TECHNICAL

MANUAL

Manual Part Number 571279

BreakerLubeTM
Automatic Lubrication System

READ THIS MANUAL BEFORE OPERATING

Allied Construction Products, LLC
IMPORTANT SAFETY INFORMATION
Be Alert to Safety Messages
Safety messages are important for
personal safety and full service life of the
equipment. Read carefully and
understand thoroughly the following
information before attempting to install,
operate, service or transport the Allied
equipment.
Safety messages are given throughout
this manual and on decals affixed to the
Allied equipment. Be sure all safety
decals can be clearly read and
understood. Replace damaged or
missing decals.
Understand Safety Messages
The purpose of safety messages is to:
• Alert personnel to potential hazards
• Describe the seriousness of the
hazard, or probability that the user will
encounter the hazard
• Explain the nature of the hazard and
consequence of encountering the
hazard or the severity of the injury
• Instruct how to avoid the hazard
The Safety Alert Symbol
ATTENTION, BECOME ALERT, YOUR
SAFETY IS INVOLVED.
i
BreakerLubeTM
The safety alert symbol is used
throughout this manual to bring your
attention to important safety messages.
The message that appears after the
safety alert symbol can be either written
or pictorially presented.
Signal Words
Signal words such as (DANGER,
WARNING, CAUTION) follow the safety
alert symbol. Signal words designate a
degree or level of hazard seriousness.
DANGER identifies the most serious
hazards. Be aware of the consequence
associated with each signal word.
DANGER - Indicate an imminent hazard,
which, if not avoided, will result in death
or serious injury.
WARNING - Indicate an imminent
hazard, which, if not avoided, can result
in death or serious injury.
CAUTION - Indicate hazards which, if not
avoided, could result in serious injury or
damage to the equipment.
Watch for messages with these two
words - IMPORTANT and NOTE.
Instructions identified with (IMPORTANT)
must be followed to avoid equipment
damage.
Instructions identified with (NOTE)
highlight suggestions, which will result in
enhanced installation, reliability, or
operation.
Allied Construction Products, LLC
SAFETY GUIDELINES
Before Operating Equipment
Read the Manual
• Read and understand thoroughly all
instructions and safety precautions
described in this manual before
installing, operating or servicing the
Allied equipment.
AND
• Read and follow the instructions
provided with the host machine used
to power this Allied equipment for any
additional safety precautions.
Always follow procedures that promote
safe conditions for workers and
bystanders. This includes, but is not
limited to: locating existing underground
utility services, establishing pedestrian
barriers and wearing personal protective
equipment.
Comply with all federal and local
regulations regarding construction
practices and public safety. Identification
of and compliance to governing
regulations are the responsibility of the
owner and operator.
In the United States, comply with the
recommendations of the Occupational
Safety and Health Administration
standards of the U.S. Department of
Labor.
2
BreakerLubeTM
For OSHA construction guidelines
contact your local federal government
office or write:
U.S. Government Printing Office
Superintendent of Documents
P.O. Box 371954
Pittsburgh, Pa. 15250
Ask for Construction Industry OSHA
Standards Stock #869-034-00107-6.
Personal Safety
For the purpose of this manual and
product labels, a qualified person is one
who is familiar with the installation,
construction, operation and maintenance
of the equipment and the hazards
involved.
WARNING
This equipment generates very high
pressure. Use adequate protection to
prevent splashing of material onto the
skin or into the eyes. To avoid injury from
injection, always relieve pressure from
the pump and supply lines before
servicing or repairing. If any fluid appears
to penetrate the skin, seek immediate
medical attention.
• Do not run any hydraulic lines through
the operator's cab; they may leak or
rupture, injuring the operator.
Allied Construction Products, LLC BreakerLubeTM

SAFETY SECTION

IMPORTANT SAFETY INFORMATION............……...........................……... i

Be Alert to Safety Messages………............................………………. i
The Safety Alert Symbol………...............................…………………. i
Signal Words……....................................................……………….. i
SAFETY GUIDELINES………………………………………………………….. ii
Before Operating Equipment.............................……………………... ii
Personal Safety. ........................................……………………..……. ii

TABLE OF CONTENTS

Section Page
Document Change Notice...............................................……………….…… 1
1.0 INTRODUCTION................................…....................……………….….. 2
1.1 Purpose of this Manual...........................................………….….. 2
2.0 OVERVIEW.........................................................…………………….….. 3
Intended Use.........................................................…………………….…….. 4
3.0 TECHNICAL SPECIFICATIONS............…......................…………......... 5
4.0 THEORY OF OPERATION.............................................………….…..... 7
5.0 INSTALLATION......................................................……………….……... 8
5.1 Installation.......................................................…………….…….. 9
5.2 Installing the Reservoir Retainer Clip.................……..……......... 9
6.0 SERVICING.......................................................……………………......... 10
6.1 Follower Seal...............................................……………….......... 10
6.2 Filling Pump with Grease....................................………...…….... 10
6.2.1 Remove Grease Cartridge...........................…….......... 10
6.2.2 Install Grease Cartridge...........................……..…........ 11
6.2.3 Air Purging...................................................………...... 11
6.2.4 Pre-fill Lubricant Line..............................…..............…. 12
6.2.5 Manual Bulk Filling..................................…....….......... 12
6.2.6 Manual Filling with Hand Pump.................…..….......... 12
6.3 Maintenance Before Operation................................……............ 13
6.4 Optional Metering Plugs..........................................…………..... 13
6.4.1 Working In High/Low Temperatures..........….….......... 13
6.4.2 Working Underwater.................................…..….......... 14
7.0 TROUBLESHOOTING...............................................………….…......... 15
8.0 REMOVAL AND STORAGE..........................................……….….......... 16
8.1 Mechanical Removal............................................…….……........ 16
8.2 Removing Hoses..............................................……….…............ 16
8.3 Reattaching After Idle Periods..............................………............ 16
9.0 KIT INFORMATION..............................................……………..…......... 17
10.0 CHISEL PASTE....................................................…………..………..... 19
11.0 PARTS for PUMP ASSEMBLY - 570968.........................……….......... 20

iii
Allied Construction Products, LLC BreakerLubeTM

Document Change Notice

Date Page Change

4/19/05 -- First Release
3/22/07 Throughout Delete AutoLube IV reference
Revise Pump operating &
recharge pressures
8/08 Throughout Delete AutoLube B reference

1
Allied Construction Products, LLC
SECTION 1.0
INTRODUCTION
1.1 Purpose of this Manual
The purpose of this technical manual is to
provide important instructions that should
be followed during installation, operation,
service and maintenance of the Allied
equipment. A section is provided for
replacement parts.
Observance of the manual is a
prerequisite for proper product
performance and correct operation. Read
and understand thoroughly all
instructions and safety precautions
described in this manual before installing,
2
BreakerLubeTM
operating, servicing or transporting the
Allied equipment.
The manual is an integral part of the
product. After reading this manual, keep
it in a convenient location so that it is
easily accessible to operators, service
and maintenance personnel for future
reference.
Notice: Material contained in this
technical manual, including descriptions,
specifications and illustrations are subject
to change without notice.
Allied Construction Products, LLC BreakerLubeTM

SECTION 2.0
OVERVIEW

The Allied BreakerLubeTM Automatic • Primer vent valve.

Lubrication System, hereafter referred to
as BreakerLubeTM, is designed to
provide a simple, effective and
inexpensive method of lubricating
hydraulic hammers.
• Adjustable delivery output.
• Designed for use with Allied Chisel
Paste.

The BreakerLubeTM is a fully automated

system with lubricant supplied by a
hydraulic pump. The BreakerLubeTM is
installed and works integrally with the
carrier and hammer, pumping lubricant to
the hammer bushings and demolition tool
every time the hammer is activated.

Frequent greasing (continuous) at a

controlled delivery rate provides superior
protection over manually greasing at
infrequent intervals. Continuous delivery
means the tool and bushings will remain
coated with grease and less grease will
drop out on the ground resulting in less Figure 2-1. BreakerLube Main
waste. Components

Advantages for using the Allied
BreakerLubeTM Lubrication System
include:
• Simple design.
Figure 2-2 shows mounting the
BreakerLubeTM to the Allied mounting
bracket. The mounting location may vary
with the hammer model.

• Compact size - mounts on hammer.

• Adapts easily to different size hammer

models.

• Uses standard 14.5-oz. grease

cartridge or may be bulk filled or may
be installed.

• No tools are required to change

Figure 2-2. Mounting in Allied Bracket
grease the cartridge.

3
Allied Construction Products, LLC
Intended Use
The BreakerLubeTM is intended to mount
directly on the hydraulic hammer. This
pump is exclusively designed to dispense
NLGI-2 type grease (Including Allied
Chisel Paste) in hydraulic hammer
applications and should be operated only
with hydraulic power. Any other use not
in accordance with the instructions
contained in this manual will result in loss
of claims for warranty and liability.
Operation or service other than in
accordance with these instructions may
subject the BreakerLubeTM to conditions
beyond its design capability. Improper
operation, service or the use of non-Allied
parts could be expose the operator,
service personnel, and bystanders to
serious injury or result in equipment
failure.
Responsibility for operation and safety
lies at all times with the operator of the
carrier. Allied assumes no liability for the
results of actions not recommended in
this manual and specifically any damages
resulting from:
• Incorrect usage of the
BreakerLubeTM.
• Exceeding maximum ratings as
provided in Section 4.0 Specifications.
• Inadequate maintenance of the
BreakerLube.
• Use of non-Allied spare parts.
4
BreakerLubeTM
• Use of grease, which is not or is only
conditionally pumpable. Allied Chisel
Paste is recommended.
• Any unauthorized modification of the
system components. Contact Allied's
Technical Service Department if
modification is necessary.
• Insufficient lubricant or irregular pump
refilling.
• Contaminated lubricants.
• Improper disposal of used or
contaminated lubricants.
Required Daily inspections.
• Before starting, visually inspect all
hoses, fittings and fasteners for wear
and tightness.
• Check lubricant level indicator. The
grease cartridge is empty when level
indicator is extended as shown in
Figure 7-1. Refer to Section 7.
These exclusions apply to damage to the
BreakerLubeTM, associated equipment
and injury to personnel.
Warranty does not cover conditions,
which in the reasonable judgment of
Allied Construction Products, LLC, arise
from misuse, negligence, alteration,
accident, or lack of performance of
necessary maintenance.
For complete details of product warranty
coverage, refer to form number 100785.
Allied Construction Products, LLC BreakerLubeTM

SECTION 3.0
TECHNICAL SPECIFICATIONS

Table 3-1. BreakerLubeTM TECHNICAL SPECIFICATIONS

Description Specification Notes
16.3 lbs.
Empty
[7.4kg]
Weight
17.3 lbs.
Full
[7.8kg]
16.42 in.
Height Refer to Figure 3-1
[417mm]
7.28 in.
Width Refer to Figure 3-1
[185mm]
3.31 in.
Depth Refer to Figure 3-1
[84mm]
Hydraulic Operating 5000 psi
Maximum
Pressure [345 bar]
1100 psi
Recharge Pressure Maximum
[75 bar]
6500 psi
Output Pressure Maximum
[450 bar]
Equipped with standard metering
0.018 cu. in. plug. Pump delivery is adjustable.
Pump Delivery per Stroke
[0.3 cc] Refer to Section 6.4. for optional
metering plugs.
Pump Ratio 0.7:1
16.0 oz. Accepts standard 14.5 oz. cartridge,
Grease Reservoir Capacity
[473 cc] or may be bulk filled 16 oz.
-10ºF to 176ºF
Operating Temperature
[-23ºC to 80ºC]
SAE #4
Hydraulic Line
7/16-20 UNF
Connection Thread
SAE #4
Lubricant Line
7/16-20 UNF
1/4-inch [6.35mm] Hydraulic Line
Hose Inside Diameters
1/4-inch [6.35mm] Lubricant Line

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Allied Construction Products, LLC BreakerLubeTM

Figure 3-1. Dimensional Drawing

6
Allied Construction Products, LLC BreakerLubeTM

SECTION 4.0
THEORY OF OPERATION

Connected to a hydraulic power supply, grease chamber. The lubricator is

the BreakerLubeTM dispenses one shot recharged for the next lube cycle.
of grease automatically to the hammer's
wear bushings and demolition tool each 5. This process is repeated every
time the hammer is started. time the hammer is started and
stopped.
1. When the hammer is first
activated, pressure from the
carrier's hydraulic system, is used
to activate the pump.

2. Refer to figure 4-1. Hydraulic

pressure acting on the piston,
located inside the cylinder block,
force the plunger into the grease
chamber. The grease flows past
the check valve and out the
discharge port. The metering plug
controls the discharge amount by
limiting the stroke of the plunger.

3. When the hammer is stopped,

hydraulic pressure at the
BreakerLubeTM drops and the
force from the bias springs return
the pump plunger to its initial
position.

4. The grease chamber is

replenished as the plunger
retracts. The force from the
follower spring pushes grease Figure 4-1 Plunger and Internal Springs
from the grease cartridge into the

7
Allied Construction Products, LLC BreakerLubeTM

SECTION 5.0
INSTALLATION

Allied recommends mounting the

BreakerLubeTM with the cartridge
housing in the upright or horizontal
position.

Suitable locations for mounting the

BreakerLubeTM typically include the top
mounting bracket (Figure 5-1) and the
hammer housing (Figure 5-2).

Suitable mounting locations must provide

for:

• Access for servicing pump

• Sufficient space for easy cartridge
exchange.
• A clear view of the low level indicator.
• Protection against damage due to
impact with trench walls, falling
debris, etc.
Figure 5-2 Optional mounting location on
Housing
Refer to Section 9.0 for a list of kits
available. Hoses, connectors, hardware
and installation instructions are included
in these BreakerLubeTM kits.
1
2 3

Connect to pressure
port on hammer

Figure 5-1 Typical Mounting location on

6
Top Mounting Bracket 8
7

5
Connect to lubrication
port on hammer

Figure 5-3

8
Allied Construction Products, LLC
5.1 Installation
Install BreakerLube Kit according to
Installation Kit Bulletin. See section 9.0
for appropriate kit number.
IMPORTANT
Nominal inside diameter of the hydraulic
line and lubricant line MUST be at least
.25 in. (6.35mm)
IMPORTANT
Avoid risk of fire or damage to the hoses
from excessive heat. During welding
shield all hydraulic hoses in the
BreakerLube mounting vicinity.
IMPORTANT
Prevent damage to battery. Before
performing welding, disconnect battery
cables. Connect welder ground clamp
close to welding point and make sure no
electrical components are in ground path.
Read and follow the instructions provided
with the machinery used to power this
Allied equipment for any additional safety
precautions.
• Use an empty container to collect any
spilled oil. Dispose of it in accordance
with environmental laws and
regulations.
9
BreakerLubeTM
5.2 Installing the Spring Clip
The spring clip has fingers that fit into a
groove at the lower end of the grease
cartridge housing. When the spring clip is
tightened, the housing is pulled into the
pump head.
Before installing the spring clip, ensure
that the Grease Cartridge Housing (Item
28, Figure 11-1) and gasket (Item 27,
Figure 11-1) are correctly in place.
Install grease cartridge (Section 6.2)
before final adjustment of the spring clip
(Item 1, Figure 6-4).
1. Install the spring clip (1) on the side of
the pump head (2) with plate (3), cap
screws (4) and lock washers (5) as
shown in Figure 6-4.
2. With Grease Housing (6) installed and
tightened as required, adjust the fingers
of the spring clip (1) so that they firmly
retain the housing.
3. Tighten two cap screws (4).
Figure 6-4 Installing the Spring Clip
Allied Construction Products, LLC BreakerLubeTM

SECTION 6.0
SERVICING

IMPORTANT Refer to Figure 6-2. The illustration

shows the seal in the cartridge position,
Avoid damage to tool and bushings. Do with the seal lip toward the follower
not operate hammer without grease. Low handle.
Level Indicator Rod extends from bottom
of pump when grease cartridge is empty.
Replace empty cartridge immediately.

Fill Grease Housing when Low Level

Indicator Cap extends from bottom of
pump. Refer to Figure 6-1.

Figure 6-2 Follower Seal

NOTE When filling the housing with

grease manually (bulk) or with a hand
pump, the seal must be flipped so the lip
is directed toward the pump head.

6.2 Filling Pump with Grease

6.2.1 Remove Empty Cartridge.

Figure 6-1 Low Level Indicator

6.1 Follower Seal

There is a follower seal at the bottom of

the Grease Housing. The seal lip must be
directed toward the follower handle for
Figure 6-3 Retaining Clip for Follower
cartridge loading.
Handle

1. Turn off hammer.

10
Allied Construction Products, LLC BreakerLubeTM

6. Remove pull-tab from cartridge.

2. Disengage the retaining clip from
the follower handle. Refer to
Figure 6-3.
3. Pull finger tab on reservoir retainer
to disengage clip fingers from the
housing groove.
4. Loosen the housing a couple of
turns to break the seal.
5. Pull follower handle until follower
rod is fully extended. Latch the
follower rod groove into slot in the
tube cap.
7. Pull on spring clip (finger tab
Figure 6-4) and install housing into
pump head. Screw housing into
pump head.
8. Release follower rod.
9. Purge air from pump (Section
6.2.3).
10. Latch retaining clip over the top of
the follower handle.
6.2.3 Air Purging

6. Unscrew housing from the pump
head.
7. Carefully release the follower
handle to eject the empty
cartridge.
8. If replacing cartridge, do not
remove follower seal. If manually
filling, flip seal (Section 6.1, Figure
6-2).
1. Engage the follower rod with the
follower by lightly pulling up and
rotating the follower handle.
2. Push down on follower handle
while pressing the button on Vent
Valve to force any air pockets out
of pump head. Refer to Figure 6-4.
3. Wipe excess grease from Vent
Valve.

6.2.2 Install Grease Cartridge

1. Turn off hammer.

2. Remove empty cartridge (Section

6.2.1).

3. Visually check that follower seal is

in the correct position (Figure 6-2).

4. Pull follower rod out and latch.

5. Remove plastic cap from grease

cartridge and insert cartridge into
housing.
Figure 6-4 Vent Valve

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Allied Construction Products, LLC
6.2.4 Pre-fill Lubricant Line
IMPORTANT
The lubricant line must be filled with
lubricant before operation to bleed air
from the line. A hand grease gun can
accomplish this task. Fill grease line or
hand grease pump at manual grease fill.
6.2.5 Manual Bulk Filling
1. Pull finger tab on reservoir retainer
to disengage clip fingers from the
housing groove.
2. Loosen the housing a couple of
turns to break the seal.
3. Check that follower seal lip is
oriented toward pump head
(Section 6.1).
4. Pack the bottom of the grease
housing with grease to eliminate
air pockets.
5. Dip the packed end of the housing
about one inch into bulk container.
6. Slowly pull follower handle back
while gradually pushing the
housing deeper into the grease.
7. When the follower rod is fully
extended, latch the rod in the
housing cap.
8. Wipe excess grease from the
outside of the housing.
9. Pull on spring clip finger tab and
install housing into pump head.
Screw housing into pump head.
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BreakerLubeTM
10. Adjust spring clip as required
(Section 5.2).
11. Latch retaining clip over the top of
the follower handle.
6.2.6 Manual Filling with Hand Pump
NOTE Lube Fitting, part number 103284,
is installed in place of Vent Valve for
filling with a hand pump.
1. Remove Vent Valve and install
Lube Fitting.
2. Pull finger tab on spring clip to
disengage fingers from the
housing groove.
3. Loosen the housing a couple of
turns to break the seal.
4. Check that follower seal lip is
oriented toward pump head
(Section 6.1).
5. Engage the follower rod with the
follower by lightly pulling up and
rotating the follower handle.
6. Push filler pump socket onto Lube
Fitting (103284).
7. While filling housing with hand
pump, watch follower rod. When
notch on follower rod is visible,
container is full.
8. Disengage follower rod from
follower and push follower rod into
housing. Air purging is not
required unless the housing was
removed from the pump head.
Allied Construction Products, LLC BreakerLubeTM

9. Screw housing into pump head.

Adjust spring clip as required
(Section 5.2).
6.3 Optional Metering Plugs
The BreakerLubeTM comes equipped
with metering plug, part number 103281,
installed as standard.
CAUTION
When replacement parts are required for
this product Allied recommends using
Allied replacement parts. Use of non-
Allied replacement parts can lead to
personal injury, premature failures or
equipment damage.

The delivery output is adjusted by 1. Tighten all loose fittings.

changing the metering plug. Refer to
Table 6-1. 2. Replace all damaged tubes or
hoses.
Table 6-1 Optional Metering Plugs
3. Check the lubricant level indicator.
Delivery Output Part Number Replace empty cartridge.
0.006 cu. in.
103680
[0.1 cc]
0.012 cu. in. 6.4.1 Working In High/Low
103681
[0.2 cc] Temperatures
0.018 cu. in.
103281 (a)
[0.3 cc] The BreakerLubeTM is powered by
0.031 cu. in. pressurized hydraulic oil from the carrier's
103682
[0.5 cc] hydraulic system. The oil temperature
should never exceed 176(F (80(C), in
(a) Installed as Standard. accordance with the carrier
manufacturer's recommendations.
6.4 Maintenance Prior to Operation
When using the BreakerLubeTM with the
Allied hydraulic hammer, the use of Allied
Chisel Paste is recommended. This
WARNING paste can be used in a temperature
range of 32(F to 122(F (0(C to 50(C).

If the system is to be used in

This equipment generates very high temperatures below freezing, a cold
pressure. Use adequate protection to weather paste must be used. In such
prevent splashing of material onto the cases, please consult Allied's Technical
skin or into the eyes. To avoid injury from Service Department for recommended
injection, always relieve pressure from cold weather pastes.
the pump and supply lines before
servicing or repairing. If any fluid appears
to penetrate the skin, seek immediate
medical attention.

13
Allied Construction Products, LLC BreakerLubeTM

6.4.2 Working Underwater

The entire BreakerLubeTM and its holder The fittings on the lubricant lines must be
must remain above the surface of the tightened with particular care to avoid
water. leaks.

If the entire hammer is to be used For further details on underwater

underwater, the BreakerLube must be operation, contact Allied's Technical
positioned high on the carrier stick and Service Department.
the supply lines lengthened accordingly.

14
Allied Construction Products, LLC BreakerLubeTM

SECTION 7.0
TROUBLESHOOTING

WARNING
This equipment generates very high pressure. Use adequate protection to
prevent splashing of material onto the skin or into the eyes. To avoid injury
from injection, always relieve pressure from the pump and supply lines before
servicing or repairing. If any fluid appears to penetrate the skin, seek
immediate medical attention.

Problem Cause Remedy

Lubricant cartridge Install new cartridge.
empty (Section 6.2.2)
Purge Air.
Air in lubricant lines
(Section 6.2.3)
Open Branch from hammer
Pressure oil line to
pressure line. (Valve block on
system is blocked
boom)
Check fittings and hose: Replace if
Pressure oil line to
necessary and tighten properly.
system leaks
(Section 5.0)
No Lubricant at
Check hose, replace if necessary
Lubrication point
Lubricant line blocked or (maximum length 15 feet).
too long Perform functional test with hose
uncoupled. (Section 6.2.4)
Lubricant cartridge Reinstall cartridge correctly.
installed incorrectly (Section 6.2.2)
Check follower seal position.
Follower seal damaged
Replace follower seal if necessary.
or positioned incorrectly
(Section 6.1)
Misaligned or defective follower
Pump draws air
seal or housing gasket.
Insufficient Lubricant Install higher volume metering
Incorrect metering plug
Supply plug. (Section 6.3)
Excessive Lubricant Install lower volume metering plug.
Incorrect metering plug
Supply (Section 6.3)
Incorrect Lubricant Observe lubricant
Wrong type of lubricant
Supply recommendations. (Section 10.0)

If the BreakerLubeTM fails to work properly and the cause cannot be immediately
determined from the following Troubleshooting Chart, contact Allied's Technical Service
Department for further assistance.

15
Allied Construction Products, LLC
SECTION 8.0
REMOVAL AND STORAGE
8.1 Uninstall BreakerLubeTM
WARNING
This equipment generates very high
pressure. Use adequate protection to
prevent splashing of material onto the
skin or into the eyes. To avoid injury from
injection, always relieve pressure from
the pump and supply lines before
servicing or repairing. If any fluid appears
to penetrate the skin, seek immediate
medical attention.
1. Disconnect hydraulic and
lubrication hoses from the
BreakerLubeTM. Use an empty
container to collect any spilled oil.
Dispose of it in accordance with
environmental laws and
regulations.
2. Prevent contamination. Plug the
fittings to provide protection from
dirt and debris.
16
BreakerLubeTM
3. Unbolt (3) attachment bolts, nuts,
and washers.
4. Remove the complete
BreakerLubeTM and store in a
secure place.
5. Replace bolts, nuts, and washers
into BreakerLubeTM for safe
keeping while removed.
8.2 Removing Hoses
Unscrew the BreakerLubeTM hoses from
the hydraulic and lubrication ports on the
hammer. Prevent contamination. Plug
the ports and cap the hoses.
8.3 Reattaching BreakerLubeTM After
Idle Periods
1. Clean the lubricant line and
remove any blockages formed by
residual lubricant.
2. Refer to SECTION 5.0
BreakerLubeTM Installation
Allied Construction Products, LLC BreakerLubeTM

SECTION 9.0
KIT INFORMATION

Table 9-1 BreakerLubeTM Kits

Kit Part No. Hammer Model (Rammer) Mounting Location
Sandvik BR927, BR1229
571463
(S27, S29)
Sandvik BR2064
571282
(E64)
Sandvik BR2266, BR2268
572285
(E66, E68)
Sandvik BR3890, BR4510, BR4511
571277
(G80, G90, G100, G110)
572019 AR 110B
AR 120B, AR 130B, AR 140B, AR 160C, Top mounting Bracket
571438 (Figure 9-1)
AR 170C
Sandvik BR2266, BR2268
572286
(E66, E68) Mounting Bracket welded to
Sandvik BR3890, BR4510, BR4511 hammer box Figure 9-2)
571281
(G80, G90, G100, G110)
Mounting Bracket p/n-
AR 95, B
572569 103885 welded to side
plates
Rammer, Sandvik or Allied Skid-Steer
570190 Allied Skid-Steer Bracket
Bracket

The kits listed in Table 9-1 are designed

for specific hammer models. The location
for mounting the BreakerLubeTM is
typically inside the top mounting bracket,
as shown in Figure 9-1. Brackets include
a pre-drilled mounting plate for mounting
the BreakerLubeTM within the protection
of the mounting lugs.

Another mounting option is to attach the

BreakerLubeTM the hammer housing. A
mounting bracket is included in these
kits. Refer to Table 9-2 & Figure 9-3.
Figure 9-2

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Allied Construction Products, LLC BreakerLubeTM

Figure 9-3 Mounting BreakerLubeTM on Housing

Table 9-2 Refer to Figure 9-3

Item Qty Part No. Description
1 1 103885 Bracket
2 3 832023 HHCS
3 3 708512 FL Washer
4 3 813289 Hex Nut
5 1 570968 Pump
6* 1 --- Connector
7* 1 --- Hose
8* 2 --- Connector
9* 1 --- Connector
10* 1 --- Connector
11* 1 --- Hose
12* 1 --- Connector
13* 1 --- Connector

* These parts vary between hammer models.

18
Allied Construction Products, LLC
SECTION 10.0
Allied Chisel Paste
The hammer's tool and bushings are
subjected to extreme pressure, friction-
related heat and high-wear conditions.
The service life of these components
relies upon proper operating techniques
and timely lubrication.
The tool and bushings are made of high
quality heat-treated alloy steel. Yet, both
can be destroyed quickly from under-
greasing and/or the use of "cheap"
lubricants that contain only "minimal"
amounts of anti-wear additives.
As these parts wear, the side-to-side play
between the tool and bushings increase.
If allowed to wear beyond their
recommended wear limit, there is an
increased risk of tool misalignment and
contact with the piston will be off-center.
Continued operation with the tool
misaligned will result in severe damage
of more expensive hammer components
such as seals, piston and cylinder.
When choosing a grease to lubricate the
hammer tool, it's important to recognize
that "the right type" is just as important as
"how much" and "how often".
"General-purpose" grease is formulated
for use in a wide variety of applications,
but typically fails to withstand the harsh
conditions of hammer applications.
Allied Chisel Paste is a "specialty-type"
lubricant; formulated to reduce friction
and wear on heavily loaded sliding
mechanisms. It is made from premium
petroleum oil base grease with synthetic
thickener. It possesses tackifiers for
tackiness and a thickener system with
tenacious structural stability that provides
19
BreakerLubeTM
excellent retention and resistance to
high-temperature degradation.
Anti-friction additives include a high
percentage of solid lubricants, such as
molybdenum disulfide (MoS2), graphite
and copper. Solid lubricants are key anti-
friction ingredients in applications where
heavily loaded and sliding friction is
encountered. They fill the asperities in
the metal surfaces, forming a high-
strength protective boundary lubricant
between the tool and bushing, thereby
reducing wear.
Everyday wear-and-tear on a hammer
cannot be avoided entirely, but the use of
Allied Chisel Paste, along with attention
to regular maintenance and a skilled
operator can minimize wear and extend
the life of the tool and bushing. For all
Allied hammers, the use of Allied Chisel
Paste is strongly recommended.
Chisel Paste Specifications:
• NLGI No. 2
• Synthetic Thickened, Petroleum Base Oil
• Dropping Point 500º F Min.
• Oil Viscosity 750 to 850 SUS
• Temperature Range -20º F to 350º F Min
• Application Method includes brushing,
grease gun and all Allied automatic
lubricators
APPLICATION RESTRICTION! Chisel
Paste is Not suitable for roller bearings as
damage may result.
Table 10-1 Ordering Information
14.5 oz. cartridge fit BreakerLubeTM and
standard hand operated grease guns.
Available quantities Part No.
Box 12 x Tubes 100057
Case 36 x Tubes A100058
Allied Construction Products, LLC BreakerLubeTM

Figure 11-1 Parts for Pump Assembly - 570968

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Allied Construction Products, LLC BreakerLubeTM

SECTION 11.0
Parts for Pump Assembly - 570968
Sheet 1 of 2

Item Qty Part No. Description

1 4 103271 Socket Head Screw (3/8-16 x 1-1/4)

2 1 571273 Cylinder Block

3 1 103683 U-Cup (polyurethane)**

4 1 571276 Piston

5 1 103274 Spring Retainer

6 1 103275 Plunger

7 1 103276 Washer

8 1 103065 Spring

9 1 103066 Spring

10 1 103067 Spring

11 1 103277 Pump Head

12 1 103069 Vent Valve

13 2 103070 Retaining Ring

14 1 103278 Indicator Rod

15 2 103072 Washer

16 1 103073 Spring

17 1 103279 Bushing

18 1 103075 Low Level Indicator Cap**

19 1 103280 Outlet Housing

20 2 103684 O-Ring (nitrile)**

21 1 103077 Spring

22 1 103078 Check Ball**

23 1 103281 Metering Plug - Std Delivery (See options Table 7-1)

24 4 814696 Lock washer (3/8) **

25 1 103685 O-ring (nitrile) **

**Included in Seal Kit (103286)

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Allied Construction Products, LLC BreakerLubeTM

Parts for Pump Assembly - 570968

Sheet 2 of 2

Item Qty Part No. Description

26 1 103283 Follower Assembly

27 1 103080 Packing (neoprene)**

28 1 103081 Grease Cartridge housing (includes Items 26 & 30)

29 1 103284 Fill Fitting

30 1 103285 Follower Handle

31 1 103087 Retainer Clip

32 1 103088 Spring Clip

33 1 103089 Plate

34 1 798220 Lock washer #10

35 1 103090 10-32 x 1/2 Button Head Cap Screw

36 1 708717 90º Grease Fitting

37 1 571275 Packing Retainer

38 1 571276 U cup polyurethane

--- 1 103286 Seal Kit

**Included in Seal Kit (103286)

22
Allied Construction Products, LLC BreakerLubeTM

Figure 11-2 Parts for Pump Assembly - 570968

23
Allied Construction Products, LLC BreakerLubeTM

NOTES:

24