This screen can also be accessed
from the program list (program No. 1)
when the machine is in use.
01102046 1108 4
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

ADVANCED SETTINGS
Since the "OPTIONS MENU"

OPTIONS MENU
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE

Select the
"ADVANCED
SETTINGS" menu

by pressing this keys.

Then valid.

"NUMERIC KEYBOARD" menu


Numeric keyboard
A password (a four-digit number),
Password : #
protects the access to the "Advanced
settings" functions.

Compose the four


D1312
number code with the
numeric keys.

You can correct a bad


D1370 D1370
capture

by pressing this key.


D1370 D1370

D1369
Then valid.

u"ADVANCED SETTINGS" menu (next page)


01102046 1209 5
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

"ADVANCED SETTINGS" menu


Advanced settings
Machine configuration
ADVANCED SETTINGS
Access reserved to the technician.
Machine configuration
Machine timers setting Machine timers setting
Parameters recovering Access reserved to the technician.
Maintenance alert (h) : 134
Perameters recovering
Access reserved to the technician.

Maintenance alert (h)


Select the wished
function Access reserved to the technician.

by pressing this keys.

Then valid.
01102046 1108 6
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

STATISTICS
Since the "OPTIONS MENU"

OPTIONS MENU
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE

Select the
"STATISTICS" menu

by pressing this keys.

Then valid.

"NUMERIC KEYBOARD" menu


Numeric keyboard
A password (a four-digit number),
Password : #
protects the access to the "Statistics"
functions.

Compose the four


D1312
number code with the
numeric keys.

D1371
You can correct a bad
D1376
capture

by pressing this key.


D1376 D1374

D1369
Then valid.

u"STATISTICS" menu (next page)


01102046 1209 7
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

"STATISTICS" display
To move back, The «Statistics» function
press the : The Statistics function gives you access
STATISTICS to the following information :
day statistics Day statistics
monthly statistics List the statistics recorded in a day.
absolute statistics
temperatures statistics Monthly statistics
errors statistics "Move back" key Access with Customer passord.
Absolute statistics
u"OPTIONS MENU" Access reserved to the technician.
Temperature display
Select "Day statistics" Access reserved to the technician.
Errors statistics
by pressing this keys.
Access reserved to the technician.

Then valid.

"Day statistics" menu


Day statistics
To escape, push Total Hours Since New (min)
Day statistics on :
Shows the total operating time for the
Total Hours Since New : 480 machine since new.
Used Hours : 420
Processed items : 1028
Used Hours (min)
Machine defaults : 1 Shows the total using time.
Rejected items : 187
Processed items
"Move back" key Counts the items treated in a day.
Machine defaults
Counts the machine defaults recorded
in a day.
u"STATISTICS" menu Rejected items
Counts the items rejected in a day.
Otherwise,

push on "Valid" key

u"STATISTICS" menu

Reset the counters.


01102046 1209 8
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

DATE AND TIME SETTING


Since the "OPTIONS MENU"

OPTIONS MENU
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE

Select the "DATE &


TIME SETTING" menu

by pressing this keys.

Then valid.

"DATE & TIME SETTING" menu

Date & time setting


DATE & TIME SETTING This function allows you to adjust the
date and the hour of the machine.
DATE: TIME
This is notably useful to quote the
00/00/00 statistics and the maintenance.

dd/mm/yy
00:00
Date format (+/-)

To escape, push on :

"Move back" key

To move the
cursors,

To set the value


indicated by the
cursor,

To enter, push on :

"Valid" key
01102046 1108 9
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

LANGUAGE SETTING
Since the "OPTIONS MENU"

OPTIONS MENU
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE

Select the "USER


LANGUAGE" menu

by pressing this keys.

Then valid.

"USER LANGUAGE" menu

USER LANGUAGE
English
Français
Deutsh
Español
Italiano
Nederlands

English
Français
Deutsh If another language is
highlighted,
Español
press this keys.

English
Français When the wished
Deutsh language is highlighted,
Español press this key.
01102046 0608 10
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

PROGRAMMING
Since the "OPTIONS MENU"

OPTIONS MENU
BASIC SETTINGS
PROGRAMMING
ADVANCED SETTINGS
STATISTICS
DATE & TIME SETTING
PASSWORD CHANGE
MACHINE STATUS
USER LANGUAGE

Select the
"PROGRAMMING"
menu

by pressing this keys.

Then valid.

"NUMERIC KEYBOARD" menu


Numeric keyboard
A password (a four-digit number),
Password : #
protects the access to the
"Programming" functions.

Compose the four


D1312
number code with the
numeric keys.

D1371
You can correct a bad
D1376
capture

by pressing this key.


D1376 D1374

D1369
Then valid.

u"PROGRAMMING" menu (next page)


01102046 1209 11
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

CREATE PROGRAM
Since the "PROGRAMMING" menu
An introduction to programming
PROGRAMMING You can create a completely new
program from a basic program and by
CREATE PROGRAM
programming a number of adjustments to
MODIFY PROGRAM
form a new program.
DELETE PROGRAM
Programs can be created directly on the
machine’s control console.

Select the "CREATE


PROGRAM" menu

by pressing this keys.

Then valid.

u"PROGRAM EDITION" menu


(next page)
01102046 1209 12
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

"PROGRAM EDITION" menu


Program edition
The parameters of each program are
PROGRAM EDITION accessible and can be modified :
##
DIAMMS regulation : 0
Temperature : 178°C
Speed (m/mn) : 4,5 DIAMMS regulation
Automatic feeding :1
Automatic return : 0
Non-folded length (cm) : 190
Allows to select between DIAMMS or
Non-folded width (cm) : 240 MANUAL mode.
Folding : 1
Length L (cm) : 38
Width W (cm) : 32
Temperature
Cloths nb by stack : 05
Adjusts the temperature.
Speed (m/mn)
Adjusts the speed.
Automatic feeding
To escape, push Enables automatic feeding, otherwise
on : feeding is done manually.
"Move back" key Automatic return
Authorizes the automatic return, dans
in the contrary case, the return is
driven by the central lever.
Select the wished Non-folded length (cm)
parameter
Indicates the non-folded length
by pressing this keys. (± 6cm).
Non-folded width (cm)
Indicates the non-folded width
(± 6cm).
0 Decrease or increase Folding
0 the value
Allows the folding.
by pressing this keys. Length L (cm)
Adjusts the stack length.
Width W (cm)
0 Adjusts the stack width.
1 Cloths number by stack
Adjusts the cloths number by stack.
Then valid.

u"PROGRAM NUMBER" menu (next page)


01102046 0608 13
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

"PROGRAM NUMBER" menu


Program number
A number allows to select the dry
Enter the program number :
programs by numerical order.

Compose a number
with the numeric keys.

You can correct a bad


D1312
capture

by pressing this key.

D1369
Then valid.

u"NUMERIC KEYBOARD" menu

"NUMERIC KEYBOARD" menu


Numeric keyboard
A numeric keyboard allows to give a
Program Name :
program name (formed by letters).
Each of the numeric keys gives access
to several characters as follows :
1 : abc 2 : def 3 : ghi
4 : jkl 5 : mno 6 : pqr
7 : stu 8 : vwx 9 : yz
0:
Compose your program
name with the numeric The first time you press a given key, the
keys, by pressing 1, 2 first character available through that key
or 3 times on each key. will appear on the display. One press on
1 produces A. One press on 2 produces
D.
You can correct a bad Simply press the relevant key the
capture required number of times until the
Program Name : FF_ character you want appears on the
by pressing this key. display. For example, to insert the letter
C, press key 1 three times. To insert F,
press 2 three times.
Program Name : F_ When the character you want is on the
display, wait a minute the cursor sets
D1369
Then valid. after.

u"PROGRAMMING" menu
01102046 0608 14
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

MODIFY PROGRAM
Since the "PROGRAMMING" menu
An introduction to programming
PROGRAMMING
CREATE PROGRAM
You can create a new program
MODIFY PROGRAM starting from a basic program and by
DELETE PROGRAM programming a number of adjustments,
to form a new program.

Programs can be programmed directly


on the machine, via the PCU control
Select the "MODIFY panel, which is the method described in
PROGRAM" menu this manual.

by pressing this keys.

Then valid.

"SELECT PROGRAM" menu

SELECT PROGRAM
01 Universal
02 Cloth 300x240 poly/cotton
05 Draw-sheet 190x240
10 Fitted-sheet 300x240 cotton
18 Cloth 190x240 poly/cotton
20 Draw-sheet 250x240
99 Folding adjustment mode

Allows to choose
the program.

Previous and next


page.

To enter, push on :

"Valid" key

u"PROGRAM EDITION" menu (next page)


01102046 1209 15
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

"PROGRAM EDITION" menu


Program edition
See page 12 / Chapter 5
PROGRAM EDITION
##
DIAMMS regulation : 0
Temperature : 178°C
Speed (m/mn) : 4,5
Automatic feeding :1
Automatic return : 0
Non-folded length (cm) : 190
Non-folded width (cm) : 240
Folding : 1
Length L (cm) : 38
Width W (cm) : 32
Cloths nb by stack : 05

Then valid.

u"PROGRAM NUMBER" menu

"PROGRAM NUMBER" menu


Program number
See page 13 / Chapter 5
Enter the program number :

D1312

Then valid.

u"NUMERIC KEYBOARD" menu (next page)


01102046 1209 16
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

"NUMERIC KEYBOARD" menu


Numeric keyboard
See page 13 / Chapter 5
Program Name :

Then valid.

u"KILL THE EXISTING PROGRAM" display

"KILL THE EXISTING PROGRAM" display

Kill an existing program


When the validation executed, the
previous program is definitely lost and
DO YOU WANT TO OVERWRITE replaced by the new one.

EXISTING WASHPROGRAM ?

To escape, push
on :

"Move back" key

u"NUMERIC KEYBOARD" menu

Otherwise, push
on :

"Valid" key

u"PROGRAMMING" menu
01102046 0608 17
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

This page is left blank on purpose.


01102046 0608 18
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

DELETE PROGRAM
Since the "PROGRAMMING" menu

PROGRAMMING
CREATE PROGRAM
MODIFY PROGRAM
DELETE PROGRAM

Select the "DELETE


PROGRAM" menu

by pressing this keys.

Then valid.

"SELECT PROGRAM" menu

SELECT PROGRAM
00 Universal
01 Folding adjustment mode
02 Cloth 300x240 poly/cotton
05 Draw-sheet 190x240
10 Fitted-sheet 300x240 cotton
18 Cloth 190x240 poly/cotton
20 Draw-sheet 250x240

Allows to choose
the program.

Previous and next


page.

To enter, push on :

"Valid" key

u"DELETE THE PROGRAM" display (next page)


01102046 0608 19
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

"DELETE THE PROGRAM" display


Delete a washprogram
When the validation is executed, the
program is definitely deleted.

DO YOU WANT TO DELETE

THE PROGRAM ?

To escape, push
on :

"Move back" key

u"PROGRAMMING" menu

Otherwise, push
on :

"Valid" key

u"PROGRAMMING" menu
01102046 1209 20
5 INSTRUCTION
Notice Date Page 5. Advanced use HANDBOOK

"SELECT PROGRAM" menu

ELECTROLUX ITS
CPU Software Version 1.00

START MACHINE
OPTIONS MENU
Use up and down key then press

From the start menu,


Select «START MACHINE»,

Select
«START MACHINE

START MACHINE
OPTIONS MENU
Then valid.

u"DIAMMS MODE" screen

The «DIAMMS MODE»


screen appears as shown
180°C opposite.

5,5 m
min 1
2

250

1
1.........
2.........
STOP 3.........
4.........

D1663

Push on

«Select program»

u"SELECT PROGRAM" screen


01102046 1209 21
INSTRUCTION 5
HANDBOOK 5. Advanced use Notice Date Page

The «SELECT PROGRAM»


SELECT PROGRAM screen appears as shown
opposite.
00 Universal
01 Folding adjustment mode
02 Cloth 300x240 poly/cotton
05 Draw-sheet 190x240
10 Fitted-sheet 300x240 cotton
18 Cloth 190x240 poly/cotton
20 Draw-sheet 250x240

Select program No. 01


«Folding table adjustment
mode»

Then valid.

u"SET CUSTOMIZED FOLDS TABLE" display

The «SET CUSTOMIZED


SET CUSTOMIZED FOLDS TABLE FOLDS TABLE» screen
0. Factory folds table appears as shown opposite.
Length = 182
180 ≤ Length < 185
Fold 1 (0): 0
Fold 2&3 (0): 0
Fold 4&5 (0): 0
Fold 6&7 (0): 0
= > Last fold =0
& offset =0

Select a function

by pressing these keys.

0 Raise or lower the CAUTION :


0 value To guarantee a correct result,
ensure that the first fold ≥ 23, the
by pressing these keys. last fold ≥ 23 and the penultimate
fold has the largest value.

0
1
Then valid.
01102046 1209 1 6. Additional INSTRUCTION
6
Notice Date Page information of using HANDBOOK

Diagram of Electrolux ITS menus


POWER EMERGENCY
IS BACK STOP

ECRAN OPTIONS
PROGRAMMING
ELECTROLUX ITS MENU

BASIC
SETTINGS
STOPPING

ADVANCED
DIAMMS MANUAL SETTINGS
MODE MODE

STATISTICS
SELECT
PROGRAM

DATE & TIME


SETTING

DIAMMS MANUAL
X PROGRAM X PROGRAM
PASSWORD
CHANGE

Caption : Caption : Caption :

normal normal way MACHINE STATUS


functioning normal way with
automatical
advance
adjustment
function move back way
USER
emergency stop or
wrong «power is back» LANGUAGE
functioning password way
6. Additional 01102046 1209 2
INSTRUCTION 6
HANDBOOK information of using Notice Date Page

CREATE PRO. CREATE PRO. CREATE PRO. MODIFY PRO.


...EDITION NUMBER ? NAME ? KILL ?

MODIFY PRO. MODIFY PRO. MODIFY PRO. MODIFY PRO.


SELECT ? ...EDITION NUMBER ? NAME ?

DELETE PRO. DELETE PRO.


SELECT ? ERASE ?

FOLDING TABLE

MACHINE
CONFIGURATION
DAILY STATISTICS

MACHINE DELAYS
SETTING
MONTHLY
STATISTICS
PARAMETERS
RECUPEARTION
RECOVERING
PARAMETRES

ABSOLUTE MAINTENANCE
STATISTICS ALERT

TEMPERATURE
DISPLAY

ERRORS
STATISTICS
01102046 0508 1
7 INSTRUCTION
Notice Date Page 7. Safety HANDBOOK

This page is left blank on purpose.


01102046 0508 2
INSTRUCTION 7
HANDBOOK 7. Safety Notice Date Page

Safety devices
 Accessibility
All of the casings can be dismantled by means of a specially designed tool.
 Emergency stop
An "emergency stop" button is provided on the left side and on the stacker.
 Restarting the machine
After any stoppage of the machine, either due to power failure, emergency stop, action on the
feed safety device, the machine can only be restarted after having pressed "Valid" key.
 Feed safety device
The space between the feed safety flap and the drive bands is too small for you to enter your
fingers. The machine stops automatically as soon as the flap is pushed in.
 Power supply failure
If there is a mains power supply failure, use the handle to remove any washing engaged in the
machine. If the temperature is too high, use the handle to feed some wet washing and protect
the ironing bands.
 Protection of motors
The motors have overload protection :
• by thermomagnetic circuit breakers and
• by the electrical selector (for movement).
 Heating safety device
The control panel applies an initial safety level at the time the machine starts up.
If the temperature is not reached after a given time, the heating command is desactivated.
The operation of the heating function is linked to the rotation of the cylinder. If the cylinder
should stop rotating for any reason, the machine stops heating.
A safety thermostat, which is independent of all electronic systems, limits the heating tempera-
ture of the ironing cylinder in all circumstances, exept in the case of a steam heating machine.
There is a thermical fuse for the overheating safety, in the centre of the machines equiped with
a Dubixium cylinder. If it breaks, the heating stops. Contact your dealer to check the origin of
the failure by a qualified technician.
 Gas heating
The gas burner is ignited and the flame is controlled by an electronic box that provides integral
safety, for example if the flue draft is poor or if the gas supply is cut off.
A message on the tactile screen shows that the system has been put in a safe condition.
A pressure switch connected to the combustion products outlet turns off the machine’s heating
function in case of extraction problems.
01102046 1209 1
8 INSTRUCTION
Notice Date Page 8. Operating incidents HANDBOOK

Operating incidents
In order to limit the risk of failure in the electronic controls of the programming unit of the ma-
chine, the machine should be earthed. Should interferences happen, the first thing to be chec-
ked is the earthing of the machine.
The programming unit permanently checks the machine, regarding both safety and working
aspects. To make the fault finding easier, the display window indicates in clear text the origin of
the failure, or the reason why the particular function cannot be used. The table below gives for
each problem detected the message of the machine and the solutions to be brought.

Error/Function Cause Action

Displayed advertisement :
Reason : one emergency stop button has If the problem is solved : Push
been pressed. on «Valid» key to restart the
machine.

01. EMERGENCY STOP ACTIVE - Abnormal or dangerous running of the - Remedy the problem that
Release emergency stop machine. caused the emergency stop and
and start the machine release the emergency stop
button in a clockwise direction.

Displayed advertisement :
Reason : A slight drop in air pressure has If the problem is solved : Push
been detected (detected by the manome- on «Valid» key to restart the
ter). machine.

02. LACK OF COMPRESSED AIR - Manual water valves (taps) are close. - Open taps.
Check compressed air pressure (5 bars)
or contact your technician - No air in main supply. - Check air in main supply (5
bars on the B1 pressure control-
ler).

- Air leak in the circuit. - Find the leak and repair it.

Displayed advertisement :
Reason : A slight drop in gas pressure If the problem is solved : Push
has been detected. on «Valid» key to restart the
machine.

03. GAS PRESSURE FAILURE - Manual gas valves (taps) are close. - Open taps.
Check gas supply valve
or contact your technician - No gas in main supply. - Check gas in main supply.
01102046 1209 2
INSTRUCTION 8
HANDBOOK 8. Operating incidents Notice Date Page

Error/Function Cause Action

Displayed advertisement :
Reason : The gas burner does not start. If the problem is solved : Push
on «Valid» key to restart the
machine.

04. GAS IGNITION ERROR - No gas in connection. - Check gas in main supply.
Reset ignition process
or contact your technician - No gas in burner. - Check the Y1/Y2 gas electro-
valves.

- No flame in burner. - Check the E2/E3 ignition elec-


trodes.

Displayed advertisement :
Reason : A temperature overheat has If the problem is solved : Push
been detected. on «Valid» key to restart the
machine.

05. OVERHEAT DETECTION - One of the temperature measurement is - Decrease the heating tempera-
Cool machine down in manual mode over the limit value (<230°C). ture by ironing wet sheets.
or contact your technician
- Reduce the program’s
temperature value.

Displayed advertisement :
Reason : A problem has occured with the If the problem is solved : Push
main transmission. on «Valid» key to restart the
machine.

06. MAIN TRANSMISSION ERROR - No status change of the counting detec- - Check the DP1 counting de-
Read instructions in the manual tor. tector.
or contact your technician
- No status change of the main transmis- - Check the cinematic chain of
sion when running is asked. the ironing cylinder (motor opera-
tion M1, converter A0, transmis-
sion chain).

Displayed advertisement :
Reason : A problem has occured with the If the problem is solved : Push
folding arm. on «Valid» key to restart the
machine.

07. LENGTH FOLDING ERROR - No status change of the folding arm - Check the DP3 and DP4 de-
Read instructions in the manual position detector. tectors.
or contact your technician
- No status change of the folding arm - Check the cinematic chain of
position, despite folding request. the E1 folding arm (electric clutch
operation, transmission chain).
01102046 1209 3 8. Operating
8 INSTRUCTION
Notice Date Page incidents HANDBOOK

Error/Function Cause Action

Displayed advertisement :
Reason : A problem has occured with the If the problem is solved : Push
folding measure. on «Valid» key to restart the
machine.

08. FOLDING MEASURE ERROR - Sheet not detected at longitudinal fold. - Check the DP7.
Read instructions in the manual
or contact your technician

Displayed advertisement :
Actually out of service.

09. FOLDING TRANSFER ERROR


Read instructions in the manual
or contact your technician

Displayed advertisement :
Reason : A jamed has occured with cross If the problem is solved : Push
fold 1. on «Valid» key to restart the
machine.

10. CROSS FOLD 1 JAMED - The sheet is jammed at the inlet of the - Clear the item by disengaging
Remove item according to instructions cross of the first fold. the cross transmission if
in manual or contact your technician necessary (index pin on the
pulley).

Displayed advertisement :
Reason : A jamed has occured with cross If the problem is solved : Push
fold 2 or 3. on «Valid» key to restart the
machine.

11. CROSS FOLD 2 OR 3 JAMED - The sheet is jamed in the second or - Disengage the item (see
Remove item according to instructions third cross fold. above).
in manual or contact your technician
8. Operating 01102046 0910 4
INSTRUCTION 8
HANDBOOK incidents Notice Date Page

Error/Function Cause Action


Displayed advertisement :
Reason : A jamed has occured with cross If the problem is solved : Push
fold exit. on «Valid» key to restart the
machine.

12. JAM AT CROSS FOLD EXIT - The sheet is jammed at the exit from the - Clear the item by disengaging
Remove item according to instructions cross on the transfer table. the cross transmission if
in manual or contact your technician necessary (index pin on the
pulley).

- No sheet detection on the transfer table. - Check the DP28 detector.

Displayed advertisement :
Reason : A bad operation of the stacker is If the problem is solved : Push
detected. on «Valid» key to restart the
machine.

13. STACKER ERROR - No status change of the stacker position - Check the detector.
Read instructions in the manual detection.
or contact your technician
- No status change of the stacker posi- - Check the mechanical opera-
tion. tion of each table function (mo-
tion, detection, opening, closing).

Displayed advertisement :
Reason : A temperature overheating is If the problem is solved : Push
detected. on «Valid» key to restart the
machine.

14. THERMIC FUSE FAULT - A temperature overheating is detected - Decrease the heating tempera-
Read instructions in the manual (>240°C). ture by ironing wet sheets.
or contact your technician
- When the machine is stopped,
change the F2 fuse.

Displayed advertisement (for Australia ironers only) :


Reason : The overheating safety switch If the problem is solved : Push
is open. on the yellow «Reclosing button»
then restart the machine.

15. OVERHEAT. SAFETY SWITCH - A temperature overheating is occured - Decrease the heating tempera-
Read instructions in the manual (>215°C). ture by ironing wet sheets.
or contact your technicien
01102046 0210 5
8 INSTRUCTION
Notice Date Page 8. Operating incidents HANDBOOK

Error/Function Cause Action

Displayed advertisement (other machines) :


Reason : The overheating safety switch If the problem is solved : Push
is open. on «Valid» key to restart the
machine.

15. OVERHEAT. SAFETY SWITCH


Read instructions in the manual - A temperature overheating is occured - Decrease the heating tempera-
or contact your technicien (>215°C). ture by ironing wet sheets.

Displayed advertisement :
Reason : A problem has occured with the If the problem is solved : Push
throwing out of the burned gas. on «Valid» key to restart the
machine.

16. EXHAUSTING FAILURE - Overabundance of burned gas in the - Check the evacuation of the
Read instructions in the manual machine. burning gas as well as the fan
or contact your technician motor.

Displayed advertisement :
Reason : A problem has occured with the If the problem is solved : Push
heating. on «Valid» key to restart the
machine.

17. HEATING ERROR - Status of the heating contactor is not in - Stop the machine by means of
Read instructions in the manual accordance with the command. the main switch, turn the ironing
or contact your technician cylinder with the handle to avoid
burning the bands.
When the cylinder is cold,
replace the contactor.

Displayed advertisement :
Reason : A problem has occured with the If the problem is solved : Push
electronic command. on «Valid» key to restart the
machine.

20. COM FAILURE - Communication between electronic - Check the communication wires
Read instructions in the manual boards is not working properly. between boards.
or contact your technician
01102046 0408 6
INSTRUCTION 8
HANDBOOK 8. Operating incidents Notice Date Page

This page is left blank on purpose.


01102046 1711 1
9 INSTRUCTION
Notice Date Page 9. Preventive maintenance HANDBOOK

Maintenance

11 1 22 10

4
17
19
20
7 3
27
28 26 4
30
31
15
32

19
8

23 3 4 4 9 5 4

24 6 21 2 15
1

11

29
8
25

14
11
6

22
18
4
3

12 22 16 23 4

CAUTION
For an optimal service of your machine, execute this instructions at
regular intervals and according to the frequency of use.
01102046 2514 2
INSTRUCTION 9
HANDBOOK 9. Preventive maintenance Notice Date Page

Daily (8 h) (at the beginning of each working day)


1 Check that the emergency stop button works correctly.
2 Check that the machine stops when you press the mobile safety protector.

Weekly (40 h)
3 Clean the drive system of the dewrinkling strips.
4 Clean motor ventilation grills.
5 Clean the separators.
6 Clean the detection cells and the reflectors.
7 Check and clean the fluff filter (on gas heating only). Clean the box of the filter with
suction device.

Monthly (170 h)
8 Remove dust from outside the machine.
9 Ensure that the thermostatic regulation and overheat safety shoes are always clean
and in contact with the cylinder.
10 Check the condition of the smoothing belts, and replace them if necessary.
11 Lubricate the steam heater bearings (see lubrication chart in next pages).
12 Turn the blue O ring seals of the feeding pincers through 1/8 of a turn to relieve their
bearing surface when the pincers close.

Every six months (1000 h)


13 Check for any possible oil seepage, particularly at the filler plug (only on Dubixium
cylinders).
14 Grease chains (see lubrification table on the next pages).
15 Clean and inspect the cylinder support rollers, along with the stop roller wear indicator
(except on the steam machine). If there is any premature wear, see technical support,
ref. 04102018.
16 Check operation of the handle.
17 Inspect tightness of electrical connections on the power supply terminal block and
electrical earthing connections.
18 Clean exhaust system.
19 Inspect heating elements, cables and electrical connections (on electrical heating
only).
20 Clean gas filter inside the gas valve (on gas heating only).
21 Check the condition of ironing bands and their staples.
22 Check the feed bands and their drive and ejection bands (on models with the folding
function only).
23 Clean inside the machine.
01102046 1711 3
9 INSTRUCTION
Notice Date Page 9. Preventive maintenance HANDBOOK

Maintenance

11 1 22 10

4
17
19
20
7 3
27
28 26 4
30
31
15
32

19
8

23 3 4 4 9 5 4

24 6 21 2 15
1

11

29
8
25

14
11
6

22
18
4
3

12 22 16 23 4

CAUTION

To ensure that your machine gives the very best service, please
take care that maintenance is carried strict accordance with the
instructions above mentioned.
01102046 0212 4
INSTRUCTION 9
HANDBOOK 9. Preventive maintenance Notice Date Page

Every year (2000 h)


24 Check if the cylinder is dirty and clean it if necessary.
25 Clean external pipes done by customer.
26 Check that the burner works correctly (gas machines only).
27 Clean the inner gas burner with suction device.
28 Check the sight of the ceramic plates joints and change them if necessary.
29 The bearings must be grease once a year, you may grease them using a grease
which same characteristics as that originally used (grease CELTIA G2).

Every three year (6000 h)


30 Clean the ceramic plates with suction device.
31 Change the high temperature joints made of mineral wool.
32 Check the tightness of the venturis.

Motors
• The fan motor is life lubricated.
• The movement reduction gear is life lubricated.

Bearings
• The bearings must be grease once a year, you may grease them using a grease
which same characteristics as that originally used (grease CELTIA G2).
• Grease periodically the two bearings on the steam cylinder (please see «Preventive
maintenance») using a grease which is resistant to high temperatures.

Cylinder
• The cylinder must be maintained very carefully so that ironing is easy and good
quality.
• Detergent or scale deposits must be removed as soon as they reduce ironing quality
(jamming, creases on the washing, etc.).

Note:

The drier-ironing machine textile components must be considered as wearing parts. The lifetime of
these parts (ironing strips, feeding strips, clamping belts, transfer belts, etc.) is highly dependent on
the usage conditions and maintenance frequencies. Consequently, their replacement may not be
claimed under any guarantee.
01102046 2811 5
9 INSTRUCTION
Notice Date Page 9. Preventive maintenance HANDBOOK

Air compressor
Some machines are supplied with an integrated air compressor.
At first start, it is necessary to turn off the compressor manometer tap, wait until the compressor
reaches the pressure of 7 bars, then re-open the valve.

Every 6 months
Check the oil level regularly and top up if
necessary (O). Carry out this operation with
the machine cold.
Start up the ironing machine in folding
mode (the reception tub must be in vertical
position).
Remove the left hand side casing to access
the electricity cabinet.

O
D1816

Activate relay KM9 to move the folding arm


forward.
Check that the oil level is now visible on the
level indicator. Top up if necessary.
Put the arm back in rear position by
activating relay KM9 again. KM9
Put the side casing back.

D2011

Every 6 months
Check the cleanliness of the intake filter, F
clean if necessary (F).

D2004
01102046 2811 6
INSTRUCTION 9
HANDBOOK 9. Preventive maintenance Notice Date Page

Every 6 months
Purge regularly the water separator tap (T).

T
D2005
01102046 2714 7
9 INSTRUCTION
Notice Date Page 9. Preventive maintenance HANDBOOK

Replacing ironing bands


• Remove the rear casing to obtain easy access to the ironing bands.
• Remove staples from the two ends of the bands to be replaced and staple the end of the old
band with the end of the new band.
• Rotate the cylinder using the handle.
• Unstaple the ends of the old and the new band, and staple the two ends of the new band
together.
• Do the same for the other bands.
• Replace the rear casing.

CAUTION
The tension of the ironing bands was adjusted in the factory with the
machine hot.
Never retension the bands.
Their tension must be as low as possible (just enough to drive them)
since excessive tension will cause fast wear of these bands.
Remember these comments if you need to make an adjustment or a
replacement.

Satellite

Staples

New band

Cylinder
direction of
rotation

Pull on the
old band

Old band

Tensioning satellite

D2268
01102046 2811 8
INSTRUCTION 9
HANDBOOK 9. Preventive maintenance Notice Date Page

Lubricant table

MACHINE Lubrication
Rolling bearings Rolling bearings Assembly paste Bare gears Flange joints Reducers with Reducers with Circuits and
Bearings Bearings hight (fretting Chains shafts Union pipes wheels and gears pneumatic
Uses temperature corrosion) Thread Steam circuits screws devices
Slides

Lithium soap Lithium soap Lithium soap Lithium soap Graphite grease Extreme hight Extreme hight Inhibited oil
grease grease + silicone paste + mineral grease with mini 60% pressure oil pressure oil SAE5
types of oil oil + mineral MOS2 additive graphite, special
solid greases leakproof
lubricants
and standar-
dization
Grade ISO NLGI2 Grade ISO NLGI3 Grade ISO NLGI1 Grade ISO NLGI2 Grade ISO NLGI2 Grade ISO Grade ISO Grade ISO VG22
VG150 VG220

temperature -20°C + 140°C -40°C + 200°C -20°C + 150°C -20°C + 135°C -30°C + 700°C 0°C + 100°C 0°C + 120°C +10°C + 65°C
limit range
-4°F + 284°F -40°F + 392°F -4°F + 302°F -4°F + 275°F -22°F + 1292°F 32°F + 212°F 32°F + 248°F +50°F + 149°F

CElTia G2 ntn sh44 m altemp q nb 50 mi-setral 43n graco af 309 reductelf reductelf lubrak atl
recommended sp150 sp200 sae 5w

code product 96 011 011 96 011 019 96 011 014 96 011 000 96 011 004 96 010 001 96 010 004 96 010 030

antar ROLEXA 2 EPOXA MO 2 EPONA Z 150 EPONA Z 220 MISOLA AH

ENERGOL CRXP ENERGOL CRXP


bp LS EP 2
150 220
SHF 22

castrol SPEEROL EP2 ALPHA SP 150 ALPHA SP 220

STATERMA REDUCTELF REDUCTELF


elf EP2
SP150 SP220
SPINEF 22
MO10

MULTI PURPOSE SPARTAN SPARTAN


esso BEACON EP2
GREASE MOLY
SPINESSO 22
EP150 EP220

fina MARSON EP2 GIRAN SR150 GIRAN SR220


c
o
r gbsa BELLEVILLE N
r
e grafoil GRACO AF 309
s
p ALTEMP
kluber CENTOPLEX 2 UNISILKON L50Z UNIMOLY GL82 WOLFRACOAT C LAMORA 150 LAMORA 220 CRUCOLAN 22
o Q.NB50
n
d mobil MOBILUX MOBILGEAR 629 MOBILGEAR 630 DTE 24
e
n kernite LUBRA K LC LUBRA K MP
TOP BLENB TOP BLENB LUBRA K ATL
c ISO 80W90 ISO 220 SAE5W
e
setral MISETRAL 43N

shell alvania r2 RETINA AM OMALA 150 OMALA 220 TELLUS 22

total MULTISS EP2 CARTER EP150 CARTER EP220 EQUIVIS 22

molykote MOLYCOTE 44 PATE DX

GEAROPAL GM GEAROPAL GM HYDROPAL HO


opal GEVAIR SP SUPER MOS 2
65 ISO 150 75 ISO 220 110 HM++22

DURAGEAR
itecma GRL-ULTRA VULCAIN SILUB-P GMO LHT-C BL AEROSYN

dow SH 44 N
corning
01102046 0408 1
INSTRUCTION
HANDBOOK 10. Appendices Notice Date Page
10

Conversion of measurement units The following is a list of correspondences


of the main frequently used units, to
avoid the need to use measurement unit
conversion tables.

bar : 1 bar = 100 000 Pa 1 kg/cm² = 10 000 mm H2O


1 bar = 1.019 7 kg/cm² 1 kg/cm² = 735.557 6 mm Hg
1 bar = 750.06 mm Hg
1 bar = 10 197 mm H2O pound : 1 lb = 453.592 37 g
1 bar = 14.504 psi
meter : 1 m = 1.093 61 yd
british thermal unit : 1 Btu = 1 055.06 J 1 m = 3.280 83 ft
1 Btu = 0.2521kcal 1 m = 39.37 in

calorie : 1 cal = 4.185 5 J cubic meter :1 m³ = 1 000 dm³


1 cal = 10-6 th 1 m³ = 35.314 7 cu ft
1 kcal = 3.967 Btu 1 dm³ = 61.024 cu in
1 cal/h = 0.001 163 W 1 dm³ = 0.035 3 cu ft
1 kcal/h = 1.163 W
pascal : 1 Pa = 1 N/m²
continental horse power :1 ch = 0.735 5 kW 1 Pa = 0.007 500 6 mm Hg
1 ch = 0.987 0 HP 1 Pa = 0.101 97 mm H2O
1 Pa = 0.010 197 g/cm²
cubic foot : 1 cu ft = 28.316 8 dm³ 1 Pa = 0.000 145 psi
1 cu ft = 1 728 cu in 1 MPa = 10 bar

cubic inch : 1 cu in = 16.387 1 dm³ psi : 1 psi = 0.068 947 6 bar

foot : 1 ft = 304.8 mm thermie : 1 th = 1 000 kcal


1 ft = 12 in 1 th = 106 cal
1 th = 4.185 5 x 106 J
gallon (U.K.) : 1 gal = 4.545 96 dm3 or l 1 th = 1.162 6 kWh
1 gal = 277.41 cu in 1 th = 3 967 Btu
gallon (U.S.A.) : 1 gal = 3.785 33 dm3 or l
1 gal = 231 cu in watt : 1 W = 1 J/s
1 W = 0.860 11 kcal/h
horse power : 1 HP = 0.745 7 kW watt-hour : 1 Wh = 3600 J
1 HP = 1.013 9 ch 1 kWh = 860 kcal

inch : 1 in = 25.4 mm yard : 1 yd = 0.914 4 m


1 yd = 3 ft
joule : 1 J = 0.000 277 8 Wh 1 yd = 36 in
1 J = 0.238 92 cal
temperature degrees :
kilogramme :1 kg = 2.205 62 lb 0 °K = -273.16 °C
0 °C = 273.16 °K
kg/cm2 : 1 kg/cm² = 98 066.5 Pa t °C = 5/9 (t °F-32)
1 kg/cm² = 0.980 665 bar t °F = 1.8 t °C + 32
01102046 0408 2
INSTRUCTION 10
HANDBOOK 10. Appendices Notice Date Page

Explanation of washing symbols To overcome language barriers,


the following are symbols used
internationally to give you guidance and
(ISO 3758:2005 standard) recommendations when washing different
textiles.

Washing The tub symbolizes washing. Dry or water The circle symbolizes dry or
cleaning water cleaning.
Max. washing Mechanical
temperature in °C action

95 normal Normal dry cleaning with perchlo-
95 roethyl, solvent of hydrocarb.
95 mild Mild dry cleaning with perchlo-
95 roethyl, solvent of hydrocarb.
70 normal Normal dry cleaning with solvent of
70 hydrocarb.
60 normal Mild dry cleaning with solvent of
60 hydrocarb.
60 mild
60 Do not dry clean.
50 normal

W
50 Normal water cleaning.
50 mild

W
50 Mild water cleaning.
40 normal
40

W
Very mild water cleaning.
40 mild
40
40 very mild Drying The circle in a square symbolizes
40 tumble drying.
30 normal Can be put in a tumble dryer.
30
D1251
Normal temperature.
30 mild Can be put in a tumble dryer.
30
D1250
Lower temperature.
30 very mild
30 Do not put in a tumble dryer.
D1252

40 Wash by hand

Do not wash Ironing The iron symbolizes the domestic


ironing and pressing process.
Bleaching The triangle symbolizes Max.temperature 200°C.
bleaching.
Bleaching allowed (chlorine or Max.temperature 150°C.
oxygen).
Bleaching allowed (only oxygen). Max. temperature 110°C. The steam
can cause irreversible damages.

Do not bleach. Do not iron.


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