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FORM
7120 New Buffington Road
Florence, KY 41042 5453
Belt Tension Checker Application Engineering: 800 626 2093 Revised
www.emerson-ept.com January 2011
• Read and follow all instructions carefully. • Periodic inspections should be performed. Failure to perform proper maintenance
• Disconnect and lock-out power before installation and maintenance. can result in premature product failure and personal injury.
Working on or near energized equipment can result in severe injury or death. • To avoid damage, supporting structure including shafts and bearings must be
• Do not operate equipment without guards in place. Exposed equipment can designed to handle transmitted loads and belt tension(s).
result in severe injury or death.
1. Ideal tension is the lowest tension at which the belt will not slip under peak load
0 5 10 15 20 2 5 30
conditions.
2. Check tension frequently during the first 24 hours of operation. Check after jog
1 50
start or 1-3 minutes of operation, at 8 hours, 24 hours, 100 hours and periodically
00
1
SPAN
50
INCHES
thereafter are recommended.
5 10 15 20 25 30
3. Over tensioning shortens belt and bearing life.
4. Keep belts free of foreign material which may cause slip.
5. Make v-drive inspection on a periodic basis. Under-tensioned belt drives often
produce audible squeal noise. Tension when slipping. Never apply belt dressing
as this will damage the belt and cause early failure.
0
1. Measure the belt span (see sketch).
2. Position bottom of the large o-ring on the span scale at the measured belt span.
3. Set the small o-ring on the deflection force scale to zero.
4. Place the tension checker squarely on one belt at the center of the belt span. Apply
a force on the plunger and perpendicular to the belt span until the bottom of the
large o-ring is even with the top of the adjacent (next) belt or with the bottom of a
straight edge laid across the outside diameters of the v-belt sheaves.
5. Remove the tension checker and read the force applied from the bottom of the
15 20 25 30
150
the belt span was measured in centimeters, then use the kilograms of force values
for comparison.
Note: The ratio of deflection to belt span is 1:64 in either units of measurements.
7. Whenever possible, jog start for a few revolutions or preferably run drive for
100
150
approximately 1-3 minutes and then re-tension in accordance with steps 1-6.
SPAN
Running the drive for a few revolutions or minutes will help seat the belt(s) in the
groove(s). This relatively early re-tensioning may reduce or minimize the amount
of re-tensioning required in the first 24 hours of drive service.
100
SPAN
STRAIGHT
EDGE SPAN
50
INCHES
SCALE
INCHES
50
ADJACENT
V-BELT
V-BELT